Weight+&+Bolting Lse

TABLE OF CONTENT PAGE
1 DESIGN DATA 2
2 DESIGN CALC DESCRIPTION & ASSUMPTION 3-4
3 MAXIMUM STRESS & DEFLECTION RESULTS SUMMARY 5

4 WEIGHT AND ANALYSIS SUMMARY 6
5 WEIGHT CALCULATION 7
6 T-6812 SIDE WALL CALC 8-13
7 T-6812 BTM WALL CALC 14-16
8 T-6812 ROOF WALL CALC 17-19
9 STIFFENER SECTIONAL PROPERTIES 20-21
10 LOAD AT BASE CALCULATION 22
11 LEG DESIGN CALCULATION 23
12 BASE PLATE DESIGN CALCULATION 24
13 TRANSPORTATION LOAD CALCULATION 25
14 WIND LOADING CALCULATION 26
15 CALC OF LIFTING FORCE (SKID) 27
16 LIFTING LUG DESIGN CALC (SKID) 28-30

17 LIFTING SPREADER PIPE SIZING CALC (SKID) 31-34
18 SLING & WIRE ROPE CALC @ SPREADER BAR (SKID) - S5 & S6 35
19 SLING & WIRE ROPE CALC (SKID) - S1 TO S4 36
20 LIFTING LUG DESIGN CALC (TANK)_T-6812 37-39
LIFTING SPREADER PIPE SIZING CALC (TANK)

21 40-43
T-6812
22 SLING & WIRE ROPE CALC @ SPREADER BAR (TANK) - S5 & S6 44
23 SLING & WIRE ROPE CALC (TANK)_T-6812 - S1 TO S4 45
24 SKID SUPPORT STRENGTH CALCULATION 46
APPENDIX
25 ROARK FORMULA 47-48
26 COG CALCULATION FROM CADWORK 49-50
27 ALLOWABLE STRESS REFERENCE 51

MAXIMUM STRESS & DEFLECTION RESULTS SUMMARY
ITEM : Chemical Injection System Skid (A-6900)

PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project
1. Maximum Bending Stress summary
Max Bending stress

Result
Description psi N/mm2
SIDE WALL (1) 4,232 29.18 O.K
Horizontal stiffener 3,399 23.44 O.K
Vertical stiffener 5,428 37.43 O.K
SIDE WALL (2) 4,919 33.92 O.K

BOTTOM WALL 8,933 61.59 O.K

ROOF WALL 2,415 16.65 O.K

2. Maximum Deflection summary
Max Deflection
Result
Description in mm
SIDE WALL (1) 0.038 0.971 O.K
Horizontal stiffener 0.003 0.086 O.K
Vertical stiffener 0.030 0.772 O.K
SIDE WALL (2) 0.049 1.251 O.K

BOTTOM WALL 0.093 2.361 O.K

ROOF WALL 0.025 0.638 O.K

TABLE OF CONTENT
nasrul:
PLEASE UNHIDE TO
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FORMULA
Number
PAGE
of pages
1 DESIGN DATA 1 2
2 DESIGN CALC DESCRIPTION & ASSUMPTION 1 3

3 WEIGHT AND ANALYSIS SUMMARY 1 4
4 CENTRE OF GRAVITY RESULTS FROM STAAD ANALYSIS 1 5
5 STAAD OUTPUT : RESULTS AND ANALYSIS SUMMARY 2 6-7

6 WEIGHT CALCULATION 2 8-9
7 LOAD AT BASE CALCULATION 1 10
8 LEG DESIGN CALCULATION 1 11
9 BASE PLATE DESIGN CALCULATION 1 12
10 TRANSPORTATION LOAD CALCULATION 1 13
11 WIND LOADING CALCULATION 1 14
12 CALC OF LIFTING FORCE (SKID) 1 15
13 LIFTING LUG DESIGN CALC (SKID) 4 16 - 19
14 LIFTING SPREADER PIPE SIZING CALC (SKID) 5 20 - 24
15 SLING & WIRE ROPE CALC @ SPREADER BAR (SKID) - S5 & S6 1 25
16 SLING & WIRE ROPE CALC (SKID) - S1 TO S4 1 26
17 LIFTING LUG DESIGN CALC (TANK) 5 27 - 31

18 LIFTING SPREADER PIPE SIZING CALC (TANK) 5 32 - 36
19 SLING & WIRE ROPE CALC @ SPREADER BAR (TANK) - S5 & S6 1 37
20 SLING & WIRE ROPE CALC (TANK) - S1 TO S4 1 38
APPENDIX
21 ALLOWABLE STRESS REFERENCE 1 39
22 STAAD ANALYSIS REPORT 58 40 - 97

DESIGN DATA
ITEM : C.I. SKID (A-6810)

PROJECT NO. C.I Injection system (A-6810) - Permas Field Substructure
Item No. T-6820 A/B

Service Tote Tank
Design Pressure ( Max : Full water + 5 kPa / Min : -0.2 kPa )
Design Temperature ( Max : 65 / Min : 0 oC )
Operating Pressure ATM
Operating Temperature Ambient
Capacity 2 m3
Size 1219(L) x 1067(W) x 1524(H)
Material A 240 316L
Design Code API 650 & Roark's Formulas for Stress & Strain
Material A 240 316L
Tank plate thickness 6 mm
Yield Stress, σy 172369 kPa
Max Allowable Stress 115142 kPa
SKID SUPPORT OVERALL DIMENSION
2500 WIDTH (mm)

2800 LENGTH (mm)
7.0 AREA (m2)
EN10025 S275JR STRUCTURAL BEAM MATERIAL

WEIGHT AND ANALYSIS SUMMARY
1 WEIGHT SUMMARY
Total estimated Weight tanks : T-6810 = 558 kg
Total estimated Weight tanks : T-6820 = 558 kg
Total estimated Weight Of Instrument :

= 770 kg
( Pump, Valve, Gauge, PLC panel, Flange & Fitting , etc )
Total estimated Weight Of Skid Structure = 810 kg

Total estimated Weight Of Skid Structure, Instrument & Tanks = 2,696 kg
Total estimated Operating Weight Of Skid Structure, Equipment & Tanks = 6,660 kg
1a Floor Load = Skid Weight / Skid Area ===> Skid area = 7 m2

(for STAAD input) Hence Floor Load = 2,696 / 7
= 385 kg/m2
= 3.78E-06 kN/mm2
1b Tank Leg Load = Weight Tank + Flg = 943 kg

(for STAAD input) Hence For Each Leg = Leg Load / 4 = 236 kg
= 2.31 kN
2 MAX. FORCE SUMMARY AT LIFTING

Maximum Force acting on skid = 7,702 kg
3 EXTERNAL FORCE LOADING SUMMARY

Wind Force Fw = 10,901 N
Wind Moment Mw = 12,426,842 Nmm
Maximum Shear/Horizontal Force F = 10,901 N
Maximum O/T Moment M = 12,426,842 Nmm
4 C.O.G CALC SUMMARY (From STAAD )

Center of Gravity (X) = 9528 mm
Center of Gravity (Y) = 4000 mm
Center of Gravity (Z) = 3338 mm
3338 2500
4000
9528
DESIGN CALC DESCRIPTION & ASSUMPTION

Design Calculation Description :
Design and Lifting Calculations for Chemical Injection System Skid of this project is written in MS-Excel for the
purpose of calculating the optimum sizing of lifting gears . Specifically, the design is based on Bending
Equation formulas and Standard engineering formulas & AISC
Lifting calculations is used to analysed the required dimensional thickness and strength of the lifting lugs
(Skid & its tank) during lifting operation. Bending equations of "Simply supported beam" and
"Statically indeterminate beams" are used in calculating required size of the spreader beam section used.
The slings and shackle sizes are also selected after selection of lifting lugs for the tanks and skid .
STAAD PRO software is used to facilitate analysing skid structural frame strength.
The formula for determining the bending stress in a beam under simple bending is :
σ is the bending stress

M - the moment about the neutral axis
y - the perpendicular distance to the neutral axis
Ix - the second moment of area about the neutral axis x
b - the width of the section being analyzed
h - the depth of the section being analyzed
Weight and Centre of Gravity Calculation Description :
Weight for Chemical Injection System Skid of this project is written in MS-Excel for the purpose
of calculating the lifting weight of the Skid. STAAD Output result from post analysis during lifting
is able to calculate the Centre Of Gravity (C.O.G) of Skid and its Equipment during lifting operation.
Design Calculation Assumptions :

4. The Bending stress formulas in the calculation are based on the following assumptions:
(4.1) The beams are assumed to be symmetric about the x-y plane
(4.1) All loads must act in the x-y plane.
(4.1) A right handed coordinate system is adopted, with x-axis along the longitudinal axis of the beam.
References :
1. Pressure Vessel Handbook (7th Edition) by Henry H. Bedner
2. Pressure Vessel Handbook by Eugene F. Megyesy
3. AISC (Manual of Steel Construction - Specification for Design, Fabrication
and Erection of Structural Steel for Building (9th Edition) ASD.
WEIGHT AND ANALYSIS SUMMARY
1 WEIGHT SUMMARY
Total estimated Weight tanks : T-6820-A/B = 558 kg
Total estimated Operating Weight tanks : T-6820-A/B = 2,540 kg
Total estimated Weight Of Instrument :

= 770 kg
( Pump, Valve, Gauge, PLC panel, Flange & Fitting , etc )
Total estimated Weight Of Skid Structure = 810 kg

Total estimated Weight Of Skid Structure, Instrument & Tanks = 4,678 kg
Total estimated Operating Weight Of Skid Structure, Equipment & Tanks = 6,660 kg
1a Floor Load = Skid Weight / Skid Area ===> Skid area = 7 m2

(for STAAD input) Hence Floor Load = 4,678 / 7
= 668 kg/m2
= 6.55E-06 kN/mm2
1b Tank Leg Load = Weight Tank + Flg = 943 kg

(for STAAD input) Hence For Each Leg = Leg Load / 4 = 236 kg
= 2.31 kN
2 MAX. FORCE SUMMARY AT LIFTING

Maximum Force acting on skid = 5,563 kg
3 EXTERNAL FORCE LOADING SUMMARY

Maximum Shear/Horizontal Force F = 10,901 N
CENTRE OF GRAVITY RESULTS FROM STAAD ANALYSIS
4 C.O.G LOCATION (From STAAD )

Center of Gravity (X) = 1354 mm
Center of Gravity (Y) = 686 mm
Y
Center of Gravity (Z) 685.98 = -1561.76 mm
X
1354 2500
(0,0,0)
Z -1561.76
Output from STAAD
98. PRINT CG LIST 1 TO 68
CENTER OF GRAVITY OF THE STRUCTURE IS LOCATED AT: (MMS UNIT)
X = 1354.41 Y = 685.98 Z = -1561.76
TOTAL SELF WEIGHT = 17.794 (KN UNIT)
ORIGIN (0,0,0)
ORIGIN (0,0,0)
STAAD OUTPUT : RESULTS SUMMARY

***TOTAL APPLIED LOAD ( KN MMS ) SUMMARY (LOADING 1)

SUMMATION FORCE-X = 0.00
SUMMATION FORCE-Y = -66.17
SUMMATION FORCE-Z = 0.00
SUMMATION OF MOMENTS AROUND THE ORIGIN-

MX= -97170.78 MY= 0.00 MZ= -88662.90
***TOTAL REACTION LOAD( KN MMS ) SUMMARY (LOADING 1)

SUMMATION FORCE-X = 0.00
SUMMATION FORCE-Y = 66.17
SUMMATION FORCE-Z = 0.00
SUMMATION OF MOMENTS AROUND THE ORIGIN-

MX= 97170.78 MY= 0.00 MZ= 88662.90
MAXIMUM DISPLACEMENTS ( CM /RADIANS) (LOADING 1)

MAXIMUMS AT NODE
X = 3.58689E+00 19
Y = -2.16509E+00 1
Z = -1.68693E+00 33
RX= -3.44840E-03 31
RY= 7.40785E-04 23
RZ= 1.32178E-02 55
STAAD OUTPUT : ANALYSIS SUMMARY

1 Total Applied Load During Lifting = Maximum Load Weight Lifted
STAAD -66.17 kN = 6747.42 kg

From Estimated Weight Calculation = 6,660 kg
Difference = 87 kg
Percentage difference = 1.31% within Calculated weight
Therefore results from STAAD analysis is close to actual scenario
2 Allowable Deflection as PER AISC = L/360, where L is the beam section being analysed
d max = 3.59 mm at node 19

Beam Length = = 2800 mm
Since, dmax = 3.59 < L/360 = 7.78 Deflection is within allowable limit
WEIGHT CALCULATION

ITEM DESCRIPTION QTY SET WEIGHT

T-6820-A HEIGHT width
LENGTH
Tank shell plate
SIDE PLATE (1) 1.52 m x 1.22 m x 6 thk 2 1 178.34 kg
BASE PLATE 1.22 m x 1.07 m x 6 thk 1 1 62.43 kg
ROOF PLATE 1.22 m x 1.07 m x 6 thk 1 1 62.43 kg
T-6820-A
Tank stiffener
SIDE WALL (1) - HORZ FB 65 x 6 x 1.22 m 2 2 15.21 kg
SIDE WALL (1) - VERT FB 65 x 6 x 1.52 m 2 2 19.02 kg
ROOF PLATE - HORZ FB 65 x 6 x 1.22 m 2 1 7.61 kg
ROOF PLATE - VERT FB 65 x 6 x 1.07 m 2 1 6.66 kg
BOTTOM PLATE - HORZ FB 65 x 6 x 1.22 m 3 1 11.41 kg
BOTTOM PLATE - VERT FB 65 x 6 x 1.07 m 2 1 6.66 kg
T-6820-B
Tank shell plate
BASE PLATE 1.22 m x 1.07 m x 6 thk 1 1 62.43 kg
ROOF PLATE 1.22 m x 1.07 m x 6 thk 1 1 62.43 kg
T-6820-B
Tank stiffener
ROOF PLATE - HORZ FB 65 x 6 x 1.22 m 2 1 7.61 kg
ROOF PLATE - VERT FB 65 x 6 x 1.07 m 2 1 6.66 kg
BOTTOM PLATE - HORZ FB 65 x 6 x 1.22 m 3 1 11.41 kg
BOTTOM PLATE - VERT FB 65 x 6 x 1.07 m 2 1 6.66 kg
WEIGHT CALCULATION

Equipment , Accessories & Leg Support kg/pc QTY SET WEIGHT

LEG: UB152x152x23 kg/m 2
0.4 m x 22.3 kg/m2 4 3 26.76 kg
MANWAY, FLANGES & FITTING 309.71 kg
Pump BIO Weight = 80 2 1 160.00 kg
Instruments & Valves Weight = 300 1 1 300.00 kg
SKID Structure
UC200x200x46.1 kg/m 13.4 m x 46.1 kg/m 1 1 617.74 kg
C200x70x8tx24kg/m 2.1 m x 24 kg/m 1 1 50.40 kg
L50x50x4tx4 kg/m 0.5 m x 4 kg/m 1 1 2.00 kg
SHS75x75x4tx8 kg/m 3.6 m x 8 kg/m 1 1 28.80 kg
GRATING-12kg/m 7.0 m2
x 12 kg/m 1 1 84.00 kg
TOTAL EMPTY WEIGHT 2696 kg
Volume height width length

T-6820-A 1.52 m x 1.07 m x 1.22 m = 1.98 m3
T-6820-B 1.52 m x 1.07 m x 1.22 m = 1.98 m3
Water Weight [ Volume x Density(@1000 kg/m3)] 3,964 kg
SUMMARY
EMPTY WEIGHT 2,696 kg
OPERATING WEIGHT (Empty Weight + Water Weight) 6,660 kg
FULL WATER WEIGHT 6,660 kg
LOAD AT TANK'S BASE PLATE CALCULATION

HOLD DOWN BOLTS for EACH TANK LEG
Bolt Material…………….……………….…………. = A 193 GR B7

Bolt Yield Stress……………… Sy = 207 MPa
Bolt UTS…….…..……………… Su = 507 MPa
Allowable Tensile … Ft-all= (0.6 x Sy) = 124.2 MPa
Allowable Shear… Fs-all = (0.4 x Sy) = 82.8 MPa
Allowable Bearing… Fb-all = (1.5 x Sy) = 310.5 MPa
Bolt Number………………………… N = 2
Bolt Size……………………………………...……… = M16
Stud Nom Dia Dn = 16 mm
Thread Pitch p = 2 mm
Bolt Tensile Area AT = 156.7 mm² = pi() / 4(D-0.938194*p)²
Bolt Shear Area………………… AS = 313.3 mm 2
= 2*At
Bolt Root area, Ab Ab = 138.32 mm 2
From Lifting Force calculation

Maximum Shear Force , LH = 18,664 N
Maximum Tensile(Axial) Force LL = 54,570 N
Number of Leg / tank N-leg = 4
Shear Force acting on one leg F-shear = 4,666 N = LH / N-leg
Tensile Force acting on one leg F-tensile = 13,643 N = LL / N-leg
1 SHEAR STRESS IN BOLT
Shear / Bolt, fs = F-shear

N x As
fs (Shear stress on bolt) = 7.45 MPa OK

Fs-all (Allow shear stress) = 82.8 MPa RATIO ( fs / Fs ) = 0.09
since fs < Fs-all , the Bolt Shear stress is OK
2 TENSILE STRESS IN BOLT
Tensile / Bolt, ft = F-tensile

N x At
ft (Tensile stress on bolt) = 43.54 MPa OK

Ft-all (Allow tensile stress) = 124.20 MPa RATIO ( fs / Fs ) = 0.35
since fs < Ft-all, the Bolt Tensile stress is OK
3 BEARING STRESS IN BOLT
Bearing / Bolt, fb = F-shear

N x Ab
fb (Bearing stress on bolt) = 16.87 MPa OK

Fb-all (Allow Bearing stress) = 310.50 MPa RATIO ( fs / Fs ) = 0.05
since fb < Fb-all, the Bolt Bearing stress is OK

LOAD AT BASE CALCULATION

HOLD DOWN BOLTS
Bolt Material…………….………………. = A 193 GR B7
Bolt Yield Stress……… Sy = 207 MPa
Bolt UTS…….…..………… Su = 507 MPa
Allowable Tensile…………… Ft = 124.2 MPa
Allowable Shear…………… Fs = 69 MPa
Bolt Size…………………………………… = M16
Bolt Number………………… N = 2
Tensile Area………….…… AT = 146 mm2
Shear Area…………………… AS = 225 mm2
Bolt PCD……………………… PCD = 1980.64 mm
SHEAR STRESS IN BOLT
Shear / Bolt, fs = F Where, Maximum Shear Force F = 10,901 N

N x As
fs = 24.22 MPa OK
Fs = 69 MPa RATIO (Fs / fs ) = 2.85
since fs < Fs the shear stress is OK

LEG DESIGN CALCULATION

LEG DATA
Material……………...………………..= A 36
Yield Stress, Sy………….…………..= 248.2 N/mm2
Allowable Axial Stress, fall.…...……= 148.9 N/mm2 ( 0.6 x Sy )
Allowable Bending Stress, fball.......= 165.5 N/mm2 ( 2/3 x Sy )
LEG GEOMETRY :- I-BEAM 152 x 152 x 23 kg/m

A= 2920 mm2
Ixx = 12500000 mm4
d d= 323.8 mm
e= 76.2 mm
L= 400 mm
X X r= 9 mm
AXIAL STRESS
Axial Stress, fa = F/A = 2.26 N/mm2
BENDING STRESS
Bending Stress, fb PxLxe= 26.58 N/mm2

Ixx
COMBINED STRESS
Combined Stress, f = (fa/fall + fb/fball) = 0.18
Since Combined Stress is < 1.00 The Leg Design is OK!

LEG BASEPLATE DESIGN CALCULATION

Refer Dennis R Moss Procedure 3-10
Minimum Base plt thickness, tb = 3xQxF

4 x A x Fb
N = No. of Support = 4
Q = Maximum Load / Support = 279 N
F = Baseplate Width = 162 mm
A = Baseplate Length = 162 mm
Fb = Allowable Bending Stress = 163.68 MPa ( 0.66 Fy )
tb = 1.1 mm
Base plate used = 15 mm OK
Since Base plate used is more than min thk 'tb' required , OK
BASE PLATE WELD CHECKING

Maximum stress due to Q & F = max(Q, F)/Aw = 2.80 N/mm2
< 86.9 N/mm2 OK
Weld leg size, g = 6.0 mm

Length of weld, l = 2*( 2*F + 2*A ) = 1296 mm
Area of weld, Aw = 0.5*g*l = 3888 mm2
Joint efficiency for fillet weld, E = 0.6 -
Welding stress for steel, fw = 144.8 N/mm2
Allowable stress for weld, fw = E*fw = 86.9 N/mm2
Maximum vertical force, Q = 279.1 N
Maximum horizontal force, F = 10900.7 N
TRANSPORTATION LOAD CALCULATION

WEIGHTS
Empty We = 4,678 kg ------> 45892 N
EXTERNAL LOADS

Transportation Force FD = 6954 N [( 0.5 x We )2 + ( 1.4 x We )2 ]0.5

Transportation Moment Mc = 4,770,613 Nmm ( FD x COG ) COG = 686 mm
(H/2)
Maximum Shear Force F = 10,901 N

WIND LOADING CALCULATION

PROJECT NC.I Injection system (A-6810) - Permas Field Substructure
Terrain Category = 1
Region = D
Basic Wind Speed Vb = 52.78 m/s 190.0 km/hr (As per API 650)
Shielding Factor Ms = 1
Topographic Factor Sa = 1
Direction Factor Sd = 1
Probability Factor Sp = 1
Seasonal Factor Ss = 1
Terrain and Building Factor Sb = 1
Design Wind Speed Vz = 52.78 m/s ( Vb x Sa x Sd x Sp x Ss )
Effective (Design) Wind speed Ve = 52.78 m/s ( Vz x Sb )
Dynamic Pressure qz = 1.7075 kPa ( 0.613 x Ve2 x 10-3 )
Drag Coefficient Cd = 1
H = 2,280 mm
Width = 2,800.0 mm
Az = 6,384,000 mm2
2280
H / Width = 0.81
Kar = 1
2800
Cd' = 1 ( Cd x Kar )
Wind Force Fw = 10,901 N ( Cd' x qz x Az ) / 103
Height to COG h = 1140.0 mm (H/2)
Overturning Moment Mw = 12,426,842 Nmm ( Fw x h )

LIFTING FORCE CALCULATION (SKID)

1. DESIGN DATA
OPERATING WEIGHT OF SKID Wo = 6,660 kg
DYNAMIC FACTOR Df = 2
LENGTH OF SKID SUPPORT L = 2,800 mm
FROM BASE TO C.O.G Y = 686 mm
FROM C.O.G TO LUG HOLE X = 2,114 mm
TOTAL HEIGHT OF SKID TANKS & SUPPORT R = 2,280 mm
NOTE : Assume MAX TILT ANGLE TO BE 10 - 20 Degree (Worst Case Scenario).

Therefore, Analysis is taken from 10 to 20 Degree is take into consideration.
** FORMULAS **
W = Wo * Df = 13,321 kg
LL = W * ( Y * cosU + R * sinU) / [(X + Y) * COS U + R * SINU]
LV = LL * cosU
LH = LL * sin U
2. RESULT OF LIFTING FORCE (U= 0˚ to 90˚) 2a. RESULT OF FORCE (Metric To SI UNIT)
DEG. LL LV LH TL N/N-mm kips/ft-kips
0 3263.45 3263.45 0.00 ### P_lift = LL = 131,561 29.6
5 3932.28 3917.32 342.72 ### Shear = LH = 44,997 10.1
10 4526.16 4457.40 785.96 ### My_lift = 148,438,428 109.5
15 5064.76 4892.19 1310.86 ### Mx_lift = 50,768,932 37.4
20 5562.70 5227.23 1902.56 ###
###
MAX. FORCE SUMMARY AT LIFTING
KIND OF FORCE ANGLE FORCE

FORCE (kg) (DEG.) (N) SUMMARY OF SKID LUG STRESSES
LL 5562.7 20 54570
LV 5227.2 20 51279 Tensile Stress = 9.39 N/mm²
LH 1902.6 20 18664 Bearing Stress = 28.46 N/mm²
Shear Stress = 9.39 N/mm²
3. Max Force acting on skid ( Max of LL,LV,LH )
Fmax = LL = 5,563 kg Combine Stresses 0.22
54,570 N
4. Max Moment (in y-direction) 5. Max Moment (in x-direction)
COG = 686 mm COG = 686 mm
My_lift = Fmax*COG = 37,433,983 N-mm Mx_lift = LH*COG = 61,263,639 N-mm
CALCULATION OF LIFTING FORCE (SKID)

DESIGN DATA
ERECTION WEIGHT OF SKID Wo = 2,696 kg na

DYNAMIC FACTOR Df = 2.0 ma
LENGTH OF SKID SUPPORT L = 2,800 mm
FROM BASE TO C.O.G Y = 4,000 mm
FROM C.O.G TO LUG HOLE X = -1,200 mm
HEIGHT OF SKID TANKS & SUPPORT R = 2,280 mm
** FORMULAS **
W = Wo * Df = 5,392 kg
LL = W * ( Y * cosU + R * sinU) / [(X + Y) * COS U + R * SINU]
LV = LL * cosU
LH = LL * sin U
2. RESULT OF LIFTING FORCE (U= 0˚ to 90˚)

DEG. LL LV LH TL TV TH PV
0 7702.48 7702.48 0.00 ### -2310.80 0.00 0.00
5 7548.81 7520.08 657.92 ### 7162.88 626.67 328.96
10 7412.36 7299.74 1287.14 ### 6633.08 1169.59 643.57
15 7288.60 7040.25 1886.43 ### 6107.46 1636.49 943.21
20 7174.19 6741.54 2453.72 ### 5583.23 2032.13 1226.86
25 7066.53 6404.45 2986.45 ### 5059.64 2359.35 1493.22
30 6963.52 6030.59 3481.76 ### 4537.39 2619.66 1740.88
35 6863.37 5622.15 3936.67 ### 4018.36 2813.69 1968.33
40 6764.49 5181.90 4348.13 ### 3505.35 2941.34 2174.07
45 6665.35 4713.12 4713.12 ### 3002.00 3002.00 2356.56
50 6564.43 4219.53 5028.64 ### 2512.68 2994.50 2514.32
55 6460.06 3705.34 5291.77 ### 2042.59 2917.12 2645.88
60 6350.37 3175.19 5499.58 ### 1597.77 2767.42 2749.79
65 6233.13 2634.23 5649.13 ### 1185.33 2541.95 2824.57
70 6105.50 2088.21 5737.30 ### 813.78 2235.85 2868.65
75 5963.81 1543.55 5760.60 ### 493.58 1842.07 2880.30
80 5803.00 1007.68 5714.84 ### 238.08 1350.20 2857.42
85 5615.88 489.46 5594.51 ### 65.13 744.44 2797.25
90 5391.69 0.00 5391.69 ### 0.00 0.00 2695.84
MAX. FORCE SUMMARY AT LIFTING SUMMARY OF SKID LUG STRESSES

namasral:
KIND OF FORCE ANGLE Tensile Stress = 9.39 N/mm²
REF -LIFT SKID-CPP
FORCE (kg) (DEG.) Bearing Stress = 28.46 WORKSHEET
N/mm²
LL 7702 0 Shear Stress = 9.39 N/mm²
LV 7702 0
LH 5761 75 Combine Stresses 0.22
ROARK FORMULA TABLE

Table 11.4 Case No.1a of Roark's
Table 11.4 Case No.1d of Roark's

ROARK FORMULA TABLE

Table 8.1 Case 2d & 2e of Roark's

COG CALCULATION FROM CADWORK
LENGTH WEIGHT
MEMBER DESCRIPTION X Y Z (X x Weight) (Y x Weight) (Z x Weight)
(mm) (kg)
PLATE DRIP PLAN 7700 591.36 2000.0 1270.0 253.0 1,182,720.0 751,027.2 149,614.1
SHS50X50X4 SHS50X50X4 1200 10.80 3400.0 700.0 1350.0 36,720.0 7,560.0 14,580.0
SHS50X50X4 SHS50X50X4 1200 10.80 2000.0 1270.0 1450.0 21,600.0 13,716.0 15,660.0
SHS50X50X4 SHS50X50X4 1200 10.80 1025.0 1270.0 1450.0 11,070.0 13,716.0 15,660.0
SHS50X50X4 SHS50X50X4 600 5.40 125.0 1270.0 1050.0 675.0 6,858.0 5,670.0
SHS50X50X4 SHS50X50X4 600 5.40 3700.0 700.0 1050.0 19,980.0 3,780.0 5,670.0
SHS50X50X4 SHS50X50X4 600 5.40 2400.0 1270.0 1050.0 12,960.0 6,858.0 5,670.0
SHS50X50X4 SHS50X50X4 600 5.40 600.0 1270.0 1050.0 3,240.0 6,858.0 5,670.0
SHS50X50X4 SHS50X50X4 600 5.40 3600.0 600.0 1050.0 19,440.0 3,240.0 5,670.0
SHS50X50X4 SHS50X50X4 600 5.40 3400.0 1270.0 1050.0 18,360.0 6,858.0 5,670.0
C200x90 C200x90 5900 265.50 5900.0 1270.0 1350.0 1,566,450.0 337,185.0 358,425.0
C200x90 C200x90 5900 265.50 5900.0 1270.0 1350.0 1,566,450.0 337,185.0 358,425.0
C200x90 C200x90 5900 265.50 5900.0 1270.0 1350.0 1,566,450.0 337,185.0 358,425.0
C200x90 C200x90 3600 162.00 3600.0 1270.0 1350.0 583,200.0 205,740.0 218,700.0
C200x90 C200x90 3600 162.00 5000.0 1270.0 1350.0 810,000.0 205,740.0 218,700.0
C200x90 C200x90 3600 162.00 3600.0 1270.0 1350.0 583,200.0 205,740.0 218,700.0
C200x90 C200x90 3600 162.00 5000.0 1270.0 1350.0 810,000.0 205,740.0 218,700.0
L50X50X4 L50X50X4 2000 8.00 2000.0 1270.0 1350.0 16,000.0 10,160.0 10,800.0
L50X50X4 L50X50X4 2000 8.00 2000.0 800.0 1350.0 16,000.0 6,400.0 10,800.0
L50X50X4 L50X50X4 500 2.00 5000.0 1270.0 1350.0 10,000.0 2,540.0 2,700.0
UC200x200 UC200x200 6000 220.00 800.0 960.0 100.0 506,000.0 22,000.0 22,000.0
UC200x200 UC200x200 6000 220.00 800.0 900.0 100.0 506,000.0 198,000.0 22,000.0
UC200x200 UC200x200 6000 220.00 800.0 1200.0 100.0 506,000.0 594,000.0 22,000.0
UC200x200 UC200x200 2800 167.00 300.0 1400.0 100.0 10,000.0 140,000.0 10,000.0
UC200x200 UC200x200 2800 100.00 3400.0 1400.0 100.0 230,000.0 140,000.0 10,000.0
UC200x200 UC200x200 2800 100.00 5000.0 1400.0 100.0 450,000.0 140,000.0 10,000.0
Calibration Pot Calibration Pot 87 13.20 3400.0 1270.0 1200.0 44,880.0 16,764.0 15,840.0
Calibration Pot Calibration Pot 87 2.00 1655.9 446.0 1000.0 3,311.9 892.0 2,000.0
Calibration Pot Calibration Pot 87 2.00 3400.0 600.0 292.2 6,800.0 1,200.0 584.5
Level Transmitter Level Transmitter 120 10.00 500.0 446.0 292.2 5,000.0 4,459.8 2,922.4
PL-6 TANK PLT 2600 170.00 1500.0 2800.0 2510.0 255,000.0 476,000.0 426,700.0
PL-6 TANK PLT 2600 170.00 500.0 2800.0 2510.0 85,000.0 476,000.0 426,700.0
PL-6 TANK PLT 2600 170.00 4300.0 2800.0 2510.0 731,000.0 476,000.0 426,700.0
PL-6 TANK PLT 2600 170.00 4300.0 2800.0 2510.0 731,000.0 476,000.0 426,700.0
PL-6 TANK PLT 2600 170.00 3400.0 2800.0 2510.0 578,000.0 476,000.0 426,700.0
PL-6 TANK PLT 2600 170.00 3400.0 2800.0 2510.0 578,000.0 476,000.0 426,700.0
PL-6 TANK PLT 1900 170.00 1500.0 1200.0 900.0 255,000.0 204,000.0 153,000.0
PL-6 TANK PLT 1900 170.00 1000.0 600.0 900.0 170,000.0 102,000.0 153,000.0
PL-6 TANK PLT 1900 170.00 3000.0 600.0 900.0 510,000.0 102,000.0 153,000.0
PL-6 TANK PLT 1900 170.00 4200.0 1200.0 900.0 714,000.0 204,000.0 153,000.0
PL-6 TANK PLT 1900 170.00 4200.0 600.0 900.0 714,000.0 102,000.0 153,000.0
PL-6 TANK PLT 1900 170.00 2000.0 1270.0 900.0 340,000.0 215,900.0 153,000.0
PL-6 TANK PLT 1900 170.00 3400.0 350.0 900.0 578,000.0 59,500.0 153,000.0
PL-6 TANK PLT 1900 170.00 4200.0 2000.0 610.0 714,000.0 340,000.0 103,700.0
PL-6 TANK PLT 1900 120.00 3800.0 2000.0 700.0 456,000.0 240,000.0 84,000.0
PL-6 TANK PLT 1900 120.00 3800.0 2000.0 700.0 456,000.0 240,000.0 84,000.0
PL-6 TANK PLT 1300 100.00 2000.0 2000.0 2510.0 200,000.0 200,000.0 251,000.0
PL-6 TANK PLT 1300 120.00 3400.0 2000.0 2510.0 408,000.0 240,000.0 301,200.0
PL-6 TANK PLT 1300 120.00 4200.0 2000.0 610.0 504,000.0 240,000.0 73,200.0
PL-6 TANK PLT 1300 120.00 3800.0 2000.0 700.0 456,000.0 240,000.0 84,000.0
PL-6 TANK PLT 1300 120.00 3800.0 600.0 700.0 456,000.0 72,000.0 84,000.0
PL-6 STIFFENER 2600 28.00 3000.0 1270.0 2510.0 84,000.0 35,560.0 70,280.0
PL-6 STIFFENER 2600 28.00 3400.0 1500.0 2510.0 95,200.0 42,000.0 70,280.0
LENGTH WEIGHT
(mm) (kg)
PL-6 STIFFENER 2600 28.00 3400.0 500.0 2510.0 95,200.0 14,000.0 70,280.0
PL-6 STIFFENER 2600 28.00 3800.0 600.0 2510.0 106,400.0 16,800.0 70,280.0
PL-6 STIFFENER 2600 28.00 3800.0 500.0 900.0 106,400.0 14,000.0 25,200.0
PL-6 STIFFENER 2600 28.00 2000.0 350.0 900.0 56,000.0 9,800.0 25,200.0
PL-6 STIFFENER 2600 28.00 2000.0 1270.0 900.0 56,000.0 35,560.0 25,200.0
PL-6 STIFFENER 2600 28.00 3300.0 600.0 900.0 92,400.0 16,800.0 25,200.0
PL-6 STIFFENER 2600 28.00 3400.0 500.0 900.0 95,200.0 14,000.0 25,200.0
PL-6 STIFFENER 2600 28.00 3300.0 600.0 900.0 92,400.0 16,800.0 25,200.0
PL-6 STIFFENER 2600 28.00 2000.0 1270.0 900.0 56,000.0 35,560.0 25,200.0
PL-6 STIFFENER 2600 28.00 2000.0 350.0 900.0 56,000.0 9,800.0 25,200.0
PL-6 STIFFENER 2400 21.00 3000.0 1270.0 900.0 63,000.0 26,670.0 18,900.0
PL-6 STIFFENER 2400 21.00 3400.0 1500.0 900.0 71,400.0 31,500.0 18,900.0
PL-6 STIFFENER 2400 21.00 3300.0 500.0 900.0 69,300.0 10,500.0 18,900.0
PL-6 STIFFENER 2400 21.00 3800.0 600.0 2510.0 79,800.0 12,600.0 52,710.0
PL-6 STIFFENER 2400 21.00 3800.0 500.0 2510.0 79,800.0 10,500.0 52,710.0
PL-6 STIFFENER 2400 21.00 2000.0 350.0 2510.0 42,000.0 7,350.0 52,710.0
PL-6 STIFFENER 2400 21.00 2000.0 1270.0 2510.0 42,000.0 26,670.0 52,710.0
PL-6 STIFFENER 2400 21.00 3300.0 600.0 2510.0 69,300.0 12,600.0 52,710.0
PL-6 STIFFENER 2400 21.00 3400.0 500.0 2510.0 71,400.0 10,500.0 52,710.0
PL-6 STIFFENER 2400 21.00 3300.0 600.0 2510.0 69,300.0 12,600.0 52,710.0
PL-6 STIFFENER 2400 21.00 2000.0 1270.0 2510.0 42,000.0 26,670.0 52,710.0
PL-6 STIFFENER 2400 21.00 2000.0 350.0 2510.0 42,000.0 7,350.0 52,710.0
PL-6 STIFFENER 2400 21.00 3400.0 600.0 2510.0 71,400.0 12,600.0 52,710.0
PL-6 STIFFENER 2400 21.00 2000.0 1270.0 1400.0 42,000.0 26,670.0 29,400.0
PL-6 STIFFENER 2400 21.00 2000.0 600.0 1400.0 42,000.0 12,600.0 29,400.0
PL-6 STIFFENER 2100 18.00 2000.0 1270.0 1400.0 36,000.0 22,860.0 25,200.0
PL-6 STIFFENER 2100 18.00 2000.0 350.0 1400.0 36,000.0 6,300.0 25,200.0
PL-6 STIFFENER 2100 18.00 2000.0 1270.0 1400.0 36,000.0 22,860.0 25,200.0
PL-6 STIFFENER 2100 18.00 1000.0 1270.0 2510.0 18,000.0 22,860.0 45,180.0
PL-6 STIFFENER 2100 18.00 3300.0 3000.0 600.0 59,400.0 54,000.0 10,800.0
PL-6 STIFFENER 2100 18.00 3300.0 3000.0 600.0 59,400.0 54,000.0 10,800.0
PL-6 STIFFENER 2100 18.00 3300.0 3000.0 600.0 59,400.0 54,000.0 10,800.0
PL-6 STIFFENER 2100 18.00 3300.0 3000.0 600.0 59,400.0 54,000.0 10,800.0
PL-6 STIFFENER 2100 18.00 2000.0 3000.0 600.0 36,000.0 54,000.0 10,800.0
PL-6 STIFFENER 2100 18.00 2000.0 3000.0 600.0 36,000.0 54,000.0 10,800.0
PL-6 STIFFENER 2100 18.00 3300.0 3000.0 2510.0 59,400.0 54,000.0 45,180.0
PL-6 STIFFENER 1900 14.00 3400.0 3000.0 700.0 47,600.0 42,000.0 9,800.0
PL-6 STIFFENER 1900 14.00 3400.0 3000.0 700.0 47,600.0 42,000.0 9,800.0
PL-6 STIFFENER 1900 82.00 700.0 3000.0 700.0 57,400.0 246,000.0 57,400.0
PL-6 STIFFENER 1900 14.00 700.0 500.0 700.0 9,800.0 7,000.0 9,800.0
PL-6 STIFFENER 1900 14.00 700.0 350.0 700.0 9,800.0 4,900.0 9,800.0
PL-6 STIFFENER 1900 14.00 200.0 500.0 700.0 2,800.0 7,000.0 9,800.0
PL-6 STIFFENER 1900 14.00 200.0 600.0 500.0 2,800.0 8,400.0 7,000.0
PL-6 STIFFENER 1900 14.00 3400.0 500.0 500.0 47,600.0 7,000.0 7,000.0
PL-6 STIFFENER 1900 14.00 3400.0 600.0 500.0 47,600.0 8,400.0 7,000.0
PL-6 STIFFENER 1900 14.00 1000.0 500.0 500.0 14,000.0 7,000.0 7,000.0
PL-6 STIFFENER 1900 14.00 700.0 350.0 500.0 9,800.0 4,900.0 7,000.0
PL-6 STIFFENER 1900 14.00 200.0 500.0 700.0 2,800.0 7,000.0 9,800.0
PL-6 STIFFENER 1900 14.00 200.0 600.0 700.0 2,800.0 8,400.0 9,800.0
PL-6 STIFFENER 1900 14.00 700.0 500.0 700.0 9,800.0 7,000.0 9,800.0
PL-6 STIFFENER 1900 14.00 3400.0 600.0 700.0 47,600.0 8,400.0 9,800.0
PL-6 STIFFENER 1900 14.00 3600.0 500.0 700.0 50,400.0 7,000.0 9,800.0
PL-6 STIFFENER 1300 9.00 600.0 500.0 700.0 5,400.0 4,500.0 6,300.0
PL-6 STIFFENER 1300 9.00 3300.0 600.0 700.0 29,700.0 5,400.0 6,300.0
PL-6 STIFFENER 1300 9.00 3400.0 500.0 700.0 30,600.0 4,500.0 6,300.0
PL-6 STIFFENER 1300 9.00 3400.0 600.0 700.0 30,600.0 5,400.0 6,300.0
PL-6 STIFFENER 1300 9.00 3600.0 500.0 700.0 32,400.0 4,500.0 6,300.0
PL-6 STIFFENER 1300 9.00 3600.0 350.0 700.0 32,400.0 3,150.0 6,300.0
PL-6 STIFFENER 1300 9.00 3400.0 500.0 700.0 30,600.0 4,500.0 6,300.0
LENGTH WEIGHT
(mm) (kg)
Pump CI Pump CI 200 68.00 512.0 600.0 2000.0 34,816.0 40,800.0 136,000.0
Pump SI Pump SI 200 68.00 2600.0 250.0 500.0 176,800.0 17,000.0 34,000.0
Pump CI Pump CI 200 68.00 1401.0 250.0 500.0 95,268.0 17,000.0 34,000.0
Pump SI Pump SI 200 68.00 3515.0 250.0 500.0 239,020.0 17,000.0 34,000.0
Pump BIO Pump BIO 440 152.00 4710.0 250.0 500.0 715,920.0 38,000.0 76,000.0
Pump BIO Pump BIO 440 152.00 5490.0 250.0 500.0 834,480.0 38,000.0 76,000.0
P1/2-STD piping 119 2.00 1000.0 600.0 440.0 2,000.0 1,200.0 880.0
P1/2-STD piping 22 2.00 600.0 1375.3 440.0 1,200.0 2,750.6 880.0
P1/2-STD piping 378 2.00 700.0 1383.2 440.0 1,400.0 2,766.4 880.0
PG Pressure gauge 248 0.50 600.0 960.0 500.0 300.0 480.0 250.0
PG Pressure gauge 248 0.50 1600.0 960.0 440.0 800.0 480.0 220.0
LG Level gauge 84 15.00 3350.0 960.0 440.0 50,250.0 14,400.0 6,600.0
LG Level gauge 84 15.00 500.0 960.0 500.0 7,500.0 14,400.0 7,500.0
LG Level gauge 84 15.00 1220.0 1084.0 500.0 18,300.0 16,260.0 7,500.0
LG Level gauge 84 15.00 2000.0 633.8 500.0 30,000.0 9,507.5 7,500.0
LG Level gauge 84 15.00 5000.0 1383.0 243.3 75,000.0 20,744.7 3,648.9
LG Level gauge 84 15.00 3000.0 1383.0 243.3 45,000.0 20,744.7 3,648.9
24" SORF Manway 140 100.00 200.0 800.0 600.0 20,000.0 80,000.0 60,000.0
24" SORF Manway 140 100.00 1900.0 800.0 100.0 190,000.0 80,000.0 10,000.0
24" SORF Manway 140 100.00 2700.0 800.0 100.0 270,000.0 80,000.0 10,000.0
2"WNRF TP7 121 1.30 1600.0 1383.0 1250.0 2,080.0 1,797.9 1,625.0
SWAGELOK TP4 121 1.30 3000.0 1470.0 600.0 3,900.0 1,911.0 780.0
SWAGELOK TP5 121 1.30 1600.0 300.0 600.0 2,080.0 390.0 780.0
SWAGELOK TP6 121 1.30 3000.0 500.0 600.0 3,900.0 650.0 780.0
3"WNRF TP1 121 3.00 1600.0 960.0 600.0 4,800.0 2,880.0 1,800.0
3"WNRF TP2 121 3.00 3000.0 960.0 600.0 9,000.0 2,880.0 1,800.0
3"WNRF TP3 121 3.00 1600.0 960.0 307.0 4,800.0 2,880.0 921.0
P1/2-STD piping 139 2.00 3400.0 960.0 300.0 6,800.0 1,920.0 600.0
P1/2-STD piping 22 2.00 2000.0 960.0 422.9 4,000.0 1,920.0 845.7
P1/2-STD piping 438 2.00 2000.0 960.0 430.8 4,000.0 1,920.0 861.6
Ball Valve Ball Valve 121 20.00 2000.0 510.6 1000.0 40,000.0 10,212.7 20,000.0
Dampener Dampener 60 2.00 1600.0 600.0 1000.0 3,200.0 1,200.0 2,000.0
Flow Transmitter Flow Transmitter 120 5.00 1600.0 500.0 2510.0 8,000.0 2,500.0 12,550.0
Flow Indicator Flow Indicator 120 3.00 1600.0 300.0 2510.0 4,800.0 900.0 7,530.0
Flow Indicator Flow Indicator 120 3.00 3900.0 350.0 1400.0 11,700.0 1,050.0 4,200.0
Flow Indicator Flow Indicator 120 3.00 1600.0 600.0 1700.0 4,800.0 1,800.0 5,100.0
Y-strainer Y-strainer 21 1.00 1600.0 1090.6 243.2 1,600.0 1,090.6 243.2
Y-strainer Y-strainer 21 1.00 600.0 1089.4 243.3 600.0 1,089.4 243.3
Dampener Dampener 60 2.00 1400.0 1229.9 213.1 2,800.0 2,459.8 426.2
Check Valve Check Valve 121 1.00 1600.0 600.0 243.3 1,600.0 600.0 243.3
Check Valve Check Valve 121 1.00 1000.0 600.0 243.3 1,000.0 600.0 243.3
Check Valve Check Valve 121 1.00 800.0 1153.3 560.0 800.0 1,153.3 560.0
(S : Summation ) 241,254 2,696 TOTAL 25,686,225 10,783,478 8,999,980
Center of Gravity X, Y, Z = (Summation of Weight X,Y,Z)

Total Weight
Therefore, Center of Gravity (X) 9.528 m

Center of Gravity (Y) 4.000 m
Center of Gravity (Z) 3.338 m
ALLOWABLE STRESS REFERENCE

nas
PLE
EMP
AND
SINGLE-SPAN BEAM ANALYSIS
Program Description:
This spreadsheet program written in MS-Excel for the purpose of analysis of either single-span
beams subjected to virtually any type of loading configuration. Four (4) types of single-span beams, considered.
Specifically, beam end reactions as well as the maximum moments and deflections are calculated. Plots of both
the shear and moment diagrams are produced, as well as a tabulation of the shear, moment, slope, and deflection
for the beam or each individual span. Also, for steel single-span beams an AISC 13th Edition (ASD) Code check can
be performed for X-axis bending and shear.
Program Assumptions and Limitations:
1. The following reference was used in the development of this program (see below):
"Modern Formulas for Statics and Dynamics, A Stress-and-Strain Approach"
by Walter D. Pilkey and Pin Yu Chang, McGraw-Hill Book Company (1978), pages 11 to 21.
2. This program uses the three (3) following assumptions as a basis for analysis:
a. Beams must be of constant cross section (E and I are constant for entire span length).
b. Deflections must not significantly alter the geometry of the problem.
c. Stress must remain within the "elastic" region.
3. On the beam or each individual span, this program will handle a full length uniform load and up to eight (8) partial
uniform, triangular, or trapezoidal loads, up to fifteen (15) point loads, and up to four (4) applied moments.
4. For single-span beams, this program always assumes a particular orientation for two (2) of the the four (4)
different types. Specifically, the fixed end of either a "propped" or "cantilever" beam is always assumed to be on
the right end of the beam.
5. This program will calculate the beam end vertical reactions and moment reactions (if applicable),
the maximum positive moment and negative moment (if applicable), and the maximum negative deflection
and positive deflection (if applicable). The calculated values for the end reactions and maximum moments
and deflections are determined from dividing the beam into fifty (50) equal segments with fifty-one (51) points,
and including all of the point load and applied moment locations as well. (Note: the actual point of maximum
moment occurs where the shear = 0, or passes through zero, while the actual point of maximum deflection is
where the slope = 0.)
6. The user is given the ability to input two (2) specific locations from the left end of the beam to calculate the
shear, moment, slope, and deflection.
7. The user is also given the ability to select an AISC W, S, C, MC, or HSS (rectangular tube) shape to aide in
obtaining the X-axis moment of inertia for input for the purely analysis worksheets.
8. The plots of the shear and moment diagrams as well as the displayed tabulation of shear, moment, slope,
and deflection are based on the beam (or each individual span) being divided up into fifty (50) equal segments
with fifty-one (51) points.
9. For continuous-span beam of from two (2) through five (5) spans, this program utilizes the "Three-Moment
Equation Theory" and solves a system simultaneous equations to determine the support moments
10. This program contains numerous “comment boxes” which contain a wide variety of information including
explanations of input or output items, equations used, data tables, etc. (Note: presence of a “comment box”
is denoted by a “red triangle” in the upper right-hand corner of a cell. Merely move the mouse pointer to the
desired cell to view the contents of that particular "comment box".)
Formulas Used to Determine Shear, Moment, Slope, and Deflection in Single-Span Beams
For Uniform or Distributed Loads:
Loading functions for each uniform or distributed load evaluated at distance x = L from left end of beam:
FvL = -wb*(L-b-(L-e)) + -1/2*(we-wb)/(e-b)*((L-b)^2-(L-e)^2)+(we-wb)*(L-e)
FmL = -wb/2*((L-b)^2-(L-e)^2) + -1/6*(we-wb)/(e-b)*((L-b)^3-(L-e)^3)+(we-wb)/2*(L-e)^2
FqL = -wb/(6*E*I)*((L-b)^3-(L-e)^3) + -1/(24*E*I)*(we-wb)/(e-b)*((L-b)^4-(L-e)^4)+(we-wb)/(6*E*I)*(L-e)^3
FDL = -wb/(24*E*I)*((L-b)^4-(L-e)^4) + -1/(120*E*I)*(we-wb)/(e-b)*((L-b)^5-(L-e)^5)+(we-wb)/(24*E*I)*(L-e)^4
Loading functions for each uniform or distributed load evaluated at distance = x from left end of beam:
If x >= e:
Fvx = -wb*(x-b-(x-e)) + -1/2*(we-wb)/(e-b)*((x-b)^2-(x-e)^2)+(we-wb)*(x-e)
Fmx = -wb/2*((x-b)^2-(x-e)^2) + -1/6*(we-wb)/(e-b)*((x-b)^3-(x-e)^3)+(we-wb)/2*(x-e)^2
Fqx = -wb/(6*E*I)*((x-b)^3-(x-e)^3) + -1/(24*E*I)*(we-wb)/(e-b)*((x-b)^4-(x-e)^4)+(we-wb)/(6*E*I)*(x-e)^3
FDx = -wb/(24*E*I)*((x-b)^4-(x-e)^4) + -1/(120*E*I)*(we-wb)/(e-b)*((x-b)^5-(x-e)^5)+(we-wb)/(24*E*I)*(x-e)^4
else if x >= b:
Fvx = -wb*(x-b) + -1/2*(we-wb)/(e-b)*(x-b)^2 else: Fvx = 0
Fmx = -wb/2*(x-b)^2 + -1/6*(we-wb)/(e-b)*(x-b)^3-(x-e)^3 else: Fmx = 0
Fqx = -wb/(6*E*I)*(x-b)^3 + -1/(24*E*I)*(we-wb)/(e-b)*(x-b)^4 else: Fqx = 0
FDx = -wb/(24*E*I)*(x-b)^4 + -1/(120*E*I)*(we-wb)/(e-b)*(x-b)^5 else: FDx = 0
For Point Loads:
Loading functions for each point load evaluated at distance x = L from left end of beam:
FvL = -P
FmL = -P*(L-a)
FqL = -P*(L-a)^2/(2*E*I)
FDL = P*(L-a)^3/(6*E*I)
Loading functions for each point load evaluated at distance = x from left end of beam:
If x > a:
Fvx = -P else: Fvx = 0
Fmx = -P*(x-a) else: Fmx = 0
Fqx = -P*(x-a)^2/(2*E*I) else: Fqx = 0
FDx = P*(x-a)^3/(6*E*I) else: FDx = 0
For Applied Moments:
Loading functions for each applied moment evaluated at distance x = L from left end of beam:
FvL = 0
FmL = -M
FqL = -M*(L-c)/(E*I)
FDL = M*(L-c)^2/(2*E*I)
Loading functions for each applied moment evaluated at distance = x from left end of beam:
If x >= c:
Fvx = 0 else: Fvx = 0
Fmx = -M else: Fmx = 0
Fqx = -M*(x-c)/(E*I) else: Fqx = 0
FDx = M*(x-c)^2/(2*E*I) else: FDx = 0
(continued)
Formulas Used to Determine Shear, Moment, Slope, and Deflection (continued)
Initial summation values at left end (x = 0) for shear, moment, slope, and deflection:
Simple beam:
Vo = -1/L*S(FmL)
Mo = 0
qo = 1/L*S(FDL)+L/(6*E*I)*S(FmL)
Do = 0
Propped beam:
Vo = -3*E*I/L^3*S(FDL)-3*E*I/L^2*S(FqL)
Mo = 0
qo = 3/(2*L)*S(FDL)+1/2*S(FqL)
Do = 0
Fixed beam:
Vo = -12*E*I/L^3*S(FDL)-6*E*I/L^2*S(FqL)
Mo = 6*E*I/L^2*S(FDL)+2*E*I/L*S(FqL)
qo = 0
Do = 0
Cantilever beam:
Vo = 0
Mo = 0
qo = -S(FqL)
Do = -S(FDL)-L*S(FqL)
Summations of shear, moment, slope, and deflection at distance = x from left end of beam:
Shear: Vx = Vo+S(Fvx)
Moment: Mx = Mo+Vo*x+S(Fmx)
Slope: qx = qo+Mo*x/(E*I)+Vo*x^2/(2*E*I)+S(Fqx)
Deflection: Dx = -(Do-qo*x-Mo*x^2/(2*E*I)-Vo*x^3/(6*E*I)+S(FDx)
Reference:
"Modern Formulas for Statics and Dynamics, A Stress-and-Strain Approach"
by Walter D. Pilkey and Pin Yu Chang, McGraw-Hill Book Company (1978)
SINGLE-SPAN BEAM ANALYSIS and AISC ASD CODE CHECK
Support Analysis of Pump and piping on Middle support
Using AISC 13th Edition (ASD)
Item: PUMP AND PIPING at Middle support Client: KENCANA
Project Name: Sumandak NAG Development Project : Methanol Injection Skid (A-6812) Date: 8/27/2021
###
Input Data: ###
###
Beam Data: c ###
Span Type? Simple e ###
Span, L = 7.1096 ft. Simple Beam b ###
Modulus, E = 29000 ksi a ###
Inertia, Ix = 103.00 in.^4 Propped Beam +P +M +we ###
Beam Size = C10X30 +wb ###
Yield, Fy = 33 ksi Fixed Beam +w
Length, Lb = -1.2795 ft. E,I L ###
Coef., Cb = 1.00 Cantilever Beam RL x RR ###
Nomenclature ###
Beam Loadings: ###
Full Uniform: Point Loads: a (ft.) P (kips) ###
w = #REF! kips/ft. #1: ###
Start End #2: ###
Distributed: b (ft.) wb (kips/ft.) e (ft.) we (kips/ft.) #3: ###
#1: #4: ###
#2: #5: ###
#3: #6: ###
#4: #7: ###
#5: #8: ###
#6: #9: ###
#7: #10: ###
#8: #11: ###
#12: ###
Moments: c (ft.) M (ft-kips) #13: ###
#1: 1.2795 #REF! #14: ###
#2: #15: ###
#3: ###
#4: AISC Code Check for X-Axis Bending:###
Lp = 2.90 ft. ###
Results: Lr = 21.84 ft. ###
fbx = #REF! ksi ###
End Reactions: Fbx = 25.49 ksi ###
RL = #REF! kips RR = #REF! kips Mrx = 43.97 ft-kips ###
MxL = N.A. ft-kips MxR = N.A. ft-kips S.R. = #REF! = fbx/Fbx ###
###
Maximum Moments: Nodal Lat. Brcg Requirements: ###
+Mx(max) = #REF! ft-kips @x= #REF! ft. Pbr = #REF! kips ###
-Mx(max) = #REF! ft-kips @x= #REF! ft. bbr = #REF! kip / in ###
###
Maximum Deflections: AISC Code Check for Gross Shear: ###
-D(max) = #REF! in. @x= #REF! ft. fv = #REF! ksi ###
+D(max) = #REF! in. @x= #REF! ft. Fv = 13.20 ksi ###
D(ratio) = #REF! S.R. = #REF! = fv/Fv ###
###
###
Shear Diagram
###
8.0
###
User x1
User x2
7.0
x=a1 for P1
x=a2 for P2
Shear (kips)
6.0 x=a3 for P3

x=a4 for P4
x=a5 for P5
5.0 x=a6 for P6
x=a7 for P7
x=a8 for P8
4.0
x=a9 for P9
x=a10 for P10
3.0 x=a11 for P11
x=a12 for P12
x=a13 for P13
2.0 x=a14 for P14
x=a15 for P15
x=c1 for M1
1.0
x=c2 for M2
x=c3 for M3
x=c4 for M4
0.0
x for Vx=0(1)
13
32
44
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
33
34
35
36
37
38
39
40
41
42
43
45
46
47
48
49
50
51
x for qx=0(1)
x for Vx=0(2)
x (ft.) x for qx=0(2)
Informa
Moment Diagram Beam Types:
8.0 Propped
Moment (ft-kips)
Fixed
7.0 Cantilev
Yield Values:
6.0 ###
###
5.0 AISC Shape
W44X335
4.0 W44X290
W44X262
3.0 W44X230
W40X593
2.0 W40X503
W40X431
1.0 W40X397
W40X372
0.0 W40X362
W40X324
40
42
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
41
43
44
45
46
47
48
49
50
51
x (ft.) W40X297
W40X277
W40X249
W40X215
Tabulation of Single-Span Beam Shear, Moment, Slope, and Deflection for 50 Equal Segments
Point # x (ft.) Shear (k) Moment (ft-k) Slope or Rotation (deg.) Deflection (in.)
1 0.0000 #REF! #REF! #REF! #REF!
2 0.1422 #REF! #REF! #REF! #REF!
3 0.2844 #REF! #REF! #REF! #REF!
4 0.4266 #REF! #REF! #REF! #REF!
5 0.5688 #REF! #REF! #REF! #REF!
6 0.7110 #REF! #REF! #REF! #REF!
7 0.8531 #REF! #REF! #REF! #REF!
8 0.9953 #REF! #REF! #REF! #REF!
9 1.1375 #REF! #REF! #REF! #REF!
10 1.2797 #REF! #REF! #REF! #REF!
11 1.4219 #REF! #REF! #REF! #REF!
12 1.5641 #REF! #REF! #REF! #REF!
13 1.7063 #REF! #REF! #REF! #REF!
14 1.8485 #REF! #REF! #REF! #REF!
15 1.9907 #REF! #REF! #REF! #REF!
16 2.1329 #REF! #REF! #REF! #REF!
17 2.2751 #REF! #REF! #REF! #REF!
18 2.4173 #REF! #REF! #REF! #REF!
19 2.5594 #REF! #REF! #REF! #REF!
20 2.7016 #REF! #REF! #REF! #REF!
21 2.8438 #REF! #REF! #REF! #REF!
22 2.9860 #REF! #REF! #REF! #REF!
23 3.1282 #REF! #REF! #REF! #REF!
24 3.2704 #REF! #REF! #REF! #REF!
25 3.4126 #REF! #REF! #REF! #REF!
26 3.5548 #REF! #REF! #REF! #REF!
27 3.6970 #REF! #REF! #REF! #REF!
28 3.8392 #REF! #REF! #REF! #REF!
29 3.9814 #REF! #REF! #REF! #REF!
30 4.1236 #REF! #REF! #REF! #REF!
31 4.2657 #REF! #REF! #REF! #REF!
32 4.4079 #REF! #REF! #REF! #REF!
33 4.5501 #REF! #REF! #REF! #REF!
34 4.6923 #REF! #REF! #REF! #REF!
35 4.8345 #REF! #REF! #REF! #REF!
36 4.9767 #REF! #REF! #REF! #REF!
37 5.1189 #REF! #REF! #REF! #REF!
38 5.2611 #REF! #REF! #REF! #REF!
39 5.4033 #REF! #REF! #REF! #REF!
40 5.5455 #REF! #REF! #REF! #REF!
41 5.6877 #REF! #REF! #REF! #REF!
42 5.8299 #REF! #REF! #REF! #REF!
43 5.9720 #REF! #REF! #REF! #REF!
44 6.1142 #REF! #REF! #REF! #REF!
45 6.2564 #REF! #REF! #REF! #REF!
46 6.3986 #REF! #REF! #REF! #REF!
47 6.5408 #REF! #REF! #REF! #REF!
48 6.6830 #REF! #REF! #REF! #REF!
49 6.8252 #REF! #REF! #REF! #REF!
50 6.9674 #REF! #REF! #REF! #REF!
51 7.1096 #REF! #REF! #REF! #REF!
W30X211
Summary for C10X30: Uniform Loading estimation calculation

S.R.(flexure) = #REF! = fbx/Fbx mm feet
S.R.(shear) = #REF! = fv/Fv Unbraced Length 2167 7.1096
D(ratio) = #REF!
Skid Surface effective area
Properties for C10X30 mm feet in
d= 10.000 in. Length 2167 7.110 85.315
tw = 0.673 in. Width 1220 4.003 48.031
bf = 3.030 in. mm2 ft2 in2
tf = 0.436 Cross-sectional area of member (in.^2) AREA 2,643,740 28 4,098
k= 1.000 in.
Ix = 103.00 in.^4 * For Worst Condition use Design Weight Load ( refer Weight summar
Sx = 20.70 in.^3
Zx = 26.70 in.^3 Design Weight Load (Pump & piping) = #REF! lb
Iy = 3.930 in.^4 #REF! kips
ry = 0.668 in #REF! kips/ft.
J= 1.220 in.^4 #REF! psi
Cw = 79.50 in.^6
Point Load location
User Designated Points to Calculate: mm feet
x1 = 0.0000 ft. point a 390 1.2795
x2 = 0.0000 ft.
Results for User Designated Points:

For x1:
Vx1 = #REF! kips
Mx1 = #REF! ft-kips
qx1 = #REF! deg.
Dx1 = #REF! in.
For x2:
Vx2 = #REF! kips
Mx2 = #REF! ft-kips
qx2 = #REF! deg.
Dx2 = #REF! in.
NOMENCLATURE FOR AISC VERSION 13.0 MEMBER PROPERTIES AND DIMENSIONS:
A= Cross-sectional area of member (in.^2)

d= Depth of member, parallel to Y-axis (in.)
h= Depth of member, parallel to Y-axis (in.)
tw = Thickness of web of member (in.)
bf = Width of flange of member, parallel to X-axis (in.)
b= Width of member, parallel to X-axis (in.)
tf = Thickness of flange of member (in.)
k= Distance from outer face of flange to web toe of fillet (in.)
Ix = Moment of inertia of member taken about X-axis (in.^4)
Sx = Elastic section modulus of member taken about X-axis (in.^3)
rx = Radius of gyration of member taken about X-axis (in.) = SQRT(Ix/A)
Zx = Plastic section modulus of member taken about X-axis (in.^3)
J= Torsional moment of inertia of member (in.^4)
Cw = Warping constant (in.^6)
Zx = Plastic section modulus of member taken about X-axis (in.^3)
Zy = Plastic section modulus of member taken about Y-axis (in.^3)

Weight+&+Bolting Lse

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TABLE OF CONTENT PAGE

2 DESIGN CALC DESCRIPTION & ASSUMPTION 3-4

3 MAXIMUM STRESS & DEFLECTION RESULTS SUMMARY 5

13 TRANSPORTATION LOAD CALCULATION 25

14 WIND LOADING CALCULATION 26

15 CALC OF LIFTING FORCE (SKID) 27

16 LIFTING LUG DESIGN CALC (SKID) 28-30

18 SLING & WIRE ROPE CALC @ SPREADER BAR (SKID) - S5 & S6 35

19 SLING & WIRE ROPE CALC (SKID) - S1 TO S4 36

20 LIFTING LUG DESIGN CALC (TANK)_T-6812 37-39

LIFTING SPREADER PIPE SIZING CALC (TANK)

22 SLING & WIRE ROPE CALC @ SPREADER BAR (TANK) - S5 & S6 44

23 SLING & WIRE ROPE CALC (TANK)_T-6812 - S1 TO S4 45

24 SKID SUPPORT STRENGTH CALCULATION 46

25 ROARK FORMULA 47-48

26 COG CALCULATION FROM CADWORK 49-50

27 ALLOWABLE STRESS REFERENCE 51

ITEM : Chemical Injection System Skid (A-6900)

1. Maximum Bending Stress summary

Max Bending stress

SIDE WALL (2) 4,919 33.92 O.K

BOTTOM WALL 8,933 61.59 O.K

ROOF WALL 2,415 16.65 O.K

2. Maximum Deflection summary

SIDE WALL (2) 0.049 1.251 O.K

BOTTOM WALL 0.093 2.361 O.K

ROOF WALL 0.025 0.638 O.K

2 DESIGN CALC DESCRIPTION & ASSUMPTION 1 3

5 STAAD OUTPUT : RESULTS AND ANALYSIS SUMMARY 2 6-7

10 TRANSPORTATION LOAD CALCULATION 1 13

11 WIND LOADING CALCULATION 1 14

12 CALC OF LIFTING FORCE (SKID) 1 15

13 LIFTING LUG DESIGN CALC (SKID) 4 16 - 19

14 LIFTING SPREADER PIPE SIZING CALC (SKID) 5 20 - 24

15 SLING & WIRE ROPE CALC @ SPREADER BAR (SKID) - S5 & S6 1 25

16 SLING & WIRE ROPE CALC (SKID) - S1 TO S4 1 26

17 LIFTING LUG DESIGN CALC (TANK) 5 27 - 31

20 SLING & WIRE ROPE CALC (TANK) - S1 TO S4 1 38

21 ALLOWABLE STRESS REFERENCE 1 39

22 STAAD ANALYSIS REPORT 58 40 - 97

ITEM : C.I. SKID (A-6810)

Item No. T-6820 A/B

SKID SUPPORT OVERALL DIMENSION

2500 WIDTH (mm)

EN10025 S275JR STRUCTURAL BEAM MATERIAL

ITEM : C.I. SKID (A-6810)

PROJECT NO. C.I Injection system (A-6810) - Permas Field Substructure

Total estimated Weight tanks : T-6820 = 558 kg

Total estimated Weight Of Instrument :

Total estimated Weight Of Skid Structure = 810 kg

1a Floor Load = Skid Weight / Skid Area ===> Skid area = 7 m2

1b Tank Leg Load = Weight Tank + Flg = 943 kg

2 MAX. FORCE SUMMARY AT LIFTING

3 EXTERNAL FORCE LOADING SUMMARY

4 C.O.G CALC SUMMARY (From STAAD )

ITEM : C.I. SKID (A-6810)

Design Calculation Description :

σ is the bending stress

Weight and Centre of Gravity Calculation Description :

Design Calculation Assumptions :

ITEM : C.I. SKID (A-6810)

PROJECT NO. C.I Injection system (A-6810) - Permas Field Substructure