Assembly, wiring and commissioning Contents

Assembly, wiring
and commissioning
Contents
Equipment dimensions ........................................... 2
Assembly................................................................ 3
Wiring..................................................................... 6
Connecting the equipment.................................. 6
Setting the mains voltage ................................... 7
Earthing .............................................................. 8
Connections to expansion modules .................... 9
Commissioning....................................................... 11
Simulation of the software ................................. 11
Commissioning into the working mode ............. 12

11.08.93, 396.0432 System manual, page 2.1

Equipment dimensions Assembly, wiring and commissioning

Equipment dimensions

SELECONTROL® PMC

00 00
01 01 15
02 02
03 03

72,5
RUN 5V BA T FI 04
05
04
05
A
06 06
07 07
08 08
09 09
10 10

180,5
11 11
12 12
13 13
14 14
15 15
00 00
01 01
02 02
03 03

1 08
04 04
05 05 118
06 06
07 07

S S

50 85 B
PMC 21 - 1 06 131,5
PMC 22 - 1 51 140

00
01
02
03
04
05
06
07
08
A: Mounting rail
09
10
11 B: Strengthening bracket (VL)
12
13
14
to give additional stability
15
00
01
(e.g. to cope with strong vibrations)
02
03
04
05
06
07 15V
5V

24 24
45 45

System manual, page 2.2 11.08.93, 396.0432

Assembly, wiring and commissioning Assembly

Assembly
The basic unit together with any expansion modules are all mounted on a DIN-rail.
Types of DIN-rails: EN 50 022 - 35 x 15
DIN 46 277 - 35 x 15 (see illustration)

Use the following procedure to mount the basic unit or any of the expansion modules:
1. Mount the DIN-rail in the foreseen position.
Leave some spare room above the equipment so that it can be hooked on or off the
mounting rail without any problem (see diagram below):

min. 120

Note: The SELECONTROL® PMC 20 must be positioned such that sufficient

air circulation is assured.

11.08.93, 396.0432 System manual, page 2.3

Assembly Assembly, wiring and commissioning

2. Hook the notch on the rear of the module onto the DIN-rail as shown below (1).
In the case of the basic controller unit, first set the DIP-switches (also at the rear of
the module) according to the required configuration.

3. Pull the locking tongue downwards (2) and swing the module backwards against
the DIN-rail (3)

3
2

System manual, page 2.4 11.08.93, 396.0432

Assembly, wiring and commissioning Assembly

4. Hold the module firmly in place and push the locking tongue upwards (4).

The module is now positively attached to the DIN-rail.

11.08.93, 396.0432 System manual, page 2.5

Wiring Assembly, wiring and commissioning

Wiring
Before the modules can be used they must first be electrically connected. Thanks to the
electrical isolation incorporated each module can be supplied from a different power
source or they can be daisy-chained together. Two terminals are provided on each
module for a +24V and 0 V line to be connected.
Detailed wiring diagrams for the individual modules can be found in the section entitled
"Hardware description".
Note: When the power supply is looped from module-to-module and one of
them has to be exchanged, the basic unit will also be cut off from the
supply!

Connecting the equipment

The modules are wiring into a system using front-mounted, pluggable screw-terminal
strips. The inputs and outputs can be wired using stranded leads of up to 1.0 mm2 cross-
section.
The power supply module type PSM 20 serves to connect the equipment directly to the
mains. The method is shown in the following illustration.

S E L E C O N TR O L ® P M C
00
00
01 00
01 01
02
02 02
03
03 03
04
04 04
05
RUN 5V BAT F I 05
06
05
06
07 06
07
07 08
08
08 09
09
09 10
10
10 11
UA 11
12
11
COM
00 13
12
02 14 13
04 15 14
06 00 15
01 00
UA
COM
02
03
01
02
2A
08
04
10 03
05
12 04
06
14 05
07
06
UA
COM
07
24V 24V
24V 24V
US 0V S 0V
0V 0V 0V

24 VD C
0V
115/230VAC

Note: The mains voltage setting on the PSM 20 power supply module must
match the local mains voltage (factory setting 230 Vac).

System manual, page 2.6 11.08.93, 396.0432

Assembly, wiring and commissioning Wiring

Setting the mains voltage

In order to change the mains voltage setting on the power supply module PSM 20 you
have to:
• ensure the mains plug is disconnected to make the unit safe
• remove the module cover by releasing the four fixing screws
• loosen the screws holding the metal links (see illustration below), move the links
into the required position and re-tighten the screws
• replace the module cover

230V~
A

B D F

115V~
A C E

B D F

11.08.93, 396.0432 System manual, page 2.7

Wiring Assembly, wiring and commissioning

Earthing
The central processor unit (CPU) can be earthed if necessary (e.g. strong interference
effects) by means of the earthing point provided (see diagram below).

System manual, page 2.8 11.08.93, 396.0432

Assembly, wiring and commissioning Wiring

Connections to expansion modules

Besides the power supply unit itself, any expansion modules included in the system
must also be connected to the central processor in the basic unit.
A special cable is used for this purpose if such a connection is necessary. The
connecting cables are coded and have to be ordered to suit the configuration.

Module combination Cable Comment

PMC 21 Mini -- Internal connection

Not expandable
PMC 21 -- Internal connection
Not expandable
PMC 21 E -- Internal connection

PMC 21 E + 1 DCC 21/01

PMC 21 E + 2 DCC 22/01

PMC 21 E + 3 DCC 23/01

PMC 21 E + 4 DCC 24/01

PMC 22 -- Internal connection

Not expandable

PMC 22 E -- Internal connection

PMC 22 E + 1 DCC 21

PMC 22 E + 2 DCC 22

PMC 22 E + 3 DCC 23

PMC 22 E + 4 DCC 24

11.08.93, 396.0432 System manual, page 2.9

Wiring Assembly, wiring and commissioning

The link connector for the inter-connecting cable is on the top surface of the module.
The following illustration shows the connection of a SELECONTROL® PMC 22 basic
unit to four expansion modules.

B u s -c o n ne c tio n D C C 2 4

00 00 00 00 00 00
01 01 01 01 01 01
02 02 02 02 02 02
03 03 03 03 03 03
04 04 04 04 04 04
RUN 5V BAT FI 05 05 05 05 05 05
06 06 06 06 06 06
07 07 07 07 07 07
08 08 08 08 08 08
09 09 09 09 09 09
10 10 10 10 10 10
11 11 11 11 11 11
12 12 12 12 12 12
13 13 13 13 13 13
14 14 14 14 14 14
15 15 15 15 15 15
00 00 00 00 00 00
01 01 01 01 01 01
02 02 02 02 02 02
03 03 03 03 03 03
04 04 04 04 04 04
05 05 05 05 05 05
06 06 06 06 06 06
07 07 07 07 07 07

S S S S S S

With this, your control system is fully assembled, cabled and ready to be put into
operation.

System manual, page 2.10 11.08.93, 396.0432

Assembly, wiring and commissioning Commissioning

Commissioning
Commissioning is carried out by:
• Simulation of the software using a debugger and EPROM-simulator
• Commissioning into the working mode

Simulation of the software

In addition to the various points concerning assembly and wiring already described, we
also recommend the following for checking the programming
• the use of a simulator type SIM 20 to simulate the inputs and outputs, and
• the use of a PC with SELECONTROL® CAP or the use of a programming terminal
(e.g. the SELECONTROL® PSU).

The rows of toggle switches on the SIM 20 simulator serve to simulate different
statuses at the inputs and outputs.
The simulator is mounted in the following manner:
• Remove the connector from the 24 Vdc supply
• Remove the connector strip from the inputs/outputs
• Connect the simulator in place of the connector strip
• Plug the 24 Vdc supply connector into the simulator

A programming terminal or a PC is necessary to program the serial interface. The

connection of either of these items is via the RS 232C port.
Both the SELECONTROL® PMC basic unit as well as the SELECONTROL® PSU
programming terminal are equipped with such an interface.
Connect the basic unit to the programming terminal using a data cable type CCA 3x.
(Further information concerning data cables can be found in the section entitled
"Hardware description")

See the section entitled "Programming examples" for more information on how to
proceed.

11.08.93, 396.0432 System manual, page 2.11

Commissioning Assembly, wiring and commissioning

Commissioning into the working mode

The actual working mode for the SELECONTROL® PMC 20 is defined in the fixed
programming of the software which is stored in an EPROM. This means that the
working mode has the effect of
• cyclically processing your user-program
• letting timers run that are started in the program
• inputs and outputs can be read and addressed respectively.

Through the connection of a programming system, this working mode enables data
registers, step counters, markers, inputs and outputs to be checked and altered.
It should be noted that a program cannot be changed while the system is operating in
the working mode. On the other hand, however, there is the possibility of influencing
the running of the program by altering the appropriate parameters, e.g. those concerned
with memory locations, inputs and outputs.
In this way both optimal convenience and the highest degree of safety is achieved
during the commissioning phase.

Uses:
• Checking a program once it has been written
• Commissioning of the system that is under the control of the
SELECONTROL® PMC 20
• Monitoring the execution of a process

System manual, page 2.12 11.08.93, 396.0432