Comercial Splash - Biogas - Elsenbruch
Comercial Splash - Biogas - Elsenbruch
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GE Jenbacher Company Overview/
June 13, 2007
Biogas
Overview and Process
Market development
Jenbacher
JB StrengthStrength
Reference Sites
Biogas
Landfill gas Sewage gas
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Jenbacher biogas application/
June 13, 2007
GE‘s Jenbacher gas engine business offers
customized biogas solutions
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Jenbacher biogas application/
June 13, 2007
Biogas yields of 1t suitable organic materials
Biogas El. Energy El. Output Residue after
Kind of material %DM
[Nm³/t] [kWh/t] [kW*/1000t] fermentation [t]
Meat & Bone meal 90 860 2200 268,3 0,3
Oil-seeds residues 90 600 1443 176,0 0,4
Corn (grain) 73 525 1030 125,6 0,48
Waste bread 70 500 925 112,8 0,5
Slaughterhouse waste (innards) 30 320 770 93,9 0,77
Grease trap residues 25 250 640 78,0 0,82
Corn silage 40 260 510 62,2 0,74
Food waste 18 180 450 54,9 0,87
Pomace (vine) 40 180 430 52,4 0,8
Grass silage 33 200 384 46,8 0,8
Flotate (slaughter house) 15 145 375 45,7 0,87
Blood 20 140 336 41,0 0,86
Organic waste 30 120 290 35,4 0,85
Chicken Manure 25 100 240 30,0 0,95
Draff (beer) 20 75 185 22,6 0,93
Vegetable residues 12 70 174 21,2 0,91
Vinasses (sugar) 65 150 120 14,6 0,85
Whey (dairy) 2 25 60 7,3 0,98
Cow manure 8 40 80 6,6 0,98
Pig manure 6 21 50 6,1 0,98
distiller's wash 4 19 47 5,7 0,98
Sewage sludge 4,4 14 32 3,9 0,98
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* Based on 8, 200 op.hrs/a ; Source: AAT Jenbacher biogas application/
June 13, 2007
Biogas
Overview and Process
Market development
JB Strength
Reference Sites
AD of biomass – Jenbacher biogas fleet:
• Sewage gas: more than 380 installed engines (225 MW )
• Biogas: more than 1 450 installed engines (985 MW )
450 450
400 400
350 350
300 300
# units/a
250 250
MWel/a
200 200
150 150
100 100
50 50
0 0
93
94
95
96
97
98
99
00
01
02
03
04
05
06
07
08
19
19
19
19
19
19
19
20
20
20
20
20
20
20
20
20
• Strong renewable energy laws made this development possible
• GE-Jenbacher is (one of) the preferred suppliers in the European non-natural gas segment
• Jenbacher is preferred supplier for many of the big European (German) biogas EPCs
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Jenbacher biogas application/
June 13, 2007
AD of Biomass – Jenbacher biogas fleet:
Installed in Bio/sewage gas plants until 31.12.2008:
Germany 915 engines 527 MW
Italy 165 engines 112 MW
Austria 121 engines 48 MW
Netherlands 75 engines 76 MW
Spain 46 engines 47 MW
Czech Rep. 43 engines 29 MW
Hungary 20 engines 11 MW
Poland 16 engines 11 MW
India 49 engines 39 MW
Thailand 45 engines 54 MW
Indonesia 30 engines 32 MW
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Jenbacher biogas application/
June 13, 2007
Leading European biogas EPCs
• More than 100 biogas EPCs active from Europe (Germany)
• All of the below listed companies work with GE-Jenbacher
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Jenbacher biogas application/
June 13, 2007
Biogas production in Europe
Corn
Ri
e G ug
Rice
turbines
ge an
Potato
s r e,
times higher
as t
in
Project Approach
• Establish cooperation with
companies with know-how in the
field of desulfurization
Southern India
Sugarcane, Rice,
(BioGasclean, Ecoboard)
Cassava • Team up with local EPC-company and
Clarke India
Potential ’09- ’11: 150 MW • Build up relations with local sub-
suppliers
• Organize seminars for distilleries
• Create pilot projects
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Jenbacher biogas application/
June 13, 2007
Biogas Potential Americas
Brazil - Ethanol North America - Farms
CAN:
New biogas tariff in
3,000* /3 MW
preparation (0.15
CAN$/kWh)
1,000/0 MW
5,000*/5 MW
USA:
First farm based
projects initiated,
funded by
renewable credits
Project status:
• Currently vinasse from ethanol plants is Project :
unused • First projects with Cargill in verification
• 50 plants in operation, with a potential of 15- • Discussions w/ European Biogas EPCs (EnviTec,
30 MW each MWK, …)
• Evaluation of appropriate bio-digester systems • Analysis of access to rights for manure
+ desulfurization ongoing
• Create a financial model based on different • Projects with Stormfisher in CAN in progress
digestion technologies
• Discussion w/ target customers started
• Plans for first reference plant in ’09/’10 xxx MW TAM Potential 2020 (* based on manure only)
bubble size = potential
white bubble = installed base JB 16/
Jenbacher biogas application/
9/17/2009
Biomass Digestion:
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Jenbacher biogas application/
June 13, 2007
Biomass Digestion:
Initial cost of electricity – € Cent/kWhel:
• assumption – University Leipzig 2003 - for Germany:
– 8000 operation hours per year
– 12 years
330KW 1000KW
Biomass: 95% manure ~ 10 ~8
Biomass: 2/3 energy crops ~ 16 ~ 13
(Corn silage cost: 30 €/t)
500KW
Biomass: palm oil mill effluent ~ 4-6
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Jenbacher biogas application/
June 13, 2007
Source: http://www.bmu.de/files/pdfs/allgemein/application/pdf/stromerzeugung_biomasse.pdf
Biogas development in the future?
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Jenbacher biogas application/
June 13, 2007
What is the right path with biogas?
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Jenbacher biogas application/
June 13, 2007
What is the right path with biogas?
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Jenbacher biogas application/
June 13, 2007
Summary – Biogas in CHP
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Jenbacher biogas application/
June 13, 2007
Biogas
Overview and Process
Market development
Jenbacher Strength
Reference Sites
LEANOX® - Lean-burn combustion control
2880
2737
2.500 Natural gas standard
NOx ≤ 500 mg/Nm3
2403
2190
2.000 (dry Exhaust gas; based on 5 % O2)
1802
1.500
1635
1421
1415
1.000
1138
1131
1088
1065
910
854
844
836
744
703
680
500
625
558
526
330
400
294
250
0
J 208 J 312 J 316 J 412 J 320 J 416 J 420 J 612 J 616 J 620
GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L GS-B.L
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Jenbacher biogas application/
June 13, 2007
Fully engineered packages
Package J 312 for the German market:
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Jenbacher biogas application/
June 13, 2007
GE‘s Jenbacher ORC System (GE CORE)
Using both heat sources
• Cascading ORC (CORE) with two ORCs and two specialized fluids
• Heat is being cascaded from high temperature to low temperature loop
„CORE“ Konzept
Advantages
Thermo oil loop
• Higher power
Evap.
• Lowest specific CAPEX
HT ORC
perheater cond. / evap. Disadvantages
• More complex system
LT ORC
condenser
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Jenbacher biogas application/
June 13, 2007
Engine ORC Technical Specs
Reciprocating Containerised
engine CORE
CORE M CORE L
Engine power 1 MW 3 MW
Fuel Biogas, landfill, NG Natural Gas, diesel
Specs
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Jenbacher biogas application/
June 13, 2007
Every (operation) hour counts
RWP Bioenergie – data from customer
2005: 8.658 oph
Feb. 04 – Aug. 06: 21.574 oph
operation and full load hours
24,00
20,00
oh/day
16,00 full load-h/day
12,00
8,00 2005
4,00
0,00
Feb.04 Mai.04 Aug.04 Nov.04 Feb.05 Mai.05 Aug.05 Nov.05 Feb.06 Mai.06 Aug.06
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Jenbacher biogas application/
June 13, 2007
Biogas plant- Bio Energie Gosdorf in AUT:
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Jenbacher biogas application/
June 13, 2007
Biogas plant DeQingYuan, China
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Jenbacher biogas application/
June 13, 2007
Cow manure biogas plant in Ludhiana/India
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Jenbacher biogas application/
June 13, 2007
AD of biomass – Kanoria I + II - India:
Biomass:
Spent wash – 675 m3/d
-> effluent removed after fermenting sugar cane
molasses (ethanol production)
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Jenbacher biogas application/
Source: https://information.jenbacher.com/index_en.php?{..} June 13, 2007