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DeanSmithfGrace

LIMITED

KEIGHLEY ENGLAND

OPERATOR'S

INSTRUCTIONS

TYPE LATHE MACHINE No.

GENERAL NOTES
Ample and proper lubrication is essential to ensure good results and lasting accuracy.
Lubrication of the lathe should start as soon as it has been cleaned and before any mechanisms
are operated or sliding parts moved.
Do not fill oil wells above the level shown on the oil sights, and use only high grade oil with
an approximate specification to that given on the chart.
If difficulty is experienced in maintaining turning. facing and boring operations to within standard
limits. the chances are that this is caused by the lathe being out of level. Most complaints of
this nature have been found to be due to this cause. and the lathe should be carefully re-Ievelled.
using a good sensitive level.
Plain Bearing Head Lathes should not be used at the top spindle speeds until a few days' heavy
work has been done on the slower speeds. After this. when using the top speeds. the lathe
should be first started up on a slower speed to warm up the headstock parts.
Hammers. spanners. tools, etc" should not be placed on the bed shears or slides. This prevents
scratching and other damage to the same.

CAUTION.-Do not change spindle speeds or feeds with the shafts revolving any faster than
is necessary to engage the gears properly; the lathe should be slowed down or stopped to do
this. When stopped, if the gears do not mesh instantly the friction clutch should be lightly
engaged to revolve the gears slowly.

CHATTER.-May be due to the follOWing causes and these should be checked over before
asking for a service call:­
Work extending too far from chuck; change method of chucking or support outer end
in stay or With tai/stock centre.
Too great a distance between centres Without support; use a stay.
Oil. grease or dirt in between spindle nose and flange and chuck; these parts should be
cleaned before mounting chuck on the spindle,
Dirt between centres and workpiece or bad fitting centreS in fast headstock or tailstock.
End play in spindle.
Improperly adjusted compound rest and saddle slips or gib plates.
Cutting edge of tool below centre of spindle.
Tool too weak or haVing too much overhang.
Tool insecurely clamped in tool-rest.
Irregular shaped work and fixtures causing out of balance or intermittent cutting.
Incorrect selection of cutting speed and feed.
Wipers for bed shears should be cleaned frequently and adjusted or replaced as reqUired.

SPARES.-When ordering spares, clear descriptions or sketches of parts should be given. and
in all cases it is important to quote the machine number given on the lathe nameplate or el)Q of
bed shears.
LIFTING AND LEVELLING INSTRUCTIONS

j r 'W~~~F1~-,
---r-- I
I
~'"

TO "Sf ((VEL eN SADDLE IT

L ___ _

LlFTlNG.-When lifting, a "ing should be placed around one or cwo of the middle ribs of [he bed between the
gUiding ways, and another sling around the ends of a steel bar passing through the holes provided in the bed.
The saddle should be placed in a suitable position for balancing. The slings should be packed clear of pans
liable to damage. such as feedshaft, etc.

LEVELlING.-The lathe should be set with adjusting screws resting on plates and with the bolts in position,
the holes then being filled In. After the concreted holes are set, levelling is accomplished by means of the adjusting
screws in each foot and using an accurate spirit level. The level should be placed crosswise on saddle top and
lengthWise on the back shear of the bed. the saddle being moved along [he bed for checking crosswise at different
positions. Take finishing cut along a bar projecting 12 in. from the: chuck and check diameter by micrometer.
The bar .hould be parallel to within ·00075 in. in 9 in. If outside this limit, check over top of bar using dial gauge
from saddle as 2nd test on inspection sheet, allOWing for taper of bar_ Adjust levelling screws at extreme L.H.
end of bed to correct this inaccuracy. Take a further light cut to check result,

Before the bar is turned. the lathe should be fully oiled [0 instructions given on separate sheet. The level of the
lathe should be checked periodically, "y every 6 month,.

SHEET No.2 TYPES 18, 21 LATHES


~ IDEN IIFICATION Cr1'ART
"'0
m
"" fAST HEADSTOCK
.Ct> TAILSTOCK
END GtA~BOX
1(3
""'

E
:c

c:l
l~l~J
. -'0¥
- lfLU
t;~-- -=~
~-- --~ - \;.Lf
,;-_ ...
24 2 8 ' .... ®O
". ~
_u- u n_,~
@10 j \Ih) :';lA+=:----~~=.C=Wi\!L f29'
k-~-~~ .... ~-v:.?)
~--
--0
, .; r'. 4!j @ @oCJ BED ~ ® ~J I I
I ~~~C~~~r-~1
9 L lH?",£~ : : : : m _ 21 2 @ @uj i \ tEl
, '- ....-.... '.- ------ ' , . I!
l~~nk~ln
( " ,_~---.:__JII r-·
L Feed and screw reverse lever. 9, Feed change lever and b1Ob, 17. Operating lever for lead­ 25. Wipers for c3ilstock :;pind!c.
2. Spindle .sPoed change and 10. Slip coupling for feedshaft. screw nuts. 26. Tailstock spindle lock.
reVerse levers, I L Clutch and brake operating 18. Screwcutting dial. 27. Tailscock spindle hanowheeL
3. Coarse pitch operating lever, levers. 9. longitud inal and (rOS< feed
28. Tail"ock locking bolts.
4. Push-button unit. 12. Removable gap piece change lever.
29. Tailstock racking handle.
5, Work steady for bar work. 3. Saddle handwheel. 20. Apron oiling pump.
~
30, Setting screws for taper work.
I 6. Feed change lever on cnd­ 14. Square turret locking and 21. Feed engage and trip lever.
m 31. Electric driving motor.
gearbox. operating lever. 22. Feed reverse lever on apron.
~
7, Change wheel cover. IS. Apron handwheel. 13. Sadd Ie lock handle. 32. Motor adiusCing screw.
~ 8. Leadscrew engaging lever. 16. Compound rest handle. 24. Wipers for bed ,hears.
~
OILING DIAGRAM

Use Shell Vitrea 27 or similar oil with Speclfk gravity ·88 ViSCOSIty at 70"'f-350 RedWOOd 5ec.-3<iO s:aybolt.
ViscOliity at lOO"f-ISO RedWOOd Sec.-170 saybolt,
a $pecJfiotlon of approximately FI~h point ~20"E Viscosity :it 20(J"F- ~2 Redwood Sec.- 41 say bolt.
FAST HEADSTOCK APRON SADDLE SCREW NUT
OHed by pump at "A" through filter. Fill and keep to centre of oj[ sight "H" OJ! daily through nipple "R" on tOp of
Fill and keep to centre of oil sight "8" cross slide.
through cap ")" on nddle. Oil sight
through cap "e" when luhe is stopped. "K" indicates when pump "l" is
Turn filter weekly and dean when BED SHEARS AND SLIDE VEES
working.
changing oil or as nec-essary. Oil darly through nipples provided on
Drain by pumping out through plug Drain ilt plug "M". slide, saddle wings or bed covers.

hole immediately beneath filter handle

or b)' gravity through bottom plug. To prime oil pump remove plug behind GENERAL

011 sight "0" indicates when oil pump spring (No.9 spare: pans list).
All other points should be oiled weekly
is functioning, through the nipples indicated by red
To prime pump remOve hexagon plug Oil thread indicator daily through nipple
below dial. washers using the oiling gun provided.
inside headstock, There are a few oiling points under
GEARBOX cover "S",
Fill and keep to centre of oil sight "E" SADDLE AND SLIDES
through cap "f" when lathe Is Stopped. NOTE
Drain at plug ·'G". Top oil sight indicates on top slide screw nut by removing Change oil in fast headstO(:k. gearbox
when pump under cover "S" i:> workIng. cover "N". and apron every six months.
Note.-Grease must never be used in the oil run

SHEET No, 6 TYPES 18, 21 LATHES


THE MOTOR DRIVE

This is by a flanged motor and vee-rope d rive. For adjustment of ropes the motor is mounted
on an adaptor plate with 4 bolts engaging slots in the main motor support bracket. To adjust.
it is only necessary to slacken the f,xing nuts and lower by the adjusting screws provided.

THE ELECTRIC CONTROL PANEL


If necessary, this can be easily removed by disconnecting the wires at the panel from the switch
and push-button station and taking out the screws in the fixing straps. when the panel will
pull out. SWitch off at the isolating switch before removing the cover over the panel chamber.

FAST HEADSTOCK
The motor is started and stopped by means of the push buttons on the control unit on the
fast headstock; these operate the starting panel. Spindle speeds are obtained by means of the
set of 3 operating levers at the front. the speeds being self indicating. The spindle should be
stopped by means of the dutch-operating lever before changing speeds.
Feed reverse and coarse pitch operating levers are also situated at the front of the headstock.
A work steady for supporting bar work is fixed at the extreme end of the spindle and is fitted
with 4 Allen grub screws for gripping the work.
The clutch and brake through which the drive is taken on the pulley shaft are self adjusting
and should need no attention, if trouble however does occur our advice should be sought.

TYPES IS, 17, 18 & 21 LATHES SHEET No.9


SADDLES AND SLIDES

The saddle is locked to the bed by means of the lever on the top of the right-hand saddle wing,
this should, if possible. be locked when surfacing.

The top slide can be locked by means of the square-headed screw at the front of the top slide.

Each division of the saddle-screw dial represents ·001 in. movement of the cool. likewise the tool
moves ·001 in. per division of the top slide dial.

There are felt wipers at the ends of the bed shear covers and these should be renewed as
required.

THE SQUARE TURRET


This is of the automatic type and anti-clockwise movement of the lever unlocks the turret.
lifts the locating plunger and rotates the turret to the next station: the locking motion is of
course reverse to this. The turret can be locked in intermediate positions when this is necessary.
The dimensions of the turret and the tool size are given on the capacity chart.

TAILSTOCK
The position of the spindle clamping lever can be adjusted by slightly turning the nut with 2
tommy holes at the bottom of the clamping bolt.

Slight long tapers can be turned by offsetting the tailstock from its shoe with the screws
prOVided.

To remove the centre retract the spindle fully when the centre will be automatically ejected.

The cover at the end of the tailstock carries a felt Wiper for keeping the spindle and bore clean:
this should be renewed when necessary.

;H[H No, 10 TYPES IS, 17, 18, 21, 22 & 25 LATHES


TOTALLY ENCLOSED GEARBOX

This (Orally enclosed box has 24 changes, which, rogether with a 2 change in the rear end gearbox gives 48 changes
of feed and 48 dlfferent: threads wIthout alteration 'CO change gears. The lever at the (OP right-hand end is used
for disconneccing the le::sdscrew for shorr intervats. NOTE.-lf the sc:rewcutting motion is not being used for
a long period the change wheels should be swung oUt of mesh.

NOTE.-To operate the top gearbox feed change knob, (he gearbox should be run slowly and [he bo([om
feed change lever cut into neutral position.

A safety spring~loaded coupling transmits the feeds through [he long feed sha.ft co the apron. The slipping load
is pre-set and cannot be adjusted.

Feeds coarser than those shown on the chart can be obtained by engaging the coarse pitch ratio. This increases
the feed by the coarse pitch ratio. These very coarse feeds can only be used on the lower half of the speed range,
and shouid be used With discretion.

Feed lever in position "D" should not be used above 420 r.p.m.

Cross feeds are half the longitudinal feeds, Le., half the feed in inches. Change wheels for all standard
types of thread are shown in the accompanying charts, together with the necessary formui;:e for obtaining the
change gears for special th re.ads and pitches,

LUBRICATION.-See oiling chan.

LEYEr<$ 1
-~ ",me< DIAMETRAl PITCH CHAH
i
.01
CoAl'l,
Error - -0004' per Inck long levers
~j15 5~ 51" 61 61 ,71
1
A I
, ! a l 9,I0 II 11112!n-F~BJD,
, ~
42T
E
COl"
16118 120 I 22 i 2J 26 28 lW'
C i i

r---- ,"'­t
C
A 1-~1
32 : 36 : 40 I 44 ,46 48 52-­:-56tj' SCREW
80-~ E
~-'" ~L~,-r-
64 72 1 B'
i -t I 40 T

COARSE DIAMETRAl PITCHES ~


J3T
J , i ,,~
16
I -' ,~ I" ' a,
~ I A-----r
i
-~ -SHAFT
~ 1~lll Ih I;, Ii ~i BJD
2 2~ I :H I 2! ,2t 3 I). J~ I CJ
EXTRA GEARS 42, llT,

I
CHAt..GE GEARS SPECIAL THREADS

~~~
SCREW PITCHES IN INCHES
-.~--,-.--.-----
f.

EXTRA GEARS 25,


_28._30._
32. _
J3 _ _ _J

TYPES 18, 21 LATHES

TOTALLY ENCLOSED GEARBOX

(Continued)

SCREW PITCHES IN MM. ! MODULE PITCH CHART

Set Levers to these T.P.L Change


Coane Pitches Norma! Pitches
Ser to T.PJ. Change Gears Set to T.P.1. Chacnge Gears 21
31 ' 'I'~ 21 31 '.I
61 8
; 16 Gears
Coar:>e Mod Normal Module Pitches N_ p- R_ S
2 4 '8 Nip I R 8 16 32 N p I R S
110 iSS 63 32
33
S
30
I
"
25 lB 63 40 Inter 32
- 32
rfo"- 16 6
-:--::-
20 15 7-5 ""5
4 2 I
J 75 2-5 1-87511-25
1 5 33
33
40 36 3D
40 36 32
200 100 150 Inter n
63~.qO 2 12 6 3 n 63 401 36 30
lao 90 145 63321--36 40 22 11 55 2-75
28 I 14 7 3-S 1-75 I -875 ,30 39 36
--c:- ~
63 401 33 30
13 6-5 3'25 1 1·625: : 33 40 39 40
20 10 5 2·5 1-25 63 36 tnter 40
- 26
160 ,ao 140 63 32 Inter 40
6 4 3 2 ·5 i 1 ·75 1-375 33 I 40' 36' 40
11;0- I 24 16 12
150 75 I 63 32 3() 40 169 4-5 2-25 63 40 36
I 22 I 11 B US 1-375' 33 40 33 i 40
140 7035 63 32 28 40 166 4 2 1 63 40 32 40 30 1 40
­ 20 10 5 125 1-25 -625i 33 40
120 60 13() 63 40 30 40 157-5 3-75 63 40 30 40
: 147 3-5 1-75 63 40 28 40
16 12 9 45 3 12-25 1-5'1-125 ·75 I 33 40 27 40
Error - 'OO055~ pel" Inch long
8 4 2 1 ·5 26 40 36 40
Extra Gears 27, 30, 31. 33.33, 39T. ­
Error per 10 mm. =."" -000049· long
For Pitches not shown aboYe:­
For Pitches not shown abo"e:--~ N N R Module Pitch required x T.r.1. Set for. x99

-~or - x --- .. -­
N N R 63 x Pirch required In mm. )( T"P.1. Set fer
I
----~------ ~

or-x ~ ------- .. ..
--~~- -~--------
S P S 000 (x 8 for Coarse Pittr)
S p S 1600 or {1600 x 8 for C03rse Pitch)
Extra Gears 28., 3(;, 32. 33, 63T,

An alternative method of finding change gears fo,- threads and pitches not on the charts is to
select a thread or pitch near to the one reqUired. from the appropriate chart. and modify the
change gear ratio given on the chart in proportion to the thread or pitch reqUired.

Ratio reqUired =
Gear ratio on chart _;< Pitch required Gear ratio on chart ---: T.P.L selected
or

Pitch selected T.P.I. required

SHEET No_ IlA TYPES 18, 21 LATHES


INSTRUCTIONS FOR USE OF

SCREWCUTTING DIAL

This is a most useful aid to screwcutting although its use is limited to certain threads and pitches.
Where applicable it enables the nuts to be engaged without danger of cross threading. The dial
may be used when cutting any pitch which is contained a whole number of times in a length
of 8 in. From this it will be seen that the whole numbers of threads per inch can be cut, also
threads per inch ending in eighths. quarters and halves, viz .. 21;, 2t. 2t t.p.L

One revolution of the dial is equivalent to 8 in. length of thread on the screw. As the dial is
diVided into 16 divisions. the alternate ones being numbered. I to 8, then from one numbered
division to the next is k of a revolution and is equivalent to I in. of screw thread. It will be
seen. therefore. that when cutting a screw having a whole number of threads per inch. the
spindle will make a whole number of revolutions in one inch length, and as the leadscrew like­
wise makes a whole number of revolutions in the same distance the leadscrew nuts can be
engaged at any numbered division on the dial. From this it follows that if the threads per inch
in the screw to be cut is an even number. a whole number of threads is contained in t in. and the
nuts may be engaged at any of the 16 divisions on the dial.

Similarly odd numbers can only be engaged at any numbered division; threads ending in halves
engaged every quarter revolution of the dial; threads ending in quarters every half revolution;
threads ending in eighths every revolution. For linear inch pitches, convert the pitch to an
equivalent number of threads per inch (viz.,! inches pitch It t.p.i.) and follow the above rules.

If the number of '-p.i. is neither a whole number nor does not cnd in {, of Or k. then the dial
cannot be used, in which case the screw must be cut completely without disengaging ,he nuts
and by using the screw reverse mechanism, or spindle reverse, to run the saddle back with the
nuts engaged. There are certain other special applications of the dial and information on any
particular case will be supplied by our technical department on request.

TYPES 15, 17, 17T, 18, 21, 21, 15, 26 & 30 LATHES SHEET No. II
SCREWCUTTING INSTRUCTIONS

When setting the change gears it is important that there should be a small amount of backlash
between each set of gears. This ensures that the drive to the screw will be smooth and that no
undue stress is set up on the change gear studs which might lead to breakage. No difficulty
should be met with in mounting the change gears if they are set as shown in the diagram on
[he plates. If the screwcutting motion has been standing for any length of time all the pares
concerned !;hould be lubricated together with the change gears.

Reverse to the screw for normal pitches is by the reverse lever on the front of the fast
headstock operating a single tooth clutch running at the same speed as the spindle. Consequently
the clutch may be used to run back the saddle to the starting position when cutting metric
or odd pitches. This reverse lever should not be operated at speeds above 140 r.p.m.

Alternatively the spindle may be reversed by the lever on the head and the saddle traversed
back at a qUicker speed if desired.

Coarse pitches are obtained by means of the coarse pitch operating lever on the headstock
which causes the gearbox drive to be taken from a driving shaft in the headstock instead of
from the spindle. Reverse for screwcutting when using coarse pitch motion must be by reversing
the spindle. Also for coarse pitch screwcutting. the fast and slow speed change lever must
be set to "Slow" speed. otherWise the drive to the spindle or to the screw is not effective.

For accurate screwcutting it is essential that all slides should be adjusted properly without
backlash and locked when possible.

As the leadscrew thruS[ is [aken on ball bearings, there should be no wear, and if there is any
slackness it will be caused by the checknut becoming loose. This can easily be examined
and adjusted if necessary. by removing the gearbox cover.

When cutting very coarse leads, the nuts should be engaged and disengaged with the la[he
stopped, using the driving clutch to start and stop the saddle traverse. The top slide should
also be locked during each cut to obviate any digging of the tool due to the large helix angle
of coarse lead screws.

As the rack pinion and handwheel shaft are mounted on ball or roller bearings no adverse
effect on the screwcutting is experienced from drag of the pinion in the rack.

The leadscrew motion should be disconnected when not in use.

CLEANING OR REPLACING LEADSCREW NUTS


This is easily done by removing the thread indicator and nut brackets from the side of the apron
complete with leadscrew nuts.

SHEET No. 11 TYPES IS, 17, 18, 21, 22, 25, 26 &: 30 LATHES
INSTRUCTIONS FOR CUTTING

MULTIPLE START SCREWS

For all multiple start screws the coarse pitch ratio must be engaged to use the following method
of dividing.

The starts can be obtained by marking the spindle or chuck flange and the main headstock,
the spindle or chuck flange being divided into the number of starts required. Then 2, 3, 4, 6
or 8 starts can be obtained by pulling out of engagement the driving pinion (shown in
sketch), operated by means of the lever giving fast and slow speed ranges on the fast
headstock and leaving the lever in the neutral position approximately as shown.

The spindle is then turned the requisite amount and the pinion can then be re-engaged; care
should be taken not to disturb any other motion whilst this is being done. As the gear on the
spindle has 72T, any number of starts which will diVide into 72 can be cut in this way.

Before dividing, all backlash shOuld be removed, with the work and leadscrew turning in the
dirEction of cutting.

Idormation on any particular case will be supplied on request by our technical department.

NEUTRAL
FAST I

When uSing the coarse pitch ratio for leads of I in. and under or 25 mm. and under, the gearbox
levers should be set to 8 times the t.p.i. indicated at the top of the colu mn containing the
desired lead on the screw pitch chart.

For example, the levers should be set to 8 Lp.i. or 16 t.p.L for t in. lead or ~ in. lead respectively,
and use the change wheels indicated for these leads.

TYPi:S 18, 21 LATHES SHEET No. IS


INSTRUCTIONS FOR CUTTING

MULTIPLE START SCREWS


(Continued)

When using the coarse pitch ratio for multiple start screws designated in t.p.!.. for example
12 t.p.i. 3 starts. the gearbox levers should be set to the t.p.i. on chart found in the following
manner;­
t.p.i. of work .'<. 8
t.p.i on chart
Number of starts
If the t.p.1. thus found is not on the chart. convert the same cp.!. to an equivalent inch pitch.
The change gears required. if not on the chart for screw pitches. may be found from:­
N N R Pitch reju-,,::~ Y. t.p." set for

S or p- x$'- I

Example I.-To cut 2 starts 7 t.p.i.:­


7" 8 .
t.p.i. on chart -2- = 28 t.p.1.

Therefore set levers to 28 t.p.i. and coarse pitch.

Example 2.-To cut 3 starts 7 t.p.i.:­


7x8 ...... S6t.p.i.
t.p.i. on chart --3-- 3 0.3/56 in. pitch.

3 x (14t.p.i.setfor) 3 30

Change gears = c . -4 40

Therefore set levers to 14 t.p.i.. also to coarse pitch and use change gears NjS 30/40.

SHEET No. 151\ TYPES 18, 21 lATHES


INSTRUCTION SHEET FOR DISMANTlIl'IG AND REASSEMBLING

CROFT'S PATENT B.O.M. L TYPE CLUTCH MECHANISM

Oil iMMERSED TYPE.


nHW WITH
STtH. OUTER DI'>C~ IlAlfll;G 4"S(TS
Of T'll.!i.TH ~$ jN!}1CATIO. ,,~o NARROW CL4MPINC~
STEEL j~r.:fR OIS(:S. PlAIT ,

~'1111
7 )1 !O 7":7"""71/
'8

..., I I!I I

CLUTCH NOTE ·S;;:TS "r rUTH MUS! fl£


O.SfJlGA.GH) WifO u~ IN S<l~LL TO DISMANTLING
pe CLAM fACILITATE OiL CIF!ClJl"r;O/l,
PRESSURE PIECE ASSEMBLY"" F'

TO DISMANTLE CLUTCH MECHANISM 13, Fit outer driving disc "C" followed by inner TO DISMANTLE PRESSURE PIECE
df"iving diSC "C" imd so on ;lltcrn::!t~ly until cOfnp!ere ASSEMBLY "P'
f. Withdraw mechanism complete from shaft. number of dj~~ He in pos-ition.
2. Put clutch into "out of gear" position. Clamp the preS511re distance piece assembly ro a
3, Remove spring fing "N" using pointed tool to 14. InspeCt pre~SU1e distance piece assembly "F" and
see that the correct number 0( diseng<tging ~prings bench or vice by means of a bolt, and compres$ the
lever spring out of groove.
4. Remove distance washer "M", "G" are in position, equally ~paced, with the centre springs "$" until the spring "R"' can be removed.
5, Withdraw cone reactIon piece "L", )7,uide pins at the outer end of the springs. (10 Remove spring ring 'R" and grl'od:laliy "eh~a5{l
6. Remove operating balls "K". hold springs in POSition, smear them with (hick
ba.ll.be;Hing greas.€.) pressure on springs by reieaslnp, clamping nut.
7. Withdraw sliding collar "H". Thc outer portion may thell b€ removed and n0W
8. Withdraw pressure distance piece <'Is$:embly "F" is, Slide pressure distance piece assembiy "'f" imo its

and disengaging springs "G", positron on .. Ieeve "A" springs fitted,

9. Withdraw driving discs "C" and "D" and backplate II;!, Replace sliding collar "H", 5ee that gib head
"8" from steeve "A". feather key "J" is in po~!tion on colfar and in line If the fu II number of springs a re not fitted. care
with Woodruff keys "E" in s.leeve "A". must be taken to ~cc that Opposite space~ are left
TO REASSEMBLE CLUTCH MECHANISM 17. Replace balls "K" and lubricate s!ightly. without springs so that the pl'eS5Ure of the springs
~ 18, Replace cone reaction piece "L" on sleeve "A", will be properly balanced.
:J: 10, Before reassembl;ng, dean all parts carefully and
m 19. Place sliding (;Ollar "H" In "out of gear" pOSition,
m lubricate slightly. The distance piece may be assembled by compresSln?,
II. See that Woodruff hys "E" are In positiOt\ In 20. Replace U!stance wa~her "M" on slecve "A" and
"' spring ""ng: "N" in groove. springs with clilrnp a.lo mentioned above, € . -Me be,ng
Z sleeve "A".
9 12, Replace backphte "B"; ;j,ee that this is correct 21. Align teeth on aU discs and PUt clutch into "in gear"
taken to see that the SPl"Iqg ring "R" b'ed~ down in
way round, position. the gn,ove correctly.

"
INSTRUCTIONS FOR TAPER TURNING

This attachment will turn taper work up to 4 inches per foot on diameter or 20 included ang e.

When tapering it is only necessary to set the gUide bar at the required angle. The saddle screw
is located in the gUide block by ball thrust bearings. and being telescopic with its driving pinion
pushes or pulls the cross slide with it; thus adjustment to the cut can be made in the ordinary
way by means of the saddle screw handwheel and dial,

There should be no backlash on the saddle screw nuts, and adjustment to these can be made
by grinding the setting plate, which is slotted to lift off, by merely slackening the 2 Allen fixing
screws. Before doing this the backlash should be measured by means of the saddle screw dial.
taking into account the backlash between the key and keyway of the telescopic joint. The
saddle vee guard can be removed by slackening back the 2 grub screws marked (A) on diagram.
which hold the guard fixing pins.

The knurled screw for setting the taper should only be used with the long guide bar approxi­
mately central with the saddle screw, otherwise it will be difficult to operate.

IMPORTANT,-The swivelling guide bar must be always locked by the two end bolts after making
any adjustment to it, even though the taper attachment is not in use, as the bar takes the thrust
from the saddle screw.

If the motion has been standing see that it is well cleaned and lubricated b~fore use.

SETTING PLATE _ \ REMOVE COVER SLAC KEN


/TO
FOR ADJUSTING NUTS I. THE TWO GRUB SCREWS' 'An
>ont· / ////////1 )' / / // / ' . / / / / / /
/
COVER
r
L
,' / - -_~~ /
'<'10
//:, :, :/ / :/ / /
/ //
///
/ /
/
//1 . ~.//
,///////
//////
// // / ////
, " . .' ' " '~~ ""
/' ,',/ ,,~ ,/ " ,/
.' /' .' /' ',/
' / ,,' / , , ' /
..
"/.
,,~

. " '. "


".',,' . ,',
">
,. '.

I I I 1
1
-I
I II 1 ­
I 1 I
.

SHEET No. il ALL TYPES


INSTRUCTIONS FOR SPINDLE BEARING

ADJUSTMENT

PLAIN BEARING SPINDLE

.lefore starting up the spindle. the motor should be set on and left to run a few minutes to
allow oil to circulate around all bearings. especially the front bearing. For the first few weeks
it is advisable to run the head by steps up to the top speeds if they are reguired. If in any
difficulty consult us for advice.

The spindle bearings should not reguire adjustment for some years if the oil in the head has been
renewed with clean oil periodically. (See oiling diagram.)

BEARING ADJUSTMENT

I. Kemove set screw in nut "e" and adjust nut until torgue to turn spindle when in neutral
position is 45-55 10. in. Torque can be measured by the pull on a light spring balance
attached to a string carried around the lathe chuck. turning the spindle slowly.

2. Kemove chuck and measure accurately to ·001 in. distance "X" between flange of spindle
and machined face of cover "E".

3. Slacken nut "C'. about four turns and draw spindle forward by means of tin. dia. screws
through holes in spindle flange. with nuts behind the flange and jacking screws against
cover "E" until rollers of bearing "D" are dear of outer race and replace chuck.

4. Kemove two halves of ring "A" after taking out screws "B". Take care not to bruise
faces of ring,

5. Tighten nut "e" and at same time turn spindle to squeeze out oil from front bearing
until chuck can only just be moved by chuck key. Knock inner race of bearing "D"
forward so that rollers clear outer race,

6. Measure new distance "X". Add to this size ·007 in. and subtract the sum from first
measurement of '·X". The remainder is the amount to be machined off the width of split
ring. The ring faces must be parallel to -0005 in.

7. Slacken nut "e" two turns and knock back the bearing "D" until split ring can be replaced
and lightly fastened.

8. Tighten nut "e" until torgue to turn spindle steadily is 67-77 lb. in. A new hole for the
dog point of the set screw in nut "e" may be reqUired. Tighten screws uB".

Note the constant ·007 in. gives the clearance for oil film thickness of ·00037 in. in the front
bearing. and correct torque ensures a proper bearing temperature .

.~ TYPES 18, 21 LATHES SHEET No, 19


INSTRUCTIONS FOR SPINDLE BEARING

ADJ USTMENT (Continued)

NUT "C"

ROLLER BEARING SPINDLE

To obtain correct adjustment of taper roller bearings 62 and 63 (see spare parts sheet):­

Remove set screw in nut 61 and adjust nut until torgue to turn spindle is 50.70 lb. in.
The torq ue can be measured by the pull on a light spring balance attached to a string
carried round the lathe chuck, turning the spindle slowly.

2. A new hole for the dog point of the set screw in nut 61 may be required.

The torgue given above should not be exceeded as this may cause overheating of the bearings.

TYPES 18, 21 LATHES

SPARE PARTS LIST FOR FAST HEADSTOCK

HoH. L S 14 -R. S M L j It

Pull",y sIlal,

HaH. L.S 14 -R, & M L J I ~

4 30T. ION.P. pump spiral driving geJr


S. Clul~1l d,.,,,,ng bell.
6. Croft No 4 B.O.M.' L" type cI""h.

7 Bnke rIng

B HoH. L.S.IS -R.. & M L J 2

36T. IOD.P. gear on clutch ,hal,.


10 41T. IOD.P. ge]r on clutch ,haf,
II. 49T. lOD.P. gear on ~Iu[ch !h~ft.
12. Clu(ch shaft. NOH _ALL G~AF\S AR[ )0 PRE<;SliRF
13. Hoff. L ~ 11~.-R. & M. L.J.I,i.
14. Hoff. L S.IO.-R. a M L J I.
A"<GL[ AND ARE PF.oFllE GRC.JN:J
,
15. Re~cnc gear shlft.
16. 30T. IOD.P. reverie gur.
17. Hotf L.S.II.-R. aM. L.Ui.
lB. Helical reduC[ior. p,nIon on 2nd shaft.
19. Hotf. 14S.-R. & M. L.J.45.
20. 2nd shaft.
11. 69T. IOD.P. gear on 2nd shaft.
21. 63T. IOD.P. geiH on 2nd shaft.
2]. 56T. IOD.P revene gear on 2nd shalL
24. Hoft". L.S.iS.-R & M L J.1
2S Hoff. L.S.I3.-R & M L.LI!
16. 3aT. SD.P. ge~r on Jed d",JL
27. SH. sD.P. gear on 3rd shaft.
28. 23T. SO P. g~"r on 3rd ~lIlft.
29. 3ed Ih3ft.
30. H~licd r~dl1(twn &~~r all 3rd ~haft
31. Hoff. M S.I1-R. & M. M.LI~.
32. Hoff. L.S.16.-·R. & M.lol.2;.
33. SOT. SO.p g~"r on 4th ,haft.
34. 34T. 80 P. '~:ilr on 4th ,haft
35. 65T. 80 P. '~3r on 4th shaft.
36. 3aT, aD.p. $I,ding ge~r on 'hh ~haf,
37. 4th .haft.
38. SlT. SN.P. hellCal g~ar on 4th shaft
39. Hoff M5.13 f .-R & M. M_l.11
40. Hoff. M S.13 _R & M M.J.q
'II. 50T_ 80 P. g~3r On 5th ,haft
42. 5h,ft~r on 5th shalt lor 38T ~nd lOT gears

43 Hoff. R.150L.lo-R. & M. loloR.l.N.SO


44 5th ,hal,.
'IS. Hoff. loS II.-R. & M. L.l Ii
46. Hoff. R L 13L -R. & M loR.l.A.ll.
47. 4OT. SO.P. gear on 6th Ihaft. I
48. lOT. 60.P. gear on 6th ,haft
49 6th .haf,.
50. Hoff. M S J3 _R. & M M.LI~.
51. Timk~n pr"-c 5. cOne 71450. cup 71750B
51. Plain bearmg spindle.
53. Timken pr~c 5. cone 71450, cup 717508
54. D'Hance collar on sp'ndle.
55. SOT. 80 P. leed gear on spindle.
56. 51T. 8N.P. helical gear on .pindle
57. 71T. 60.P. gear on spmdle.
58. Front neck, plain bearing.
59. Hoff. loS.n.-R. & M. L.1Aj-E. PreciJion.
60. Roller bearing spindle.
61. Belrmg IdjuHmg nul.
62. Timken pree. 5. cone 74500. cup 748S0B.
63. T,mk~n pr~c. 3. cone 74537, cup 748S0B.
64. Hoff. L.S.13.-R. & M.loLII.
65. HT. BO.P. reverse clutch gear.
66. Feed re"erse clutch.
67. SOT. BD.P. reversc clutch gear.
68. Feed reverse shafe.
69. SOT. BD.P. sliding gear on reverse .haft.
70. 12T. BD.P. feed wheel on feed .h3([.
71. Hoff. L.S.IJ~._R. & M. loUi.
72. J3T. BD.P. gear on feed shaft
73. SOT. BD.P. g('olr on feed Ihaft.
74. Fee<! shaft m head.
75. Hoff.loS.I<l._R. & M. loJ.lI.
76. Feed revene Intermediate Hud.
77. Feed revene 'ntermedllte gear 19T. SD.P.
7B. Vee Ropel.

TYPES 18, 21 LATHES SHEET No. 22


~

I
m SPARE PARTS LIST FOR TOTALLY ENCLOSED GEARBOX

m
-<
Z
o

g ( ,/
"

rr::n
I
..J L i I
~:-, I,
If I
G"t~ r -1

Oil PUMP
I

r-­

....
-<
-g END GEARBOX

m
SCREWCUITING GEARBOX
""
.=
'" I. (;,u••l 2)7 161 JI. Ii. In SI-;l\JL H.T. lD.P. ,gtlAr O~ ltd ,hafc l6. Hoff. '''Ie ---fl.. &: M L 1.40.
2. Hoff. )CLUl R.&M X.LJ It D. Hoff IJO-R ~ I L.J 30
".
1S, Isr. & 20T. double g,!!:;;~ 0" )",j ~hlr(,
17. G,t'"~1144 1254)
14. 2nd ,t'lafE. & In.
J:L S!:!rIl'Ig 11'1 11,0 co"piin~
3, 5th l.h.tk.
i'iT. &: 2OT.

........ IS 26T.7D.p g.... Of! 'ln6 S''''( "


nT. H. iJiI"!T aD 1'. P""(lr1 ~I"r[.
"'. 13T. 8DJ', le~r 0[1 5f h shar:
A­ 1(i.1ST.m.p. 2B. 1ST. & nT. :e...-, on 3rri Ih,r,

" 40. <\4:' BDJ'.• ear on plnior. l~~IL


S, H(iff. U.IO_R. & M, LJ.I.
~7. 24T.7D,P 29. 3rd ,lur,
41. Hoff. U.IC.-R. & H. U.I
6, Hoff. 140A.C-R. & M. U.TAO.
.... $pet,~lly pitred & Orliih:l3ded, bilock::o bade IS. l3T.7Q,P. JQ. Giuel1217 162 3l.
., 14T. SD.P. lear Qr 1pl'nl' !IaIL
IJ1

7, 2JT. 60.1'. geJ.' on ludscrew. 19, 11{11,T.7D,P."


31. HQfr.X,U,I!" .. JI".&M.>CLJli
13 S2T & 22T. SO .." dODM" g.,~r.
B. lea.l'ltu1tw. 10. nT, !D,P, n, <4tll sh~ft.
<41. Spline shaft,
9. JOT. AD,?, c",,,t on 1st ~hafr. :2:1. 1iT.7D.P,
)). 32T.7D.P. C¢M' on *11 ~In!;.
~5, 111[",,,n .. dl"'" t .. ~r.
~ IC. lOT. 7D.? ,1,11,,,, ,ell" en In ~"aft n, lOT. 70.1'.
H. 2'1T 7D.P
46. Irnerm<:,<j,"t" .Iull
m 'lOT. ,lldi~g e~l~ ,hih..,-, U H<.>ff, l.S,iI_It. &. M. U.li.
16T, ~D P.
47. Pu""p phl'lll'H spnr"t;:,

"" "
-I
-< SPARE PARTS LIST FOR SADDLE AND SQUARE TURRET
"'0
m
VI
ON COMPOUND REST
IX>
I, Turret locking bolt.
..... 2. Ratchet.

3, Locating plunger spring.

..... 4. Ratchet plunger.


.;;:-' \
..... 5. Square tu rret. <)0 :::---; -------\

II<> 6. Locating plunger. /,/

7. Ratchet plunger spring . /~------- .. ­

..... 10, Compo rest screw. >


U'1
,.... IL
12,
Compo rest screw nut.
Turret slide.
(1)---­
~
l:> 13. Swivel slide. r;­
-I (i)r==J:;t:
:::I: 14. Turret locking nut.
m 15. Bottom slide.
VI ~)
16. Saddle screw nut,
17. Saddle screw.
SADDLE LOCKING AP.R.Ar-.JGEHENT
18, Hoff. 130 C.D.S. ·002 in.

clearance.

19. Hoff. LS.7.-R. & M. L.J.i. ~


20, Handwheel pinion shaft. '@
21. Hoff. LS.IO.-R. & M. L.J.I. .~

22. 20T. IOD,P. gear on saddle


screw. @.

23. Hoff. W.t.-R. & M. L.T.t_


24. Taper turning saddle screw. "'~F:_~
25. Taper turning nut.

26, Pinion shaft.

27. Hoff. W.i.-R. & M. L.T.i.


~~~~~~!x=~~£~,/ ~
28, Saddle lock bolt.
29. Saddle intermediate gear, T G
I ~~ ..
~
:20; i.lIl

'23) :5 I
o fofU-. L=-=-=j $I J
---::::l: ~ L ' d,-,--==,=, ___ J
' it----'
I
. , -­

i
~
I ~ ~~.
::r::r:-A~I~-- .~ I ~_;,.
I~/
m i~!
m @) I~?:' @
-I I ,i I' j'
Z ~MJlll[ WllfN ilTTFD WITH TM(!\ T\.IR,.,.NC", --~- !
9
,.,
~
~

J:
m SPARE PARTS LIST FOR APRON
ALL GEARS ARE 20 PRESS ANGLE
Z
9
'"
~

Ig'
'/ ;/~ .~-- ... '.
~J. ~m ."uo
!,. :'\--='~
.I;fr(,+;''\
I \' : / j
• ........
\ \"'-" " C '.;.tr"
r,/ ,

\~..:~--:::~ ~ ,-'i.,

OIL PUt1p,

I. Rack,
1. Leadscrcw nuts.
J. Leadscrew suppOrt br!lcket.
4. Thread indicator wheel.

5, Pump eccentric.

6. 291. &: 2~T. IOD.P. sliding l EADSCR!riV "'~ITS '" ~c..I(I:WO.t"TING DtM
gear. ?\.1M!" WOI\I'1 :>OX & rf<.i~ MQ'rIQ~,j
7. Reverse pinion $tud.
8. Jntermedittte re\ler~e pir:ion

2lT. IOD.P.

Pump plunger spring.

19T. IOO.P. gear on worm.

IL Feed worm.

12. 26T. IOD,P. ge;:r on worm.


u
-I I). Worm box, L \. I IL
-<
..., 14. Spring on trip shaft.
~I 't:-~<ill
[;--'\JJj ~- ." il~-<II
n, IS. Sllding trip shaft.
..... 16. Rack pinion $haft.
11. Feed reven£: operating
sh:lft.
.00 18. Hoff. R.X.U.lt.-R. & M. ,II· r~]
..... X.L.R.l.lt
19. Hoff. LS.B.-R. & M. l.J.f

20, 36T. 'YD,P. worm wheeL

21. 27T.8: 65T, IOD,P. sliding


art]} ~§-l~
...,
N
gear• I ) . ! -""nu'l
22. SST. WD.P, gear.
R<> 23. Racking shaft. ~Ll-L------- ! { ----
'-- - . j - ... ~ .
24. 26T. JOD.P. pinion.
.....
VI
25, Shaft for 27T, & 65T, sliding
gear. I
r- 26. Hoff. LS.!O.~R. & M. Lll. l-l­
-r
:J:
""m
.....
o
I
~ TABLE OF CUTTING SPEEDS
~

-l
Z FEET PER MINUTE
?
t;<
150 'T-;;-5--- 200 250 I
20 25 50 75 125 300- 350--' 400 450 bOO 700 800
~J 550 I
REVOLUTIONS PER MINUTE

li2 114 153 191 228 382 573 i /64 955 1146 13371528 1910 2292 2674 3056 3438 3820 4102 4584 5348 611 2
3/4 76 102 127
153 254 361 509 636 763 8901018 1272 I 1526 1761 1036 2290 25" 2798 3052 3562 4072
57 76 95
114 191 286 382 477 573 668 764 955 1146 1j37 1528 1719 1910 2101 2292 2674 3056
1-1/4 45 61 76
91 153 229 305 381 456 534 610 763 916 1066 1210 j 374 1526 1679 1832 2136 2440
1 -1/2 38 51 64
76 127 191 254 316 381 445 509 636 76, 890 1018 1145 1273 1399 1526 1781 2037
1 3; 4 32 44 55
65 109 164 218 273 327 382 436 545 654 764 872 .81 1090 1'199 1308 1528 1744
2 28 38 48
57 95 143 191 239 286 334 382 47S 573 666 764 860 .56 1051 1146 1337 1526
2 1/4 25 34 42
51 85 127 170 212 255 297 340 425 510 595 680 765 850 935 1020 1190 1360
2-1/2 23 30 38
46 76 115 ,153 191 229 267 306 382 459 535 611 689 764 840 917 1070 1221
2 3'4 21 28 35
'2 69 104 I 139 174 I 208 243 278 348 417 487 556 626 696 765 834 974 111 'l
3 ' 19,' 25 32
38 64 96 127 159 191 123 255 319 362 446 510 573 637 701 765 891 1020
3,1/4 17-6 23 29
35 59 66 117 146 I 177 206 235 294 354 412 471 530 589 649 708 624 942
3 1,2 lH 22 27
33 54 62 109 136' 164 191 218 273 328 382 436 491 546 600 655 764 671
3,3/4 15,3 20,3 25
30 51 76 102 127 153 178 204 255 306 357 408 459 510 561 612 714 816
4 14,3 19,1 24
29 48 72 95 119 144 167 191 239 268 335 3B3 431 478 526 574 669 765
4,1,2 12-7 17 '0 2' 25 42 64 U 106 128 10 170 212 256 297 340 363 425 466 511 595 681
5 11 '5 1S'3 19·1 23 38 57 76 95 114 134 153 191 229 267 306 344 382 420 458 534 612
S ~ 1/2 104 13,9 17·4 21 35 52 69 67 104 121 139 174 209 2" 278 313 349 383 418 486 556
6 9'5 12-7 IS,. 19·1 32 46 64 80 96 112 126 160 192 22' 256 287 319 351 382 446 510
6-1i2 S8 111 14,] 17-6 29 44 59 73 88 103 I 118 147 177 206 236 265 294 314 353 412 471
7 82 10,. 136 16,4 27 41 54 68 B2 95' 109 136 164 191 "8 146 273 300 327 362 436
7-1/2 7,. 10,2 121 15,3 25 38 51 64 76 89 102 127 153 176 204 229 255 281 306 357 406
8 7,1 9'5 11 '9 14'3 24 36 48 60 72 84 96 119 144 168 191 215 239 263 267 334 383
8-112 .] 9'0 11·2 135 n 34 45 56 67 78 i 90 111 135 157 180 202 225 247 270 315 360
9 ' 6'4 85 10·6 121 21 32 42 53 64 74 i 85 106 128 146 170 191 212 234 156 297 340
9 1,,'
10
.
.,0
5.]
80
76
100
95
12'0
11 5
20,1
19 1
30
29
40
38
50
46
60
57
70
67
60
77
100
96
120
115
140
134
161
153
181
172
201
191
221
210
241
230
281
267
322
306
5,2 6,9 87 104 174 26 35 43 52 6' 70 ·87 104 122 13. 156 174 192 209 244 279
"12 47 64 79 95 159 24 32 40 46 56 64 60 96 112 128 143 159 175 191 223 255
4-4 5,9 n 88 14,7 22 29 37 44 51 59 74 88 103 118 132 147 162 176 206 235
13
14 4'1 H 6,6 6'2 136 20" 27 34 41 48 55 66 82 96 ~09 123 137 150 164 191 219
15 3,8 51 6·4 76 12,7 19,1 25 32 38 44 51 64 76 89 ~02 114 128 140 153 178 204
36 I H 60 I ].2 11·9 179 24 30 36 42 46 60 72 84 95 lOB 120 132 143 167 191
16 56 67 79 90 135 158 160
17 33 4'5 H 67 11 2 16'9 22 28 34 39 45 101 111 14
32 4,2 5'3
63 106 16021 27 3237 42 53 64 74 85 96 106 117 128 149 170
16
J.O 4,0 5'0
6'0 100 15,0 20 25 30 35 40 50 60 70 80 91 100 111 H~ 141 161
19 134
20 H7 J.8 H 57 95 14-4 19,1 24 29 33 38 48 57 67 77 86 96 105 115 153
2.]3 3'6 45
5,5 I 91 13-7 182 22 Z7 32 36 45 55 M 73 82 91 100 109 127 146
21
2·61 34 43
5'2 87 13,0 17-4 21 26 30 35 43 52 61 69 78 87 96 104 122 139
22 75 133
23 no 33 4,'
50 83 12,5 166 208 25 29 33 42 50 58 66 83 9? 100 116
24 2,39 3·2 4-0
48 79 12-0 159 200 24 28 32 40 48 56 64 II 80 66 96 112 128
I 3·, 38
46 77 11 ,5 15 3 19·3 23 27 31 38 46 54 61 69 76 84 92 107 123
25
L:J
_--'--________L_ .
METRIC CONVERSION TABLES

METRE _ 39'370113 INCHES

INCHES TO MILL/METRES FRACTIONS

Inch

015625 ·3969 -34375


·03125 7937 359375
,046875 11906 ·375
0625 15875 ·390615
-078125 1 ·9844 40625
09375 2·3812 , ·421875
·109375 2·7781 TO ·4375
,125 3·1750 . H ·453125
·140625 3·5719 H : i 46875
15625 39687 H! 4B4375
-171875 4·3656! i ·5
·1875 407625 It : 515625
~~~W ~;~~;
·53115
!H . " 1 ·5461\75
,'i: I .. ,
-234375
·25
5·9531
6·3500 * '. ·5625
578125
"265625
·28125
6·7469
71437 ,I"
it' I'!
i
59375
609375

_
296875
·3125
·318125
_ -'-..l.....-~
7·5406
7'9375
B 3344
,
'* I
!.
1Hi-.. '
~2..--'--"
615
·640625
·65625 J

UNITS
,
10 I ~O~ ~- 40 T 50 _~ 601 70' _L 80-'1 90 _1~'100 ..

;~ ~ ~~~ ~ i ~g!~ ~ n~~~ 2 m* ~ I ~rog.~ i ~g;~ ~ : m~ ~ I ~~~~ ~


...~ . _••---.!

0 2540
1 25-4 270.4 1
2 508 304·8 1 558 B 811 B
1066 a 13208 1574 B , 1818-8 1 20B18 13368 15908
3 762 330 2 5641 S382
10921 1'3462 16001 ,8541 2,082 236n I 26162
4 101 6 3556 6fYI6 '8636 11176 13716 I 16256 18796 11336 23876 26416
5 1270 381-0 6350,8890 114301'3970 16510 ,9050 21590 24130126670
6
7
1524
177·8
i 4064
4318
6604 I 91404
6aH 9398
11684, 1422-4
11938/ 14478
1676·4
1701 B
19304
19558
2184-4
1209-8
1438·4 26924
14638' 271].8
B 2032 4572 711 2 9651' 11191 1473 1 1727·2 19811 22351 2489·2 1743'2
9 nB6 4826
-
7366
.." - _ ....
9906 12'~. 049B.6_i_'.'7.5.!:6.J... 200~6 22606 251H 27686

MILL/METRES TO INCHES UNITS

"--~-:::--'1:~'0"!
5
o ,5::80+.-'-9..6':"5.. :°->'22••.,-+ U5W
,-' ...2....3.. i J 14961 35::31
1 ·03937 ·82677 112047 16141711'00788 H0158 I 1-79528 3·18898 3-58268
2 ·07874 ·86614 1·25984 1·65354 2·04725 "'4095' 283465 3·22835 3·62205
3 ·11811 ·90551 1 29911 1-69191 2·08662 248031! 287402 3 16772 3-66142
4 ·15748 ·94488 133B58 1·73228 2·12599 1·51969 H1339 3·30709 370079
5 ·1968598425 137795 1 77165 2·16536 2·55906 ].95276 3·34646 3 74016
6 ·13622 102362 141732 1 81103 270473 2·99213 338583 377953
7 , ,]]559 H6199 1 45669 1-85040 224410
2·59B43
2-63780 303150 342520 381890 I'
8
9 I
._ 1
·31496
·35433
110236
===,=='=,14173
1·49606
1·535.43
188977
192914
z.28347
2 <lZ284
2-67717
Z-71654
307087
3-11024 1
3-46457 385827
3'5039_~.• __
3_·8_9!.64 __ t

I3'::70~/;:02 ;3_:,-0,-0-i~15-4~~," I ';' ' ~-85-'-'"+-2-3-6 -~-2-'-=~=-2:7:7::::9-j=-=+=--3-,8~;:6m359:31 '1'


M/m.

° ,'~-3"9~~0
... I : 1
10 433071 826772' ln047 161417 20·0788 2..0158 279528 3H898 35·8268
20 78740 412441 8>66142 I 12·5984 16·5354 20·4725 lH095 283465 322835 362205
30 118110 511811 905513! lH911 169291 10·8667 24·8031 28·7402 31:6771 1 36:6141
40 157480 551,81 9·44883 I 13 3858 17·3226, 21·2599 25·1969 29·1339 330709 i 3HI379
50 196851 59055< 9-64152 lH795 17·7'65 I 21-6536 25·5906 19·5176 334646 i 37-4016
6() , 2<16221 'I 629921 10·2362 14 1731 18·1103 220473 159843 29·9113 33·8583' 37·7953 '
70 '275591 6-69192 10·6199 14-5669 185040 2].4410 263760 30·3150 342510 38·1890'
8() 3·14961 ],('8662 11-0236 149606 18·8977 228347 261717 307087 34·6457 38·5827
90 3'54331 7·4<)031 11>4173 153543 192914 23-2284 I 27'654 31·1024 35-0394 38·9764

SHEET No. 17
N CAPACITY CHART
co

\Vti ,";' 5"~


:I-'/~!" ~ 14 •
" 4. 4 Yt>4DfA !'-IOLES
ON 4'.iP.C RAO.
C}_
,,
1 ...
F""I
'" ~ _I.
~ f--­
;. , ir,LiJ=;;'Yo.
I '

L-
~c i -
_ --.f'- __1.

"'t '• ;1..6

lis" iJ L. '-<1"/
'-""") J4
L .. Ji END VIEW OF

J SPINDLE FLANGE

tb Ol~ fAClh.An !! DIA 1NO qAW Oo!U( 1( fS' DIA. 3-j.AW SCROll CHUCK

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r";"""Y'r-- "\---t ~-::J )\
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~rll \:~1:;::]/Lj
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STATIONARY STAY 7" MAX. DIA. ',:A::-SW'NGS IN GAP ,,- D;A
~- ~--=t"_,_.._J// •.
~~ TI\AVW••ING STAY MAX. DIA
·r S --SWINGS OVER sED COVERS 2(f DIA ----- --';-~---
,fo(O. FACHl",n TAPER TURNING MAX. LENGTH 13' "C" SWINGS OVER SADDLE GUARD 10' OIA
TMER TURNING MAX ANGLE 20· 1NCLUOED "D"-SWINGS OVER $ADllLf, GUARD REMOVeD It DIA
-4
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." ....... ~_ TI!AVE11IN(' qA" I, 1'-11\)( nl'" W \WIN\!, '!VI It UII) Cl)}lR, :/'1'1 DI.'\
TAf'Of.R IURNING MAX lENGTH IS C SWlt'<J(;\ OV!.;J, SADD.E GUARD D,A
SJ" ()I~ 'M.~P ~.~
N rAPER rUIHJI,\JG MAX "'NGtt ~;y INCLuDED 'D" SWINt,: OVfll, ~ADD~~, 'C0ARD R!:"10VED i~ DIA


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~_e'VMP

B
.DRIMN eS-G-.60
INFORMATION SHEET No.
A.Co CONTACTORS
IGRANIC
No. 351 (Single Pole) 50 amp. 8240052 (Issue 3)

ELECTRIC
No.
No.
No.
350 (Double Pole) 50 amp.
352 (Triple Pole) 50 amp.

353 (Triple Pole) 50 amp.

SUP£f!.St.DII\.IG ISSUE 2

CO.. LTD
No.

No.
8033 (Triple Pole) 30 amp.

351-NI (Single Pol. with Single Pole N/C main contact) 50 amp_
BRANCH OFFICES AND
No. 351-N2 (Single Pol. with Double Pole NjC main contacts) 50 amp.
TELEPHONE NUMBERS
No. 350-N I (Double Pole with Single Pole NIC main contact) 50 amp.
LONDON & EXPORT No. 350-N2 (Double Pole with Double Pole NfC main contacts) 50 amp.
191 VICTORIA ST.• SW.I
TElEf'HON€ VICTORIA" Z 0 f
OVFfl,SfA<S CABlEGRAMS
"IGRANJC LONDON"
DESCRIPTION
BIRMINGHAM rite cuntactor.., cO\'('n~d by thi:-, mfo.IHutlon
III NEW STREET ;;;hed a~'e similar in dc~ign, and a rlescnption of the
TELEPHONE MIDLAND "I ., 7 ~o. 352 (Figllff' II wlll serv€' to drscrihc them.
BRISTOL The- cnntactor consists of a ianllnatL'd franH:
I SMALL STREET and armature riYetl:d under high prcsslI1l'. The
TElff'HONE 13136 framc i~ fitted \\ itlt :l shading- coil "duch erftxt\\"elv
CARDIFF rcrlucC':-; hnm nlld d~att('r. A finger bar op('fat(;~1
6 PARK PLACE by the armature, carries the moving {~upper cou­
31161 titet;; wllich aTC complete with braid::, and ;;prings.
A rnouirled contact board H (F-ignTt" 1) titled to
EAST ANGLIA the finger bar, carri'.~s thE' au-xiliary mOYlng CO~l­
I j 3 HIGH STREET ta.ct;;. Tll(; fixed cont<1cts an"" fltted 10 the ba;;e.
BEDfORD :\ maximum of two :\ /0 and tWf) ;..: C cOlltacts 1S
TELEPHONE eEDfORO 6" I H
availabh:. ­
GLASGOW The :\0. 80~)3 contactoT <iuxiliary moving
SO WELLINGTON STREET com<lct;:£ are accommodated beneath lhf' contactor
T(lE?HONE CENTRAL SO 6 ~ armature on an insulated contact hoarrl I (FiguH'
LEEDS 2). T1I\,' fixed C(l!1tacts are fitted to the LasE'.
NCRWICH UNION
:-;inglc Pu!e arc shield;.; are 11sed 01) contactor's
BUILDING
~os. 350, 351, 352.
CITY SQUARE
The :'-[os, R03:3 and 3S3 contactors ar~; ;imilar
7£~Ef'HONE 1. 5 9 S 5 in detail to tile :Jo. 3,")2 contactor, bl!t diikr in that
MANCHESTER the pitch between the main (',ontacls b redllc(:d,
< ALBERT SQUARE
ais() triple poIr arc shields are usclL
T£tH'HONE BlACKfRIAR.S8011
CARE AND MAIXTENANCE.
NEWCASTLE
COUNTY CHAMBERS
Safety First-Ahvays make qUltc sure that
WESTGATE ROAD
the apparatus is "dead" before touching any liv('
TEL [PHONE 1110 1
part. Sec that th~ isolating :;,vitch is in the "off"
position or thp supply fuse;.; drawn, and a warning
SHEFFIELD notice attached to guard against current being
121 psALTER LANE switchcrl on ,vhile maintenance work is in pl"ogrcss.
TELEPHONE - 51 l ) l

TO CHANGE OPERATING COIL «ec Fig. J)


HEAD OFFICE
ens-ere,\' the leads from the coil terminals.
Unscrew the coil clamps "D",
AND WORKS
Remove the spring clip "'A." To achieve this,
first spring out the overlapping tip of the spring
BEDFORD
clip and then slide the clip off.
\rithdraw bearing pin "13" which releases the
armature "'e." '
TELEGRAMS
\Vithdraw the unlluture sufficiently to allow
"'GRANIC. BEDFORD"
the coil to be removed. ~
TELEPHONE
\Vhen lH ting new coil reverse the procedure
BEDfORD 66261
rlescrihed above.
TELEX 1 <-533

INFORMATION SHEET No.

8240052 (Issue 3)
SUPERSEDING ISSUE 2

TO REMOVE COIL FROM OLD TYPE CONTACTOR (see Fig. :1)


Unscrew the leads from the coil tcrrninals.
Unscrew the coil chmps "D."
:Iatten locking piate "A."
Take out set screw "B" which releases armature "e"
\Vithdraw the armature sufficiently to allow the coil to be removed.
\Vhen fItting new coil reverse the· procedure described above.
F int-class
products
deserve
first-class
TO REMOVE AND REPLACE CONTACTS
(sec Fig. 1) nluinfe11ance
Remove blowout shields "E," if fItted.
The moving contacts are held in place hy a headed
pin which engages in a keyhole slot.
To Remove-Push pin "FH inwards until spring
i' 11y comprcssed_ Pull the connector braid do\\n­
Wa",US and outwards to release the pin from this slot,
To Replace·-Place the contact in the trough of the
finger bracket. Depress the spring pin so that the
head pa&.ses through the lower part of the keyhole sloL
Slide the contact np,vanis into position.
ThE' fixed contacts "G" are held by :::.et screws.
When replacing fi:xcd contacts, SUPlxHt the bracket
to prew·nt it from being bent.

Fig. 3

GENERAL
Inspect contacts at regular intervals. Do not
lubricate the contacts. The contacts arc designed to
operate with a self-wiping action. They are designed
t!} .,presenre this action whilst wearing. Do not interfere
'\ con tacts. If the contactor remains (mergised
k. long periods and docs not open at least once in eight
hours copper contacts may heat up. If this happens,
repJace the contacts with silver-faced contacts.
Contacts must be renewed before they become
excessively worn. (Sec Fig. 4.)
If the arc shields become burnt they should be
renewed before the metal pole-pieces become exposed.
Lubricate lhe contactor shaft occasionally.
Keep the faces of the magnet clean and free from
grease.
See Information Sheet 82400S3 for Air Timer when
tilted.
Fig. 4

Wear on Main Contacts. Ch.et;k this by


measuring the gap HA/' \Vhen this;3 reduced
tn t. in. it is necessary to renew the contacts,
and it is pre!erable to replace the complete
~M on all pGIe:; at the same time.

4/57. A O,R. MARCH,1956


INFORMATION SHEET No.

IGRANIC
No. 1004 DIAPHRAGM 8240053 (Issue 4)
SUPERSEDING ISSUE 3
ELECTRIC
TYPE TIMING RELAY
CO., LTD.
Air

BRANCH OFFICES AND


TELEPHONE NUMBERS

LONDON & EXPORT


191 VICTORIA ST.• S.W.I
TELEPHONE VICTOR!A 910 I
TELEGRAMS
IGRANIC.SOwEST-LONOON

BIRMINGHAM
I I I NEW STREET
TElff'HONE MIDLAND 4 I 77

BRISTOL
I SMALL STREET
TELEPHONE 137 J6

CARDIFF
6 PARK PLACE
TELEPHONE • J l761 Contacts cio",!!! aJler ti"", dell1J Contads clo~inJ! ajter/i"'t delay F"G 2
011 mo;gisa{iolt If eontador FIG.1. on de'e"'rgtsaJ:ion of Coltfador l' • •
EAST ANGLIA
113 HIGH STREET

SEDFORD
The No. 1004- Pneumatic Timer is operated by a contactor. This iii generally carried out
TELEPHONE BEDFORD 1& 7 from the contact or shaft, as ShOWll in. Figs. I and 2. The construction of the diaphragm charnher
! "".

GLASGOW is shown in Fig. 3. To increase the time lag, slacken the locknut and turn the adjusting screw
50 WELLINGTON STREET clockwise. To deerea.'ie the time lag, slacken the locknut and turn the adjusting screw ttnti­
TELEPHONE CENTRAL 5 0 6 <) clockwise. 'Vhen the desired time Jag has been obtained, make sure that the locknut is locked.
LEEDS The timing is adjustable between 1 and 7! seconds a;oproximately. When the contacts arc
NORWICH UNION
required to close after time delay on ENERGISING the contactor the timer is mounted as Fig. 1.
BUILDING
Alternatively, when the contacts arc required to close after time delay 011 DE-E:iERGtSING the
CITY SQUARE
contactor the mounting position is as Fig, 2,
TELEPHONE • 159B5
MANCHESTER Universal type of contacts) as shown in Fig. 2, are arranged for normally-open, aormal1y­
30 CROSS STREET closl'~d,
or fleeting, and are fitted only on certain of the timers in order to meet particular require~
TElEPHONE BlACKfRIAftS SOH ments of some sizes of contactors that are used in conjunction with the timer.
NEWCASTLE
COUNTY CHAMBERS
MAINTENANCE
WESTGATE ROAD
T£LEPHONE ~ 2210J The spindles should be lubricated with a small quantity of light oil, care heing taken that
SHEFFIELD
this does not reach the rubber dlaphragm. The silver contacts should be renewed before they
121 PSALTER LANE become badly worn or pitted, but if they are merely discoloured a rene\'1"al is unnecessary.
TElEPHONE StlJ.'l If the rubber diaphragm requires replacing you are recommended to order a complete new
diaphragm chamber (Part No. 82410jl004Al. Fig. I). and to enSllre correct operation state.
HEAD OFFICE
\\'hen ordering, whether the timer is mounted as Fig. 1 or Fig. 2.
At the side of the diaphragm chamber, at right-angles to the adjusting screw is a proj~'Ction
AND WORKS
ending in a hexagon-headed screwed plug. An aperture in the head of the plug admits air when
5prinx,/ille<J
BEDFORD
the timer is in operation. In installations where
the atmosphere is laden with dust or grit, trouble Locknut "..Iji when
TELEGRAMS may be experienced due to dust entering the mounted as
"IGRANIC. BEDFORD" diaphragm chamber and upsetting the timing. jig.l.
TELEPHONE

BEDFORD 6 626 I
If this occurs, unscrew the hexagon-headed
TELEX 14.533
plug and insert a clean wad of cotton wool. Replace
the hexagon-headed plug afterwards. Examine
the cotton woo] at intervals and renew before it
becomes heavily contaminateu. FIG. 3.
2Illlll/St; D, $; R. JANUARY, 1954
INFORMATION SHEET No.

IGRANIC
Magnetic
Overload Relays Hand or 82400S9 (Issue 3)

ELECTRIC

SUPERSEDING ISS.UE 2

Automatic Reset
CO., LTD.
T.P. Types I006E and I033C
S.P. Type I006C
BRANCH OfFICES AND
TELEPHONE NUMBERS This range of overload relays comprises :--,
LONDON II< EXPORT No. I006C. For single pole protection up to 40 amps.
191 VICTORIA ST. S.W.I No. I006E. ],'or two or three pol. protection up to 40 amps.
TELEPHONE VICTORIA? 1 U !
OVERSEAS CAlH.fGRANS No. l033C. For two or three pole protection, used direct or with current
"IGRANIC lONDON"
transformer on large equipments.
BIRMINGHAM
III NEW STREET INSTALLATION
TELEPHONE MIDLAND ,. I 77
Before setting the apparatus to work, the dashpot should be unscre'\\'ed and filled tu within
BRISTOL
I SMALL STREET
half-inch of the top with the dashpot fluid provirled and then replaced. For normal starting
TElEPHONf - 137H duty this is STERNOL No. 64!J6, which is specially prepared so that its viscosity undergoes a
CARDIFF minimum of change with change ill ternperature and thus ensures the greatest possible consistency
/, PARK PLACE in timing. For very high inertia loads, however, it may not have sufficient viscosity, and the
TElEPHONE ~ 3 1761
recommended high viscosity oil is PARAFFIN B.P., \",hich may be obtainerl from a chemist
EAST ANGLIA
II J HIGH STREET
or druggist.
BEDFORD Care must be taken when replacing dashpot so that the calibration mdex is restored to the
TELEPHONE BEDfORD 471"" desired position.
GLASGOW
50 WELLINGTON STREET
Ttl[PHONE C£NTIlAl 5.0 (, 9

LEEDS
NORWICH UNION

BUILDING

CITY SQUARE

TELEPHONE - 1 5'iI 8 5

MANCHESTER
4 ALBERT SQUARE
T£lEPHONE BlACKfRIAftSOO33

NEWCASTLE
COUNTY CHAMBERS No. l006E
WESTGATE ROAD
TfuPHONE 111 Ii 3
SHEFFIELD
121 PSALTER LANE
TREPHONE - S I 1)1

HEAD OFFICE

AND WORKS
SAFETY FIRSTmake quite sure that the apparatus is "dead" before
Alw~y8 touchin~
any live part. See
BEDFORD
attached to liuard against current being switched on while maintenance work is In
that the isolating switch is in the "orr" position or the supply fuses drawn and a warninQ notice
pr(}~re66.

TELEGRAMS CARE
"IGRANIC. BEDFORD"
The following recommendations should be followed in order to maintain the relay in good
TELEPHONE

working order :­
SEDFORD 6626 I

TELEX 14·533
(I) Keep the coutacts quite clean.
(2) Always keep the proper level of fluid ill the dashpol.
(3) Always wipe off any oil that may have spilled over, to avoid oil creep.

Not••~Whell the relay leaYes the Works the dashpot is empty.

ill
INFORMATION SHEET No.

Magnetic
8240059 (Issue J)
Overload Relays Hand or
SUPERSEDING ISSUE 2
Automatic Reset

ADJLiSTMENT
justmcnt of the calibration i:> made by raising or lowering the knurled dashpot, which is
screwed externally for this purpose and provided with a locking ring, The dashpot must be
locked securely hy means of thi:; ring after any adjustments have been made. It should be
particularly noted tliat the calihration [!glues shov.:n Ofl the plates are motor F.L.C.s and for
this reason the relay should be set to the full load current shown on the motor plate.
The relay 'will commence to trip at 125 per cent. of the figure at which the pointer is seL
First-class
The unusual design of the switch contacts is to permit the OIle sct of switch parts to be
adjusted for either hand or automatic resetting. Figures 2 and ~~ illustrate diagrammatically products
the contact arrangements" deserve
lint-class
TO CHANGE FROM HAND TO AUTOMATIC RESETTING
1na"intenance
Remove s.pring A and withdraw pivot pin from contact carrier H, t:nscrew the deep-headed
Sere· ".. and replace with the head wlderneath. See Figs. I and :,.
, _ dscrew hexa1£on-headcd screw D on left-hand
I

coutact assembly and remove screw. lock washer. : I

clamp wamer E, protector F, contact blade G, and F c I i


square spacer H, Turn over the: contact blade so ,
that the large silver contact is uppermost.
Replace the parts in the following order:~
I
D
protector. contact blade, square spacer, cl:unp
washer, lock-washer and screw. Screw up tight, ! I
The left-hand con.tact assembly will now be
E I I
exactly like the right-hand contact assembly. ,. I '

Replace contact currier 13, pivot pin and


51- J A, The contacts on contact carrier B Fig. 1
must rest on top of the two fixed contacts.
See Fig. 3. I I
TO CHANGE FROM AUTOMATIC TO HA;\ID RESE1TING
, , I
sc
Remo\'e spring A and withdraw pivot pin from contact carrier B. Unscrew the deep~headcd
C and replace will. lhe head uppermost. See Figs. I and 2.
I '
,..Jnsc:rew hexagon-headed screw D on left-hand contact assembly, and remove screw, I
lock-washer, clamp washer E, square spacer H, contact blade G, and protector F. Turn over
the contact blade so that the large silver contact faces downwards.
I

HAND RESE'J'TlNG
AUTOMATIC RESETTING I

g D >3
0
Fill. 2
0 0 8 U($
FiJ:1.3
0

Replace the parts in the following order :-square spacer. contact blade, protector, clamp
washer, lock-washer and screw. Screw up tight.
Replace contact carrier B so that its right-hand contact rests upon the right·hand fixed
contact and its lefl-hand contact is under the left-hand fixed contact. See Fig. 2. Replace
the pivot pin and spring.

j2j January, 1957


,'57 DR.
INFORMATION SHEET No.
366. Four-Pole
~o.
IGRANIC
Twin-break Contactor 82400S6 (Issue 2)

ELECTRIC
for Alternating Current
SUPERSEDING ISSUE I

CO.• LTD
APPLICATION
This contador unit is designed for use on alternating current 5erVice and may be employed (or handling
motors or other loads within its rated capacity.
BRANCH OFFICES AND
It is of four-pole construction employing double break contacts on cach pole. Both moving and fixed
TELEPHONE NUMBERS contacts are h.:avily faced with silve(.
The operating coil is located in the centre of the unit. {.'l1suril1g bala.nced operation and uniform pressure
uf the contacts.
LONDON .. EXPORT
AU parts are easily accessihle for inspection and mainteuauce pur'Po,;;es.
191 VICTORIA ST.• S.W.I
TELEPHONE VICTORIA 9 2 0 I SAFETY FIRST
OVERSEAS CA8LEGR.AMS
Always make quite sure that the apparatus is •'dead" before commencing Inaintenance. See
"'GRANIC lONDON"
that the j$()lating switch is in the "oft" position or the supply fuses drawn and a warning notice
BIRMINGHAM attached to guard against current being switched on while maintenance work Is in progress~
III NEW STREET
REMOVING THE ARMATURE
TELEPHONE MIDLAND .. I 77
Unscrew the braids of any iuterlocking contacts that may be fitted. Putt the pivot yoke forward and at
BRISTOL the same time press downwards to latch the pivot yoke on the yoke snpport. Lift the anualure forward and
upward. Armature, fixed and moving contacts can now be readily inspected.
I SMALL STREET
23736
When replacing the armature ma.ke sure that its bearings ride correctly on the spindle.
TELEPHONE
Unlatch the pivot yoke so that it bears agaiust the armature bearing. Check the movement of the
CARDIFF armature by hand before putting tl:e cOlltactor into commission. Replace any braids that have been
6 PARK PLACE unscrewed,
TELEPHONE )1762
RENEWING CONTACTS
EAST ANGLIA Remove the armature as described above. To remove the moving contacts turn sideways 50 that they
III HIGH STREET pass through the slot at the end of the cage. Press in the new contacts and turn into position so that the
silver face meets the fixed contacts.
BEDFORD
To remove the fixed contacts unscrew the connections and the retaining screws, The contacts are
TELEPHONE eEDFORD 67 I ....
then free to slide out. Fit the new coutacts in position so that the silver face will meet the moving contacts,
GLASGOW Replace the retaining screws and connr:ctions aad tighten do"n.
50 WELLINGTON STREET lteplace the armature as: dcs.cribed above.
TELEPHONE CENTRAL 5 06 9
RENEWING OPERATING COIL
LEEDS R!!lllOVe the armature as described above, Unscrew the connections front the coiL Bend up the
NORWICH UNION clamps which retain the coil. Lift the coil forward and outward. Push the new coil into positiun and see that
the coil terminals aTe dear of the magnet and mechanical interlock (if fitted). Bend down the retaining
BUILDING clamps. Screw the connections to the coil and replace the armature.
CITY SQUARE
TELEPHONE - lS98S CARE
(I) Lubricate the pivot pin occasionally with oue or two drops of light mac.hine oil.
MANCHESTER
(2) Do not lubricate or interfere with contacts, Inspect the contacts at regular intel"Vals. When they
4 ALBERT SQUARE become worn or burned througb the silver face the complete set of moving and fixed contacts should be
TElEPHONE eLACKf'RIARS SOl) renewed.
NEWCASTLE (3) Keep screws aud nuts. tight.
COUNTY CHAMBERS Please see that this Sbeet reaches the department and person who wiU be responsible for
WESTGATE ROAD maintaining this apparatus. Additional copies for filinJa or other purposes will be sent on request.
TELEPHONE .. 11101 When ordering spares. please always state the serial number sta:rnped on the nruneplate.
Quote reference 366.
SHEFFIELD Spare pam list may be obtained nn request.
121 PSALTER LANE
TELEpHONE 5 till

HEAD OFFICE

AND WORKS

BEDFORD

TELEGRAMS
"IGRANIC, BEDFORD"
TELEPHONE

BEDFORD 6 616 I

TELEX 14-533

Ilml i.157 D.I\. MARCH, 1951.


IGRANIC
...
INFORMATION SHEET No.

ELECTRIC

ALTERNATING CURRENT
MAGNETS
ja80000S1 (Issue 2)
SUPERSEDING ISSUE I

CO.. LTD

BRANCH OFFICES AND


TELEPHONE NUMBERS
LONDON & EXPORT
A slight humming in alternating current contactors. similar to that in
191 VICTORIA ST.• S.W.I transformers. cannot be avoided. Excessive humming or chattering can
TELEPHONE VICTOJlUA 910 I
OVERSEAS TELEGRAMS be overcome by the following adjustments. Check them in the order
AN 0 CA61.EGa"H S
"IGRANIC LONDON" indicated ;­
BIRMINGHAM
I I I NEW STREET 1. Carefully clean off any rust, grease, or dirt on the face of the
TELEPHONE MIDlAND -4' 7.,
BRISTOL annature or pole face of the magnet. Then apply a very light coating of
I SMALL STREET machine oil to the surfaces in contact to keep them from rusting.
TEl£:PHONE - 2. 3 71'
CARDIFf
2. Examine the shading ring in the pole face of the magnet, and
EXCHANGE CHAMBERS
6 PARK PLACE the parts of its circuit for broken.or loose connections.
TELEPHONE _ l I '" l
EAST ANGLIA 3. See that the armature makes good, even contact with the pole
I J> HIGH STREET
BEDFORD face of the magnet. To detennine the extent of the surface in contact,
TELEPHONE 8EDfORD 671 . .
insert a strip of very thin white paper between the surfaces, close the
GLASGOW
50 WELLINGTON STREET contactor electrically for an instant, and an impression will be made on
TELEPHONE CENTRAl. S I)' '9 the paper which will indicate the extent of the surface in contact. The
LEEDS
NORWICH UNION

surfaces above and below the shading ring slot should be about equal.
BUILDING
Actual contact allover the pole face is not necessary but should cover a
CITY SQUARE

TELEf'HONE - :1 5 '18 5
large portion of it, and, where actual contact is not obtained, the gap
MANCHESTER should be extremely small, approximately one or two thousandths of an
~ ALBERT SQUARE
inch. If contact is made only on a small portion of the pole face, this
nUPHONE8LACKfRJAI\S6031

NEWCASTLE should be filed down, but the work should be done by a skilled mechanic
COUNTY CHAMBERS who can produce a flat surface. In filing the upper pole face, care shonld
WESTGATE ROAD
TtlEPH0t4E - 21 ! 0 , be taken not to remove too much metal, as it results in a material reduction
SHEFfiELD in the air gap between the lower pole and the annature.
III PSALTER LANE
TELEE>HONE S I I 31
NOTE.--If the starter has been packed for shipment overseas wipe all
q HEAD OFFICE
magnet faces with a rag soaked in petroleum spirit before
U AND WORKS

putting the starter into use.

BEDFORD
Unless a person is available who has had experience in adjusting A.C.
contactors, it is recommended that. the nearest Office of the 19ranic Electric
TELEGRAMS
"IGRANIC. BEDFORD" CQ/11.pan:v Limited be consulted before any attempt is made to file the magnet
TELEPHONE
contact surface.
BEDFORD 6 6 26 I

TelEX 14·533

IM/IOiS7 !},R, FRllRUARY. 1.955

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