Lubrication and Maintenance: Lubricants
Lubrication and Maintenance: Lubricants
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LUBRICANTS
TABLE OF CONTENTS
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CLASSIFICATION OF LUBRICANTS
Only lubricants bearing designations defined by
the following organization should be used to service a
DaimlerChrysler Corporation vehicle.
• Society of Automotive Engineers (SAE)
• American Petroleum Institute (API) (Fig. 1)
• National Lubricating Grease Institute (NLGI)
(Fig. 2)
TRANSFER CASE
MAINTENANCE SCHEDULES
TABLE OF CONTENTS
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EMISSION CONTROL SYSTEM MAINTENANCE 15,000 Miles (24 000 km) or at 12 months
The scheduled emission maintenance listed in bold • Change engine oil.
type on the Maintenance Schedules, must be done at • Replace engine oil filter.
the mileage specified to assure the continued proper • Lubricate upper knuckle ball stud.
functioning of the emission control system. These,
and all other maintenance services included in this 22,500 Miles (36 000 km) or at 18 months
manual, should be done to provide the best vehicle • Change engine oil.
performance and reliability. More frequent mainte- • Replace engine oil filter.
nance may be needed for vehicles in severe operating • Inspect brake linings.
conditions such as dusty areas and very short trip
driving. 30,000 Miles (48 000 km) or at 24 months
• Change engine oil.
UNSCHEDULED INSPECTION • Replace engine oil filter.
• Replace engine air cleaner element.
AT EACH STOP FOR FUEL • Replace spark plugs.
• Check engine oil level, add as required. • Drain and refill automatic transmission fluid
• Check windshield washer solvent and add if and change filter.
required.
WJ LUBRICATION AND MAINTENANCE 0-5
SERVICE PROCEDURES (Continued)
• Drain and refill transfer case fluid. 90,000 Miles (144 000 km) or at 72 months
• Lubricate upper knuckle ball stud. • Change engine oil.
• Replace engine oil filter.
37,500 Miles (60 000 km) or at 30 months • Replace engine air cleaner element.
• Change engine oil. • Replace spark plugs.
• Replace engine oil filter. • Inspect and replace drive belt if necessary (4.0L
and 4.7L).
45,000 Miles (72 000 km) or at 36 months • Drain and refill automatic transmission fluid
• Change engine oil. and change filter.
• Replace engine oil filter. • Drain and refill transfer case fluid.
• Inspect brake linings. • Inspect brake linings.
• Flush and replace engine coolant at 36 months, • Lubricate upper knuckle ball stud.
regardless of mileage.
• Lubricate upper knuckle ball stud. 97,500 Miles (156 000 km) or at 78 months
• Change engine oil.
52,500 Miles (84 000 km) or at 42 months • Replace engine oil filter.
• Change engine oil.
• Replace engine oil filter. 105,000 Miles (168 000 km) or at 84 months
• Flush and replace engine coolant if not done at • Change engine oil.
36 months. • Replace engine oil filter.
• Inspect and replace drive belt if not previously
60,000 Miles (96 000 km) or at 48 months replaced (4.0L and 4.7L ).
• Change engine oil. • Flush and replace engine coolant if it has been
• Replace engine oil filter. 30,000 miles (48 000 km) or 24 months since last
• Replace engine air cleaner element. change.
• Replace spark plugs. • Lubricate upper knuckle ball stud.
• Inspect PCV valve and replace if necessary
(4.7L only).* 112,500 Miles (180 000 km) or at 90 months
• Inspect and replace drive belt if necessary (4.0L • Change engine oil.
and 4.7L). • Replace engine oil filter.
• Drain and refill automatic transmission fluid • Inspect brake linings.
and change filter. • Flush and replace engine coolant if it has been
• Drain and refill transfer case fluid. 30,000 miles (48 000 km) or 24 months since last
• Lubricate upper knuckle ball stud. change.
67,500 Miles (108 000 km) or at 54 months 120,000 Miles (192 000 km) or at 96 months
• Change engine oil. • Change engine oil.
• Replace engine oil filter. • Replace engine oil filter.
• Inspect brake linings • Replace engine air cleaner element.
• Replace spark plugs.
75,000 Miles (120 000 km) or at 60 months • Inspect PCV valve and replace if necessary
• Change engine oil. (4.7L only).*
• Replace engine oil filter. • Inspect and replace drive belt if not previously
• Inspect and replace drive belt if necessary (4.0L replaced (4.0L and 4.7L).
and 4.7L) • Drain and refill automatic transmission fluid
• Lubricate upper knuckle ball stud. and change filter.
• Flush and replace engine coolant if it has been • Drain and refill transfer case fluid.
30,000 miles (48 000 km) or 24 months since last • Lubricate upper knuckle ball stud.
change. *This maintenance is recommended, but is not
required to maintain warranty on the PCV valve.
82,500 Miles (132 000 km) or at 66 months IMPORTANT: Inspection and service should also
• Change engine oil. be performed anytime a malfunction is observed or
• Replace engine oil filter. suspected.
• Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
0-6 LUBRICATION AND MAINTENANCE WJ
SERVICE PROCEDURES (Continued)
12,000 Miles (19 000 km) 39,000 Miles (62 000 km)
• Change engine oil. • Change engine oil.
• Replace engine oil filter. • Replace engine oil filter.
• Drain and refill automatic transmission fluid
and change filter. 42,000 Miles (67 000 km)
• Drain and refill front and rear axles. • Change engine oil.
• Inspect brake linings. • Replace engine oil filter.
• Lubricate upper knuckle ball stud. • Lubricate upper knuckle ball stud.
15,000 miles (24 000 km) 45,000 Miles (72 000 km)
• Change engine oil. • Change engine oil.
• Replace engine oil filter. • Replace engine oil filter.
• Inspect engine air cleaner element, replace • Inspect and replace drive belt if necessary (4.0L
as necessary. only).
• Inspect engine air cleaner element, replace
18,000 Miles (29 000 km) as necessary.
• Change engine oil.
• Replace engine oil filter. 48,000 Miles (77 000 km)
• Lubricate upper knuckle ball stud. • Change engine oil.
• Replace engine oil filter.
21,000 Miles (34 000 km) • Drain and refill automatic transmission fluid
• Change engine oil. and change filter.
• Replace engine oil filter. • Drain and refill front and rear axles.
• Inspect brake linings.
24,000 Miles (38 000 km) • Lubricate upper knuckle ball stud.
• Change engine oil.
• Replace engine oil filter. 51,000 Miles (82 000 km)
• Drain and refill automatic transmission fluid • Change engine oil.
and change filter. • Replace engine oil filter.
• Drain and refill front and rear axles. • Flush and replace engine coolant.
• Inspect brake linings.
• Lubricate upper knuckle ball stud. 54,000 Miles (86 000 km)
• Change engine oil.
27,000 Miles (43 000 km) • Replace engine oil filter.
• Change engine oil. • Lubricate upper knuckle ball stud.
• Replace engine oil filter.
57,000 Miles (91 000 km)
30,000 Miles (48 000 km) • Change engine oil.
• Change engine oil. • Replace engine oil filter.
• Replace engine oil filter.
• Replace engine air cleaner element.
WJ LUBRICATION AND MAINTENANCE 0-7
SERVICE PROCEDURES (Continued)
60,000 Miles (96 000 km) 84,000 miles (134 000 km)
• Change engine oil. • Change engine oil.
• Replace engine oil filter. • Replace engine oil filter.
• Replace engine air cleaner element. • Drain and refill automatic transmission fluid
• Inspect PCV valve and replace if necessary and change filter.
(4.7L only).* • Drain and refill front and rear axles.
• Replace spark plugs. • Inspect brake linings.
• Inspect and replace drive belt if necessary (4.0L • Lubricate upper knuckle ball stud.
only).
• Drain and refill automatic transmission fluid 87,000 Miles (139 000 km)
and change filter. • Change engine oil.
• Drain and refill transfer case fluid. • Replace engine oil filter.
• Drain and refill front and rear axles.
• Inspect brake linings. 90,000 Miles (144 000 km)
• Lubricate upper knuckle ball stud. • Change engine oil.
• Replace engine oil filter.
63,000 Miles (101 000 km) • Replace engine air cleaner element.
• Change engine oil. • Replace spark plugs.
• Replace engine oil filter. • Inspect and replace drive belt if necessary (4.0L
and 4.7L).
66,000 Miles (106 000 km) • Drain and refill transfer case fluid.
• Change engine oil. • Lubricate upper knuckle ball stud.
• Replace engine oil filter.
• Lubricate upper knuckle ball stud. 93,000 Miles (149 000 km)
• Change engine oil.
69,000 Miles (110 000 km) • Replace engine oil filter.
• Change engine oil.
• Replace engine oil filter. 96,000 Miles (154 000 km)
• Change engine oil.
72,000 Miles (115 000 km) • Replace engine oil filter.
• Change engine oil. • Drain and refill automatic transmission fluid
• Replace engine oil filter. and change filter.
• Drain and refill automatic transmission fluid • Drain and refill front and rear axles.
and change filter. • Inspect brake linings.
• Drain and refill front and rear axles. • Lubricate upper knuckle ball stud.
• Inspect brake linings.
• Lubricate upper knuckle ball stud. 99,000 Miles (158 000 km)
• Change engine oil.
75,000 Miles (120 000 km) • Replace engine oil filter.
• Change engine oil.
• Replace engine oil filter. 102,000 Miles (163 000 km)
• Inspect and replace drive belt if necessary (4.0L • Change engine oil.
only). • Replace engine oil filter.
• Inspect engine air cleaner element, replace • Lubricate upper knuckle ball stud.
as necessary.
105,000 Miles (168 000 km)
78,000 Miles (125 000 km) • Change engine oil.
• Change engine oil. • Replace engine oil filter.
• Replace engine oil filter. • Inspect engine air cleaner element, replace
• Lubricate upper knuckle ball stud. as necessary.
• Inspect and replace drive belt if not previously
81,000 Miles (130 000 km) replaced (4.0L and 4.7L).
• Change engine oil.
• Replace engine oil filter. 108,000 Miles (173 000 km)
• Flush and replace engine coolant. • Change engine oil.
• Replace engine oil filter.
0-8 LUBRICATION AND MAINTENANCE WJ
SERVICE PROCEDURES (Continued)
• Drain and refill automatic transmission fluid 120,000 Miles (192 000 km)
and change filter. • Change engine oil.
• Drain and refill front and rear axles. • Replace engine oil filter.
• Inspect brake linings. • Replace engine air cleaner element.
• Lubricate upper knuckle ball stud. • Replace spark plugs.
• Inspect and replace drive belt if not previously
111,000 Miles (178 000 km) replaced (4.0L and 4.7L).
• Change engine oil. • Drain and refill automatic transmission fluid
• Replace engine oil filter. and change filter.
• Flush and replace engine coolant. • Drain and refill transfer case fluid.
• Drain and refill front and rear axles.
114,000 Miles (182 000 km) • Inspect brake linings.
• Change engine oil. • Lubricate upper knuckle ball stud.
• Replace engine oil filter. *This maintenance is recommended, but is not
• Lubricate upper knuckle ball stud. required to maintain warranty on the PCV valve.
IMPORTANT: Inspection and service should also
117,000 Miles (187 000 km) be performed anytime a malfunction is observed or
• Change engine oil. suspected.
• Replace engine oil filter.
WJ LUBRICATION AND MAINTENANCE 0-9
TABLE OF CONTENTS
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CAUTION: DO NOT use emergency tow hooks for WARNING: THE HOISTING AND JACK LIFTING
tow truck hook-up or highway towing. POINTS PROVIDED ARE FOR A COMPLETE VEHI-
CLE. WHEN A CHASSIS OR DRIVETRAIN COMPO-
NENT IS REMOVED FROM A VEHICLE, THE
CENTER OF GRAVITY IS ALTERED MAKING SOME
HOISTING CONDITIONS UNSTABLE. PROPERLY
SUPPORT OR SECURE VEHICLE TO HOISTING
DEVICE WHEN THESE CONDITIONS EXIST.
HOISTING RECOMMENDATIONS
FLOOR JACK
When properly positioned, a floor jack can be used
to lift a WJ vehicle (Fig. 4). Support the vehicle in
the raised position with jack stands at the front and
rear ends of the frame rails.