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COC 1 Salting, Curing and Smoking
COC 1 Salting, Curing and Smoking
UNIT DESCRIPTOR: This unit deals with the skills, knowledge and attitudes required to
process foods by Salting, Curing and Smoking
LEARNING CONTENT:
1.1 Identify and prepare the different equipment, apparatus, tools and utensils for salting, curing
and smoking.
1.2 Perform proper cleaning operation and sanitation of the different equipment, apparatus,
tools, and utensils
1.3 Perform proper cleaning operation and sanitation of the work area
1.4 Check and calibrate the different equipment, apparatus, tools, utensils for the process.
Performance Criteria:
1.1 Equipment and tools for salting, curing and smoking are prepared in
accordance with manufacturer’s specifications.
1.2 Equipment for the above food processing methods are checked, sanitized
and calibrated in accordance with manufacturer’s specifications.
1.3 Kitchen utensils for the above food processing methods are readied and
sanitized in accordance with manufacturer’s specifications.
1.4 Office equipment and materials/ supplies needed are prepared in accordance
with approved specifications.
L.O.2 : Prepare the Raw Materials
LEARNING CONTENT
1.5Identify raw materials needed for salting, curing and smoking.
1.6 Sort and grade fish/other marine products, meat and eggs for salting, curing and
smoking.
1.7 Clean, wash and weigh raw materials in preparation for salting, curing and smoking.
Performance Criteria:
2.1 Raw materials are sorted and graded in accordance with specifications
2.2 Eggs for salting are cleaned and washed in accordance with approved standard
procedures.
2.3 Poultry for curing are skinned, eviscerated and washed in accordance with
approved specifications and standard procedures.
2.4 Meat for curing are deskinned, deboned, sliced, chopped and minced in
accordance with approved specifications and standard procedures.
2.5 Fish/other marine products are cleaned, descaled, eviscerated, deboned, filleted
and washed in accordance with approved specifications and standard
procedures.
2.6 Cleaned raw materials are weighed in accordance with approved specifications
LEARNING CONTENT
1.8 Measure and weigh the required raw materials ingredients adjuncts for
salting, curing and smoking.
1.9 Measure and weigh the required ingredients for pumping pickles, cover
pickles and dry cure according to specifications.
Performance Criteria:
3.1 Required salt and other ingredients and adjuncts for salting and curing are
measured and weighed in line with approved specifications and OHS
requirements
3.2 Required ingredients for pumping pickle, cover pickle and dry cure mixture are
measured and weighed in line with approved specifications
L.O.4 : Cure the Materials
LEARNING CONTENT
Performance Criteria:
4.1 Curing mixture and prepared materials are mixed in accordance with approved
specifications and enterprise requirements
4.2 Mixture is allowed to be cured at room temperature or refrigerated temperature at
appropriate number of days.
4.3 Materials being cured are kept submerged in solution to obtain even
distribution/penetration of cure mixture in line with approved specifications
LEARNING CONTENT
Performance Criteria:
5.1 Cured food materials are removed from the solution, washed and drained in
accordance with standard operating procedures
5.2 Drained cured materials are cooked in appropriate cooking medium
5.3 Cooked cured products are smoked according to specifications
5.4 Cooked cured smoked products are transferred to containers and cooled
according to specifications
5.5 Salted eggs are hard boiled then dipped in grana solution according to approved
specifications
L.O.6 : Prepare Production Report
LEARNING CONTENT:
Performance Criteria:
6.1 Daily production input is noted and documented according to standard operating
procedures.
6.2 Daily production output is noted and documented according to standard
operating procedures.
6.3 All production data are recorded and presented according to prescribed format.
INFORMATION SHEET 1.1-1
Tools
Plastic rectangular perforated trays
Knives SS
ginagamit pang
sukol sa mga liquido ingredients
Clocks/timer ginagamit
bilang orasan
Mixing bowls, stainless steel
chopping boards
kan kakunun
Jar lifter ginagamit nin pankua nin mga steriladong
garapon na gagamiton laagan
Wire baskets ginagmit bilang basket pag dakul na
ilalaag
ginagamit paturuan
Smoke house
ginagamit sa pag luluto kan process smoke fish
Refrigerator ginagamit
laganan kan mga refrigerated foods , prutas asin iba
pa
Freezer ginagamit na
laganan kan medaling maraot na raw material para
haloy an sbuhay.
Stoves ginagamit nin
lutuan
lutuong marasy
jacketed kettle pag luto sa mga dae medaling lutuon
asin pirming mainit an luto
Vernier caliper
Vacuum gauge
nagsusukol kan kantidad kan pressure
Weighing scales (10 kg. capacity)
pang darakulang
pag kilo
Food processor, set
Stainless steel blender pag durog oh pag halo kan
mga prutas sa madaliang paagui.
clean·li·ness
Cleanliness is both the abstract state of being clean and free from germs, dirt,
trash, or waste, and the habit of achieving and maintaining that
state. Cleanliness is often achieved through cleaning.
service surfaces must air-dry after they have been wiped with sanitizing
solution. Sanitize .
A.Washing Utensil in Three compartment Sink
- Remove excess food that may deactivate the detergent.
- Thoroughly wash in a hot detergent solution, at
about 120°F (49°C), in the first sink.
- Rinse until item is free of detergent in clean hot
water, at about 120°F (49°C) to HOT (60°C) in the second sink.
- Immerse in a solution that has a
concentration of 50 ppm chlorine for at least 7 seconds, and is a temperature
of 175° or above.
-dry - Do not wipe any item with a cloth to dry it. Store inverted
(upside down) in area specially designed/used for cleaned & sanitized
equipment/utensils. a.. Washing Manual in Three compartment Sink
Washing Manual - -Wash/Scrape
equipment.
er person take items that have been cleaned and sanitized from
the air drying area directly to the shelving units for storage.
raying hose
for cleaning surfaces of walls.
-up to be visible on any equipment. Items with
this build-up are to be cleaned with the appropriate detergents.
ms and rinse jets for blockage after each meal
service.
water. They are then rinsed with clean hot water, and sanitized with hot water
in the last section of the machine
1: Scrape - Remove excessive food soil that may deactivate the
detergent.
-Wash - Pre-wash all dishes and utensils before washing.
- Properly rack all dishes. Leave enough space between
plates so that they are exposed to the unobstructed spray from spray arms and
rinse jets. Glasses, cups and bowls should be placed upside down so they will
not fill up with water.
- 120°F (49°C) or above.
- 165°F (74°C) for stationary/single rack machines. -
180°F (66°C) for all other machines.
- Do not wipe dry. Store in areas specially designed/used for
cleaned & sanitized equipment/utensils.
-Wash .
full.
Dispose of all chipped china or glassware right away, and advise your
supervisor.
the end of each day.
all storage shelving units and their contents.
chemical, and then drain it. The machine must then be re-filled and turned on
to remove the chemical.
switching on and draining are necessary before the
machine can be used to clean any equipment.
2. Hot water
Personal Hygiene
ng parts
of our body, etc.
revention of food-
borne illness
After smoking.
LEARNING CONTENT
1.5Identify raw materials needed for salting, curing and smoking.
1.6 Sort and grade fish/other marine products, meat and eggs for salting,
curing and smoking.
1.7 Clean, wash and weigh raw materials in preparation for salting, curing and
smoking.
Performance Criteria:
2.1 Raw materials are sorted and graded in accordance with specifications
2.2 Eggs for salting are cleaned and washed in accordance with approved
standard procedures.
2.3 Poultry for curing are skinned, eviscerated and washed in accordance
with approved specifications and standard procedures.
2.4 Meat for curing are deskinned, deboned, sliced, chopped and minced in
accordance with approved specifications and standard procedures.
2.5 Fish/other marine products are cleaned, descaled, eviscerated, deboned,
filleted and washed in accordance with approved specifications and standard
procedures.
2.6 Cleaned raw materials are weighed in accordance with approved
specifications
INFORMATION SHEET 1.1-2
FOOD AND NON FOOD SUPPLIES FOR FOOD PROCESSING
MATERIALS
QTY Description
A. Food supplies
Fresh eggs
Fresh meat
Dressed poultry
Fresh fish (medium size)
Fresh fish (small)
Fresh fruits
Fresh vegetables
Curing ingredients for ham (good for
10 kgs.)
Curing ingredients for tocino/longanisa
(good for 10 kgs.)
Salt (Pangasinan)
Refined sugar
Vinegar
All spice pickling solution
Citric acid
Sodium benzoate
Firming agent
Pineapple juice (unsweetened)
Active dry yeast
Mother vinegar
B. Non food
1. Fill up a large glass or bowl with room temperature water. The bowl or
glass should be large enough so that it can hold the entire egg. Fill the
container up 3/4 of the way, or enough so that the entire egg will be
submerged once you put it in the container.
If you don’t have a bowl or glass big enough, you can use a bucket or
any container that’s large enough to hold the egg.
2
Place the egg in the water. Carefully lower the egg in the water so that it
doesn’t crack if it hits the bottom of the container. If you're testing more than
one egg, test each egg individually so that you can determine which ones are
good and which ones are rotten.
3
Eat the egg if it sinks to the bottom of the bowl. If the egg sinks to the
bottom, then it’s still fresh and can be used for whatever cooking purposes that
you had in mind. If the egg sinks but stands upright on the bottom of the
container, the egg is still fresh but should be eaten or hard-boiled as soon as
possible because it is near its expiration.
4
Throw the egg away if it floats. If the egg floats, it means that air is trapped
inside of the egg and it is rotten. Eating rotten eggs can lead to food poisoning
and should be avoided.[4]
You can compost the egg or dump the inside of the egg in the garbage
disposal.
Do not put egg shells down the garbage disposal.
Method2
Trying Other Techniques
1
Read the sell-by date on the carton. Eggs can usually last up to 3 weeks if
stored in the refrigerator. The sell by date on the carton is usually a good
indication of whether the eggs are still fresh.[5]
All raw eggs should be maintained in a temperature of 40 °F (4 °C) or
less.
The sell-by date won’t tell you whether your eggs are rotten, but will
give you an idea of how old your eggs are.
2
Crack the egg open and examine it. If you crack the egg open and a white
ooze comes out, there’s a good chance that it is rotten. Fresh eggs will have
milky or clear whites and a perky bright yellow or orange yolk. If the egg is
rotten, the whites will be thin and watery or may look pink and the yolk will
flatten out.
The appearance of small red or brown spots, known as blood spots,
does not mean the egg is rotten. This is normal and actually means
that the egg is most likely very fresh.
3
Smell the egg for a neutral scent. Uncooked fresh eggs should have a neutral
scent and should not smell sulfuric or sour. If the egg smells bad before or
after you crack it, there’s a very high likelihood that it is rotten.]
Typically rotten eggs will smell bad even before you crack them.
4
Hold the egg next to your ear and shake it. If you hear the inside of the egg
sloshing around, it means the egg is rotten. If you can’t hear or feel the
contents of the egg move, it means it’s fresh and you can eat it.
This is a less accurate method than examining or smelling the egg. If
you’re unsure, try the other methods as well.
How to Check Red Meat for Freshness in Three Easy Steps
Meat can be one of the tastiest foods on the planet, or the most dangerous,
depending upon how it reaches you.
Many halal meat markets don’t have a ‘sell-by’ date on the packaging for red
meats so it’s basically a matter of asking the butcher when the meat arrived
and when they put it in the display case. You should also ask if it came to
them frozen and if they froze then thawed out the meat before putting it into
their case. That will give you a time frame of how old (thus, how fresh) the meat
actually is.
Here’s what to look for when have the meat in front of you:
1. Red meat like lamb or beef should be bright red- that means it’s the freshest.
If it turns a bit purple, it’s still ok but means it’s been exposed to some oxygen.
2. Press the meat firmly with your finger- if it springs back nicely, it is fresh; if
not, it is most likely old because it is losing its firmness.
3. Smell the meat- always. It shouldn’t smell like anything, really. Lamb has
more of a gamey or wild animal smell, which is normal but meat should never
smell like bleach, ammonia or anything foul. If you don’t smell it up close,
chances are you may not even notice anything unusual.
How do you know exactly if the chicken you're
buying is fresh? Use these 4 ways to check:
1. Look at the colour of the flesh
Check the colour of the chicken meat - be sure to check the crevices like the thighs and under the
wings too.
If you're seeing pink, the chicken is fresh. If the chicken looks grayish or transparent, it most
likely has been sitting around for a while.
Choose chicken flesh that's firm and springy, indicating that it's most likely fresh.
Avoid buying the chicken if the flesh is too stiff, or if it doesn't spring back to its original shape
when pressed with your finger.
Fresh chicken does not have any odour. If you notice any unpleasant odours wafting from the
chicken, it's highly possible that it's no longer fresh and should not end up in your basket.
Blood isn't a good sign, as it could indicate that the meat has been frozen and thawed a few
times. Plus, blood in cut chicken pieces also increases the risk of bacterial contamination.
7 Secrets to Finding the Freshest Fish
When it comes to choosing the right salmon, trout or tilapia, it's hard to know
what to look for. Here's how to tell if fish is fresh!
1/7
The main thing you want to look for is skin that has a metallic shine. Any
discolored or dull spots indicate that the fish has probably seen better days. If
you’re buying a fillet, make sure the flesh has a robust color—it becomes less
vibrant as they age.
2/7
Whether you’re dealing with a whole fish or a pre-cut fillet, see if you’re able to
test the quality of the meat with your finger. You should be able to press down,
but your fingerprint should quickly disappear as the flesh bounces back. If it
remains, the fish is no longer fresh.
3/7
Clear Eyes
If you’re buying a whole fish, pay attention to the eyes. They should be clear
and slightly bulging. While dull, sunken eyes don’t mean the fish is past its
prime, it also won’t be as fresh as possible.
4/7
Firmly Connected Scales
You should be able to detect if scales are intact by looking, but if your
fishmonger allows it, run your hand along them. They should stay in place and
feel firmly connected to the body, almost like armor. If any scales begin to slide
off, you’re dealing with an older fish.
5/7
Healthy Gills
The gills can reveal a lot about the freshness of your fish. First, make sure they
are bright red and moist, rather than brown or faded. Also, check for any milky
liquid around them—if you notice any slime, move on.
6/7
No Milky Liquid
When buying fillets, you may notice liquid on the fish. Only purchase if the
liquid is clear, since, like with a whole fish’s gills, the milky coloring could be a
warning that the fish is beginning to rot.
7/7
No Fishy Smell
We might associate that “fishy” smell with our go-to fishmongers or local
market, but the only thing a fish should smell like is briny water, if that. Fish
should smell like where they are from, whether that is a salty ocean or a
freshwater lake.
Fruit and vegetables are unquestionably at their best when
they’re fresh.
Identifying what’s fresh and what isn’t doesn’t need to be confusing. In today’s
blog, we’ll be providing guidance on what signs signify freshness over ageing.
Fruits
Apples: Apples should feel heavy for its size and should be nice and firm. This
signifies that the inside is moist and fairly solid, and hasn’t dried out. Also be
sure to check the surface of the apple for any discolouration. Discolouration
appears similar across different coloured apples and tends to resemble a
bruise-like quality comparable to those found on many other fruits. Any
discolouration or bruising means they could’ve been damaged during transit
and are, by extension, damaged under the surface.
Mangoes: Any ripe mango you purchase should be a nice rich yellow in colour.
As for feel, it should be firm and have the same heaviness for its size that
apples and oranges possess. Also be sure to smell the mango for its subtle
aroma. As long it smells like a flavoursome mango, that’s a sign it’s in good
condition. Keep an eye out for discolouration and bruising.
Pears: Pears should have a warm skin colour and be free of blemishes and
bruises. They should also feel heavy for their size and have a defined firmness.
Vegetables
Broccoli: The heads of broccoli ideally will look fresh and be notably compact.
As for its stalk, it should appear juicy and healthy. In terms of colour, broccoli
should only be differing shades of green, with head a dark green and the stalk
a lighter green, with potentially a slight bit of white at the very base of the
stalk. If the broccoli stalk is void of colour or the entire broccoli has taken on a
yellow appearance, this means it’s not ripe and should be avoided.
Lettuce: Lettuce is fairly simple. It’s leaves should be fresh and it should feel
nice and heavy in your hand. Lettuce suffering from withering leaves or brown
discolouration are not fresh.
Corn: With corn, you want to make sure that the silk covering the cob looks
fresh, moist and green. When removing the husk to reveal the corn kernels,
they should look plump and juicy. Corn with browned silk and husks or an
excessive number of non-plumb corn kernels should be avoided.
Onions: Identifying a good onion comes to a couple of very simple factors. The
onions should be firm with shiny, thin skin. If your onions are any different to
this, chances may be they’re not in the best condition.
General tips
Of course, there are far more fruits and vegetables beyond these, but we listed
these to help give you some specific tips. However, in a general sense, there are
some good signs of whether a fruit/vegetable is fresh or not.
First of all, for those fruits and vegetables that naturally emit a strong scent,
you can easily smell these to see if the scent is right. As per the orange, you’re
looking for a citrus smell. If the typical smell is compromised by some off-
putting scent, then it’s likely the fruit could be off.
Every fruit and vegetable tends to have a defined colour associated with it
when ripening and ripe. For example, when ripening, bananas are green and
once ripe they’re yellow. If you look at a banana and its bruised or discoloured,
it’s a safe assumption it’s not fresh. The same applies with almost all other
fruits and vegetables. If it isn’t its usual colour and is suffering blemishes or
bruises, don’t get it.
Finally, always look out for those aforementioned bruises and blemishes. If
they’re there, it means the produce is aged or damaged.
Self –Check 1.1-2
Direction:
a. egg
b. meat
c. fish
d. fruits
e. vegetables
L.O.3 : Prepare Salting and Curing Solutions and Mixtures
LEARNING CONTENT
1.8 Measure and weigh the required raw materials ingredients adjuncts for
salting, curing and smoking.
1.9 Measure and weigh the required ingredients for pumping pickles, cover
pickles and dry cure according to specifications.
Performance Criteria:
3.1 Required salt and other ingredients and adjuncts for salting and curing
are measured and weighed in line with approved specifications and OHS
requirements
3.2 Required ingredients for pumping pickle, cover pickle and dry cure
mixture are measured and weighed in line with approved specifications
Information sheet 1.1-3
Preparing Salting and Curing Solutions and Mixtures
Sugar
Micro-organism
1. Yeast
2. Molds
3. Bacteria
LEARNING CONTENT
Performance Criteria:
4.1 Curing mixture and prepared materials are mixed in accordance with approved
specifications and enterprise requirements
4.2 Mixture is allowed to be cured at room temperature or refrigerated temperature at
appropriate number of days.
4.3 Materials being cured are kept submerged in solution to obtain even
distribution/penetration of cure mixture in line with approved specifications
Information sheet 1.1-4
Ingredients :
o 8 fresh duck (or chicken eggs)
o 4 cups water
o 1-1/2 cups salt
Cooking Procedures :
1. Place the eggs in a wide-mouthed jar (or glass) container with a lid.
2. In a saucepan, fill in with the water and bring to boil. Add the salt gradually
and stir until the salt is completely dissolves. Remove from heat and set
aside to cool.
3. Pour the cooled salted water over the eggs, making sure the eggs should be
completely submerged with the water.
4. Cover and store the container in a dark place for at least 3 weeks. (To test
the saltiness of the egg, take out one egg from the container after 3 weeks.
Boil the egg over high heat for 30 minutes (salted eggs takes more time to
cook than regular eggs). Let cool for a few minutes and peel the shell and
taste.
1.5. If you like the saltiness of the egg, you may now take out the other eggs
from the container and boil them. Let them cool and store in the refrigerator.
But, if you want the eggs to be more salty to taste, you can leave the salted
eggs in the container for another 2 weeks.
Longanisa Recipe (Filipino Sausage)
Longanisa are Filipino chorizos. These cured sausages are famous in almost
every Philippine region. The famous varieties of longanisa are : Vigan ,
Lucban, and Guagua which were named according to the town that they
came from. Pork is the most common meat used in making this sausage;
Chicken, beef, and even tuna are sometimes used as alternatives.
This Longanisa Recipe that we have here involves curing the meat using
Prague powder and sodium phosphate. Prague Powder or pink curing salt is
responsible in preserving the meat and inhibits the growth of certain
bacteria. Sodium phosphate, on the other hand, acts as an emulsifier. It
makes to immiscible ingredients (like fat and liquid) mix together in
complete harmony. Aside from these ingredients, extenders such as
carageenan and TVP are required only if you will be using this for
commercial purposes. If this will be for personal consumption, then
extenders are not necessary.
Ingredients
- Add the ground pork followed by the sugar, garlic, paprika, ground
black pepper, pineapple juice, and meat enhancer then mix
thoroughly.
- Place inside the refrigerator for 12 hours. (Note: Take note of the time.
The mixture will smell sour if left for more than 12 hours)
- Shape and wrap the longanisa individually. You can use sausage
casings or you can simply shape the mixture over a wax or parchment
paper. At this point, the finished product is ready to be cooked.
How to Make Tinapang Bangus – Smoking of Bangus
Materials Needed:
Bangus (whole)
800 Salometer brine (composed of 267.03 grams of salt per liter of water)
Smoking trays
Smokehouse
a.Tocino making
b. Salted egg
c. Longanisa
d. Smoked fished bangus
L.O.5 : Finish the Cured Materials
LEARNING CONTENT
Performance Criteria:
5.1 Cured food materials are removed from the solution, washed and drained in
accordance with standard operating procedures
5.2 Drained cured materials are cooked in appropriate cooking medium
5.3 Cooked cured products are smoked according to specifications
5.4 Cooked cured smoked products are transferred to containers and cooled
according to specifications
5.5 Salted eggs are hard boiled then dipped in grana solution according to approved
specifications
Instruction: