Pennbarry Fumex IOM v6
Pennbarry Fumex IOM v6
1
TABLE OF CONTENTS
INTRODUCTION 3
INSTALLATION 4-8
MAINTENANCE 11-13
TROUBLESHOOTING CHECKLIST 15
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INTRODUCTION
Description
These laboratory fume hoods were designed for severe service removing foul air from industrial and commercial buildings. The
housing and wheel are constructed of aluminum; heat and smoke removal utilizes a steel wheel. Motor compartment is externally
cooled and located out of the discharge air stream. Power ventilators suitable for Restaurant Exhaust Appliances (YZHW) are
accordingly labeled. Power ventilators suitable for smoke removal are accordingly labeled. These units require installation according
to NFPA-96 standards, local codes and general practices. Sizes up to Model 24B are available as wall mounted units (WFX).
Avoid severe jarring and/or dropping. Handle units with care to prevent damage to components or finishes. If the unit is scratched
due to mishandling, the protective coating may be damaged. Incorrect lifting may damage the fan and void the warranty.
Storage
Long-term storage requires special attention. Store units on a level, solid surface, preferably indoors. If outside storage is necessary,
protect the units against moisture and dirt by encasing the cartons in plastic or in some similar weatherproof material. Periodically
inspect units and rotate wheels to spread bearing lubricant. Failure to rotate wheels results in reduced bearing life and may void
the manufacturer’s warranty. If the unit will be stored for an extended time, remove belts. Belts which remain under tension in a
stationary position for extended periods are likely to have a reduced operating life.
Unpacking
Place the carton in an upright position and remove the staples or use a sharp (knife edge) tool to carefully cut or scribe the sealing
tape on both sides at the top of the carton. Open carton flaps. Remove any cardboard and wooden filler pieces, as well as loose
components or accessories shipped with the unit.
Carefully remove the unit from the carton. Inspect the unit for any damage that may have occurred during transit and check for
loose, missing or damaged parts.
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INSTALLATION
When the unit is installed on a sloped roof, suitable footing and/or other safety devices must be provided around
the ventilator for normal maintenance. Depending upon the site conditions, the hinging of the ventilator off the curb
CAUTION during maintenance should be either parallel to the roof ridge or toward the roof ridge but NOT away from the ridge.
NFPA-96 recommends that dampers should not be installed when exhauster is used for the removal of smoke and
grease laden vapors from commercial cooking equipment. Consult state and local codes for detailed requirements.
CAUTION
For installation in high velocity hurricane zones, unit must be installed per instructions under Anchoring and Installing
the Ventilator
CAUTION
To fulfill our obligations towards Article 33, in accordance to European REACH Regulation No 1907/2006 EC, we hereby
inform you that this article contains the following Substances of Very High Concern mentioned on the Candidate list:
WARNING
• Lead
Base
Fastener
Roof
Curb
In order to complete some installations, specifically kitchen exhaust, you will require an 18” high curb as well as a weather resistant
junction box and hinge assembly.
Guy down large units installed in areas subject to high winds or unusual field conditions. If the installer removes any ventilator parts
to facilitate installation or electrical connection, reassemble all parts by replacing all spacers, washers, nuts, bolts, fasteners and
components exactly as they were found prior to removal. Draw all fasteners tight and secure.
2. If this item is provided, hardware is included. Review figure 2 for illustrations regarding this installation.
3. Take backplate and position inside the pedestal, flush with both the top and rear vertical surfaces, to allow for the pedestal metal
thickness. Use this plate as a template to mark the hole locations. Drill two “3/8” diameter holes through curb or pedestal. Fasten
with two (2) 3/8-16 X 1/2” whiz bolts and nuts as shown in the drawing. Do this for both sides of the pedestal.
4. Bolt both backplates in place INSIDE the pedestal. Slide bushing over the rear most backplate bolt.
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INSTALLATION
Figure 2: Floating Hinge Installation Figure 3: Wall Mount Installation
FX08 24” 9”
FX10-FX13 24” 11 1/2”
Direct Drive
FX16 24” 16”
FX18 29 1/2” 20”
FX08B-FX14B 27 1/4” 16”
Belt Drive FX16B-FX18B 29 1/2” 20”
FX24B 35 7/8” 25”
5. Insert two (2) 10/32 X 1/2” whiz bolts through pre-punched holes on each side of the ventilator base.
6. Position the ventilator on top of the pedestal. Install the floating hinge by aligning the slotted hole over the bushing (on rear
most bolt) and onto the two bolts on the ventilator base. Fasten with (2) 10/32 whiz nuts and tighten on each side. Also, take
3/8” whiz nut and install on hinge bolt to hold bushing and hinge at pivot point. The forward backplate bolt functions as a stop;
nothing is attached to it.
7. Install the lift handle with two (2) 10/32 X 1” bolts and nuts and equip the hold-down lugs to ventilator base with one (1) 10/32 X
1” bolt and nut each using the pre-punched holes.
8. Drill 15/64” diameter hole in each side of curb or pedestal to match slotted hole on hold down lug and insert 1/4” X 3/4” self tap
screw from inside curb or pedestal. Attach 1/4”-20 wing nut to screw on each side lug. Tighten wing nut on each side to hold
unit down in locking position.
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INSTALLATION
WALL MOUNTING
Fumex fans are available with round bases to facilitate wall mounting through size 24B (WFX). If installing these units, ensure the wall
mounting surface is leak-free. To ensure weather-tightness, coat the entire rear side (that portion which mates with the wall) of the
mounting flange with a suitable caulking compound or an approved waterproof mastic sealer.
On masonry walls, attach the base flange with lead cinch type anchors and a nonferrous bolt. On sidings, use nonferrous lag bolts.
Washers are recommended to be used under the bolt heads.
Ref. # Description
1 Floating Hinge (2)
2 Back Plate (2)
3 3/8”-16 X 1 1/2 Whiz Bolt (4)
4 3/8” Whiz Nut (6)
5 1/2-3/8 X 3/8 Lg. Bushing (2)
6 10-32 X 1/2” Whiz Bolt (4)
7 10-32 Whiz Nut (8)
8 Lifting Handle
9 Hold Down Lug (2)
10 10-32 X 1” Bolt (4)
11 1/4” X 3/4” Self Tap Screws (2)
12 1/4”-20 Wing Nut (2)
WALL MOUNTING
Power is normally brought up from within the building through proper conduit lines to the wall opening, then fed to the
(Service Switch or Junction Box to) motor. Wiring can be brought through the cooling tube from the outside; this is the method
to be used for NFPA96 installations if an external service switch or junction box is not already provided.
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INSTALLATION
Grease Collector Box Assembly
1. Attach Down Spout to Drain Spout with 2-1/4” bolts and nuts as detailed above.
2. Install Grease Collector Box to Ventilator Curb or Pedestal with s/m screws provided. Down Spout should pass through the hole
in the Grease Collector Box Lid about 1/2”.
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INSTALLATION
Fumex Wall Mount Adapter Installation Instructions
1. Locate top side of adapter for each size listed below.
4. Attach adapter securely to wall (Fasteners not 5. Hang fan from top bolts as shown; secure to
included. Depending on wall construction, this wall adapter with remaining bolts.
is to be attached at discretion of the installer.)
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START-UP AND OPERATION
Carefully inspect the unit before startup. All motor bearings should be properly lubricated, and all fasteners should be securely
tightened. Rotate centrifugal wheel by hand to ensure free movement. Before placing hand on centrifugal wheel or belts, lock out
the power source. Check all set-screws and keys. Tighten when necessary. Check the condition of belts and the amount of tension
prior to start-up. DO NOT overtighten, as bearing damage will occur.
Recommended belt tension should permit deflection of 1/64” per inch of span. Exercise extreme care when adjusting belts as not to
misalign pulleys. Any misalignment will cause a sharp reduction in belt life and can produce excess belt noise. (see Figure 4). On units
equipped with two groove pulleys, adjust all belts with equal tension. Belts must be adjusted after approx. 40 hours of operation.
Whenever belts are removed or installed, never force belts over pulleys without loosening motor first to relieve belt tension.
CAUTION
Make sure inlets and approaches to the unit are free from obstruction. To ensure maximum air movement, make sure adequate
supply air is available to ventilated space.
When power lines are brought up to the unit, provide a generous amount of slack to allow for motor adjustments and to permit
movement of motor for belt tension adjustments. Ground motor adequately and securely. Protect power lines from sharp objects.
Do not kink power line or permit it to contact hot surfaces, chemicals, grease or oil. Use only UL recognized electrical parts, rated for
proper voltage, load and environment.
f. Torqued set-screws have a colored Torque Seal mark indicating the correct torque has been applied
i. Make sure there is no foreign or loose material in ductwork leading to and from fan or in the fan itself.
m. Check wiring.
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START-UP AND OPERATION
On single phase motors, the terminal block must be set up in accordance with the nameplate instructions and/or wiring
diagram. This set up must match the line voltage. If the motor is multi-speed or multi-voltage, the winding leads must be
grouped and connected as shown on the motor wiring diagram. The line voltage must correspond with proper grouping of
CAUTION
motor leads. The wiring diagram must be followed explicitly, or serious motor or starter damage will occur.
Do not operate models from line frequencies higher than 60Hz + or -5% with standard motors.
The ventilator has been checked at the factory prior to shipment for mechanical noises. If mechanical noises should develop:
a. Check rotating component for adequate clearance and direction of rotation. See page 6 for the wheel alignment procedure. See
top of plate for wheel direction.
Incorrect rotation overloads motor severely and results in serious motor damage. To change rotation of three phase units,
interchange any 2 of the 3 line leads. On single phase units, change the terminal block set-up following the wiring diagram
CAUTION on the motor.
Use care when touching the exterior of an operating motor. Modern motors normally run hot. They are designed to operate
at higher temperatures. This is a normal condition, but they may be hot enough to be painful or injurious to the touch.
CAUTION
If any problem is indicated, TURN OFF POWER TO UNIT IMMEDIATELY. Lock out the electrical supply, check carefully for the cause
of the trouble, and correct as needed. Even if the fan appears to be operating satisfactorily, shut down after a brief period and check
all fasteners, set-screws and keys for tightness.
During the first eight (8) hours of operation, check the fan periodically for excessive vibration or noise. At this time, also check
motor input current and motor bearing temperatures to ensure that they do not exceed manufacturer’s recommendations. After
eight hours of satisfactory operation, shut down the fan and lock out the electrical power to check the following items and adjust if
necessary:
b. Belt alignment.
c. Belt tension.
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MAINTENANCE
Do not attempt maintenance on the fan until the electrical supply has been completely disconnected. If a service switch has not been
provided, remove all fuses from the circuit and lock the fuse panel so they cannot be accidentally replaced.
Lubrication is a primary maintenance responsibility. Check all bearings periodically. Inspect belts for tightness. If the fan is installed in
a corrosive or dirty atmosphere, periodically clean the centrifugal wheel, inlet, motor housing and other moving parts.
Use low pressure grease guns only. High pressure guns tend to blow out or unseat bearing seals, leaving the bearing open
to collect grime, dust and foreign particles.
CAUTION
LUBRICATION SCHEDULE
Always follow the bearing manufacturer’s recommended lubrication schedule. If none is available, use the following general schedule:
a. Under average conditions where ambient temperatures do not exceed 120°F, lubrication is required 1 to 2 times a year.
b. In dirt laden atmospheres where there is a temperature range of 120°F to 150°F, lubrication is required from 3 to 6 times a year.
c. Under extreme temperature conditions and extremely dirty atmospheres, lubrication should be scheduled at least once or twice
a month.
d. Belt drive units maximum temperature should not exceed 160°F. Direct driven models have temperature range stamped on
motor.
MOTOR LUBRICATION
In general, standard motors are furnished with prelubricated, sealed-for-life ball bearings which require no lubrication for 7 to 10
years of normal service. Where motors have been ordered with greasable bearings, these bearings are factory lubricated and require
no attention for one year under normal conditions. If grease relief fittings are provided, remove them when performing maintenance
to allow grease to flow out. Whenever possible, apply grease while the motor is running. This practice should not supersede any
safety considerations. DO NOT OVERGREASE, as most lubricants deteriorate motor windings, thereby reducing motor life.
BP LG-#P-1
BP Energrease, MPMK11
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MAINTENANCE
Guards
All fans have moving parts which require guarding in the same way as other moving machinery.
Where the fan is accessible to untrained personnel or the general public, use maximum safety guards, even at the cost of some
performance loss. Unprotected fans located less than 7’ above the floor also require guarding as specified in the Occupational Safety
and Health Act (OSHA). PennBarry strongly recommends the use of guards on all exposed nonducted fans, ceiling and wall mounted.
Centrifugal fans may be connected directly to ductwork which will prevent contact with the internal moving parts, but when the inlet
or outlet is exposed, install a suitable guard.
Replacement Parts
Replace parts with components which duplicate original parts correctly. Incorrectly sized shafts, belts, pulleys, etc. can damage the
fan.
Spare or replacement parts and prices are available upon request. Please supply the following information: Factory Order Number,
Customer’s Name and Order Number, and Date. If this information is not available, furnish a complete description of the part
required. Names of parts are shown on page 7. To order motors, provide the HP, RPM, voltage, phase, hertz and type of enclosure.
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MAINTENANCE
Typical Wood Framed Roof Installation
Installation Notes: All four sides of curb and base are anchored identically.
Curb Notes: 18 gauge galvanized steel minimum, maximum height 18”
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WHEEL ALIGNMENT PROCEDURES
Figure 5: Wheel Alignment
Front to Back
Side to Back
The wheel position is preset at factory and must rotate freely. However, movement may occur due to rough handling prior to
installation, and realignment may be necessary. If field correction is required, follow these procedures:
1. If “Front to Back” adjustment is required, loosen both motor frame support angles (four nuts), relocate frame, and retighten.
2. If “Side to Side” adjustment is required, loosen both bearings (four nuts), relocate, and retighten.
3. If “Vertical” adjustment is required, loosen both set screws on the wheel hub (accessible from the bottom side of the unit), raise
or lower the wheel, and retighten.
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TROUBLESHOOTING CHECKLIST
Symptom Possible Cause(s) Corrective Action
1. Defective or loose motor bearings 1. Replace motor with same frame size, RPM, HP
2. Loose or disconnected wiring 2. Shut off power and check wiring for proper connections
Fan Inoperative
3. Defective motor 3. Repair or replace motor
4. Slow down fan by opening variable pitch 4. Fan speed too high pulley on motor shaft
Motor overheating
5. Incorrect motor (service factor 1.0, low ambient 5. Replace motor with correct one, NEMA service factors
temperature) (1.15 or higher) with 40 degrees ambient
6. Blocked cooling tube or leaky gasket 6. Remove blockage and seal cooling tube in place
7. Insufficient airflow to kitchen hood fan operating on low 7. Check airflow under hood and adjust kitchen
speed with kitchen in full operation. equipment output
8. Check motor ratings with catalog speed and air
8. Undersized motor
capacity chart
Note: Care should be taken to follow all local electrical, safety and building codes. Provisions of the National Electric Code (NEC) as well as the
Occupational Safety and Health Act (OSHA) should be followed.
All motors are checked prior to shipment. If motor defects should develop, prompt service can be obtained from the nearest
authorized service station of the motor manufacturer while under warranty. Exchange, repair or replacement will be provided on a
no charge basis if the motor is defective within the warranty period. The PennBarry representative in your area will provide a name
and address of an authorized service station if requested. WARNING: Motor guarantee is void unless overload protection is provided
in motor wiring circuit.
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PARTS LISTS & DIMENSIONS
Direct Drive
Figure 6: FX08RS, 10RS, 11RS, 11Q Figure 7: FX13RSV, 13Q Figure 8: FX16RSV, Q1, Q2
Part Description Figure 6: FX08RS, 10RS, 11RS, 11Q Figure 7: FX13RSV, 13Q
1 Wind Band (2 pcs. FMX50B)
2 Discharge Apron
3 Cooling Tube
4 Cooling Tube Gaskets
5 Motor Hood Lid
6 Motor Hood
7 Motor & Bearing Frame
8 Anti-Vibration Mounts
9 Top Plate
10 Bird Guard (Optional)
11 Support Wires
12 Support Wire Mounting Clips
13 Conduit Guide
14 Venturi
15 Base (Round for WFX)
16 Fan Pulley
17 Belt
18 Motor Pulley
19 Motor
20 Bearings
21 Shaft
22 Centrifugal Wheel
23 Main Fastening Braces
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DIRECT DRIVE - EXPLOSION PROOF MOTOR
Spun Aluminum Centrifugal Roof Exhauster
Legend
13. Cooling Tube (Models FX13 and
1. Motor Dome 5. Structural Support Braces 9. Spun Venturi
FX16)
14. Aluminum Bird Screen
2. Motor Hood Top (For Exp. Motor) 6. Motor Mounting Plate 10. Mounting Base
(Optional)
11. Conduit Guide (Not for Exp.
3. Top Plate 7. Motor (Exp. Motor)
Motor)
8. Centrifugal Fan Wheel with 12. Drain Spout (Models FX13
4. Discharge Apron
Cooling Vanes and FX16)
Dimensional Data
FX08Q FX10Q FX11Q FX13Q FX16Q
L DIA.
25 25 25 25 1/2 30 1/2
HEXP. MOTOR 18 19 19 19 26 716
E†SQ. 18 1/2 18 1/2 18 1/2 18 1/2 20 1/2
Ro SQ.
9 11 1/2 11 1/2 11 1/2 16 1/4
† Outside dimension of curb should be 1 1/2” less than ‘E’ dimension
All dimensions in inches.
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WIRING HARNESS - DISCONNECT DEVICE
O.D.P. Motors (ITW Harness) 115/220 Single Phase
FAN SHAFT
O.D.P. MOTOR
MOTOR SUPPORT
PLATE
JUNCTION BOX
COVER TOP PLATE
POWER LEADS
8” LONG
JUNCTION BOX
CONDUIT
4 TERMINAL GUIDE
SOCKET BEARINGS
WIRING HARNESS WITH CONNECTOR
JUNCTION
BOX
COVER
4 TERMINAL
SOCKET
JUNCTION
BOX
WIRING HARNESS
WITH CONNECTOR
(FROM MOTOR)
ELECTRICAL CONNECTIONS
Connect motor per nameplate to correct power supply. Install all wiring, protection and grounding in accordance with National
Electrical Code and local requirements. Follow all local electrical and safety codes, as well as the National Electrical Code (NEC) and
the Occupational Safety and Health Act (OSHA).
WIRING INSTRUCTIONS
CAUTION: When bringing power lines up, power MUST be off.
3. Remove one knock-out, attach connector, and run power lines from source into junction box.
4. Terminal socket has two 8” long pigtails already stripped. Make connection to power lines using properly sized wire nuts and fold
wires back into box.
6. Plug harness connector (from motor) into terminal socket at end of junction box. Unit is now ready to test.
This drawing illustrates our understanding of order requirements. When approved, it represents details for fabrication, as such, PennBarry will not be responsible for
revisions in the field or other changes after release for fabrication. Published and protected by PennBarry, Plano, TX. All rights reserved. May not be reproduced partially
or in full without permission from the publisher. No rights conveyed to manufacture partially or in full, use, or sell either the method of construction represented or any
invention in any way related thereto.
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WIRING HARNESS – ECM
1) O.D.P. Motors 120v Single Phase
(RED) BLACK
+ 0-10V DC
(BLACK)
NOT USED LINE 1
GROUND
- (WHITE) RED
COMMON
OPERATION
THE BLUE ON-BOARD SPEED ADJUST KNOB SETS THE MOTOR’S
WHITE MINIMUM SPEED. THE EXTERNAL SIGNAL ( O-IOVDC OR
REMOTE POTENTIOMETER
(PROVIDED BY OTHERS) POTENTIOMETER) CONTROLS THE REMAINING SPEED RANGE.
NEUTRAL
EXAMPLE: ON-BOARD SPEED ADJUST KNOB SET TO 25%. EXTERNAL
+ -
GREEN W/YELLOW
RED WIRE
GROUNDING BLOCK
GND
WIRE CLAMP
FACTORY WIRED
WIRED CONNECTION
This drawing illustrates our understanding of order requirements. When approved, it represents details for fabrication, as such,
PennBarry will not be responsible for revisions in the field or other changes after release for fabrication. Published and protected by
PennBarry, Plano, TX. All rights reserved. May not be reproduced partially or in full without permission from the publisher. No rights
conveyed to manufacture partially or in full, use or sell either the method of construction represented or any invention in any way
related thereto.
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WIRING HARNESS – ECM
3) T.E. Motors 120v/240v/460v Single Phase (0-10V output potentiometer)
WIRE CLAMP
GROUNDING BLOCK
FACTORY WIRED
WIRED CONNECTION
CONNECTIONS MADE IN THE
FIELD BY OTHERS
WIRE CLAMP
CONNECTIONS TERMINATED
AND FOR FACTORY USE ONLY
+10VDC
L1
GND
COM
L2N
This drawing illustrates our understanding of order requirements. When approved, it represents details for fabrication, as such,
PennBarry will not be responsible for revisions in the field or other changes after release for fabrication. Published and protected by
PennBarry, Plano, TX. All rights reserved. May not be reproduced partially or in full without permission from the publisher. No rights
conveyed to manufacture partially or in full, use or sell either the method of construction represented or any invention in any way
related thereto.
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WIRING HARNESS – ECM
5) T.E. Motors 120v/240v/460v Single Phase (with iQ-MS controller)
SWITCH PROVIDED
BY OTHERS
GROUNDING BLOCK
COMMON
24VAC
TRANSFORMER PROVIDED
BY OTHERS.
24VAC
WIRE CLAMP
NEUTRAL
CONNECTIONS TERMINATED
AND FOR FACTORY USE ONLY 24VAC
+10VDC
GND
COM
L2N
L1
FACTORY WIRED
WIRED CONNECTION
This drawing illustrates our understanding of order requirements. When approved, it represents details for fabrication, as such,
PennBarry will not be responsible for revisions in the field or other changes after release for fabrication. Published and protected by
PennBarry, Plano, TX. All rights reserved. May not be reproduced partially or in full without permission from the publisher. No rights
conveyed to manufacture partially or in full, use or sell either the method of construction represented or any invention in any way
related thereto.
www.PennBarry.com 21
PennBarry is proud to be your preferred manufacturer of commercial and industrial fans and blowers. Learn how PennBarry can assist
you in your next application by contacting your PennBarry Representative or visiting us on the web at www.pennbarry.com.