.

Generator Set

250 kW, 313 kVA, Standby

225 kW, 281 kVA, Prime
DFAC 60 Hz Diesel Generator Set
Optional Features Shown

Description Features
® ®
This Cummins Onan DF-series diesel generator set is a fully • UL Listed Generator Set - The complete generator set
integrated power generation system, providing optimum assembly is available Listed to UL2200.
performance, reliability, and versatility for standby or prime
• Cummins Heavy-Duty Engine - Rugged 4-cycle
power applications.
industrial diesel engine delivers reliable power, low
A primary feature of the DF GenSet is strong motor starting emissions, and fast response to load changes.
capability and fast recovery from transient load changes. The
• Alternator - Several alternator sizes offer selectable
DF torque matched system includes a heavy duty Cummins 4-
cycle diesel engine, an AC alternator with high motor starting motor starting capability with low reactance 2/3 pitch
kVA capacity, and an electronic voltage regulator with three- windings, low waveform distortion with non-linear loads,
fault clearing short-circuit capability, and class H
phase sensing for precise regulation under steady-state or
insulation. The alternator electrical insulation system is
transient loads. The DF GenSet accepts 100% of the
UL1446 Recognized.
nameplate standby rating in one step, in compliance with
NFPA 110 requirements. • Permanent Magnet Generator (PMG) - Offers
®
The standard PowerCommand digital electronic control is an enhanced motor starting and fault-clearing short circuit
integrated system that combines engine and alternator capability.
controls for high reliability and optimum GenSet performance. • Control System - The PowerCommand electronic
Optional weather-protective housings and coolant heaters control is standard equipment and provides total genset
shield the generator set from extreme operating conditions. A system integration, including automatic remote
wide range of options, accessories, and services are available, starting/stopping, precise frequency and voltage
allowing configuration to your specific power generation regulation, alarm and status message display,
TM
needs. AmpSentry protection, output metering, auto-
shutdown at fault detection, and NFPA 110 compliance.
Factory testing of each production unit is at rated load and PowerCommand control is Listed to UL508.
power factor. This testing includes demonstration of rated
power and single-step rated load pickup. Cummins Onan • Cooling System - Provides reliable running at the rated
o
manufacturing facilities are registered to ISO9001 quality power level, at up to 50 C ambient temperature.
standards, emphasizing our commitment to high quality in the • Structural Steel Skid Base - Robust skid base
design, manufacture, and support of our products. DF supports the engine, alternator, and radiator.
generator sets are CSA certified and are available as UL2200
Listed. • E-Coat Finish - Dual electro-deposition paint system
provides high resistance to scratching, corrosion, and
All Cummins Onan brand power generation systems are fading.
backed by a comprehensive warranty program and supported
by a worldwide network of 170 distributors and service • Housings - Optional weather-protective housings are
branches, to assist you with warranty, service, parts, and available.
planned maintenance support. • Fuel Tanks - Dual wall sub-base fuel tanks and in-skid
day tanks are also offered.
• Certifications - Generator sets are designed,
manufactured, tested, and certified to relevant UL,
NFPA, ISO, IEC, and CSA standards.
• Warranty and Service - Backed by a comprehensive
warranty and worldwide distributor network.

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Generator Set
The general specifications in this document provide representative configuration details, but the outline drawing must be used
for installation design.

Specifications – General
See outline drawing 500-3012 for installation design specifications.
Unit Width, in.(mm) 50.0 (1270)
Unit Height, in.(mm) 63.7 (1617)
Unit Length, in.(mm) 134.0 (3404)
Unit Dry Weight, lbs. (kgs) 5900 (2676)
Unit Wet Weight, lbs. (kgs) 6090 (2762)
Rated Speed, rpm 1800
Voltage Regulation, No Load to Full Load ±0.5%
Random Voltage Variation ±0.5%
Frequency Regulation Isochronous
Random Frequency Variation ±0.25%
Radio Frequency Interference IEC 801.2, Level 4 Electrostatic Discharge
IEC 801.3, Level 3 Radiated Susceptibility
IEC 801.4, Level 4 Electrical Fast Transients
IEC 801.5, Level 5 Voltage Surge Immunity
MIL STD 461C, Part 9 Radiated Emissions (EMI)
Cooling Standby Prime
Fan Load, HP (kW) 11.4 (8.5) 11.4 (8.5)
Coolant Capacity with radiator, US Gal (L) 13.0 (49.2) 13.0 (49)
Coolant Flow Rate, Gal/min (L/min) 97.0 (367.1) 97.0 (367)
Heat Rejection To Coolant, Btu/min (MJ/min) 8360.0 (8.9) 7590.0 (8.0)
Heat Radiated To Room, Btu/min (MJ/min) 3240.0 (3.4) 2950.0 (3.1)
Maximum Coolant Friction Head, psi (kPa) 7.0 (48.3) 7.0 (48)
Maximum Coolant Static Head, psi (kPa) 60.0 (18.3) 60.0 (18.3)

Air
3
Combustion Air, cfm (m /min) 665.0 (18.8) 610.0 (17.3)
3
Alternator Cooling Air, cfm (m /min) 1240.0 (35.1) 1240.0 (35.1)
3
Radiator Cooling Air, scfm (m /min) 13320.0 (377.0) 13320.0 (377.0)
2 2
Minimum Air Opening to Room, ft (m ) 14.2 (1.3) 14.2 (1.3)
2 2
Minimum Discharge Opening, ft (m ) 11.4 (1.1) 11.4 (1.1)
Max. Static Restriction, in H2O (Pa) 0.5 (125.0) 0.5 (125.0)

Rating Definitions
Standby Rating based on: Applicable for supplying emergency power for the duration of normal power interruption. No
sustained overload capability is available for this rating. (Equivalent to Fuel Stop Power in accordance with ISO3046, AS2789,
DIN6271 and BS5514). Nominally rated.
Prime (Unlimited Running Time) Rating based on: Applicable for supplying power in lieu of commercially purchased
power. Prime power is the maximum power available at a variable load for an unlimited number of hours. A 10% overload
capability is available for limited time. (Equivalent to Prime Power in accordance with ISO8528 and Overload Power in
accordance with ISO3046, AS2789, DIN6271, and BS5514). This rating is not applicable to all generator set models.
Base Load (Continuous) Rating based on: Applicable for supplying power continuously to a constant load up to the full
output rating for unlimited hours. No sustained overload capability is available for this rating. Consult authorized distributor for
rating. (Equivalent to Continuous Power in accordance with ISO8528, ISO3046, AS2789, DIN6271, and BS5514). This rating
is not applicable to all generator set models.

Site Derating Factors

Rated power available up to 5500 ft (1678 m) at ambient temperatures up to 104°F (40°C). Above 5500 ft (1678 m), derate at
4% per 1000 ft (305 m) and 1% per 10°F (2% per 11°C) above 104°F (40°C).

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Engine
Cummins heavy duty diesel engines use advanced combustion technology for reliable and stable power, low emissions, and
fast response to sudden load changes. Cummins fuel injection system includes standard electronic governing for precise
speed regulation in all applications including those requiring constant (isochronous) frequency regulation such as
Uninterruptible Power Supply (UPS) systems, non-linear loads, or sensitive electronic loads. Optional coolant heaters are
recommended for all emergency standby installations or any application requiring fast load acceptance after start-up.

Specifications – Engine
Base Engine Cummins Model LTA10-G1, Turbocharged and Aftercooled, diesel-
fueled
3
Displacement in (L) 610.0 (10.0)
Overspeed Limit, rpm 2100 ±50
Regenerative Power, kW 26.00
Cylinder Block Configuration Cast iron with replaceable wet cylinder liners, In-line 6 cylinder
Cranking Current 550 amps at ambient temperature of 32°F (0°C)
Battery Charging Alternator 45-amps
Starting Voltage 24-volt, negative ground
Lube Oil Filter Types Single spin-on, full flow/bypass
o o
Standard Cooling System 122 F (50 C) ambient radiator

Power Output Standby Prime

Gross Engine Power Output, bhp (kWm) 380.0 (283.5) 345.0 (257.4)
BMEP, psi (kPa) 269.0 (1854.7) 243.0 (1675.4)
Bore, in. (mm) 4.92 (125.0) 4.92 (125.0)
Stroke, in. (mm) 5.35 (135.9) 5.35 (135.9)
Piston Speed, ft/min (m/s) 1605.0 (8.2) 1605.0 (8.2)
Compression Ratio 16.0:1 16.0:1
Lube Oil Capacity, qt. (L) 38.0 (36.0) 38.0 (36.0)
Fuel Flow
Maximum Fuel Flow, US gph (L/hr) 64.0 (242.2) 64.0 (242.2)
Maximum Inlet Restriction, in. Hg (mm Hg) 4 (102) 4 (102)
Maximum Return Restriction, in. Hg (mm Hg) 6 (165) 6 (165)
Air Cleaner
Maximum Air Cleaner Restriction, in. H2O (kPa) 25.0 (6.2) 25.0 (6.2)
Exhaust
3
Max Exhaust Flow (Full Load), cfm (m /min) 1825.0 (51.6) 1645.0 (46.6)
o o
Max Exhaust Temperature, F ( C) 965 (518) 940 (504)
Max Back Pressure, in. H2O (kPa) 41.0 (10.2) 41.0 (10.2)
Fuel System Direct injection, number 2 diesel fuel; fuel filter; automatic electric fuel shutoff.
Fuel Consumption Standby Prime
60 Hz Ratings, kW (kVA) 250 (313) 225 (281)
Load 1/4 1/2 3/4 Full 1/4 1/2 3/4 Full
US 5.5 9.3 13.1 16.8 5.2 8.5 11.9 15.3
gph
L/hr 21 35 50 64 20 32 45 58

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Alternator
Several alternators are available for application flexibility, based on the required motor starting kVA and other requirements.
Larger alternator sizes have lower temperature rise, for longer life of the alternator insulation system. In addition, larger
alternator sizes can provide a cost-effective use of engine power in across-the-line motor starting applications and can be
used to reduce voltage waveform distortion caused by non-linear loads.
These single-bearing alternators couple directly to the engine flywheel with flexible discs, for drivetrain reliability and durability.
No gear reducers or speed changers are used. Two-thirds pitch armature windings eliminate third-order harmonic content of
the AC voltage waveform and provide the standardization desired for paralleling of generator sets. The standard excitation
system is a PMG excited system with three phase sensing.

Alternator Application Notes

Separately Excited, Permanent Magnet Generator (PMG) System - This standard system uses an integral PMG to supply
power to the voltage regulator. A PMG system generally has better motor starting performance, lower voltage dip upon load
application, and better immunity from problems with harmonics in the main alternator output induced by non-linear loads. This
system provides improved performance over self-excited regulators in applications that have large transient loads, sensitive
electronic loads (especially UPS applications), harmonic content, or that require sustained short-circuit current. PMG systems
sustain 3-phase short circuit current at approximately 3 times rated for 10 seconds.
Alternator Sizes - On any given model, various alternators sizes are available to meet individual application needs.
Alternators sizes are differentiated by maximum winding temperature rise, at the generator set standby or prime rating, when
o o o
operated in a 40 C ambient environment. Available temperature rises range from 80 C to 150 C. Not all temperature rise
selections are available on all models. Lower temperature rise is accomplished using larger alternators at lower current
density. Lower temperature rise alternators have higher motor starting kVA, lower voltage dip upon load application, and they
are generally recommended to limit voltage distortion and heating due to harmonics induced by non-linear loads.
Alternator Space Heater - is available and recommended, to inhibit condensation.

Available Output Voltages

Three Phase Three Phase Non-
Reconnectable Reconnectable
[] 110/190 [] 277/480
[] 115/200 [] 347/600
[] 120/208
[] 127/220
[] 139/240
[] 120/240
[] 220/380
[] 240/416
[] 254/440
[] 277/480

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Specifications – Alternator

Design Brushless, 4-pole, drip-proof revolving field

Stator 2/3 pitch
Rotor Direct-coupled by flexible disc
Insulation System Class H per NEMA MG1-1.65 and BS2757
o
Standard Temperature Rise 125 C standby
Exciter Type Permanent Magnet Generator (PMG)
Phase Rotation A (U), B (V), C (W)
Alternator Cooling Direct-drive centrifugal blower
AC Waveform Total Harmonic Distortion <5% total no load to full linear load
<3% for any single harmonic
Telephone Influence Factor (TIF) <50 per NEMA MG1-22.43.
Telephone Harmonic Factor (THF) <3
1 o o o o o o o o
Three Phase Table 80 C 80 C 105 C 105 C 125 C 125 C 125 C 125 C
Feature Code B260 B302 B259 B301 B258 B252 B246 B300
Alternator Data Sheet 304 303 303 302 303 302 301 301
Number
Voltage Ranges 110/190 347/600 110/190 347/600 110/190 120/208 277/480 347/600
Thru Thru Thru Thru
139/240 139/240 139/240 139/240
220/380 220/380 220/380 240/416
Thru Thru Thru Thru
277/480 277/480 277/480 277/480
Surge kW 256 259 254 257 254 254 255 255
Motor Starting kVA (at PMG 1372 1210 1210 1028 1210 1028 904 904
90% sustained
voltage)
Full Load Current - 120/208 127/220 139/240 220/380 240/416 254/440 277/480 347/600
Amps at Standby 867 820 752 475 434 410 376 301
Rating
Notes:
1. Single Phase Capability: Single phase power can be taken from a three phase generator set at up to 40% of the generator set
nameplate kW rating at unity power factor.

© 2001 Onan Corporation Specifications subject to change without notice S-1238a

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Control System

® TM
PowerCommand Control with AmpSentry Protection
• AmySentry Protection guards the electrical integrity of the alternator and power system from the effects of
overcurrent, over/under voltage, under frequency and overload conditions.
• Control components are designed to withstand the vibration levels typical in generator sets.
• Integrated automatic voltage regulator and engine speed governor
Standard Control Description
• Analog % of current meter (amps) • Panel backlighting
• Analog % of load meter (kW) • Remote starting, 24 V, 2 wire
• Analog AC frequency meter • Reset switch
• Analog AC voltage meter • Run-Off-Auto switch
• Cycle cranking control • Sealed front panel, gasketed door
• Digital display panel • Self diagnostics
• Emergency stop switch • Separate customer interconnection box
• Idle mode control • Voltmeter/Ammeter phase selector switch
Optional Features Shown
• Menu switch
Standard Protection Functions Standard Performance Data
Warnings Shutdowns AC Alternator
• High coolant temperature • Emergency stop • Current by phase
• High DC voltage • Fail to crank • Kilowatts
• Low coolant temperature • High AC voltage • Kilowatt hours
• Low DC voltage • High coolant temperature • Power factor
• Low fuel-day tank • Low AC voltage • Voltage line to line
• Low oil pressure • Low coolant level (option for alarm only) • Voltage line to neutral
• Oil pressure sender fault • Low oil pressure Engine Data
• Overcurrent • Magnetic pickup failure • Battery voltage
• Overload load shed contacts • Overcrank • Coolant temperature
• Temperature sender fault • Overcurrent • Engine running hours
• Up to four customer fault inputs • Overspeed • Engine starts counter
• Weak battery • Short circuit • Oil pressure
• Underfrequency • Oil temperature
• RPM

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Generator Set Options

Engine Control Panel Generator Set
[ ] 120/208/240 V, 2500 W coolant [ ] 120/240 V, 100 W control anti- [ ] AC entrance box
heater (thermostatically controlled) condensation space heater [ ] Batteries
[ ] 480 V, 2500 W coolant heater [ ] Exhaust pyrometer [ ] Battery charger, equalizer, float
(thermostatically controlled) [ ] Fuel-pressure gauge (engine type
[ ] 120 V, 300 W lube oil heater mounted) [] Export box packaging
[ ] 208/240 V, 300 W lube oil heater [ ] Remote fault signal dry contact relay [] Ground fault alarm
[ ] 480 V, 300 W lube oil heater package [] UL200 Listed
[ ] Fuel/water separator [ ] Run relay package [] Main line circuit breaker
[ ] Heavy duty air cleaner with safety [] Narrow profile skid base
element Exhaust System
[] Paralleling accessories
[ ] Critical grade exhaust silencer [] Remote annunciator panel
Cooling System [ ] Industrial grade exhaust silencer [] Spring isolators
[ ] Heat exchanger cooling [ ] Residential grade exhaust silencer [] Weather-protective housing with
[ ] Remote radiator cooling mounted silencer
[] 2 year prime power warranty
Fuel System
[] 2 year standby warranty
[ ] 19 Gal (72 L) In-skid day tank
[] 5 year basic power warranty
[ ] 138 Gal (522 L) Sub-base tank
[] 5 year comprehensive power
[ ] 484 Gal (1832 L) Sub-base tank warranty
[ ] Day tank rupture basin [] 10 year major components
warranty
Alternator
[ ] 80oC rise alternator
[ ] 105oC rise alternator
[ ] 120/240 V, 300 W anti-condensation
heater

Available Products and Services

A wide range of products and services is available to match your power generation system requirements. Cummins Onan
products and services include:
• Diesel and Spark-Ignited Generator Sets
• Transfer Switches
• Bypass Switches
• Parallel Load Transfer Equipment
• Digital Paralleling Switchgear
• PowerCommand Network and Software
• Distributor Application Support
• Planned Maintenance Agreements

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Warranty
All components and subsystems are covered by an express limited one-year warranty. Other optional and extended factory
warranties and local distributor maintenance agreements are available.
Other available warranties include: 2-year prime power, 2-year standby, 5-year basic power, 5-year comprehensive power
and 10-year major component. The 2-year prime power and the 10-year major component warranties are available in North
America only.

Certifications
UL - The generator set is available Listed to UL2200, Stationary Engine Generator Assemblies.
ISO9001 - This generator set was designed and manufactured in facilities certified to ISO9001.
CSA - This generator set is CSA certified to product class 4215-01.
UL - The PowerCommand control is Listed UL508 - Category NITW7 for U.S. and Canadian usage.
NFPA - The Prototype Test Support (PTS) program verifies the performance integrity of the generator
set design. Cummins Onan products bearing the PTS symbol meet the prototype test requirements of
NFPA 110 for Level 1 systems. A complete representative prototype generator set has been subjected
to a number of demanding tests to verify the design integrity and performance under both normal and
abnormal operating conditions per the requirements of NFPA 110 for Level 1 systems. Tests include
short circuit, endurance, temperature rise, torsional vibration, and transient response, including full load
pickup in one step.

See your distributor for more information

Onan Corporation
1400 73rd Avenue N.E.
Minneapolis, MN 55432
612.574.5000
Fax: 612.574.5298
Onan and PowerCommand are registered trademarks of Onan Corporation.
Cummins is a registered trademark of Cummins Engine Company.
Detector and AmpSentry are trademarks of Onan Corporation.
Windows is a registered trademark of Microsoft.

Important: Backfeed to a utility system can cause electrocution and/or property damage. Do not connect to any building's
electrical system except through an approved device or after building main switch is open.

© 2001 Onan Corporation Specifications subject to change without notice S-1238a