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Dunham Bush - Introduction
Dunham Bush - Introduction
This manual is designed to provide essential information for installation, operation and
maintenance of Dunham-Bush medium screw compressor flooded water cooled package
chiller(s).
Dunham-Bush equipments are manufactured under careful quality control and performance
pretested at specific filed operating conditions to ensure reliability and performance.
When Installed, operated and maintained with care and attention, your investment will give
many years of satisfactory service. It is assumed that the user(s) of this manual is(are)
experienced and qualified air conditioning equipment personnel and have read this manual and
fully understood the contents before commencing with installation / operating or maintenance
work on the equipment.
Personal safety and the safety of others should never be compromised. Failure to follow
recommendations could result in death or serious injuries.
NOMENCLATURE
WC F X E 10 S AU B3R A4R Q
Generation
E = WCFX-E Evaporator Code
Model
Electrical Code
AT = 380V/3ph/50Hz
S = Single Compressor AU = 400V/3ph/50Hz
T = Two Compressors
Blank = Three Compressors
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INTRODUCTION
PHYSICAL SPECIFICATIONS
Model WCFX-E 10S 12S 15S 19S* 20S* 20T 22T 23S* 24S* 24T
RT 59.8 74.7 90.4 111.6 137.1 119.7 134.1 156.2 169.0 149.5
Cooling Capacity kW 210.3 262.7 317.9 392.5 482.2 421.0 471.6 549.4 594.4 525.8
4
10 kcal/h 18.1 22.6 27.4 33.8 41.5 36.2 40.6 47.3 51.2 45.2
Min % Unit Capacity 25% 25% 25% 25% 25% 12.5% 12.5% 25% 25% 12.5%
Power 400V/3P/50Hz
Compressor
1210(1) 1212(1) 1215(1) 1220(1) 1222(1) 1210(2) 1212(1) 1222(1) 1227(1) 1212(2)
Model(Qty.) 1210(1)
Power Input kW 37.4 44.3 53.1 63.9 80.6 75.0 82.2 88.7 96.2 90.4
RLA, Each 74 99 123 120 146 74/74 99/74 146 183 99/99
LRA, Each 403 559 611 581.8 711 403/403 559/403 711 876 559/559
Evaporator
Model C2R C3R D2R E2R 2CR 2CR 2DR 2DR EAR EAR
143.5 179.3 217.0 268.5 329.0 288.3 322.5 374.9 405.6 358.8
Water Flow Rate USgpm[m³/hr] [32.6] [40.7] [49.3] [61.0] [74.8] [65.4] [73.2] [85.2] [92.2] [81.4]
Pressure Drop psi[kPa] 1.6[11.0] 1.8[12.4] 1.8[12.4] 1.8[12.4] 3.9[26.9] 3.2[22.1] 3.7[25.5] 4.5[31.1] 4.4[30.4] 3.8[26.2]
Design Pressure Water Side psi 150
Connection Size inches[mm] 4[102] 5[127] 6[152] 6[152] 6[152] 6[152] 6[152] 6[152] 6[152] 6[152]
Condenser
Model B3R B4R B5R C2R E5R E5R 4AR 4AR 5AR 5AR
179.4 224.1 271.2 309.8 411.3 335.3 375.5 468.6 507 418.6
Water Flow Rate USgpm[m³/hr] [40.8] [50.9] [61.6] [70.4] [93.5] [76.1] [85.2] [106.5] [115.2] [95.0]
Pressure Drop psi[kPa] 2.1[14.5] 2.2[15.2] 2.3[15.9] 2.5[17.2] 4.4[30.4] 3.6[24.8] 4.2[29.0] 5.1[35.2] 4.9[33.8] 4.3[29.6]
Design Pressure Water Side psi 150
Connection Size inches[mm] 4[102] 5[127] 5[127] 6[152] 6[152] 5[127] 6[152] 6[152] 6[152] 6[152]
General Information
118 1/4 124 1/4 123 7/8 134 1/2 164 3/16 156 15/16 156 15/16 164 3/16 164 3/16 152 1/16
Length Inches[mm]
[3003] [3157] [3147] [3416] [4171] [3987] [3987] [4171] [4171] [3862]
41 13/16 42 3/16 48 1/8 63 63 47 3/8 50 3/8 63 63 52 3/8
Width Inches[mm]
[1062] [1072] [1222] [1600] [1600] [1203] [1280] [1600] [1600] [1330]
72 15/16 72 15/16 83 1/4 69 15/16 67 9/16 76 7/8 76 7/8 67 9/16 67 15/16 78 7/8
Height Inches[mm]
[1852] [1852] [2115] [1776] [1716] [1953] [1953] [1716] [1725] [2003]
4630 5071 5765 7981 8466 7762 8375 8896 10675 8283
Shipping Weight lbs[kg]
[2100] [2300] [2615] [3620] [3840] [3521] [3799] [4035] [4842] [3757]
4894 5402 6294 8642 9025 8876 9143 9485 11317 9151
Operating Weight lbs[kg]
[2220] [2450] [2855] [3920] [4094] [4026] [4147] [4302] [5133] [4151]
Approx. R134a Ref. Charge lbs[kg] 220[100] 254[115] 320[145] 364[165] 441[200] 441 [200] 485 [220] 485[220] 573[260] 573 [260]
Model WCFX-E 27S* 27T 30S* 30T 33T* 36S 38T* 40T* 41S 46T*
RT 185.2 165.3 209.4 179.8 202.1 245.9 224.8 275.8 279.2 315.0
Cooling Capacity kW 651.3 581.4 736.5 632.4 710.8 864.8 790.6 970.0 981.9 1107.9
4
10 kcal/h 56.1 50.0 63.5 54.4 61.2 74.5 68.0 83.4 84.6 95.5
Min % Unit Capacity 25% 12.5% 25% 12.5% 12.5% 25% 12.5% 12.5% 25% 12.5%
Power 400V/3P/50Hz
Compressor
1215(1) 1218(1)
Model(Qty.) 1227(1) 1212(1) 1230(1) 1215(2) 1215(1) 2233(1) 1220(2) 1222(2) 2236(1) 1222(2)
Power Input kW 104.6 97.4 119.5 106.6 118.0 135.9 126.6 154.4 154.0 173.7
RLA, Each 183 123/99 213 123/123 146/123 246 119.7(2) 146.3(2) 294 146(2)
LRA, Each 876 611/559 968 611/611 730/611 1311 581.8(2) 711.7(2) 1730 711(2)
Evaporator
Model JAR JAR JBR JBR 5AR 6AR 5BR 6CR 6CR 7DR
444.5 396.8 502.6 432.9 485.0 590.2 537.9 664.1 670.1 756.0
Water Flow Rate USgpm[m³/hr] [101.0] [90.1] [114.2] [98.3] [110.2] [134.1] [122.3] [150.9] [152.3] [171.8]
Pressure Drop psi[kPa] 4.4[30.4] 3.4[23.4] 4.6[31.7] 3.6[24.8] 4.8[33.1] 4.9[33.8] 5.4[37.2] 4.8[33.1] 4.8[33.1] 4.8[32.9]
Design Pressure Water Side psi 150
Connection Size inches[mm] 8[203] 8[203] 8[203] 8[203] 8[203] 8[203] 8[203] 8[203] 8[203] 8[203]
Condenser
Model 5BR 5BR 5CR 5CR J5R K4R K3R K5R K5R L1R
555.6 460.3 628.2 501.8 606.3 737.7 624.5 763.7 837.6 945.0
Water Flow Rate USgpm[m³/hr] [126.3] [104.5] [142.8] [113.9] [137.8] [167.7] [141.9] [173.6] [190.4] [214.8]
Pressure Drop psi[kPa] 5.0[34.5] 4.2[29.0] 5.0[34.5] 4.0[27.6] 5.1[35.2] 5.1[35.2] 5.5[37.9] 4.8[33.1] 4.9[33.8] 5.2[35.9]
Design Pressure Water Side psi 150
Connection Size inches[mm] 8[203] 6[152] 8[203] 6[152] 8[203] 8[203] 8[203] 8[203] 8[203] 8[203]
General Information
164 3/16 152 3/16 164 3/16 152 3/16 196 3/4 174 3/16 196 3/4 196 3/4 174 3/16 196 3/4
Length Inches[mm] [4425] [4997]
[4171] [3866] [4171] [3866] [4997] [4425] [4997] [4997]
63 54 3/8 63 54 3/8 75 70 75 80 70 80
Width Inches[mm] [1778] [2032]
[1600] [1381] [1600] [1381] [1905] [1778] [1905] [2032]
70 3/16 85 13/16 72 3/4 85 13/16 78 85 5/8 78 78 85 5/8 80 7/16
Height Inches[mm] [2175] [2044]
[1783] [2179] [1847] [2179] [1981] [2175] [1981] [1981]
11202 8865 11885 9151 12304 12960 13689 14722 13569 17322
Shipping Weight lbs[kg] [6155] [7857]
[5081] [4021] [5391] [4151] [5580] [5879] [6209] [6678]
11918 9703 12678 9923 14004 14004 14782 15721 14768 18678
Operating Weight lbs[kg] [6699] [8472]
[5406] [4401] [5751] [4501] [6352] [6352] [6705] [7131]
Approx. R134a Ref. Charge lbs[kg] 529[240] 529[240] 562[255] 562[255] 639[290] 761[345] 683 [310] 882 [400] 838[380] 970[440]
*Optional compact footprint series is available. Unit height may be increased. Please consult factory for details.
Notes: 1. This physical specifications table is based on Superior vessel models with the following operation condition: inlet/outlet cooled water temperature
54/44°F, inlet/outlet cooling water temperature 85/95°F, Fouling factor of evaporator 0.0001hr.ft2.°F/Btu, Fouling factor of condenser
0.00025hr.ft2.°F/Btu, 2 pass vessels
2. Actual capacity will depend on the specified conditions. To consult nearest Dunham-bush sales office for computer selections.
3. Non-standard chillers can be designed according to different requirements.
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INTRODUCTION
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