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Powercore: Mpc-10 Engine Controller & Tec-10 Panel Operations Manual
Powercore: Mpc-10 Engine Controller & Tec-10 Panel Operations Manual
PowerCore®
MPC-10 Engine Controller &
TEC-10 Panel
Operations Manual
To see this manual in Spanish, German, French or Italian, please go to
support.enovationcontrols.com,
then search for MPC-10 or TEC-10.
In order to consistently bring you the highest quality, full-featured products, we reserve the right to change our
specifications and designs at any time.
00-02-0939
2020-01-03
Section 40
Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
ENOVATION CONTROLS has made efforts to ensure the reliability of the MPC-10 /
TEC-10 and to recommend safe use practices in system applications. Please note
that in any application, operation and controller failures can occur. These failures
might result in full control outputs or other outputs that might cause damage to or
unsafe conditions in the equipment or process connected to the MPC-10 / TEC-10.
Good engineering practices, electrical codes and insurance regulations require that
you use independent external protective devices to prevent potentially dangerous or
unsafe conditions. Assume that the MPC-10 / TEC-10 can fail with outputs full ON;
outputs full OFF; or that other unexpected conditions can occur.
• A visual inspection of this product before installation for any damage during
shipping is recommended.
• Disconnect all electrical power to the machine. Failure to disconnect all electrical
power connections before welding can result in damage to the panel and/or its
components.
• It is your responsibility to have a qualified technician install the unit and make sure
installation confirms with local codes.
• Observe all Warnings and Cautions in each section of these instructions.
• The MPC-10 / TEC-10 is designed for use in industrial environments. There might
be potential difficulties in ensuring electromagnetic compatibility in other
environments due to conducted as well as radiated disturbances.
Section 40 ii 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
The MPC-10 can be set as an Auto-Start Controller. Please be cognizant at all times of
hands and other objects that are in close proximity to the machine(s) being controlled as they
may commence operation suddenly and without warning.
Section 40 3 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Section 40 4 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Table of Contents
Introduction.................................................................................................................................7
Single Contact Start/Stop (commonly known as single float in pumping markets) .....16
Two Contact Maintained Start/Stop (commonly known as dual floats in pumping
markets) .....................................................................................................................16
Pressure, Level and Temperature Transducer Start/Stop ..........................................16
Local Start Key Start/Stop ..........................................................................................16
Quick-Start Setup .....................................................................................................................17
This section outlines the RS485 Modbus Register Map and CAN Parameter Map. .......50
MPC-10 & TEC-10 RS485 Modbus Registers............................................................50
CAN Parameter Map ..................................................................................................55
Supplementary Information ................................................................................................... 59
Passcodes..................................................................................................................59
PC Configuration Software .........................................................................................59
MPC-10 Specifications ............................................................................................................ 61
Interface .....................................................................................................................61
Power Supply .............................................................................................................61
Inputs .........................................................................................................................61
Outputs ......................................................................................................................61
Communications ........................................................................................................61
Mating Connectors .....................................................................................................61
Physical / Environmental ............................................................................................61
TEC-10 Specifications ............................................................................................................. 62
Interface .....................................................................................................................62
Power Supply .............................................................................................................62
Inputs .........................................................................................................................62
Outputs ......................................................................................................................62
Communications ........................................................................................................62
Mating Connectors .....................................................................................................62
Physical / Environmental ............................................................................................62
Section 40 6 00-02-0939
2020-01-03
Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Introduction
This document is designed to familiarize a user with the MPC-10 / TEC-10 and how to navigate the
interface and modify the settings when setting up and operating the controller. The Quick Set Up guide
assists with establishing the different functions in the MPC-10 / TEC-10 System Controller. Before
attempting to set up the controller, be sure to read and understand this manual in its entirety.
The MPC-10 / TEC-10 is flexible in many aspects, with the ability to:
• use in most applications where auto start or auto throttling is required or desired;
• use the same controller on electronically governed J1939 and mechanical engines;
• use the same controller on 12VDC or 24VDC systems;
• assign multiple levels of passcode protection to the menu;
• use as auto start or manual start controller;
• use as manual throttle or auto throttle controller;
• change the input sensor type for analog inputs;
• use analog inputs as digital ground inputs;
• assign functions and actions to digital inputs;
• use digital inputs as battery positive or ground inputs;
• be mounted in all-weather environments;
• be customer mounted in panel of choice (MPC-10 only).
The Controller follows a standard operating sequence. This operating sequence is a set of machine states
that happen in a fixed order. Machine states can be set to zero if not needed or adjusted to fit the application.
The following states will be executed during the auto sequence, provided that the corresponding timer has
not been set to 00:00:00 or the controller has not been placed in a manual mode of operation:
• Stabilize: This is a timed state to allow the controller to enable the ECU or any senders
without warnings or errors. This timer can be disabled if set up for mechanical engine use.
• Stopped: This is a timed state where the engine is ready to be started manually or
automatically.
• Standby: This is a timed state that will shut off the LCD backlight, heater and CAN
transceiver to conserve power while the unit waits for a key press or an automatic start
condition.
• Wait To Start: when an engine is not ready to start and sends a message across the
J1939 communications stating it is not ready to start.
• Auto Start Delay: (available in Auto Mode only) The auto start condition is ignored and
must remain active throughout this delay or the delay is reset to zero.
• Prestart Delay 1: After a start condition has been accepted by the controller, this delay
begins timing, and the prestart output turns on. When this delay expires, the output is
turned off, and the start sequence continues.
• Check Safe To Start: This is a non-timed state that will check to ensure the engine can
start safely.
Section 40 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
• ECU Stabilize Timer: This delay begins timing when the controller is powered up, in
Spindown or when the Standby delays have expired. During this delay, the ECU-enabled
output is turned on. The ECU output turns off when the Standby, ETS or Spindown delays
begin timing.
• Prestart Delay 2 (Precrank): After a start condition has been accepted by the controller,
this delay begins timing, and the prestart output turns on. When this delay expires, the
output is turned off, and the start sequence continues. During this delay, the controller
checks for faults, J1939 com, etc.
• Prestart Delay 2 (Crank Through): After a start condition has been accepted by the
controller, this delay begins timing, and the prestart output turns on. When this delay
expires, the output remains on, and the start sequence continues. The output turns off
when the engine starts. During this delay, the controller checks for faults, J1939 com, etc.
• Crank: This is a timed state to try and start the engine.
• Crank Rest: This is a timed state to rest the starter between cranks in case the engine
did not start during the crank state.
• False Start Check: This is a non-timed state that will ensure the engine stays above the
crank cut RPM after cranking.
• Warm-up: (available in Auto mode only) This is a timed state that will allow the engine
to change from idle to desired warm-up RPM after starting. Warm-up will only set as low
as the minimum RPM set point.
• Line Fill 1: (available in Auto mode only) This is a timed state that will exit if the timer
times out or the pressure set point for this state is reached.
• Line Fill 2: (available in Auto mode only) This is a timed state that will exit if the timer
times out or the pressure set point for this state is reached.
• Running Loaded: This is a non-timed state that the controller will stay in until a stop
condition occurs.
• Auto Stop Delay: (available in Auto Mode only) The auto stop condition is ignored and
must remain active throughout this delay or the delay is reset to zero.
• Cooldown: (available in Auto mode only) This is a timed state that will allow the engine
to run at a desired speed to cool down before allowing to go into a stopped state.
• Spindown: The time allotted for the engine to stop all revolutions and be in a stopped
state with no frequency.
Section 40 8 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
User Interface
The keypads on the MPC-10 / TEC-10 are comprised of 11 tactile buttons. This section describes the
functions of each button.
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
The TEC-10 Panel offering also has a keyswitch and a stop button on the front:
To access the MPC-10 / TEC-10 menu, press the menu key. Review section Menu Glossary and Passcodes
to understand the menu level presets in the controller. The following screen will display to enter the passcode:
[Low=1111; Medium=5311; High=3482].
Section 40 10 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
The password will be entered left to right. Utilize the up and down arrows, and press the Enter button
after each correct number: Entering this password will allow full access to the menu. If you enter the
wrong password, it will reset the display to 0000, allowing you to restart the entering process.
NOTE: To learn more about passcode security and changing the security levels, please
refer to the Configuration Tool manual for the MPC-10 / TEC-10.
Main Menu
The MPC-10 / TEC-10 controller is incredibly versatile within the menu structure. The operator is able to
change most parameters and settings from the face without the need of a PC tool, if desired. The
controller must be in its stopped state in order to change a setting in the menu. (The Tier 4 menu is
the sole exception). Described below are the main sections of the controller’s menu. Cycling power to
the controller is recommended after making changes to set points and input/output.
System
The controller System menu provides the operator with the ability to set the Date/Time, Units, Language,
Brightness, Service Reminders and several other system settings. Review System under the Menu Glossary
section of this manual for a full list and definition of each setting.
Engine Settings
The Engine Settings menu allows the operator to establish common user-configurable parameters that
would be changed from factory default settings when pairing the controller to an engine. This menu allows
the operator to choose whether the engine is J1939 or mechanical, the engine’s speed source, the
minimum and maximum RPM the operator requires/allows the engine to run, warm-up/cool-down settings
and other common engine settings. Review Engine Settings under the Menu Glossary section of this
manual for a full list and definition of each setting.
The Advanced Engine Settings menu allows the operator to set up the less common user-configurable
parameters that are not in the Engine Settings menu and which would be changed from factory default
settings when pairing the controller to an engine. This menu allows the operator to set items such as the
J1939 address claim for the controller, ECU Source Address, ECU hour select, crank attempts, crank
disconnect speed and other user-specific engine settings. Review Advanced Engine Settings under the
Menu Glossary section of this manual for a full list and definition of each setting.
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Throttle
The Throttle menu allows the operator to set up the items for throttling the engine such as Manual Throttle
Method, Throttle Type, Rate of RPM Increase/Decrease, Throttle Inc/Dec Pulse Time and other
parameters pertaining to throttling of the engine. Review Throttle under the Menu Glossary section of this
manual for a full list and definition of each setting.
Input / Output
The Input/Output menu allows the user to establish the I/O needed for the application. This includes Digital
Inputs, Analog Inputs, Relay Outputs and Digital Outputs. This menu is tied to other aspects of the controller
menu such as Auto Start Functions, Auto Throttling Methods, Analog Inputs for Mechanical Engine setup,
Warning / Shutdown functions and all outputs needed for starting/controlling the engine and alerting the
user.
The Digital Inputs of this menu can be configured from the face of the controller to accept three types
of inputs as the Active state of the input.
• High, B(+)
• Low, B(-)
• Open
The Analog Inputs of this menu can be configured from the face of the controller to accept one of four
types of senders:
• Resistive
• 4-20mA
• 0-5VDC
• Analog.Digital (B- for additional Digital Inputs)
The Outputs are configurable for the operator to choose which output function to use with the desired
output type as shown below.
• Relay [10A, Form C]
• Digital Out [1A, B(+)]
• Digital Out [1A, B(-)]
NOTE: Although the functionality exists to set all analog and digital inputs to the same
function, Enovation Controls strongly advises against this.
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Application Configuration
The Application Configuration menu is where an operator will set up the controller’s Auto Start Functions
and Auto Throttling Methods, if the intended use is an auto start and/or auto throttling controller. Depending
on which application is chosen in the menu, there are certain auto start functions and auto throttling
methods hidden that are not pertinent to the application chosen. This automatic hiding feature allows for
a simpler, more intuitive controller menu in the MPC-10 / TEC-10. Review Application Configuration under
the Menu Glossary section of this manual for the full list and definition of each setting.
Air Compressor
The Air Compressor application houses the auto start functions and auto throttle methods meant
to be used on all engine-driven air compressor applications. The MPC-10 / TEC-10 allows for
the compressor to start/stop and maintain a desired pressure during operation.
The auto start functions and auto throttle methods to choose from are:
Auto Start/Stop Functions
• Single Contact (requires a digital input for start and stop)
• Local Start (Green Start key)
• Pressure Transducer (requires an analog input setting)
Auto Throttle Methods
• Running Loaded RPM
• Pressure Transducer (requires an analog input setting)
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
The auto start functions and auto throttle methods to choose from are:
Auto Start/Stop Functions
• Single Contact (requires a digital input for start and stop)
• Local Start (Green Start key)
• Two Contact Maintained (requires digital inputs for start and stop)
Auto Throttle Methods
• Pressure Transducer (requires an analog input setting)
Frost Protection
The Frost Protection application houses the auto start functions and auto throttle methods meant
to be used on frost protection systems. This application allows for a wind machine, sprinkler or
other forms of frost protection using single contact or a temperature transducer.
The auto start functions and auto throttle methods to choose from are:
Auto Start/Stop Functions
• Single Contact (requires a digital input for start and stop)
• Temperature Transducer (requires an analog input setting)
Auto Throttle Methods
• Running Loaded RPM
Chipper
The Chipper application houses the auto start functions and engage/disengage methods meant to
be used on Chippers. The operator can also choose between Chipper types, On-Off-On or
Dumping.
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
The Start/Stop Timers menu provides the operator the ability to add a countdown timer, scheduled
start/stop times, and an engine exercise timer. All Start/Stop timers only work when the controller is set to
auto mode. The countdown timer allows for the operator to set a desired countdown time and walk away
from the engine for a controlled shutdown when the timer expires. There are three Start/Stop Timers the
operator can choose from within this menu that allows for the specific day and hour the controller will start
and stop utilizing the internal clock. Review Start/Stop Timers under Menu Glossary section of this manual
for full list and definition of each setting.
NOTE: Start / Stop timers work in conjunction with other Start / Stop types. The Start /
Stop times are independent of the other Auto Start methods. If the engine is already
running from another Start / Stop type when a Start / Stop timer occurs, the Start / Stop
timer is ignored. Once the engine is started by the Start / Stop timer the Auto Stop
method is ignored and will be stopped by the set Stop time.
Communication
The Communications menu allows the operator to choose the type of RS485 communications such as PVA
Gauge, Modbus or Local Display. The menu also allows for the operator to choose CAN termination and
enabling of the CAN Parameter Map. Review Communication under the Menu Glossary section of this
manual for a full list and definition of each setting.
Passcodes
The Passcodes menu is only available in the high security menu and allows the operator to see the three
level of passcodes set in the controller. The passcodes are read only in this view. Passcodes are able to
be changed from default passcode setting via PowerVision for Controllers configuration tool.
Section 40 15 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Load Configuration
The Load Configuration menu is only available in the high security menu. This menu item allows the
operator to choose a file to load onto the controller when a USB drive is attached to the programming
harness of the controller. Review Load Configuration under the Menu Glossary section of this manual for
a full list and definition of this item.
Two Contact Maintained Start/Stop (commonly known as dual floats in pumping markets)
The Two Contact Maintained Start/Stop occurs when both remote contacts are active for auto start and both
contacts are inactive for an auto stop as a digital input (not momentarily).
NOTES:
The same transducer can be used for Auto Start/Stop and Auto Throttling if the
application supports transducer control.
Section 40 16 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Quick-Start Setup
The following sections provide a walk-through of the steps necessary for some of the various configurations
and settings available on the MPC-10 / TEC-10 Controller. Cycling power to the controller is
recommended after making changes to set points.
Menu/System/Contrast directs the operator to go into the Menu first, then look for a parameter titled System
and press [Enter] to go into the System menu. Then look for a parameter titled Contrast and press [Enter]
to go into the Contrast menu, etc.
NOTE: DO3 and DO4 are factory set to Throttle Decrease and Throttle Increase to be
used with the Murphy AT03069 Throttle Actuator.
19. Press the [Back] key and up arrow to Advanced Engine Settings, and press [Enter].
20. Press down arrow to Warnings and Shutdowns, press [Enter].
21. Ensure all warnings and shutdowns are set to the appropriate settings for the engine for engine faults
such as oil pressure and coolant temperature.
22. Press the [Back] key twice and up arrow to System, and press [Enter].
23. Press down arrow to Set Machine Hours, select desired machine/internal hours then press [Enter].
24. Press the [Menu] key to exit the menu setup screens.
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
NOTE: If requiring the engine ECU to shutdown the engine on any engine shutdown
fault without help from the controller, select ECU Shutdowns in the System Menu and
change the setting to ECU Only.
10. Press the [Back] key and down arrow to Throttle, ensure desired throttle method is selected then
press [Enter].
11. Press the [Back] key and down arrow to Input/Output, and press [Enter].
12. Press down arrow to access Analog Inputs, ensure the analog inputs aren't set to oil pressure or
coolant temp (disable or change to something different).
13. Press down arrow to Relay1-3 or DO1-4, and assign desired outputs for Crank, ECU Enable and
Inc/Dec outputs if throttle type selected was Inc/Dec.
14. Press the [Menu] key to exit the menu setup screens.
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
1. Access Menu/Application Configuration. Press the down arrow to Auto Start/Stop Function then
press [Enter].
2. Utilize the Up and Down arrows to select Two Contact Maintained then press [Enter].
3. Press [Back] once and arrow up to select Input / Output then press [Enter].
4. Press [Enter] to access Digital Inputs.
5. Assign the Function of Auto Start Maintained to one of the Digital Inputs then press [Enter].
6. Assign the Function of Auto Stop Maintained to one of the Digital Inputs then press [Enter].
7. Press the [Menu] key to exit the menu setup screens.
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
NOTE: The MPC-10 / TEC-10 has the ability to establish three different Start/Stop dates
and times. If desired, repeat steps 1-3 for subsequent Timers.
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
7. Assign 4-20mA, 0-5V Ambient Temperature or Model 12 as the function for the selected Analog
Input.
8. Press [Back] once to return to the Analog Input menu.
9. If 4-20mA or 0-5V Ambient Temperature was selected follow the subsequent procedures below for
sensor setup.
10. Press the arrow up or arrow down key. Select Sensor Setup then press [Enter].
11. Select Ambient Temp to set up then press [Enter].
12. Set the offset of the 4mA if needed to calibrate the low side then press [Enter].
13. Set the range of the transducer on the high side then press [Enter]. (e.g., 32°F -150°F transducer
would show 4mA at 32°F and 20mA at 150°F).
14. Press the [Menu] key to exit the menu setup screens.
NOTE: If an auto stop condition occurs during the warm-up delay, the controller will enter
an auto stop sequence.
NOTE: When the Countdown Timer is set for a countdown, the controller will always
countdown upon an auto start until the timer is set to 0.
Screen Examples
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Additional Screens
This is the main screen, and it displays actual and target RPM, Mode of Operation, Timer progress, % Soot
Level, % DEF Level and current State, along with icons and warnings.
This is the first 4 up screen, displaying engine RPM, oil pressure, engine temperature and battery voltage. If
alternate parameters are desired, these may be changed using the free MPC-10 / TEC-10 software
configuration tool.
This is the second 4 up screen, displaying engine RPM, engine temperature, fuel level and GPH. If
alternate parameters are desired, these may be changed using the free MPC-10 / TEC-10 software
configuration tool.
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
This screen displays the auto start/stop type and will also illustrate the throttling method for the auto
start/stop.
This is the Tier 4 Regeneration screen that is selected to be shown in the Tier 4 menu. This screen shows
and allows the user to select the regeneration mode without accessing the menu, if desired.
This screen displays the Engine Manufacturer, Engine Hours, date, day, time, software version number,
configuration number, part number (if available) and serial number (if available). This page will assist
Technical Services Support should their services be needed.
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
This screen will allow the operator to see what the digital output functions are set to without accessing the
menu and the active setting which informs the user of the output status.
This screen will allow the operator to see what the relay status functions are set to without accessing the
menu and the active setting which informs the user of the relay status.
These two screens will allow the operator to see what the digital input functions are set to without accessing
the menu and the active setting which informs the user of the input status.
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
This screen displays the Analog Input’s function selected in the menu for each input.
These two screens provide a list of service reminders and the hours left until the internal alarm will
display the services needed. All the reminders are set to 0.0 Hrs to disable by default and the screens are
hidden by default. The screens can be shown by setting the Show Service Reminders Screens to “Show”
in the service reminders menu.
ISO Icons
The following ISO icons can be displayed on the controller to designate specific parameters and Tier 4
Emission Alerts, as well as Warnings and Shutdowns.
Icon Description
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Deutz – Wash Bit Ash Load High. Status 1 Solid, Status > 1 Flashing.
FPT (DEF Level – Operator Warning) – Warning DEF Level below 10%
FPT (DEF Level – Mid Level Inducement) – 65% of torque reduction; 40%
engine speed reduction ramped within 40 minutes
Section 40 26 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Fuel Rate
Fuel Level
Discharge Pressure
Current RPM
Ambient Temperature
Oil Temperature
System Level
Section 40 27 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Suction Pressure
Battery Voltage
Icon Troubleshooting
The warnings and shutdowns internally generated by the controller will show an Internal Fault on the top
of the screen when a fault is displayed. Check all fluid levels and pressures. Ensure the cooling system
and engine are functioning properly.
The warnings and shutdowns the ECU generates will also be accompanied by a cause for the error.
Consult with the engine manufacturer regarding fault codes shown on the screen.
If the fault states it is internal and everything checks out normal, consider checking the set points or the
bypass timer(s) to ensure the ranges are within normal operating settings for the engine and application.
Menu Glossary
Units (Medium Security): allows the setting of the units of measurement for information presented on the
display.
Pressure Units (Medium Security): allows the selection of PSI, kPa or BAR for pressure
designation. Factory set to PSI.
Temperature Units (Medium Security): allows the selection of Fahrenheit or Celsius for
temperature designation. Factory set to Fahrenheit.
Level Units (Medium Security): allows the selection of Feet or Meters for Level designation.
Factory set to Feet.
Flow Units (Medium Security): allows the selection of gal/min (US), gal/min (UK), lpm (Liters per
Minute), lps (Liters per Second), m3/h (Meters Cubed per Hour) and m3/s (Meters Cubed per
Second) for flow designation. Factory set to gal/min (US).
Fuel Rate Units (Medium Security): allows the selection of gal/hr (US), gal/min (US), gal/hr (UK),
gal/min (UK), lph (Liters per Hour), lpm (Liters per Minute), m3/h (Meters Cubed per Hour) for fuel
rate designation. Factory set to gal/hr (US).
Language (Medium Security): select: English, French, German, Spanish, and Italian. Factory set to
English.
Section 40 28 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Brightness (Medium Security): allows the backlight of the screen to be adjusted. Factory set to 90.
Parameter Setup (Low Security): allows four-up Page 1 and Page 2 parameters to be changed without
using a PC.
Backlight Control (Medium Security): turns off (disables) or on (enables) the screen’s backlight. Factory
set to Enable.
Standby Timer (Medium Security): allows the screen the designated amount of time before the controller
goes into Standby mode. Standby is also referred to as sleep mode. Factory set to 00:30:00.
Service Reminders (Medium Security): when the service reminder is set to 0, the alarms will be disabled;
however, the countdown will continue and will show the numbers as (-) numbers as it counts down past 0
for the following parameters: All service reminders factory set to 0.0 Hrs. If service reminders are
desired they should be set within this menu.
ECU Fault Codes (Medium Security): allows the operator to request stored fault codes from the ECU
and request to clear active as well as stored codes in the ECU.
Stored Fault Codes (Medium Security): allows the operator to query the Engine ECU for review
of its stored fault codes.
Clear Active ECU Fault Codes (High Security): Clears any active fault codes broadcast from the
ECU as long as the ECU accepts the request.
Clear Stored ECU Fault Codes (High Security): Clears any stored fault codes in the ECU as
long as the ECU accepts the request.
Section 40 29 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Manual Only (Medium Security): allows the operator to lock anyone out of placing the controller
in Auto mode of operation. Factory set to Disable
Power Up Auto/Manual (High Security): allows the controller to power up in either Manual or
Auto Mode of operation depending on the selection chosen. The operator can enable Manual only
and disable the choice of auto on power up. Factory set to Manual
Show Auto Start Confirmation (Low Security): ensures the operator knows the controller is in
auto by making the operator accept the Auto mode on power up. This is only shown if Power Up
in Auto/Manual is set to Auto. Factory set to Yes
Green LED (High Security): select either Auto Operation or Running Loaded for the built-in green LED.
Restore Factory Defaults (Medium Security): allows the operator to reset all settings back to default.
Set Internal Machine Hours (High Security): allows the operator to set the internal hours of the
controller if Engine Type is set to Mechanical or ECU Hour Select is set to Internal.
Event History (Medium Security): allows the operator to view up to 32 previous alarms with date and
time stamp. Also allows the operator to clear the event history log.
View Event History (Medium Security): allows the viewing of controller stored alarms.
Clear Event History (High Security): allows the clearing of controller stored events (alarms).
Alternator Excite Setup (High Security): allows the operator to set the dedicated alternator excite output
to desired control. The alternator excite pulses the output and senses for feedback. If feedback is not
received from the alternator in terms of a charge the MPC-10 / TEC-10 will allow for a Warning or
shutdown. If there is a diode in the harness between the alternator and the controller, but still need to
excite the alternator the operator is able to set the Show Alt Excite Warning to No to allow for the pulsing
without feedback. If the alternator is self-exciting or this output is not needed the control can be set to
Disable to ensure no voltage is live on the output.
Alt/Excite Control (High Security): allows the operator to enable or disable the dedicated output
for Alt Excite. Factory set to Enable
Alternator Excite Alert (High Security): allows the operator to select if Alt Fail is a warning or
shutdown. Factory set to Warning.
Show Alt Excite Warning (High Security): allows the controller to ignore the warning if excitation
of the alternator is not sensed to eliminate the Alt Fail Warning. Factory set to Yes
Alt Excite Frequency (High Security): allows the operator to set how the Alternator excite out
behaves. During setup for the engine the operator can choose Pulse 50ms, Pulse 100ms, or
Steady for the frequency the alternator excite output turns on for exciting the field on a non-self-
exciting alternator. The Alt Failure Warning will only work with the pulse setting. If setting to Steady
(on during all running states) the Show Alt Excite Warning will need to be set to No. Factory set
to Pulse 50ms
J1939 Shutdowns – (High Security): this parameter allows the user to set whether they want the controller
to help facilitate a shutdown for the engine if the ECU broadcasts a Red lamp (DM1 Shutdown) across the
CANbus. When set to ECU Only the controller will show the fault while completely relying on the engine
to shutdown the engine when the fault is broadcast on the CANbus. When set to Controller and ECU the
Section 40 30 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
controller will turn off the ECU enable output when a red lamp status is broadcast on the CANbus. Factory
set to Controller & ECU.
Engine Manufacturer (High Security): allows the selection of the specific engine manufacturer (i.e.,
Caterpillar (M-T4F), Cummins (M-T4F), John Deere (M-T4F), Deutz (M-T4F), Kohler KDI, Kubota (M-T4i,
Gaseous), JCB (T4F), Volvo (T3-T4F), FPT (T4F), Isuzu (M), PSI (EControls ECU), Scania (T3-T4F),
FORD (EControls ECU), Perkins (M-T4F), Other, HATZ (M-T4F), GM (MEFI ECU), Yanmar (T4F). Factory
set to Other.
Engine Emission (High Security): allows the selection of the emissions controls (i.e., Tier 3 or Less,
Interim Tier 4 or Tier 4 / EU Stage IIIA, IIIB, IV). Factory set to Tier 3 or Less.
Tier 4 (Low Security): (only appears if Interim Tier 4 or Tier 4 / EU Stage IIIA, IIIB, IV is chosen) allows
the automatic or inhibition of after treatment regeneration and/or the requesting of a regeneration.
Auto/Inhibit regen (Low Security): allows the operator to inhibit an after treatment regeneration
by setting to inhibit. Factory set to Auto
Request Regen (Low Security): sends a request to the engine ECU for regeneration. Factory
set to No
DEF Gauge (High Security): shows the DEF gauge when set to Yes. Factory set to No
Percent Soot Gauge (High Security): shows the % Soot gauge when set to Yes. Factory set to
No
Show Regen Screen (High Security): shows the regeneration screen in the main screens when
set to Yes. Factory set to No
NOTE: Inhibiting the Regen may cause the engine to de-rate or shut down if the soot level is
too high. Recommend leaving this setting in Auto Regen. The ECU may not allow the
Regen request if certain parameters do not meet the engine manufacturers’ requested
levels.
Speed Source (High Security): allows the selection of the appropriate speed source of the engine (i.e.,
J1939, Alternator or Magnetic Pickup). Factory set to J1939
Speed Calibration – Pulse Count (High Security): allows the setting of the correct number of flywheel
teeth or engine alternator pulses for mechanical engines when speed source is set to Alternator or Magnetic
Pickup. Factory set to 150
Speed Calibration – RPM (High Security): allows user to set the known RPM speed of the engine while
running to calculate backwards to a pulse count from the alternator or flywheel gear.
Warm Up Speed (Medium Security): allows the setting of the speed of the engine during the warm-up
phase. This speed setting must be at or above the minimum engine speed setting. Factory set to 900
RPM
Section 40 31 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Warm Up Delay (Low Security): allows the operator to set the desired warm-up time/delay for the engine.
This is the length of time the engine will run at a lower speed for its warm-up cycle. Factory set to 3
minutes
Minimum Engine Speed (Medium Security): allows the setting of the lowest engine speed for continual
operation. The controller will not allow the engine to throttle under the minimum engine speed when
maintaining pressure or level. Factory set to 700 RPM
Maximum Engine Speed (Medium Security): allows the setting of the highest engine speed for continual
operation. The controller will not allow the engine to throttle above the maximum engine speed when
maintaining pressure or level. Factory set to 2200 RPM
Cooldown Speed (Medium Security): allows the setting of the speed of the engine while it is cooling
down. This speed setting must be at or above the minimum engine speed setting. Factory set to 900
RPM
Cooldown Delay (Low Security): allows the operator to set the desired cool-down time/delay for the
engine. This is the length of time the engine will run at a lower speed for its cool-down cycle. Factory set
to 3 minutes
ECU Source Address (High Security): source address of the ECU being connected to. Normally set to
0, 1 or 2 per SAE J1939 specifications. This menu item is only shown if J1939 is selected for the Engine
Type. Factory set to 0
ECU Hour Select (High Security): choose from ECU Hours (engine hours reported by the ECU) or Internal
(hours calculated internally by the MPC-10 / TEC-10) provided the RPM>50. This menu item is only shown
if J1939 is selected for the Engine Type. Factory set to ECU Hours
Crank Attempts (High Security): format of 1.00 to 20.00. The number of times the engine will attempt to
start before providing an overcrank shutdown. Factory set to 3
Crank Disconnect Speed (Medium Security): the speed at which the crank will disconnect barring other
input parameters. Factory set to 500 RPM
Run To Destruct (High Security): this feature is used when the controller is not able to shut down the
engine, but allows faults to be shown on screen and LEDs per application requirement. Factory set to
Disable
Auto Start Delay (Medium Security): the auto start condition must remain active throughout this
delay for an auto start to occur. If the auto start condition is removed during this delay, the delay
is reset to zero. Factory set to 3 seconds
Section 40 32 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Auto Stop Delay (Medium Security): this auto stop condition must remain active throughout this
delay for an auto stop to occur. If the auto stop condition is removed during this delay, the delay is
reset to zero. Factory set to 3 seconds
ECU Stabilize Timer (High Security): on start-ups, this delay allows the ECU to stabilize and
broadcast on the CAN bus prior to actual cranking. Factory set to 5 seconds
Crank Time (High Security): this is the length of time the crank output is turned on during cycle
cranking. Factory set to 10 seconds
Crank Rest (High Security): this is the length of time the crank output is turned off during cycle
cranking. Factory set to 10 seconds
Prestart Delay 1 (Low Security): after a start condition has been accepted by the controller, this
delay begins timing, and the prestart #1 output turns on. When this delay expires, the output is
turned off, and the auto sequence continues.
Auto Only (Medium Security): Factory set to Disabled.
Prestart Delay 2 (Low Security): after a start condition has been accepted by the controller, this
delay begins timing, and the prestart #2 output turns on.
Auto Only (Medium Security): Factory set to Disabled.
Prestart Delay 2 Mode (High Security): this setting determines if the prestart #2 output is active
through the crank state or only through the prestart #2 state. Factory set to PreCrank
Spindown Timer (Medium Security): this delay begins timing when there is no call to run and the
engine speed is zero. No auto start functions will occur until this delay expires. Factory set to 30
seconds (Unable to set below 5 seconds)
Post Crank Lockout Setup (Medium Security): this is a setup for a delay that begins timing after
crank disconnect at startup. During this delay, the selected functions are ignored. When this delay
expires, the selected functions are armed. During the duration of this delay, the selected functions
can cycle from active to not active and not reset the delay.
Post Warm-up Lockout Setup (Medium Security): this is a setup for a delay that begins timing
when the warm-up delay expires. During this delay, the selected functions are ignored. When this
delay expires, the selected functions are armed. During the duration of this delay, the selected
functions can cycle from active to not active and not reset the delay.
Section 40 33 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Bubble Lockout Setup (Medium Security): this is a setup for a delay that begins timing when the
selected functions are active. If the selected functions are removed during this delay, the delay
resets to zero. If the selected functions remain active throughout this delay, the selected action for
the parameter will occur.
Warnings and Shutdowns (Low Security): establish alerts for the listed parameters. When values reach
the set points in this menu the controller will show INTERNAL FAULT on the top left of the screen. If
nuisance faults keep occurring lower or raise the set point within this menu.
Low Oil Pressure Shutdown (High Security): a shutdown will occur when the pressure reaches
this set point. Factory set to 10 PSI.
Low Oil Pressure Warning (High Security): an alarm will occur when the pressure reaches this
set point. Factory set to 15 PSI.
High Engine Temp Shutdown (Medium Security): a shutdown will occur when the temperature
reaches this set point. Factory set to 225 F.
High Engine Temp Warning (Medium Security): an alarm will occur when the temperature
reaches this set point. Factory set to 210 F.
High Oil Temp Shutdown (Medium Security): a shutdown will occur when the temperature
reaches this set point. Factory set to 225 F.
High Oil Temp Warning (Medium Security): an alarm will occur when the temperature reaches
this set point. Factory set to 210 F.
Low Fuel Level Shutdown (Medium Security): a shutdown will occur when the level reaches this
set point. Factory set to 5%.
Low Fuel Level Warning (Medium Security): an alarm will occur when the level reaches this set
point. Factory set to 10%.
High Battery Warning (Low Security): an alarm will occur when the VDC reaches this set point.
Factory set to 16.0 VDC.
Low Battery Warning (Low Security): an alarm will occur when the VDC reaches this set point.
This setting is armed after crank disconnect upon startup. Factory set to 8.0 VDC.
Weak Battery Warning (Low Security): an alarm will occur when the VDC reaches this set point.
Factory set to 6.0 VDC.
Section 40 34 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Underspeed Shutdown (Medium Security): a shutdown will occur when the engine speed
reaches this set point. Factory set to 0 RPM
Overspeed Shutdown (Medium Security): a shutdown will occur when the engine speed reaches
this set point. Factory set to 2400 RPM.
High Level Warning (Medium Security): an alarm will occur if the level reaches this set point.
Menu setting shown after analog input is set. Factory set to 0.0 FT
High Level Shutdown (Medium Security): a shutdown will occur if the level reaches this set
point. Menu setting shown after analog input is set. Factory set to 0.0 FT.
Low Level Warning (Medium Security): an alarm will occur if the level reaches this set point.
Menu setting shown after analog input is set. Factory set to 0.0 FT.
Low Level Shutdown (Medium Security): a shutdown will occur if the level reaches this set
point. Menu setting shown after analog input is set. Factory set to 0.0 FT.
High Flow Warning (Medium Security): an alarm will occur if the flow reaches this set point.
Menu setting shown after analog input is set. Factory set to 0 GPM.
High Flow Shutdown (Medium Security): a shutdown will occur if the flow reaches this set
point. Menu setting shown after analog input is set. Factory set to 0 GPM.
Low Flow Warning (Medium Security): an alarm will occur if the flow reaches this set point.
Menu setting shown after analog input is set. Factory set to 0 GPM.
Low Flow Shutdown (Medium Security): a shutdown will occur if the flow reaches this set
point. Menu setting shown after analog input is set. Factory set to 0 GPM.
High Discharge Pressure Warning (Medium Security): an alarm will occur when the pressure
reaches this set point. Factory set to 0 PSI.
High Discharge Pressure Shutdown (Medium Security): a shutdown will occur when the
pressure reaches this set point. Menu setting shown after analog input is set. Factory set to 0
PSI.
Low Discharge Pressure Warning (Medium Security): an alarm will occur when the pressure
reaches this set point. Menu setting shown after analog input is set. Factory set to 0 PSI
Low Discharge Pressure Shutdown (Medium Security): a shutdown will occur when the
pressure reaches this set point. Menu setting shown after analog input is set. Factory set to 0
PSI
High Suction Pressure Warning (Medium Security): an alarm will occur when the pressure
reaches this set point. Menu setting shown after analog input is set. Factory set to 0 PSI.
High Suction Pressure Shutdown (Medium Security): a shutdown will occur when the
pressure reaches this set point. Menu setting shown after analog input is set. Factory set to 0
PSI.
Low Suction Pressure Warning (Medium Security): an alarm will occur when the pressure
reaches this set point. Menu setting shown after analog input is set. Factory set to 0 PSI
Section 40 35 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Low Suction Pressure Shutdown (Medium Security): a shutdown will occur when the
pressure reaches this set point. Menu setting shown after analog input is set. Factory set to 0
PSI
High Gearbox Pressure Warning (Medium Security): an alarm will occur when the pressure
reaches this set point. Menu setting shown after analog input is set. Factory set to 0 PSI.
High Gearbox Pressure Shutdown (Medium Security): a shutdown will occur when the pressure
reaches this set point. Menu setting shown after analog input is set. Factory set to 0 PSI.
Low Gearbox Pressure Warning (Medium Security): an alarm will occur when the pressure
reaches this set point. Menu setting shown after analog input is set. Factory set to 0 PSI
Low Gearbox Pressure Shutdown (Medium Security): a shutdown will occur when the pressure
reaches this set point. Menu setting shown after analog input is set. Factory set to 0 PSI
Throttle Menu (Medium Security)
Manual Throttle Method (Medium Security):
Throttle Method: allows the operator to choose how they prefer to throttle the engine in manual
mode of operation. There are four settings to choose from when throttling in manual. Inc/Dec,
Run/Idle, Preset 3, and Preset 4 Factory set to Inc/Dec
Inc/Dec: this throttle method allows the operator to manually increase and decrease the
engine rpm by the Target RPM Step Size chosen.
Run/Idle: this throttle method allows the operator to manually increase and decrease the
engine rpm with 2 presets. When in manual mode this setting will only allow for two throttle
set points.
Preset 3: this throttle method allows the operator to manually increase and decrease the
engine rpm with 3 presets. When in manual mode this setting will only allow for three throttle
set points.
Preset 4: this throttle method allows the operator to manually increase and decrease the
engine rpm with 4 presets. When in manual mode this setting will only allow for four throttle
set points.
Engine Throttle Type (High Security): allows the selection of J1939 TSC1, Pulse Inc/Dec as the throttle
type for the engine. Factory set to J1939 TSC1.
J1939 TSC1: this setting will be used when an electronic engine is used for J1939 Throttling. (Verify
with Engine Dealer this type of throttling is accepted on the specific engine.)
Pulse Inc/Dec: this setting will be used when throttling a mechanical engine, when using a throttle
actuator and also on an electronic engine using digital pulses into the ECU for throttling.
None: when None is selected as throttle type the controller will not show Target RPM on the front
screen and does not try to throttle the engine. This is set when another form of throttling is used
outside of the MPC-10 / TEC-10 such as a fixed speed engine or a manually controlled hand throttle.
Thomson – (High Security): this setting will be used when throttling a mechanical engine, using a
Thomson Throttle Linear Actuator via CAN communications.
Section 40 36 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Separate TSC1 Source Address (High Security): allows the user to set a separate source address for
TSC1 throttling from the controller’s claim address. This should only be done if the service technician
knows this to be true. Factory set to Disabled.
TSC1 Source Address (High Security): allows setting TSC1 throttle to be sent from a source address
separate than the controller claim address. (Only appears when Separate TSC1 Source Address is set to
Enabled).
Target RPM Step Size (Medium Security): this is the step size of the target RPM when increasing and
decreasing. The actual rate of change is much higher when throttling in auto vs. manually with the push
buttons. Factory set to 25 RPM.
Throttle Deadband RPM (Medium Security): format of # RPM. Plus/minus value added to the target to
provide a range of RPM during which the throttle is not active. No throttling will occur when the engine
RPM is within the RPM deadband. Factory set to 25 RPM. (Only appears when Pulse Inc/Dec is chosen
for the Throttle Type)
Throttle Inc/Dec Pulse (High Security): format of # mS. The amount of time to pulse the throttle. Increase
this value for faster engine response, or decrease this value for slower engine response. Factory set to
50mS. (Only appears when Pulse Inc/Dec is chosen for the Throttle Type)
Throttle Inc/Dec Pulse Delay (High Security): format of # mS. The amount of delay time before pulsing
the throttle. Increase this value for slower engine response, or decrease this value for faster engine
response. Factory set to 250mS. (Only appears when Pulse Inc/Dec is chosen for the Throttle Type)
Throttle Inc Rate (Medium Security): the rate the engine is signaled to increase in RPM. When using
Thomson Engine Throttle Type the setting will be shown as a gain value. Factory set to 100 RPM/s.
Throttle Dec Rate (Medium Security): the rate the engine is signaled to decrease in RPM. When using
Thomson Engine Throttle Type the setting will be shown as a gain value. Factory set to 100 RPM/s.
Torque Control (High Security): when Volvo is selected as the engine manufacturer this menu item
becomes active. This menu allows for enabling or disabling torque control of the engine as well as the limit
percentage of control.
Set Throttle to Zero (Low Security): This setting allows to zero the Thomson actuator when selected as
the Engine Throttle Type.
Throttle Direction (Low Security): This setting allows the user to set whether the Thomson Actuator
Extends to Increase the RPM or Extends to Decrease RPM. Factory set to Extend to Decrease.
Digital input 1 (Medium Security): Factory set to Function: Disabled, Active: B-, Action: Not
Used
Section 40 37 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Digital Input 2 (Medium Security): Factory set to Function: Auto Start Maintained, Active: B-,
Action: Not Used
Digital Input 3 (Medium Security): Factory set to Function: Auto Stop Maintained, Active: B-,
Action: Not Used
Digital Input 4 (Medium Security): Factory set to Function: Low Coolant Level, Active: B-,
Action: Shutdown
Digital Input 5 (Medium Security): Factory set to Function: Low Lube Oil Level, Active: B-,
Action: Shutdown
Section 40 38 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
acknowledgement of the fault is NOT required to restart in Auto after shutdown occurs if
active shutdown is removed from controller)
Analog Inputs (1-3) (Medium Security): for each of the analog inputs, the ability to select the following
parameters exists:
Sensor Setup (Medium Security): (This menu only appears when a transducer [4-20mA or 0-5V] is
selected for an analog input.)
Ambient Temp (0-5V) or (4-20mA)
Discharge Pressure (0-5V) or (4-20mA)
Suction Pressure (0-5V) or (4-20mA)
Flow Rate (4-20mA)
System Level (4-20mA)
Relay (1-3) and Digital (1-4) Outputs (Medium Security): these same parameters are used for both the
Relay and Digital Outputs.
Section 40 39 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Pump All Purpose: The Pump All Purpose application houses the auto start functions and auto
throttle methods meant to be used on most engine-driven pump applications. This application
Section 40 40 00-02-0939
2020-01-03
Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
allows for pumps of many variations to be used in a manual/auto start environment utilizing the
more common auto start and throttling functions.
Air Compressor: The Air Compressor application houses the auto start functions and auto
throttle methods meant to be used on most engine-driven air compressor applications. The MPC-
10 / TEC-10 allows for the compressor to start/stop and/or maintain a desired pressure during
operation.
Hose Reel Irrigation: The Hose Reel Irrigation application houses the auto start functions and
auto throttle methods meant to be used on hose reel irrigation systems. The MPC-10 / TEC-10
allows for the hose reel pump to auto start with several methods, including the Local Key Start
which may be the most used in this application. The key feature of this application is the auto
throttling method. This feature allows the controller to manage the pump’s throttle in order to
maintain a pressure in the hose during irrigation.
Frost Protection: The Frost Protection application houses the auto start functions and auto
throttle methods meant to be used on frost protection systems. This application allows for wind
machine, sprinkler or other forms of frost protection using single contact or a temperature
transducer.
Chipper: The MPC-10 / TEC-10 must be in the Manual mode for both Chipper Auto and Chipper
Manual (Autofeed Override). The Chipper application has settings required for the operation:
Auto Start / Stop Function (Medium Security): Factory Set to Two Contact Maintained
Single Contact (Pump All Purpose, Air Compressor, Hose Reel Irrigation, Frost Protection,
Chipper)
Local Start Key (Pump All Purpose, Air Compressor, Hose Reel Irrigation, Chipper)
Two Contact Maintained (Pump All Purpose)
Pressure Transducer (Pump All Purpose & Air Compressor)
Level Transducer (Pump All Purpose)
Temperature Transducer (Frost Protection)
Auto Throttle Type (High Security): Factory set to NON PID Auto Throttle.
NON PID Auto Throttle: this throttle type does not use the PID adjustments found in the
Transducer setups in the Application menu and uses the ramp rates to control the engine speed.
PID Auto Throttle: this throttle type uses the PID adjustments found in the Transducer setups
within the Application menu. This setting should only be used by a technician who understands in
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Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
detail the method of tuning the proportional-integral-derivative control loop commonly used in PLC
programming language.
NOTE: When selecting PID Auto Throttle as the auto throttle type the Ramp Inc Rate
and Ramp Dec Rate in the Throttle menu should be set to 0 RPM per Second so the
PID does not combat the ramp rates set in the controller. This will require the user to
manually adjust the throttle rate in manual mode.
Linear Auto Throttle: this throttle type uses the Pressure or Level start and stop setpoints as well
as the minimum and maximum RPM setpoints to linearly/proportionally throttle the engine from start
to stop depending on pressure or level. The throttle increases or decreases depending on the
setting of the transducer type selected. The linear tie to the start/stop should be used when desiring
to decrease throttle approaching the stop setting. See figure below as an example.
Example, Linear Auto Throttle: This example shows level with the transducer type set to Empty
with auto level start at 7ft and auto level stop at 4ft. This example also shows a maximum RPM of
1800 and a minimum RPM of 1200. As the pump starts it ramps up to 100% (maximum throttle)
then slows linearly/proportionally as the level decreases until set stop level is reached with a 0%
minimum throttle.
LINEAR AUTO THROTTLE (LEVEL)
1800 RPM
1700 RPM
1600 RPM
MIN/MAX RPM
1500 RPM
1400 RPM
1300 RPM
1200 RPM
Auto Running Loaded Speed (Medium Security): this selection is present when selecting Running
Loaded RPM as the Auto Throttle Method. This setting will set the speed at which the controller will run in
auto mode when in the Running Loaded state. Factory set to 2000 RPM.
Pressure Transducer (Medium Security): This selection is only present when selecting Pressure Transducer
in the Auto Start / Stop Function or Auto Throttle Method.
Start Pressure (Medium Security): This selection is present when selecting Pressure Transducer as
the Auto Start / Stop Function. When the pressure reaches this set point, an auto start will occur.
Factory set to 0 psi
Stop Pressure (Medium Security): This selection is present when selecting Pressure Transducer as
the Auto Start / Stop Function. When the pressure reaches this set point, an auto stop will occur.
Factory set to 0 psi
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Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Maintain Pressure (Medium Security): This selection is present when selecting Pressure Transducer
as the Auto Throttling Method. The engine will be throttled between the min. and max. RPM set
points to maintain this pressure. Factory set to 0 psi
Deadband Pressure (Medium Security): This selection is present when selecting Pressure
Transducer as the Auto Throttling Method. This extends above and below the maintain set point, no
throttling occurs while the pressure is in the deadband. Factory set to 0 psi
Discharge: When the Auto Start/Stop is selected as Pressure Transducer and the Pressure Type
is set to (Discharge), it is necessary to set the pressure to start on a low value (falling ↓) then
stop on high value (rising ↑) in order to work correctly. When the Auto Throttle Method is selected
to Pressure Transducer and the Pressure Type is set to (Discharge), the controller throttles the
engine by increasing the RPM below the deadband and decreasing the RPM above the
deadband to maintain the desired level of Pressure.
Suction: When the Auto Start/Stop is selected as Pressure Transducer and the Pressure Type is
set to (Suction), it is necessary to set the pressure to start on a high value (rising ↑) then stop
on low value (falling ↓) in order to work correctly. When the Auto Throttle Method is selected to
Pressure Transducer and the Pressure Type is set to (Suction), the controller throttles the
engine by decreasing the RPM below the deadband and increasing the RPM above the
deadband to maintain the desired level of Pressure.
Line Fill 1 Speed (Medium Security): The engine is throttled to this speed after warm-up to purge the
line. Factory set to 900 RPM
Line Fill 1 Delay (Medium Security): This is the time the engine is held at the Line Fill 1 speed.
Factory set to 00.00.00
Line Fill 1 Pressure (Medium Security): The engine is held at the Line Fill 1 Speed until either this
pressure set point is reached or the Line Fill 1 Delay expires. Factory set to 0 psi
Line Fill 2 Speed (Medium Security): This selection is present when Hose Reel is selected in the
Applications menu. The engine is throttled to this speed after Line Fill 1 to fill the line. Factory set
to 900 RPM
Line Fill 2 Delay (Medium Security): This selection is present when Hose Reel is selected in the
Applications menu. This is the time the engine is held at the Line Fill 2 speed before advancing to
pressure throttle control. Factory set to 00.00.00
Line Fill 2 Pressure (Medium Security): This selection is present when Hose Reel is selected in the
Applications menu. The engine is held at the Line Fill 2 Speed until either this pressure set point is
reached or the Line Fill 2 Delay expires before advancing to pressure throttle control. Factory set
to 0 psi
Pressure P (High Security): This selection is present when PID Auto Throttle Type selected and allows
adjustment of the Proportional setting of the PID loop when throttling. Factory set to 0.020
Pressure I (High Security): This selection is present when PID Auto Throttle Type selected and allows
adjustment of the Integral setting of the PID loop when throttling. Factory set to 0.020
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Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Pressure D (High Security): This selection is present when PID Auto Throttle Type selected and allows
adjustment of the Derivative setting of the PID loop when throttling. Factory set to 0.001
Level Transducer (Medium Security): This selection is only present when selecting Level Transducer in the
Auto Start / Stop Function or Auto Throttle Method.
Start Level (Medium Security): This selection is present when selecting Level Transducer as the Auto
Start / Stop Function. When the level reaches this set point, an auto start will occur. Factory set to
0.0 ft
Stop Level (Medium Security): This selection is present when selecting Level Transducer as the Auto
Start / Stop Function. When the level reaches this set point, an auto stop will occur. Factory set to
0.0 ft
Maintain Level (Medium Security): This selection is present when selecting Level Transducer as the
Auto Throttling Method. The engine will be throttled between the min. and max. RPM set points to
maintain this level. Factory set to 0.0 ft
Deadband Level (Medium Security): This selection is present when selecting Level Transducer as
the Auto Throttling Method. This extends above and below the maintain set point, no throttling occurs
while the level is in the deadband. Factory set to 0.0 ft
Fill: When the Auto Start/Stop is selected as Level Transducer and the Level Type is set to (Fill), it
is necessary to set the flow to start on a low value (falling ↓) then stop on high value (rising ↑) in
order to work correctly. When the Auto Throttle Method is selected to Level Transducer and the
Level Type is set to (Fill), the controller throttles the engine by increasing the RPM below the
deadband and decreasing the RPM above the deadband to maintain the desired level.
Empty: When the Auto Start/Stop is selected as Level Transducer and the Level Type is set to
(Empty), it is necessary to set the level to start on a high value (rising ↑) then stop on low value
(falling ↓) in order to work correctly. When the Auto Throttle Method is selected to Level Transducer
and the Level Type is set to (Empty), the controller throttles the engine by decreasing the RPM
below the deadband and increasing the RPM above the deadband to maintain the desired level.
Level P (High Security): This selection is present when PID Auto Throttle Type selected and allows
adjustment of the Proportional setting of the PID loop when throttling. Factory set to 0.020
Level I (High Security): This selection is present when PID Auto Throttle Type selected and allows
adjustment of the Integral setting of the PID loop when throttling. Factory set to 0.020
Level D (High Security): This selection is present when PID Auto Throttle Type selected and allows
adjustment of the Derivative setting of the PID loop when throttling. Factory set to 0.001
(Flow Transducer): The controller supports this transducer for display and alarms only. No control such
as start stop or throttling is available. Auto Flow is available in the MPC-20 controller if required.
Temperature Transducer (Medium Security): only present when selecting Temperature Transducer in the
Auto Start / Stop Function.
Start Temperature (Medium Security): When the temperature drops to this set point, an auto start will
occur. Factory set to 32 F
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Stop Temperature (Medium Security): When the temperature rises to this set point, an auto stop will
occur. Factory set to 32 F.
Engage RPM. In the Chipper Auto mode, the engine speed when the Feed Engage output will be activated.
Factory set to 2200 RPM.
Disengage RPM. In the Chipper Auto mode, the engine speed when the Feed Disengage output will be
activated. Factory set to 1800 RPM.
Disengage Delay. The amount of time the Feed Disengage output is active. Factory set to 50mSec.
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Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
This section allows the setting of the timers to start and stop the engine. There are three timers, each with
a Start Day and a Stop Day, a Start Time and a Stop Time. This is based on the internal real-time clock.
Countdown Timer (Low Security): the countdown timer will be active upon every auto start up until the
time is changed or disabled. It is used when it is desirable for a machine to run for a specific amount of
Section 40 46 00-02-0939
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Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
time unmonitored and then shut itself off when that time has expired or when a local key stop occurs.
Format of HH:MM:SS. Maximum countdown time is 120 hours. Factory set to 00:00:00
NOTE: The countdown timer is only active when starting in Auto mode. This timer will not
start counting when starting the engine in manual mode and switching to auto mode after
the engine is running.
Start / Stop Timer (1-3) (Low Security): each of the three timers contains the ability to select from the
following parameters:
Engine Exerciser (Medium Security): This feature allows the operator to set a voltage point for when the
battery voltage drops below for a given period of time the controller will provide an auto start for a defined
period of time to energize the battery using the engine alternator.
NOTE: The exerciser is only active when the controller is in Auto mode. If the exerciser
starts the engine the exerciser is the only auto stop method to stop the engine. This holds
true with all the Start/Stop Timers.
Exercise Mode (Medium Security): Set point for the operator to enable the voltage exerciser of the
engine. Factory set to Disabled
Low Voltage Set Point (Medium Security): Voltage the operator sets for the battery voltage to drop
below before an auto start will initiate to exercise the engine for recharging the battery. Factory set
to 9.5V
Low Voltage Time (Medium Security): Time the operator sets for the voltage to be below the low
voltage set point before an auto start is initiated. Factory set to 10 minutes
Section 40 47 00-02-0939
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Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Exercise Running Loaded Time (Medium Security): Time the operator sets for the engine to run if
voltage drops below the low voltage set point. Factory set to 15 minutes
Communication (High Security)
Communication Type (High Security):
PVA Gauge: this function will be used if utilizing PVA Gauges on the RS485 Communications
Port.
Modbus: this function will be used if using a SCADA or telemetry device for polling the Modbus
register list on the RS485 Communications Port. See Modbus Register Map. Factory
Default.
Slave Address (High Security): This is the RS485 Modbus slave node number. Factory set to 1.
Serial Setup (High Security): Allows the operator to change the controller’s RS485 serial communication
settings.
Baudrate (High Security): Factory set to 19200
9600
19200
38400
57600
115200
Stopbits (High Security): Factory set to 1
0
1
2
Parity (High Security): Factory set to None
None
Odd
Even
PV CAN Backlight Enable (High Security): allows the MPC-10 / TEC-10 to control the backlights of the
PVCAN gauges when used with the controller. Factory set to Off
CAN Termination (High Security): allows the operator to enable or disable the controller’s internal 120 ohm
terminating resistor. This should be enabled if the MPC-10 / TEC-10 is located at the end of the CAN
bus and the end terminating resistor is not in the harness. Factory set to Enable.
CAN Parameter Map (High Security): allows the operator to enable or disable the proprietary CAN
parameter map. The CAN Parameter Map can be used in place of the Modbus map when using a
CAN device to talk to the controller for starting, stopping and control functions via telematics or
another CAN based system. See CAN Parameter Map Section below for definition of the mapping.
Factory set to Disable.
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Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
NOTE: It is essential that the USB Drive is formatted to a FAT file system before using to
load software. If the drive is not formatted to FAT and left in another format the file may
not load correctly.
This menu allows the MPC-10 operator using the High Security passcode to select a file from a USB drive
plugged into the programming harness for the controller. Once the files are stored on the drive after
generated in PowerVision for Controllers the file will show as long as the software was for the MPC-10
hardware and has the file extension .gcibin. Once the file is found it will show in the screen. Follow directions
on the screen to load desired file. The screen will turn off then all three LEDs will come on then the Amber
LED will begin flashing. Once the file is finished loading the Green LED stays on stead while the Amber and
Red LEDs flash. The USB drive can now be removed to initiate a reboot of the controller or simply cycle
power off then back on.
NOTE: If the file does not fully load due to the file being corrupt, the controller turned off
during installing file, or the USB drive removed during drive the operator will be required to
load a file created for the MPC-10 named configurationFull.gcibin to recover the controller
from its bootloader mode. Once this is done the operator will be able to load a file from the
menu again following power up.
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Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Communication Mapping
This section outlines the RS485 Modbus Register Map and CAN Parameter Map.
MPC-10 & TEC-10 RS485 Modbus Registers
NOTE: The registers labeled Read/Write will allow the operator to change values through the
Modbus as a temporary modification. If power is cycled to the MPC-10 / TEC-10, the values
changed via Modbus will revert back to the last value entered locally. Writing a 1 to register
40240 will allow saving register changes to controller.
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Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
13 = Reserved Reserved
14 = Reserved Reserved
15 = Remote Stop SD (0 or 1)
40009 Read Only Active Shutdown Status (Active Fault: Bit = 1, Inactive: Bit = 0)
0 = Coolant Level SD (0 or 1)
1 = High Level SD (0 or 1)
2 = Low Level SD (0 or 1)
3 = High Flow SD (0 or 1)
4 = Low Flow SD (0 or 1)
5 = Reserved Reserved
6 = Reserved Reserved
7 = Water in Fuel SD (0 or 1)
8 = Low Suction SD (0 or 1)
9 = High Suction SD (0 or 1)
10 = Reserved Reserved
11 = High Engine Oil Temp SD (0 or 1)
12 = Low Gear Box Pressure SD (0 or 1)
13 = High Gear Box Pressure SD (0 or 1)
14 = Reserved Reserved
15 = Red Lamp Status (0 or 1)
40010 Read Only Active Shutdown Status (Active Fault: Bit = 1, Inactive: Bit = 0)
0 = Pivot Alignment SD (0 or 1)
1 = INDEX Coolant Level SD Reserved
2 = Speed Signal Lost While Running SD Reserved
3 = Reserved Reserved
4 = Reserved Reserved
5 = Reserved Reserved
6 = Reserved Reserved
7 = Reserved Reserved
8 = Reserved Reserved
9 = Reserved Reserved
10 = Reserved Reserved
11 = Reserved Reserved
12 = Reserved Reserved
13 = Reserved Reserved
14 = Reserved Reserved
15 = Reserved Reserved
40011 Read Only Actual System Level (50.5ft will read 505) Feet
40012 Read & Write Modbus Engine Start/Stop Auto Mode Only (Stop = 0, Start = 1) (0 or 1)
40013 Read & Write Maximum Engine Speed Setpoint RPM
40014 Read Only Actual Ambient Temp Celsius
40015 Read & Write Auto/Manual Mode (Manual = 0, Auto = 1) (0 or 1)
40016 Read & Write Running Loaded Speed in Auto Setpoint RPM
40017 Read & Write Manual Only (Manual Only Enabled = 1, Disabled = 0) (0 or 1)
40018 Read & Write Prestart 1 Auto Only (0 or 1)
(Prestart Auto Only = 1, Prestart Auto & Manual = 0)
40019 Read & Write Prestart 2 Auto Only (0 or 1)
(Prestart Auto Only = 1, Prestart Auto & Manual = 0)
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Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
1 = Reserved Reserved
2 = Reserved Reserved
3 = Reserved Reserved
4 = Reserved Reserved
5 = Reserved Reserved
6 = Reserved Reserved
7 = Reserved Reserved
8 = Reserved Reserved
9 = Reserved Reserved
10 = Reserved Reserved
11 = Reserved Reserved
12 = Reserved Reserved
13 = Reserved Reserved
14 = Reserved Reserved
15 = Reserved Reserved
40214 Read Only Controller State Timer Seconds
40215 Read Only Target Engine Speed from Controller RPM
40216 Read Only All Purpose Auto Start Function: (Active Function: Numeral Numerals
Indicated)
0 = Single Contact
1 = Local Start Button
2 = Two Contact Maintained
3 = Pressure Transducer
4 = Level Transducer
40217 Read & Write Pressure Maintain Deadband (Auto) kPa
40218 Read & Write System Level Maintain Deadband (Auto) Feet
40219 Reserved Reserved Reserved
40220 Read & Write Ambient Temperature Engine Start (Auto) Celsius
40221 Read & Write Ambient Temperature Engine Stop (Auto) Celsius
40222 Reserved Reserved Reserved
40223 Reserved Reserved Reserved
40224 Read & Write Minimum Engine Speed Setpoint RPM
40225 Read Only Service Reminder - Air Filter Life Hours
40226 Read Only Service Reminder - Air Filter Life Remaining Hours
40227 Read Only Service Reminder - Battery Life Hours
40228 Read Only Service Reminder - Battery Life Remaining Hours
40229 Read Only Service Reminder - Belt Life Hours
40230 Read Only Service Reminder - Belt Life Remaining Hours
40231 Read Only Service Reminder - Fuel Filter Life Hours
40232 Read Only Service Reminder - Fuel Filter Life Remaining Hours
40233 Read Only Service Reminder - Oil Filter Life Hours
40234 Read Only Service Reminder - Oil Filter Life Remaining Hours
40235 Read Only Service Reminder - Oil Life Hours
40236 Read Only Service Reminder - Oil Life Remaining Hours
40237 Read Only Service Reminder - Overhaul Life Hours
40238 Read Only Service Reminder - Overhaul Life Remaining Hours
40239 Read Only Actual Fuel Level Percent
40240 Read & Write Modbus EEPROM Values Save (Save = 1) (0 or 1)
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Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Section 40 54 00-02-0939
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Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
11 = Reserved Reserved
12 = Reserved Reserved
13 = Reserved Reserved
14 = Reserved Reserved
15 = Reserved Reserved
40245-40246 Read Only J1939.Aftertreatment 1 Diesel Particulate Filter Time to Next Seconds
Active Regeneration
40247 Read & Write Remote Alarm Acknowledgement (0 or 1)
40500 Read Only J1939.DM1 SPN Numerals
40501 Read Only J1939.DM1 FMI Numerals
All PGNs received from the MPC-10 will have identification bytes A3, and AD respectively for the first two
bytes. Sending to the MPC-10 the PGN will be the same as the one it is received from, however the first two
identification bytes will be changed to be A5, AD. The priority will be 18 (hex), and the source address will be
70 (hex). To save the value in the controller through power cycles, send PGN FFBB bit 16 a value of 1. When
the controller receives this command a save occurs. In order to save again, FFBB bit 16 needs to be returned
to a 0 before it will allow a 1 again.
Parameter Map updates once per second on the CANbus when enabled.
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Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
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Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
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Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
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Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Supplementary Information
Passcodes
The MPC-10 & TEC-10 controllers house three levels of passcode protection. This feature allows the OEM,
technician or owner to set desired menu parameters to be shown and changed only by selected operators.
The three levels are low security, medium security and high security. The default passcodes can easily be
changed via the PC Configuration Software (also known as PowerVision for Controllers). Refer to the Glossary
section of this manual to know which parameters are set to low, medium and high by default.
Low Security: allows operators to see the lowest security level menus items as set in PowerVision for
Controllers. This can be thought to be a user level menu where only particular items such as the warm-up
delay times and cool-down delay times are able to be shown and altered. This will keep the user from
getting confused in the menu and changing parameters they shouldn’t change.
Medium Security: allows operators to see the low and medium security level menus items as set in
PowerVision for Controllers. This security can be thought to be a technician level where more access is
needed for other critical items in the menu but not necessarily the items like engine manufacturer and
Engine Emissions Tier Rating.
High Security: allows operators to see the low, medium and high security level menus items as set in
PowerVision for Controllers. This level of security can be thought to be an OEM level where the entire
menu is present and is able to be changed. This security level allows the OEM full access to every menu
item while setting up the controller for a particular engine and/or application where the OEM may not want
the user to have access.
PC Configuration Software
The MPC-10 / TEC-10 controller is released utilizing Enovation Controls’ PowerVision Configuration
Studio®. PowerVision allows engineering the ability to deliver quicker software updates with the flexibility
of a software developer’s environment. The addition of PowerVision gives Enovation Controls the ability to
provide a free-of-charge basic PC configuration program (PowerVision for Controllers) to all customers for
changing default parameters within the controller.
PowerVision for Controllers allows fast changes of default menu settings, customer splash screen,
parameters in the 4-up gauges screens, security levels, and text strings within the controller for a ready to
load and go setup. PowerVision for Controllers is available via download from our support website.
Login or Register for an Account to Access Downloads
Customers requiring a software developer’s environment for changing or adding further functionality into
the controller may do so in their own time without waiting or paying non-recurring engineering fees (also
referred to as NRE) to make changes. This developer’s environment is PowerVision Configuration Studio®
and requires purchase of the software license from Enovation Controls. PowerVision Configuration Studio®
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Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
allows custom software changes to almost all aspects of the controller from languages, screen layouts, text
strings, Modbus communications, CAN communications, IO, faults, state machines, activity diagrams
(visual scripting), and menu building to name a few.
Section 40 60 00-02-0939
2020-01-03
Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
MPC-10 Specifications
Interface
Display:
Monochrome HR-TFT, 2.7 in. / 68mm, WQVGA (400 x 240 pixels)
(3) LEDs: green (mode), yellow (warning) and red (shutdown)
Operator controls:
(11) Raised silicon keypads, tactile feedback
Power Supply
Operating Voltage: 8-32 VDC, reverse battery polarity and load-dump protected
Cranking Power Holdup: 0 VDC up to 50mS (also good for brownout/blackout instances)
Power Consumption:
18W max without two 1A High-side FETs active,
146W max with two 1A High-side FETs active
Inputs
(5) Digital, configurable (active on High, Low, Open)
(3) Analog, configurable (4-20mA, 0-5V, resistive or digital ground)
(1) Frequency, supporting:
Magnetic Pickup (30 Hz – 10 kHz, 2.0 VAC – 120 VAC) &
Engine Alternator (30 Hz – 10 kHz, 4.5 VRMS – 90 VRMS)
Outputs
(3) Relay, Form C (dry / volt-free), 10A
(2) Low-side FET (-DC), 1A
(2) High-side FET (+DC), 1A
(1) Dedicated Alternator Excitation, +DC, 1A
Communications
(1) CAN: J1939
(1) RS485: Modbus RTU
(1) USB: 2.0B (Supported for quick Programming)
Mating Connectors
12 Position, DT06-12SA PO12 (Gray)
12 Position, DT06-12SB-PO12 (Black)
12 Position, DT06-12SC-PO12 (Green)
Physical / Environmental
Enclosure Material: Polycarbonate / ABS
Dimensions (WxHxD): 9.59 x 7.34 x 5.20 in. (243.48 x 186.5 x 132.23 mm)
Weight: 4 lbs (1.8 kg)
IP Rating: IP69K & IP67 front and back, IP66 panel seal when used with accessory gasket
Operating & Storage Temperature: -40° to +85° C (-40° to +185° F)
Vibration: 7.86 Grms (5-2000 Hz), 3-axis random
Shock: ±50G, 3 axis
Emissions & Immunity: SAE J1113, 2014/30/EU & 2014/35/EU
Section 40 61 00-02-0939
2020-01-03
Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
TEC-10 Specifications
Interface
Display:
Monochrome HR-TFT, 2.7 in. / 68mm, WQVGA (400 x 240 pixels)
(3) LEDs: green (mode), yellow (warning) and red (shutdown)
Operator controls:
(11) Raised silicon keypads, tactile feedback
(1) Keyed Rotary switch, power on/off
(1) Push-switch (red), engine stop
Power Supply
Operating Voltage: 8-32 VDC, reverse battery polarity and load-dump protected
Cranking Power Holdup: 0 VDC up to 50mS (also good for brownout/blackout instances)
Power Consumption:
Power on in stopped state; 117 mA at 12 VDC,
Power on in standby mode; 52 mA at 12 VDC
Inputs
(5) Digital, configurable (active on High, Low, Open)
(3) Analog, configurable (4-20mA, 0-5V, resistive or digital ground)
(1) Frequency, supporting:
Magnetic Pickup (30 Hz – 10 kHz, 2.0 VAC – 120 VAC) &
Engine Alternator (30 Hz – 10 kHz, 4.5 VRMS – 90 VRMS)
Outputs
(2) Relay, switched +DC, 10A
(1) Relay, Form C (dry / volt-free), 10A
(2) Low-side FET (-DC), 1A
(2) High-side FET (+DC), 1A
(1) Dedicated Alternator Excitation, +DC, 1A
Communications
(1) CAN: J1939
(1) RS485: Modbus RTU
Mating Connectors
21 Position, Deutsch HDP26-24-21SE,
31 Position, Deutsch HDP26-24-31SE
Physical / Environmental
Enclosure Material: Polycarbonate / ABS
Dimensions (WxHxD): 9.59 x 7.34 x 5.20 in. (243.48 x 186.5 x 132.23 mm)
Weight: 4 lbs (1.8 kg)
IP Rating: IP67
Operating & Storage Temperature: -40° to +85° C (-40° to +185° F)
Vibration: 7.86 Grms (5-2000 Hz), 3-axis random
Shock: ±50G, 3 axis
Emissions & Immunity: SAE J1113, 2014/30/EU & 2014/35/EU
Section 40 62 00-02-0939
2020-01-03
Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]
Section 40 00-02-0939
2020-01-03 63
Software Release: [App: 02.09.10051.00 & 02.09.10054.00; Config: 2.9.20024 & 2.9.20025; Built in PowerVision
Configuration Studio Version: 2.9.23042 & 2.9.23047; BTL: 02.09.10015.00]