Flight Manual For Aeroplane VL - 3B-3: Registration Number: Serial Number: VL-3-71 Date: 28.4.2010
Flight Manual For Aeroplane VL - 3B-3: Registration Number: Serial Number: VL-3-71 Date: 28.4.2010
VL – 3B-3
Registration number :
Date : 28.4.2010
Flight manual for aeroplane
VL – 3B-3
0. Table of Contents
1. General
1.1 Introduction
This Flight Manual provides information useful for the safe and efficient operation of
VL-3B aeroplane.
It also contains supplemental data supplied by the aeroplane manufacturer.
Warning
Means that the non-observation of the
corresponding procedure leads to an immediate or
important degradation of the flight safety.
Caution
Means that the non-observation of the
corresponding procedure leads to a minor or to a long
term degradation of the flight safety.
Note
Draws the attention of any special item not
directly related to safety but which is important or
unusual.
VL-3B is a single engine, composite aeroplane with two side-by-side seats. The aeroplane is
equipped with fixed tricycle landing gear with a steerable nose wheel. The fuselage is a carbon
shell with carbon/kevlar seats integrated
The wing is a monospar construction with a sandwich skin composed of two layers of
carbon and special foam. Control surfaces and empennage is of the same construction.
The aeroplane is controlled by dual push-pull control system, only rudder drive is
controlled by cable. The ailerons and elevator are controlled by the control stick located between
the pilot's legs (co-pilot's). The rudder is controlled by the rudder pedals, flaps are manyally
operated by a control lever located between the pilots on the fuselage main spar.
Ailerons
area …………………………………………… 0.207 m2
Flaps
area …………………………………………… 0.8 m2
Fuselage
length ..…………………………………………… 6,2 m
width ………………………………………………1.15 m
height …………………………………………….. 1,5 m
Landing gear
wheel track …………………………………………. 1.83 m
wheel base …………………………………………… 1.285 m
main wheel diameter ………………………………. 0.35 m
nose wheel diameter ……………………………….. 0.3 m
2. Limitations
2.1 Introduction
Section 2 includes Operating limitations, instrument markings, and basic placards
necessary for safe operation of the aeroplane, its engine, standard systems and standard
equipment.
2.2 Airspeed
Airspeed limitations and their operational significance are shown below:
IAS
Airspeed Remarks
[km/h]
Never exceed Do not exceed this
VNE 305
speed speed in any operation.
Do not make full or abrupt
control movement above
this speed, because under
Manoeuvring
VA 165 certain conditions the
speed
aircraft may be
overstressed by full control
movement.
Maximum Do not exceed this
structural speed except in smooth
VNO 210
cruising speed air, and then only with
caution.
Maximum flap Do not exceed this speed
VFE 120
extension speed with flaps extended
Range or value
Marking Significance
[km/h IAS]
White Positive Flap
55-120
arc Operating Range
Green Normal Operating
75-210
arc Range
Manoeuvres must
Yellow be conducted with
210-305
arc caution and only in
smooth air.
Red Maximum speed for
305
line all operations.
2.4 Powerplant
Engine Manufacturer : Bombardier-Rotax GMBH
Engine Model : Rotax 912 ULS
Power :
Max. Take - off : 73.5 kW / 100 hp
Max. Continuous : 69 kW / 95 hp @ 5500 rpm
Cruising : 66 kW / 90 hp @ 4800 rpm
Engine RPM :
Max. Take-off : 5800 ot/min max 5 mins
Max. Continuous : 5500 ot/min
Cruising : 4800 ot/min
Idling : 1400 ot/min
Cylinder head temperature:
Minimum : 60 °C
Maximum : 135 °C
Oil temperature:
Minimum : 50 °C
Maximum : 130 °C
Optoperating : 90 °C – 100 °C
Fuel pressure (if the fuel gauge and sensor are instaled) :
Minimum : 0,15 bar
Maximum : 0,4 bar
Fuel : viz. 2.13
Druh oleje (refer to engine Operator’s Manual).
Warning
This engine has not been certified as an aircraft
engine and its failure may occur at any time. The
pilot is fully responsible for consequences of such a
failure.
Normal
Minimum Caution Maximum
Function Operating
Limit Range Range
Range
Engine
speed 1400 1400-5500 5500-5800 5800
(RPM)
Cylinder
Head
Temperature 60 60-100 100-135 135
(CHT)
[°C]
Oil
Temperature 50 90-110 110-130 130
[°C]
Oil 7,0 cold
Pressure 1 1,5-5,0 5,0-7,0 engine
[bar] starting
2.7 Weight
Empty weight (standard equipment) ….…… 303 kg
NOTE
Actual empty weight is stated in SECTION 6, par. 6.2
Warning
Aerobatics, intentional spins and stalls
are prohibited!
A D
4
3 Ude=15 m/s
Ude=7.5 m/s
Vne
1
n
0
0 50 100 150 200 250 300 V IAS [km/h] 350 400
Ude=-7.5 m/s
Ude=-15 m/s
-1
-2
G
-3
2.11 Crew
Numer of seats………………………………………….. 2
minimum crew weight ……………………………… 65 kg
maximum crew weight ……………………………… see. 6.2
Warning
Never exceed Maximum Také-off Weight
2.13 Fuel
automotive premium grade gasoline, leaded, according to DIN 516000,Ö-NORM C 1103
EUROSUPER RON 95 unleaded accord. to DIN 51607,Ö-NORM 1100
AVGAS 100 LL
Due to higher lead content in AVGAS, the wear of valve seats and deposits in the combustion
chamber will increase. Therefore, use AVGAS only if other fuel types are not available.
Caution
The owner (aeroplane operating agency) of
this aeroplane is responsible for placards readability
during aeroplane service life.
3. Emergency procedures
3.1 Introduction
Section 3 provides checklist and amplified procedures for coping with emergencies that
may occur.
Emergencies caused by aeroplane or engine malfunctions are extremely rare if proper pre-
flight inspections and maintenance are practised.
However, should an emergency arise, the basic guidelines described in this section should
be considered and applied as necessary to correct the problem.
.
Note
Skip 6-10 if necessary.
Note
Estimated time to pump fuel out of carburettors is
of 30 sec.
3.5 Glide
Gliding may be used in case of engine failure.
1. Speed - ~110km/h (60 kts)
2. Flaps - retracted
3. Instruments - within permitted limits
1. An emergency landing may be carried out due to engine failure and when the engine
cannot be restarted.
2. Speed - 100km/h (55 kts)
3. Trim - trim the aeroplane
4. Safety harness - tighten
5. Flaps - as needed
6. COMM - if installed - report your location if it is
possible
7. Fuel valve - off
8. Ignition - off
9. Master switch - off
7. After stopping the aeroplane switch off all switches, shut off the fuel valve, lock the
aeroplane and look for a help
Note
Watch the chosen area continuously during
precautionary landing.
Warning
Intentional spins are prohibited !
Should an inadvertent spin occur, the following recovery procedure should be used:
1. Throttle - retard to idle
2. Control stick - hold ailerons neutralized
3. Rudder pedals - apply full opposite rudder
4. Control stick - forward elevator control
as required to break the spin
5. Rudder pedals - immediately after the stopping
of a rotation neutralise the rudder
6. Recover from dive
If you fail to recover the engine power, land at the nearest airfield (if possible) or depending
on circumstance, execute a precautionary landing according to 3.6.2
4. Normal procedures
4.1 Introduction
Section 4 provides checklist and amplified procedures for the conduct of normal operation.
1. Wing
Wing surface condition
2. Wing tips
Surface condition
3. Aileron
Surface condition
Attachment
Play
4. Flap
Surface condition
Attachment
Play
5. Fuselage rear
Surface condition
7. Horizontal tail
Surface condition
Attachment
Play
Free movement
check if the elevator and trim tab controls are correctly connected
8. see. 5
9. see. 4
10. see. 3
11. see. 2
12. see. 1
14. Engine
Engine cowlings condition
Turn propeler until gurgling sound is heard and then check the oil. (usually 20-30 lades station)
Caution
It is advisable to turn the propeller by hand with ignition
off if the engine has been out of operation for a long time.
Avoid excessive pressure on a blade tip and trailing edge.
.
15. Propeller
Propeller attachment
16. Cockpit
Ignition - OFF
Switch box - OFF
Master switch - OFF
Instruments - check of condition
Fuel gauge - fuel quantity check (for fuel quantity check switch on Switch box
and Master switch, then switch off!)
Caution
The starter should be activated for max.10 sec., then 2
min. pause for engine cooling.
After engine starting adjust the throttle for smooth
running at 1 500 rpm. Check oil pressure which should
increase within 10 sec. Increase engine speed after oil
pressure reaches2 bars and is steady.
Only one magneto should be switched on (off) during
ignition magneto check.
Caution
Engine check should be performed with the aeroplane
pointing upwind and not on loose terrain (the propeller
will pick up debris which can damage the propeller).
4.3.5 Taxiing
The maximum recommended taxiing speed is15km/h ( 8 kts). The direction of taxiing can
be controlled by the steer able nose wheel and rudder or by brakes.
4.3.7 Take-off
Gradually increase the throttle (max. power) to set the aeroplane into motion.
The direction of take-off run can be controlled by steer able nose wheel and rudder.
Slightly pull the stick to lift the nose wheel. The aeroplane takes-off at a speed above 70km/h (38
kts), then slightly push forward the stick to reach climb speed of 110km/h (60 kts). Refer to the par.
5.2.5 for optimum climb speed. Max. flaps extended speed is 120km/h (65 kts).
Warning
The Take-off is prohibited if:
The engine run is unsteady
The engine instruments values are beyond operational
limits
The engine choke is on
The crosswind velocity exceeds permitted limits. 5.3.3
4.3.8 Climb
1. Throttle - Max. Continuous Power
2. Speed - 120km/h (65 kts)
3. Trim - adjust as needed to reduce stick pressure
4. 5. Instruments - CHT, Oil temp. and pressure within limits.
Caution
If cylinder head or oil temperature exceed limits, reduce the
angle of climb to increase airspeed and allow better
cooling..
4.3.9 Cruise
The aeroplane flight characteristics are very forgiving within permitted limits of airspeeds,
configurations and C/G range. The aeroplane can be controlled very easily. Refer to the Section 5
par. 5.3.1.
4.3.10 Descent
1. Throttle - idling
2. Speed - 140km/h (75 kts)
3. Trim - as necessary to reduce
stick pressure
4. Instruments - within limits
Caution
When on long final or descending from a very high altitude,
it is not advisable to reduce the engine Throttle control
lever to idle. The engine becomes overcooled and a loss of
power occurs. When descending, apply increased idle so
that engine instrument readings stay within the limits for
normal use.
.
4.3.11 Check before landing
1. Fuel - fuel quantity check
2. Safety harness - tightened
3. Brakes - check function
4. Trim - adjust as required
5. Landing area check - runway
- Base leg
4.3.12 On base leg
1. Speed - 110km/h (60 kts)
2. Flaps - extend to "15°“ position
3. Trim - adjust as required
4. Throttle - as necessary
5. Instruments - within limits
4.3.13 On final
1. Speed - 90-100km/h (50 - 55 kts)
2. Flaps - „55°“ or „38° “ position
3. Trim - adjust as required
4. Throttle - as necessary
5. Instruments - within limits
4.3.14 Landing
The airspeed during final is slowly reduced, so that the touch down speed is about
65km/h (35 Kts.)
Gradually pull the stick after touch down to hold the nose wheel up as long as possible.
Push the control stick forward when the nose wheel touches. The landing run can be shortened by
braking.
5. Performance
5.1 Introduction
Section 5 provides approved data for airspeed calibration, stall speeds and take-off
performance and additional information.
The data in the charts has been computed from actual flight tests with the aeroplane and
engine in good condition and using average piloting techniques.
If not stated otherwise the performance data given in this section is valid for max. takeoff
weight and under International Standard Atmosphere (ISA) conditions
5.2 Performance
5.2.1 Airspeed indicator system calibration
IAS EAS
[km/h] [km/h]
57 65
70 78
80 87
100 108
120 125
140 142
160 160
180 179
200 198
220 218
240 238
260 258
280 278
300 297
305 302
Stalling Speed
Flaps Engine
Stall IAS CAS
position Power
[km/h] [km/h]
RETRACTED idling 75 82
Wing
"TAKE-OFF“ idling 65 73
level stall
"LANDING“ idling 55 65
5.2.4 Landing
Landing distances stated in the following table are valid at sea level.
Landing
Landing run distance
distance over
(full braking)
15m obstacle
[m]
[m]
Grass 270 90
Weight m = mpr+mp1+mp2+vp*0,725+mz
C.G. position
x b
m pr bsat sat m p1 682 m p 2 682 vp 0.725 215 m z 1467
x 100
m
x
xt 100
bSAT
Example
Empty weight mpr = 301kg
Pilot weight mp1 = 100 kg
Copilot weight mp2 = 0 kg
Fuel quantity vp = 45 litrů
Baggage weight mz = 10 kg
C.G. of empty airplane xbsat = 17.1 % bsat
Weight
m = mpr+mp1+mp2+vp*0,725+mz = 301+100+0+45*0,725+10 = 443,6kg
C.G. position
x b
m pr bsat sat m p1 682 m p 2 682 vp 0.725 215 m z 1467
x 100
m
17.1 1236
301 100 682 0 682 45 0.725 215 10 1467
100
x 346mm
443.6
x 346
xt 100 100 28%bSAT
bSAT 1236
Warning
7.2 Airfram
VL-3 airframe is all-carbonfibre monocoque airframe
7.2.1 Fuselage
All composite sandwich construction.
7.2.2 Wing
The composite wing has one main spar with carbon flanges, no ribs; the stressed skin is of
sandwich construction with a foam core.
The plane has a tricycle retractable landing gear with a nose wheel. The main fibreglass
legs, main wheel size 350x100, hydraulically operated brakes. The steer able nose wheel of 300 x
100 size has a shock absorber and is controlled by the rudder pedále
Recommended pressure:
- main wheels 1,6 ± 0,1 atm (bar)
- nose wheel 1,6 ± 0,1 atm (bar)
7.7 Canopy
Canopy is made from the clear Plexiglas. The canopy frame is formed by a composite
profile. The canopy is tilted forvard.
7.8 Engine
There is installed Rotax 912 engine in VL-3B airplane.
If the aeroplane weight is affected by an alternation, a new weight and balance will be
necessary. A revised "Weight and Balance Record / Permitted payload range" and Placard "LOAD
LIMITS" must be filled out and attached to the aeroplane.
8.4.1 Towing
It is easy to tow the aeroplane a short distance by holding the blade root because the
empty weight of this aeroplane is relatively low.
Suitable surfaces to hold the aeroplane airframe are the rear part of the fuselage before the
fin and wing roots“
Caution
Avoid excessive pressure at the aeroplane airframe -
especially at the wing tips, elevator, rudder, trim etc.
Caution
Handle the propeller by holding the blade root - never the
blade tip! If starting the engine manually - always handle
the propeller on a blade surface i.e. do not hold only an
edge
8.4.2 Parkin
It is advisable to parking the aeroplane inside a hangar or eventually inside other weather
proof space (such as a garage) with a stable temperature, good ventilation, low humidity and dust-
free environment.
It is necessary to tie-down the aeroplane when parking outside.
When the plane must be tied-down outdoors for extended periods, it is advisable to cover
the cockpit canopy, and if possible, the entire aeroplane using a suitable cover.
8.4.3 Tying-Down
The aeroplane is usually tied-down after a flight day or when needed. The tying-down is
necessary to protect the aeroplane against possible damage caused by wind gusts.
For reason the aeroplane is equipped with tie-down strips on the wing tips and tail.
Procedure: :
- Check: Fuel valve off, Circuit breakers and Master switch off, Switch box off.
- Block the control stick up e.g. by means of safety harness
- Close and lock cockpit
- Shut all the ventilation windows
- Tie-down the aeroplane to the ground by means of the strips. It is also necessary to tie-
down the fuselage rear and nose wheel landing gear (lace a rope through the wheel and
fork).
Note
It is advisable to cover cockpit canopy, if possible the whole
aeroplane, by means of a suitable covering material
attached to the airframe for long term outside parking.
8.4.4 Jacking
Because the empty weight of this aeroplane is relatively low it is easy to lift the aeroplane
using 2 persons.
First prepare two suitable jacks to support the aeroplane.
The aeroplane should be lifted by the following parts:
- Press-down on the rear of the fuselage in front of the fin to lift the front and then support
under the firewall.
- To jack the rear of the fuselage grab the fuselage near the auxiliary tail skid, lift it upward
and support.
To lift the wings, push on the wings lower surface at the main spar. Do not lift by the wing
tips
Caution
Never clean the canopy under "dry" conditions (it will
scratch) and never use gasoline or chemical solvents!
Upholstery and covers may be removed from the cockpit, brushed or washed in lukewarm
water with mild detergents. Dry the upholstery before reinstalling inside the cockpit.
Caution
For long term storage cover the canopy to protect the
cockpit interior from the direct sunshine..
9. Supplements
9.1 Introduction
This section contains the appropriate supplements necessary to safely and efficiently
operate the aeroplane when equipped with various optional systems and equipment not provided
with the standard aeroplane.