This document provides details of a measurement system analysis (MSA) gauge repeatability and reproducibility (GR&R) study. Key metrics calculated include equipment variation (EV), appraiser variation (AV), repeatability and reproducibility (R&R), part variation (PV), and the percentage that each contributes to the total tolerance. The results are used to evaluate the capability of the measurement system and gauge to distinguish real differences in parts from variations in the measurement process.
This document provides details of a measurement system analysis (MSA) gauge repeatability and reproducibility (GR&R) study. Key metrics calculated include equipment variation (EV), appraiser variation (AV), repeatability and reproducibility (R&R), part variation (PV), and the percentage that each contributes to the total tolerance. The results are used to evaluate the capability of the measurement system and gauge to distinguish real differences in parts from variations in the measurement process.
This document provides details of a measurement system analysis (MSA) gauge repeatability and reproducibility (GR&R) study. Key metrics calculated include equipment variation (EV), appraiser variation (AV), repeatability and reproducibility (R&R), part variation (PV), and the percentage that each contributes to the total tolerance. The results are used to evaluate the capability of the measurement system and gauge to distinguish real differences in parts from variations in the measurement process.
Gauge Repeatability & Reproducibility (GR&R) Attach your Gauge R&R study (NOTE: Preferred is Minitab Gauge R&R study)on line 2 as an object link (Insert> Object) OR use the sheet below
Measurement System Analysis (MSA)
Gauge Repeatability & Reproducibility (GR&R) Part Number 3GZF314728-71 Gage Name Vernier height gauge Appraiser A Samiulla Attar Part Name M2BAX 280 FAN COVER Gage Number AMF/DVH/01 Appraiser B Manjunath Mullimani Characteristic Gage Type Digiatal Appraiser C Kaddappa Upper Lower Trials Parts Appraisers Date Performed Specification 288.5 287.5 3 10 3 23.12.2020 Performed By Asif Patil APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol) TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV) 1. A 1 287.98 287.96 287.98 287.98 287.90 287.96 288.02 287.96 287.94 288.06 287.974 EV = R̿ x K1 Trials K1 % EV = 100 (EV/Tol) 2 2 288.02 287.98 287.94 288.02 287.86 287.90 288.02 287.92 287.92 288.02 287.960 = 0.065 x 0.5908 2 0.8862 = 100(0.039/1.000) 3 3 287.98 287.92 288.02 287.96 287.88 287.98 287.98 287.98 287.98 287.98 287.966 = 0.039 3 0.5908 = 3.86% 4. Average 287.99 287.95 287.98 287.99 287.88 287.95 288.01 287.95 287.95 288.02 X̅a= 287.967 Reproducibility - Appraiser Variation (AV) 5. Range 0.04 0.06 0.08 0.06 0.04 0.08 0.04 0.06 0.06 0.08 R̅a= 0.060 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/Tol) 6. B 1 287.96 288.04 287.96 287.94 288.06 287.98 287.80 287.98 287.98 287.90 287.960 = {(0.009 x 0.5231)² - (0.039 ²/(10 x 3))}½ = 100(0.000/1.000) 7 2 287.90 288.02 287.90 287.92 288.02 288.02 287.88 288.02 288.02 287.86 287.956 = 0.0000 Appraisers 2 3 = 0.00% 8 3 287.98 287.98 287.98 287.98 287.98 287.98 287.88 287.96 287.96 287.88 287.956 K2 0.7071 0.5231 n = number of parts 9. Average 287.95 288.01 287.95 287.95 288.02 287.99 287.85 287.99 287.99 287.88 X̅b= 287.957 Repeatability & Reproducibility (R & R) r = number of trials 10. Range 0.08 0.06 0.08 0.06 0.08 0.04 0.08 0.06 0.06 0.04 R̅b= 0.064 R&R = {(EV2 + AV2)}1/2 Parts K3 11. C 1 287.96 287.94 288.06 287.98 287.80 287.96 288.04 287.98 287.94 287.98 287.964 = {(0.039² + 0.000²)}½ 2 0.7071 % R&R = 100 (R&R/Tol) 12 2 287.90 287.92 288.02 288.02 287.88 287.90 288.02 287.94 288.02 287.94 287.956 = 0.0386 3 0.5231 = 100(0.039/1.000) 13 3 287.98 287.98 287.98 287.98 287.88 287.98 287.98 288.02 287.96 288.02 287.976 Part Variation (PV) 4 0.4467 = 3.86% 14. Average 287.95 287.95 288.02 287.99 287.85 287.95 288.01 287.98 287.97 287.98 X̅c= 287.965 PV = RP x K3 5 0.4030 15. Range 0.08 0.06 0.08 0.04 0.08 0.08 0.06 0.08 0.08 0.08 R̅c= 0.072 = 0.064 x 0.3146 6 0.3742 16. Part X̿= 287.963 = 0.0203 7 0.3534 % PV = 100 (PV/Tol) Average (X̅P) 287.96 287.97 287.98 287.98 287.92 287.96 287.96 287.97 287.97 287.96 Rp= 0.064 Tolerance 8 0.3375 = 100(0.020/0.000) 17 (R̅a+ R̅b+ R̅c) / (# OF APPRAISERS) = R̿= 0.065 Tol = Upper - Lower 9 0.3275 = 2.03% 18 (Max X̅ - Min X̅) =X̅DIFF X̅DIFF= 0.009 = 288.5 - 287.5 10 0.3146 ndc = 1.41(PV/R&R) 19 R̿ x D4 = UCLR UCLR= 0.169 = 1.000 = 1 20 R̿ x D3 = LCLR LCLR= 0.000