MODEL 3402E W/AR PUMP

SPECIFICATIONS

ALL DIMENSIONS ARE IN

IN INCHES UNLESS OTHERWISE
NOTED. 1 INCH = 25.4 MM

DISCHARGE VOLUME...................................3.0 GPM / 11.4 LPM COMBUSTION SMOKE/BACHARACH SCALE..........#1 OR #2 SMOKE

PUMP HEAD PRESSURE................................4000 PSI / 275 BAR CARBON MONOXIDE ALLOWED.................................................0.01%
TEMPERATURE RISE.........120°F @ 3.0 GPM / 50°C @ 11.4 LPM DRAFT/STACK INSTALLATION.....................0.2" - 0.04" WC READING
TEMPERATURE LIMIT.................................UP TO 200 DEGREES HEAT INPUT...................................315,000 BTU/HR / 79,380 KCAL/HR

MINIMUM WATER INLET PRESSURE..............40 PSI / 0.68 BAR WEIGHT (DRY)............................................................440 LBS / 200 KG
STACK SIZE..................................................8" DIA / 203.2MM DIA FUEL TANK CAPACITY.......................................................8 GAL / 30 L
SPRAY TIP...............................................(15030) P/N J00-15030-2 WAND & TRIGGER GUN........................................... P/N 2142-00701A
HOSE, HIGH PRESSURE....................3/8" X 50' P/N K02-03150-5 BELT....................................................................(AX37) P/N R02-00237
COIL SIZE.............1/2"ID X 126' SCHEDULE 80 - P/N 3242-00206
COIL BACK PRESSURE (NEW).......................................................................................................................5 PSI @ 3.0 GPM / 0.34 BAR @ 11.4 LPM
COIL BACK PRESSURE REQUIRING DESCALING.....................................................................................50 PSI @ 3.0 GPM / 3.40 BAR @ 11.4 LPM

PUMP ................................................(RK1528HN) P/N N09-00053 UNLOADER ............................................................................C07-03800

PULLEY................................................(2AK104H) P/N R03-07104

HORSEPOWER..................................................... 8.0 HP / 6.0 KW VOLTAGE ............................................................208V/230V 60HZ 1PH

SPEED.............................................................................3450 RPM PART NUMBER......................................................................F02-00069
PULLEY.......................................(2AK32 X 1 1/8) P/N R03-00832

VOLTAGE.................................................... 230 VAC, 60 HZ, 1 PH CURRENT......................................208V - 39.8 AMP / 230V - 38.0 AMP
TEMPERATURE CONTROL (OPTIONAL)..............P/N F04-00818 CAM SWITCH........................................................................F04-00740

HORSEPOWER.....................................................................1/5 HP MOTOR PART NUMBER ......................................................V00-20383

SPEED.............................................................................3450 RPM VOLTAGE.......................................................................115V 1PH 60HZ
FUEL NOZZLE..................(1.75 90 DEGREE A) P/N V1.75 90DA FUEL PUMP ...............................................(A2VA-7116) P/N V00-14283
FUEL CONSUMPTION.................................2.00 GPH / 7.50 LPHR TYPE...............................................................PRESSURE ATOMIZING
FUEL PRESSURE .................................................120 PSI / 8 BAR FUEL TYPE................................/...........KEROSENE, #1 OR #2 DIESEL

09-27-01 Z08-03344
 OPERATION - TABLE OF CONTENTS
OPERATION TABLE OF CONTENTS
ELECTRIC MOTOR DRIVEN PRESSURE CLEANERS
SAFETY INSTRUCTIONS • Burner Gun Remove/Replace See Parts List Section
Page Number
• Blower Fan Remove/Replace See Parts List Section
• Safety Symbols 2
Fuel Filter
• General 3
• Maintenance See Parts List Section
• Mechanical 3
• Electrical 3
TROUBLESHOOTING
• Fuel 3
Page Number
INSTALLATION • Machine 13, 14
• Location 4 • Water Heater 15
• Electrical 4 • Oil Burner See Parts List Section
• Extension Cord 4 • Pump See Parts List Section
• Venting 4 • Fuel Filter See Parts List Section
• Water Supply 5
• Barrier 5 SERVICE
• Water Conditions 5 • Pump See Parts List Section
• Freezing 5 • Fuel Filter See Parts List Section
• Cold weather 5 • Trigger Gun See Parts List Section
• Chemicals 5 • Unloader See Parts List Section

VENTING
COMPONENT ADJUSTMENT
• Draft Diverters 5
Burner
• Venting Installation Information 6
• Air Band Adjustment See Parts List Section
OPERATION • Buss Bar Alignment
•Pre Start-Up 6 See Parts List Section
•Start-Up 6 • Electrode Ass’y Adjustment
•To Clean, Apply Chemical, To Rinse 7 See Parts List Section
•Shut Down 7
Chemical Metering Valve
(OPTIONAL) COMBI OPERATION See Parts List Section
Temperature Control (If So Equipped)
•Pre Start-Up 8
See Parts List Section
•Start-Up 9
Unloader Valve
•To Clean, Apply Chemical, To Rinse 9 See Parts List Section
•Shut Down 9

MAINTENANCE
Machine
PUMP OIL CHANGE
• Spray Tip Maintenance 10
RECORD See Parts List Section
• Belt Tension 10
• Coil Back Pressure 10
WARRANTY Inside Back Cover
• Schedule 12
• Flushing, Storage 11
Burner
SPECIFICATIONS Inside Front Cover
• Fuel Pump Screen See Parts List Section
• Transformer Check See Parts List Section

Supersedes 09-17-03 Z08-03937 08-23-04 Z08-03937

2
 SAFETY, INSTALLATION, AND OPERATION
ELECTRIC DRIVEN OIL FIRED CLEANER

MACHINE UNPACKING GENERAL SAEFTY

ALL CLEANERS ARE CAREFULLY INSPECTED AND 1. Before operating this machine, read and observe all
CARTONED TO PROTECT AGAINST SHIPPING safety, unpacking, and operating instructions. Failure
DAMAGE. IF THERE IS DAMAGE OR MISSING PARTS, to comply with these instructions could create a
THE TRANSPORTATION COMPANY AGENT SHOULD hazardous situation.
MAKE A NOTATION TO THAT EFFECT ON THE BILL. 2. The operator of this equipment should not operate this
REFER TO THE PARTS LIST IN THIS MANUAL AND equipment when fatigued or under influence of alcohol
ADVISE WHAT PARTS ARE MISSING OR DAMAGED. or drugs.
IF AVAILABLE, GIVE THE INVOICE NUMBER ON ALL 3. The operator of this equipment should be thoroughly
ORDER BILLS. THIS PROCEDURE WILL ENABLE familiar with its operation and trained in the job to be
NEEDED PARTS TO BE SHIPPED QUICKLY. accomplished.
READ ALL Installation, Operation, and Maintenance 4. The operator of this equipment should wear protective
instructions before operating the machine face shields and other protective clothing as required
for safe operation.
NOTE: Refer to CLEANER MODEL for SERIAL NUMBER 5. Keep all protective covers and shields in place.
location Operating this machine with moving parts could allow
operator or bystander serious injury or even death.
NOTE: Dimensions are in inches unless otherwise note
6. Do not operate the machine if any mechanical failure
is noted or suspected. Keep all shields in place.
IMPORTANT SAFETY 7. Do not leave this machine unattended when it is
INSTRUCTIONS operating.
8. All installations must conform to all applicable local
codes. Contact your electrician, plumber, utility
The safety alert symbol. company or seller for details.
This symbol is used to identify safety information about 9. If a water leak is found, DO NOT OPERATE THE
hazards that can result in personal injury. MACHINE. Shut off the motor and repair.
A signal word (DANGER, WARNING, or CAUTION) is used
with the alert symbol to indicate the likelihood and the 10. Follow instructions on how to stop the machine and
potential severity of injury. In addition, a hazard symbol bleed pressures quickly. Be thoroughly familiar with
may be used to represent the type of hazard the controls.
11 .. When starting a job, survey the area for possible
DANGER indicates a hazard which, if not avoided, hazards and correct before proceeding.
will result in death or serious injury.
12 . If chemicals are used in conjunction with this
WARNING indicates a hazard which, if not avoided, equipment, read and follow the product label
could result in death or serious injury. directions.
13 . During normal operation of this machine, HOT
CAUTION indicates a hazard which, if not avoided, discharges and surfaces may be produced.
might result in minor or moderate injury.
14 . Always shut down machine before refueling.
CAUTION, when used without the alert symbol, 15 . Do not overfill the fuel tank. If any spillage occurs,
indicates a situation that could result in damage to clean up immediately and/or neutralize the spill before
the equipment.
attempting to operate the machine.
Read and understand this “OPERATOR’S
MANUAL” and “LABELS ON THE MA-
WARNING: OPEN FLAME. Do not operate
CHINE” before starting this machine in an area with combustible
materials. A suitable fire extinguisher
should be available in operating area.

Supersedes 08-15-03 Z08-02830 3 08-19-04 Z08-02830

 4. If an extension cord must be used to operate this
16 . Do not start the burner unless a full flow of water is machine, it should be as short as possible. The
coming from the wand. Air leaks or insufficient water extension cord must be properly sized and fitted with
to the machine means less than full flow of water a grounding type plug and receptacle.
through the coil. This could cause hose failure and
burns to the operator. 5. All wiring and electrical connections should comply
with the National Electrical Code (NEC) and with local
17 . Do not start the machine unless the gun assembly is codes and practices.
firmly gripped by the machine operator. Failure to do
this could result in injury from flying hose and gun 6. Fuses or circuit breakers should be compatible with
assembly. machine requirements. (See ELECTRICAL section
of MODEL SPECIFICATIONS for power
18 . Always point the gun assembly in a safe direction requirements.)
and do not direct spray on the cleaner.
7. High voltage may be present within this machine.
Servicing should only be performed by properly
WARNING: RISK OF INJECTION OR SEVERE trained personnel.
INJURY. KEEP CLEAR OF NOZZLE. DO NOT DIRECT
DISCHARGE STREAM AT PERSONS. THIS EQUIPMENT FUEL SAEFTY
IS TO BE USED ONLY BY TRAINED OPERATORS.
1. Use only fuel #1 or #2 diesel. The use of incor-
AVERTISSEMENT: RISQUE D’INJECTION ET DE rect fuel may result in fire or explosion and severe
BLESSURES GRAVES. SE TENIR À L’ÉCART DU JET. injury to the operator.
NE PAS DIRIGER LE JET DE SOTIE VERS D’AUTRES
PERSONNES CONFIER L’UTILISATION LE JET DE
SOTIE VERS D’AUTRES PERSONNES. CONFIER WARNING: DO NOT USE GASOLINE,
L’UTILISATION DE CE MATÉRIEL À UN OPÉRATEUR CRANKCASE DRAININGS, OR OIL
CONTAINING GASOLINE OR SOLVENTS.
QUALIFIÉ.
AVERTISSEMENT: NE PAS UTILISER
D’ESSENCE DE PRODUITS DE VIDANGE NI
MECHANICAL SAFETY

1. All guards, shields, and covers must be

replaced after adjustments are made 2. Do not refuel machine while it is running or hot. Allow
to prevent accidental contact with it to cool sufficiently to prevent ignition of any spilled
hazardous parts. fuel. Clean up any spilled fuel before resuming opera-
tion.
2. Drive belts must be inspected and tightened periodically
to operate at optimum levels. 3. Fuel burning equipment must have proper ventilation
for cooling, combustion air, and exhausting of com-
3. Inspect machine for damaged or worn components and
bustion products.
repair or replace to avoid potential hazards. Do not
operate the machine if any mechanical failure is noted 4. Stacking, where required, must be installed in accor-
or suspected. dance with all local codes. A draft diverter must be
installed on a machine connected to an exhaust stack
4. Always use the correct size spray tip specified in the
to prevent improper operation.
GENERAL section of the MODEL SPECIFICATIONS
or MODEL EXPLODED VIEW. 5. Where stacking is not required, provide adequate ven-
tilations to prevent any possible accumulation of haz-
ELECTRICAL SAFETY ardous fumes.
1. This machine must be electrically grounded. 6. Personnel trained in and familiar with the type of equip-
Failure to have the machine grounded may ment being serviced should only perform adjustments
result in the operator being electrically to fuel burning equipment.
shocked and even death.
2. Do not plug–in or un–plug machine with wet hands. SAVE THESE SAFETY
3. Keep power cords and connections (connectors) out INSTRUCTIONS
of water.

08-15-03 Z08-02830 4 08-19-04 Z08-02830A

 INSTALLATION WARNING: To reduce the risk of electrocution,
keep all connections dry and off the ground. Do not
touch plug with wet hands.
1. LOCATION: This machine should be installed CHART FIGURES ARE BASED ON NOT
by only qualified technicians. The machine should
be set upon a level surface where it will not be
MORE THAN 100 FOOT
affected by strong winds, rain, snow, extreme heat,
and freezing temperatures. Install the machine
COP P ER M A C H INE AM P MACHINE AM P
considering locations for chemical pick-up, fuel W IRE SIZE DRAW * DRAW *
connections, electrical connections, water hook-up, M INIM U M 3 CONDUCTOR 2 CONDUCTOR
AWG W IRES W IRES
venting, and maintenance.
All wiring and electrical connections should 16 10 13
comply with the National Electrical Code (NEC) and
with local codes and practices. Use the chart on the 15 -- --
next page for your cord selection 14 15 18

2. ELECTRICAL: Connect machine to an electrically 12 20 25

grounded circuit that is fused or circuit breaker 10 25 30
protected. The circuit must match that specified in
the ELECTRICAL section under MODEL 8 35 40
SPECIFICATION 6 45 55

4 60 70
WARNING: ELECTRICAL SHOCK
HAZARD 2 80 95

(Based on Ambient Temperature of 86°F (30°C)).

*Use Amp Draw indicated the same or higher than your
machine output
EXAMPLE: Machine Amp Draw 51, use 55 (2 Conductor).
The thermostat type of cord shall be C, PD, E, EO, EN,
S, SO, SRD, SJ, SJO, SV, SVO, SP.
3. EXTENSION CORD: The use of an extension cord The thermo set plastic types shall be ET, ETT, ETLB,
that has undersize wire compared to the amp draw of ETP, ST, STO, SRDT, SJT, SJTO, SVT, SVTO, and SPT.
your machine will adversely limit the starting load
carrying abilities of the motor and machines
performance. Use only 3-wire extension cords that WARNING: CARBON MONOXIDE
have 3-prong plugs and 3-pole cord connectors that HAZARD
accept the plug from the product. Use only extension
cords that are intended for outdoor use. These
extension cords are identified by a marking
“Acceptable for use with outdoor appliances; store
indoors while not in use.” Use only extension cords
having an electrical rating not less than the rating of
the product. Do not use damaged extension cords.
4. VENTING: This machine emits carbon monoxide, a
Use an extension cord in good repair free of frays or
deadly gas, and must be vented if used in an enclosed
cracks in the outer covering. Do not abuse extension
area. Improper venting can cause poor combustion,
cord and do not yank on any cord to disconnect.
delayed ignition, down drafts, and the possibility of
Keep cord away from heat and sharp edges. Always
freezing the coil. Contact your distributor or local
disconnect the extension cord from the receptacle
heating and air conditioning dealer for proper
before disconnecting the product from the extension
materials. Local codes must be observed.
cord.

08-15-03 Z08-02830 5 08-19-04 Z08-02830B

 5. WATER SUPPLY: This machine must have a water
VENTING
supply meeting or exceeding the maximum discharge
volume specified in the PERFORMANCE section, and
a minimum water inlet pressure specified in the WARNING: This machine emits carbon monoxide,
GENERAL section of the MODEL SPECIFICATIONS. and deadly gas, and must be vented if used in an
enclosed area. Improper venting can cause poor
6. BARRIER: We recommend a barrier be installed combustion, delayed ignition, down drafts, and the
between the machine and wash area to prevent possibility of freezing the coil. Contact your distributor
moisture from coming in direct contact with electrical or local heating and air conditioning dealer for proper
controls, motors and transformers. This will increase materials. Local codes must be observed.
the machine’s life and lessen electrical problems.
WARNING: CARBON MONOXIDE
7. WATER CONDITIONS: Local water conditions affect HAZARD
the coil adversely more than any other element. In
areas where troublesome conditions may exist with
like equipment (such as water heaters), we
recommend the use of a water softener.

8. FREEZING: This machine must be protected from

freezing according to STORAGE section of MACHINE
MAINTENANCE. The information contained herein is offered for reference
only. You must comply with local codes and
9. COLD WEATHER: As the weather becomes colder, investigate through your gas and other utility
fuel becomes thicker and may become so viscous companies when installing, as there may be some
that the fuel will not flow properly. As viscosity special local requirements you must comply with.
increases, the thicker oil can cause delayed ignition, Also see ANSI Z223.
poor spray patterns, and rumbling fires. As moisture
will quickly destroy fuel pumps, make certain that 1. DRAFT DIVERTERS: (STACKED CLEANERS)
tank openings are secure and moisture cannot enter.
In cold weather areas, frost build up will occur in fuel Oil fired machines use a force air burner. The oil burner
tanks. As the weather warms it turns to condensate, can be influenced by “Natural Draft” even though they
and the water will be in the tank. Keep the tank clear have their own fan. A Bell type draft diverter must be
of water, as moisture reaching the fuel pump will used here also.
cause rust, and the pump will bind. A full fuel tank THIS MACHINE IS NOT TO BE CONNECTED
will lessen condensation build up. TO A TYPE B GAS VENT.
10. CHEMICALS: Mix chemicals per the chemical NE PAS RACCORDER CET APPAREIL À UN
manufacturers printed directions. Follow all mixing, TUYAU D’ÉVACUATION DE GAZ DU TYPE B.
handling, application, and disposal instructions.
Wear gloves, boots, goggles, and protective clothing
A. A draft diverter must be used on all cleaners that are
appropriate for the chemical being used
stacked. This includes any chimney even if not
expelled to the outside.
B. Use a draft diverter of the inverted funnel or bell type
that meets all codes for capacity and materials. Mount
the draft diverter directly to the stacking flange on
the machine
C. The draft diverter’s function is to insure that the
barometric pressures are as close to the same as
possible at the air inlet and outlet to the coil and will
not be changed by either up drafts or down drafts.

08-15-03 Z08-02830 6 08-19-04 Z08-02830C

 D. Installation of a draft diverter WILL NOT
PREVENT THE COIL FROM FREEZING. In START-UP
areas where freezing temperatures are
common, some type of down draft prevention
must be used. Check local codes for acceptable ♦ Refer to the MAINTENANCE SCHEDULE for any
methods for the prevention of down drafts. maintenance to be performed before operation

2. VENTING INSTALLATION INFORMATION: ♦ ELECTRICAL : Connect the machine to an

electrically grounded circuit that is fuse or circuit
A. Never Reduce the Stack size. The diverter and
stacking should be the same size as the stack
opening on the machine. WARNING: ELECTRIC SHOCK HAZARD

B. Straight Stacking through the roof is preferred.

Horizontal runs are not desirable, but if necessary,
be sure to pitch the stack upward at a rate of two
inches per foot. When horizontal stacks are used, breaker protected. Do not use any type of adapter.
vertical stacking must extend at least two feet for If the correct type of receptacle is not available, have
every foot of horizontal stack. one installed by a qualified electrician.
C. Stack Extension above the roofline should be sufficient
to clear the peak of the roof. (Refer to ANSI Z223.1
♦ OIL LEVEL: Check the oil level in the water pump.
page 100 of SPECIFICS) ♦ BELT: Make sure belt tension and condition is as
D. A Rain Cap U.L. approved should be installed on the specified in MACHINE MAINTENANCE.
stack ♦ STACK COVER: Remove the stack cover (if so
equipped).
OPERATING
♦ FUEL FILTER: Inspect fuel filter for evidence of water
INSTRUCTIONS contaminants.

PRE START-UP ♦ FUEL: Make sure the fuel lines are open (CAUTION:
Closed valves will DAMAGE the fuel pump and void
1. The first time the machine is operated, after repairs warranty). Use #1 or #2 diesel.
have been made, or if the machine has set for a period ♦ FUEL QUANTITY: Make sure the fuel supply is
of time (30 days or more) follow the following sufficient to complete the job. See the GENERAL
procedures. section of MODEL SPECIFICATIONS for the fuel tank
A. Check the tension of the belt (if so equipped) capacity.
per instructions in MACHINE MAINTENANCE.
♦ WATER SUPPLY: This machine must have a water
B. Flush the machine per instructions in MACHINE supply meeting or exceeding the maximum discharge
MAINTENANCE. volume specified in the PERFORMANCE section, and
C. Install float tank drain plug (if so equipped). a minimum water inlet pressure of 40 PSI / 0.68 BAR.
D. Open float tank ball valve (if so equipped). ♦ LIME: Water containing large amounts of lime,
2. CAUTION: Always use the factory supplied wash calcium or other similar materials can produce a
hose with your machine. Do not substitute other coating on the inside of the spray tip, impact nozzle
hoses as a potential safety problem may develop. and coil pipe.
CAUTION: If machine has been exposed ♦ FLOAT TANK: Check the float tank (if so equipped)
to sub-freezing temperatures, it must be thoroughly to assure it is full and the float valve shuts off securely.
warmed to above freezing before operating. Failure
to warm machine can cause damage to the pump
packings and other components.
Read and observe all items in “CLEANER
INSTALLATION”.

08-15-03 Z08-02830 7 08-19-04 Z08-02830D

 OPEN CLOSED
TO CLEAN:
A Start on the lower portion of the area to be cleaned
and work up using long, even, overlapping strokes.
B Dirt is generally removed easily if grease and/or
BALL VALVE POSITION
oil are not present. However if grease and/or oil
♦ FLOAT TANK BALL VALVE: Check the position of are present, hot water and chemical will
the ball valve on the outlet side of the float tank (if so accelerate in the cleaning process.
equipped) that it is in the open position. 4 TO APPLY CHEMICAL:
CHEMICAL: Use factory recommended chemicals
WARNING: RISK OF INJECTION OR for best cleaning action and for extended pump life.
SEVERE INJURY. KEEP CLEAR OF NOZZLE. Contact your dealer for chemicals available. Follow
DO NOT DIRECT DISCHARGE STREAM AT instructions on chemical container.
PERSONS. THIS EQUIPMENT IS TO BE USED
ONLY BY TRAINED OPERATORS. Mix chemicals per label instructions. Use necessary
safety precautions.
AVERTISSEMENT:RISQUE D’INJECTION A. Insert chemical screen into chemical container
ET DE BLESSURES GRAVES. SE TENIR À
L’ÉCART DU JET. NE PAS DIRIGER LE JET DE B. Adjust metering valve (if so equipped).
SOTIE VERS D’AUTRES PERSONNES CONFIER C. If the gun assembly is equipped with variable or
L’UTILISATION LE JET DE SOTIE VERS multiple nozzle assembly, adjust as desired.
D’AUTRES PERSONNES. CONFIER
L’UTILISATION DE CE MATÉRIEL À UN TO RINSE:
OPÉRATEUR QUALIFIÉ. A. If the machine is equipped with a panel mounted
metering valve, close the chemical metering valve
(if so equipped). NOTE: It is advisable to dip the
chemical screen in a container of clean water
1 Select temperature (if so equipped). and open the valve 1 minute to clean the valve of
2 With the gun assembly in hand (on trigger gun models any remaining residue.
hold the trigger gun valve in open position) and with B. If the gun assembly is equipped with variable or
a good flow of water turn the switch to the “pump” multiple nozzle assembly, open and close to clean
position. nozzle of any remaining residue.
CAUTION: A good flow of water must be flowing from C. After a clear flow of water is noted from the end
the end of a gun for 30 seconds, before proceeding. of the wand, start from the top, working downward
Lack of water can cause damage to the water pump using long, overlapping strokes.
and like components.
CAUTION: On a machine equipped with a trigger gun SHUT-DOWN
valve, if the trigger gun valve remains in the closed
position for more than 3 minutes, water pump damage 1 Turn the switch to the pump “position”. (If not already
may occur. done so in the cold water rinse.)

3 Turn the switch to the “burner” position. 2 After cool, clear water is coming from the end of the
CAUTION: Do not run the machine with the burner wand, turn switch to the “off” position .
switch in the on position when the fuel tank is empty
or with tank valves closed. This will cause damage 3 Turn off the water supply.
to the fuel pump and void warranty.
CAUTION: Do not operate with the trigger gun valve 4 If freezing conditions may exist, refer to STORAGE
closed for more than 3 minutes or water pump damage in MACHINE MAINTENANCE.
may occur.
5 Replace stack cover (if so equipped).

08-15-03 Z08-02830 8 08-19-04 Z08-02830E

 COMBI OPTION TEMPERATURE REGULATING:
OPERATING INSTRUCTIONS Regulate the temperature indicated on the
NOTE: In process of making steam, the water flow thermometer to 300°F by adjusting the regulating
through the coil has to be decreased. The amount of valve.
water is determined by the pressure and water 3. Turn the tee on the regulating valve (if so equipped)
temperature of your location. clockwise to DECREASE the temperature and
counter clockwise to INCREASE the temperature.
If the incoming water temperature is as high as 70°F,
the amount of water going through the coil has to INCREASE DECREASE
TEMPERATURE TEMPERATURE
decrease very little.
If the incoming water temperature is as low as 40°F,
the amount of water going through the coil has to be
decreased.
COMBINATION
PRESSURE
The water temperature is relative to the season REGULATING
VALVE
variation and should be taken in consideration when
operating steam.

PRESTART-UP
WARNING: This machine should be LOW VOLUME COMBI
operated only by personnel instructed in and 1. Set temperature control at 300°F / 150°C MAXIMUM.
familiar with its operation. The discharge
produced is 300°F / 150°C and can cause 2. Completely open the water bypass metering valve (if
SERIOUS BODILY INJURY to you and anyone so equipped) handle turning it counter clockwise found
coming in contact with it. on the pump assembly.
CLOSED

WARNING: RISK OF INJECTION OR SEVERE

INJURY. KEEP CLEAR OF NOZZLE. DO NOT DIRECT OPEN
DISCHARGE STREAM AT PERSONS. THIS EQUIPMENT
IS TO BE USED ONLY BY TRAINED OPERATORS.

AVERTISSEMENT: RISQUE D’INJECTION ET DE

BLESSURES GRAVES. SE TENIR À L’ÉCART DU
JET. NE PAS DIRIGER LE JET DE SOTIE VERS
D’AUTRES PERSONNES CONFIER L’UTILISATION LE
JET DE SOTIE VERS D’AUTRES PERSONNES.
CONFIER L’UTILISATION DE CE MATÉRIEL À UN 3. With a small common screw driver turn the screw on
the metering valve (if so equipped) counter clockwise
OPÉRATEUR QUALIFIÉ.
to DECREASE the temperature and clockwise to
INCREASE the temperature.
PRESTART-UP
INCREASE
TEMPERATURE

HIGH VOLUME COMBI

DECREASE

1. Set temperature control at 300°F / 150°C MAXIMUM. TEMPERATURE

2. Open the water bypass ball valve (if so equipped) on

the coil inlet assembly.

OPEN CLOSED

BALL VALVE POSITION

08-15-03 Z08-02830 9 08-19-04 Z08-02830F

 START-UP
B. If the gun assembly is equipped with variable or
1. Install the open gun assembly.
multiple nozzle assembly, open and close to
2. With the gun assembly in hand (on trigger gun models clean nozzle of any remaining residue.
hold the trigger gun valve in open position) and with
C. After a clear flow of water is noted from the end
a good flow of water turn the switch to the “pump”
of the wand, start from the top, working
position.
downward using long, overlapping strokes.
CAUTION: A good flow of water must be flowing from
the end of a gun for 30 seconds, before proceeding.
Lack of water can cause damage to the water pump
and like components. SHUT-DOWN
CAUTION: On a machine equipped with a trigger gun
valve, if the trigger gun valve remains in the closed 1. Turn the switch to the pump “position”. (If not already
position for more than 3 minutes, water pump damage done so in the cold water rinse.)
may occur.
2. After cool, clear water is coming from the end of the
3. Turn the switch to the “burner” position wand, turn switch to the “off” position .
CAUTION: Do not run the machine with the burner HIGH VOLUME COMBI:
switch in the on position when the fuel tank is empty OPEN CLOSED

or with tank valves closed. This will cause damage A. Close the water bypass ball
to the fuel pump and void warranty. valve (if so equipped) on the
coil inlet assembly.
CAUTION: Do not operate with the trigger gun valve BALL VALVE POSITION

closed for more than 3 minutes or water pump damage LOW VOLUME COMBI: CLOSED

may occur.
A. Completely Close the water bypass
TO CLEAN: metering valve (if so equipped) handle OPEN

A. Start on the lower portion of the area to be cleaned turning it clockwise found on the pump
and work up using long, even, overlapping strokes. assembly.

B. Regulate the temperature indicated on the 3. Install the trigger gun assembly.
thermometer to 300°F by turning the regulating 4. Turn off the water supply.
valve.
5. If freezing conditions may exist, refer to STORAGE in
TO APPLY CHEMICAL: MACHINE MAINTENANCE.
CHEMICAL: Use factory recommended chemicals 6. Replace stack cover (if so equipped)
for best cleaning action and for extended pump life.
Contact your dealer for chemicals available. Follow
instructions on chemical container.
Mix chemicals per label instructions. Use necessary
safety precautions.
A. Insert chemical screen into chemical container
B. Adjust metering valve (if so equipped).
C. If the gun assembly is equipped with variable or
multiple nozzle assembly, adjust as desired.
TO RINSE:
A. If the machine is equipped with a panel mounted
metering valve, close the chemical metering valve
(if so equipped). NOTE: It is advisable to dip the
chemical screen in a container of clean water
and open the valve 1 minute to clean the valve of
any remaining residue.

08-15-03 Z08-02830G 10 08-19-04 Z08-02830G

 MACHINE
MAINTENANCE
BELT TENSION
DEFLECTION Above is a cross section view showing the progressive liming
of coils.
COIL BACK PRESSURE CHECK INSTRUCTIONS
1. Check the condition of your water pump unloader valve.
SPAN Remove the hose and gun assembly from the coil
outlet.
1. Deflection for each inch of span between pulley 2. Remove any flow restrictions, such as guns and hoses,
centers with a 6-pound force applied in the middle of from the coil outlet.
the span.
3. Install a pressure gauge between the water pump and
EXAMPLE: A 6-pound force applied at the middle of coil inlet.
an 8 inch span should produce a deflection of 8/64
inch or 1/8 inch. DISCHARGE VOLUME BACK PRESSURE

2. Belts can be tightened or loosened by loosening the GPM REQUIRING DESCALING

nuts holding the pump assembly to the motor mount. 2-3 GPM 50 PSI
Then tighten or loosen the j-bolt on the motor mount.
3-4 GPM 75 PSI
Retighten the pump assembly after the desired tension
is reached. 4-5 GPM 100 PSI
SPRAY TIP MAINTENANCE 6 GPM 150 PSI
8-10 GPM 175 PSI
1. Remove the spray tip from the gun assembly.
USE A 1000 PSI PRESSURE GAUGE
2. Blow out debris with compressed air from the outside
in. Any debris remaining in the inlet side of the nozzle 4. Turn on the water supply. Check the float valve (if so
should be cleaned out. If lime or chemical scale is equipped) to assure float tank is full and the float valve
present in the inlet side, the nozzle may be soaked shuts off securely.
in descaling solution or replaced. If the tip is worn, 5. Check the position of the ball valve (if so equipped) on
replace with one specified in the GENERAL section the outlet line of the float tank assuring it is in the open
of MODEL SPECIFICATIONS or MODEL position.
EXPLODED VIEW.
6. Turn on the switch to the “PUMP” position. If the coil
3. Before replacing spray tip flush the machine per back pressure reading is above that found in the chart
“FLUSHING”. above then your machine needs to be descaled.
4. Reinstall Spray tip to gun assembly. A separate descaling pump is recommended so scale and
other chemicals will not come in contact with your water
pump and causes premature wear.
COIL BACK
PRESSURE CHECK
NOTE: Contact your local dealer for descaling of your unit.
7. Disconnect the water supply.
8. Disconnect the electrical supply.
A regular maintenance schedule for descaling your
heating coil is essential to insure its longevity. 9. Reinstall the hose and gun assembly.
The frequency of descaling depends upon the amount 10. Remove the pressure gauge.
of use and the condition of the water.
Descaling Instructions are available upon requestask for part
number Z08-00493.

11 08-19-04 Z08-02830H
 ACCESORIES STORAGE
PART NO. DESCRIPTION 1. Rinse the chemical line by inserting the screen into a
Y02-00001 ……..... 0-1000 PSI (69 BAR) Pressure Gauge container of clear water and open the metering valve 1
minute to clean it of any remaining residue. Be sure
NOTE: All Gauges are Glycerin Filled ¼ NPT
the chemical metering valve is closed when finished.
Z01-00070-1…….3/8” x 100 Yards Thread Tape
2. Check the position of the ball valve (if so equipped) on
the outlet of the float tank assuring it is in the
closed position.
FLUSHING 3. Attach an air chuck to the air valve stem on the pump
assembly. With the trigger gun in the open position,
1. Connect machine to an electrically grounded circuit apply air until a mixture of air and very little water is
that is fuse or circuit breaker protected. coming from the gun wand Then turn switch to the
“BURNER” position and depress the vacuum switch.
Run it for 45 seconds allowing any remaining water to
WARNING: ELECTRICAL turn to steam. Allow air to blow for 60 seconds. Turn
SHOCK HAZARD switch to the “OFF” position.
4. Remove the air chuck.
5. Fill a 1-gallon container with Ethylene Glycol type
2. Connect machine to a pressurized water supply antifreeze. Minimum should be a mixture of ½
meeting the requirements specified in the GENERAL antifreeze and ½ water strength before each use, as
section of the MODEL SPECIFICATIONS. the antifreeze will dilute with use.

3. Turn on the water supply. 6. FLOAT TANK EQUIPPED: Pour the anti-freeze solution
into the float tank.
4. Check the float tank (if so equipped) to assure it is
full and the float valve shuts off securely. 7. WITHOUT FLOAT TANK: Install a 2-ft. Garden hose
to the water inlet. Insert the other end into a container
5. Check the position of the ball valve (if so equipped) of antifreeze solution.
on outlet line of the float tank assuring it is in the
open position. 8. Turn on the switch to the “PUMP” position.

OPEN CLOSED 9. Turn off the switch just prior to running out of antifreeze
mixture.
10. Disconnect electrical supply.
11 Fill the fuel tank with kerosene or #1 or #2 diesel.
BALL VALVE POSITION 12 It is recommended to install a coil cover to keep coil
free of debris
6. Remove spray tip from gun assembly.
13 Drain the float tank.
7. With the gun assembly in hand (on trigger gun models
hold the trigger gun valve in open position) and with a 14 Place machine in a dry place protected from weather
good flow of water turn switch to the PUMP position condition.

CAUTION: A good flow of water must be flowing from

the end of a gun within 30 seconds, before proceeding.
Lack of water can cause water pump damage.
CAUTION: DO NOT RUN PUMP WITHOUT WATER,

12 08-19-04 Z08-02830H
 MACHINE MAINTENANCE SCHEDULE
EACH
AFTER EVERY EVERY
MOTOR DRIVEN OIL FIRED DAILY
HR
FIRST
EVERY
100 500 YEARLY
CLEANERS FIRST 50 HRS
50 HRS HRS HRS
8 HRS

OIL BATH WATER PUMP:

Oil Level – check and add as needed per PUMP
SERVICE insert.
Oil C h a n g e – d r a i n a n d r e f i l l p e r P U M P
SERVICE insert. CAUTION: Used oil must be
disposed into an environment safe container and
brought to an oil recycling center.
Oil Contamination – Milky color indicates water

HOSES:
Blistering, Loose Covering
Abrasion of cover exposing reinforcement.
Cuts exposing reinforcement

BELTS:
Cracks or fraying
Belt Tension - For correct belt tension, see
MACHINE MAINTENANCE insert.

FILTER – WATER:
Check water inlet hose screen for debris
Check float tank screen for debris

LEAKS:
Check for water and build up of scale at pipe
connections.

FUEL:
Adequate fuel supply.

FILTER—FUEL:
If contaminants are present see FUEL FILTER
insert.
Remove and Replace fuel filter per FUEL
FILTER insert.

SCREEN—FUEL PUMP:
Check fuel pump screen for debris see OIL
BURNER MAINTENANCE insert.

BURNER NOZZLE:
Replace Nozzle as specified in BURNER
section of MODEL SPECIFICATIONS or BURNER
ASSEMBLY insert.

GUARDS AND SHIELDS:

Check that all guards and shields are in place and
secure.

PUMP MOTOR WITH GREASE FITTINGS:

Remove drain plug. Use 1 or 2 full strokes of shell
"DOBLIUM RB", Chevron "SR1 No.2" or Texaco
"PREMIUM RB". Operate for 20 minutes and
replace drain plug.

13 08-11-04 Z08-03090
 CLEANER TROUBLESHOOTING
ELECTRIC MOTOR DRIVEN PRESSURE CLEANERS
TROUBLE POSSIBLE CAUSE REMEDY
1. Poor Cleaning A. Hard water. A. Connect machine to water softener.
Action. B. Low Pressure. B. See "Low operating pressure"
C. Little or no chemical being C. See "Machine will not draw chemical".
drawn.
D. Improper chemical. D. Obtain proper chemical.
E. Improper chemical mixture. E. Mix chemicals per the label. Follow all mixing,
handling, application, and disposal instructions.
F. See "Low operating pressure"
F. Low Discharge Pressure.

2. Machine will A. No chemical solution. A. Replenish supply.

not draw B. Metering valve not open. B. Turn metering valve knob to open.
chemical. C. Chemical line strainer C. Remove screen and clean.
clogged.Air leak in chemical line.
D. Metering valve clogged. D. Tighten all fittings and hoses for the
chemical line.
E. Restrictor orifice too large or E. Disassemble and clean. Install proper size
missing. orifice.

3. Low operating A. Insufficient water supply. A. The water supply must meet or exceed the
pressure maximum discharge volume specified in
the PERFORMANCE section, and
minimum water inlet pressure specified
in the GENERAL section of the MODEL
SPECIFCATIONS section.
B. Incoming water hose too small. B. Use larger water supply hose.
C. Water supply hose too long. C. Use shorter water supply hose.
D. Belt slippage. D. Tighten belt per instructions in
MACHINE MAINTENANCE insert.
E. Worn Belt. E. Replace belt per CLEANER EXPLODED
VIEW.
F. Spray tip worn or wrong size. F. Replace with spray tip specified in the
GENERAL section of MODEL
SPECIFICATIONS.
G. Dirty or worn check valves in G. See PUMP TROUBLESHOOTING.
water pump.
H. Water supply hose kinked. H. Straighten hose.
I. Inlet filter screen clogged. I. Clean water filter screen or hose inlet
screen.
J. Motor runs slow. J. See "Pump engine starts slow or overheats
and stops".
K. Air leak in inlet plumbing. K. Tighten all fittings.
L. Defective water pump. L. See PUMP TROUBLESHOOTING.
M. Leaking discharge hose. M. If a water leak is found, DO NOT
OPERATE THE MACHINE. Disconnect
the power and replace hose.
N. Chemical metering valve open N. Resupply chemical, place soap screen in
and sucking air. water, or shut off metering valve.
O. Defective unloader valve. O. Repair or replace unloader valve.
P. Inlet ball valve not fully open (if P. Open inlet ball valve completely.
so equipped) (Handle parallel w/valve body).

ECN -02981 Supersedes 06-00 Z08-02850 07-15-03 Z08-02850

14
 CLEANER TROUBLESHOOTING, (CONT.)
ELECTRIC MOTOR DRIVEN PRESSURE CLEANERS
TROUBLE POSSIBLE CAUSE REMEDY
4. Excessive, A . Defective Pump. A . See P U M P T R O U B L E S H O O T I N G.
unusual noise. B . Defective motor. B .Call service technician or take engine to
Repair/Warranty station.
C . Pulleys rubbing. C . Adjust shields or pulley(s).
D . Misalignment of pump & motor D . Re a lign pump and engine.

5. .B e lts slipping. A . Belts too loose. A . Tighten belt per instructions on

MAC H IN E M AI N T E N A N C E.
B . Excessive Back Pressure. B . See "Excessive B a c k P ressure" below.
C . Defective Water Pump. C . See P U M P S E R V I C E.

6. Excessive Back A . Sp ray tip b uilt up with lim e . A . Remove and clean, or replace spray tip
P ressure with tip specified in the G E N E R A L section
of M O D E L S P E C IFICATIONS. Flush
m a c hine per F L U S H I N G in M A C H I N E
MAI N T E N A N C E
B . Water pump turning too fast. B . See M O D E L S P E C IFICATIONS.
C . Coil built up with lime. C . Delime coil.
D . Relief valve defective. D . Re m o ve and replace.

7. Excessive A . Defective Belt. A . Remove and replace using belt specified

vib ration. in C L E A N E R E X P L O D E D V I E W or the
G E N E R A L section of M O D E L
S P E C IFIC ATION S .
B . Defective Pump. B . See P U M P T R O U B L E S H O O T ING.
C . Defective accumulator C . Recharge/Replace.

8. Pump motor A . No P o w e r. A . Use a different outlet,check fuses in main

will not start B . Defective motor starter or disconnect switch. Replace fuse if blown.
(motor does not ON/OFF switch. B . Call service technician.
hum ) C . Defective motor. C . Call service technician, or take motor to
Repair/Warranty station.

9. Pump motor A . Pump frozen. A . Machine must be thoroughly warmed to

will not start above freezing.
(motor hums) B . Defective motor. B . Call service technician or take motor to
Repair/Warranty station.
C . Defective water pump. C . See P U M P S E R V I C E.
D . Excessive back pressure D . See "Excessive B a c k P ressure" above .

1 0 . Pump motor A . Low voltage A . See "Low voltage" below.

sta rts slow or B . Excessive back pressure B . See "Excessive B a c k P ressure" above .
overheats and C . Defective motor C . Call service technician, or take motor to
stops. Repair/Warranty station.

11. P ump motor A . Motor starter "kicked out" (if so A . Turn m o tor starter off to reset, then turn
stops and will e q uip p e d ) or thermal overload on, or push thermal overload reset button
not start. trip p e d . on motor.
B . Excessive back pressure. B . See "Excessive B a c k P ressure". above.
C . Defective motor. C . Call service technician, or take motor to
Repair/Warranty station.

1 2 . Low voltage A . Incoming voltage incorrect. A . Have a qualified technician check the
m o tor terminal voltage. C o rrect voltage is
in M O D E L S P E C IF IC ATIONS.
B . Not large enough extension cord. B . Use an extension cord with amperes or
watts rating as high or higher than that of
the M O D E L S P E C IFICATIONS.
C . Too long extension cord C . Shorten extension cord.

1 3 . Machine A . Machine improperly grounded. A . S T O P ! Operating m a c hine. Call service

shocks technician.
operator B . Outlet not grounded B . Have properly wired outlet installed.
ECN -02981 Supersedes 06-00 Z08-02850 07-15-03 Z08-02850
15
 OIL FIRED WATER HEATER TROUBLE SHOOTING
TROUBLE POSSIBLE CAUSE REMEDY
1. Machine will not rise to A. Low fuel pressure. A. See BURNER on MODEL
operating temperature SPECIFICATIONS for specified pressure.
B. Water in fuel piping. B. Drain fuel tank and remove and replace
filter per FUEL FILTER INSERT.
C. Fuel filter clogged. C. Remove and replace fuel filter element per
FUEL FILTER INSERT.
D. Poor combustion. D. See "Poor combustion".
E. Improper fuel supply. E. Use fuel specified in "BURNER" section of
the MODEL SPECIFICATIONS.
F. Temperature control F. See TEMPERATURE CONTROL INSERT.
inoperative (if equipped).
2. Machine overheats A. Insufficient water. A. See Low Operating Pressure on MACHINE
TROUBLESHOOTING INSERT.
B. Temperature control B. See TEMPERATURE CONTROL INSERT.
inoperative. C. Use fuel specified in "BURNER" section of
C. Improper fuel supply the MODEL SPECIFICATIONS.
3. Dry steam (very little A. Insufficient water. A. See Low Operating Pressure on MACHINE
moisture, very hot TROUBLESHOOTING INSERT.
steam) B. Improper fuel supply. B. Use fuel specified in BURNER section of
the MACHINE SPECIFICATIONS.
C. Improper fuel pressure. C. See BURNER on MODEL
SPECIFICATIONS for specified pressure.

4. Machine smokes (sweet A. Improper fuel supply. A. Use fuel specified in BURNER section of
smelling exhaust) B. Insufficient combustion MODEL SPECIFICATIONS.
air. B. See AIR BAND ADJUSTMENT on OIL
C. Leaking fuel system. BURNER MAINTENANCE INSERT.
D. Clogged or improper C. Correct leakage problem.
burner nozzle. D. Remove (DO NOT CLEAN) and replace
E. Loose burner nozzle. nozzle per BURNER ASSEMBLY INSERT.
E. See BURNER MAINTENANCE INSERT.
5. Machine fumes A. Too much combustion air. A. See BURNER TROUBLESHOOTING
(exhaust burns eyes) INSERT.
B. Improper fuel pressure. B. See FUEL on MODEL SPECIFICATIONS
for specified pressure.
6. Excessive oil dripping A. Loose nozzle. A. See BURNER TROUBLESHOOTING
from laydown coil INSERT.
condensate. B. Fuel pressure too high. B. See FUEL PRESSURE ADJUSTMENT
section on BURNER MAINTENANCE
INSERT.
C. Burner nozzle defective. C. Remove and replace with appropriate
nozzle found on the BURNER ASSEMBLY
OR BREAKDOWN INSERT.
D. Incorrect burner nozzle. D. Remove and replace with appropriate
nozzle found on the BURNER ASSEMBLY
OR BREAKDOWN INSERT.

7. Poor combustion. A. Low fuel pressure. A. See Low Fuel Pressure on BURNER
B. Improper fuel supply. TROUBLESHOOTING INSERT.
C. Insufficient combustion B. See Low Fuel Pressure on BURNER
air. TROUBLESHOOTING INSERT.
C. See AIR BAND ADJUSTMENT section on
OIL BURNER MAINTENANCE.
ECN -02981 Supersedes 04-10-02 Z08-00133 07-15-03 Z08-00133
16
CLEANER MODEL 3402E W/AR PUMP
P/N 3402E-000000

09-27-01 Z08-03345
 ASSEMBLY, CLEANER - MODEL 3402E
EXPLODED VIEW

FROM CHEMICAL
METERING VALVE IN
CONTROL PANEL

FROM FLOAT
TANK ASSEMBLY

ECN-02622 10-23-01 Z08-03348

 ASSEMBLY, CLEANER - 3402E W/AR PUMP
PARTS LIST - P/N 3402E-00603

ECN-02622 10-23-01 Z08-03347

11
 VALVE, FL
ALVE, OAT
FLO
P/N C03-00636

SPECIFICATIONS
SPECIFICATIONS

• MAXIMUM FLOW
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
14 GPM / 53 LPM / 35 PSI
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

• MATERIAL - HOUSING
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
BRASS
○ ○

• MATERIAL - WATER SEAL

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
BUNA - N
○ ○ ○ ○

• MATERIAL - PLUNGER
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
FLUTED CELCON
○ ○ ○ ○ ○ ○ ○ ○

• WEIGHT
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
0.82 LBS. / 0.37 GM
○ ○ ○ ○ ○ ○ ○ ○ ○

• INLET
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
1/2 MIP
○ ○ ○

1/4 FNPT

INLET - 1/2 NPT

2
1 WATER SEAL

5
OUTLET - FREE FLOW

4
2

PART LISTS

ITEM PART NUMBER PART DESCRIPTION QTY.

1 BODY HOUSING, VALVE 1

2 ANGLE ARM, PLUNGER 2

3 BOLT SCREW, WING 1

4 Part14 ARM, BALL 1

5 PLUNGER PLUNGER 1

6 U PEICE LINK,PLUNGER 1

Supersedes 05-15-02 Z08-03588 10-08-04 Z08-03588

11
11
7
 OIL BURNER MAINTENANCE
OIL FIRED CLEANERS

AIR BAND ADJUSTMENT DANFOSS PUMP

1. Shut off fuel supply.
NOTE: The air band adjustment on this burner
has been preset at the factory (elevation 2. Loosen the 2 screws with 7/64 allen wrench
approximately 1400 feet). On equipment installed one turn.
where elevation is substantially different, the air 3. Turn cover counter clockwise and pull strainer
band(s) must be readjusted. and cover off of pump housing.
4. Clean out any dirt remaining in the bottom of
1. Loosen the cap screw retaining the air bands.
strainer cover. If there is evidence of rust
2. Move the air bands as indicated below with inside of the unit, be sure to remove water in
the machine in operation. supply tank and fuel filter.
NOTE: The air band should be set so the 5. Reinstall reverse of removal.
exhaust gives the smoke spot specified in the 6. Turn on fuel supply.
GENERAL section of the MACHINE
SPECIFICATIONS on a Shell-Bacharach scale. PART NUMBER
V00-99004
If a smoke tester is not
available, a smoky
exhaust, oily odor, or
sweet smell indicates
insufficient air while eye-
burning fumes indicate
too much air.
TRANSFORMER TEST
3. Tighten the cap screw 1. Remove burner junction box cover.
retaining the air bands.
2. Turn on burner and make sure ignition
transformer is receiving rated voltage.
3. Turn off burner.
FUEL PUMP FILTER 4. Loosen screw and swing transformer away from
SUNDSTRAND PUMP burner gun assembly.
1. Shut off fuel supply.
5. Turn on burner.
2. Loosen the 4 screws holding the cover to the
6. Short the high voltage terminals.
fuel pump housing.
CAUTION: Use screwdriver with a well
3. Take cover and cover gasket off and pull insulated handle to avoid shock.
strainer off of pump housing.
7. Open gap by drawing screwdriver away from
4. Clean out any dirt remaining in the bottom of one electrode while touching the other.
strainer cover. If there is evidence of rust
8. The spark should jump between 5/8 inches
inside of the unit, be sure to remove water in
and 3/4 inches, if it doesn’t jump, replace
supply tank and fuel filter.
the transformer.
5. Turn on fuel supply. Failure to do so will result
9. Turn burner off.
in fuel pump damage.
10.Partially close transformer. Check if buss bars
align and contact transformer electrodes. If
buss bars do not contact, see Buss Bar
PART NUMBER
Alignment.
V00-14283-5
11.Close transformer, reposition retainer clip and
tighten screw.

PART NUMBER
V00-14283-2

ECN-02981 Supersedes 06-05-01 Z08-00062 08-05-03 Z08-00062

 OIL BURNER MAINTENANCE
OIL FIRED CLEANERS
BUSS BAR ALIGNMENT 7. Partially close transformer. Check if buss bars
align and contact the transformer electrodes.
1. With burner off, loosen screw and swing the If buss bars do not contact, see Buss Bar
transformer away from burner gun assembly. Alignment.
2. Inspect the buss bars and transformer 8. Close transformer, reposition retainer and
electrodes for pitting or corrosion. tighten screw.
3. Partially close the transformer. Check if the ACCESSORIES
buss bars contact and are in alignment with
transformer electrodes. Z01-00095 – Fuel Nozzle Changing Wrench
Z01-00092 – Fuel Pump Wrench (Sundstrand)
4. Proper adjustment is obtained by gently Z01-00093 – Solenoid Wrench (ASCO)
bending the buss bars until they spring
against, parallel, and are in full contact with
ELECTRODE ASSEMBLY ADJUSTMENT
the transformer electrodes.
1. Loosen screws holding electrode assemblies.
5. With buss bars aligned, carefully close and
fasten the transformer. 2. Raise electrode tips 5/32 inches above
surface plane or end of oil nozzle.

3. Place each electrode tip 5/16 inches from

center of spray nozzle hole, maintaining
previous measurement.

BURNER GUN REMOVAL 4. Spread electrode tips to 1/8-inch gap

maintaining previous measurements.
& INSTALLATION
5. When the proper measurements are obtained,
1. Disconnect the fuel line from the burner gun
gently tighten screws that hold electrode
assembly oil line fitting. Loosen the other end
assembly in place. CAUTION: Do not over
of the line and swing line out of the way.
tighten, as this will cause the electrode
insulator to fail.
2. Remove the retaining nut.

3. Loosen screw and swing transformer away from

burner gun assembly.

4. Carefully remove the burner gun assembly.

A. Check and replace electrode insulators if
cracked.
B. Clean burnt buss bars.
C. Clean carbon off electrodes.
D. Clean carbon off oil nozzle. (Use caution
not to scratch face of nozzle or orifice.)
E. Check for a loose oil nozzle. NOTE:
Check with dealer and/or replace nozzle
with proper nozzle.
5. Gently replace burner gun assembly in air
tube. CAUTION: Do not force. Forcing will
cause electrode misalignment
6. Reinstall the retaining nut.
Reinstall the oil line making sure both ends
are tight.

ECN-02981 Supersedes 06-05-01 Z08-00062A 16 07-11-03 Z08-00062A

 OIL FIRED BURNER TROUBLESHOOTING
TROUBLE POSSIBLE CAUSE REMEDY
1. Burner will not A. Electrodes out of alignment. A. See "ADJUSTING ELECTRODE
ignite. ASSEMBLY" in BURNER
M A INTENANCE SECTION.
B. Electrode insulator failure. B. Remove and replace if there are
breaks, cracks, or spark trails.
C. Water flow switch not closing. C. Adjust, repair, or replace switch.
D. Vacuum switch not closing. D. Adjust, repair or replace switch.
E. Temperature control switch not E. Adjust or replace the TEMPERATURE
closing. CONTROL.
F. Fuel solenoid valve not opening. F. Clean, repair, or replace solenoid.
G. Weak transformer. G. Clean and check transformer
terminals. Check transformer for
spark per "TRANSFORMER TEST" in
BURNER M A INTENANCE SECTION.
H. Faulty cad cell (if equipped). H. Clean and test cad cell, replace if
required.
I. Faulty primary control (if I. Replace primary control.
equipped).
J. Burner motor thermal protector J. See "Burner motor thermal protector
locked out. locked out.
K. Wiring. K. All wire contacts are to be clean and
tight. Wire should not be cracked or
frayed.
L. Burner switch. L. Test switch operation. Remove and
replace as necessary.
M. Pump pressure. M. See "Low fuel pressure".
N. Venting. N. A downdraft will cause delayed
ignition. Soot deposits on the coil and
burner can interrupt air flow, and
cause shorting of the electrodes. Clean
as required.
0. Sooting. O. Soot deposits on the coil and burner
can interrupt air flow, and cause
shorting of the electrodes. Clean as
required.
P. No fuel P. See "No fuel."

2. No fuel A.Clogged fuel filter. A. Remove and replace filter per FUEL
FILTER SECTION.
B. Fuel leak. B. Repair as necessary.
C. Kinked or collapsed fuel line. C. Remove and replace fuel line.
D. Low fuel pressure. D. See "Low fuel pressure".
E. Faulty burner oil pump. E. Adjust pressure or replace.
F. Air leak in intake lines. F. Tighten all fittings.
G. Clogged burner nozzle G. Remove and replace (Do not clean).

3. Low fuel pressure A. Clogged fuel filter. A. Remove and replace filter per FUEL
FILTER page.
B. Clogged fuel pump filter B. Remove pump cover and clean strainer
screen. using a brush and clean fuel oil, diesel
oil or kerosene.
C. Fuel oil too viscous. C. Operate a lighter oil or in warmer area.
D. Air leaks in intake lines. D. Tighten all fittings.
E. Kinked or collapsed fuel line. E. Remove and replace.
F. Burner shaft coupling slipping. F. Remove and replace.
G. Fuel Nozzle worn. G. Remove and replace with specified
nozzle on BURNER ASSEMBLY.
H. Faulty oil pump H. Remove and replace.
ECN-02981 Supersedes 08-00 Z08-00191 21 07-15-03 Z08-00191
 OIL BURNER TROUBLESHOOTING
TROUBLE POSSIBLE CAUSE REMEDY
4. Pulsating pressure A. Partially clogged fuel pump A. Remove and replace strainer per FUEL
strainer or filter. PUMP FILTER in OIL BURNER
MAINTNANCE Section.
B. Air leaking around fuel pump B. Check fuel pump cover screws for
cover. tightness and damaged gasket.

5. Unit smokes A. Improper fuel. A. Refuel with FUEL specified on

MACHINE SPECIFICATIONS.
B. Air to burner insufficient. B. See AIR BAND ADJUSTMENT in OIL
BURNER MAINTENANCE section.
C. Fuel nozzle interior loose. C. Replace nozzle.
D. Water in fuel. D. Inspect fuel filter for water presence.
E. Gun out of alignment. E. Bend oil pipe to center burner nozzle.

6. Burner motor A. Low voltage. A. Voltage must match those specified in

thermal protector the BURNER section of MACHINE
kicked out. SPECIFICATIONS section.
B. Fuel too viscous. B. Operate in warmer conditions or with
fuel adapted to cold weather
conditions.
C. Fuel pump defective. C. Check that fuel pump turns freely.
D. Motor defective. D. Call service technician or take motor to
repair/warranty station.

7. Delayed ignition A. Dirty or damaged electrodes. A. Clean or replace.

(rumbling, noisy B. Air adjustment open too far. B. Readjust per AIR BAND ADJUSTMENT
starts) in OIL BURNER MAINTENANCE
section.
C. Poor fuel spray pattern. C. Remove and replace with fuel nozzle
specified in BURNER ASSEMBLY.
D. Incorrect electrode setting. D. Readjust per ADJUSTING
ELECTRODE ASSEMBLY in OIL
BURNER MAINTENANCE section.
E. Weak transformer E. See TRANSFORMER CHECK on OIL
BURNER MAINTENANCE section

8. Burner does not A. Burner motor reset button A. Reset if necessary.

electrically come on tripped. CAUTION: Do not keep hitting the "reset
button" if you have oil pressure you
are just filling the burner combustion
chamber with oil and if ignited will
cause an explosion.
B. High limit temp control reset B. Reset if necessary.
tripped if so equipped.

ECN-02981 Supersedes 09-00 Z08-00192 22 07-15-03 Z08-00192

 FILTER, FUEL
FILTER,
P/N V04-00308

3 1/4" Vent Plug

Outlet Inlet

5 1/2" (6 1/2" Required For

Element Removal)

Drain Port
ALL DIMENTIONS ARE
IN INCHES UNLESS OTHERWISE
NOTED. 25.4 MM = 1 INCH
SPECIFICATIONS
SPECIFICATIONS

• MAXIMUM FLOW
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
15 GPH / 57 LPM
○ ○ ○ ○ ○ ○ ○

• MAXIMUM FILTRATION
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
2 MICRONS
○ ○ ○ ○ ○

• MAXIMUM TEMPERATURE
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
212°F / 100°C
○ ○ ○ ○ ○ ○

• WEIGHT
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
1.0 LBS. / 340 GM
○ ○ ○ ○ ○ ○ ○ ○

• INLET
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
1/4 NPT
○ ○ ○

• OUTLET
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
1/4 NPT
○ ○ ○

TROUBLE SHOO
TROUBLE TING
SHOOTING

TROUBLE POSSIBLE CAUSE REMEDY

1. Fuel bowl leaking. A. Deteriorated gasket. A. Remove and Replace Gasket.
B. Housing Cracked. B. Remove and Replace Housing.
C. Bowl rim cracked, nicked, or scratched. C. Remove and Replace Bowl.
D. Gasket missing. D. Replace Gasket.
E. Loose Fuel Bowl. E. Tighten Fuel Bowl Onto Filter.

2. Air leaking into system A.Loose Valve Assembly. A.Tighten Valve Assembly.
(indicated by air bubbles in bowl B. craked Component. B. Inspect Filter Bowl, Filter Housing,
during operation). C. loose Filter bowl. and Gasket.
C. Tighten Fuel Bowl Onto Fuel Filter.

Supersedes 05-25-01 Z08-01792 09-01-04 Z08-01792

 FILTER, FUEL
FILTER,
BREAKDOWN - P/N V04-00308

MAINTEN
MAINTENAACE PR
PROCEDURES
OCEDURES EXPLODED VIEW
EXPLODED

1. PRIMING THE MACHINE

Shut off the fuel tank valves. Spin off the element, fill with clean
fuel and coat the square gasket (3) with fuel. Reinstall the
element and tighten 1/4 to 1/3 turns after the gasket contacts
the upper housing. Turn on the fuel tank valves. Start the 10 7
machine and check that there are no leaks. 6
2. DRAINING WATER
Check the collection bowl daily. Drain off water contaminants
by opening the head vent and then the drain. If more than 1/8 1
cup of fluid is drained, follow the priming instructions,
8
otherwise, close the vent and drain. Start the machine and allow
air to purge from the fuel system prior to operating the
equipment.

3. ELEMENT REPLACEMENT FREQUENCY

Frequency of element replacement is determined by con- 4
tamination level in the fuel. Replace the element upon power
loss of the engine (if so equipped) or every 500 hours
whichever comes first.
NOTE: Foul smelling diesel fuel is an indication of microbio-
logical contamination. A change in fuel source is recommended.
Always carry a spare element as one tank full of contaminated
fuel will plug the fuel filter element prematurely. 5

4. ELEMENT REPLACEMENT PROCEDURE:

1. Shut off the fuel tank valves.
2. Unscrew the amber bowl from the fuel filter.
3. Unscrew and discard the filter from the upper housing. 3
4. Follow listed procedures under “PRIMING”.
9
MAINTENANCE SCHEDULE
MAINTENANCE

2
GASKETS: WEEKLY 100 HRS
1. Inspect for deterioration or tearing.
*
2. Remove and Replace.
BOWLS:
*
Inspect rim of bowl to insure it is free
of nicks, cracks, or scratches.
* PARTS LIST

ITEM PART NUMBER PART DESCRIPTION QTY.

FILTER ELEMENT:
1. Inspect for damage or deterioration. * 1 V04-00308-02 HOUSING, UPPER 1
2. Remove and Replace. (500 hours)
FUEL BOWL:
* 2 V04-00308-07 ASSEMBLY, DRAIN 1

If contaminants are found, check more

frequently.
* 3

4
V04-00308-06

V04-00308-01
BOWL, AMBER - 3"

ELEMENT, FILTER
1

5 V04-00308-05 O-RING - 3/32CS X 2 1/2ID 1

6 C07-01300-08 O-RING - 1/16CS X 5/16ID 1

NOTE:
7 V04-00308-08 PLUG, PIPE 1
intervals stated are for normal operating conditions. the
intervals suggested may be shiortened or lengthened as 8 V04-00308-03 RING, FLAT 1
determined by existing conditions. 9 V04-00308-K KIT, REPLACEMENT 1
BOWL
10 V04-00308-04 ASSEMBLY, VENT 1

Supersedes 05-25-01 Z08-01793 09-01-04 Z08-01793

 1.9

24 2.5
4.5
2.25
1.0

2.0 3.5
3.74 4.5
3.12 4.38 9.9

*NOTE: When plunger nut is removed, install a new copper washer and flinger washer to ensure proper fit
and seal of ceramic plunger. If same copper washers are reused cracking or a poor seal may result.

12
13
 PUMP HEAD REMOVAL

PUMP HEAD REINSTALLATION

5
5 3
3
8 1
1
2
7 6
4 2

6
4

17
 52
O
O
* * * * * *
18
19
 PUMP TROUBLESHOOTING
TROUBLE POSSIBLE CAUSE REMEDY
1. Oil leaking in the A. Worn crankshaft seal. A. Remove and replace.
area of water pump B. Bad bearing. B. Remove and replace.
crankshaft. C. Grooved shaft. C. Remove and replace.
D. Failure of retainer o-ring D. Remove and replace.

2. Excessive play on A. Defective bearings. A. See "Worn bearing".

crankshaft. B. Excess shims. B. Set up crankshaft.

3. Loud knocking in A. Loose conecting rod screws. A. Tighten connecting rod screws per
pump. PUMP SPECIFICATIONS.
B. Worn connecting rod. B. Replace connecting rod per P U M P
MAINTENANCE.
C. Worn bearings. C. Replace bearings per PUM P
MAINTENANCE.
D. Loose plunger bushing screw. D. Tighten plunger screw per PUM P
SPECIFICATOINS.

4. Oil leaking at the A. Damaged or improperly A. Replace gasket or o-ring.

rear portion of the installed oil gauge window
pump. gasket.
B. Damaged or improperly B. Replace gasket or o-ring.
installed rear cover.
C. Oil gauge loosed. C. Tighten oil gauge.
D. Rear cover screws loose. D. Tighten rear screws. to torque
values in PUM P SPECIFCATIONS. S
E. Pump overfilled with oil, E. Drain oil: refill to recommended oil
displaced through crankcase level as stated in OIL LEVEL in PUM P
breather hole in oil MAINTENANCE.
cap/dipstick.

5. Water in crankcase A. May be caused by humid air A. Maintain or step up lubrication

condensing into water inside schedule.
the crankcase.
B. Worn or damaged plunger B. Remove and replace. See PLUNGER
screw o-ring. SERVICE in PUM P M AINTENANCE.

6. Worn bearing A. Excessive belt tension. A. See BELT TENSION in MACHINE

MAINTENANCE.
B. Oil contamination. B. Check oil type and change intervals
per PUM P SPECIFICATIONS.

7. Short bearing life A. Excessive belt tension. A. See BELT TENSION in MACHINE
MAINTENANCE.
B. Misalignment between pump B. Re-align pump and motor.
and motor.
C. Oil has not been changed on C. Check oil type and change intervals
regular basis. per PUM P SPECIFICATIONS.

8. Short seal life A. Damaged plunger bushing. A. Replace punger bushing.

B. Worn connecting rod. B. Peplace connecting rod.
C. Excess pressure beyond the C. Match pressure stated in P U M P
pump's maximum rating. SPECIFICATIONS.
D. High water temperature. D. Lower water tempersture stated in
PUMP SPECIFCATIONS.
ECN-02981 Supersedes 06-00 Z08-00195 17 08-27-03 Z08-00195
 PUMP TROUBLESHOOTING
TROUBLE POSSIBLE CAUSE REMEDY
9. Dirty or worn check A. Normal wear. A. Remove and replace.
valves. B. Debris B. Check for lack of water inlet screens.

10. Presence of metal A. Failure of internal component. A. Remove and disassemble to find
particles during oil probable cause.
change. B. New pump. B. New pumps have machine fillings and
debris and should be drained and
refilled per PUMP SPECIFICATIONS.

11. Water leakage from A. Worn packing. A. Install new packing.

under head. B. Cracked/scored plunger. B. Remove and replace plunger.
C. Failure of plunger retainer C. Remove and replace plunger retainer
o-ring. o-ring.

12. Loud knocking A. Pulley loose on crankshaft. A. Check key and tighten set screw.
noise B. Defective bearing. B. Remove and replace bearing.
in pump C. Worn connecting rod. C. Remove and replace connecting rod.
D. Worn crankshaft. D. Remove and replace crankshaft.
E. Worn crosshead. E. Remove and replace crosshead.

13. Frequent or A. Scored, damaged, or worn A. Remove and replace plungers.

premature failure of plunger.
the packing B. Overpressure to inlet manifold. B. Reduce inlet pressure.
C. Abrasive material in the fluid C. Install proper filtration on pump inlet
being pumped. pumping.
D. Excessive pressure and or D. Check pressures and fluid inlet
temperature of fluid being temperature; be sure they are within
pumped. specified range.
E. Over pressure of pumps. E. Reduce pressure.
F. Running pump dry. F. Do not run pump without water.

14. Low Pressure A. Dirty or worn check valves. A. Clean/Replace check valves.
B. Worn packing. B. Remove and replace packing.
C. Belt slipping. C. See BELT TENSION in MACHINE
MAINTENANCE.
D. Improperly sized spray tip or D. See MACHINE SPECIFICATIONS for
nozzle. specified spray tip or nozzle.
E. Inlet filter screen is clogged. E. Clean inlet filter screen.
F. Pitted valves. F. See VALVE SERVICE in PUM P
MAINTENANCE.

15. Erratic pressure: A. Dirty or worn check valves. A. Clean/Replace check valves.
pump runs rough B. Foreign particles in valve A. Clean/Replace check valves.
assemblies. C. See temperature in PUMP
C. High inlet water temperature SPECIFICATIONS.

16. Excessive vibration A. Dirty or worn check valves A. See "Dirty or worn check valves"

17. Scored plungers A. Abrasive material in fluid being A. Install proper filtration on pump inlet
pumped. plumbing

18. Pitted plungers A. Cavitation A. Decrease inlet water temperature

and/or increase inlet water pressure.

19. Cavitation A. High inlet fluid A. Lower inlet fluid temperature.Raise

temperatureLow inlet pressure. inlet fluid pressure.
ECN-02981 08-27-03 Z08-00195A
18
 MOTOR CORD

BURNER CORD

MOTOR
CORD
BURNER
CORD

33
 -
Turning Chemical flow handle clockwise
will shut off chemical flow.

-
Turning the flow adjusting screw clockwise
lowers the chemical CHEMICAL
flow. Turning the screw counterclockwise CONTROL
lowers the flow.

Maximum Pressure..................4000 PSI / 276 BAR

Maximum Flow ............................12 GPM / 45 LPM
Minimum Flow ...........................1.0 GPM / 3.8 LPM
MAXIMUM TEMPERATURE ................200F° / 93°C
WEIGHT...................................0.75 LBS. / 0.33 KG CHEMICAL
INLET.......................................................1/4 FNPT VOLUME
OUTLET ...................................................1/4 FNPT
O-RINGS.......................................................VITON
VALVE HOUSING MATERIAL........................BRASS

1. Using screw driver remove cap (item 1A).

2. Holding handle and using socket remove nut
(item 1B) and lock washer (item 1C) found
inside handle.
3. Remove mounting nut (item 1E).
4. Holding valve housing (item 7), turn the valve
retainer (item 2) counter clockwise be careful
not to lose o-ring off bottom of retainer.
5. Holding the valve retainer (item 2) turn stem
(item 4) counterclockwise until it comes out
of the bottom of the retainer.

Reinstall in reverse order lubing o-rings before

reinstallation.
Torque retainer (item 2) to 13 ft/lbs.

1. Remove the adjusting screw retainer (item 8)

turning couter-clockwise.
2. Hold the retainer (item 8), using a screw driver
turn the adjusting screw (item 9) clockwise
until it comes out of the bottom.
3. Inspect screw for any nicks or scratches and
replace as necessary.
4. Remove and replace o-ring (item 10).

Reinstall in reverse order lubing o-rings before

reinstallation.
Torque retainer (item 2) to 30 ft/lbs

18
28
56
 ES-00022 ES-00024
230 230
VAC VAC

E E VACUUM
Q Q SWITCH
U G U G
R L L R L L
I O I O
P I I P I I
U U
M N N N M N N N
E D E E E D E E
N N
T 2 1 T 2 1 blk wht/blk
grn red blk grn red blk

CAM CAM
SWITCH SWITCH

blk blk blk blk

BURNER BURNER
wht MOTOR wht MOTOR
230 VAC 230 VAC
wht/red wht/red
blk blk
IGNITION IGNITION
blk TRANSFORMER blk TRANSFORMER
230 VAC 230 VAC

grn wht/red blk grn grn wht/red blk grn

PUMP PUMP
MOTOR MOTOR
230 VAC 230 VAC

ES-00025
230
VAC

E VACUUM
Q G SWITCH
U R
I L L
O I I
P U
M N N N
E D E E
N
T 2 1 blk wht/
blk
grn red blk

CAM
SWITCH
blk
FUEL
blk SOLENOID
230 VAC

blk blk
BURNER
wht MOTOR
230 VAC
wht/red
blk
IGNITION
blk TRANSFORMER
230 VAC

grn wht/red blk grn

PUMP
MOTOR
230 VAC

ES-00027

230
VAC

E VACUUM TEMP
Q G SWITCH CONTROL
U R
I L L
O I I
P U
M N N N
E D E E
N
T 2 1 blk wht/ blk blk
blk
grn red blk

CAM
SWITCH
blk
FUEL
blk SOLENOID
230 VAC

blk blk
BURNER
wht MOTOR
230 VAC
wht/red
blk
IGNITION
blk TRANSFORMER
230 VAC

grn wht/red blk grn

PUMP
MOTOR
230 VAC

30