Enclosed Conductor Rail

BoxLine Program 0842

 General Hints
We reserve the right to carry out any modification of the product at any time in the course of technical progress without prior notice. All our equipment is in accordance with CE.
Our general terms of business are effective. We shall send them to you on request. Reprint, even of extracts, is only permitted with our approval.

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 Table of Contents
Description
Enclosed Conductor Rails Program 0842 BoxLine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
The Advantages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
The System Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Connection Alternatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Technical Data Enclosed Conductor Rails Program 0842 BoxLine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Enclosed Conductor Rail System PL (Plug-in Type, 4 Poles). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Order Example for a Simple Complete System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Conductor Rails and Joint Covers

System CS (Continuous Strip) and System PL (Plug-in Type). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
System JT (Joint Clamping) and System AN (Angle Clamping). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Rail Curves
Horizontal Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Vertical Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Order Number Code for Curve, System AN (Angle Clamping). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Hanger Clamps and Anchor Clamps

Hanger Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Anchor Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hanger Clamp for Higher Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

End Feeds and End Caps

End Feed up to 60 A for CS (Continuous Strip), PL (Plug-in Type) and AN (Angle Clamping). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
End Feed up to 100 A for CS (Continuous Strip) and up to 140 A for JT (Joint Clamping) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

In-line Feeds
In-line Feeds with Single Core Cable Entry up to 60 A and In-line Feeds Joint Covers AN (Angel Clamping) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
In-line Feeds with Terminal Box up to 140 A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Expansion Elements
General Expansion Element Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Example: Setting the Expansion Element Depending on the Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Expansion Elements (with 100 mm Expansion) for System CS (Continuous Strip) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Expansion Elements (with 100 mm Expansion) for the Systems PL, JT and AN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Pick-up Guides
Pick-up Guides for Transfer Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Conversion Retrofit Kits to Add a Power Feed Point to Pick-up Guides/Transfer Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Pick-up Guides for Entrance Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Pick-up Working Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Collectors and Accessories

Collector with Connection Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Double Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Collector up to 7 Poles; with Single Cores in a Flexible Conduit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Towing Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Wear Parts and Accessories

Sealing Lip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Reinforcing Bracket for Plastic Housing and Storm Safety Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Conversion Retrofit Kits to Add a Power Feed Point to Pick-up Guides/Transfer Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Half Shells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Collectors Shoes for Collectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Assembly Tools
Strip Insertion Trolley for System CS (Continuous Strip). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
De-coil Unit for Simplified Strip Insertion - Optional (System CS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Bending Device for Chamfering the Copper Strip for System AN (Angle Clamping). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Positioning Block for System AN (Angle Clamping) and Insertion Tool for Sealing Lip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Support Arm (Optional), Girder Clip (Optional) and Weld-on Bracket for Support Arm (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Program Overview
Conductor Rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
General Hints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3

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 Description

Enclosed Conductor Rails Program 0842 BoxLine

The conductor rail program 0842 completes the Conductix-Wampfler product line of conductor rails by an enclosed conductor rail system for indoor and outdoor use.

The established, universally applicable system is used on crane systems, transfer carriages, tasksaver systems, electric hoisting equipment,
theater applications and a variety of other mobile consumers for indoor and outdoor use, ideally suited for straight tracks.

The Advantages
The system 0842 is mainly characterized by the following features:
• Enclosed profile with captured collector
• Collector cable exits the system from the lower slot
• High variability by 4 different types of system connection
• Fast and safe assembly by adjustable and rotating snap-in hanger clamps and
other innovative details
• Supplied in easy to handle 4 m sections
• High protection against direct contact and compliance with
international standards
• Broad selection of accessories

Snap-in assembly

The System Components

Conductor Rails Suspension
The conductive strips made of copper or datametal are fastened in high-quality Swivelling and adjustable snap-in hanger clamps allow for the fast, safe
plastic insulating profiles and are available with 4, 5 and 7 poles with a nominal and optimized one-man assembly of the rail segments.
current of 35 to 140 A. Power feed points are available as end feed and center feed. Moreover it
Standard profile lengths of 4000 mm allow a simple application and fast progress in is possible to use transfer segments as feedings with the application
the assembly. of a conversion kit.
Shorter lengths are available on inquiry.
Devices for optional sealing lips, a guiding notch for the defined introduction of the Expansion Element
collector trolley and the integrated PE-identification complement the profile. Changes in ambient temperature coupled with normal electrical heating
of the conductors causes linear expansion. Expansion Elements are used
Hanger clamp for the absorption of this expansion. The number of required Expansion
• Plug-in type: System PL to plug-in up to 60 A elements is determined by difference in temperature and the system or
• Angle clamping: system AN screwable up to 60 A segment length. Additional power feeding or additional power feeds are
• Joint clamping: system JT screwable up to 140 A not required when using Expansion elements as the continuity of the sys-
tem is not interrupted.
As an alternative to the above solutions, the continuous strip version: system CS is
available to eliminate connection points (available up to 100 Amps). A combination Entrance and transfer segments
of the systems CS and AN allows an easy changeover between the segments, as on For isolation or disconnection points within the conductor rail system (i.e.
a combination with curves. for the isolation of a section of a line), pick-up guides are used for the
entry and exit of the collector.

Collector trolley
The roller-guide collector trolleys are available as 4, 5 and 7 pole types.
Copper graphite carbon shoes are used for energy and control voltages
over 35 V. For the data transmission and low voltage below 35 V we re-
commend silver graphite carbons in connection with a datametal conduc-
tor. Double collectors are used to improve the quality of the contact and
for transfers (for further information refer to the collector section.

Towing arm
Towing arms are designed as the attachment point between the moving
machine and the collector. They are available in „fork“ or chain versions,
both of which are designed for straight, uninterrupted tracks or a special
spring-loaded design is available for systems with pick-up guides/iso-
lation sections.

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 Description

Connection Alternatives
High flexibility by various techniques for joining parts for each required system.
Plug-in type (system PL)
Characteristics:
• Simple plug-in
• Ideal for short systems
• From 35 A up to 60 A (100% ED)

System PL (plug-in type)

Joint clamping type (system JT)

Characteristics:
• Fast joining
• Designed for large cross sections
• From 100 A up to 140 A (100% ED)

System JT (joint clamping)

Angle clamping type (system AN)
Characteristics:
• Quick flexible solution
• Can be combined with continuous strip version
• From 35 A up to 60 A (100% ED)
• Installation tools, please see page 22

Note
For adding the profile joints, it is required to use a positioning tool (see page
22). This tool prevents a step misalignment of the conductor strips (angle clam-
ping). It is recommended to order the tool for all connecting systems. It serves
in general as „third hand“ while adding the profile joints and allows for a faster
and easier assembly.

System AN (angle clamping)

Continuous strip type (system CS)

Characteristics
• For conductor guide free of disconnecting points
• Fast and simple on-site assembly
• 35 A, 60 A up to 100 A (100% ED)

For further installation details see installation instructions

for program 0842
System CS (continuous strip) 5

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 Description

Technical Data Enclosed Conductor Rails Program 0842 BoxLine

Type 084210- ... 084211- ... 084213- ... 084212- ...

Rail System Configuration Continuous Strip Plug-in Type Bolted Type
(CS) (PL) Angle Clamping Joint Clamping
(AN) (JT)
Nom. Current at 100% ED and 35°C [A] 10 35 60 100 35 60 35 60 100 140 1)
Cross Section Area of Conductor [mm²] 10 10 16 25 10 16 10 16 25 40
Resistance [Ω/m] 0.0808 0.0019 0.0011 0.0006 0.0019 0.0011 0.0019 0.0011 0.0007 0.0004
Impedance at 60 Hz [Ω/m] 0.0889 0.0021 0.0012 0.0008 0.0021 0.0012 0.0021 0.0012 0.0008 0.0004
Material Datametal Copper
1) 160 A at 80% duty cycle

Basic Variants / Lengths of Profile 4, 5 and 7 poles / 4 m (sub-lengths: 1 m, 2 m, 3 m)
Nominal Voltage 35 ... 690 V
Installation Position slot downwards; as shown below
Support Spacing max. 2000 mm (500 mm curves)
External Dimensions 56 x 90 mm
Travel Speed up to 150 m/min straight track (< 85 m/min on transfers)
Standard Current Strip Arrangement Plastic casing
4 poles: 4
L1, L2, L3, PE
5 poles: L1 L3 L1
L1, L2, L3, 4, PE
7 poles ²): L2
L1, L2, L3, ④, ⑤, ⑥, PE L2 PE yellow-green
L3 PE yellow-green

Asymmetrical slot flan-

5 poles gedesign against wrong 7 poles
insertion of collector
Special Current Strip Arrangement
example 6 poles:
L1, L2, L3, ⑤, ⑥, PE Nominal Current [A] 35 60 100 140
Conductor Cross L1, L2, L3, 4 [mm²] 10 16 25 40
Section Area ④, ⑤, ⑥ [mm²] 10
PE [mm²] 10 16 25

Permissible Ambient Temperature -5 to +50°C (Lower temperatures on request )

Difference in Temperature ∆ϑ ≤ 40 K (Please contact us for higher temperature variations)
Standard EN 60204
Overvoltage Categorie III (EN 60664-1-2007/VDEO110-1)
Combustibility of Insulation Cover regarding UL 94 V-0
Protection Type IP 23 (with sealing lips IP 24)
Intended Use Supply of crane systems for indoor and protected outdoor areas 3)
Wind speed / Anti-fall guard max. 60 km/h; for higher wind speed or installation position >3 m, additional anti-fall guard is recomended (see page 21)
Chemical Resistance of the Profile benzine resistant sodium hydroxide 25% resistant
at an Ambient Temperature of +45°C mineral oil resistant hydrochlorid acid resistant
grease resistant sulphuric acid up to 50% resistant
The materials of the conductor rail system are weather resistant and have a high resistance
against certain chemicals. For special applications please contact us.
Please be careful with solvents and contact sprays.

2) In case of system extension please check the pole disposition. Systems built before 2000 have a different pole disposition (see also MV0842-0020DEF
or the respective documentation of the system).

6 3) Avoid application with condensing humidity and high dust

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 Description

Enclosed Conductor Rail System PL (Plug-in Type, 4 Poles)

PE 6 5 9 8 7

10 1, 2, 3, 4 12 11 13

For straight systems (L1, L2, L3, PE) of limited length at low/medium load it is recommended to use 4 pole-“plug-in type”
with standard components.

Order Example for a Simple Complete System

Item Pc. Parts for 35 A Designation Parts for 60 A

Part No. Part No.
1 ..1) 084211-34x4x12 Conductor rail, 4 m long 084211-54x4x12
2 ..1) 084211-33x4x12 Conductor rail, 3 m long 084211-53x4x12
3 ..1) 084211-32x4x12 Conductor rail, 2 m long 084211-52x4x12
4 ..1) 084211-31x4x12 Conductor rail, 1 m long 084211-51x4x12
5 ..1) 084222-0 Joint cover 084222-0
6 ..1) 084243-11 Hanger clamp with steel square nut 084243-11
7 ..1) 020185-0500 Support arm, 500 mm long 020185-0500
8 ..1) 020181-08 Girder clip with support distance 6-25 mm 020181-08
9 1 084233-11 Anchor clamp with steel square nut 084233-11
10 1 084271 End cap 084271
11 1 084251-051 End feed 084251-052
12 1 084201-4x112) Collector with 1 m connection cable 084201-4x213)
13 1 084291-2 Fork-type towing arm 084291-2
14 1 84295-3 (4-5 pole) Positioning tool for all amp types 84295-3 (4-5 pole)
15 1 84295-4 Edging tools for system CS / IN 84295-4
1) Variable in accordance with the system length
2) Nominal current at 60% duty cycle: 25 A
3) Nominal current at 60% duty cycle: 40 A

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 Conductor Rails
and Joint Covers
System CS (Continuous Strip)
Technical details
• Current strips are delivered in cartons ready for de-coiling
• It is recommended to use datametal for energy and data

90
transmission in corrosive environments and/or at system
voltage approx. ≤ 35 V
• Standard current strip arrangement see page 4
56
Plastic casing 107

ca. 20
80 Optional sealing lip see page 21
Joint cover

Poles Nom. Strip Max. Weight Part No.

Current Material Length
[A] [m]
Plastic Casing 5 - - 4 5.20 kg 084210-04x5x13
7 - - 4 5.40 kg 084210-04x7x12
Current Strip - 35 300 0.08 kg/m 084214-3xL1)
- 60 Copper 200 0.15 kg/m 084214-5xL1)
- 100 100 0.23 kg/m 084214-6xL1)
- 10 Datametal 300 0.07 kg/m 084214-8xL1)
Joint Cover - - - - 0.12 kg 084221-0
1) L = requested strip length per pole [m]

Recommendation: a connector of the AN system should be ordered per system if a division of the tape is necessary during assembly

System PL (Plug-in Type)

Technical details
Standard current strip arrangement see page 4
90

56
Conductor rail
118

ca. 20

113 Optional sealing lip see page 21

Joint cover

Poles Nom. Strip Max. Weight Part No.

Current Material Length
[A] [m]
Conductor Rail 4 7.22 084211-34x4x12
35 Copper
5 7.63 084211-34x5x13
4
4 8.21 084211-54x4x12
60 Copper
5 8.87 084211-54x5x13
Joint Cover - - - - 0.24 084222-0

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 Conductor Rails
and Joint Covers
System JT (Joint Clamping)
Technical details
Standard current strip arrangement see page 4

90
56
Plastic casing 118

ca. 20
113
Optional sealing lip see page 21
Joint cover

Poles Nom. Strip Max. Weight Part No.

Current Material Length
[A] [m] [kg]
Conductor rail 4 9.40 084212-64x4x12
100 Copper
5 10.40 084212-64x5x13
4
4 11.15 084212-74x4x12
140 Copper
5 12.64 084212-74x5x13
Joint cover - - - - 0.24 084222-0

System AN (Angle Clamping)

Technical details
• Standard current strip arrangement see page 4
90

Important note
• The positioning tool (positioning block) 084295-3 or 08-V015-0466 (page 22) is
mandatory for the connection of the guide wire!
56 The positioning block serves as a counter point for the assembly of
Conductor rail
the connecting position and avoids any offset of the contact strip.
118

ca. 20

113
Optional sealing lip see page 21
Joint cover

Poles Nom. Strip Max. Weight Part No.

Current Material Length
[A] [m] [kg]
Conductor Rail 4 6.98 084213-34x4x12
5 35 Copper 7.34 084213-34x5x13
7 8.35 084213-34x7x15
4
4 8.03 084213-54x4x12
5 60 Copper 8.60 084213-54x5x13
7 9.36 084213-54x7x15
Joint Cover 4 0.32 084224-41)
5 - - - 0.34 084224-51)
7 0.38 084224-71)
1) incl. covering terminals L2 and ➅ 9

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 Rail Curves

General Rail Curve Data

• There is a distinction between horizontal-/vertical curves and • AN (angle clamping) is the preferred joint system for curves. Appropriate
inner-/outer curves. conductor rail connection adapters are available for joining with other systems
• The minimum radius depends on the collector type. (e.g. system PL „plug-in type“).
• The hanger clamp distance at curves shall not exceed 500 mm. • Curves act as anchor points within the system. Therefore, if expansion is not
• The overall curve length should not exceed 2360 mm. accommodated by the steel structure (i.e. slotted holes at the attachment point),
the use of Expansion elements is recommended (see pages 14/15).
• Adaption segments (200 mm long) for system PL available

Horizontal Curves
R + 28 R + 28
R R
R - 28 R - 28

Inner curve Outer curve

α Radius R [mm] Angle a

800 ≤ R < 27501)
R

On request
Outer curve
Inner curve α 2750 ≤ R < 3000 0° - 45°
R

3000 ≤ R < 4500 0° - 30°

PE (green stripe) / long slot fl ange
4500 ≤ R < 6000 0° - 22.5°
6000 ≤ R On request
For radii greater than/equal to 27000 mm, bending is not required.
1) Special collector required for this configuration

Vertical Curves
R - 41

R + 41
R
R + 41
R - 41
R

Strengthening brackets1) Slot Slot

Inner curve Outer curve

α Radius R [mm] Angle a

3000 ≤ R < 5000 2)
R

On request
Outer curve
Inner curve α 5000 ≤ R < 6000 0° - 22.5°
R

6000 ≤ R On request
Slot 1) See page 21
2) Special collector required for this configuration

Order Number Code for Curve, System AN (Angle Clamping)

084213 X B X 2750 - 030 X x X x 12

H = Horizontal / V = Vertical Poles: 4, 5, 7
I = Inner- / A = Outer curve Current: 3 = 35 A; 5 = 60 A
Adapters for other systems
Radius (e.g. 2750 mm) Angle a (e.g. 30°) on request!
10

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 11

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 Hanger Clamps
and Anchor Clamps
Hanger Clamp
Part No. 084241-11

20
max. 20
M8
M8

max.
Technical details
• Material: plastic; steel

47
47
• Snap-in type; swivelling

156
156

min. 18
18
• Support distance ≤ 2000 mm

105
105

min.
• Weight: 0.11 kg

7373 4040

Type with normal steel hex nut

30 25 Part No. 084243-11

M8
Technical details
47

• Material: plastic; steel

• Snap-in type; swivelling
156

max. 38
105

min. 18
• For support arm assembly
• Support distance ≤ 2000 mm
73 40
• Weight: 0.14 kg

Type with steel square nut

Anchor Clamp
Part No. 084231-11
max. 30

min. 10

M8
Technical details
• Material: plastic; steel
• Weight: 0.16 kg
156
107

80 89

Type with normal steel hex nut

30
30 25
25 Part No. 084233-11
M8
M8
Technical details
• Material: plastic; steel
• For support arm assembly
156
156

• Weight: 0.18 kg
max. 38
38
107
107

min. 10
10
max.
min.

80
80 89
89
Type with steel square nut

Hanger Clamp for Higher Temperature Range

Part No. 084245-22
~13

Technical details
• Material: galvanised steel
• Weight: 0.4 kg
166

• Incl. universal hex and square nuts set for flexible installation
106
110

83
96

Notes
• Hanger clamp with integrated rollers
56.5 70 • Recommended for application with higher temperature range
13

64 (temperature range > 40K)

12

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 End Feeds
and End Caps
End Feed up to 60 A for CS (Continuous Strip), PL (Plug-in Type) and AN (Angle Clamping)
Technical details
• Housing material: plastic
• Cable lugs included

29
141
• For joint systems PL and AN few
modifications are required on-site.
• Further details see installation
instructions program 0842
130 130

Part No. Poles Gland Nom. Current Cable Lug Weight

up to [A] [mm²] [kg]
084251-051 M25 35 10 0.71
5
084251-052 M32 60 16 0.71
084251-071 M25 35 10 0.84
7
084251-076 M32 + M20 60 16 0.85

End Feed up to 100 A for CS (Continuous Strip) and up to 140 A for JT (Joint Clamping)
110 Technical details
• Housing material: plastic
• Cable lugs included
37
200

160 230

Part No. Poles Gland Nom. Current Cable Lug Weight

up to [A] [mm²] [kg]
084251-053x60 M50 100 25 1.30
5
084251-053x70 M50 140 35 1.30
084251-077x60 1 x M50; 1 x M20 100 25 1) 1.35
7
084251-077x70 1 x M50; 1 x M20 140 35 2) 1.35
1) 4 cable lugs 25 mm² (max. 96A) + 3 cable lugs 2.5 mm² (max. 26A)
2) 4 cable lugs 35 mm² (max. 119A) + 3 cable lugs 2.5 mm² (max. 26A)

End Cap
Part No. 084271

Technical details
115

• Material: plastic
• Weight: 0.13 kg

69 70
Standard type

Part No. 084272

35

Technical details
115

• Material: plastic
M20 • Weight: 0.14 kg

69 70
Type for connection of bus terminating resistors 13

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 In-line Feeds

In-line Feeds with Single Core Cable Entry up to 60 A

33
118

123
113 425 150
1000
4/5 poles

(33)
118

123
Technical details
• Single core
113 225 150 250
• 2 separate feedings
for 7 pole systems 1000
7 poles

In-line Feeds Poles Nom. Current Feeding Control Feeding Weight Part No.
for System [A] [Pc.] L [m] [mm²] [Pc.] L [m] [mm²] [kg]

4 4 2 10 - - - 3.80 084252-040x52
5 up to 60 5 2 10 - - - 4.30 084252-050x53
7 4 2 10 3 2 2.5 4.40 084252-070x55
CS (continuous strip)

4 4 2 10 - - - 4.20 084252-240x32
35
5 5 2 10 - - - 4.90 084252-250x33
4 4 2 10 - - - 4.40 084252-240x52
PL (plug-in type) 60
5 5 2 10 - - - 5.20 084252-250x53
35 4 2 10 3 2 2.5 5.00 084252-170x35
7
60 4 2 10 3 2 2.5 5.40 084252-170x55

AN (angle clamping)

L = connection cable length

In-line Feeds Joint Covers AN (Angle Clamping)

In-line Feeds Poles Nom. Current Feeding Control Feeding Weight Part No.
for System AN [A] [Pc.] L [m] [mm²] [Pc.] L [m] [mm²] [kg]

4 4 2 10 - - - 1.90 084252-140x50
up to 60
5 5 2 10 - - - 2.50 084252-150x50

150 For installation instead of joint cover.

AN (angle clamping)

L = connection cable length

14

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 In-line Feeds

In-line Feeds with Terminal Box up to 140 A

160 200

110
200
113 425 150
1000
4/5 poles

160 200

Technical details
• Terminal box

110
• 2 separate cable fittings
200

for 7 pole systems

113 425 150

1000
7 poles

In-line Feeds Poles Nom. Feeding Control Feeding Weight Part No.
for System Current Cable Cable Lugs Cable Cable Lugs
[A] Gland [Pc.] [mm²] Gland [Pc.] [mm²] [kg]

4 4 - - - 2.50 084252-042x52
5 up to 60 M32 5 16 - - - 2.60 084252-052x53
7 4 11 3 2.5 3.20 084252-076x55
4 4 - - - 2.40 084252-043x62
CS (continuous strip)
5 100 M40 5 25 - - - 2.50 084252-053x63
7 4 11 3 2.5 3.10 084252-077x65
4 4 - - - 2.90 084252-241x32
35 M25 10
5 5 - - - 3.10 084252-251x33
4 4 - - - 3.30 084252-242x52
PL (plug-in type) 60 M32 16
5 5 - - - 3.60 084252-252x53
4 4 - - - 2.93 084252-141x32
5 35 M25 5 10 - - - 3.03 084252-151x33
7 4 11 3 2.5 3.60 084252-174x35
4 4 - - - 3.20 084252-142x52
AN (angle clamping) 5 60 M32 5 16 - - - 3.40 084252-152x53
7 4 11 3 2.5 4.00 084252-176x55
4 4 - - - 3.65 084252-343x62
100 251)
5 5 - - - 4.04 084252-353x63
M40
4 4 - - - 4.03 084252-343x72
JT (joint clamping) 140 352)
5 5 - - - 4.50 084252-353x73
1) Max. 96A with cable lug 25 mm²
2) Max. 119A with cable lug 35 mm²

15

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 Expansion Elements

General Expansion Element Data

Variations in ambient temperature coupled with the normal electrical
heating of the conductors causes linear expansion. Expansion elements
Expansion Elements are used to accommodate the movement in
the system caused by thermal expansion The quantity of expansion
Anchor point
elements required is determined by the climate and the system or seg-
ment length. Additional feeding is not required when using expansion
elements as the electrical continuity of the system is not interrupted. End feed

Max. Length System PL, JT, CS, AN

LE LE a

Straight track Between two fixed points,

with end feed 1) e g anchor clamps or curves
Difference in Max. System Length without Expansion Elements Section Length with one Expansion Element
Temperature LE a
[°K] [m] [m]
System PL, JT, CS 2) and AN System CS 2) System PL, JT and AN
15 225 120 120
20 170 73 101
25 135 61 85
30 110 49 69
40 85 37 49
50 70 29 41
60 60 25 33
70 - 21 29
80 - 17 25
1) On straight track and center feed the max. system length will be doubled.
2) Max. strip insertion length on system CS; 100 A-strip = 100 m; 60 A-strip = 200 m; 35 A-strip = 300 m

Please note: Lmax = 2 x LE

Lmax = 2 x LE

Longer systems can be achieved by connecting sections with expansion elements.

The difference in current consumption/load at various sections of the system can effect the ideal quantity and location of expansion elements.

Example: Setting the Expansion Element Depending on the Temperature

Ambient
Lowest ambient temperature during temperature [ºC]
5°C
system operation tmin: 50
ΔT 40
Ambient temp during installation tm: 15°C
20
30°C = ΔT1
Highest ambient temperature 20
45°C
during system operation tmax: 10
Air gap read from diagram: s = 75 mm 0
-10
s = 100 ΔT1 = 75 mm -20
Air gap calculated:
ΔT -30
0 20 40 60 80 100
Installation distance K: K = 100 + s = 175 mm
Air gap [mm]

16

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 Expansion Elements

Expansion Elements (with 100 mm Expansion) for System CS (Continuous Strip)

L ±50 mm Notes
• Expansion points of the support structure may
1 influence amount and mounting position of rail expansion elements
• Conductor strips are mounted continous

123
Part No. Poles Length Weight
L
[mm] [kg]
K (100 ... 200)2)
084260-5x62 4.5 1.90
1) Hanger clamp to be ordered separately 1000
2) Reference dimension K (see page 14) 084260-7x65 7.0 1.97

Expansion Elements (with 100 mm Expansion) for the Systems PL, JT and AN

L ±50 mm

1
123

K (100 ... 200)2)

1) Hanger clamp to be ordered separately
2) Reference dimension K (see page 14)

System Poles Length Current Weight Order Current Weight Order

L No. No.
[mm] [A] [kg] [A] [kg]
PL 4 1000 4.81 084261-4x32 4.85 084261-4x52
(Plug-in Type) 35 60
5 1000 5.33 084261-5x33 5.44 084261-5x53
JT 4 1000 5.11 084262-4x62 5.26 084262-4x72
(Joint Clamping) 100 140 3)
5 1000 5.73 084262-5x63 5.94 084262-5x73
AN 4 1000 4.57 084263-4x32 4.67 084263-4x52
(Angle Clamping) 5 1000 35 5.04 084263-5x33 60 5.17 084263-5x53
7 2000 10.41 084263-7x35 10.74 084263-7x55
3) Max. 116 A with ED 100%
17

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 Pick-up Guides

Pick-up Guides for Transfer Points

Pick-up guides for transfer points are used for applications such as transfer switches where the collector does not entirely exit from the rail system.
The pick-up serves for the introduction of the collector trolley and can compensate lateral movements of ± 8 mm and vertical deflections of ± 3 mm.
We recommend adjustments below 3 mm, target 0 mm.

160

max. 13
35 110 M8

min. 53
29,5

161
115

98
425 150 90

8
1000
Technical details
• Permissible rail misalignment:
4/5 poles - type “left“ for CS (continuous strip)
Vertical ± 3 mm
Lateral ± 3 mm 160

max. 13
• Pick-up guide spacing: ≤ 10 mm 35 110 min. 53 110 M8
• For the installation of pick-up guides apply
29.5

the spring-loaded towing arm 084291-4

for the collector
• Pick-up guides can be equipped with power

161
feeds; see description for pickup guides for
115

98
transfer points
• Safety conditions
(see collector) 385 150 150 90

1.5
1000

7 poles - type left“ for CS (continuous strip)

Pick-up Guides Nom. Current Type Max. Weight Part No.

at Rail End [A] [kg] 4 Poles 5 Poles 7 Poles

Right 084282-5x63x01 084282-7x65x01

up to 100 3.94
Left 084282-5x63x02 084282-7x65x02

CS (continuous strip)

Right 084282-4x32x11 084282-5x33x11

35 4.45
Left 084282-4x32x12 084282-5x33x12
Right 084282-4x52x11 084282-5x53x11
PL (plug-in type) 60 4.60
Left 084282-4x52x12 084282-5x53x12
Right 084282-4x32x21 084282-5x33x21 084282-7x35x21
35 4.20
Left 084282-4x32x22 084282-5x33x22 084282-7x35x22
Right 084282-4x52x21 084282-5x53x21 084282-7x55x21
AN (angle clamping) 60 4.36
Left 084282-4x52x22 084282-5x53x22 084282-7x55x22
Right 084282-4x62x31 084282-5x63x31
100 4.79
Left 084282-4x62x32 084282-5x63x32
Right 084282-4x72x31 084282-5x73x31
JT (joint clamping) 140 4.89
Left 084282-4x72x32 084282-5x73x32

Conversion Retrofit Kits to Add a Power Feed Point to Pick-up Guides/Transfer Points
Scope of delivery
Part No. Poles Nom. Current Weight
up to [A] [kg] Exchange cover with cable glands including connecting parts
and fasteners (without cable).
084283-5 5 0.38
60
084283-7 7 0.75

18

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 Pick-up Guides

Pick-up Guides for Entrance Points

Pick-up guides for entrance points are used to guide the collector back into the system in applications where the collector has completed exited the conductor rail
system The pick-up serves for the introduction of the collector trolley and can compensate lateral offsets of ± 15 mm and a vertical deflection of ± 10 mm.
We recommend adjustment below 3 mm, target 0 mm.

250

max. 13
min. 67
125 110 M8

44

194
141

124
425 150 124
1000

4/5 poles - type “left“ for CS (continuous strip)

Technical details
• Permissible rail misalignment: 250

max. 13
min. 67
Vertical ± 3 mm 125 110 110 M8
Lateral ± 3 mm
• Use spring-loaded towing arm 084291-4
for the collectors
44

• Pick-up guides can be equipped with feeds;

194
see description for pick-up guides for
148

131
transfer points
• Safety conditions
(see collector) 385 150 150 124
1000

7 poles - type “left“ for CS (continuous strip)

Pick-up Guides Nom. Current Type Max. Weight Part No.

at Rail End [A] [kg] 4 Poles 5 Poles 7 Poles 1)

Right 084281-5x63x01 084281-7x65x01

100 3.60
Left 084281-5x63x02 084281-7x65x02

CS (continuous strip)

Right 084281-4x32x11 084281-5x33x11

35 4.00
Left 084281-4x32x12 084281-5x33x12
Right 084281-4x52x11 084281-5x53x11
PL (plug-in type) 60 4.10
Left 084281-4x52x12 084281-5x53x12
Right 084281-4x32x21 084281-5x33x21 084281-7x35x21
35 3.85
Left 084281-4x32x22 084281-5x33x22 084281-7x35x22
Right 084281-4x52x21 084281-5x53x21 084281-7x55x21
AN (angle clamping) 60 4.02
Left 084281-4x52x22 084281-5x53x22 084281-7x55x22
Right 084281-4x62x31 084281-5x63x31
100 4.30
Left 084281-4x62x32 084281-5x63x32
Right 084281-4x72x31 084281-5x73x31
JT (joint clamping) 140 4.40
Left 084281-4x72x32 084281-5x73x32
1) 7 poles on request. The different types depend on the different system parameters. Use our technical support to plan the design

Pick-up Working Range

[+10]
+3 tolerance working range Function notes:
• Current collectors have to be switched free from tension outside the
target working range: ±3 vertical
0 Conductor Rail System.
±3 lateral
• Protection against contacts has to be provided by the customer.
-3 not allowed
[-10] 19
[-15] -8 0 +8 [+15] Transfer points [Entrance points]; all measurements in mm

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 Collectors
and Accessories
Collector with Connection Cable
228 36

63
129
147
41
56 Connection cable
Collector 5 poles

204 32

61
116
135

41

75
Connection cable

Collector 4,6 and 7 poles

Poles Nom. Cable Connection Cable

Current Cross Length = 1 m Length = 3 m Length = 5 m
Section Part No. Weight Part No. Weight Part No. Weight
[A] [mm²] [kg] [kg] [kg]
25 2.5 084203-4x11x01 0.58 084203-4x13x01 1.00 084203-4x15x01 1.30
4
34 4.0 084203-4x21x01 0.71 084203-4x23x01 1.27 084203-4x25x01 1.57
25 2.5 084201-5x11 0.63 084201-5x13 1.17 084201-5x15 1.47
5
34 4.0 084201-5x21 0.80 084201-5x23 1.52 084201-5x25 1.92
25 2.5 084203-7x11x01 0.82 084203-7x13x01 1.28 084203-7x15x01 1.58
7
34 4.0 084203-7x21x01 1.07 084203-7x23x01 1.37 084203-7x25x01 1.65

Technical details
• Cable length: 1, 3 and 5 m for connection to • Collector shoe material: copper graphite • Conductor rail radius: horizontal arrangement: Rmin = 2750 mm
the terminal box provided by the customer • Alternative cable for low temperature on request vertical arrangement: Rmin = 5000 mm

Double Collector (for higher current load or converter drives)

For the joining of identical double collectors to create a dual collector arrangement, we can provide the towing arm crossbar Part No. 084291-3
Towing arm traverse (t = 5 mm)

320

Note
A sufficient quantity of collectors must be used in arrangements that contain pick-up guides or isolations sections to ensure
that collectors are not overloaded as other collectors exit the system (i.e. at pick-up guides).
20

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 Collectors
and Accessories
Collector up to 7 Poles; with Single Cores in a Flexible Conduit
204 32

61
116
135
41

Flexible conduit with single core

data conductor twisted in pairs 75

Poles Nom. Cable Corrugated Hose

Current Cross Length = 1 m Length = 3 m Length = 5 m
Section Part No. Weight Part No. Weight Part No. Weight
[A] [mm²] [kg] [kg] [kg]
25 2.5 084203-6x31x02 0.80 084203-6x33x02 1.30 084203-6x35x02 1.59
6
34 4.0 084203-6x41x02 0.82 084203-6x43x02 1.35 084203-6x45x02 1.64
25 2.5 084203-7x31x02 0.85 084203-7x33x02 1.30 084203-7x35x02 1.59
7
34 4.0 084203-7x41x02 1.09 084203-7x43x02 1.39 084203-7x45x02 1.69

Technical details Note

• Collector for data transmission e g in connection with To increase the contact reliability or for applications with
Conductix-Wampfler powertrans system transfers, double collectors should be used with the
• Carbon material for energy: 4 x copper graphite crossbar (Part No. 084291-3). Please note the general advi-
• Collector shoe material: copper graphite, 2 (3) x silver graphite (6 poles: , ; 7 poles: , , ) ce for double collectors (preceding page).

Towing Arm
410 (720) Part No. Type a Material Weight
[mm] [kg]
200
150

084291-11 Simple 410 0.89

6x15

Steel, galvanized
60 60 (226) 60
084291-12 Double 720 1.28

Notes
Chain towing arm
ø 4,

• Horizontal and vertical installation possible

9

• Not suited for use with transfers

• Hints for application see page 2

110 140 Part No. 084291-2

60 Technical details
• Material: steel, galvanized
84
20

106
20

133

• Weight: 0.37 kg
47

Fork-type towing arm Notes

• Only for double collector
9 235 • Hints for application see page 2
43 265

Part No. 084291-4

Technical details
84

• Material: steel, galvanized

• Weight:1.16 kg
176

9 • Max horizontal misalignment: ± 15 mm

240

• Max vertical misalignment: ± 10 mm

• For use with pick-up guides
• Strengthening brackets recommended
40

at a distance of 250 mm
Spring-loaded towing arm • Further spring-loaded towing arms on request
18

70 120
138 150 21

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22

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 Wear Parts
and Accessories
Sealing Lip

Part No. Description Scope of Delivery Weight Notes

[kg] • Material: EPDM
• Optimum accessories for a better protection
ca. 20

084293-1-025 Sealing Lip 2 x 25 m 1 x 50 m 5,7

against impurities and humidity, e g driving rain
084293-1-050 2 x 50 m 1 x 100 m 11,4 • The lip insertion tool (Part No. 084293-4) is
084293-1-100 2 x 100 m 2 x 100 m 22,8 required for assembly

Reinforcing Bracket for Plastic Housing and Storm and Anti-fall guard Safety Device
Note
Part No. Material Weight
[kg] The reinforcing brackets serve to improve the profile rigidity, e.g.
in the area of the vertical curves
084295-1 0.08
Steel, galvanized 1) With additional safety rope as storm and anti-fall guard safety device.
08-S280-0564 1) 0.09 Shall be provided on every second rail.

Conversion Retrofit Kits to Add a Power Feed Point to Pick-up Guides/Transfer Points
Scope of delivery
Part No. Poles Nom. Current Weight
up to [A] [kg] Exchange covers with cable glands including
connecting material and fasteners (without cable)
084283-5 5 0.38
60
084283-7 7 0.75

Half Shells

Part No. Part No. Poles Material Weight

right Half Shell “Left“ Half Shell “Right“ [kg]
08-E011-0163 08-E011-0162 4/5 0.14
Plastic
Half shells for pick-up guides 08-E011-0180 08-E011-0179 7 0.14

Part No. Part No. Poles Material Weight

right Half Shell “Left“ Half Shell “Right“ [kg]
08-E011-0165 08-E011-0164 4/5 0.06
Plastic
Half shells for transfer points 08-E011-0182 08-E011-0181 7 0.06

Notes
• All pick-up units are equipped with replaceable half shells
• Replacement of the complete pick up unit not needed

Collectors Shoes for Collectors

Part No. Nom. Current Material Type of Installation Weight

60% ED Con- Position
[A] struction [kg]
081007-212 25
(C) C L1, - L3, PE, 4
081007-111 40 Copper
081007-113 40 graphite A L1 - L3, PE, ➄+➅
0.14
081007-114 40 B ➃
08-K154-0261 10 A DATA ➄+➅
Ag-Graphit
08-K154-0262 10 B DATA ➃
For order of replacement carbon collector shoes, please observe type of construction,
place of installation and amperage.
Cu = copper
Ag = silver
(A) (B)
1) coals containing silver (Ag) only to be used in existing plants.
23

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 Assembly Tools

Strip Insertion Trolley for System CS (Continuous Strip)

Part No. Poles Weight

up to [kg]
084292-1x5 5 0.22
084292-1x7 7 0.24

1
1) Fixing screw for current strip (do not pull tight)

De-coil Unit for Simplified Strip Insertion - Optional (System CS)

Part No. Strip Type Weight

Datametal 35 A 60 A 100 A [kg]
08-V015-0404 40 ≤ L ≤ 130 m 40 ≤ L ≤ 130 m 40 ≤ L ≤ 65 m 30 ≤ L ≤ 40 m 2.77
08-V015-0403 130 ≤ L ≤ 300 m 130 ≤ L ≤ 300 m 65 ≤ L ≤ 200 m 40 ≤ L ≤ 100 m 6.15
08-W100-0561 Standard rate for current strip

Note
For easy installation of current strips specially “100 A“-strip.

Bending Device for Chamfering the Copper Strip for System AN (Angle Clamping)
Part No. 084295-4

Technical detail
Weight: 0.05 kg

Positioning Block for System AN (Angle Clamping)

Part No. Poles Material Weight

[kg]
08-V015-0466 5 Hardwood
0.38
084295-3 7 Plastic

Note
The positioning block serves as a counter point for the assembly of
the connecting position and avoids any offset of the contact strip.
It is required for the assembly of the angle clamping.
Recommended as a „third hand“ for all connecting systems.

Insertion Tool for Sealing Lip

100 56 Part No. 084293-4

Technical details
• Article: insertion tool
• Weight: 0.60 kg

Notes
230

• Mounting tool to insert the optional sealing lip

• The use of a weak soap and water or a mineral oil free lubricant
can be used to aid in the insertion of the sealing lips

24

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 Assembly Tools

Support Arm (Optional)

L1 32 Use with
hanger and anchor clamps with steel square nut

30
L2 12
26

40 20 ø9

Part No. L1 L2 Material Weight

[mm] [mm] [kg]
020185-0250 250 200 0.39
020185-0315 315 260 0.50
Steel, galvanized
020185-0400 400 340 0.63
020185-0500 500 340 0.78

Girder Clip (Optional)

60 Use with
d
for rail and anchor clamps with groove stone
I
s

Width b

Part No. s1) d l h2) b Material Weight

[mm] [mm] [mm] [mm] [mm] [kg]
020181-08 6 - 25 50 31 - 40 Plate and fasteners: steel, galvanized 0.15
M8 30
020180-08x36 18 - 36 65 42 - 60 Bracket: steel, galvanized 0.22
1) Support distance
2) Installation height

Weld-on Bracket for Support Arm (Optional)

3 9x45° Part No. 020285

Technical details
• Material:
31

- Bracket: steel, unfinished

50

- Plate and fasteners: steel, galvanized;

• Weight: 0.42 kg

33 100

25

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 Program Overview

Conductor Rails

Program Nominal Current1) Voltage Grade Support Spacing Rail Length Outside-Dimensions

10-100 A 500 V 0.4-1.0 m 4m 14.7 x 15.5 mm

0811
Single Pole Insulated Conductor Rail

100 A 500 V 0.5 m 4m 9.6 x 15.2 mm

0815

1,5 m
25-400 A 690 V 4m 18 x 26 mm
(3.2 m)1)

0812

200-1250 A 690 V 2.5 m 5m 32 x 42 mm

0813

10-125 A 3-pole: 26 x 62 mm
1m
(140 A at 500 V 4m 4-pole: 26 x 80 mm
(3,2 m)1)
80% duty cycle) 5-pole: 26 x 98 mm

0831
Multipole Conductor Rail

25-200  A
4-pole
(200 A at 690 V 3.2 m 4m
200 x 50 mm
80% duty cycle)

0832

AC Voltage:
Complete system: 230/400 V AC
196 x 48 mm
32 A Earth/Low voltage:
0.8 m 4m (incl. System support
Rail system: min. 24 up to
220 x 50 mm)
100 A 48 V DC/AC
0835
Enclosed Conductor Rail

35-140 
(160 A at 600 V 2m 4m 56 x 90 mm
80% duty cycle)

0842

1)
3.2 m in combination with support structure ProShell
26

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 Conductix-Wampfler – the complete program

Other Products from Conductix-Wampfler

The products described in the this catalog represent a few of the products from the broad spectrum of Conductix-Wampfler components
and systems for the transfer of energy, data, gases, and fluids. The solutions we deliver for your applications are based on your specific
requirements. In many cases, a combination of several different Conductix-Wampfler products are needed to fill the application. You can
count on all of Conductix-Wampfler’s business units for hands-on engineering support - coupled with the perfect solution to meet your
energy management and control needs.

Motor driven cable reels Slip ring assemblies Conductor bar Spring driven cable reels
Motor driven reels by Conductix- Whenever powered machinery needs Whether they are enclosed conductor We have 60 years experience and
Wampfler are the perfect solution to rotate 3600, field proven slip ring rails, expandable single-pole bar trusted brands such as Insul-8,
for managing long lengths of heavy assemblies by Conductix-Wampfler systems, or high amperage bar Wampfler, and IER. We offer small
cable and hoses in very demanding can flawlessly transfer energy and for demanding steel mill use up to cord reels all the way to large
industrial applications. Monospiral, data. Here, everything revolves 6000 amps. Conductix-Wampfler‘s multi-motor units, a wide range of
level wind, and random wind spools. around flexibility and reliability. conductor bar is the proven solution accessories, and hazardous location
to reliably move people and material. reels.

Cable Festoon systems Push Button Pendants Radio remote controls Inductive Power Transfer IPT®
It‘s hard to imagine Conductix- Our ergonomic pendants are Safe, secure, and reliable radios The contact-less system for
Wampfler cable trolleys not being ideally suited for industrial control use the latest in microprocessor transferring energy and data. For all
used in virtually every industrial applications. They are available in technology. Available in several tasks that depend on high speeds
application. They are reliable and a wide range of configurations for models for overhead crane control and absolute resistance to wear.
robust and available in an enormous overhead cranes and other machinery. and other types of machinery.
variety of sizes and models.

Energy guiding chains Air hoists and balancers Bumpers Spring balancers and retractors
The “Jack of all Trades“ when it comes ENDO Air hoists accurately place Conductix-Wampfler offers a ENDO spring balancers by Conductix-
to managing energy and data cables delicate loads and continuously vary complete range of bumpers for the Wampfler are rugged, reliable
and air and fluid hoses. A wide range of the speed for precise positioning. auto industry, cranes, and heavy high-precision positioning devices that
energy guiding chains are available for They run cool in continuous machinery. These include rubber, reduce operator fatigue and assist
many industrial applications. operations. rubber/metal, and cellular types. with accurate tool placement.
27

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 www.conductix.us

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