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Deep Sea Electronics PLC: Dse9000 Series Battery Charger Operator Manual
Deep Sea Electronics PLC: Dse9000 Series Battery Charger Operator Manual
E-mail: [email protected]
Website: www.deepseaplc.com
Any reference to trademarked product names used within this publication is owned by their respective
companies.
Deep Sea Electronics Plc reserves the right to change the contents of this document without prior
notice.
Typeface : The typeface used in this document is Arial. Care should be taken not to mistake the upper
case letter I with the numeral 1. The numeral 1 has a top serif to avoid this confusion.
1 BIBLIOGRAPHY .................................................................................................. 5
1.1 INSTALLATION INSTRUCTIONS ....................................................................................... 5
1.2 MANUALS .......................................................................................................................... 5
3 SPECIFICATIONS ............................................................................................... 7
3.1 PART NUMBERING............................................................................................................ 7
3.1.1 DSE9100 CHASSIS MOUNT BATTERY CHARGERS .................................................. 7
3.1.2 DSE9200 CHASSIS MOUNT BATTERY CHARGERS .................................................. 8
3.1.3 DSE9400 MKII SERIES CHASSIS MOUNT BATTERY CHARGERS ............................ 9
3.1.4 DSE907 INDUSTRIAL / DSE908 CABINET MOUNTED BATTERY CHARGERS ........ 10
3.2 COMMON ELECTRICAL SPECIFICATIONS .................................................................... 11
3.3 COMMUNICATION PORT USAGE .................................................................................. 12
3.3.1 USB CONNECTION ................................................................................................... 12
3.3.2 RS485 ........................................................................................................................ 13
3.5 OUTPUT SPECIFICATIONS ............................................................................................. 15
3.5.1 DSE9130 12V 5A ....................................................................................................... 15
3.5.2 DSE9140 12V 10A ..................................................................................................... 16
3.5.3 DSE9150 12V 2A ....................................................................................................... 17
3.5.4 DSE9150 12V 3A ....................................................................................................... 18
3.5.5 DSE9155 30V 2A ....................................................................................................... 19
3.5.6 DSE9250 24V 3.7A .................................................................................................... 20
3.5.7 DSE9255 24V 5A ....................................................................................................... 21
3.5.8 DSE9260 24V 10A ..................................................................................................... 22
3.5.9 DSE9470 (MKII) 24V/12V 10A .................................................................................... 23
3.5.10 DSE9472 (MKII) 24V/12V 5A ...................................................................................... 25
3.5.11 DSE9480 (MKII) 12V 10A ........................................................................................... 26
3.5.12 DSE9481 (MKII) 12V 5A ............................................................................................. 28
3.6 DIMENSIONS AND MOUNTING ....................................................................................... 29
3.6.1 DSE907 12V 10A INDUSTRIAL BATTERY CHARGER .............................................. 29
3.6.2 DSE908 12V & 24V 10A CABINET MOUNTED BATTERY CHARGER ....................... 30
3.6.3 DSE9130 12V 5A ....................................................................................................... 31
3.6.4 DSE9150 12V 2A ....................................................................................................... 32
3.6.5 DSE9150 12V 3A ....................................................................................................... 33
3.6.6 DSE9140 12V 10A ..................................................................................................... 34
3.6.7 DSE9155 30V 2A ....................................................................................................... 35
3.6.8 DSE9250 24V 3.7A .................................................................................................... 36
3.6.9 DSE9255 24V 5A ....................................................................................................... 37
3.6.10 DSE9260 24V 10A ..................................................................................................... 38
3.6.11 DSE9470 (MKII) 24V/12V 10A .................................................................................... 39
3.6.12 DSE9472 (MKII) 24V/12V 5A ...................................................................................... 40
3.6.13 DSE9480 (MKII) 12V/24V 10A .................................................................................... 41
3.6.14 DSE9481 (MKII) 12V/24V 5A ...................................................................................... 42
3.7 APPLICABLE STANDARDS............................................................................................. 43
4 INSTALLATION ................................................................................................. 44
4.1 BATTERY SUITABILITY................................................................................................... 44
4.2 USER CONNECTIONS ..................................................................................................... 44
4.2.1 DSE9130, DSE9140, DSE9250, DSE9255 & DSE9260 .............................................. 45
4.2.2 DSE9150 .................................................................................................................... 45
4.2.3 DSE9155 .................................................................................................................... 46
4.2.4 DSE9470 MKII, DSE9472 MKII, DSE9480 MKII, DSE9481 MKII .............................. 47
4.3 TYPICAL WIRING DIAGRAM ........................................................................................... 49
4.3.1 DSE9150 .................................................................................................................... 49
4.3.2 DSE9155 & DSE9200 SERIES ................................................................................... 50
4.3.3 DSE9470 MKII, DSE9472 MKII, DSE9480 MKII, DSE9481 MKII ............................... 51
5 INDICATIONS .................................................................................................... 52
5.1 DSE907............................................................................................................................. 52
5.2 DSE908............................................................................................................................. 52
5.3 DSE9130, DSE9150, DSE9155, DSE9250 & DSE9255 ..................................................... 53
5.4 DSE9140 & DSE9260 ....................................................................................................... 54
5.5 DSE9470 MKII, DSE9472 MKII, DSE9480 MKII, DSE9481 MKII ....................................... 55
5.5.1 STATUS ..................................................................................................................... 55
5.5.2 CHARGE MODE ........................................................................................................ 55
5.5.3 FAULT CONDITIONS ................................................................................................. 55
6 OPERATION ...................................................................................................... 56
6.1 OPERATION OF DSE9100 SERIES / DSE9200 SERIES .................................................. 56
6.1.1 PROTECTION ............................................................................................................ 56
6.1.2 PSU MODE ................................................................................................................ 56
6.1.3 CHARGE MODE ........................................................................................................ 56
6.1.4 BOOST MODE ........................................................................................................... 57
6.2 OPERATION OF DSE9400 MKII SERIES ......................................................................... 58
6.2.1 PROTECTION ............................................................................................................ 58
6.2.2 DIGITAL INPUT.......................................................................................................... 59
6.2.3 VOLTAGE ADJUSTMENT POTENTIOMETER ........................................................... 59
6.2.4 PSU MODE ................................................................................................................ 59
6.2.5 CHARGE MODE ........................................................................................................ 60
6.2.6 TEMPERATURE COMPENSATION ........................................................................... 61
7 FAULT DIAGNOSIS ........................................................................................... 62
8 MAINTENANCE, SPARES, REPAIR AND SERVICING ................................... 63
9 WARRANTY ...................................................................................................... 63
10 DISPOSAL ...................................................................................................... 63
10.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) ............................... 63
10.2 ROHS (RESTRICTION OF HAZARDOUS SUBSTANCES) ........................................... 63
1 BIBLIOGRAPHY
This document refers to and is referred to by the following DSE publications which can be obtained
from the DSE website www.deepseaplc.com
1.2 MANUALS
DSE PART DESCRIPTION
057-159 DSE9400 Series Battery Charger Configuration Suite Manual
2 INTRODUCTION
NOTE: This document DOES NOT contain details of the ‘obsolete’ DSE9210 and DSE9240
battery chargers. For further details of these units, please contact Deep Sea Electronics.
This document details the installation requirements of the DSE9000 series range of battery chargers.
The manual forms part of the product and should be kept for the entire life of the product. If the
product is passed or supplied to another party, ensure that this document is passed to them for
reference purposes.
This is not a controlled document. You will not be automatically informed of updates. Any future
updates of this document will be added to the DSE website at www.deepseaplc.com.
The DSE9000 series modules are intended for mounting within a customer enclosure or panel (DIN
rail mounting or fastened by screws/bolts).
DSE also supply some of the battery chargers as completed units, factory mounted into enclosures for
wall or floor mounting.
The DSE9000 series chargers fulfill the most common functions required of a charger in the
generating set industry. Combining protected outputs, intelligent charging and power supply operation
with a robust enclosure.
3 SPECIFICATIONS
3.1 PART NUMBERING
3.1.1 DSE9100 CHASSIS MOUNT BATTERY CHARGERS
9130 - 001 - 00
Variant
Product type
For lead acid batteries
12V charger set to 13.7V
00
DSE9130 12V 5A 9130 24V charger set to 27.4V
Hardware revisions
NOTE: The DSE9150 12V 2A is now obsolete, replaced with DSE9150 12V 3A.
NOTE: The DSE9150 12V 3A only available in Variant -00 (13.7V for lead acid batteries)
NOTE: For variant 03 (For other battery types), the float voltage can be adjusted between
12.5V and 15V for DSE9130 12V 5A chargers (25V - 30V for DSE9250 24V 3.7A chargers). This
change must be made at the DSE factory. Ensure the correct variant (and float voltage if
applicable) is specified on ordering. Consult your battery manufacturer for further details of
required float voltage.
9130 - 001 - 00
Variant
Product type
For lead acid batteries
12V charger set to 13.7V
00
DSE9250 24V 3.7A 9250 24V charger set to 27.4V
Hardware revisions
NOTE: - The DSE9250 battery charger is now obsolete, details provided for information
only.
NOTE: For variant 03 (For other battery types), the float voltage can be adjusted between
12.5V and 15V for DSE9130 12V 5A chargers (25V - 30V for DSE9250 24V 3.7A chargers). This
change must be made at the DSE factory. Ensure the correct variant (and float voltage if
applicable) is specified on ordering. Consult your battery manufacturer for further details of
required float voltage.
9470 - 001 - 00
Variant
Product type
Standard
00
DSE9470 12/24V 10A 9470
NOTE: For hardware versions 003 and above, voltage and current levels can be user
configured via DSE Configuration Suite PC Software.
Part number 9470-001-00 is fixed at 24V 10A.
Part number 9480-001-00 is fixed at 12V 10A.
NOTE: DSE9400 series battery chargers are customer configurable via the DSE
Configuration Suite PC Software.
For further details, you are referred to DSE Publication: 057-159 DSE9400 Series Battery
Charger Configuration Suite Manual.
NOTE: The DSE907 / DSE908 Industrial / Cabinet Mounted Battery Chargers are now
obsolete, replaced by DSE9460 / DSE9461 Enclosed Battery Chargers.
See the preceeding page for details of part numbering of chassis mounted battery chargers.
Industrial / Cabinet mounted battery chargers are 9000 series battery chargers factory fitted into wall
mounted enclosures. For details see the section entitled Dimensions and Mounting elsewhere in
this document.
0907-002-02 INDUSTRIAL BATTERY CHARGER 12V 5A 220-250V
0907 - 001 - 00
Variant
When ordering Industrial / Cabinet mounted battery chargers, ensure you specify the type of batteries
that are to be charged. If you do not specify this, the chargers will be preset to charge Lead Acid type
batteries.
10
9130-002-xx 67kHz
9250-002-xx 67kHz
94xx-xxx-xx 67kHz
NOTE: Check the DSE9400 Series de-rating curves which can be found else where in this
manual for more information.
11
Communication Specification
USB Port
USB2.0 Device for connection to PC running DSE Configuration Suite
(DSE9400 series
Max distance 6m (20 feet)
only)
Isolated
Data connection 2 wire + common
RS485 Serial Half Duplex
Port Data direction control for Transmit (by s/w protocol)
(DSE9400 series Max Baud Rate 19200
only) External termination required (120Ω)
Max common mode offset 70V (on board protection transorb)
Max distance 1.2km (¾ mile)
The USB port is provided to give a simple means of connection between a PC and the DSE9400
series battery charger. Using the DSE Configuration Suite Software, the operator is then configure
and monitor the state of the battery charger.
To connect a DSE9400 series battery charger to a PC by USB, the following items are required:
NOTE: - Refer to DSE9400 Series Battery Charger PC Software Configuration Manual for
further details on configuring and monitoring.
12
3.3.2 RS485
The RS485 port on the DSE9400 series battery chargers has two uses.
1) Supporting the DSE2541 remote battery charger display module (MKII only)
2) Support the Modbus RTU protocol for connection to a Modbus RTU Master device.
RS485 is used for point-to-point cable connection of more than one device (maximum 32 devices)
and allows for connection to PCs, PLCs and Building Management Systems (to name just a few
devices).
Using the DSE Configuration Suite PC Software, Configurable Gencomm is used to map
instrumentation to modbus registers.
One advantage of the RS485 interface is the large distance specification (1.2km) when using Belden
9841 (or equivalent) cable. This allows for a large distance between the DSE9400 series battery
charger and a PC running the DSE Configuration Suite software. The operator is then able to view the
various operating parameters.
NOTE: - For distances up to 6m (8yds) the USB connection method is more suitable and
provides for a lower cost alternative to RS485 (which is more suited to longer distance
connections).
13
Supplier:
Brainboxes
Tel: +44 (0)151 220 2500
Web: http://www.brainboxes.com
Email: Sales: [email protected]
14
0.9
0.88
Efficiency (%)
0.86
0.84
0.82
0.8
85 110 230 260
Input Voltage (V)
15
0.84
0.83
0.82
0.81
0.8
0.79
0.78
85 110 230 260
Input Voltage (V)
16
NOTE: This device is no longer available, replaced by DSE9150 12V 3A. See overleaf for
updated specifications.
88
86
Efficiency (%)
84
82
80
78
76
74
85 110 230 250
Input Voltage (V)
17
NOTE: This device has replaced DSE9150 12V 2A. See previous page for specifications of
the earlier model.
0.87
0.86
Efficiency (%)
0.85
0.84
0.83
0.82
0.81
0.80
0.79
110 230 265
18
0.92
0.9
Efficiency (%)
0.88
0.86
0.84
0.82
0.8
0.78
85 110 230 260
Input Voltage (V)
19
NOTE: - This battery charger is now obsolete, details provided for information only.
0.9
Efficiency (%)
0.88
0.86
0.84
0.82
0.8
85 110 230 260
Input Voltage (V)
20
0.92
0.9
Efficiency (%)
0.88
0.86
0.84
0.82
0.8
85 110 230 260
Input Voltage (V)
21
0.92
0.9
Efficiency (%)
0.88
0.86
0.84
0.82
0.8
0.78
85 110 230 265
Input Voltage (V)
22
NOTE: DSE9470 is factory configured to 24V 10A. If required, voltage and current levels
can be user configured via DSE Configuration Suite PC Software.
Part number 9470-001-00 is fixed at 24V 10A.
0.91
0.905
0.9
0.895
0.89
0.885
110 230 277
Input Voltage (V)
10
Output Current (A)
0
-30 -20 -10 0 10 20 30 40 50 55 60 65 70 75 80 85
Ambient Temperature ºC
23
6.0
5.0
Output Current (A)
4.0
3.0
2.0
1.0
0.0
-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
24
92%
92%
Efficiency (%)
91%
91%
90%
90%
89%
110 230 277
Input Voltage (V)
5
Output Current (A)
0
-30 -20 -10 0 10 20 30 40 50 55 60 65 70 75 80
Ambient Temperature (°°C)
25
NOTE: DSE9480 is factory configured to 12V 10A. If required, voltage and currentl levels
can be user configured via DSE Configuration Suite PC Software.
Part number 9480-001-00 is fixed at 12V 10A.
90%
89%
89%
88%
88%
87%
87%
110 230 277
Input Voltage (V)
10
Output Current (A)
0
-30 -20 -10 0 10 20 30 40 50 55 60 65 70 75 80 85
Ambient Temperature ºC
26
6.0
5.0
Output Current (A)
4.0
3.0
2.0
1.0
0.0
-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
27
92%
92%
Efficiency (%)
91%
91%
90%
90%
89%
89%
110 230 277
Input Voltage (V)
5
Output Current (A)
0
-30 -20 -10 0 10 20 30 40 50 55 60 65 70 75 80
Ambient Temperature (°°C)
28
Parameter Comment
Cabinet type Custom cabinet
Overall size 200mm x 185mm x 170mm (7.9“ x 7.3“ x 6.7“)
(see below for diagram) Add 20mm (0.79”) to depth when using supplied mounting plate.
Material: Sheet steel enclosure of all-round solid construction
Surface finish: Powder-coated black
IP20
Protection category:
NEMA 1
Weight 5.6kg
Wall mounting using supplied wall bracket
Mounting type
Wall bracket add 20mm (0.79”) to the depth of the enclosure
Diameter 5mm (0.2”)
Mounting holes
130mm (5.1) centres
Input voltage (nominal) 110V-277V
Input voltage (absolute range) 90V-305V
3A DC resistive
Charge failure relay rating
30V maximum
-30°C to 55°C
Operating Temperature
(-22°F to 131°F)
Controls AC Power on/off
0A-10A DC ammeter
Indication
Power on Red neon indicator
Fuse holder mounted onto front panel.
AC Fuse
Accepts 2A anti-surge fuse (20mm x 5mm fuse)
Fuse holder mounted onto front panel.
DC Fuse
Accepts 5A anti-surge fuse (20mm x 5mm fuse)
165mm
185mm
130mm 170mm
170mm
130mm add 20mm when
fitting supplied wall
bracket 200mm
Dimensions in mm
29
3.6.2 DSE908 12V & 24V 10A CABINET MOUNTED BATTERY CHARGER
Parameter Comment
AE1031.500 by Rittal –
Cabinet type
Rittal website www.rittal.de / www.rittal.co.uk
380mm x 300mm x 210mm
Overall size
(15.0.” x 11.8”x 8.3”)
Sheet steel enclosure of all-round solid construction
Single door, right hand hinge with one cam lock
Foamed-in door seal
Material:
1 foamed in gland plate in the enclosure base
(Gland plate supplied blank, ready for customer drilling as
required).
Dipcoat primed, powder-coated on the outside in textured RAL
Surface finish:
7035
Protection category: IP20
NEMA 1
Weight 15kg
Wall mounting. Can be mounted by customer drilled holes or by
using Rittal mounting brackets, suitable for Rittal cabinet type
Mounting type AE1030.500 – For example Rittal Part number 2508.010 (Pack of
4)
Rittal website www.rittal.de / www.rittal.co.uk
Input voltage (nominal) 110V-277V
Input voltage (absolute range) 90V-305V
3A DC resistive
Charge failure relay rating
30V maximum
-30°C to 55°C
Operating Temperature
(-22°F to 131°F)
AC Power on/off
Controls
Boost charge on/off
0A-15A DC ammeter
Indication
Power on Red neon indicator
Fuse holder mounted onto front panel.
AC Fuse
Accepts 2A anti-surge fuse (20mm x 5mm fuse)
300mm
380mm 210mm
Dimensions in mm
30
NOTE: This battery charger is designed to be mounted with the base to a vertical surface
with the terminal strips at the bottom.
Parameter Comment
136.48mm x 140.41mm x 63.40mm
Overall size
(5.37” x 5.53” x 2.5”)
Weight 0.5kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
119.36mm x 128.36mm
Mounting hole centres
(4.7” x 5.05”)
31
NOTE: This device is no longer available, replaced by DSE9150 12V 3A. See overleaf for
updated specifications.
NOTE: This battery charger is designed to be mounted with the base to a vertical surface
with the terminal strips at the bottom.
Parameter Comment
108.03mm x 101.10mm x 48.6mm
Overall size
(4.25” x 3.98” x 1.91”)
Weight 0.16kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
91mm x 89mm
Mounting hole centres
(4.25” x 3.51”)
32
NOTE: This device has replaced DSE9150 12V 2A. See previous page for specifications of
the earlier model.
NOTE: This battery charger is designed to be mounted with the base to a vertical surface
with the terminal strips at the bottom.
Parameter Comment
108.03mm x 101.10mm x 48.6mm
Overall size
(4.25” x 3.98” x 1.91”)
Weight 0.16kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
91mm x 89mm
Mounting hole centres
(4.25” x 3.51”)
33
NOTE: This battery charger is designed to be mounted with the base to a vertical surface
with the terminal strips at the bottom.
Parameter Comment
152mm x 188mm x 2.44mm
Overall size
(6” x 7.4”x 2.44”)
Weight 0.75kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
142mm x 128mm
(5.59” x 5.0”)
Mounting hole centres
30mm (1.18”) from top and bottom edges
5mm (1.97”) from left and right edges.
Input voltage (nominal) 110V-277V
Input voltage (absolute range) 90V-305V
3A DC resistive
Charge failure relay rating
30V maximum
-30°C to 55°C
Operating Temperature
(-22°F to 131°F)
6 in 2.44 in
7.4 in
34
NOTE: This battery charger is designed to be mounted with the base to a vertical surface
with the terminal strips at the bottom.
Parameter Comment
136.48mm x 140.41mm x 63.40mm
Overall size
(5.37” x 5.53” x 2.5”)
Weight 0.5kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
119.36mm x 128.36mm
Mounting hole centres
4.7” x 5.05”
35
NOTE: - This battery charger is now obsolete, details provided for information only.
NOTE: This battery charger is designed to be mounted with the base to a vertical surface
with the terminal strips at the bottom.
Parameter Comment
136.48mm x 140.41mm x 63.40mm
Overall size
(5.37” x 5.53” x 2.5”)
Weight 0.5kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
119.36mm x 128.36mm
Mounting hole centres
(4.7” x 5.05”)
36
NOTE: This battery charger is designed to be mounted with the base to a vertical surface
with the terminal strips at the bottom.
Parameter Comment
Overall size 136.48mm x 140.41mm x 63.40mm
(5.37” x 5.53” x 2.5”)
Weight 0.5kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
Mounting hole centres 119.36mm x 128.36mm
(4.7” x 5.05”)
37
NOTE: This battery charger is designed to be mounted with the base to a vertical surface
with the terminal strips at the bottom.
Parameter Comment
152mm x 188mm x 2.44mm
Overall size
(6.0” x 7.4”x 2.44”)
Weight 0.85kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
142mm x 128mm
Mounting hole centres
(5.59” x 5.0”)
Input voltage (nominal) 110V-277V
Input voltage (absolute range) 90V-305V
3A DC resistive
Charge failure relay rating
30V maximum
-30°C to 55°C
Operating Temperature
(-22°F to 131°F)
6 in 2.44 in
7.4 in
38
NOTE: This battery charger is designed to be mounted with the base to a vertical surface
with the terminal strips at the bottom.
Parameter Comment
205mm x 135mm x 80mm
Overall size(mm)
(8.0” x 5.3” x 3.1”)
Weight 0.78kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
190mm x 120mm
Mounting hole centres
(7.5” x 4.7”)
Input voltage (nominal) 110V-277V
Input voltage (absolute range) 95V-305V
3A DC resistive
Charge failure relay rating
30V maximum
-30°C to 85°C with de rating
Operating Temperature
(-22°F to 185°F with de rating)
39
NOTE: This battery charger is designed to be mounted with the base to a vertical surface
with the terminal strips at the bottom.
Parameter Comment
205mm x 135mm x 80mm
Overall size(mm)
(8.0” x 5.3” x 3.1”)
Weight 0.7kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
190mm x 120mm
Mounting hole centres
(7.5” x 4.7”)
Input voltage (nominal) 110V-277V
Input voltage (absolute range) 95V-305V
3A DC resistive
Charge failure relay rating
30V maximum
-30°C to 85°C with de rating
Operating Temperature
(-22°F to 185°F with de rating)
40
NOTE: This battery charger is designed to be mounted with the base to a vertical surface
with the terminal strips at the bottom.
Parameter Comment
205mm x 135mm x 80mm
Overall size(mm)
(8.0” x 5.3” x 3.1”)
Weight 0.7kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
190mm x 120mm
Mounting hole centres
(7.5” x 4.7”)
Input voltage (nominal) 110V-277V
Input voltage (absolute range) 95V-305V
3A DC resistive
Charge failure relay rating
30V maximum
-30°C to 85°C with de rating
Operating Temperature
(-22°F to 185°F with de rating)
41
NOTE: This battery charger is designed to be mounted with the base to a vertical surface
with the terminal strips at the bottom.
Parameter Comment
205mm x 135mm x 80mm
Overall size(mm)
(8.0” x 5.3” x 3.1”)
Weight 0.7kg
Mounting type DIN rail or chassis mounting
Din rail type EN 50022 35mm type only
Mounting holes Suitable for M4
190mm x 120mm
Mounting hole centres
(7.5” x 4.7”)
Input voltage (nominal) 110V-277V
Input voltage (absolute range) 95V-305V
3A DC resistive
Charge failure relay rating
30V maximum
-30°C to 85°C with de rating
Operating Temperature
(-22°F to 185°F with de rating)
42
BS EN 60068-2-1
(Minimum temperature) -30°C (-22°F)
BS EN 60068-2-2
+55°C (131°F)
(Maximum temperature)
IP20
BS EN 60529
Protected against penetration by solid objects with a diameter of more
(Degrees of protection
than 12 mm. Fingers or similar objects prevented from approach.
provided by enclosures)
No protection against water
Enclosure type 1
UL508
NEMA rating Provides a degree of protection against contact with the enclosure
equipment and against a limited amount of falling dirt
UK WEEE
Producer Registration Number WEE/BE0052TQ
REGULATIONS
In line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification without notice.
43
4 INSTALLATION
NOTE: The DSE9000 series battery charger should only be used to charge one battery
bank at a time. It is not recommended to parallel batteries as the tolerance of the batteries
leads to imbalance in their charging.
The DSE9000 battery charger is designed to be mounted within a control panel, on the panel DIN rail
utilising the integral mounts or on a chassis utilising the mounting holes. For dimension and mounting
details, see the section entitled Specification, Dimensions elsewhere in this document.
The DSE9000 battery charger is fit-and-forget. It can be permanently connected to the supply and the
load, with no requirement to disable the charger during times of heavy load (such as engine cranking)
or when the generator is running (even when a DC charging alternator is fitted).
NOTE: Where DSE9470 / DSE9480 current rating has been user configured below 10A, an
appropriate fuse size must be selected to match the lower maximum output current.
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Connector A
Terminal Function Recommended Size Comments
-OP Load negative 1mm² (AWG 16) Battery negative terminal
+OP Load Positive 1mm² (AWG 16) Battery positive terminal
BOOST Boost mode 0.5 mm² (AWG 22)
Connect together for boost operation
BOOST Boost mode 0.5 mm² (AWG 22)
CF Charge failure relay 0.5 mm² (AWG 22)
Closes under charge fail conditions
CF Charge failure relay 0.5 mm² (AWG 22)
Connector B
Terminal Function Recommended Size
Earth 1mm² (AWG 16)
N AC Neutral 1mm² (AWG 16)
L AC Live 1mm² (AWG 16)
CAUTION: Ensure Earth Terminal is connected to Battery negative (for negative earth
systems) or Battery positive (for positive earth systems)
Where no system earth exists, Earth Terminal must be connected to battery negative
4.2.2 DSE9150
Connector A
Terminal Function Recommended Size Comments
NC Not Connected Do not connect
-OP Load negative 1mm² (AWG 16) Battery negative terminal
+OP Load Positive 1mm² (AWG 16) Battery positive terminal
Connector B
Terminal Function Recommended Size
Earth 1mm² (AWG 18)
N AC Neutral 1mm² (AWG 18)
L AC Live 1mm² (AWG 18)
CAUTION: Ensure Earth Terminal is connected to Battery negative (for negative earth
systems) or Battery positive (for positive earth systems)
Where no system earth exists, Earth Terminal must be connected to battery negative
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4.2.3 DSE9155
Connector A
Terminal Function Recommended size Comments
-OP Load negative 1mm² (AWG 16) Battery negative terminal
+OP Load Positive 1mm² (AWG 16) Battery positive terminal
BOOST N/A 0.5 mm² (AWG 22)
Boost not avaialble on DSE9155
BOOST N/A 0.5 mm² (AWG 22)
CF Charge failure relay 0.5 mm² (AWG 22)
Closes under charge fail conditions
CF Charge failure relay 0.5 mm² (AWG 22)
Connector B
Terminal Function Recommended Size
Earth 1mm² (AWG 16)
N AC Neutral 1mm² (AWG 16)
L AC Live 1mm² (AWG 16)
CAUTION: Ensure Earth Terminal is connected to Battery negative (for negative earth
systems) or Battery positive (for positive earth systems).
Where no system earth exists, Earth Terminal must be connected to battery negative.
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NOTE: For obsolete parts 9470-001-00 and 9480-001-00 contact DSE Technical Support for
connection details.
Connector A
Terminal Function Recommended size Comments
-OP Load negative 1mm² (AWG 16) Battery negative terminal
+OP Load Positive 1mm² (AWG 16) Battery positive terminal
Connector B
Terminal Function Recommended size Comments
Connect the terminals together
to activate the input.
LK1 Configurable Input 1mm² (AWG 16) The Factory Setting for the
digital input provides a
selection of 12V / 24V
operation.
Customer configurable using
DSE Configuration Suite PC
Software.
LK1
Configurable Input (0V) 1mm² (AWG 16)
NOTE: Digital Input Not
Fitted to 9470-001-00 and
9480-001-00.
NOTE: For further details of PC Configuration, you are referred to DSE Publication: 057-
159 DSE9400 Series Battery Charger Configuration Suite Manual.
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Connector B
Terminal Function Recommended size Comments
SCR RS485 screen 0.5mm² (AWG20) Use only 120Ω RS485 approved cable
A RS485 -ve 0.5mm² (AWG20) Use only 120Ω RS485 approved cable
B RS485 +ve 0.5mm² (AWG20) Use only 120Ω RS485 approved cable
NTC PT1000 connection 0.5mm² (AWG20)
Use only PT1000
NTC terminals 0.5mm² (AWG20)
Connector C
Terminal Function Recommended Size
Earth 1mm² (AWG 16)
N AC Neutral 1mm² (AWG 16)
L AC Live 1mm² (AWG 16)
CAUTION: Ensure Earth Terminal is connected to Battery negative (for negative earth
systems) or Battery positive (for positive earth systems)
Where no system earth exists, Earth Terminal must be connected to battery negative
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DSE9150
NOTE: DSE9150 12V 2A is no longer available and is included for legacy support only.
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50
NOTE: For obsolete parts 9470-001-00 and 9480-001-00 contact DSE Technical Support for
connection details.
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5 INDICATIONS
DANGER OF DEATH : LIVE PARTS exist within the DSE9000 enclosure. The enclosure
cover must not be removed when connected to an AC supply.
5.1 DSE907
Charge Ammeter
Power Indication
Function Action
Illuminated RED when AC power is connected and the POWER switch is in the
Power indication
‘1’ position
Charge Ammeter Scaled 0A to 10A to show charge current (Max 5A charge)
5.2 DSE908
Power Indication
Charge Ammeter
Function Action
Illuminated RED when AC power is connected and the POWER switch is in the
Power indication
ON position
Charge Ammeter Scaled 0A to 15A to show charge current (Max 5A charge)
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LED Indications
Function Colour Action
• Off when AC supply is not present or output volts are too low.
• Steady during normal operation with AC supply above minimum
Charger Status Red operating voltage.
• Flashing when connected to an operating charging alternator.
• Pulsing during overload conditions.
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Charger Status
Short Circuit
LED Indications
Function LED Action
• Off when AC supply is not present or output voltage is too low
• Steady during normal operation with AC supply above
Charger Status Red
minimum operating voltage
• Flashing when connected to an operating charging alternator
• Off when AC supply is not present or output voltage is too low
Short circuit and
• Steady during normal operation with AC supply above
reverse polarity Green
minimum operating voltage
indication
• Flashing during short circuit or reverse polarity conditions
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NOTE: For obsolete parts 9470-001-00 and 9480-001-00 contact DSE Technical Support for
LED descriptions.
Boost Voltage
potentiometer
access hole
Charger Status
(OPE)
Fault LEDs
5.5.1 STATUS
LED DESIGNATION
Condition
OPE FAULT 1 FAULT 2
Charger Off Off Off Off
Green Red Red
Battery not Detected (Battery Detection Mode)
Constant Constant Flashing
Green Red Red
Battery Connected (Battery Detection Mode)
Constant Constant Constant
Not Charging
Red Red
(Charger is operating correctly but the ouput has Off
Constant Constant
been disconnected from the battery)
LED DESIGNATION
Mode
OPE
Bulk Charge in progress Yellow Constant
Absorption Charge in progress Yellow Flashing
Float Charge in Progress Green Constant
Storage Charge in Progress Green Flashing
LED DESIGNATION
Condition
FAULT 1 FAULT 2
Red
High Output Voltage (DC) Off
Constant
Red
High / Low Input Voltage (AC) or High Output Current (DC) Off
Flashing
High Ambient / Charger Temperature, High Battery Red
Off
Temperature (if enabled) Constant
Red
Short Circuit/ Reverse Polarity (DC Output Connection) Off
Flashing
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6 OPERATION
6.1 OPERATION OF DSE9100 SERIES / DSE9200 SERIES
DSE9100 SERIES DSE9200 SERIES
DSE9130 12V 5A DSE9250 24V 3.7A
DSE9140 12V 10A DSE9255 24V 5A
DSE9150 12V 2A DSE9260 24V 10A
DSE9150 12V 3A
DSE9155 30V 2A
The DSE9100 & DSE9200 series of battery chargers can be used as a battery charger, DC power
supply, or both at the same time. For instance, the units can be used to power the generator control
panels and charge the panel batteries or starter batteries at the same time.
With no AC input to the charger, the Charge fail relay will be closed. This can be used to provide
indication of charger failure which operates upon mains supply AC supply failure or upon one of the
protections being activated.
6.1.1 PROTECTION
If no battery is connected to the output terminals, the DSE9100 & DSE9200 series battery charger will
operate as a DC power supply only, current limit is factory set. See the section entitled Specification
elsewhere in this manual for output specifications.
Constant Voltage
The DSE9100 & DSE9200 series battery charger operates in Constant voltage current limited mode.
The charger output voltage is maintained at a constant level to allow the battery to charge while the
load does not exceed the maximum rating of the charger.
Once the battery is fully charged, the DSE9100 & DSE9200 series battery charger will switch to ECO-
POWER mode. This is a low power use standby mode.
Current Limit
If the load on the battery charger (battery charge demand+standing load) exceeds the maximum
current rating of the charger, the charging current is limited to the maximum rating of the charger and
the voltage is reduced.
The voltage will rise to the rated voltage again once the load drops below the maximum rating of the
charger.
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Charging time
Charge time is often of little consequence when the battery is used in a standby operation. An
example of this is when the battery is used to supply the starting system of a diesel generator. During
normal operation, the battery is at full capacity and the battery charger is used to maintain the float
voltage of the battery. The battery is only drained when the generator is called to start. As the
generator has a DC charging alternator fitted, the battery is quickly recharged when the generator is
running. Should the generator stop before the battery is fully recharged, the DSE9100 & DSE9200
series will continue to recharge the battery until it is fully charged.
Typically a battery will charge from flat to 80% capacity in 16hrs when when charged at C/10.
For example charging a 50Ah battery for 16hrs at 5A will charge the battery to 80% of its full capacity.
Remember to take into account any other standing load such as control panel requirements when
calculating how much power is ‘left’ to charge the battery.
(Not applicable to DSE9150 12V 2A, DSE9150 12V 3A or DSE9155 30V 2A)
CAUTION: Boost mode is intended for equalisation of the cells in lead acid batteries and
should not be operated when the battery charger is connected to other battery types or when
the charger is used as a power supply only. If in doubt, consult your battery manufacturer.
Boost mode is operated by connecting the BOOST terminals together (for instance with an external
switch or timer circuit). This will raise the battery charger floating voltage by 0.8V DC.
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DSE9400 SERIES
DSE9470 MKII 24V/12V 10A
DSE9472 MKII 24V/12V 5A
DSE9480 MKII 12V/24V 10A
DSE9481 MKII 12V/24V 5A
The DSE9400 MKII Series battery charger can be used as a battery charger, DC power supply, or
both at the same time. For instance, the unit can be used to power the generator control panels and
charge the panel batteries or starter batteries at the same time.
With no AC input to the charger, the Fault relay is in it’s inactive state. This volts-free change over
relay can be used to provide indication of alarms as detailed in the Protection section below.
When a suitable AC supply is connected, operation of the unit will depend upon the load connected to
the unit’s output terminals :
NOTE: For details of Battery Charger Configuration, you are referred to DSE Publication:
057-159 DSE9400 Series Battery Charger Configuration Suite Manual.
6.2.1 PROTECTION
Under the following conditions, the Fault Relay de-energises and charging is stopped (DC output is
disabled) :
NOTE: For details of Battery Charger Configuration, you are referred to DSE Publication:
057-159 DSE9400 Series Battery Charger Configuration Suite Manual.
The following alarms are user configurable using DSE Configuration Suite PC Software. In each case,
the Fault relay de-energises.
• DC Overcurrent alarm
• DC Overvoltage alarm
• Battery Temperature alarm. Activation of this alarm places the charger into Float mode.
• Mains Over Voltage alarm. Activation of this alarm places the charger into Float mode.
• Mains Under Voltage alarm. Activation of this alarm places the charger into Float mode.
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The DSE9400 series is fitted with a configurable digital input. Configuration is made using the DSE
Configuration Suite PC Software.
The Factory Setting for the digital input provides a 12V / 24V selection function.
A manually operated potentiometer is provided to make small adjustments to the Boost Voltage
without the requirement for the DSE Configuration Suite PC Software.
This is primarily intended to increase charger output to cater for voltage drop in long connection
cables.
The potentiometer adjusts the boost voltage byup to ±1.7V. This is subject to an absolute maximum
of 29.5V.
The table below shows the effect of the potentiometer on the boost voltage in the various charging
modes.
If no battery is connected to the output terminals, the battery charger will operate as a DC power
supply only, current limit is factory set to 10A and is adjustable (2A – 10A) using the DSE
Configuration Suite PC Software. See the section entitled Specification elsewhere in this manual for
further output specifications.
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NOTE: For details of Battery Charger Configuration, you are referred to DSE Publication:
057-159 DSE9400 Series Battery Charger Configuration Suite Manual.
NOTE: Should a 2-Stage charging profile be required, select a 3-Stage profile and
configure Boost Voltage and Float Voltage to the same value.
Using DSE Conifiguration Suite PC Software, the battery charger is configured to use either a 3-
Stage Charge or 4-Stage Charge profile as shown below. The description of each charge mode is
given in the following sections.
6.2.5.2 ABSORPTION
This mode is active for the duration of the Absorption Timer. This is adjustable using the DSE
Configuration Suite PC Software.
Absorption mode is used to complete the charging process, bringing the battery to 100% charged
status.
After the Absorption timer, float charge mode is entered.
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6.2.5.4 STORAGE
When configured to use a four stage charging profile, a time limited storage charge is periodically
entered (storage timer) to maintain the battery charge at optimum levels. This occurs at the level of
the storage voltage. This is adjustable using the DSE Configuration Suite PC Software.
When the storage timer expires, the charger re-enters the Absorption mode.
Additionally, this is used as an ‘Automatic Boost’ facility, to periodically attempt to remove sulfation
from the battery plates.
Charge time is often of little consequence when the battery is used in a standby operation. An
example of this is when the battery is used to supply the starting system of a diesel generator. During
normal operation, the battery is at full capacity and the battery charger is used to maintain the float
voltage of the battery. The battery is only drained when the generator is called to start. As the
generator has a DC charging alternator fitted, the battery is quickly recharged when the generator is
running. Should the generator stop before the battery is fully recharged, the DSE9400 MKII Series
battery charger will continue to recharge the battery until it is fully charged.
Typically a battery will charge from flat to 80% capacity in 16hrs when when charged at C/10.
For example charging a 50Ah battery for 16hrs at 5A will charge the battery to 80% of its full capacity.
Remember to take into account any other standing load such as control panel requirements when
calculating how much power is ‘left’ to charge the battery.
NOTE: The Digital Input must be configured to Manual Boost to provide this function.
For further details, you are referred to DSE Publication: 057-159 DSE9400 Series Battery
Charger Configuration Suite Manual.
Manual boost will place the charger into Bulk Charge mode, charging at the level of the boost voltage.
A typical use of manual boost is with Lead Acid type batteries. When the battery is fully charged,
placing the charger into boost mode will raise the output voltage. This has the effect of gassing the
battery, helping to remove sulfation from the battery plates and helping the cells to equalise in
voltage.
NOTE: For details of Battery Charger Configuration, you are referred to DSE Publication:
057-159 DSE9400 Series Battery Charger Configuration Suite Manual.
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7 FAULT DIAGNOSIS
Nature of problem Suggestion
Check that the incoming AC supply is correctly connected and within
limits and check the integrity of any external fuse that may be fitted.
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9 WARRANTY
DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any
applicable warranty, you are referred to your original equipment supplier (OEM).
10 DISPOSAL
10.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)
Directive 2002/96/EC
If you use electrical and electronic equipment you must store, collect, treat,
recycle and dispose of WEEE separately from your other waste.
Exemption Note: Category 9. (Monitoring & Control Instruments) as defined in Annex 1B of the WEEE
directive will be exempt from the RoHS legislation. This was confirmed in the August 2005 UK´s
Department of Trade and Industry RoHS REGULATIONS Guide (Para 11).
Despite this exemption DSE has been carefully removing all non RoHS compliant components from
our supply chain and products.
When this is completed a Lead Free & RoHS compatible manufacturing process will be phased into
DSE production.
This is a process that is almost complete and is being phased through different product groups.
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