Professional Documents
Culture Documents
Mahesh Report of Saras Dairy
Mahesh Report of Saras Dairy
INTERNSHIP REPORT
AT URMUL,BIKANER
SUBMITED BY:
Mahesh kumawat
Final year (Food technology)
Collage of Dairy and food
Technology UDAIPUR,
(RAJASTHAN)
URMULDairy,Bikaner
ACKNOWLEGEMENT
INDEX
Sr.no. Topic
1 Introduction
2 Dairy Profile
3 R.M.R.D
4 Milk Processing
5 Operational Parameters
6 Milk Pouch Packing
7 Butter milk and Dahi
8 Ghee
9 Shri khand
10 Paneer
11 CIP Processing Section
12 Quality Assurance Control
Lab
13 Utility
14 Executive Summary
INTRODUCTION
The URMUL Rural Health, Research and Development Trust, Bikaner was
initiated by URMUL Dairy (Uttari Rajasthan Cooperative Milk Union Ltd.),
Bikaner in1983. URMUL Trust represents a family of organizations working
towards social and economic change in the lives of the people in the harsh, in
hospitable and interior regions of western Rajasthan. What keeps these different
organization and the Trust together are a set of shared feelings, values and
commitment about work and processes of development .The care of the
development premise of the URMUL TRUST is an intrinsic faith in the capacity of
rural people to devise , manage and sustain development programmes.
Since its inception there has been unflinching commitment towards strengthening the
processes of local initiative and leadership both, with in the organaisation as well as at
the village level. Most of the members of the Urmul Trust are natives of Thar, others
from representing various institutes and cadres of repute.
URMULDairy,Bikaner
DAIRYPROFILE
URMUL Dairy (Uttar Rajasthan Milk Union Limited) was set up in the arid
region of Bikaner district in 1972 as part of the Operation Flood II. Professionally
the URMUL dairy acted as district unit of Rajasthan Cooperative Dairy
Federation, that was a kind of public sector under- taking. The milk procurement
at the village dairy cooperatives in- creased from 200 liters per day in 1972 to
1,50,000 liters a day in1984. Farmer members of the dairy co- operatives gave the
mandate for the creation of URMUL TRUST 1984 to reach out to the under
privileged in the rural areas especially women and children.
The aim was to facilitate access to good healthcare. Initial financial support to the
Trust was in the form of a corpus created from a subsidy of three paise per liter of
milk collected by the milk unions. Health services the TRUST were primarily
meant for the members of the village level milk societies in the northern
Lunkaransar tehsil of Bikaner district.
URMULDairy,Bikaner
1987 saw the worst drought of the century in western Rajasthan and Bikaner was
one of the badly hit districts. The trikaa/ of ann, Jal & chara (food, water &
fodder) left thousands of families desolate and wiped off about half of the
livestock. It became imperative to provide and generate access to means to
people faced with starvation.
Till then, the URMUL Trusts programmes were skewed essentially towards service
delivery in “soft” sectors such as health and education. The drought drastically
changed and radicalized that. For the young members of the URMUL Trust it
was just not possible to restrict themselves to only distributing medicines in the
villages”.
Village groups, in most cases women, were organized to stir the
district administration to quick action and sanction ‘Famine Relief
Works’.
The families left destitute by the drought soon realized the value of collective
action. It was a t this time that the first seeds of the sangathans were sown.
Beginnings were made of a relationship with the people in the villagers, which
was to continue and thicken in the years to come. And till date these are strong
support and network systems at the village level.
With the drought, dawned the realisation that the development agenda needed to
be broadened to address the needs of the rural poor, deprived and vulnerable
groups, especially women and children. URMUL Trust launched a multilevel
attack on poverty. URMUL Trust has facilitated three integrated development
projects.
URMULDairy,Bikaner
They stand as important landmarks in the growth of the URMUL family. These
integrated development projects cover around one hundred and fifty villages and
settlements in the distr ict of Bikaner, Jodhpur and Jaisalmer.
Work at Lunkaransar expanded from six villages in 1984 to 22 villages in 1987-
88. These were the beginnings of the first integrated development programme in
33 villages of Lunkaransar tehsil (subsequently expanded to 40 villages)
covering population of 30,000 people in 1988. In 1988, the URMUL Trust
expanded its activities to the command area of the Indira Gandhi Canal. A
branch of the Trust was set up at Bajju in Kolayat tehsil so as to provide
community based developmental services to the highly scattered population of
the area.
Initial activities included community based heal services to villages, enabling local cattle
herds men make an occupational shift from animal husbandry to irrigated agriculture
forced on them by the advent of the canal, and building up of training infrastructure.
Financial support was available from the Ministry of Human Resource
Development, The Aga Khan Foundation and Save the Children Fund. In 1991,
it was decided to take on the role of the nodal implementing agency for the Integrated Child
Development Scheme (ICDS) in Kolayat tehsil of the district, which expanded the Trust’s
work in the Kolayat Block to 113villages.
URMULDairy,Bikaner
INTRODUCTION:
Raw milk reception dock is the collection center for milk in the dairy, it is the very
first section in the dairy plant, it collects good quality of milk from the village in the
cans a nd tankers.
Be noted in any of the can that can is rejected. The milk should be normal in color,
free from churned fat globules and reasonably free from floating extraneous
material.
Temperature: the temperature at which milk is delivered is often an indicator of its
quality. A daily check on the temperature of milk is helpful in grading the milk on
the receiving plat-form. A temperature of 5℃ or below is satisfactory.
Acidity test: it has already been pointed out that natural or apparent acidity of
milk does not make the milk taste sour, nor does it affect the normal properties
of milk its quality or its behavior towards processing heat. Nevertheless, the
acidity test does have its proper place on the milk it is always well to have a
certain acidity above which milk should not be accepted.
Lactometer reading: the addition of water to milk results in the lowering of its
lactometer reading. Hence this test is applied for detection of adulteration of milk with
water.
Sampling: the first prerequisite of sampling is through mixing of the milk. This can
be done with plunger operated manually in the milk cans or tanker and than the
sample is taken in the sample bottle with the addition of preservative, potassium
dichromate is used as preservative in the form of tablets as for 100ml sample
1mlpotassium dichromate is used.
Weighing: this is essential step in accounting for milk receipts and for making
payments for milk. The milk in cans is dump into the weigh tank manually. The
milk in tanker is measured on a weigh bridge. One time 14 cans are dumped in
weighing balance tank
Filtration and Chilling and Storage: from the weighing balance the milk in
transferred to the dump tank and from there it is passes through filter for the
removal of foreign matter like dust, dirt etc. After that it passes to chilling plate
capacity of 20 KLPH to chill the milk at 7℃ for deactivation of bacteria and to
increase the shelf life of the milk than milk goes to RMST(raw milk storage tank).
Cane washing: after reception of milk, cans and lids go to can washer which is straight
through type cane washer, capacity to wash 400 cans in 1hr.
Tanker
↓Weighti
ng bridge
↓Sampling
At dock lab
↓Test
in g
↓O
k
↓ Milk
reception
↓Pumpin
g
↓Chille
r
↓
Raw milk silo
MILKPROCESSING
Processing section is the heart of any dairy. Hence to preserve the milk and
improve its nutritional quality by subjecting it to different process depending upon
the funal process . Processing section perform various operations such as
clarification, pasteurization, standardization, homogenization, chilling.
PASTURIZATION:
The term pasteurization refers to the process of heating every particle of milk to at
least 63℃ for 30 min, or 72℃ for 15 seconds, in approved and properly operated
equipment. After pasteurization, the milk is immediately cooled to 5℃ or below.
Object(purpose):
To render milk safe for human consumption by destruction of pathogenic micro-
organism (target organism Coxiellaburnettii).
To improve the keeping quality of milk by destruction of almost all spoilage
organism (85- 99%).But it does not kill all vegetative cells or spores (Bacillusspp.
And Clostridium spp.)
CREAMSEPRATION:
Cream separation based on average density difference of fat and skim milk. When
centrifugal force is subjected to apply due to variation in density separate from one
another
.
Separation of skim milk (about 0.05% fat) and cream (35-40%
fat) Separation of milk at 45℃
Standardization of fat content: adjustment of fat content of milk or milk product by
addition of cre am or skim milk to obtain a given fat content.
STANDARDIZATION
Standardization of milk refers to the adjustment, i.e. raising or lowering, of the
fat and/ or solid not fat % of milk to desired value, so as to conform to the legal
or other requirement prescribed.
OR
For standardize, to reduce the fat percentage of milk with SMP or skimmed milk is
added and to increase the fat percentage cream is added. After standardization
milk is stored in silos, sample is taken for analysis of fat, SNF etc. when result is
ok milk is used for further process.
Regeneration1(45℃)
Filtration
Cream separator
Regeneration 2(50-65℃)
Regeneration 3(78-80℃)
Regeneration3-2-1
Chilling(5min)
1. Milk chiller:
2. Milk pasteurizer:
3. Cream separator:
Seperation temp–40to500c
MILK POUCH PACKING
Introduction
Most food consumed is far removed in time and space from the point of its production.
Packaging is a necessary aid for the storage and distribution of food. Food is packaged
for four primary reasons:
(a) to protect the product from contamination. by micro- organisms, macro-
organisms and filth
(b) to retard or to prevent either losses or gain of moisture
(c) to shield the product from oxygen and light
(d) to facilitate handling.
The package may also serve as a processing aid. It is a convenient item for the
consumer and is a marketing tool. The sales appeal and product identification
aspects of packaging are particularly important to the sales and marketing
branches of food companies. Certain packages have obvious economic benefits,
such as prevention of spills, ease of transporting, prevention of contamination,
reduction of labo ur cost and so on.
The quality of products as they reach the consumer depends on the condition of
the raw material, on method and severity of processing and on conditions of
storage.
The chemical, physical and biological mechanisms of food deterioration are
sensitive to various environmental factors and the most pertinent barrier
property of the package varies with each product.
POUCH MATERIAL SPECIFICATION:
Adjust the pouch length
500ml :-140-150 mm
1000ml :-215-225mm
BUTTERMILKA
NDDAHI
Dahi is well fermented milk product consumed by, large section of the population
throughout the country, as apart of the daily diet or as are fresh beverage.
Buttermilk is a popular refreshing drink prepared from the by-product produced
during the preparation of butter/ makkhan from dahi. Butter milk is also
known as Mattha, Chhachh orChhas in northern part of India
URMULDairy,Bikaner
Composition Standard
Fat Less than1%
S.N.F 5.0-5.5%
Acidity 0.4-1.0%
Flowchart of buttermilk
Pasteurized milk in PMST(42+/-2℃)
Add DVSculture@1-2%
agitation of curd
storage tank
Pouch packing4-6℃
Cooling up to 42℃
Agitationfor5-15min
Transferred to coldstorageat4-6℃
Dispatch4-6℃
GHEE
Ghee production is the largest segment of milk utilization in India. Most of the
dairy plants have ghee production facility to meet the demand of the market as
well as to utilize the excess fat in profitable manner. Since simple
technology involved in ghee production and relatively less investment for ghee
production unit as already plant have steam boiler with them. Method of
production varies from small scale to large scale. Cost reduction on energy
consumption for production of unit quantity of ghee is the recent trend and
equipments are designed to meet the requirement.
Following are the various processes available in the industry to make ghee including
Desi method which is following largely at rural household level.
Flowchart of Ghee:
Pasteurization of cream
(heatingat90℃andcooling6-
10℃)
70℃)
Pre stratification tank(65℃)
Gheekettle (108-112℃)
Filtration by nylon cloth(meshsize120)
5stageS.Sfilter
Clarification (60-85℃)
3rd Sampling
Packaging (40-45℃)
The yield of ghee from cream or butter is influenced by fat content of raw material.
Factors which i nfluence the yield are listed below.
SHRIKHAND
.
Packaging of Shrikhand
As shri khand is a semi solid product, heat sealable polystyrene cups of
100gto1000g capacity are commonly used for packing shrikhand. However, small
manufacturer sell the product in wax coated paperboard boxes.
PANEER
Introduction:
Is obtained by the acid and heat coagulation of milk at high temperature. The
phenomenon of coagulation involves the formation of large structure aggregates of
pro tien in which milk fat and other colloidal and soluble milk solids are entrained
with whey.
Good quality paneer is characterized by white color, sweetish, mildly acidic, nutty
flavors pongy body and closely-knit texture.
Paneer flow chart:
Receiving of pasteurized standardized milk
Packaging
Dispatch
Specification:
Instrument Specification
Paneer vat 500kg
Agitator 1Hp
Paneer hoop 5kg
Paneer press Manually
Composition:
Fat 13-14%
Moisture 70%
Shelf life 15 days from date of packaging
OTHER PRODUCTS
LokeshKumar
URMULDairy,Bikaner
Introduction:
Quality assurance refers to a program for the systematic monitoring
and evaluation of the various aspects of a project, or facility to
ensure that standards of quality are being met.
Two key principle characterize quality assurance
“Fit for the purpose” (the product should be suitable for
the intended purpose)
“right at the first time” (mistakes should be eliminated)
Quality assurance includes regulation of the quality of raw
materials, assemblies, products and components, services related to
production, measurement, production and inspection processes.
It is more than just testing the quality aspects of a product, service
or facility, it analyzes the quality to make sure it conforms to
specific requirements and comply with established plans.
For efficient operation of a plant, employing correct
techniques of operation following of proper cleaning
and maintenance program is vital.
Milk is a complete food having almost all nutrient, provide an
excellent culture medium for bacteria. It can & does serve as a vehicle
for harmless and disease producing microorganism for both economic
and health reasons, therefore it is essential that animal giving milk
should be protected from disease; that milk and milk products should
be handled, transport, process, package and deliver in the most
hygienic condition.
URMULDairy,Bikaner
Titrable acidity:
Apparatus: conical flask, burette, pipette 10ml
Reagent: sodium hydroxide solution N/10
Phenolphthalein indicator0.5%in s prit
Procedure:
Take 10ml sample in100ml conical flask
Add1 ml phenolphthalein indicator
Titrate with N/1O NaOH solution up to pink color appear
Note down reading
Calculation:
Titrable acidity = reading × 0.09 (%as lactic acid)
=1.38 ×0.09
= 0.125% LA
Organoleptic test:
1) COB test:
milk with high acidity and high salt content clots on the boiling due
to precipitation of protein.
Procedure:
Take 5ml of milk in a test tube and place the tubes in a boiling
waterbath for 5min.
Remove the tubes from the boiling water bath and observe the tube if
the clotting appear on side and bottom of the test tube is an
indication of poor keeping quality.
2) MBRT test:
This test is carried out for assessing the bacterial load of raw
and pasteurize milk. In this test dye reduction time gives an
indication of bacterial number and activity in milk.
Apparatus: water bath maintained at
37℃Sterile test
tube Sterile pipette
Sterile rubber cork
Reagent for MBRT solution: dissolve one good quality MBRT tablet
in 800 ml of sterile cooled distilled water.
Procedure:
Add1ml of methylene blue solution aseptically in tube.
Add 10ml sample in the test tube and close the test tube with
rubber cork.
Mix well and put test tube in water bath at 37℃
Observe the color of test tube at every 30min interval and
note the reduction time when it is decolorized.
UTILITIES
A) Refrigeration Section :-
“It is the artificial withdrawl of heat from the substance or within a
space to the temperature lower than temperature.”
Refrigeration System :-
Compression system
↓Condens
er
↓Receiv
er
↓
Expantion valve
↓ IBT (ice bank
tank)
↓
Evaporator (low temp. Low pressure, refrigerant 200c) Flows heet no,1
refigeration system
expansion
valve condensor
B) Boiler Section:
Introduction:
Steam is the necessity of dairy plant. It is used in the section of production
, cleaning. Steam is the produced in boiler. There are two boilers to meet the steam
requirem ent of plant .
EXECUTIVESUMMARY