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Product specification
IRB 6660
Trace back information:
Workspace R17-2 version a19 (not checked in)
Published 2017-10-17 at 08:06:46
Skribenta version 5.1.011
Product specification
IRB 6660-100/3.3
IRB 6660-130/3.1
IRB 6660-205/1.9
Document ID: 3HAC028207-001
Revision: U
Table of contents
Overview of this product specification ............................................................................................. 7
1 Description 9
1.1 Structure ......................................................................................................... 9
1.1.1 Introduction ............................................................................................ 9
1.1.2 The Robot .............................................................................................. 12
1.2 Standards ........................................................................................................ 17
1.2.1 Applicable standards ............................................................................... 17
1.3 Installation ....................................................................................................... 19
1.3.1 Introduction ............................................................................................ 19
1.3.2 Operating requirements ............................................................................ 20
1.3.3 Mounting the manipulator ......................................................................... 21
1.4 Calibration and references .................................................................................. 26
1.4.1 Calibration methods ................................................................................. 26
1.4.2 Fine calibration with Calibration Pendulum ................................................... 28
1.4.3 Absolute Accuracy calibration ................................................................... 29
1.4.4 Robot references .................................................................................... 31
1.5 Load diagrams .................................................................................................. 33
1.5.1 Introduction to Load diagrams ................................................................... 33
1.5.2 Load diagrams ........................................................................................ 34
1.5.3 Maximum load and moment of inertia for full and limited axis 5 (center line down)
movement .............................................................................................. 40
1.5.4 Wrist torque ........................................................................................... 42
1.6 Mounting of equipment ....................................................................................... 43
1.6.1 General ................................................................................................. 43
1.6.2 Mounting of hip load ................................................................................ 45
1.7 Robot motion .................................................................................................... 49
1.7.1 Introduction ............................................................................................ 49
1.7.2 Performance according to ISO 9283 ............................................................ 53
1.7.3 Velocity ................................................................................................. 54
1.7.4 Stopping distance/time ............................................................................. 55
1.8 Customer connections ....................................................................................... 56
1.8.1 Introduction ............................................................................................ 56
1.9 Cooling fan for axis 1 and 2 motor ........................................................................ 60
1.9.1 Introduction ............................................................................................ 60
1.10 Maintenance and Troubleshooting ........................................................................ 61
1.10.1 Introduction ............................................................................................ 61
3 Accessories 75
3.1 Introduction to accessories ................................................................................. 75
Index 77
Usage
Product specifications are used to find data and performance about the product,
for example to decide which product to buy. How to handle the product is described
in the product manual.
Users
It is intended for:
• Product managers and Product personnel
• Sales and Marketing personnel
• Order and Customer Service personnel
References
Reference Document ID
Product specification - Controller IRC5 3HAC047400-001
IRC5 with main computer DSQC1000.
Product specification - Controller software IRC5 3HAC048264-001
IRC5 with main computer DSQC1000 and RobotWare 5.6x.
Product specification - Controller software IRC5 3HAC050945-001
IRC5 with main computer DSQC1000 and RobotWare 6.
Product manual - IRB 6660 3HAC028197-001
Product specification - Robot user documentation, IRC5 with RobotWare 3HAC052355-001
6
Revisions
Revision Description
- - New product specification
A - New robot variant, IRB 6660-205/1.9, added
B - Changes for Calibration data
- Work range
- Explanation of ISO values (new figure and table)
- Stopping distance
- User documentation on DVD
Revision Description
C - General update for 9.1 release
D - Foundry Plus 2
E - Updated Foundry Plus 2 text
- ISO-Cube
F - Text for Standards updated
G - Some ISO-data adjusted/added and minor corrections
H • Table for ambient temperature adjusted
• Minor corrections
J • Machinery directive updated
• Minor corrections/update
K • Base plate drawing updated
• Info regarding performance for IRB 6660-205/1.9 added.
• Drawing for reference holes updated
• Minor corrections/update
L • New variant, IRB 6660-100/3.3 added
• Minor corrections/update
M • Minor corrections/update
1 Description
1.1 Structure
1.1.1 Introduction
Robot family
The IRB 6660 is one of ABB Robotics generation of high payload, high performance
industrial robots.
Based on the famous IRB 6600 robot family, the very high wrist torque, the service
friendly modular built up and the very high availability, significant for ABB’s robots,
the IRB 6660 robot family goes even further, towards the excellence as a flexible
tooling in automatic manufacturing.
With a focus on the very high robot performance, simple service and low
maintenance cost, the IRB 6660-130/3.1 and IRB 6660-100/3.3 are the most
profitable alternatives in automation of Press Tending applications and IRB
6660-205/1.9 is adapted for Pre-machining and cleaning of aluminium castings.
Operating system
The robot is equipped with the IRC5 controller and robot control software,
RobotWare. RobotWare supports every aspect of the robot system, such as motion
control, development and execution of application programs, communication etc.
See Product specification - Controller IRC5 with FlexPendant.
Safety
Safety standards valid for complete robot, manipulator and controller.
Additional functionality
For additional functionality, the robot can be equipped with optional software for
application support - for example gluing and welding, communication features -
network communication - and advanced functions such as multitasking, sensor
control etc. For a complete description on optional software, see the Product
specification - Controller software IRC5.
See Variants and options on page 63 for robot versions and other options not
selectable together with Foundry Plus 2.
Manipulator axes
xx1000000633
General
The IRB 6660 is available in three versions.
Robot Type Handling capacity (kg) Reach (m)
IRB 6660 130 kg 3.1 m
IRB 6660 100 kg 3.3 m
IRB 6660 205 kg 1.9 m
Manipulator weight
E1 E2
E4 E3
A
xx1000000101
xx1000000634
Pos Description
A Forklift width 750 mm
B Max working range
C Mechanical stop
D Max working range
E R710, Radius for motor axis 3
R750, Right fork lift pocket
3092 (B)
1280
2374,5
814,5
726 300
400
798
170 584 (A) 600 (A)
175
(E)
xx1200001277
Pos Description
A Forklift width 750 mm
B Max working range
C Mechanical stop
D Max working range
E R710, Radius for motor axis 3
R750, Right fork lift pocket
xx1000000635
Pos Description
A Forklift width 750 mm
B Max working range
C Max working range
D R710, Radius for motor axis 3
R750, Right fork lift pocket
xx1000000636
Type Description
Chip protec- The protection prevents chips created at applications as for instance, de-
tion (B) burring, sawing and milling to be accumulated on the robot and secure its
movable functionality.
Mandatory for IRB 6660-205/1.9.
See Figure above. Not available for IRB 6660-130/3.1
1.2 Standards
Note
The listed standards are valid at the time of the release of this document. Phased
out or replaced standards are removed from the list when needed.
Standards, EN ISO
The product is designed in accordance with the requirements of:
Standard Description
EN ISO 12100:2010 Safety of machinery - General principles for design - Risk as-
sessment and risk reduction
EN ISO 13849-1:2015 Safety of machinery, safety related parts of control systems -
Part 1: General principles for design
EN ISO 13850:2015 Safety of machinery - Emergency stop - Principles for design
EN ISO 10218-1:2011 Robots for industrial environments - Safety requirements -Part
1 Robot
ISO 9787:2013 Robots and robotic devices -- Coordinate systems and motion
nomenclatures
ISO 9283:1998 Manipulating industrial robots, performance criteria, and related
test methods
EN ISO 14644-1:2015 i Classification of air cleanliness
EN ISO 13732-1:2008 Ergonomics of the thermal environment - Part 1
EN 61000-6-4:2007 + EMC, Generic emission
A1:2011
IEC 61000-6-4:2006 +
A1:2010
(option 129-1)
EN 61000-6-2:2005 EMC, Generic immunity
IEC 61000-6-2:2005
EN IEC 60974-1:2012 ii Arc welding equipment - Part 1: Welding power sources
EN IEC 60974-10:2014 ii Arc welding equipment - Part 10: EMC requirements
EN IEC 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part
1 General requirements
IEC 60529:1989 + A2:2013 Degrees of protection provided by enclosures (IP code)
i Only robots with protection Clean Room.
ii Only valid for arc welding robots. Replaces EN IEC 61000-6-4 for arc welding robots.
European standards
Standard Description
EN 614-1:2006 + A1:2009 Safety of machinery - Ergonomic design principles - Part 1:
Terminology and general principles
Standard Description
EN 574:1996 + A1:2008 Safety of machinery - Two-hand control devices - Functional
aspects - Principles for design
Other standards
Standard Description
ANSI/RIA R15.06 Safety requirements for industrial robots and robot systems
ANSI/UL 1740 Safety standard for robots and robotic equipment
CAN/CSA Z 434-14 Industrial robots and robot Systems - General safety require-
ments
1.3 Installation
1.3.1 Introduction
General
The IRB 6660 should be mounted on to the floor (no tilting allowed around X-axis
or Y-axis). A tool or an end effector with max. weight of 100, 130 or 205 kg including
payload, can be mounted on the robot tool flange (axis 6). SeeLoad diagrams on
page 33.
Extra loads
For IRB 6660-130/3.1 and IRB 6660-100/3.3 can an extra load of 20 kg be mounted
on to the upper arm, at a payload of maximum 130 or 100 kg, for IRB 6660-205/1.9
can an extra load of 15 kg be mounted on to the upper arm, at a payload of
maximum 205 kg. An extra load of 500 kg can also be mounted on to the frame.
See Mounting of equipment on page 43.
Protection standards
Explosive environments
The robot must not be located or operated in an explosive environment.
Ambient temperature
Relative humidity
Maximum Load
Maximum load in relation to the base coordinate system.
Floor Mounted
Force Endurance load (in operation) Max. load (emergency stop)
Force xy ± 7.6 kN (IRB 6660 - 100/3.3) ± 12.8 kN (IRB 6660 - 100/3.3)
± 8.5 kN (IRB 6660 - 130/3.1) ± 16.1 kN (IRB 6660 - 130/3.1)
± 7.9 kN (IRB 6660 - 205/1.9) ± 14.9 kN (IRB 6660 - 205/1.9)
Force z 18.5 ± 3.7 kN (IRB 6660 - 100/3.3) 18.5 ± 7.4 kN (IRB 6660 - 100/3.3)
18.8 ± 8.4 kN (IRB 6660 - 130/3.1) 18.8 ±12.8 kN (IRB 6660 - 130/3.1)
18.0 ± 4.4 kN (IRB 6660 - 205/1.9) 18.0 ±7.7 kN (IRB 6660 - 205/1.9)
Torque xy ± 24.4 kNm (IRB 6660 - 100/3.3) ± 33.4 kNm (IRB 6660 - 100/3.3)
± 25.6 kNm (IRB 6660 - 130/3.1) ± 37.2 kNm (IRB 6660 - 130/3.1)
± 19.6 kNm (IRB 6660 - 205/1.9) ± 32.4 kNm (IRB 6660 - 205/1.9)
Torque z ± 7.6 kNm (IRB 6660 - 100/3.3) ± 14.5 kNm (IRB 6660 - 100/3.3)
± 10.3 kNm (IRB 6660 - 130/3.1) ± 19.3 kNm (IRB 6660 - 130/3.1)
± 7.1 kNm (IRB 6660 - 205/1.9) ± 14.7 kNm (IRB 6660 - 205/1.9)
xx1000000637
Note
When using Base spacers (option 571-1) the Torque xy on the floor is 28 kNm
for Endurance load in operation and 42 kNm for Max. load at emergency stop.
The other values above are the same as without Base spacers.
xx1000000638
xx1000000639
Recommended screws for fastening the ma- M24 x 140 8.8 with 4 mm flat washer
nipulator to the base
Torque value 725 Nm
Note
Only two guiding sleeves shall be used. The corresponding holes in the base
plate shall be circular and oval according to the next two Figures.
Regarding AbsAcc performance, the chosen guide holes according to Figure above
and last Figure in this chapter are recommended.
598,31
560,85
B 487,01
(Ø 8 455
00)
950
243,5
F 12x M24 A E
2x 450
Ø1 A
A
0
73,84
231,5
111,30
C C
560,85
634,68
502,04
73,84
0
132,64
2x 50x45º
317,3
857,3
1020
48
4x
(4x)
6,3
)
(48
(2 3x
) 45
º
0.3 Common Zone
E, F, G, H
13
1,6
A
(2)
1,6
)
(2
13
3x
A-A 45
Ø 45P7 º B-B
Ø1.5
47 +0
0 ,5
c
K7
3x R1
45
5 2,
0,25 c
5º
(2
) (2x R22,5)
4
3x
3x 90º 1,6
C-C D
xx1000001053
E, F, G, H Common tolerance zone (accuracy all over the base plate from one contact
surface to the other)
358 (2x)
861 (2x)
18
Ø16 (5x)
0
Ø22 (16x)
923 (4x)
905
882
813 800
748
565
475
385
202
137 150
68
45 27 (4x)
0 0
0
947 (2x)
37 (2x)
87 (2x)
630 (2x)
991 (2x)
450 (2x)
293 (2x)
813 (2x)
50
(A)
2x206,9
2x219,8
2x365,3
2x311,1
0
831 840,9
811,6
724,2
708,9 699,5
625 (2x)
325 (2x)
241,1 250,5
225,8
138,4
119 109,1
0 0
790 (2x)
874,6 (2x)
290 (2x)
0
706 (2x)
xx1000001054
Pos Description
A Color: RAL 9005
Thickness: 80-100 µm
Continues on next page
24 Product specification - IRB 6660
3HAC028207-001 Revision: U
© Copyright 2004-2017 ABB. All rights reserved.
1 Description
1.3.3 Mounting the manipulator
Continued
xx1000001055
Pos Description
A Guide sleeve protected from corrosion
Overview
This section specifies the different types of calibration and the calibration methods
that are supplied by ABB.
Types of calibration
xx0400001197
i The robot is calibrated by either Calibration Pendulum or Axis Calibration at factory. Always use
the same calibration method as used at the factory.
Information about valid calibration method is found on the calibration label or in the calibration
menu on the FlexPendant.
If no data is found related to standard calibration, Calibration Pendulum is used as default.
General
Fine calibration can be made using the Calibration Pendulum, see Operating
manual - Calibration Pendulum.
xx1000000633
Calibration
Calibration Position
Calibration of all axes All axes are in zero position
Calibration of axis 1 and 2 Axis 1 and 2 in zero position
Axis 3 to 6 in any position
Calibration of axis 1 Axis 1 in zero position
Axis 2 to 6 in any position
General
Requires RobotWare option Absolute Accuracy, please see Product specification
- Controller software IRC5/RobotWare for more details.
Calibration data
The user is supplied with robot calibration data (compensation parameters saved
on the manipulator SMB) and a certificate that shows the performance (Birth
certificate). The difference between an ideal robot and a real robot without AbsAcc
may reach up to 8 mm, resulting from mechanical tolerances and deflection in the
robot structure.
If there is a difference, at first start-up, between calibration data in controller and
the robot SMB, correct by copying data from SMB to controller.
xx1000000644
Production data
Typical production data regarding calibration are:
Robot Positioning accuracy (mm)
Average Max % Within 1 mm
IRB 6660-130/3.1 0.5 mm 1.14 mm 98 %
IRB 6660-100/3.3
IRB 6660-205/1.9
Base
The holes shown in figure below are used for measuring the robot position when
integrated in a production cell.
The holes are not available for option Foundry Plus.
Y
4)
° (x
45
282,84
282,84
R= 315
400
X
B B
Ø 24 (x1)
Ø 24 (x4)
134
A-A
B-B
xx1000000645
Tool flange
A A
xx1000000646
xx1000000579
Information
WARNING
It is very important to always define correct actual load data and correct payload
of the robot. Incorrect definitions of load data can result in overloading of the
robot.
If incorrect load data and/or loads are outside load diagram is used the following
parts can be damaged due to overload:
• motors
• gearboxes
• mechanical structure
WARNING
In the robot system is the service routine LoadIdentify available, which allows
the user to make an automatic definition of the tool and load, to determine correct
load parameters. Please see Operating Manual - IRC5 with FlexPendant, art. No.
3HAC16590-1, for detailed information.
WARNING
Robots running with incorrect load data and/or with loads outside diagram, will
not be covered by robot warranty.
General
The load diagrams include a nominal payload inertia, J0 of 15 kgm 2 , and an extra
load of 20 kg (IRB 6660-130/3.1 and IRB 6660-100/3.3) and 15 kg (IRB 6660-205/1.9)
at the upper arm housing.
At different moment of inertia the load diagram will be changed. For robots that
are allowed tilted, wall or inverted mounted, the load diagrams as given are valid
and thus it is also possible to use RobotLoad within those tilt and axis limits.
IRB 6660-130/3.1
1,10
1,00
80 kg
0,90
90 kg
0,80 100 kg
0,70 110 kg
0,60 115 kg
0,50 120 kg
Z- (m)
125 kg
0,40
130 kg
0,30
135 kg
0,20
140 kg
0,10
0,00
L- (m)
xx1000000647
10° 10°
L- (m) Z
200
0,0
0,2
150 kg
135 kg
0,4
120 kg
105 kg
0,6
90 kg
Z- (m)
0,8
1,0
1,2
1,4
1,6
xx1000000650
IRB 6660-100/3.3
1,20
1,10
1,00 75 kg
0,90
0,80 80 kg
0,70
Z- (m)
85 kg
0,60
0,50 90 kg
0,40
95 kg
0,30
100 kg
0,20
105 kg
0,10
200
L- (m)
xx1200001284
10° 10°
Z
L- (m)
200
0,10 0,20 0,30 0,40 0,50 0,60 0,70 0,80 0,90 1,00 1,10 1,20 1,30 1,40 1,50 1,60 1,70 1,80 1,90
0,10
0,20 120 kg
0,30
0,40
105 kg 90 kg
0,50
75 kg
0,60
0,70
0,80
0,90
Z- (m)
1,00 55 kg
1,10
1,20
1,30
1,40
1,50
1,60
1,70
1,80
1,90
xx1200001285
IRB 6660-205/1.9
1.10
1.00
75 kg
0.90
0.80
100 kg
0.70
0.60 125 kg
0.50 150 kg
Z- (m)
175 kg
0.40
205 kg
0.30
0.20
0.10
0.00
200
xx1000000648
10° 10°
L- (m) Z
200
0.0
205 kg
0.2
175 kg
150 kg
0.4
125 kg
100 kg
0.6
Z- (m)
0.8
1.0
1.2
1.4
xx1000000649
1.5.3 Maximum load and moment of inertia for full and limited axis 5 (center line
down) movement
Information
Note
Total load given as: Mass in kg, center of gravity (Z and L) in meter and moment
of inertia (Jox, Joy, Joz ) in kgm 2 . L= ÷(X 2 + Y 2 ), see Figure below.
xx1000000667
Pos Description
A Center of gravity.
Description
Jox, Joy, Joz Max. moment of inertia around the X, Y and Z axes at center of gravity.
xx1000000668
Pos Description
A Center of gravity.
Description
Jox, Joy, Joz Max. moment of inertia around the X, Y and Z axes at center of gravity.
General
The table below shows the maximum permissible torque due to payload
Note
Note! The values are for reference only, and should not be used for calculating
permitted load offset (position of center of gravity) within the load diagram, since
those also are limited by main axes torques as well as dynamic loads. Also arm
loads will influence the permitted load diagram. For finding the absolute limits
of the load diagram, please use the ABB RobotLoad. Please contact your local
ABB organization.
Robot type Max wrist torque axis Max wrist torque axis Max torque valid at
4&5 6 load
IRB 6660-130/3.1 1037 Nm 526 Nm 105 kg
IRB 6660-100/3.3 918 Nm 472 Nm 75 kg
IRB 6660-205/1.9 1177 Nm 620 Nm 200 kg
1.6.1 General
Information
Extra loads can be mounted on the upper arm housing and on the frame. Definitions
of distances and mass are shown in Figure below. The robot is supplied with holes
for mounting extra equipment (see Figures in next chapter).
Upper arm
Allowed extra load on upper arm housing plus the maximum handling weight (see
Figure below):
M1 ≤ 20 or 15 kg with distance a ≤ 500 mm, center of gravity in axis 3 extension.
xx1000000651
Pos Description
A Center of gravity for permitted extra load ≤ 20 kg for IRB 6660-130/3.1
Center of gravity for permitted extra load ≤ 15 kg for IRB 6660-205/1.9
Center of gravity for permitted extra load ≤ 20 kg for IRB 6660-100/3.3
xx1000000652
Pos Description
A Center of gravity 20 kg or 15 kg
Description
Permitted extra load on frame JH = 200 kgm 2
Description
Recommended position JH = JH0 + M4 x R 2
(see Figure below) where:
JH0 is the moment of inertia of the equipment
R is the radius (m) from the center of axis 1
M4 is the total mass (kg) of the equipment including
bracket and harness (≤ 500 kg)
xx1000000653
Pos Description
A View from above
B View from the rear
R 710 mm
General
The extra load can be mounted on the frame. Holes for mounting see Figure below.
When mounting on the frame all the three holes (2x2, Ø16) on one side must be
used.
xx1000000659
xx1000000655
Robot variant A B C D
1. IRB 6660-130/3.1 1497.5 mm 190 mm 490 mm 128 mm
1. IRB 6660-100/3.3 1497.5 mm 190 mm 490 mm 128 mm
2. IRB 6660-205/1.9 885 mm 190 mm 490 mm 128 mm
xx1000000654
Pos Description
A R750 Right fork lift pocket
B Mounting hole, upper arm M12 depth 20 (4x)
xx1000000660
xx1000000661
Pos Description
A Minimum thread length for screws in M12-hole is 9 mm.
B Ø 12 H7 Depth 15
C Ø 100 H7 Depth 8 min
For fastening of Gripper tool flange to Robot tool flange every other one of the bolt
holes for 6 bolts quality class 12.9 shall be used (see Figure above).
1.7.1 Introduction
Type of Motion
a. The default working range for axis 6 can be extended by changing parameter
values in the software. Option 610-1 “Independent axis” can be used for resetting
the revolution counter after the axis has been rotated (no need for “rewinding” the
axis).
Robot Type Handling capacity (kg) Reach (m)
IRB 6660-130/3.1 130 3.1
1619
Z
1211 (A) 763
1131 (B) 1505.5 200
B
G
A
3005 (C)
2596
2873
904
C
2544
2375
2415
F
1306
814.5
807
194
X
300
605.3
518
770
E
1065
3102
1575
xx1000000662
Note Description
(A) Max. working range
(B) Mechanical stop
(C) Max. working range
Pos No. see X Position (mm) Z Position (mm) Axis 2 Angle (de- Axis 3 Angle (de-
Figure above grees) grees)
A 1805,5 2374,5 0 0
B 763 2544 -42 -20
C 904 1306 -42 28
D 770 194 50 120
E 1065 -518 85 120
F 3102 807 85 15
G 2596 2415 50 -20
A
2834
1125
2629
2958
2501
3092 (C)
2374,5
F
1189
814,5
742
D
23
300
734
851
645
E
940
3343
xx1200000979
Note Description
(A) Max. working range
(B) Mechanical stop
(C) Max. working range
Continues on next page
50 Product specification - IRB 6660
3HAC028207-001 Revision: U
© Copyright 2004-2017 ABB. All rights reserved.
1 Description
1.7.1 Introduction
Continued
Pos No. see X Position (mm) Z Position (mm) Axis 2 Angle (de- Axis 3 Angle (de-
Figure above grees) grees)
A 2055,5 2374,5 0 0
B 997 2629 -42 -20
C 1125 1189 -42 28
D 645 -23 50 120
E 940 -734 85 120
F 3343 742 85 15
G 2834 2501 50 -20
xx1000000663
Note Description
(A) Max. working range
Note Description
(B) Max. working range
Pos No. see X Position (mm) Z Position (mm) Axis 2 Angle (de- Axis 3 Angle (de-
Figure above grees) grees)
A 1193 1794,5 0 0
B 575 1903,2 -42 -20
C 751,5 1162,7 -42 28
D 632,2 351,1 50 120
E 793,3 -37,9 85 120
F 1932,4 914,8 85 15
G 1579,6 1833 50 -20
H 1043,4 2083,2 0 -20
K 997,3 -60,4 85 107,4
General
At rated maximum load, maximum offset and 1.6 m/s velocity on the inclined ISO
test plane, with all six axes in motion. Values in the table below are the average
result of measurements on a small number of robots. The result may differ
depending on where in the working range the robot is positioning, velocity, arm
configuration, from which direction the position is approached, the load direction
of the arm system. Backlashes in gearboxes also affect the result.
The figures for AP, RP, AT and RT are measured according to figure below.
xx0800000424
a. AP according to the ISO test above, is the difference between the teached
position (position manually modified in the cell) and the average position obtained
during program execution.
The above values are the range of average test results from a number of robots.
1.7.3 Velocity
Axis Resolution
0.001° to 0.005°.
General
Stopping distance/time for emergency stop (category 0), program stop (category
1) and at mains power supply failure at max speed, max streched out and max
load, categories according to EN 60204-1. All results are from tests on one moving
axis. All stop distances are valid for floor mounted robot, without any tilting.
Robot type Category 0 Category 1 Main power failure
Axis A B A B A B
IRB 6660-130/3.1 1 33 0.6 52 0.9 36 0.6
IRB 6660-100/3.3 2 25 0.4 42 0.7 30 0.4
3 31 0.4 45 0.7 35 0.5
IRB 6660-205/1.9 1 31 0.46 n.a. n.a. n.a. n.a.
2 18 0.25 n.a. n.a. n.a. n.a.
3 24 0.34 n.a. n.a. n.a. n.a.
Description
A Stopping distance in degrees
B Stop time (s)
1.8.1 Introduction
General
Customer connection in terms of Customer Power (CP), Customer Signals (CS)
and Air is an option. The cables and hoses are integrated in the robot and starts
at the robot base and ends on the upper arm housing, see Figure below.
Parallel and field bus communication, Can/DeviceNet (only IRB 6660-130/3.1 and -100/3.3)
The table shows the available type of wire/media with Can/DeviceNet.
Type At terminals At Connection Cable/part Allowed capacity
in cabinet point. Base or area
axis 4
Customer Power (CP)
Utility Power 2+2 2+2 0,5 mm 2 250 VAC, 5 A rms
Protective earth 1 0,5 mm 2 250 VAC
Customer Signals (CS)
Singnals twisted pair 14 14 (7x2) 0,24 mm 2 50 V DC, 1 A rms
Signals twisted pair and 4 4 (2x2) 0,24 mm 2 50 V DC, 1 A rms
separate shielded
Customer bus (CBus)
Bus signals At bus board 2 0,14 mm 2 Can/DeviceNet
spec
Bus signals At bus board 2 0,24 mm 2 50 V DC, 1 A rms
Signals twisted pair 6 6 (3x2) 0,14 mm 2 50 V DC, 1 A rms
Servo motor signals
Servo motor power At drive 3 1,5 mm 2 600 VAC, 12 A rms
600 VAC
Protective earth At drive 1 1,5 mm 2 50 V DC, 1 A rms
Signals twisted pair for re- - 6 0,23 mm 2 50 V DC, 1 A rms
solver
Brake - 2 0,23 mm 2 50 V DC, 1 A rms
Temperature control/PTC - 2 0,23 mm 2
Media
Water, Air (PROC 1) 1 12,5 mm Max. air pressure
inner dia- 16 bar/230 PSI.
meter Max. water pres-
sure 10 bar/145
PSI.
Parallel and field bus communication, Profibus (only IRB 6660-130/3.1 and -100/3.3)
The table shows the available type of wire/media with Profibus.
Type At terminals At Connection Cable/part Allowed capacity
in cabinet point. Base or area
axis 4
Customer Power (CP)
Utility Power 2+2 2+2 0,5 mm 2 250 VAC, 5 A rms
Protective earth 1 0,5 mm 2 250 VAC
Customer Signals (CS)
Signals twisted pair 16 16 (8x2) 0,24 mm 2 50 V DC, 1 A rms
Signals twisted pair and 4 4 (2x2) 0,24 mm 2 50 V DC, 1 A rms
separate shielded
Customer bus (CBus)
Bus signals At bus board 2 0,14 mm 2 Profibus 12Mbit/s
spec
Signals twisted pair 6 6 (3x2) 0,14 mm 2 50 V DC, 1 A rms
Servo motor signals
Servo motor power At drive 3 1,5 mm 2 600 VAC, 12 A rms
Protective earth At drive 1 1,5 mm 2 600 VAC
Signals twisted pair for re- - 6 0,23 mm 2 50 V DC, 1 A rms
solver
Brake - 2 0,23 mm 2 50 V DC, 1 A rms
Temperature control/PTC - 2 0,23 mm 2 50 V DC, 1 A rms
Media
Water, Air (PROC 1) 1 12,5 mm Max. air pressure
inner dia- 16 bar/230 PSI.
meter Max. water pres-
sure 10 bar/145
PSI.
xx1000000664
Pos Description
A R2.CAIR M22x1.5, 24° seal
B IRB 6660-130/3.1 and -100/3.3: R2.CP/CS/CBUS/Servo motor signals
IRB 6660-205/1.9: R2.CP/CS
Option 458-1 Connector kit upper arm, offers a kit with customer connectors. This
must be assembled by the customer.
1.9.1 Introduction
1.10.1 Introduction
General
The robot requires only minimum maintenance during operation. It has been
designed to make it as easy to service as possible:
• Maintenance-free AC motors are used.
• Oil is used for the gear boxes.
• The cabling is routed for longevity, and in the unlikely event of a failure, its
modular design makes it easy to change.
Maintenance
The maintenance intervals depend on the use of the robot, the required maintenance
activities also depends on selected options. For detailed information on maintenance
procedures, see Maintenance section in the Product Manual.
General
The different variants and options for the IRB 6660 are described in the following
sections. The same option numbers are used here as in the specification form.
Related information
For the controller see Product specification - Controller IRC5.
For the software options see Product specification - Controller software IRC5.
2.2 Manipulator
Variants
Manipulator color
Note
Notice that delivery time for painted spare parts will increase for none standard
colors.
Protection types
xx0900000435
If fluids that may cause rust formation, for example water, are continuous splashing
the robot or are used in the vicinity of the robot it is strongly recommended to add
rust inhibitor to the fluid or take other measures to prevent potential rust formation
on the robots unpainted areas, joints, or other unprotected, surfaces.
The robot is protected by well-proven sealings for gears and bearings, pressurized
motors and electronic compartment, and detergent resistant painting system in
three layers (two layer epoxy paint under a protective layer of clear coat). Non
painted surfaces has rust preventive coating (Mercasol), and motors (IRB 4400)
are sealed with a sealing compound.
As the robot is designed for very harsh environments, an extended service and
maintenance program is required. Special care must be taken when replacing parts
or performing other maintenance and service that breaks the paint surface as the
paint surface act as a protective barrier. For detailed information of the maintenance
program, see chapter Maintenance in the product manual. It is highly recommended
to sign a Service Agreement with ABB due to difficult and severe environmental
conditions.
The Foundry Prime robot can be cleaned with appropriate washing equipment
according to the product manual. Appropriate cleaning and maintenance are
required to maintain the Foundry Prime protection, for example can the rust
preventive be washed off with wrong cleaning method.
Detergents
General detergent requirements:
• Washing detergent with max pH <9.0, if not stated otherwise
• Washing detergent must be approved by ABB
• ABB maintain a list of approved cleaners/detergents, see 3HAC037554-001
• The washing detergent must:
- be cleaned continuously
- contain rust inhibitor
- be checked regulalry for pH value and concentration
- not use other additives than water without prior testing
• The user must follow the recommendations regarding detergent concentration
anf pH value
• No other additive than water is guaranteed without prior testing or consultation
with ABB. Other additives than water may have a harmful effect on the life
time of the robot and its components.
Please contact your local ABB organization for an updated list of approved washing
detergents.
Warranty
Note
2.3 Equipment
General
xx1000000665
Pos Description
A Option 430-1 Included in option 287-3 Foundry Plus
All axes can also be limited by using Electronic Position Switches, EPS (option).
Note
Option Lengths
210-2 7m
210-3 15 m
210-4 22 m
210-5 30 m
2.5 Process
Connection to
Communication
Process module
Content
The kit consists of connectors, pins and sockets. For technical description, see
Connection kits.
Option Type Description
558-1 R2.CP/CS For the Customer Power/Customer Signal connector
on the manipulator upper arm. Sockets for bus
communication are included.
459-1 R1.CP/CS and PROC1 For the Customer Power/Customer Signal connector
and one Process connector on the manipulator base.
Sockets for bus communication are included.
3 Accessories
3.1 Introduction to accessories
General
There is a range of tools and equipment available.
Robot peripherals
• Motor Units 1
Index O
options, 63
A P
Absolute Accuracy, calibration, 27 product standards, 17
accessories, 75
S
C safety standards, 17
calibration standards, 17
Absolute Accuracy type, 26 ANSI, 18
standard type, 26 CAN, 18
calibration, Absolute Accuracy, 27 EN, 17
Calibration Pendulum, 28 EN IEC, 17
CalibWare, 26 EN ISO, 17
standard warranty, 68
E stock warranty, 68
Electronic Position Switches, 70
EPS, 70 V
variants, 63
F
fine calibration, 28 W
warranty, 68
ABB Inc.
Robotics and Motion
1250 Brown Road
Auburn Hills, MI 48326
USA
Telephone: +1 248 391 9000
www.abb.com/robotics