Professional Documents
Culture Documents
533 Manual Operador Manteniment Despiece
533 Manual Operador Manteniment Despiece
GE 65 PSX-PMSX
0109 840569003 - GB
12/02/07 84056M00
preparato da UPT
approvato da DITE
M
DESCRIPTION OF THE MACHINE GE 55 PSX-PMSX 0
© MOSA REV.0-01/09 GE 65 PSX-PMSX
MUFFLER
EAS
CONNECTOR
CONNECTOR FOR
REMOTE START
The assembly has 4 doors which facilitate ordinary engine maintenance. On the side of the air intake, under the
12/02/07 84056-GB
apertures, there is a cover fixed with 4 screws, the removal of which makes it possible to check the alternator pick-up
and/or the PMG if mounted (Permanent Magnets). Under the front of the machine there is a protected aperture which
allows the passage of cables which connect the assembly with the load. When the assembly goes onto reserve, after
5 minutes the built-in protective device will switch the assembly off. Moreover, it is possible to start and switch off the
assembly from a distance by means of a remote control (optional).
M
Quality system 01
© MOSA REV.3-02/09
MOSA has certified its quality system according to The advantages for MOSA clients are:
UNI EN ISO 9001:2000 to ensure a constant, high · Constant quality of products and services at the
quality of its products. This certification covers the high level which the client expects;
design, production and servicing of engine driven
· Continuous efforts to improve the products and
welders and generating sets.
their performance at competitive conditions;
The certifying institute, ICIM, which is a member of · Competent support in the solution of problems;
the International Certification Network IQNet,
awarded the official approval to MOSA after an · Information and training in the correct application
examination of its operations at the head office and and use of the products to assure the security of
plant in Cusago (MI), Italy. the operator and protect the environment;
· Regular inspections by ICIM to confirm that the
This certification is not a point of arrival but a pledge
requirements of the company’s quality system
on the part of the entire company to maintain a level and ISO 9001 are being respected.
of quality of both its products and services which
will continue to satisfy the needs of its clients, as All these advantages are guaranteed by the
well as to improve the transparency and the CERTIFICATE OF QUALITY SYSTEM No.0192
communications regarding all the company’s actives issued by ICIM S.p.A. - Milano (Italy ) - www.icim.it
in accordance with the official procedures and in
10/10/02 M01-GB
12/02/07 84056-GB
M
Copyright GE_, MS_, TS_, EAS 1.01
© MOSA 1.0-10/02
ATTENTION
This use and maintenance manual is an important
part of the machines in question.
The assistance and maintenance personel must
keep said manual at disposal, as well as that for
the engine and alternator (if the machine is
synchronous) and all other documentation about the
machine.
To this purpose we advise you, for all control and Our products have been designed for the use of
overhaul operations, to turn to the nearest generation for welding, electric and hydraulic
authorized Service Centre, where you will obtain system; ANY OTHER DIFFERENT USE NOT
a prompt and specialized intervention. INCLUDED IN THE ONE INDICATED, relieves
MOSA from the risks which could happen or,
anyway, from that which was agreed when selling
☞ In case you do not profit on these Services and the machine; MOSA excludes any responsibility
some parts are replaced, please ask and be
sure that are used exclusively original MOSA for damages to the machine, to the things or to
parts; this to guarantee that the performances persons in this case.
and the initial safety prescribed by the norms in
force are re-established. Our products are made in conformity with the
safety norms in force, for which it is advisable to
☞ The use of non original spare parts will cancel use all these devices or information so that the
immediately any guarantee and Technical Ser- use does not bring damage to persons or things.
vice obligation from MOSA.
While working it is advisable to keep to the
NOTES ABOUT THE MANUAL personal safety norms in force in the countries to
Before actioning the machine please read this which the product is destined (clothing, work tools,
manual attentively. Follow the instructions etc.).
contained in it, in this way you will avoid
inconveniences due to negligence, mistakes or Do not modify for any motive parts of the machine
incorrect maintenance. The manual is for qualified (fastenings, holes, electric or mechanical devices,
personnel, who knows the rules: about safety and others..) if not duly authorized in writing by MOSA:
health, installation and use of sets movable as the responsibility coming from any potential
well as fixed. intervention will fall on the executioner as in fact
he becomes maker of the machine.
You must remember that, in case you have
difficulties for use or installation or others, our
Technical Service is always at your disposal for
explanations or interventions.
The manual for Use Maintenance and Spare Parts ☞ Notice: this manual does not engage MOSA,
is an integrant part of the product. It must be kept who keeps the faculty, apart the essential
with care during all the life of the product. characteristics of the model here described and
In case the machine and/or the set should be illustrated, to bring betterments and modifications
yielded to another user, this manual must also to parts and accessories, without putting this
given to him. manual uptodate immediately.
Do not damage it, do not take parts away, do not
tear pages and keep it in places protected from
dampness and heat.
Any of our product is labelled with CE marking attesting its conformity to appliable directives
and also the fulfillment of safety requirements of the product itself; the list of these directives is
part of the declaration of conformity included in any machine standard equipment.
Here below the adopted symbol:
CE marking is clearly readable and unerasable and it can be either part of the data-plate (A) or
placed as a sticker near the data-plate (B)
A B
Furthermore, on each model it is shown the noise level value; the symbol used is the following:
10/10/02 M1-4 GB
The generating set GE 55 is a unit which transforms the mechanical energy, generated by endothermic engine, into electric
energy, through an alternator.
Is meant for industrial and professional use, powered by an endothermic engine; it is composed of various main parts such as:
engine, alternator, electric and electronic controls, the fairing or a protective structure.
The assembling is made on a steel structure, on which are provided elastic support which must damp the vibrations and also
eliminate sounds which would produce noise.
OUTPUT
Declared power according to ISO 8528-1 (temperature 25°C, 30% relative humidity, altitude 100 m above sea level).
(*Stand-by) = maximum available power for use at variable loads for a yearly number of hours limited at 500 h. No overload is
admitted.
(**Prime power P.R.P.) = maximum available power for use at variable loads for a yearly illimited number of hours. The average
power to be taken during a period of 24 h must not be over 80% of the P.R.P.
It’s admitted overload of 10% each hour every 12 h.
In an approximative way one reduces: of 1% every 100 m altitude and of 2.5% for every 5°C above 25°C.
PLEASE NOTE: the symbol when with acoustic noise values, indicates that the device respects noise emission limits
2000 / 14 / CE
The generating set GE 65 is a unit which transforms the mechanical energy, generated by endothermic engine, into electric
energy, through an alternator.
Is meant for industrial and professional use, powered by an endothermic engine; it is composed of various main parts such as:
engine, alternator, electric and electronic controls, the fairing or a protective structure.
The assembling is made on a steel structure, on which are provided elastic support which must damp the vibrations and also
eliminate sounds which would produce noise.
OUTPUT
Declared power according to ISO 8528-1 (temperature 25°C, 30% relative humidity, altitude 100 m above sea level).
(*Stand-by) = maximum available power for use at variable loads for a yearly number of hours limited at 500 h. No overload is
admitted.
(**Prime power P.R.P.) = maximum available power for use at variable loads for a yearly illimited number of hours. The average
power to be taken during a period of 24 h must not be over 80% of the P.R.P.
It’s admitted overload of 10% each hour every 12 h.
In an approximative way one reduces: of 1% every 100 m altitude and of 2.5% for every 5°C above 25°C.
PLEASE NOTE: the symbol when with acoustic noise values, indicates that the device respects noise emission limits
2000 / 14 / CE
WARNING
IMPORTANT ADVICE
This heading warns of situations which could result in
- Advice to the User about the safety: injury for persons or damage to things.
WARNING
NOTE
Read and pay due attention Use only with safety clothing -
It is compulsory to use the personal protection
means given in equipment.
WRENCH - Use of the tools. If the advice is Use only with safety protections -
not respected damage can be caused to things It is advisable to use all protections while
and even to persons. shifting the machine.
The installation and the general advice concerning the operations, are finalized to the correct use of the
machine, in the place where it is used as generator group and/or welder.
Stop engine when fueling Do not touch electric devices if you
Do not smoke, avoid flames, sparks or electric tools when fueling. are barefoot or with wet clothes.
CHECKING BOARD
Always keep off leaning surfaces
Slowly unscrew the cooling liquid tap if the liquid must be topped up. during work operations
ENGINE
The vapor and the heated cooling liquid under pressure can burn face, eyes, skin. Static electricity can demage the
parts on the circuit.
Do not fill tank completely.
Wipe up spilled fuel before starting engine.
Shut off fuel of tank when moving machine (where it is assembled). An electric shock can kill
Avoid spilling fuel on hot engine.
Sparks may cause the explosion of battery vapours
☞ FIRST AID. In case the operator shold be sprayed by accident, from corrosive liquids a/o hot toxic gas
or whatever event which may cause serious injuries or death, predispose the first aid in accordance with
the ruling labour accident standards or of local instructions.
☞ FIRE PREVENTION. In case the working zone,for whatsoever cause goes on fire with flames liable to
cause severe wounds or death, follow the first aid as described by the ruling norms or local ones.
EXTINCTION MEANS
Appropriated Carbonate anhydride (or carbon dioxyde) powder, foam, nebulized water
Not to be used Avoid the use of water jets
Other indications Cover eventual shedding not on fire with foam or sand, use water jets to cool off the
surfaces close to the fire
Particular protection Wear an autorespiratory mask when heavy smoke is present
Useful warnings Avoid, by appropriate means to have oil sprays over metallic hot surfaces or over electric
contacts (switches,plugs,etc.). In case of oil sprinkling from pressure circuits, keep in
mind that the inflamability point is very low.
DANGEROUS
WARNING CAUTION
10/06/00 M2-5I
INSTALLATION AND ADVICE BEFORE USE Check that the air gets changed completely and the hot
air sent out does not come back inside the set so as to
cause a dangerous increase of the temperature.
GASOLINE ENGINES
■ Use in open space, air swept or vent exhaust gases,
which contain the deathly carbone oxyde, far from
the work area.
1, 5
DIESEL ENGINES m
1,5
m
■ Use in open space, air swept or vent exhaust gases
far from the work area. m
1,5
T
T PU
O
UIC
AOR
D ISSTC
U
GHASA
EX
ATTENTION
For a safer use from the operator DO NOT
fit the machine in locations with high risk of
POSITION flood.
Place the machine on a level surface at a distance of at Please do not use the machine in weather
least 1,5 m from buildings or other plants. conditions which are beyond IP protection
shown both in the data plate and on page
named "technical data" in this same manual.
M1.4 B
M1.4
12/02/07 84056-I
M
UNPACKING GE_, MS_, TS_ 3
© MOSA 1.1-02/04
NOTE
☞ Be sure that the lifting devices are: correctly mounted,
adequate for the weight of the machine with it’s
packaging, and conforms to local rules and regula-
tions.
When receiving the goods make sure that the prod-
uct has not suffered damage during the transport,
that there has not been rough handling or taking
away of parts contained inside the packing or in the
set.
In case you find damages, rough handling or ab-
sence of parts (envelopes, manuals, etc.), we ad-
vise you to inform immediately our Technical Ser-
vice.
NOTE
In case you should transport or move the machine, keep to the instructions as per the figures.
Make the transportation when the machine has no petrol in its tank, no oil in the engine and and electrolyte in the
battery.
Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and
conform to local rules and regulations.
Only authorized persons involved in the transport of the machine should be in the area of movement.
DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION.
IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE (model with no
CTL accessory).
If you did not keep to the instructions, you could damage the structure of the machine.
30/03/00 M4GB
CTL 35 -45 - 50 - 95 M
ASSEMBLY 6.8
© MOSA 1.1-04/06
ATTENTION
The CTL accessory cannot be removed from the machine and used separately (actioned manually or
following vehicles) for the transport of loads or anyway for used different from the machine movements.
TRAILERS
The machines provided for assembling the CTL accessory (slow towing trolley) can be towed up to a maximum speed
of 40 Kms/hour on asphalted surfaces.
Towing on public roads or turnpikes of any type IS EXCLUDED, because not in possesion of the requirements by
national and foreign traffic norms.
Nota: Lift the machine and assemble the parts as shown in the drawing
CTL 35-50
CTL 45
COMANDS
5
CTL 95
CTL 35-50
ATTENTION
Do not substituite the original tires with other types.
M
Set-up for operation TS_,DSP_,GE 20
© MOSA 1.1-09/05 Water cooled systems
Connect the cable + (positive) Check that the dry air filter is correctly installed and
to the pole + (positive) of the that there are no leaks around the filter which could
battery (after having taken lead to infiltrations of non-filtered air to the inside of
away the protection), by the motor.
properly tightening the clamp.
Check the state of the battery
from the colour of the warning light which is in the
upper part. FUEL
ATTENTION
It is dangerous to fill the motor with too much oil,
as its combustion can provoke a sudden increase
in rotation speed.
M
Set-up for operation TS_,DSP_,GE 20.1
© MOSA 1.0-06/03 Water cooled systems
COOLING LIQUID
ATTENTION
Do not remove the radiator tap with the
motor in operation or still hot, as the liquid
coolant may spurt out and cause serious
burns. Remove the tap very carefully.
Remove the tap and pour the liquid coolant into the
radiator; the quantity and composition of the liquid
coolant are indicated in the motor operating manual.
Replace the tap, ensuring it is perfectly closed.
After refilling operations, allow the motor to run for
a brief time and check the level, as it may have
diminished due to air bubbles present in the cooling
circuit; restore the level with water.
To replace the liquid coolant, follow the operations
described in the motor operating manual.
GROUNDING CONNECTION
Stop:
NOTE
02/02/06 84210-GB
4A Hydraulic oil level light A4 Button indicating light 30 l/1' PTO HI W5 Battery voltmeter
9 Welding socket ( + ) B2 Engine control unit EP2 X1 Remote control socket
10 Welding socket ( - ) B3 E.A.S. connector Y3 Button indicating light 20 l/1' PTO HI
12 Earth terminal B4 Exclusion indicating light PTO HI Y5 Commutator/switch, serial/parallel
15 A.C. socket B5 Auxiliary current push button Z2 Thermal-magnetic circuit breaker
16 Accelerator lever C2 Fuel level light Z3 Selection push button 20 l/1' PTO HI
17 Feed pump C3 E.A.S. PCB Z5 Water temperature indicator
19 48V D.C. socket C6 Control unit for generating sets QEA
22 Engine air filter D Ground fault interrupter ( 30 mA )
23 Oil level dipstick D1 Engine control unit and economiser EP1
24 Engine oil reservoir cap D2 Ammeter
24A Hydraulic oil reservoir cap E2 Frequency meter
24B Water filling cap F Fuse
25 Fuel prefilter F3 Stop switch
26 Fuel tank cap F5 Warning light, high temperature
27 Muffler F6 Arc-Force selector
28 Stop control G1 Fuel level transmitter
29 Engine protection cover H2 Voltage commutator
30 Engine cooling/alternator fan belt H6 Fuel electro pump
31 Oil drain tap H8 Engine control unit EP7
31A Hydraulic oil drain tap I2 48V A.C. socket
31B Water drain tap I3 Welding scale switch
31C Exhaust tap for tank fuel I4 Preheating indicator
32 Button I5 Y/▲ switch
33 Start button I6 Start Local/Remote selector
34 Booster socket 12V I8 AUTOIDLE switch
34A Booster socket 24V L A.C. output indicator
35 Battery charge fuse L5 Emergency button
36 Space for remote control L6 Choke button
37 Remote control M Hour counter
42 Space for E.A.S. M1 Warning level light
42A Space for PAC M2 Contactor
47 Fuel pump M5 Engine control unit EP5
49 Electric start socket M6 CC/CV switch
54 Reset button PTO HI N Voltmeter
55 Quick coupling m. PTO HI N1 Battery charge warning light
55A Quick coupling f. PTO HI N2 Thermal-magnetic circuit breaker/
56 Hydraulic oil filter Ground fault interrupter
59 Battery charger thermal switch N5 Pre-heat push-button
59A Engine thermal switch N6 Connector - wire feader
59B Aux current thermal switch O1 Oil pressure warning light/Oil alert
59C Supply thermal switch wire feeder- P Welding arc regulator
42V Q1 Starter key
59D Pre-heater (spark plug) thermal Q3 Derivation box
switch Q4 Battery charge sockets
59E Supply thermal switch oil/water Q7 Welding selector mode
heather R3 Siren
59F Electropump thermal switch S Welding ammeter
63 No load voltage control S1 Battery
66 Choke control S3 Engine control unit EP4
67A Auxiliary / welding current control S6 Wire feeder supply switch
68 Cellulosic electrodes control S7 Plug 230V singlephase
69A Voltmeter relay T Welding current regulator
70 Warning lights T4 Dirty air filter warning light/indicator
71 Selecting knob T5 Earth leakage relay
72 Load commut. push button T7 Analogic instrument V/Hz
73 Starting push button U Current trasformer
74 Operating mode selector U3 R.P.M. adjuster
75 Power on warning light U4 Polarity inverter remote control
76 Display U5 Relase coil
79 Wire connection unit U7 Engine control unit EP6
86 Selector V Welding voltage voltmeter
10/05/01 M30-GB
12/02/07 84056-I
Comandi Bedienelemente M
Controls Mandos GE 65 PSX-PMSX 31.1
© MOSA REV.0-02/07 Commandes
12/02/07 84056-I
M
Using the generator GE_ 37
© MOSA 1.1-09/05 Diesel engine
There are various types of power: PRIME POWER (PRP),
WARNING STAND-BY POWER established by ISO 8528-1 and
3046/1 Norms, and their definitions are listed in the
It is absolutely forbidden to connect the unit
manual’s TECHNICAL SPECIFICATIONS page.
to the public mains and/or another electrical
power source . ☞ During the use of the electricity-generating group
Access forbidden to area adjacent to NEVER EXCEED the power indications, paying careful
electricity-generating group for all non- attention when several loads are powered
authorized personnel. simultaneously.
SINGLE-PHASE LOADS
Power to monophase utilities by means of three-phase
12/06/03 M37GB_1500G_GE
T5.6 T5.7
ON OFF PRESS TO
RESET
ATTENTION
Do not keep the central pole on the thermic
protection forcefully pressed to prevent its
intervention.
12/06/03 M37GB_1500G_GE
M
TCM 35 REMOTE CONTROL 38.6
© MOSA 1.0-03/06
MAKE SURE
➔ The selector LOCAL START/REMOTE START (I6) of the generating set must be switched on
LOCALSTART.
➔ Put the selector „switch board (N7)“ on ON.
06/02/03 M38-GB
M
PROTECTIONS INSULATION MONITORING 39.10
© MOSA 1.0-05/01
A3.4 A3.5
LEGEND:
A3.1 - Adjustment potentiometer insulation
resistance
25/05/01 M39GB
LEGEND:
NOTE D1 Potentiometer for earthing fault current regulation
Don not intervene on the setting of the protection D2 Potentiometer for intervention time regulation
switch. Before using the machine check the ON warning D3 Multifunction led for indication of: internal electronics
lamp lighting. fault / internal temperature out of range/ t(s) centred
correctly.
D4 Led indicating presence of feeding
The relay allows to select the tripping current value so as D5 Led indicating intervention of GFI relay
to keep values of contact voltage of the limits indicated D6 Micro-switches for setting up of the instrument
by the electrical security norms. D7 Trial push-button
D8 Push-button for the manual reset
These adjustments allow to perform a tripping selecticity
or either current or delay when more relays are located
along the same line in protection of the different starting
signals.
SW G.F.I.
The SW G.F.I. switch placed inside the electric control
panel - or inside the electric box - allows to exclude the
differential relay in case of need from the group to be
feeded.
EP6 OEM’s Manual - Contents push the AUTO pushbutton (the yellow Led will
turn OFF) or turn the KEY-SWITCH to OFF.
1.0 Introduction M39.12 Once in AUTO, the EP6 waits for a REMOTE
2.0 Operating Mode selection M39.12 START activation (see section 7.0).
2.1 AUTO operating mode M39.12 In case of an Automatic Periodic Test (A.P.T.),
2.2 MANUAL operating mode M39.12 the display will show the message [tESt].
2.3 OFF operating mode M39.12
3.0 DISPLAY features M39.12 2.2 MANUAL operating mode
4.0 ALARM messages M39.12.1 To start the engine follow the instructions:
4.1 Operating Messages M39.12.1 A) - Turn ON the KEY-SWITCH; the EP6 illuminates
5.0 LEDs for visual indication M39.12.1 the LEDs and Display.
5.1 LEDs and Display Test M39.12.1 B) - If the display shows the message [uuuu], the
6.0 Parameters and Settings M39.12.1 EP6 is counting the PRE-GLOW time; wait until
7.0 Remote Start M39.12.4 the message disappears.
8.0 Safety M39.12.4 C)- After the display shows the flashing message
9.0 Automatic Periodic Test M39.12.4 [StA-] (NOTE), turn the Key to START position
10.0 Front Panel Description M39.12.4 (momentary position with spring-loaded return)
11.0 Dimensions and Rear View M39.12.4 until the engine starts. The message [ . . . .]
indicates a MANUAL start.
1.0 INTRODUCTION D) - To stop the engine, turn the KEY SWITCH to
The EP6 features Engine and Generating Set control OFF.
and monitoring. The EP6 provides visual indication
by means of LEDs (solid state lamps) and a Display NOTE: EP6 shows the blinking [StA-] message
(see section 10.0). It features OFF, MAN and AUTO for 20 seconds. After this time, if the engine
operating modes. The display gives Messages for does not start, the EP6 displays the message
alarms and Measurement indications. [FAIL] (Fail to start, see section 4.07).To clear
the alarm, turn the KEY-SWITCH to OFF.
2.0 OPERATING MODE selection
The EP6 features AUTO (section 2.1), MANUAL 2.3 OFF operating mode
(section 2.2) and OFF (section 2.3) operating modes. This function is obtained by turning the KEY SWITCH
When the power supply is switched on, the EP6 to OFF. The OFF operating mode clears the fault
behaves as follow: alarms and shuts down the Display after 5 seconds.
A) if the KEY-SWITCH is in the OFF position, the A blinking dot indicates the presence of the power
EP6 enters the OFF operating mode. supply. Press one of the pushbuttons to energize
B) if the KEY-SWITCH is in the ON position, the the display. In OFF operating mode, the EP6 allows
EP6 enters the AUTO operating mode. That is, if reading of the parameters (see section 6.0)
the EP6 was in AUTO prior to the supply removal.
If not, the EP6 enters the MANUAL operating 3.0 DISPLAY features
mode. The EP6 features a 4 Digit Display (section10.0) to
show measurements, settings and error messages.
2.1 AUTO operating mode The [UP-DOWN] pushbutton selects one of the
To enter the ‚AUTO‘ operating mode use the following following menus:
instructions:
A) - Turn ON the key switch: the Display and LEDs [AXXX] (*) Generator Current measurement
illuminate for 1 second. [UXXX] The Voltage of the Generating Set
B) - Wait for the end of the LAMP test, then push the [rPM] [XXXX ] Speed of the engine
AUTO pushbutton after the [UUUU] (Pre-glow) [HXX.X] Frequency of the Generator
or [Sta-] (Start prompt) has been displayed. [bXX.X] Battery Voltage.
After this, the yellow Led AUTO will illuminate. If [cXX.X] Charger Alternator Voltage
the REMOTE START input is not operative, the [ h ] [XXXX ] HOUR METER (the message [h]
LED will flash. If operative, the LED illuminates appears for a moment, and then, the counter will be
continuously and a start cycle will take place displayed continuously)
12/10/05 M39GB
[uuuu] Glow-plugs timing The list of the parameters follows ([‚] means
[U— ] Voltage out of range minutes and [„] means seconds). Some
[StA-] Start prompt parameters may differ according to the
[. . . .] Starting by key switch programming done by the genset manufacturer.
[rESt] Rest timing
[tESt] Automatic Test
[CAL] Calibration
[Pro-] Programming
[rEAd] Parameter reading
[StOP] Stopping cycle
[MM.SS] Remote Start or Remote Stop cycle
12/10/05 M39GB
M
PROTECTIONS EP6 ENGINE PROTECTION 39.12. 2
© MOSA 1.0-10/05
Green LED
Note start delay time: see section 6.0 parameter engine on
[P.0]
Note stop delay time: see section 6.0 parameter Button
Button
[P.1] [F1]
[AUTO]
AUTO (Yellow
8.0 SAFETY Button Led)
[ENTER] (*)
No-load voltage too low or 1) Incorrect motor running speed 1) Regulate speed to its nominal no-
too high load value
2) Voltage regulating device (where it is 2) Adjust regulator device as indicated
assembled) defective or requires in alternator manual, or replace
calibration
3) Alternator defective 3) Check winding, diodes, etc. on
alternator (Refer to alternator
manual)
Repair or replace
Ask for intervention of Service
Department
Corrected no-load voltage 1) Incorrect motor running speed due to 1) Check the load connected and
too low with load overload diminish
2) Load with cos ϕ less than 0.8 2) Reduce or rephase load
3) Alternator defective 3) Check winding, diodes, etc. on
alternator (Refer to alternator
manual)
Repair or replace
Ask for intervention of Service
Department
WARNING
● Have qualified personnel do maintenance and troubleshooting work.
● Stop the engine before doing any work inside the machine. If for any
reason the machine must be operated while working inside, pay
attention moving parts, hot parts (exhaust manifold and muffler,
etc.) electrical parts which may be unprotected when the machine
is open.
● Remove guards only when necessary to perform maintenance, and
replace them when the maintenance requiring their removal is
complete.
MOVING ● Use suitable tools and clothes. HOT surface
PARTS ● Do not modify the components if not authorized. can
can injure - See pag. M1.1 - hurt you
ATTENTION
■ Maintenance operations on the electricity-generating group prearranged for automatic operation must be
carried out with the panel in RESET mode.
■ Maintenance operations on the installation’s electrical panels must be carried out in complete safety by cutting
off all external power sources: ELECTRICAL POWER, GROUP and BATTERY.
For the electricity-generating groups prearranged for automatic operation, in addition to carrying out all periodic
maintenance operations foreseen for normal usage, various operations must be carried out that are necessary in
relation to the specific type of use. The electricity-generating group in fact must be continuously prepared for
operation, even after prolonged periods of inactivity.
EVERY MONTH
EVERY
AND/OR AFTER
EVERY YEAR
WEEK INTERVENTION ON
LOAD
1. TEST or AUTOMATIC TEST cycle to NO-LOAD WITH LOAD
keep the generating set constantly
operative X X
2. Check all levels: engine oil, fuel
level, battery electrolyte,, if X X
necessary top it up.
☞ Carry out motor oil change at least once a year, even if the requested number of hours has not been
attained.
05/09/05 M43GB
M
STORAGE GE_, MS_, TS_ 45
© MOSA 1.0-06/00
Start the engine: lt will run until it stops due to the lack of
fuel. IMPORTANT
Drain the oil from the engine sump and fill it with new oil In the storage operations avoid that
(see page M25). polluting substances, liquids, exhausted
oils, etc. bring damage to people or
Pour about 10 cc of oil into the spark plug hole and screw things or can cause negative effects to
the spark plug, after having rotated the crankshaft several surroindings, health or safety respecting
times. completely the laws and/or dispositions
in force in the place.
Rotate the crankshaft slowly until you feel a certain
compression, then leave it.
Clean the covers and all the other parts of the machine
carefully.
DIESEL ENGINE
Clean the covers and all the other parts of the machine
carefully.
As cust off we intend all operations to be made, at In case of necessity for first aid and fire prevention,
utilizer’s care, at the end of the use of the machine. see page M2.5.
This comprises the dismantling of the machine, the
subdivision of the several components for a further
reutilization or for getting rid of them, the eventual IMPORTANT
packing and transportation of the eliminated parts
In the cust-off operations avoid that
up to their delivery to the store, or to the bureau
polluting substances, liquids, exhausted
encharged to the cust off or to the storage office,
oils, etc. bring damage to people or
etc.
things or can cause negative effects to
The several operations concerning the cust off, surroindings, health or safety respecting
involve the manipulation of fluids potentially completely the laws and/or dispositions
dangerous such as: lubricating oil and battery in force in the place.
electrolyte.
12/02/07 84056-I
M
ELECTRICAL SYSTEM LEGENDE 60
© MOSA REV.7-10/09
V-
30
10
1
RPM+
RPM-
GND
11
6
3
4
2
7
13
5
23 24 10 25 19 13 12 11 15 26 9 2
REV.0-02/07
23 21 24 6 10 OPTIONAL: MG4
LOC. 3 1 6 4 REM.
5 26 5 5
I6 OPTIONAL: PRH1
19
(85)
2 5 5
K3 N3 6 4
3 22 pr. 3 1
nero/black
F1 (86) - + 2 - + - +
(85) N3
F K1 C2 Z5 V5
4A avv. 14 Y7 17 16
(86)
1
nero/black
1
Electric diagram
Schema elettrico
1 F6 F2
(30)
Schema electriques
K1
avv. F F (86)
(87) (87a) 30A 10A K2 N3
stop
20 4 (85) OPTIONAL: WH45
(30) (30) 8
K3 K2 250V/10A
pr. stop
nero/black
(87) (87a) (87) (87a) S7
S5 1 7 10 25 19 18 5 6 5 21 14 13 12 11 15 8 9 2 17 16
12 1 15 7 23 24 22 21 16 2 14 9 17 8 4 3 18 6 5 13 19 20
1 7 10 25 19 18 5 6 5 21 14 13 12 11 15 8 9 2 17 16
Stromlaufplan
1 4 P4
5 2 3
1
10A
Esquema eléctrique
7 5
6 8
9 10 B
+ 1 10 25 18 5 5 14 13 12 11 15 9 2 17 16
White Red (1)
nero/black
+ B+ D+ W (1 ) (1) (1)
+
- U1 B3
-
M
( 2) (2) (2)
- (2)
8
S1 R1 T1 G4 Z1 E8 H6 G1 L1 H1 R3 L5 Q5 P5 M4
20090-CUSAGO (MI)-ITALY
61.1
12/02/07 84056-I
Schema elettrico Stromlaufplan M
Electric diagram Esquema eléctrique GE 55 PSX-PMSX 61.3
© MOSA REV.0-02/07 Schema electriques
12/02/07 84056-I
Schema elettrico Stromlaufplan M
Electric diagram Esquema eléctrique GE 65 PSX-PMSX 61.4
© MOSA REV.0-02/07 Schema electriques
12/02/07 84056-I
Schema elettrico Stromlaufplan M
Electric diagram Esquema eléctrique GE 55 PSX-PMSX 61.5
© MOSA REV.1-01/09 Schema electriques GE 65 PSX-PMSX
G.F.I. RELAY
Z2
RG
SG
TG
NG
U
4 3 2 1 67
71
70
69
68
U5
56 56 5
65
B
*
67
56
69
68
6 5 4 3 2 1
T5
G.F.I.
DOSSENA
12 11 10 9 8 7
71
70
65
56
* ATTENZIONE:
65
Scollegare ponticello 5
per disabilitare G.F.I.
ATTENTION:
To disable G.F.I.
disconnect jumper
ISOMETER
Z2
RG
SG
TG
NG
67
U5
65
65
7 6 5 3 2 1
ISOMETER
DOSSENA
A3
17 16 15 14 13 12 11
56
65
67
56
65 5
56 5
Z7 RICEVITORE
RECEIVER
REV.0-07/07
ANT.
24 V
12 V
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14
26 ANTENNA
AERIAL
(BLACK)
Electric diagram
Schema elettrico
(RED)
Schema electriques
(BLACK)
B
26
Stromlaufplan
7
V-
Esquema eléctrique
OUT 15
U7 EP6
La MOSA si riserva a termini di legge la proprieta' del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione.
12/02/07 84056-I
SETTAGGIO RICEVITORE: © MOSA
- TUTTI I DIPSWITCH DEVONO ESSERE SULLA POSIZIONE DI ON.
- INSERIRE NEL CANALE "A" (CH.A) 1 STRIPP RELE' A MEMORIA CODICE:
840769767
MORSETTI 1-2 CANALE A (NA)
14 1 MORSETTI 3-4-5 CANALE B (IN SCAMBIO NA-NC)
REV.0-07/07
CH.D
CH.C
MORSETTI 10-11-12 ALIMENTAZIONE
Z7 RICEVITORE MORSETTI 13-14 ANTENNA
ANT.
RECEIVER
CH.A
CH.B
SETTING THE RECEIVER
- ALL DIPSWITCHES MUST BE SET ON "ON" POSITION.
24 V
12 V
0
- INSERT 1 STRIPP RELAY WITH MEMORY CODE:
840769767
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CONTACTS 1-2 CHANEL A (NA)
CONTACTS 3-4-5 CHANEL B (IN EXCHANGE NA-NC)
CONTACTS 6-7 CHANEL C (NA)
Electric diagram
SETTAGGIO TRASMETTITORE:
- TUTTI I DIPSWITCH DELLA FILA DA 14 DEVONO ESSERE SULLA POSIZIONE DI ON.
TRASMETTITORE - I DIPSWITCH DA 2 DEVONO ESSERE SULLA POSIZIONE
W7 TRANSMITTER
Esquema eléctrique
N° 1= OFF
N° 2= OFF
- IL PONTICELLO NERO DEVE ESSERE TOLTO.
ON
OFF
SETTING THE TRANSMITTER:
1 2
- ALL DIPSWITCHES IN THE 14 UNIT ROW MUST BE SET ON "ON" POSITION.
14 1
OFF - THE DIPSWITCH IN THE 2 UNIT ROW MUST BE ON THE FOLLOWIND POSITION:
W7 ON
N° 1= OFF
N° 2= OFF
- THE BLACK CABLE BRIDGE MUST BE REMOVED.
La MOSA si riserva a termini di legge la proprieta' del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione.
12/02/07 84056-I
R
SPARE PARTS LIST 1
© MOSA 1.0-03/00
MOSA guarantees that any request for spare parts will be satisfied.
To keep the machine in full working order, when replacement of MOSA spare parts is required, always
ask for genuine parts only.
4) ◆ n. position
5) quantity
3 4
50 Hz
50 Hz
EA
1-3 13 18 17 16 20-21-22 12
1 EA
1
12
12
11
0
RS V 500
Hz 65
A 125
60 25
ST 300 20
h 55 15
HOURMETER TR 200 50 10
0
100
2
I
OFF
ON
START 0
8 *
19
15
NEUTROCOLLEGATOAMASSA
NEUTROCONECTADOAMASA 21-22-23
14
NEUTRALBONDEDTOFRAME
NEUTRERACCORDEAUBATI
NULLEITERAUFMASSE
NULVERBONDENMETMASSA
* VE
14/12/986Q16M31
5
1
4
4a
7
7a 3 2
3a 2a
3b
8 3c
13
9 13a
10
11
12
14
15
24
23
22
16
17
18
12/02/07 84056-I
19
20
21
Tavola ricambi Ersatzteile GE 55 PSX-PMSX IL
Spare parts table Tabla de recambios GE 65 PSX-PMSX 32.1
© MOSA REV.1-01/09 Table piéces de rechange
1 2 23 12 13 14 15 16 17
11
10 22
9
8
7 45 (SR)
(SR) 7a 21
(SR) 7b 3 20
19 18
6 4 35 36 37 38
5
KIT 5 PRESE
5 SOCKETS KIT
(SR) KIT PRESA 63A
SOCKET 63A KIT
(SR)
Versione Schuko 46
Schuko version
(SR)
35 44 43 42 39 19 41 15 40 39
KIT 6 PRESE
24 6 SOCKETS KIT
(SR)
KIT PRESA 125A
SOCKET 125A KIT
(SR)
25
46
Versione Schuko
Schuko version
(SR)
41 45 15 45
26
F1 F2 F3 F4 F5
33 29
27
30
32
31
12/02/07 84056-I
28
17
18
Tavola ricambi Ersatzteile IL
Spare parts table Tabla de recambios GE 55 PSX-PMSX 33.1
© MOSA REV.1-01/09 Table piéces de rechange GE 65 PSX-PMSX
Pos. Cod. Descr. Note
1 305717315 COMMUTATORE / COMMUTATOR
2 325257305 AMPEROMETRO / AMPEROMETER
3 744508112 SERRATURA PER COPERCHIO FRONT. / FRONT COVER LOCK
4 744507057 CHIAVE SERRATURA QUADRO ELETT. / ELECTRICAL BOARD KEY
5 840767020 FRONTALE / FRONT PANEL
6 325507210 INDICATORE LIVELLO CARBURANTE / FUEL LEVEL GAUGE
7 325507027 COPERCHIETTO RELE DIFFERENZ. / RELAY COVER
7a 840760165 KIT RELE’ DIFFERENZIALE / KIT RELAY SR - fino a / up to REV.0-02/07 Del.134/08-23/6/08
7a 840560165 KIT RELE’ DIFFERENZIALE / KIT RELAY da / from REV.1-01/09 Del 134/08-23/6/08
7b 840760160 KIT SORVEGLIATORE D’ISOLAMENTO / EARTH LEAKAGE RELAY SR
fino a / up to REV.0-02/07 Del.134/08-23/6/08
7b 840560160 KIT SORVEGLIATORE D’ISOLAMENTO / EARTH LEAKAGE RELAY SR
da / from Rev.1-01/09 Del 134/08-23/6/08
8 102042740 CAPPUCCIO / CAP
9 102013290 COMMUTATORE / COMMUTATOR
10 JK0029770 UNITA’CONTR. MOTORE Be24 (EP6) / ENGINE UNIT CONTROL EP6
11 744508103 CERNIERA X COPERCHIO FRONTALE / LATCH x FRONT COVER
12 105191550 CUSTODIA PER PRESA EAS / BOX, EAS SOCKET
13 744507203 SCATOLA PROTEZ.PRESE (COMPL.) / BOX SOCKETS PROTECTION
14 315507215 AVVISATORE ACUSTICO / ACOUSTIC ALARM SYSTEM
15 840767065 PANNELLO PORTA PRESE / PANEL HOLDER SOCKETS
16 744507004 SCATOLA SUPP. APPAR. ELETTR. / ELECTRICAL COVER SUPPORT BOX
17 744507074 CORNICE FISS.PANN.USCITA CAVI / BLIND PLATE, CABLES CONNECTION
18 744507075 PANNELLO USCITA CAVI / OUT CABLE PLATE
19 744507027 PIASTRA CHIUSURA / PLATE, LOCKSOCKET 125A
20 84076C021 GR.CAVI MOTORE / ENGINE CABLES GR.
21 359257032 COPERCH. CHIUS. FORO SCALDIGLIA / COVER
22 105191570 COPERCHIO PER PRESA EAS / BLIND PLATE, EAS SOCKET
23 105191560 FRUTTO PRESA CONNETTORE / SOCKET, EAS
24 744507170 CONN.16A 400V 24P CUST.FISSA / FIX BOX
25 744507171 CONN.16A 400V 24P FRUTTO PRESA / SOCKET, EAS
26 1243020 GUIDA PER MORSETTIERA / TERMINAL GUIDE
27 744507036 STAFFA / BRACKET fino a / up to REV.0-02/07 Del.134/08-23/6/08
27 840567036 STAFFA / BRACKET da / from REV.1-01/09 Del.134/08-23/6/08
28 1241010 PIASTRINA / PLATE
29 125207306 TRASFORMATORE DI CORRENTE / CURRENT TRANSFORMER
30 744507325 INTERRUTTORE MAGNETOTERMICO / CIRCUIT BREAKER BOX 4 POLE 100AMP
fino a / up to REV.0-02/07 Del.134/08-23/6/08
30 840567325 INTERRUTTORE MAGNETOTERMICO / CIRCUIT BREAKER BOX 4 POLE 100AMP
da / from REV.1-01/09 Del.134/08-23/6/08
31 840767010 SCATOLA ELETTRICA / ELECTRIC BOX
32 107509045 PORTAFUSIBILE / HOLDER, FUSE
33 306479199 RELE’ AVV. ELETTRICO / RELAY, ELECTRIC START
35 155307107 DISGIUNTORE TERMICO / THERMAL SWITCH 15A-250V
36 215109705 INTERRUTTORE MAGNETOTERMICO / MAGNETOTHERMIC INTERRUPTOR
37 734509705 INTERRUTTORE MAGNETOTERMICO / CIRCUIT BREAKER
38 305019705 INTERR.MAGNET.400V 63A / CIRCUIT BREAKER
39 344027270 PRESA CEE 63A / EEC SOCKET 63A 400V 3P+N+T
40 734507032 PIASTRINA RIDUZIONE / REDUCTION BRACKET FOR SOCKET
41 740767065 PANNELLO PORTA PRESE / PANEL HOLDER SOCKETS
42 105111510 PRESA CEE 380V TRIFASE / EEC SOCKET THREE-PHASE 380V
12/02/07 84056-I
43 305907270 PRESA CEE 16A 400V 3P+N+T / EEC SOCKET 16A 400V 3P+N+T
44 307017240 PRESA 220V 16A / EEC SOCKET 16A, 220V 2P+T
45 840760094 MG4 KIT TERMO/MANOMETRO / MG4 GAUGE KIT SR
46 259107241 PRESA SCHUKO 16A/230V / SCHUKO SOCKET 16A/230V
Ricambi IL
Spare parts GE 55-65 PSX-PMSX 34
© MOSA REV.1-01/09 Piéces de rechange
5 6
7
4 3
10
9
11
19
14
18
11
20 22
23
33
21
32
24
31
17 16 15 30
29 25
28
26
12/02/07 84056-I
27
Tavola ricambi Ersatzteile IL
Spare parts table Tabla de recambios GE 55 PSX-PMSX 34.1
© MOSA REV.1-01/09 Table piéces de rechange GE 65 PSX-PMSX
HANDLES
TCM35 KD
930350000 8
© MOSA 1.0-06/06