(1) Control action

Digital PID Controller

F: PID reverse action with autotuning

TS81B/TS84B/TS85B/TS87B/TS89B (2) Input type,(3) Range code: See"8.INPUT RANGE TABLE"

INSTRUCTION MANUAL (4) Control output [OUT]:

M:Relay contact V: Voltage pulse
TS80B-E1 8: Current(DC4 ~ 20 mA) 5: DC0-5VDC
Carefully read all the instructions in this manual. Please place
6: DC0-10VDC T: Trigger (for triac driving)
this manual in a convenient location for easy reference.
(5) Remark:
N: No
! WARNING (6) Alarm 1[AL1 for high alarm] See"5.5 Initial Setting "
N: No alarm
An external protection device must be installed if failure of this A: Deviation high alarm H: Process high alarm
instrument could result in damage to the instrument, equipment
(7) Alarm 2[AL2 for low alarm] See"5.5 Initial Setting "
or injury to personnel .
All wiring must be completed before power in turned on to prevent N: No alarm
electric shock, fire or damage to instrument and equipment . B: Deviation low alarm J: Process low alarm
This instrument must be used in accordance with the (8) Power
specifications to prevent fire or damage to instrument and
A: 220VAC B 85-265VAC D 24VDC E 24VAC
equipment.
This instrument is not intended for use in locations subject to Example
flammable or explosive gases. Specification:
Do not touch high-voltage connections such as power supply Model: TS89B
Model of the controller:TS89B
terminals , etc. to avoid electric shock. Code: FKA4-MN*AN-A Size: 96mm x 96mm
Control action: PID reverse action
Check MODEL and CODE
Input: K type thermocouple
Out put: Relay output
is very important when ordering.
Alarm: 1 deviation high alarm (AL1)
Power: AC220V
CAUTION

This instrument is protected from electric shock by reinforced

2. MOUNTING
insulation. Provide reinforced insulation between the wire for 2.1 Mounting Cautions
the input signal and the wires for instrument power supply, source (1) Use this Instrument within the following ambient
temperature and ambient humidity.
of power and loads. Allowable ambient temperature: 0 to 50 C
This instrument is design for installation in an enclosed Allowable ambient humidity: 45 to 85% RH
(2) Avoid the following when selecting the mounting location.
instrumentation panel. All high-voltage connections such as Rapid changes in ambient temperature which may cause condensation.
power supply terminals must be enclosed in the instrumentati on Corrosive or inflammable gases.
Direct vibration or shock to the mainframe.
panel to avoid electric shock by operating personnel. Water,oil,chemicals,vapor or steam splashes.
All precautions described in this manual should be taken to avoid Excessive induction noise, static electricity, magnetic fields or noise.
Direct air flow from an air conditioner.
damage to the instrument or equipment. Exposure to direct sunlight.
Excessive heat accumulation.
All wiring must be in accordance with local codes and regulations.
Always observe precautions described in this manual.
2.2 Dimensions
Otherwise serious injury or accident may result.
Do not allow metal fragments or lead wire scraps to fall inside this TS81B TS84B
TS85B

44.0
instrument. This may cause electric shock, fire or malfunction. Unit:mm
44.0

Unit:mm
Firmly tighten each terminal screw at the specified torque.
50 14.6
Otherwise electric shock or fire may result.
Do not place any obstacle around this instrument in order 50 14.6

not to impede radiation of heat. And do not close ventilation holes.

90.0
104.0
44.0
58.0

Do not connect wires to unused terminals.

96
50

Before cleaning the instrument, always turn off the power supply.
Remove stains from this instrument using a soft, dry cloth. Do not 1
1

13.6 80
use a volatile solvent such as thinner in order to avoid deformation 1
1

13.6 80
or discoloration.
Do not rub nor strike the display unit of this instrument with a hard TS87B TS89B
object. Unit:mm
Unit:mm
67.5

90

1. PRODUCT CHECK
UP

UP

74 14.6 96 14.6

TS81B
TS84B
80.0

-
104.0

-
67.5

90.0
74

96

TS85B
(1) (2) (3) (4) (5) (6) (7) (8)
TS87B 1
1
TS89B 13.6 80
13.6
1
1
80

TS80B-E1 1

Downloaded from www.Manualslib.com manuals search engine

 2.3 Mouting Procedures Mounting bracket

(1) Prepare the panel cutout as specified in 2.2 Dimensions.

(2) Insert the instrument through the panel cutout.
(3) insert the mounting bracket into the mounting
groove of the instrument. Fig.1
(4) Pull till chick sounds to the direction
shown by the arrow.(Fig.2)
(5) The other mounting bracket should be installed U
P U
P

the same way described in 3. to 4.

Fig.1
Fig.2

3. WIRING
3.1 Wiring cautions
(1) For thermocouple input, use the specified compensation wire.
(2) For RTD input , use leads with low resistance and having no resistance differences among the 3 leads.
(3) Conduct input signal wiring away from instrument power, electric equipment power and load lines to avoid noise induction.
(4) Conduct instrument power wiring so as not to be influenced by noise from the electric equipment power. If the instrument may be affected
by external noise, a noise filter should be used. Twist these leadwires
instrument power
* Shorten the distance between twisted power supply wire pitches. The
IN OUT Instrument
shorter the distance between the pitches, the more effective for noise power
Noise filter
reduction. terminals
Shorten distance between Minimize
* Install the noise filter on the panel which is always grounded and minimize pitches distance
the wiring distance between the noise filter output side and the instrument
power terminals.
* Do not install fuses and/or switches on the filter output signal since this may lessen filter effect.
(5) For wiring, use wires conforming to the domestic standard of each country.
(6) Abot 4 to 5 seconds are required as the preparation time for contact output after power on. Use a delay relay when the output line is used for an
external interlock circuit.
(7) This instrument has no power supply switch nor fuses. Therefore, install the fuse close to the instrument and the switch, if required.
*Recommended fuse rating: Rated voltage; 250V Rated current; 1A * Fuse type; Time-lag fuse
(8) Do not excessively tighten the terminal screws. In addition, use the solderless terminal appropriate to the screw size.
(9) To the instrument with power supply of 24V, please be sure to supply the power from SELV circuit.

3.2 Terminal Configuration

CAUTION (1)All the under hookups are only for reference.

(2)For wiring, please according to the hookup label which was glued on the plastic case of controller.

TS81B TS87B TS84B TS85B TS89B

AC220V 10%
1 L N 6 1 L
AL2 8 1 L 11
11 mA AC220V 10% AC220V 10% AL2
2 AL2 7 NO
NO AL1 2 N 9 2 N 12
NO 12 RTD NC NO
3 A 8 AL1
OUT Voltage mA,V
For SSR Current
OUT Voltage mA
For SSR Current
13 B
3 10 3 NC
13
4 9 NO NO
NO TC,VDC
14 4 mA
11 4 14
5 B 10
OUT RTD AL1
Power supply voltage: 5 A 12 5 15
NO
AC220V 10% NO Voltage mA,V
(Frequency 50/60Hz Rating 200~240V Ac) 6 NC For SSR Current B
13 6 16
22 to 26 V AC TC,VDC
(Frequency 50/60Hz Rating 24V AC) mA
22 to 26V DC Rating 24V Dc 7 B 14 7 17
Power consumption
5VA max (at 24V AC) 160mA max (at 24V DC) RTD
7VA max(at 100V AC) 10VA max (at 240V AC)
8 A 18
Alarm outut rated:
Relay contact output TS84B TS85B TS87B TS89B 250V AC, 3A (Resistive load) B
9 19
TS81B 250VAC 1A(Resistive load) TC VDC
Control output rated
Relay contact output: 250V AC,3A(Resistive load) B
10 20
Voltage pulse output: 0/12 V DC (Load resistance 600 or more)
Current output: 4 to 20mA DC (Load resistance 500 or less)
Trigger output(for triac driving):100A or less The terminal arrangement of TS85B is as shown in the
following diagram, but the terminal configuration of
TS85B is the same as that of TS84B.
2 TS80B-E1

Downloaded from www.Manualslib.com manuals search engine

 4. PARTS DESCRIPTION
1. Measured value (PV) display [Green] *Autotuning (AT) [Green] 4. SET (Set key)
Flashes when autotuning is Used for parameter
1 * Displays PV or various
activated. calling up and set
parameter symbols
value registration
2 2. Set value(PV)display [Red] *Alarm output lamps (AL1,AL2)
[Red] 5. Shift &Assistant key
* Displays SV or various
3
parameter set values AL1: Lights when alarm 1 output 6. (Down key)
Decrease numbers
4 is turned on.
3. Indication lamps
7. (Up key)
*Control output lamps (OUT,OFF) Al2: Lights when alarm 2 output
Decrease numbers
[Green] OUT:Light when output is turned on. is turned on.
[Red]OFF:Light when output is turned off. To avoid damage to instrument, never use a sharp
CAUTION
5 6 7 object to press keys.

5. SETTING

5.1 Calling up procedure of each mode *1. Input type and input range display
This instrument immediately confirms input type and range following power on.
Power on
Example: For a controlleer with the K thermocouple input type and range from 0 to 1300 C .
*1 PV 1. Input type display
Input type display
Input range display Power on :Indicates input type (See table **A)
SV
(Display for Display changes automatically : Input range high
approx.5 sec)
The instrument returns to the PV/SV
PV/SV display mode display mode status if key operation
**A: Input type table(see "14.0 Input range table")
(Normal display) is not performed for more than 1 minute.
Display
Press the
Press the SET key SET key Thermocouple
SV setting mode
Input
K J E S N T B R W5Re/W26/Re
Press the
Press the SET key SET key
for 3 sec . Parameter Setting Mode for 3 sec . Display
(PID level)
Resistance thermometer Standard analog signal(Voltage and current)
Press the key while Press the Input DC0-5V or DC1-5V or
pressing the SET key for SET key Pt100 Cu50 DC0-10V DC2-10V DC0-20mA DC4-20mA
3 secretary. Initialization Mode for 3 sec .
(Input level)

5.2 Setting set value(SV) Example: Following is an example of set value(SV) to 200 C
(1)Set to the SV setting mode (2)Shift of the digit brightly lit (3) Numeric value change (4) Set value entry

PV PV PV PV

SV SV SV SV

In the normal display mode Press the shift key to Press the UP key to set "2". After finishing the setting, Press
Press the SET key to enter the shift the digit which lights Pressing the UP key increase the SET key, All of the set value
SV setting mode. brightly up to the hundreds numerals, and pressing the digits stop flash and as a result
The digit which flashing dights DOWN key decrease the instrument return to
is settable. numerals. PV/SV display mode.
Caution *Even if the displayed value is changed, it is not registered. To register it , press the SET key.

5.3 Setting parameters other than set value (SV)

The setting procedures are the same as those of example (2) to (4) in the above "Setting set value (SV)". Press the SET key after the
setting end shifts to the next parameter. When no parameter setting is required, return the instrument to the PV/SV display mode.
5.4 PID level (Parameter List)
Press the "SET "key for 3 seconds to PID level
After the value be registered ,you can press "SET"key for 3 seconds to return the instrument
to the PV/SV display mode.
The following parameter symbols are displayed one by one every time the SET key is pressed.
#1: Factory set value
Symbol Name Setting range Description #1
Alarm1set value Deviation orProcess alarm, Set the alarm1 set value for high alarm.
AL1 for high alarm -1999 to 9999 Alarm differential gap=HYS,when P 0 10

Alarm2 set value Deviation orProcess alarm, Set the alarm2 set value for low alarm.
AL2 for low alarm -1999 to 9999 200
Alarm differential gap=HYS,when P 0
PV bias -1999 to +9999 Sensor correction is made by adding bias 0.0
value to measured value(PV).

Differential gap 0 to 9999 Out differential gap=HYS,when P=0 (ON/OFF action) 0

for alarm or output Alarm differential gap=HYS,when P 0(PID action)
Continued on the next page
TS80B-E1 3

Downloaded from www.Manualslib.com manuals search engine

 #1: Factory set value
Symbol Name Setting range Description #1
Proportional 0.0~999.9 ON/OFF control if set to 0 (0.0) 20.0
band ON/OFF action differential gap=HYS

Integral time 0~3600 seconds Set the time of integral action to eliminate 150
the offset occurring in proportional control.

Derivative time 0.0~999.9 seconds Set the time of derivative action to improve
control stability by preparing for output changes. 30.0

Proportioning 1.0~200.0 seconds Relay contact output :20S 20.0

cycle Voltage pulse (for SSR) :2S or 2.0
Auto tuning 0:AT end or cancel Use AT function to automatically calculate and set the 0
At) 1:AT start or execution optimize PID value for your system.
Turns the autotuning ON/OFF
Set data lock 0: All parameters can be changed
Performs set data change enable/disable. 0
(LCK) 1: Only SV can be changed
2: No parameters can be changed

5.5 Initial Setting (Parameter List)

Normal display Password mode Input level Password mode

Press the Press the Press the Press the

SET key SET key SET key SET key

Press the key while Setting the

pressing the SET key for 3 s. password to 0101

PV/SV display mode

(Normal display)

is not performed for more than 1 minute.

Press the key while

The instrument returns to the PV/SV

display mode status if key operation
pressing the SET key Press the SET
for 3 s.(Fig.3) key for 3 s.

INPUT LEVEL (Fig.3)

PASS WORD
MODE
Press the SETkey.
Setting the
password to 0101.

INPUT LEVEL
PASS WORD
MODE

Press the SET key.

Output
Proportional manipulated
Input type reset variable
select (rE) highest limit
(InPt) (OTH)

Press the SETkey. Press the SETkey. Press the SETkey.

Output
Alarm type manipulated
PV follow-up variable
selection (SOFT) lowest limit
(Ald) (OTL)
Press the SETkey.

Press the SETkey. Press the SETkey. Press the SETkey.

Low setting Overshooting

turn off Decimal point
limiter (dP)
(LSPL) (OFF)

Press the SETkey. Press the SETkey. Press the SETkey.

Up setting Lowest value Highest value

Press the SETkey. of PV display
limiter of PV display
(USPL) (PAL) (PAH)

4 TS80B-E1

Downloaded from www.Manualslib.com manuals search engine

 After the value be registered ,when no parameter setting is required, after the value be registered ,Press the SET key for 3 s to return the
instrument to the normal display.
The following parameter symbols are displayed one by one every time the SET key is pressed.
#1: Factory set value
Symbol Name Description #1
Main input type select Input type selection as:thermocouple(TC),RTD,etc. K
(InPt) See **A "INPUT TYPE SYMBOL TABLE"

Alarm type selection Select the type of alarm1 and alarm 2 3

(ALd) range:0~3 See **B "ALARM TYPE TABLE"

Low setting limiter Set lower point within input 0

(LSPL) see 14. chapter "INPUT RANGE TABLE"

Up setting limiter Set higher point within input

400
(USPL) see 14. chapter "INPUT RANGE TABLE"
Proportional reset Overshooting restricted by the proportional effect.
(rE) 10

PV follow-up PV variable-value control, Setting range: 0 to 10

(SOFT) 2
PV will response slower if SOFT is bigger.
Overshooting turn off Output forced turning off when the PV value overshooting . 3
(OFF) Setting range: 0 to 100
Lowest value of PV display Lowest value display when analog signal inputs,Such as 4-20mA input.
0
(PAL) The value of PV display when input 4 mA. Only for s tandard analog signal input.

Highest value of PV display Highest value display when analog signal inputs,Such as 4-20mA input.
5000
(PAH) The value of PV display when input 20 mA. Only for s tandard analog signal input.

Decimal point Only for standard analog signal input (current or voltage inputs) .
(dP) Range:0~3 0

Output manipulated variable Output manipulated variable lowest limit .

lowest limit (OTL) Or low limit output calibration whenthe output is continuous current or 0
voltage,such as 4-20 mA output. Range : 0 to 100%
Output manipulated variable highest limit .
Output manipulated variable 100
Or high limit output calibration whenthe output is continuous current or
highest limit (OTH)
voltage,such as 4-20 mA output. Range : 0 to 100%

**A: INPUT TYPE SYMBOL TABLE

InPt Setting

Input type K J E S N T B R W5Re/W26Re Pt100 Cu50

Range -50 to1350 C -50 to1000 C -50 to1000 C -50 to 1750 C -20 to1300 C -20 to400 C 50 to1800 C -20 to1750 C 0 to2300 C -199.9 to600.0 C -50.0 to150.0 C

InPt * * *
1 All input change in the above groups is possible by keyboard,
except for 0 to 10VDC and 2 to 10VDC.Because the hardware
0-5VDC 1-5VDC * 0-10VDC *2-10VDC DC0-20mA DC4-20mA
of these 2 inputs are different.
-1999 to 9999 -199 9to 9999 -1999 to 9999 -199 9to 9999 -1999 to 9999 -1999 to 9999 2 If you need the 0 to 10VDC & 2-10VDC input type, please explain
when ordering.
**B: ALARM TYPE TABLE :SV :Alarm set value
Alarm code Alarm specification
ALd set value AL1 alarm mode (High alarm) AL2 alarm mode (Low alarm)
AL1 Process high a larm AL2 Process low a larm
ALd=0
PVvalue HYS Alarm1 ON PVvalue Alarm2 ON HYS
AL1:Process alarm LOW HIGH LOW HIGH
AL2:Process alarm AL1 AL2
AL1 0 AL1 Deviation high a larm
Alarm1 ON AL2 Process low a larm
PVvalue HYS
LOW HIGH
SV SV+AL1 PVvalue Alarm2 ON
ALd=1 LOW
HYS
HIGH
AL1<0 AL1 Deviation high a larm AL2
AL1:Deviation alarm PVvalue HYS Alarm1 ON
AL2:Process alarm LOW HIGH
SV+AL1 SV

AL1 Process high a larm AL2 0 AL2 Deviation low alarm

PVvalue HYS
ALd=2 LOW HIGH
PVvalue HYS Alarm1 ON SV-AL2 SV
LOW HIGH
AL1 AL2<0 AL2 Deviation low alarm
AL1:Process alarm
AL2:Deviation alarm PVvalue HYS
LOW HIGH
SV SV-AL2

AL1 0 AL1 Deviation high a larm AL2 0 AL2 Deviation low alarm
PVvalue HYS Alarm1 ON PVvalue HYS
LOW HIGH LOW HIGH
ALd=3 SV SV+AL1 SV-AL2 SV

AL1<0 AL1 Deviation high a larm AL2<0 AL2 Deviation low alarm NOTE:
AL1:Deviation alarm Alarm differential
AL2:Deviation alarm PVvalue HYS Alarm1 ON PVvalue HYS gap=HYS,when
LOW HIGH LOW HIGH
SV+AL1 SV SV SV-AL2 P 0(PID action)

TS80B-E1 5

Downloaded from www.Manualslib.com manuals search engine

 6 PID AUTOTUNING (AT) FUNCTION
Autotuning (AT) start values manually. It is possible to happen when the set value
1) Press the "SET" key for 3 seconds to PID level. is around the ambient temperature or is close to the maximum
2) Looking for the parameter "AT ". temperature achieved by the load.
3) Set "AT" value from 0 to 1.
4) Press the "SET" key start auto tuning. Requirements for AT start
5) Press the "SET" key for 3 seconds to return to the instrument to Start the autotuning when all following conditions are satisfied:
the PV/SV display mode. (1) Prior to starting the AT function, end all the parameter settings
(If AT be started ,the AT lamp will be lighted on and the lamp is other than PID.
flashing) (2) Confirm the LCK function has not been engaged.
PV
PV
SV When the autotuning is finished, the controller will
automatically return to PID control.

100% Requirements for AT cancellation

ON OFF ON OFF
Output % Time The autotuning is canceled if any of the following conditions exist.
0%
(1) When the parameter "AT " value is changed.
ON/OFF control PID control (2) When the power is turned off.
(Autotuning) (After autotuning
(3) When power failure longer than 20ms occurs.
Autotuning (AT) automatically measures, calculates and sets the
optimum PID. The following conditions are necessary to carry out
autotuning and the conditions which will cause the autotuning to If the AT is canceled, the controller immediately changes to
stop. PID control. The PID values will be the same as before AT
was activated.
Caution for using the Autotuning (AT) When AT is completed, the controller immediately changes to
When a temperature change(UP and/or Down) is 1 or less PID control. If the control system does not allow the AT cycling
per minute during Autotuning, Autotuning may be cancelled process, set each PID constant manually to meet the needs of
before calculating PID values. In that case, adjust the PID the application.

7.ERROR DISPLAYS
Error display

RAM failure(Incorrect set date write or check sensor and Turn off the power once. If an error occurs
after the power is turned on again, please
sensor connection,etc.) contact TESHOW sales office or the agent.
[Flashing]
Overscale and Underscale
Measured value(PV) PV is outside of input range
[Flashing] ! WARNING
Overscale: To prevent electric shock, always turn
PV is above the high input display range limit. off the power before replacing the
[Flashing] sensor.

Underscale:
PV is below the low input display range limit. Check input type, input range, sensor
and sensor connection..
[Flashing]

8. INPUT RANGE TABLE

Input type Code Input type Code Input type Code Input type Code
0 to 100 K A1 *1 0 to 1600 T B6 *1 0 to 600 R A6 0.0 to 100.0 D D1
0 to 200 K A2 W5Re/ *1 0 to 2000 T B0 R *1 0 to 1000 R A0 0.0 to 200.0 D D2
0 to 400 K A4 W26Re*1 0 to 2300 T C3 *1 0 to 1300 R B3 0.0 to 300.0 D D3
0 to 600 K A6 *1 0 to 1750 R B8 0.0 to 400.0 D D4
K 0 to 800 K A8 Input type Code 0.0 to 500.0 D D5
0 to 1000 K A0 *1 50 to 1300 B B3 Input type Code 0.0 to 600.0 D D6
B
0 to 1300 K B3 *1 50 to 1800 B B8 0 to 400 N A4 -199.9 to +100.0 D E1
0 to 1350 K B4
N 0 to 800 N A8 -199.9 to +200.0 D E2
Input type Code 0 to 1000 N A0 -199.9 to +600.0 D E6
0 to 100 T A1 Pt100
Input type Code 0 to 1300 N B3 -100.0 to +100.0 D F1
0 to 200 T A2 -100.0 to +200.0 D F2
0 to 100 J A1 T
0 to 300 T A3 Input type -50.0 to +50.0 D G0
0 to 200 J A2 Code
0 to 400 T A4 -50.0 to +100.0 D G1
0 to 300 J A3 0.0 to 50.0 C D5
J -50.0 to +200.0 D G2
0 to 400 J A4 Input type 0.0 to 100.0 C D1
Code
0 to 600 J A6 0 to 100 E A1 CU50 0.0 to 150.0 C D2 Input type Code
0 to 800 J A8 0 to 200 E A2 -50.0 to +50.0 C C5 0 to 5VDC -1999 to 9999 V 03
0 to 1000 J A0 -50.0 to +100.0 C C1 1 to 5VDC
or
0 to 300 E A3 -199.9 to 999.9 V 08
0 to 400 E A4 -50.0 to +150.0 C C2 0 to 10VDC *2 or V 04
E 2 to 10VDC *2 -19.99 to 99.99 V 09
Input type Code 0 to 500 E A5 or
0 to 1000 S A0 0 to 600 E A6 4 to 20mA -1.999 to 9.999 A 03
*1 (*1) 0 to 400 C: Accuracy is not guaranteed.
E 0 to 20mA A 02
S *1 0 to 1600 S B6 0 to 800 A8
*1 0 to 1750 S B8 0 to 1000 E A0 (*2)This input type can not be selected by keyboard. Because the hardware of the inputs
are different.

R
NOV.2009.5,000(P)

TESHOW ELECTRONIC TECHNOLOGY CO., LTD.

AN THAI CORPORATION TS80B-E1

Downloaded from www.Manualslib.com manuals search engine