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M3JP M3KP M3HP M3GP 2020
M3JP M3KP M3HP M3GP 2020
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Low voltage
Motors for explosive gas atmospheres
abb.bonnew.com [email protected]
4 General information
17 Mounting arrangements
18 Voltage and frequency
19 Cooling
20 Degrees of protection
21 Insulation
22 Surface treatment
23 Low voltage motors and frequency
converters for explosive atmospheres
General information
also means that the product can be supplied to the IEC/EN 60079-17 Electrical installations inspections and
maintenance
market without the need for additional tests.
IEC/EN 60079-19 Equipment repair, overhaul and reclama-
tion
ABB has been granted IECEx Certification for a IEC 60050-426 Equipment for explosive atmospheres
wide range of low and high voltage motors, and IEC/EN 60079-10 Classification of hazardous areas (gas
these can therefore display the IECEx Conformity areas)
Mark. The hazardous area protection types pro- IEC 60079-10-1 Classification of areas - Explosive gas
atmospheres
vided by these motors include
IEC 60079-10-2 Classification of areas - Combustible dust
atmospheres
– Flameproof Ex d, Ex de
* Moved to IEC/EN 60079-7 in 2015 revision.
– Non-sparking Ex nA
– Increased safety Ex ec
– Dust protection Ex t Equipment protection levels (EPLs)
The latest revisions of the IEC and EN standards
The IECEx Conformity Mark License will consider- introduce the concept of “equipment protec-
ably enhance ABB’s ability to market its products tion levels”, which identify products according
Old way of marking Old protection method New way of marking New protection method Zone ATEX category
Ex e IIC T3 Gb Increased safety Ex eb IIC T3 Gb Unchanged 1 (or 2) 2G
Ex nA IIC T3 Gc Non-sparking Ex ec IIC T3 Gc Increased safety 2 3G
Ex d IIB/C T4 Gb Flameproof Ex db IIB/C T4 Gb Unchanged 1 (or 2) 2G
Ex de IIB/C T4 Gb Flameproof and in- Ex db eb IIB/C T4 Gb Unchanged 1 (or 2) 2G
creased safety
Zone 2
IECEx Abnormal condition ATEX
Presence of explosive atmosphere
only by accident, but not during normal duty
Equipment protection level “c” required Category 3
Before: Ex nA IIC T3 Gc Before: Ex nA IIC T3 Gc
Now: Ex ec IIC T3 Gc Zone 1 Now: Ex ec IIC T3 Gc
Occasionally
Incidental presence of explosive
atmosphere during normal duty Category 2
Equipment protection level “b” Before: Ex e IIC T3 Gb/
Before: Ex e IIC T3 Gb/ required Ex d IIB/C T4 Gb/ Ex de IIB/C T4 Gb
Ex d IIB/C T4 Gb/Ex de IIB/C T4 Gb Now: Ex eb IIC T3 Gb/
Now: Ex eb IIC T3 Gb/ Ex db IIB/C T4 Gb/ Ex db eb IIB/C T4 Gb
Ex db IIB/C T4 Gb /Ex db eb IIB/C T4 Gb
Zone 0
Continuously
Permanent presence of
explosive atmosphere
Equipment protection
level “a” required
Category 1
No motors allowed No motors allowed
Ga very high 0 II 1G NA
Gb high 1 (Surface) 2G Ex d/Ex de Ex p, Ex
II
db, Ex db eb, Ex p,
(Gas)
Ex eb (Ex e)
Gc enhanced 2 3G Ex ec (Ex nA)
III Da very high 20 1D NA
Dust Db high 21 2D Ex tb IP 65
Dc enhanced 22 3D Ex tc IP 65/IP 55
To ensure equipment can be safely used in poten- ignition the equipment of the gas mixtures con-
tially explosive atmospheres, the explosive atmo- cerned, and in specific cases the gas group must
spheres where the equipment is installed must be be known (e.g. flameproof protection).
known. The temperature class of equipment must
be compared with the spontaneous
Classification
Marking of equipment protection for gas ac- Marking of equipment protection for gas
cording to ATEX according to IEC
CE Conformity marking
Example for gas:
0081 II 2G Ex db IIB T4 Gb
CE marking
Protection type Ex db =
Identification
flameproof with protection level b
of the notified body
responsible for the approval. Equipment group IIB for gas group B
0081 is the identification Temperature class T4 = max. permitted 135 °C
number of LCIE
Equipment protection level = level b for gas
The European Commission
mark for Ex products
Equipment group: II for surface industry
Ex db IIB T4 Gb
Protection type Ex db =
flameproof with protection level b
Equipment group IIB for gas group B
Temperature class T4 = max. permitted 135 °C
Equipment protection level = level b for gas
ATEX directive
marking ... II 2G ... II 2G II 3G
Equipment
protection Ex db IIB T4 Gb Ex eb IIC T3 Gb Ex ec IIC T3 Gc
marking
Environment
Zone 1 Zone 1 Zone 2
Explosive atmospheres
In explosive atmospheres, it is of the utmost Variants combining two types of protection usu-
importance to ensure the safe use of electri- ally combine “d” and “e” protection. The motor is
cal apparatus. To this end, many countries have designed with an Ex d flameproof enclosure, while
regulations concerning both the design and use of the terminal box features Ex e increased safety
such apparatus. These regulations are becoming protection. Such design combines the superior
increasingly harmonized within the framework of safety degree of the “d” type of protection with
IEC recommendations and European Standards. the more simple and worker friendly “e” type pro-
The hazard may be due to an explosive atmosphere tection terminal box.
composed of a mixture of gas, vapors or dusts
with air. This section is concerned only with safety Alleinschutz – thermistors as sole protection
in explosive gas atmospheres for which European (optional)
Standards and IEC recommendations exist. Flameproof motors from ABB have been designed
to use thermistors as the sole method of protec-
tion against overload. This construction, “Allein-
Flameproof enclosure Ex db and Ex db eb schutz”, is available as an option, please refer to
The motor enclosure is designed in such a way that variant code section for availability information.
no internal explosion can be transmitted to the
explosive atmosphere surrounding the motor. The “Alleinschutz” refers to the protection of a flame-
enclosure must withstand, without damage, any proof motor by a protective device which is trig-
pressure levels caused by an internal explosion. gered by thermistors. The thermistors and relays
The shape, length and gap of joints of part assem- will switch off the motor in case of overheating
blies, at shaft openings, cable entries, etc., shall be before the temperature of the motor’s external en-
designed to allow for throttling and cooling of hot closure exceeds the temperature marking stamped
gases escaping outside. The standards empha- on the rating plate.
size the impact of an explosive atmosphere (for
instance, explosion pressure) over constructional Each motor ordered with thermistors as sole pro-
requirements of such apparatus. tection will be tested, with locked rotor, up to the
point where the thermistors trigger the relay to
Work on accessories of enclosure components turn off the motor. At the triggering temperature,
is only permitted using prescribed tools. Cable the motor has to be within the certified tempera-
entries must meet the requirements of this type of ture class limit.
protection.
Only approved relays can be used for “Allein-
The temperature of the motor’s external enclosure schutz”.
shall not exceed the self-ignition temperature of
the explosive atmosphere of the installation area Please note that sizes 315 to 450 require special
during operation. For this reason, rated output technical solutions, consult ABB.
depends on this rated maximum temperature for
the area in question. The standard temperature Increased safety design, Ex eb
class on flameproof motors from ABB is T4 (135 The design of this motor type prevents the oc-
°C), other temperature classes as T5 (100 °C) and curence in operation (including starting and locked
T6 (85 °C) are available on request. rotor situations), in all inner and outer parts of the
machine, of sparks, arcs or hot spots that could
No motor device outside the flameproof enclo- reach the self-ignition temperature of the sur-
sure (e.g., ventilator) shall be a potential source of rounding, potentially explosive atmosphere.
sparks, arcs or dangerous overheating.
15
F 10
C 5
B
0
E 0 1 2 3 4 5 6 7 8
A
__
0 03
tE Time
Increased safety design, Ex ec
__ The use of this type of protection is allowed in haz-
01 ardous areas corresponding to zone 2. The design
is known as “non-sparking” or nowdays increased
Temperature rise limits during short circuit safety ec, because the motor must be designed in
under accidental stalling conditions such a way that no sparks can occur in any condi-
Should the machine stall while in operation, a short tions, when used within the ratings specified by
circuit current nearly equal to the starting current the manufacturer, and that no excessive tempera-
will develop, and stator and rotor winding tem- tures occur under normal operating conditions,
peratures will rise rapidly (see Figure 01). which excludes thermal requirements due to start-
ing or accidental stalling.
To prevent this temperature value from exceed-
ing the maximum limit temperature as set by the Risk assessment and gas tests
nature of the potentially explosive atmosphere (D Increased safety Ex eb and Ex ec motors have to
in Figure 01), protection devices must trip within a meet tough requirements with regard to sparking.
specified time (tE). This tripping time depends on The latest IEC and EN standards specify criteria for
Motors for explosive atmospheres have to be of- for equipment installed in explosive atmospheres,
ficially approved by a recognized test organization, examples of such certificates are:
authorized to issue test certificates, to ensure – Inmetro certification for Brazil
compliance with standards for this type of equip- – Canadian electric code CEC certification for
ment. Canada
ABB low voltage motors for explosive atmospheres – CNEx approval for China, can be issued by
are classified according to the categories, protec- bodies like CQST, NEPSI and PCEC
tion types and equipment protection type which – EAC certificate according to the Customs
are specified in the relevant standards. Union Technical Regulation for Russia, Ka-
zakhstan, Belarus, Armenia and Kyrgyzstan
Depending on the nature of the potentially explo- – PESO certification for India
sive atmosphere, it is the responsibility of the user – Certificates issued by TIIS for Japan
to determine which group and which maximum – Certificates issued by KOSHA, KGS or KTL for
surface temperature should be specified for the South Korea
motor installation. – IA certificates for South Africa issued by labo-
The motors are rated and certified for ambient ratories like SABS or Explolabs
temperature between –20 °C and +40 °C according – Certificates issued by ITRI for Taiwan
to standards. For ambient temperatures below –20 – UkrSEPRO certification for Ukraine
°C and above +40 °C certificates are available for – NEC National electric code certification of USA
most of the motors.
ABB is maintaining a wide selection of local cer-
ABB’s motors conform to the stringent standards tificates for the different products, please refer
set by CENELEC (European Committee for Electro- to the variant code section for each product for
technical Standardization) and IEC (International information about availability. The marking of the
Electrotechnical Commission), and are approved products certified according a specific local certi-
by testing laboratories (ExNB/Notified Body) and fication system is usually differing from the ATEX
certification bodies (ExCB). and IECEx markings, this means that the ATEX and
IECEx markings will be replaced with the markings
The motors can be certified according to the ATEX required for the local certification system if a such
Directive by any of the Notified Bodies “ExNB” of is ordered.
EU member countries. These motors are therefore
acceptable in all EU countries and many other
countries. In addition, IECEx certificates are avail-
able for the most motor types. These certificates
can be issued by any registered IECEx certification
body (ExCB) worldwide.
Energy Effiency
Regulations, Canada
MKE-2015-28, South-Korea
Since the validation of IEC 60034-30:2008 and its solid basis for other, regional or local certifications
refined version IEC 60034-30-1:2014, a worldwide since a third party, both CB/TL, is involved.
energy efficiency classification system has existed
for low-voltage, three-phase asynchronous motors. Regional and local certification schemes, like ATEX,
These international standards are created to en- are based on the same IEC standards but, may
able and increase the level of harmonization in ef- have some additional requirement, e.g. marking.
ficiency regulations around the world, including for Some testing may also be required.
motors for explosive atmospheres. IEC 60034-30-
1:2014 defines International Efficiency (IE) classes Minimum Energy Performance Standards
for single-speed, three-phase, 50 Hz and 60 Hz in- (MEPS)
duction motors. The efficiency levels defined in IEC While the IEC, as an international standardization
60034-30-1 are based on the test method speci- organization, sets guidelines for motor testing
fied in IEC 60034-2-1:2014. Both standards are and efficiency classes, the organization does not
part of an effort to unify motor testing procedures regulate efficiency levels in countries. The biggest
with CSA390-10 and IEEE 112 standards, as well as drivers for mandatory Minimum Energy Perfor-
efficiency and product labeling (IE) requirements mance Standard (MEPS) levels for electric motors
to enable motor purchasers worldwide to easily are global climate change, government targets to
recognize premium-efficiency products. cut CO2 emissions, and rising electricity demand,
especially in developing countries. The whole
To promote transparency in the market, IEC value chain, from manufacturer to end user, must
60034-30-1 states that both the efficiency class be aware of the legislation in order to meet local
and efficiency value must be shown on the motor requirements, save energy and reduce their carbon
rating plate and in product documentation. The footprint.
documentation must clearly indicate the efficiency
testing method used, as the different methods can It is important to note that even though IEC
produce differing results. 60034-30-1 gives efficiency levels for motors in
explosive atmospheres, the local regulations will
International standards and regulations for motors set the mandatory requirement, and e.g. in Europe,
in potentially explosive atmospheres or in hazard- Ex motors are not currently included in the scope
ous locations (HazLoc) are often based on the IEC of regulation 640/2009 but will become from July
60079 series of standards. The IECEx certification 2021 when new regulation 2019/1781 enters into
scheme is voluntary certification, but it gives a force. In Brazil the increased safety ec motors are
included in the Brazilian regulator. Similarly, in
Harmonized global standards and the increasing The following motors are excluded from IEC/EN
adoption of MEPS around the world are good news 60034-30-1:
for all of us. However, it is important to remem-
ber that harmonization is an ongoing process. – Single-speed motors with 10 or more poles or
Even though MEPS are already in effect in several multi-speed motors
regions and countries, they are evolving, and they – Motors completely integrated into a machine
differ in terms of scope and requirements. At the (for example, pump, fan or compressor) that
same time, more countries are planning to adopt cannot be tested separately from machine
their own MEPS regulations. A view of existing and – Brake motors, when the brake can not be dis-
coming MEPS regulations in the world can be seen mantled or separately fed
on the world map above.
100
80
Efficiency %
IEC/EN 60034-30-1: 2014 IE4
IE3
This standard defines four International Efficiency 70 IE2
Output kW
– IE4 = Super premium efficiency
– IE3 = Premium efficiency, identical to the table __
in 10CFR431 (‘NEMA Premium’) in the USA and 01
CSA C390-10:2015 for 60 Hz
– IE2 = High efficiency ABB and efficiency standards
– IE1 = Standard efficiency ABB determines efficiency values according to IEC
60034-2-1 using the low uncertainty method (i.e.
IEC 60034-30-1 covers a power range from 0.12 kW summation of losses), with additional load losses
up to 1,000 kW. Most different technical construc- determined by the residual loss method.
tions of electric motors are covered, as long as
they are rated for direct on-line operation. The It is good to mention and emphasize that the IEC
coverage of the standard includes: 60034-2-1 test method, an indirect method, is
technically equivalent to the test methods in the
– Single speed electric motors (single and three- standards CSA 390-10 and IEEE 112 Method B, lead-
phase), 50 and 60 Hz ing to the equivalent losses and thus efficiency
– 2, 4, 6 and 8 poles values. Both test methods can be used by ABB, and
– Rated output PN from 0.12 kW to 1000 kW will be used for both Canada and US, which do not
– Rated voltage UN above 50 V up to 1 kV yet recognize IEC 60034-2-1.
– Motors, capable of continuous operation at
their rated power with a temperature rise As the world market leader, ABB offers the largest
within the specified insulation temperature range of LV motors available. It has long advocated
class the need for efficiency in motors, and high-
– Motors, marked with any ambient temperature efficiency products have formed the core of its
within the range of -20 °C to +60 °C portfolio for many years. The core of ABB’s Process
– Motors, marked with an altitude up to 4000 m performance range is based on a full range of IE2
above sea level and IE3 motors - with many available from stock.
We also supply IE4 motors for additional energy
By comparing IEC 60034-30-1 to CSA C390-10:2015 savings.
and 10CFR431 Subpart B (Electric motors), it
can be seen that efficiency limits and tables are
well aligned, with the major difference being in
the scope of the output power, where CSA and
10CFR431 have a maximum power of 500 hp. There
are also some minor differences in the scope of
excluded motors.
Mounting arrangements
Foot-mounted motor
Code I / code II Product code pos. 12
A: foot-mounted, term. box top
R: foot-mounted, term. box RHS
L: foot-mounted, term. box LHS
IM B3 IM V5 IM V6 IM B6 IM B7 IM B8
IM 1001 IM 1011 IM 1031 IM 1051 IM 1061 IM 1071
IM B5 IM V1 IM V3 *) *) *)
IM 3001 IM 3011 IM 3031 IM 3051 IM 3061 IM 3071
IM B34 IM V17
IM 2101 IM 2111 IM 2131 IM 2151 IM 2161 IM 2171
0.90
__
01
Key
X axis frequency p.u.
Y axis voltage p.u.
1 zone A
2 zone B (outside zone A)
3 rating point
Cooling
IC 4 (A) 1 (A) 6
1 2 3 4 5
Position 1
0: Free circulation (open circuit)
4: Frame surface cooled
Position 2
A: For air (omitted for simplified designation)
Position 3
0: Free convection
1: Self-circulation
6: Machine-mounted independent component
Position 4
A: For air (omitted for simplified designation)
W: For water
Position 5
0: Free convection
1: Self-circulation
6: Machine-mounted independent component
8: Relative displacement
Classification for degrees of protection (IP code) means an impact energy strenght of 7J for both
provided by enclosures of rotating machines are enclosure and fan cover.
defined in standards IEC 60034-5 or EN 60529.
IP protection
Protection of persons against getting in contact
with (or approaching) live parts and against con-
tact with moving parts inside the enclosure. Also
protection of the machine against ingress of solid
foreign objects. Protection of machines against
the harmful effects due to the ingress of water.
Position 1
2: Motors protected against solid objects greater than
12 mm
4: Motors protected against solid objects greater than
1 mm
5: Dust-protected motors
6: Dust-tight motors
Position 2
3: Motors protected against spraying water
4: Motors protected against splashing water
5: Motors protected against water jets
6: Motors protected against heavy seas
Resistance to impact
ABB’s motors for explosive atmospheres have been
tested for resistance to impact as described in
IEC/EN 60079-0. The more demanding high risk of
mechanical danger limits have been used as quali-
fication criteria. For group II and III motors this
Insulation
°C
180
10
155
10
130
10
120
80 105 125
40
40 40 40
0
B F H
130 155 180
__
01
Surface treatment
The surface treatment categorization of ABB ABB’s standard surface treatment is corrosiv-
motors is based on the ISO 12944 standard. ISO ity category C3, durability range M (which equal
12994-5 divides paint system durability into three to medium corrosivity and medium durability).
categories: low (L), medium (M), and high (H). Low Special surface treatment is available in corrosiv-
durability corresponds to a lifetime up to 7 years, ity categories C4 and CX. In addition, surface
medium to 7 – 15 years, high durability 15-25 years, treatment according to the NORSOK standard for
and very high over 25 years. offshore environments is available as an option.
The durability range is not a guaranteed lifetime. The standard ABB paint color for motors is Munsell
Its purpose is to help the owner of the motor blue 8B 4.5/3.25 except for special systems such as
plan for appropriate maintenance intervals. More Norsok where a specific color is requested.
frequent maintenance may be required because of
fading, chalking, contamination, wear and tear, or
for other reasons.
2. Operating speed
When a motor is used with a frequency converter, These parameters shall be used while checking
its actual operating speed may deviate consid- the suitability of a specific motor for its intended
erably from its nominal speed (i.e. the speed application and for setting the limits of operation
stamped on the rating plate). When operating at for the converter.
higher speeds, ensure that the highest permissible
rotational speed of the motor, or the critical speed 4. Winding insulation
of the equipment as a whole, is not exceeded. The output voltage of voltage source frequency
converters consists of steep voltage pulses. These
The permitted maximum speed must be stated on pulses can be even higher and steeper when arriv-
a rating plate. This can be either a separate plate ing at the motor terminals due to reflecting pulses
or the regular plate required for variable speed in the cables. The motor’s insulation must there-
drive motors. fore be selected according to the actual pulses at
the motor terminals.
3. Rating plates
The EN and IEC standards require that the mo- 4.1 Phase to phase voltages
tors which are used in variable speed operation The maximum permitted phase to phase voltage
are provided with a rating plate that show the peaks at the motor terminals as a function of pulse
parameters for which the motor is intended. There rise time can be seen in Figure 1.
are two different types of rating plates available,
one generic plate that show loadability values in The highest curve (“ABB Special Insulation”) ap-
percent of the nominal torque. This plate can be plies to random wound motors with a special
ordered using variant code 181. The other plate is winding insulation for frequency converter supply,
have order specific data, this can be ordered using variant code 405. The “ABB Standard Insulation”
variant code 163. curve applies to all other random wound motors
covered by this catalog.
2,20
2,00
1,80
Peak voltage ULL, kV
1,60
1,40
1,20
ABB Special Insul.
1,00
ABB Standard Insul.
0,80
0,00 0,20 0,40 0,60 0,80 1,00 1,20
Rise time 10-90 %, µs
__
01
Insulated bearings
Nominal supply voltage Winding insulation and filters
UN of converter required Bearings with aluminum oxide insulated and
Nominal supply voltage Standard insulation sealed inner or outer bores are used as standard
UN of converter with variant code 701. Hybrid bearings, i.e. bear-
UN ≤ 500 V
ings with non-conductive ceramic rolling elements,
Nominal supply voltage ABB Standard insulation + dU/dt
UN of converter fi lters
can also be used in special applications. More
UN ≤ 600 V OR information on selection of the correct parts is
ABB Special insulation (variant available on request.
code 405)
Nominal supply voltage ABB Special insulation (variant
UN of converter code 405) 5.2 Elimination of bearing currents with all
UN ≤ 690 V AND other converters
dU/dt-fi lters at converter output The user is responsible for protecting the mo-
Nominal supply voltage ABB Special insulation (variant
tor and driven equipment from harmful bearing
UN of converter code 405)
600 V < UN ≤ 690 V currents. The instructions provided in section 5.1
cable length > 150 m can be followed, but their effectiveness cannot be
guaranteed in all cases.
Table 2. Selection of motor winding insulation and
converter output filters for motors supplied by 6. Cabling, grounding and EMC
ABB ACS800, ACS880, ACS550 or ACS 580 drives The use of a frequency converter places greater de-
with uncontrolled DC voltage. mands on the cabling and grounding of the drive
system. To ensure proper grounding of the system,
EMC compliance and avoiding bearing currents
4.4 Selection of winding insulation with all
should the instructions given in the installation,
other converters
operation, maintenance manual be followed. EMC
The voltage stresses must be restricted so they
cable glands providing 360° bonding of a concen-
remain below the accepted limits given in para-
tric PE conductor are available using variant code
graphs 4.1 and 4.2. The effect of any filters that are
704, also many flameproof glands for armoured
fitted must be taken into account when dimen-
cable provide similar bounding.
sioning the motor.
7. Loadability curves
5. Bearing currents
The loadability curves presented below are based
Bearing voltages and currents must be avoided
on combined tests of different motors together
in all variable speed applications to ensure the
with the converter types listed. The loadability
reliability and safety of the application. For this
curves assume that the nominal frequency of the
purpose insulated bearings or bearing construc-
motor (i.e. field weakening point) is 50 or 60Hz.
tions, common mode filters and suitable cabling
The curves presents the maximum allowed torque
and grounding methods must be used.
in percentage of the nominal direct on line torque
of the motor over the speed range.
5.1 Elimination of bearing currents with ABB
ACS800, ACS880 and ACS550 converters
In the case of ABB ACS800, ACS880, ACS550
and ACS580 converters with a diode supply unit
(uncontrolled DC voltage), the following methods
must be used to avoid harmful bearing currents in
the motors:
50 Hz fwp
60 Hz fwp
Flameproof motors Ex db / Ex db eb T4 frame sizes 80-400
Dust ignition protection motors Ex t T150°C frame sizes 71-400
T/TN (%)
T/TN (%)
100
100
90
90
80
80
70
70
60
60
50 50
40 40
IC4163) 80 100 100 100 100 100 100 100 100 100 92 84 76 68 63 57 53 49 46 43 42 IC4163) 80 100 100 100 100 100 100 100 100 100 90 83 76 69 63 57 53 50
1)
1)
Self ventilated, IEC frame size 71 - 132 Self ventilated, IEC frame size 71 - 132
2)
2)
Self ventilated, IEC frame size 160 - 400 Self ventilated, IEC frame size 160 - 400
3)
Separate motor cooling (force ventilated), IEC frame size 160 - 400 3)
Separate motor cooling (force ventilated), IEC frame size 160 - 400
90 90
80 80
70 70
60 60
50 50
40 40
Frequency (Hz)
30 Frequency (Hz)
30
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
0 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 100
IC4111) 69 77 80 82 85 87 89 91 93 86 79 72 64 59 53 49 45 42 39 38
IC4111) 70 75 78 81 84 87 89 91 93 86 79 72 65 59 53 49 46
IC4162) 93 93 93 93 93 93 93 93 93 86 79 72 64 59 53 49 45 42 39 38
IC4162) 93 93 93 93 93 93 93 93 93 86 79 72 65 59 53 49 46
1)
Self ventilated, IEC frame size 450 1)
2) Self ventilated, IEC frame size 450
Separate motor cooling (force ventilated)
2)
Separate motor cooling (force ventilated)
T/TN (%)
T/TN (%)
100
100
90
90
80
80
70
70
60 60
50 50
40 40
Frequency (Hz) Frequency (Hz)
30 30
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 0 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 100
IC4111) 40 55 70 75 80 85 90 90 90 90 82 75 68 61 55 49 47 43 40 IC4111) 40 52 64 73 79 85 90 90 90 90 79 68 60 55 49 44 40
IC4162) 67 90 90 90 90 90 90 90 90 90 82 75 68 61 55 49 47 43 40 IC4162) 67 90 90 90 90 90 90 90 90 90 79 68 60 55 49 44 40
1) 1)
Self ventilated, IEC frame size 71 - 450 Self ventilated, IEC frame size 71 - 450
2)
Separate motor cooling (force ventilated) 2)
Separate motor cooling (force ventilated)
50 Hz fwp
60 Hz fwp
Flameproof motors Ex db / Ex db eb T4 frame sizes 80-400
Dust ignition protection motors Ex t T150°C frame sizes 71-400
T/TN (%)
T/TN (%)
100
100
90
90
80
80
70
70
60
60
50
50
40 40
IC4111) 50 63 75 85 87 89 91 93 95 87 79 71 65 58 52 48 44 41 IC4111) 51 62 73 84 87 89 91 93 95 85 78 71 63 57 51
IC4112) 70 75 80 85 87 89 91 93 95 87 79 71 65 58 52 48 44 41 IC4112) 71 76 81 85 87 89 91 93 95 85 78 71 63 57 51
IC4163) 95 95 95 95 95 95 95 95 95 87 79 71 65 58 52 48 44 41 IC4163) 95 95 95 95 95 95 95 95 95 85 78 71 63 57 51
1)
1)
Self ventilated, IEC frame size 71 - 132 Self ventilated, IEC frame size 71 - 132
2)
2)
Self ventilated, IEC frame size 160 - 400 Self ventilated, IEC frame size 160 - 400
3)
3)
Separate motor cooling (force ventilated), IEC frame size 160 - 400 Separate motor cooling (force ventilated), IEC frame size 160 - 400
T/TN (%)
T/TN (%)
100
100
90
90
80
80
70
70
60
60
50
50
40 40
IC4111) 35 50 65 70 80 85 85 85 85 85 78 70 63 56 50 44 41 38 35 IC4111) 35 47 59 68 74 80 85 85 85 85 75 63 55 49 44 39 35
IC4162) 85 85 85 85 85 85 85 78 70 63 56 50 44 41 38 35 IC4162) 85 85 85 85 85 85 85 75 63 55 49 44 39 35
1)
Self ventilated, IEC frame size 71 - 450 1)
Self ventilated, IEC frame size 71 - 450
2)
Separate motor cooling (force ventilated) 2)
Separate motor cooling (force ventilated)
Note: The lower speed limit for constant torque loads is Note: The lower speed limit for constant torque loads is
15Hz. 18Hz.
50 Hz fwp
60 Hz fwp
Flameproof motors Ex db / Ex db eb T4 frame sizes 80-400
Dust ignition protection motors Ex t T150°C frame sizes 71-400
T/TN (%)
T/TN (%)
100
100
90
90
80
80
70
70
60
60
50
50
40 40
IC4111) 50 63 75 85 87 89 91 93 95 87 79 71 65 58 52 48 44 41 IC4111) 51 62 73 84 87 89 91 93 95 85 78 71 63 57 51
IC4112) 70 75 80 85 87 89 91 93 95 87 79 71 65 58 52 48 44 41 IC4112) 71 76 81 85 87 89 91 93 95 85 78 71 63 57 51
IC4163) 95 95 95 95 95 95 95 95 95 87 79 71 65 58 52 48 44 41 IC4163) 95 95 95 95 95 95 95 95 95 85 78 71 63 57 51
1)
1)
Self ventilated, IEC frame size 71 - 132 Self ventilated, IEC frame size 71 - 132
2)
2)
Self ventilated, IEC frame size 160 - 400 Self ventilated, IEC frame size 160 - 400
3)
3)
Separate motor cooling (force ventilated), IEC frame size 160 - 400 Separate motor cooling (force ventilated), IEC frame size 160 - 400
32 Ordering information
33 Rating plates
49 Variant codes
54 Mechanical design
73 Dimension drawings
75 Certificate examples
76 Motors in brief
78 Motor construction
Ordering information
Positions 1 to 4 Position 12
3GJP: Totally enclosed flameproof motor Ex d with cast Mounting arrangement
iron frame A: Foot-mounted, top-mounted terminal box
B: Flange-mounted, large flange with clearance holes
Positions 5 and 6 C: Flange-mounted, small flange with tapped holes
IEC size
08: 80 Position 13
09: 90 Voltage and frequency
10: 100 Single-speed motors
11: 112 C: 400VY 50Hz, 460VY 60Hz
13: 132 D: 400 VΔ, 415 VΔ, 690 VY 50 Hz
16: 160 E: 500 VΔ 50 Hz
18: 180 F: 500 VY 50 Hz
20: 200 P: 400VD 50Hz, 460VD 60Hz
22: 225 S: 230 VΔ, 400 VY, 415 VY 50 Hz
25: 250
28: 280
Position 14
31: 315
Generation code
35: 355
Generation code is followed by variant codes according to
40: 400
the hazardous area, seen below and on corresponding pages
45: 450 with variant codes:
461 Ex d(e) design, Group IIC
Position 7 The two bullets in the product code indicate choice of
Speed (Pole pairs) mounting arrangements, voltage and frequency code.
1: 2 poles
Efficiency values are given according to IEC 60034-2-1; 2014.
2: 4 poles
3: 6 poles
4: 8 poles
5: 10 poles
6: 12 poles
7: ≥ 12 poles
8: Two-speed motors
9: Multi-speed motors
Positions 8 to 10
Serial number
Position 11
- (Dash)
Rating plates
__
01
Variant codes
Flameproof motors Ex db IIB/IIC T4 Gb
Variant codes specify additional options and features to the standard mo- Most of the variant codes apply to IE2 and IE3 motors. However, confirm
tor. The desired features are listed as three-digit variant codes in the motor the availability of variants for IE3 motors with your ABB sales office before
order. Note also that there are variants that cannot be used together. making an order.
Frame size
Code/Variants 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
Administration
530 Two-year extension on standard warranty ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
531 Sea freight packing ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
533 Wooden sea freight packing - - - - - - - - - - ● ● ● ● ●
590 Mounting of customer supplied part other than coupling. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Balancing
417 Vibration acc. to Grade B (IEC 60034-14). ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
423 Balanced without key. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
424 Full-key balancing ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Bearings and Lubrication
036 Transport lock for bearings. - - - - - ● ● ● ● ● ● ● ● ● ●
037 Roller bearing at D-end. - - - - - ● ● ● ● ● ● ● - - -
040 Heat-resistant grease ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ● ● ●
041 Bearings regreasable via grease nipples - - - - ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
058 Angular contact bearing at D-end, shaft force away from bearing. - - - - - - - - - - ● ● ● ● ●
107 Pt100 2-wire in bearings. - - - - ● ● ● ● ● ● ● ● ● ● ●
128 Double PT100, 2-wire in bearings - - - - - ● ● ● ● ● ● ● ● ● ●
129 Double PT100, 3-wire in bearings - - - - - ● ● ● ● ● ● ● ● ● ●
130 Pt100 3-wire in bearings. - - - - ● ● ● ● ● ● ● ● ● ● ●
194 2Z bearings greased for life at both ends. ○ ○ ○ ○ ○ ● ● ● ● ● - - - - -
433 Outlet grease collector - - - - - - - - - - ● ● ● ● ●
506 Nipples for vibration measurement : SKF Marlin Quick Connect stud - - - - - ● ● ● ● ● ● ● ● ● ●
CMSS-2600-3
593 Bearings grease suitable for food and beverage industry. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
654 Provision for vibration sensors (M8x1) - - - - - ● ● ● ● ● ● ● ● ● ●
795 Lubrication information plate - - - - - ● ● ● ● ● ○ ○ ○ ○ ○
796 Grease nipples JIS B 1575 PT 1/8 Type A - - - - - ● ● ● ● ● ● ● ● ● ●
797 Stainless steel SPM nipples - - - - - ● ● ● ● ● ● ● ● ● ●
798 Stainless steel grease nipples - - - - - ● ● ● ● ● ● ● ● ● ●
799 Grease nipples flat type DIN 3404, thread M10x1 - - - - - ● ● ● ● ● ● ● ● ● ●
800 Grease nipples JIS B 1575 PT 1/8” pin type - - - - - ● ● ● ● ● ● ● ● ● ●
828 SPM compatible nipple for vibration measurement at D-end only ● ● ● ● ● - - - - - - - - - -
Branch standard designs
178 Stainless steel / acid proof bolts. ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ● ● ●
204 Jacking bolts for foot mounted motors. - - - - - ● ● ● ● ● ● ● ○ ○ ○
209 Non-standard voltage or frequency, (special winding). ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
396 Motor designed for minimum ambient temperature -20 °C to -40 °C, with - - - - - ● ● ● ● ● ● ● ● ● -
space heaters (code 450/451 must be added)
397 Motor designed for minimum ambient temperature -40 °C to -55 °C, with - - - - - ● ● ● ● ● ● ● ● ● -
space heaters (code 450/451 must be added)
398 Motor designed for minimum ambient temperature -20 °C to -40 °C - - - - - ● ● ● ● ● ● ● ● ● -
399 Motor designed for minimum ambient temperature -40 °C to -55 °C - - - - - ● ● ● ● ● ● ● ● ● -
425 Corrosion protected stator and rotor core. ● ● ● ● ● ○ ○ ○ ○ ○ ● ● ● ● ●
524 Special run-out tolerances on flange and shaft for close coupled pump - - - - ● ● ● ● ● ● ● ● ● - -
applications.
786 Special design shaft upwards (V3, V36, V6) for outdoor mounting. ● ● ● ● ● ● ● ● ● ● - - - - -
Cooling system
044 Unidirectional fan for reduced noise level. Rotation clockwise seen from - - - - - - - - - - ● ● ● ● -
D-end. Available only for 2-pole motors.
Code/Variants 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
045 Unidirectional fan for reduced noise level. Rotation counter clockwise seen - - - - - - - - - - ● ● ● ● -
from D-end. Available only for 2-pole motors.
068 Light alloy metal fan ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
183 Separate motor cooling (fan axial, N-end). - - - - - ● ● ● ● ● ● ● ● ● ●
206 Steel fan ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
514 Separate motor cooling (fan on top) - - - - - - - - - - ● ● ● ● ●
791 Stainless steel fan cover - - - - - - - - ● ● ● ● ● ● ●
Coupling
035 Assembly of customer supplied coupling-half. - - - - - - - - - - ● ● ● ● ●
Documentation
141 Binding 2D main dimension drawing. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
374 Binding 2D motor detailed drawing ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
536 Photos of manufactured motors ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
537 Advanced data sheet ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
722 Rotor dimension drawing (incl. torosional stiffness) ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
777 Premium documentation package ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
Drain holes
448 Draining holes with metal plugs. - - - - - ● ● ● ● ● ● ● ● ● ●
Earthing Bolt
525 External earthing bolts on motor feet ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Hazardous Environments
334 Ex t, Dust group III B T125C Db, IP6X (non-conductive dust) acc. IEC/ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
EN60079-31.
336 Ex t, Dust group III C T125 Db, IP6X (conductive dust) acc. IEC/EN60079- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
31.
461 Ex d(e) design, Group II C ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
464 Alleinschutz’ design. Certification of flame proof motor and protection ● ● ● ● ● ● ● ● ● ● ● - - - -
device together.
508 Exde from Exd. - - - - - ● ● - - - - - - - -
516 Temperature detectors approved to be connected to an Ex i circuit - - - - - ● ● ● ● ● ● ● ● ● ●
813 Thermistor-based surface temperature protection T4 for frequency ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
converter duty.
814 Ex t (DIP) motors, temperature class T 150C. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
816 Pt-100-based surface temperature protection T4 for frequency convertor - - - - - ● ● ● ● ● ● ● ● ● -
duty. 3-wire system.
Heating elements
450 Heating element, 100-120 V ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
451 Heating element, 200 - 240 V ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Insulation system
014 Winding insulation class H. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
405 Special winding insulation for frequency converter supply. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Marine
024 Fulfilling Bureau Veritas (BV) requirements, with certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
026 Fulfilling Lloyds Register of Shipping (LR) requirements, with certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
027 Fulfilling American Bureau of Shipping (ABS) requirements, with certifi- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
cate.
050 Fulfilling Registro Italiano Navale (RINA) requirements, with certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
051 Fulfilling Russian Maritime Register of Shipping (RS) requirements, with - - - - - ● ● ● ● ● ● ● ● ● ●
certificate.
096 Fulfilling Lloyds Register of Shipping (LR) requirements, without certifi- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
cate (non-essential duty only)
481 Fulfilling Nippon Kaiji Kyokai (NK) requirements, with certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
483 Fulfilling China Classification Societies (CCS) requirements (Beijing), with ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
certificate.
484 Fulfilling Korea Register of Shipping (KR) requirements, with certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
491 Fulfilling Nippon Kaiji Kyokai (NK) requirements, without certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
492 Fulfilling Registro Italiano Navale (RINA) requirements, without certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
493 Fulfilling China Classification Societies (CCS) requirements (Beijing), ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
without certificate.
494 Fulfilling Korea Register of Shipping (KR) requirements, without certifi- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
cate.
496 Fulfilling Bureau Veritas (BV) requirements, without certificate(non-essen- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
tial duty only)
675 Fulfilling American Bureau of Shipping (ABS) requirements, without cer- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
tificate (non-essential duty only)
Code/Variants 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
695 Fulfilling DNV GL (DNV GL) requirements, with certificate ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
696 Fulfilling DNV GL (DNV GL) requirements, without certificate (non-essen- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
tial duty only)
Mounting arrangements
008 IM 2101 foot/flange mounted, IEC flange, from IM 1001 (B34 from B3). ● ● ● ● ● - - - - - - - - - -
009 IM 2001 foot/flange mounted, IEC flange, from IM 1001 (B35 from B3). ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
047 IM 3601 flange mounted, IEC flange, from IM 3001 (B14 from B5). ● ● ● ● ● - - - - - - - - - -
066 Modified for specified mounting position differing from IM B3 (1001), IM ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
B5 (3001), B14 (3601), IM B35 (2001), IM B34 (2101)
228 Flange FF 130. ● ● ● ● - - - - - - - - - - -
229 Flange FT 130. ● ● ○ ○ - - - - - - - - - - -
235 Flange FF 165. ○ ○ ● ● ● - - - - - - - - - -
236 Flange FT 165. ● ● ● ● ○ - - - - - - - - - -
245 Flange FF 215. - - ○ ○ ● - - - - - - - - - -
246 Flange FT 215. - - ● ● ● - - - - - - - - - -
255 Flange FF 265 - - - - ○
256 Flange FT 265. - - - - ● - - - - - - - - - -
257 Flange FF 100. ● ● - - - - - - - - - - - - -
258 Flange FT 100. ○ ● - - - - - - - - - - - - -
259 Flange FF 115. ● ● - - - - - - - - - - - - -
260 Flange FT 115. ● ○ - - - - - - - - - - - - -
305 Additional lifting lugs. - - - - - - - - - - ● ● ● ● ●
Painting
105 Paint thickness report. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
114 Special paint color, standard grade ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
115 Painting system C4M acc. to ISO 12944-2: 1998. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
168 Primer paint only. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
303 Painted insulation layer on inside of the terminal boxes. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
710 Thermally sprayed zink metallizing with acrylic top coat ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
711 Painting system C5-M very high, acc. to ISO 12944-5:2007 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
754 Painting system C5M acc. to ISO 12944-2:1998 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
755 Norsok M-501 revision 6, Coating system no. 1 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Protection
005 Protective roof ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
072 Radial seal at D-end. Not possible for 2-pole , 280 and 315 frames ● ● ● ● ● ● ● ● ● ● - - - - -
073 Sealed against oil at D-end. ● ● ● ● ● ● ● ● ● ● ● ● - - -
158 Degree of protection IP65. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
250 Degree of protection IP66 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
401 Protective roof, horizontal motor. - - - - - ● ● ● ● ● ● ● ● ● ●
403 Degree of protection IP56. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
434 Degree of protection IP56, open deck. - - - - - ● ● ● ● ● ● ● ● ● -
783 Labyrinth sealing at D-end. ● ● ● ● ● ● ● ● ● ● ○ ○ ○ ○ ○
Rating & instruction plates
002 Restamping voltage, frequency and output, continuous duty. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
004 Additional text on std rating plate (max 12 digits on free text line). ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
095 Restamping output (maintained voltage, frequency), intermittent duty. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
126 Tag plate ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
135 Mounting of additional identification plate, stainless. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
139 Additional identification plate delivered loose. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
159 Additional plate with text “Made in ....” ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
161 Additional rating plate delivered loose. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
163 Frequency converter rating plate. Rating data according to quotation. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
181 Rating plate with ABB standard loadability values for VSD operation. ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
Other auxiliaries for VSD operation to be selected as necessary.
332 Baldor Catalogue # ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
333 Not for use in the USA ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
528 Rating plate sticker ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Shaft & rotor
069 Two shaft extensions according to catalog drawings. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
070 Special shaft extension at D-End, standard shaft material ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
164 Shaft extension with closed keyway ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ● -
165 Shaft extension with open keyway ● ● ● ● ● ● ● ● ● ● ○ ○ ○ ○ ○
Code/Variants 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
410 Shaft material stainless steel ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
591 Special shaft extension according to customer specification. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
600 Special shaft extension at N-end, standard shaft material. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
630 Shaft material certificate 3.1/3.2 according to EN10204:2004 - - - - - ● ● ● ● ● ● ● ● ● ●
Standards and Regulations
248 Design according to Petronas PTS 33.66.05.31-GEN. February 2010. ● ● ● ● ● ● ● ● ● ● ● ● ● - -
381 Shell DEP 33.66.05.31-GEN. 2018 - - - - - ● ● ● ● ● ● ● ● ● ●
540 China energy label - - - - - ● ● ● ● ● ● ● ● - -
541 Inmetro certification - - - - - ● ● ● ● ● ● ● ● ● -
543 Australian MEPS ● ● ● ● ● ● ● ● ● ● ● ● ● - -
544 Australian HE MEPS - - - - - ● ● ● ● ● ● ● ●
547 Certificate of conformity according TR-CU 012/2011 for customs union RU, - - - - - ● ● ● ● ● ● ● ● ● ●
KZ, BY, AM, KG.
558 Saudi Arabian MEPS (SASO) ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
782 Fulfilling CQST Certification requirements (China) - - - - - ● ● ● ● ● ● ● ● ● -
803 PESO/CCoE certificate for India - - - - - ● ● ● ● ● - - - ● ●
Stator winding temperature sensors
121 Bimetal detectors, break type (NCC), (3 in series), 130 ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
122 Bimetal detectors, break type (NCC), (3 in series), 150 ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
123 Bimetal detectors, break type (NCC), (3 in series), 170 ºC, in stator winding - - - - - - - - - - ● ● ● ● ●
125 Bimetal detectors, break type (NCC), (2x3 in series), 150 ºC, in stator wind- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
ing
127 Bimetal detectors, break type (NCC), (3 in series, 130 ºC & 3 in series, 150 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
ºC), in stator winding
328 PTC - thermistors (3 in series), 120ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
435 PTC - thermistors (3 in series), 130 ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
439 PTC - thermistors (2x3 in series), 150 ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
441 PTC - thermistors (3 in series, 130 ºC & 3 in series, 150 ºC), in stator wind- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
ing
445 Pt100 2-wire in stator winding, 1 per phase - - - - - ● ● ● ● ● ● ● ● ● ●
446 Pt100 2-wire in stator winding, 2 per phase - - - - - ● ● ● ● ● ● ● ● ● ●
502 Pt100 3-wire in stator winding, 1 per phase - - - - - ● ● ● ● ● ● ● ● ● ●
503 Pt100 3-wire in stator winding, 2 per phase - - - - - ● ● ● ● ● ● ● ● ● ●
511 PTC thermistors (2 x 3 in series), 130 ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Terminal box
021 Terminal box LHS (seen from D-end). - - - - - ● ● - - - - - - - -
022 Cable entry LHS (seen from D-end). ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
157 Terminal box degree of protection IP65. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
180 Terminal box RHS (seen from D-end). - - - - - ● ● - - - - - - - -
380 Separate terminal box for temperature detectors, std. material - - - - ● ● ● ● ● ● ● ● ● ● ●
418 Separate terminal box for auxiliaries, standard material. - - - - ● ● ● ● ● ● ● ● ● ● ●
466 Terminal box at N-end. - - - - - - - ● ● ● ● ● ● ● ●
468 Cable entry from D-end. ● ● ● ● ● ● ● ● ● ● ● ● - - -
469 Cable entry from N-end. ● ● ● ● ● ● ● ● ● ● ● ● - - -
553 Terminal box degree of protection IP66. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
568 Separate terminal box for heating elements, std. material - - - - ● ● ● ● ● ● ● ● ● ● ●
730 Prepared for NPT cable glands. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
734 Standard cable gland, Ex d IIC, armoured cable. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
735 Standard cable gland, Ex d IIC, non-armoured cable. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Testing
145 Type test report from a catalogue motor, 400V 50Hz. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
146 Type test with report for one motor from specific delivery batch. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
148 Routine test report. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
150 Customer witnessed testing. Specify test procedure with other codes. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
222 Torque/speed test, type test and multi-point load test with report for one ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
motor from specific delivery batch.
560 Shaft voltage test. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
561 Overspeed test,for one motor from specific delivery batch ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
562 Overvoltage test. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
760 Vibration level test ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
761 Vibration spectrum test for one motor from specific delivery batch. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
762 Noise level test for one motor from specific delivery batch. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Code/Variants 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
763 Noise spectrum test for one motor from specific delivery batch. - - - - - ● ● ● ● ● ● ● ● ● ●
764 Test for one motor from specific delivery batch with ABB frequency con- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
verter available at ABB test field. ABB standard test procedure.
Variable speed drives
479 Mounting of other type of pulse tacho with shaft extension, tacho not - - - - - ● ● ● ● ● ● ● ● ● ●
included.
680 2048 pulse tacho, Ex d, tD, L&L 841910001 - - - - - ● ● ● ● ● ● ● ● ● ●
701 Insulated bearing at N-end. - - - - - - - - - - ● ● ● ● ●
747 1024 pulse tacho, Ex d, tD, L&L 841910002 - - - - - ● ● ● ● ● ● ● ● ● ●
Mechanical design
Motor frame and drain holes
__ __
01 02
Mechanical design
Heating elements
Motor
size 80 90 100 112 132 160 180
Power (W) 25 25 25 25 25 25 25
Motor
size 200 225 250 280 315 355 400 450
Power (W) 25 60 60 60 2x60 2x60 2x60 2x100
Mechanical design
Bearings
ABB’s flameproof motors are normally fitted with dispatch to prevent damage to bearings during
single-row deep-groove grease lubricated ball transport. A warning label is attached to motors
bearings, as shown in the table below. when transport locking is used.
If the bearing at the D-end is replaced with a roller When high axial forces are involved, angular-con-
bearing (NU- or NJ-), higher radial forces can be tact ball bearings should be used. When ordering
handled. Roller bearings are suitable for belt-drive a motor with an angular-contact ball bearing,
applications and can be ordered with variant code specify also the method of mounting and the
037. Note that the possibility to have roller bearing direction and magnitude of axial force to ensure
at D-end is limited on larger flameproof motors that optimal bearing system design is chosen. The
due to the higher radial clearance in bearing and variant codes for ordering angular-contact ball
possible bending of shaft together with narrow bearings are 058 and 059.
flame path between shaft and inner bearing cover,
especially in conjunction with gas group IIC design.
Standard design
D-end
N-end
Motor size, 80-132, gamma/gamma 160-250, gamma/gamma 280-355, 400 4-12 poles, 400 2 poles, 450 4-12
seal type seal seal labyrinth/V-ring seal poles, labyrinth/labyrinth
D-end/N- seal
end
Alternative design
D-end
N-end
Motor size, 80-132, VC072 radial/ 80-132, VC783 labyrinth/ 160-250, VC072 radial/ 160-250, VC783 labyrinth/
seal type gamma seals gamma seals gamma seals gamma seals
D-end/N-
end
Ball bearings
Roller bearings
Mechanical design
Radial forces
Mechanical design
Axial forces
FAZ
FAD
FAD FAZ
__ __
01 02
Terminal box
Standard terminal box
IE2 motors
80 - 90 2-8 25 1 x M25x1.5 - - 10 M5
100 - 132 2-8 25 2 x M32x1.5 - 1 x M32 10 M5
160 - 180 2-8 63 2 x M40x1.5 - 1 x M40 1x35 M6
200 - 250 2-8 160 2 x M50x1.5 - 1 x M50 1x70 M10
280 SM_ 2-8 210 2 x M63x1.5 - 1 x M63 2x150 M12
315 SM_, ML_ 2-8 370 2 x M75x1.5 - 1 x M75 2x240 M12
355 SMA - SMC 2-4 750 2 x M75x1.5 - 1 x M75 4x240 M12
355 SMA, SMB 6-8 370 2 x M75x1.5 - 1 x M75 2x240 M12
355 SMC 6 750 2 x M75x1.5 - 1 x M75 4x240 M12
355 SMC 8 370 2 x M75x1.5 - 1 x M75 2x240 M12
355 ML_, LK_ 2-8 750 2 x M75x1.5 - 1 x M75 4x240 M12
400 2-8 750 2 x M75x1.5 - 1 x M75 4x240 M12
450 6-8 750 2 x M75x1.5 - 1 x M75 4x240 M12
IE3 motors
80-90 2-8 25 1 x M25x1.5 - - 10 M5
100-132 2-8 25 2 x M32x1.5 - 1 x M32 10 M5
160 - 180 2-8 63 2 x M40x1.5 - 1 x M40 1x35 M6
200 - 250 2-8 160 2 x M50x1.5 - 1 x M50 1x70 M10
280 2-8 210 2 x M63x1.5 - 1 x M63 2x150 M12
315 2-8 370 2 x M75x1.5 - 1 x M75 2x240 M12
355 SM_ 2-4 750 2 x M75x1.5 - 1 x M75 4x240 M12
355 SMA, SMB 6 370 2 x M75x1.5 - 1 x M75 2x240 M12
355 SMC 6 750 2 x M75x1.5 - 1 x M75 4x240 M12
355 ML_, LK_ 2-6 750 2 x M75x1.5 - 1 x M75 4x240 M12
Terminal box
Terminal box dimensions
B1
H1
A1
__
03
B1 A1
H1
H1
__ __
01 04
B1 A1
H1
H1
__ __
02 05
Terminal box
Terminal boxes and boards
__ __
01 03
__ __
02 04
08 Terminal board
280-355, box type 210
and 370.
__ __
06 09
__ __
07 10
Terminal box
Terminal box alternatives
Size of threaded opening for Cable gland Ex d IIC for armoured cable with Cable gland Ex d IIC for non-
cable gland double sealing, variant code 734 armoured cable, variant code 735
NPT (Variant code 730 Cable outer diameter, Inner sheath diameter,
Metric (std) added) mm mm Cable outer diameter, mm
M16 x 1.5 - 7-12 4.5-8 -
M20 x 1.5 NPT 1/2” 10-16 6-10 4-8.5
M20 x 1.5 *) NPT 1/2” *) - - 5-12
M25 x 1.5 NPT 3/4” 13.5-19 10-14 9-18
M25 x 1.5 *) NPT 3/4” *) 19-25 14-18 -
M32 x 1.5 NPT 1” 25-30 18-23 17-26
M40 x 1.5 NPT 1 1/4” 30-36 23-28 22-30
M50 x 1.5 NPT 1 1/2” 36-40 28-32 31-40
M50 x 1.5 *) NPT 1 1/2” *) 40-46 32-37 -
M63 x 1.5 NPT 2” 46-53 37-43 39-50
M63 x 1.5 *) NPT 2” *) 53-60 43-50 -
M75 x 1.5 NPT 2 1/2” 58-70 48-60 46-60
Threaded openings for cable glands with NPT Threaded openings for cable glands of non-
thread (variant code 730) standard size
The motors are delivered as standard with open- If the standard size of threaded openings for cable
ings for cable glands with metric threads as listed glands does not suit the gland size and cable that
in the section describing the standard terminal will be used can openings of nonstandard size also
box. If glands with NPT threads will be used must be delivered, either by fitting a reducers to make
variant code 730 be ordered. If nothing else is the openings smaller or by increasing the amount
stated on the ordered will the sizes in tables below or size of holes. The maximum possible size and
be delivered. If cable glands are also needed must amount for each motor frame size is listed below.
either variant 734 or 735 be added.
Main cable entries, Main cable entries,
Motor frame size metric NPT
Motor frame size Main cable entries NPT plug
80-132 1 x M32 1 x 1”
80-112 1 x ¾” -
160-180 1 or 2 x M50 1 or 2 x 1 ½”
132 2 x ¾” 1 x ¾”
200-250 1 or 2 x M63 1 or 2 x 2”
160-180 2 x 1 ¼” 1 x 1 ¼”
280-450 1 or 2 x M75 1 or 2 x 3”
200-250 2 x 1 ½” 1 x 1 ½”
280 2 x 2” 1 x 2”
315-450 2 x 3” 1 x 3”
Dimension drawing
Flameproof motors, Ex db
DS
HD
D F
LS
H
GA
E C B K
B’ A
Foot-mounted motor IM 1001, IM B3 Motor with protection cover
S M
45°
N
P
L
45°
Flange-mounted motor IM 3001, IM B5 Sizes 80 to 200 Sizes 225 to 450
D GA F E L max LS
poles poles poles poles poles O 2) A B B’ C HD K H M N P S DS poles
Motor
size 2 4-8 2 4-8 2 4-8 2 4-8 2 4-8 2 4-8
80 19 19 21.5 21.5 6 6 40 40 340 340 20 125 100 112 50 296 10 80 165 130 200 12 165 444 444
90 24 24 27 27 8 8 50 50 405 405 20 140 100 125 56 315 10 90 165 130 200 12 190 475 475
100 28 28 31 31 8 8 60 60 480 480 25 160 140 160 63 343 12 100 215 180 250 14.5 205 534 534
112 28 28 31 31 8 8 60 60 480 480 25 190 140 – 70 355 12 112 215 180 250 14.5 225 526 526
132 IE2 38 38 41 41 10 10 80 80 560 560 30 216 140 178 89 392 12 132 265 230 300 14.5 280 582 582
132 IE3 38 38 41 41 10 10 80 80 576 576 30 216 140 178 89 392 12 132 265 230 300 14.5 280 627 627
160 42 42 45 45 12 12 110 110 808 808 45 254 210 254 108 495 14.5 160 300 250 350 18.5 328 852 852
180 48 48 51.5 51.5 14 14 110 110 826 826 50 279 241 279 121 535 14.5 180 300 250 350 18.5 359 876 876
200 55 55 59 59 16 16 110 110 774 774 70 318 267 305 133 616 18.5 200 350 300 400 18.5 414 844 844
200 3) 55 55 59 59 16 16 110 110 824 824 70 318 267 305 133 616 18.5 200 350 300 400 18.5 414 844 844
225 55 60 59 64 16 18 110 140 841 871 80 356 286 311 149 663 18.5 225 400 350 450 18.5 462 921 951
225 3) 55 60 59 64 16 18 110 140 871 901 80 356 286 311 149 663 18.5 225 400 350 450 18.5 462 921 951
250 60 65 64 69 18 18 140 140 875 875 90 406 311 349 168 726 24 250 500 450 550 18.5 506 965 965
250 3) 60 65 64 69 18 18 140 140 895 895 90 406 311 349 168 726 24 250 500 450 550 18.5 506 965 965
280 65 75 69 79.5 18 20 140 140 1090 1090 100 457 368 419 190 862 24 280 500 450 550 18 555 1190 1190
315 SM_ 65 80 69 85 18 22 140 170 1176 1206 115 508 406 457 216 929 28 315 600 550 660 23 624 1290 1320
315 ML_ 65 90 69 95 18 25 140 170 1287 1317 115 508 457 508 216 929 28 315 600 550 660 23 624 1401 1431
560/
315 LK 65 90 69 95 18 25 140 170 1446 1475 115 590 508 216 929 28 315 600 550 660 23 624 1552 1589
710
355 SM_ 70 100 74.5 106 20 28 140 210 1409 1479 130 610 500 560 254 1124 35 355 740 680 800 23 590 1480 1550
355 ML_ 70 100 74.5 106 20 28 140 210 1514 1584 130 610 560 630 254 1124 35 355 740 680 800 23 590 1530 1600
355 LK_ 70 100 74.5 106 20 28 140 210 1764 1834 130 610 630 710 254 1124 35 355 740 680 800 23 590 1635 1705
400 L_ 80 110 85 126 22 28 170 210 1851 1891 150 710 900 1000 224 1211 35 400 940 880 1000 28 590 1635 1705
400 LK_ 80 100 85 106 22 28 170 210 1851 1891 150 686 710 800 280 1211 35 400 740 680 800 23 700 1860 1900
450 - 120 1) - 127 1) - 32 1) - 210 1) - 2071 1) 180 800 1000 1120 250 1328 42 450 1080 1000 1150 28 On request
1)
Size 450 pole numbers 6-8
2)
Required distance from fan cover air inlet to obstacle behind motor
3)
For IE3 version
In all dimension drawings: The tables give the main dimensions in mm.
For detailed drawings please see our web-pages ‘www.abb.com/motors&generators’ or contact ABB.
Certificate examples
01 IECEx Certificate of
Conformity
02 EU Declaration of
Conformity
03 EC Type Examination
Certificate
__ __
01 03
__
02
Motors in brief
Flameproof motors Ex db, sizes 80 to 180
Motors in brief
Flameproof motors Ex db, sizes 200 to 450
Motor size 200 225 250 280 315 355 400 450
Stator Material Cast iron, EN-GJL-200 or better
Paint color shade Munsell blue 8B 4.5/3.25
Corrosion class C3 medium according to ISO/EN 12944-5
Feet Material Cast iron, EN-GJL-200 or better, integrated with stator
Bearing end Material Cast iron, EN-GJL-200 or better
shields Paint colour shade Blue, Munsell 8B 4.5/3.25
Corrosion class C3 medium according to ISO/EN 12944-5
Bearings D-end 2-pole 6312M/C3 6313M/C3 6315M/C3 6316/C3 6316/C3 6316M/C3 6317M/C3 -
4-12-pole 6312/C3 6313/C3 6315/C3 6316/C3 6319/C3 6322/C3 6324/C3 6326M/C3
N-end 2-pole 6310M/C3 6312M/C3 6313M/C3 6316/C3 6316/C3 6316M/C3 6317M/C3 -
4-12-pole 6310/C3 6312/C3 6313/C3 6316/C3 6316/C3 6316/C3 6319/C3 6322/C3
Axially locked Inner bearing cover As standard, locked at D-end
bearings
Bearing seals Gamma ring V-ring or labyrinth seal
Lubrication Regreasable bearings
SPM nipples As standard
Rating plate Material Stainless steel
Terminal box Frame material Cast iron, EN-GJL-200 or better
Cover material Cast iron, EN-GJL-200 or better
Cover screws material Steel 8.8, zinc electroplated and chromated
Connections Cable-entries 2 x M50 + 2 x M20 plugged 2 x M63 + 2 x M75 + 2 x M20 plugged
2 x M20
plugged
Terminals 6 terminals for connection with cable lugs (not included)
Fan Material Polypropylene. Reinforced with glass fibre. Polypropylene reinforced with glass fibre
or aluminum.
Fan cover Material Hot dip galvanized steel
Paint color shade Munsell blue 8B 4.5/3.25
Corrosion class C3 medium according to ISO/EN 12944-5
Stator Material Copper
winding Insulation Insulation class F
Winding protection 3 pcs thermistors as standard
Rotor Material Pressure die-cast aluminum
winding
Balancing Half key balancing
Keyway Closed Open
Heating On request 25 W 60 W 120 W 200 W
elements
Drain holes Optional
External earthing bolt As standard
Enclosure IP 55
Cooling method IC 411
Motor construction
Cast iron flameproof motors, Ex db
27 28 32 4 30 21 20
8
11 19
9
17
10
31 18
29 25
2
24
12
23
13
26
14
22
16
15
3 1 7 6
1 Stator frame 12 Outer bearing cover, D-end 22 Inner bearing cover, N-end
2 Endshield, D-end 13 Valve disc with labyrinth seal, D-end 23 Screws for bearing cover, N-end
3 Screws for endshield, D-end 14 Bearing, D-end 24 Fan
4 Endshield, N-end 15 Inner bearing cover, D-end 25 Fan cover
5 Screws for endshield, N-end 16 Screws for bearing cover, D-end 26 Screws for fan cover
6 Rotor with shaft 17 Outer bearing cover, N-end 27 Rating plate
7 Key, D-end 18 Seal, N-end 28 Regreasing plate
8 Terminal box 19 Wave spring (280-315) 29 Grease nipple, D-end
9 Terminal board Coil spring (355-450) 30 Grease nipple, N-end
10 Intermediate flange 20 Valve disc, N-end 31 SPM nipple, D-end
11 Screws for terminal box cover 21 Bearing, N-end 32 SPM nipple, N-end
80 Ordering information
81 Rating plates
97 Variant codes
Ordering information
Positions 1 to 4 Position 12
3GKP: Totally enclosed flameproof Ex de motor with cast Mounting arrangement
iron frame A: Foot-mounted, top-mounted terminal box
B: Flange-mounted, large flange with clearance holes
Positions 5 and 6 C: Flange-mounted, small flange with tapped holes
IEC size
08: 80 Position 13
09: 90 Voltage and frequency
10: 100 Single-speed motors
11: 112 C: 400VY 50Hz, 460VY 60Hz
13: 132 D: 400 VΔ, 415 VΔ, 690 VY 50 Hz
16: 160 E: 500 VΔ 50 Hz
18: 180 F: 500 VY 50 Hz
20: 200 P: 400VD 50Hz, 460VD 60Hz
22: 225 S: 230 VΔ, 400 VY, 415 VY 50 Hz
25: 250
28: 280
Position 14
31: 315
Generation code
35: 355
Generation code is followed by variant codes according to
40: 400
the hazardous area, seen below and on corresponding pages
45: 450 with variant codes:
461 Ex d(e) design, Group IIC
Position 7
Speed (Pole pairs)
1: 2 poles
2: 4 poles
3: 6 poles
4: 8 poles
5: 10 poles
6: 12 poles
7: ≥ 12 poles
8: Two-speed motors
9: Multi-speed motors
Positions 8 to 10
Serial number
Position 11
- (Dash)
Rating plates
__
01
Variant codes
Flameproof motors Ex db eb IIB/IIC T4 Gb
Variant codes specify additional options and features to the standard mo- Most of the variant codes apply to IE2 and IE3 motors. However, confirm
tor. The desired features are listed as three-digit variant codes in the motor the availability of variants for IE3 motors with your ABB sales office before
order. Note also that there are variants that cannot be used together. making an order.
Frame size
Code/Variants 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
Administration
530 Two-year extension on standard warranty ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
531 Sea freight packing ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
533 Wooden sea freight packing - - - - - - - - - - ● ● ● ● ●
590 Mounting of customer supplied part other than coupling. ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
Balancing
417 Vibration acc. to Grade B (IEC 60034-14). ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
423 Balanced without key. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
424 Full-key balancing ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Bearings and Lubrication
036 Transport lock for bearings. - - - - - ● ● ● ● ● ● ● ● ● ●
037 Roller bearing at D-end. - - - - - ● ● ● ● ● ● ● - - -
040 Heat-resistant grease ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ● ● ●
041 Bearings regreasable via grease nipples - - - - ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
058 Angular contact bearing at D-end, shaft force away from bearing. - - - - - - - - - - ● ● ● ● ●
107 Pt100 2-wire in bearings. - - - - ● ● ● ● ● ● ● ● ● ● ●
128 Double PT100, 2-wire in bearings - - - - - ● ● ● ● ● ● ● ● ● ●
129 Double PT100, 3-wire in bearings - - - - - ● ● ● ● ● ● ● ● ● ●
130 Pt100 3-wire in bearings. - - - - ● ● ● ● ● ● ● ● ● ● ●
194 2Z bearings greased for life at both ends. ○ ○ ○ ○ ○ ● ● ● ● ● - - - - -
433 Outlet grease collector - - - - - - - - - - ● ● ● ● ●
506 Nipples for vibration measurement : SKF Marlin Quick Connect stud - - - - - ● ● ● ● ● ● ● ● ● ●
CMSS-2600-3
593 Bearings grease suitable for food and beverage industry. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
654 Provision for vibration sensors (M8x1) - - - - - ● ● ● ● ● ● ● ● ● ●
795 Lubrication information plate - - - - - ● ● ● ● ● ○ ○ ○ ○ ○
796 Grease nipples JIS B 1575 PT 1/8 Type A - - - - - ● ● ● ● ● ● ● ● ● ●
797 Stainless steel SPM nipples - - - - - ● ● ● ● ● ● ● ● ● ●
798 Stainless steel grease nipples - - - - - ● ● ● ● ● ● ● ● ● ●
799 Grease nipples flat type DIN 3404, thread M10x1 - - - - - ● ● ● ● ● ● ● ● ● ●
800 Grease nipples JIS B 1575 PT 1/8” pin type - - - - - ● ● ● ● ● ● ● ● ● ●
828 SPM compatilbe nipple for vibration measurement at D-end only ● ● ● ● ● - - - - - - - - - -
Branch standard designs
178 Stainless steel / acid proof bolts. ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ● ● ●
204 Jacking bolts for foot mounted motors. - - - - - ● ● ● ● ● ● ● ○ ○ ○
209 Non-standard voltage or frequency, (special winding). ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
396 Motor designed for minimum ambient temperature -20 °C to -40 °C, with - - - - - ● ● ● ● ● ● ● ● ● -
space heaters (code 450/451 must be added)
397 Motor designed for minimum ambient temperature -40 °C to -55 °C, with - - - - - ● ● ● ● ● ● ● ● ● -
space heaters (code 450/451 must be added)
398 Motor designed for minimum ambient temperature -20 °C to -40 °C - - - - - ● ● ● ● ● ● ● ● ● -
399 Motor designed for minimum ambient temperature -40 °C to -55 °C - - - - - ● ● ● ● ● ● ● ● ● -
425 Corrosion protected stator and rotor core. ● ● ● ● ● ○ ○ ○ ○ ○ ● ● ● ● ●
524 Special run-out tolerances on flange and shaft for close coupled pump - - - - ● ● ● ● ● ● ● ● ● - -
applications.
786 Special design shaft upwards (V3, V36, V6) for outdoor mounting. ● ● ● ● ● ● ● ● ● ● - - - - -
Cooling system
044 Unidirectional fan for reduced noise level. Rotation clockwise seen from - - - - - - - - - - ● ● ● ● -
D-end. Available only for 2-pole motors.
Code/Variants 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
045 Unidirectional fan for reduced noise level. Rotation counter clockwise seen - - - - - - - - - - ● ● ● ● -
from D-end. Available only for 2-pole motors.
068 Light alloy metal fan ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
183 Separate motor cooling (fan axial, N-end). - - - - - ● ● ● ● ● ● ● ● ● ●
206 Steel fan ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
514 Separate motor cooling (fan on top) - - - - - - - - - - ● ● ● ● ●
791 Stainless steel fan cover - - - - - - - - ● ● ● ● ● ● ●
Coupling
035 Assembly of customer supplied coupling-half. - - - - - - - - - - ● ● ● ● ●
Documentation
141 Binding 2D main dimension drawing. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
374 Binding 2D motor detailed drawing ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
536 Photos of manufactured motors ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
537 Advanced data sheet ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
722 Rotor dimension drawing (incl. torosional stiffness) ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
777 Premium documentation package ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Drain holes
448 Draining holes with metal plugs. - - - - - ● ● ● ● ● ● ● ● ● ●
Earthing Bolt
525 External earthing bolts on motor feet ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Hazardous Environments
334 Ex t, Dust group III B T125C Db, IP6X (non-conductive dust) acc. IEC/ ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
EN60079-31.
336 Ex t, Dust group III C T125 Db, IP6X (conductive dust) acc. IEC/EN60079- ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
31.
461 Ex d(e) design, Group II C ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
464 Alleinschutz’ design. Certification of flame proof motor and protection ● ● ● ● ● ● ● ● ● ● ● - - - -
device together.
507 Exd from Exde - - - - - ● ● - - - - - - - -
516 Temperature detectors approved to be connected to an Ex i circuit - - - - - ● ● ● ● ● ● ● ● ● ●
813 Thermistor-based surface temperature protection T4 for frequency ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
converter duty.
814 Ex t (DIP) motors, temperature class T 150C. ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
816 Pt-100-based surface temperature protection T4 for frequency convertor - - - - - ● ● ● ● ● ● ● ● ● ●
duty. 3-wire system.
Heating elements
450 Heating element, 100-120 V ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
451 Heating element, 200 - 240 V ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Insulation system
014 Winding insulation class H. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
405 Special winding insulation for frequency converter supply. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Marine
024 Fulfilling Bureau Veritas (BV) requirements, with certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
026 Fulfilling Lloyds Register of Shipping (LR) requirements, with certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
027 Fulfilling American Bureau of Shipping (ABS) requirements, with certifi- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
cate.
050 Fulfilling Registro Italiano Navale (RINA) requirements, with certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
051 Fulfilling Russian Maritime Register of Shipping (RS) requirements, with - - - - - ● ● ● ● ● ● ● ● ● ●
certificate.
096 Fulfilling Lloyds Register of Shipping (LR) requirements, without certifi- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
cate (non-essential duty only)
481 Fulfilling Nippon Kaiji Kyokai (NK) requirements, with certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
483 Fulfilling China Classification Societies (CCS) requirements (Beijing), with ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
certificate.
484 Fulfilling Korea Register of Shipping (KR) requirements, with certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
491 Fulfilling Nippon Kaiji Kyokai (NK) requirements, without certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
492 Fulfilling Registro Italiano Navale (RINA) requirements, without certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
493 Fulfilling China Classification Societies (CCS) requirements (Beijing), ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
without certificate.
494 Fulfilling Korea Register of Shipping (KR) requirements, without certifi- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
cate.
496 Fulfilling Bureau Veritas (BV) requirements, without certificate(non-essen- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
tial duty only)
675 Fulfilling American Bureau of Shipping (ABS) requirements, without cer- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
tificate (non-essential duty only)
Code/Variants 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
695 Fulfilling DNV GL (DNV GL) requirements, with certificate ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
696 Fulfilling DNV GL (DNV GL) requirements, without certificate (non-essen- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
tial duty only)
Mounting arrangements
008 IM 2101 foot/flange mounted, IEC flange, from IM 1001 (B34 from B3). ● ● ● ● ● - - - - - - - - - -
009 IM 2001 foot/flange mounted, IEC flange, from IM 1001 (B35 from B3). ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
047 IM 3601 flange mounted, IEC flange, from IM 3001 (B14 from B5). ● ● ● ● ● - - - - - - - - - -
066 Modified for specified mounting position differing from IM B3 (1001), IM ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
B5 (3001), B14 (3601), IM B35 (2001), IM B34 (2101)
093 IM 3601 flange mounted, IEC flange, from IM 1001 (B14 from B3). ● ● ● ● ● - - - - - - - - - -
228 Flange FF 130. ● ● ● ● - - - - - - - - - -
229 Flange FT 130. ● ● ○ ○ - - - - - - - - - -
235 Flange FF 165. ○ ○ ● ● ● - - - - - - - - -
236 Flange FT 165. ● ● ● ● ○ - - - - - - - - -
245 Flange FF 215. - - ○ ○ ● - - - - - - - - -
246 Flange FT 215. - - ● ● ● - - - - - - - - -
255 Flange FF 265 - - - - ○
256 Flange FT 265. - - - - ● - - - - - - - - -
257 Flange FF 100. ● ● - - - - - - - - - - - -
258 Flange FT 100. ○ ● - - - - - - - - - - - -
259 Flange FF 115. ● ● - - - - - - - - - - - -
260 Flange FT 115. ● ○ - - - - - - - - - - - -
305 Additional lifting lugs. - - - - - - - - - - ● ● ● ● ●
311 IM 2001 foot/flange mounted, IEC flange, from IM 3001 (B35 from B5). ● ● ● ● ● - - - - - - - - - -
Painting
105 Paint thickness report. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
114 Special paint color, standard grade ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
115 Painting system C4M acc. to ISO 12944-2: 1998. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
168 Primer paint only. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
303 Painted insulation layer on inside of the terminal boxes. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
710 Thermally sprayed zink metallizing with acrylic top coat ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
711 Painting system C5-M very high, acc. to ISO 12944-5:2007 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
754 Painting system C5M acc. to ISO 12944-2:1998 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
755 Norsok M-501 revision 6, Coating system no. 1 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Protection
005 Protective roof ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
072 Radial seal at D-end. Not possible for 2-pole , 280 and 315 frames ● ● ● ● ● ● ● ● ● ● - - - - -
073 Sealed against oil at D-end. ● ● ● ● ● ● ● ● ● ● ● ● - - -
158 Degree of protection IP65. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
239 Opendeck saltwater execution - - - - - ● ● ● ● ● ● ● ● ● -
240 Opendeck fresh water execution - - - - - ● ● ● ● ● ● ● ● ● -
249 Open deck execution for counter clockwise application, IP56 - - - - - ● ● ● ● ● ● ● ● ● ●
250 Degree of protection IP66 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
401 Protective roof, horizontal motor. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
403 Degree of protection IP56. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
434 Degree of protection IP56, open deck. - - - - - ● ● ● ● ● ● ● ● ● ●
783 Labyrinth sealing at D-end. ● ● ● ● ● ● ● ● ● ● ● ● ○ ○ ○
Rating & instruction plates
002 Restamping voltage, frequency and output, continuous duty. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
004 Additional text on std rating plate (max 12 digits on free text line). ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
095 Restamping output (maintained voltage, frequency), intermittent duty. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
126 Tag plate ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
135 Mounting of additional identification plate, stainless. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
139 Additional identification plate delivered loose. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
159 Additional plate with text “Made in ....” ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
161 Additional rating plate delivered loose. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
163 Frequency converter rating plate. Rating data according to quotation. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
181 Rating plate with ABB standard loadability values for VSD operation. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Other auxiliaries for VSD operation to be selected as necessary.
332 Baldor Catalogue # ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
333 Not for use in the USA ● ● ● ● ● ● ● ● ● ● ● ● ● - -
528 Rating plate sticker ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Code/Variants 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
Shaft & rotor
069 Two shaft extensions according to catalog drawings. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
070 Special shaft extension at D-End, standard shaft material ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
155 Cylindrical shaft extension, D-end, without key-way. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
164 Shaft extension with closed keyway ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ● -
165 Shaft extension with open keyway ● ● ● ● ● ● ● ● ● ● ○ ○ ○ ○ ○
410 Shaft material stainless steel ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
591 Special shaft extension according to customer specification. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
600 Special shaft extension at N-end, standard shaft material. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
630 Shaft material certificate 3.1/3.2 according to EN10204:2004 - - - - - ● ● ● ● ● ● ● ● ● ●
Standards and Regulations
248 Design according to Petronas PTS 33.66.05.31-GEN. February 2010. ● ● ● ● ● ● ● ● ● ● ● ● ● - -
381 Shell DEP 33.66.05.31-GEN. 2018 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
421 VIK design (Verband der Industriellen Energie- und Kraftwirtschaft e.V.). ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
540 China energy label - - - - - ● ● ● ● ● ● ● ● - -
541 Inmetro certification - - - - - ● ● ● ● ● ● ● ● ● -
543 Australian MEPS ● ● ● ● ● ● ● ● ● ● ● ● ● - -
544 Australian HE MEPS - - - - - ● ● ● ● ● ● ● ● - -
547 Certificate of conformity according TR-CU 012/2011 for customs union RU, - - - - - ● ● ● ● ● ● ● ● ● ●
KZ, BY, AM, KG.
558 Saudi Arabian MEPS (SASO) ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
782 Fulfilling CQST Certification requirements (China) - - - - - ● ● ● ● ● ● ● ● ● ●
803 PESO/CCoE certificate for India - - - - - ● ● ● ● ● - - - ● ●
Stator winding temperature sensors
121 Bimetal detectors, break type (NCC), (3 in series), 130 ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
122 Bimetal detectors, break type (NCC), (3 in series), 150 ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
123 Bimetal detectors, break type (NCC), (3 in series), 170 ºC, in stator winding - - - - - - - - - - ● ● ● ● ●
125 Bimetal detectors, break type (NCC), (2x3 in series), 150 ºC, in stator wind- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
ing
127 Bimetal detectors, break type (NCC), (3 in series, 130 ºC & 3 in series, 150 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
ºC), in stator winding
328 PTC - thermistors (3 in series), 120ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
435 PTC - thermistors (3 in series), 130 ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
439 PTC - thermistors (2x3 in series), 150 ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
441 PTC - thermistors (3 in series, 130 ºC & 3 in series, 150 ºC), in stator wind- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
ing
445 Pt100 2-wire in stator winding, 1 per phase ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
446 Pt100 2-wire in stator winding, 2 per phase - - - - - ● ● ● ● ● ● ● ● ● ●
502 Pt100 3-wire in stator winding, 1 per phase - - - - - ● ● ● ● ● ● ● ● ● ●
503 Pt100 3-wire in stator winding, 2 per phase - - - - - ● ● ● ● ● ● ● ● ● ●
511 PTC thermistors (2 x 3 in series), 130 ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Terminal box
019 Larger than standard terminal box. - - - - - - - - - - ● - - - -
021 Terminal box LHS (seen from D-end). - - - - - ● ● - - - - - - - -
022 Cable entry LHS (seen from D-end). ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
157 Terminal box degree of protection IP65. ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
180 Terminal box RHS (seen from D-end). - - - - - ● ● - - - - - - - -
230 Standard metal cable gland. ● ● ● ● ● ● ● ● ● ● ● ● ● - -
277 Cable sealing end unit, size small for C-opening - - - - - - - - - - ● - - - -
278 Cable sealing end unit, size medium for D-opening - - - - - - - - - - - ● ● ● ●
279 Cable sealing end unit, size large for D-opening - - - - - - - - - - - ● ● ● ●
292 Adapter C-C - - - - - - - - - - ● - - - -
293 Adapter D-D - - - - - - - - - - - ● ● ● -
294 Adapter E-D - - - - - - - - - - - ● ● ● ●
295 Adapter E-2D - - - - - - - - - - - ● ● ● ●
351 Terminal block turned according to cable entry - - - - - - - - - - ● ● - ● ●
380 Separate terminal box for temperature detectors, std. material - - - - ● ● ● ● ● ● ● ● ● ● ●
413 Extended cable connection, no terminal box. - - - - - ● ● ● ● ● ● ● ● ● ●
418 Separate terminal box for auxiliaries, standard material. - - - - ● ● ● ● ● ● ● ● ● ● ●
466 Terminal box at N-end. - - - - - - - ● ● ● ● ● ● ● ●
468 Cable entry from D-end. ● ● ● ● ● ● ● ● ● ● ● ● ● - -
469 Cable entry from N-end. ● ● ● ● ● ● ● ● ● ● ● ● ● - -
Code/Variants 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
526 Existing cable entries plugged ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ●
553 Terminal box degree of protection IP66. ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
554 Cast iron flange for cable glands drilled and tapped according to order. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
555 Aluminum flange for cable glands drilled and tapped according to order. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
557 Nickel plated cable glands mounted according to order. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
567 Separate terminal box material: cast Iron - - - - ● ○ ○ ● ● ● ● ● ● ● ●
568 Separate terminal box for heating elements, std. material - - - - ● ● ● ● ● ● ● ● ● ● ●
624 Prepared for inch cable glands according to BSPP standard. ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
727 Stainless steel flange for cable glands drilled and tapped according to ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
order.
729 Aluminum non-drilled flange for cable glands ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
730 Prepared for NPT cable glands. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
731 Two standard metal cable glands. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
734 Standard cable gland, Ex d IIC, armoured cable. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
735 Standard cable gland, Ex d IIC, non-armoured cable. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
743 Non-drilled cast iron flange for cable glands ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
744 Stainless steel non-drilled flange for cable glands. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
746 Stainless steel cable flange equipped with standard nickel plated brass ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
cable glands
Testing
145 Type test report from a catalogue motor, 400V 50Hz. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
146 Type test with report for one motor from specific delivery batch. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
148 Routine test report. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
150 Customer witnessed testing. Specify test procedure with other codes. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
222 Torque/speed test, type test and multi-point load test with report for one ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
motor from specific delivery batch.
560 Shaft voltage test. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
561 Overspeed test,for one motor from specific delivery batch ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
562 Overvoltage test. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
760 Vibration level test ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
761 Vibration spectrum test for one motor from specific delivery batch. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
762 Noise level test for one motor from specific delivery batch. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
763 Noise spectrum test for one motor from specific delivery batch. - - - - - ● ● ● ● ● ● ● ● ● ●
764 Test for one motor from specific delivery batch with ABB frequency con- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
verter available at ABB test field. ABB standard test procedure.
Variable speed drives
479 Mounting of other type of pulse tacho with shaft extension, tacho not - - - - - ● ● ● ● ● ● ● ● ● ●
included.
680 2048 pulse tacho, Ex d, tD, L&L 841910001 - - - - - ● ● ● ● ● ● ● ● ● ●
701 Insulated bearing at N-end. - - - - - - - - - - ● ● ● ● ●
704 EMC cable entry. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
747 1024 pulse tacho, Ex d, tD, L&L 841910002 - - - - - ● ● ● ● ● ● ● ● ● ●
Mechanical design
Motor frame and drain holes
Closed
Open
Mechanical design
Heating elements
Motor
size 80 90 100 112 132 160 180
Power (W) 25 25 25 25 25 25 25
Motor
size 200 225 250 280 315 355 400 450
Power (W) 25 60 60 60 2x60 2x60 2x60 2x100
Mechanical design
Bearings
ABB’s flameproof motors are normally fitted with dispatch to prevent damage to bearings during
single-row deep-groove grease lubricated ball transport. A warning label is attached to motors
bearings, as shown in the table below. when transport locking is used.
If the bearing at the D-end is replaced with a roller When high axial forces are involved, angular-con-
bearing (NU- or NJ-), higher radial forces can be tact ball bearings should be used. When ordering
handled. Roller bearings are suitable for belt-drive a motor with an angular-contact ball bearing,
applications and can be ordered with variant code specify also the method of mounting and the
037. Note that the possibility to have roller bearing direction and magnitude of axial force to ensure
at D-end is limited on larger flameproof motors that optimal bearing system design is chosen. The
due to the higher radial clearance in bearing and variant codes for ordering angular-contact ball
possible bending of shaft together with narrow bearings are 058 and 059.
flame path between shaft and inner bearing cover,
especially in conjunction with gas group IIC design.
Standard design
D-end
N-end
Motor size, 80-132, gamma/gamma 160-250, gamma/gamma 280-355, 400 4-12 poles, 400 2 poles, 450 4-12
seal type seal seal labyrinth/V-ring seal poles, labyrinth/labyrinth
D-end/N- seal
end
Alternative design
D-end
N-end
Motor size, 80-132, VC072 radial/ 80-132, VC783 labyrinth/ 160-250, VC072 radial/ 160-250, VC783 labyrinth/
seal type gamma seals gamma seals gamma seals gamma seals
D-end/N-
end
Ball bearings
Roller bearings
Mechanical design
Radial forces
Mechanical design
Axial forces
FAZ
FAD
FAD FAZ
__ __
01 02
Terminal box
Standard terminal box
Cable entries
Terminal box is provided as standard with tapped
holes for cable glands, no cable glands are includ-
ed as standard. The entry holes are closed with Ex
eb approved blanking plugs made of nickel-plated
brass, one of the main entries is closed with a plas-
tic plug as transport and storage protection. Very
large motors have an angle adapter between the
terminal box and gland plate. Please refer to the
table on next page for further information about
amount and size of threaded holes, plugs provided
as standard.
IE2 motors
80 - 90 2-8 25 B - 1x M25x1.5 1x10 6x M5
100 - 132 2-8 25 B - 2x M32x1.5 1x10 6x M5
160 - 180 2-8 63 2x B - 2x M40x1.5 1x35 6x M6
200 - 250 2-8 160 C - 2x M50x1.5 1x70 6x M10
280 SM_ 2-8 210 C - 2x M63x1.5 2x150 6x M12
315 SM_, ML_ 2-8 370 D - 2x M63x1.5 2x240 6x M12
355 SMA - SMC 2-4 750 E - 2x M75x1.5 4x240 6x M12
355 SMA, SMB 6-8 370 D - 2x M63x1.5 2x240 6x M12
355 SMC 6 750 E - 2x M75x1.5 4x240 6x M12
355 SMC 8 370 D - 2x M63x1.5 2x240 6x M12
355 ML_, LK_ 2-4 750 E E-2D 4x M75x1.5 4x240 6x M12
355 ML_, LK_ 6-8 750 E E-D 2x M75x1.5 4x240 6x M12
400 2-8 750 E E-2D 4x M75x1.5 4x240 6x M12
450 4-8 1200 E E-2D 4x M75x1.5 6x240 12x M12
IE3 motors
80-90 2-8 25 B - 1x M25x1.5 1x10 6x M5
100-132 2-8 25 B - 1x M32x1.5 1x10 6x M5
160 - 180 2-8 63 2x B - 2x M40x1.5 1x35 6x M6
200 - 250 2-8 160 C - 2x M50x1.5 1x70 6x M10
280 2-8 210 C - 2x M63x1.5 2x150 6x M12
315 2-8 370 D - 2x M63x1.5 2x240 6x M12
355 SM_ 2-4 750 E - 2x M75x1.5 4x240 6x M12
355 SMA, SMB 6 370 D - 2x M63x1.5 2x240 6x M12
355 SMC 6 750 E - 2x M75x1.5 4x240 6x M12
355 ML_, LK_ 2-6 750 E - 2x M75x1.5 4x240 6x M12
Terminal box
Terminal box dimensions
H1
A1
__
01
B1
H1
__
05
__
H1
02
A1
H1
B1
__ __
03 06
H1
A1
B1
__
04
e
c f
Gland
plate
opening c mm e mm f mm g mm d thread
B 32 115 30 120 M6
C 65 193 62 193 M8
D 100 300 80 292 M10
E 115 370 100 360 M12
Terminal box
Terminal boxes and boards
The pictures below show standard terminal boxes Cable glands are not delivered as standard.
01 Terminal box for
motor sizes 80 to 132. and the corresponding terminal boards for various
motor sizes.
02 Terminal box for
motor sizes 160 to 180.
Terminal boxes
03 Terminal box for
motor sizes 200 to 250.
05 Terminal box
for motor sizes 355 and
400. Size 400 and 355ML
2-4 pole does have 45°
adapter as shown in
picture 06.
__ __
01 04
__ __
02 05
__ __
03 06
__ __
07 11
__ __
08 12
__
09
__
10
Terminal box
Terminal box alternatives
Optional adapters
To allow easy termination of cables entering the
terminal box from above or below, is an angle
adapter recommended. These are available for
motor sizes 280 and above and can also be used to
allow mounting of several cable sealing end units
or gland plates. For exact suitability on a certain
motor size, refer to the “size of gland plate open-
ing on terminal box” column in section Standard
terminal box column in section Standard terminal
box.
Adapter
Threaded openings for cable glands with NPT Gland plates with threaded openings for cable
thread (variant code 730) glands of nonstandard size
The motors are delivered as standard with open- If the standard size of threaded openings for cable
ings for cable glands with metric threads as listed glands does not suit the gland size and cable that
in the section describing the standard terminal will be used can openings of nonstandard size also
box. If glands with NPT threads will be used must be delivered, either by fitting a reducers to make
variant code 730 be ordered. If nothing else is the openings smaller or by increasing the amount
stated on the ordered will the sizes in tables below or size of holes. The maximum possible size and
be delivered. amount for each gland plate size is listed below.
Threaded openings of non-standard size can be
ordered using variant codes 554 and 555.
Motor frame size Main cable entries NPT plug
80-112 1 x ¾” -
132 2 x ¾” 1 x ¾” Maximum amount and size of
160-180 2 x 1 ¼” 1 x 1 ¼” Gland plate size threaded holes
200-250 2 x 1 ½” 1 x 1 ½” B 2 x M40
280 2 x 2” 1 x 2” C 2 x M63
315-450 2 x 3” 1 x 3” D 2 x M90 or 3 x M75
E 2 x M90 or 4 x M75
End unit
Small auxiliary aluminum terminal box Large auxiliary aluminum terminal box Auxiliary cast iron terminal box (vari-
for motor sizes 280-450 (variant codes for motor sizes 280-450. The size of ant code 567). 208 x 180 mm, max 30
418, 568, 380, 569). The size of terminal terminal box ordered with these codes strips. Earthing M6.
box ordered with these codes depends depends on the number of accessories
on the number of accessories ordered. ordered. 80 x 250 mm, max 30 strips.
80 x 125 mm, max 12 strips. Earthing Earthing size M4.
size M4.
Dimension drawing
Flameproof motors, Ex db eb
DS
L
HD
PN LS
H
E C B K
B’ A
Foot-mounted motor IM 1001, IM B3 Flange-mounted motor IM 3001, IM B5
DS
M
S M
S LS
D F
45°
GA
45°
Sizes 80 to 200 Sizes 225 to 450 Protective roof, variant code 005
D GA F E L max LS
poles poles poles poles poles O 1) A B B’ C HD K H M N P S DS poles
Motor
size 2 4-8 2 4-8 2 4-8 2 4-8 2 4-8 2 4-8
80 19 19 21.5 21.5 6 6 40 40 409 409 20 125 100 112 50 250 10 80 165 130 200 12 165 444 444
90 24 24 27 27 8 8 50 50 440 440 20 140 100 125 56 269 10 90 165 130 200 12 190 475 475
100 28 28 31 31 8 8 60 60 499 499 25 160 140 160 63 297 12 100 215 180 250 14.5 205 534 534
112 28 28 31 31 8 8 60 60 485 485 25 190 140 – 70 309 12 112 215 180 250 14.5 225 526 526
132 IE2 38 38 41 41 10 10 80 80 531 531 30 216 140 178 89 346 12 132 265 230 300 14.5 280 582 582
132 IE3 38 38 41 41 10 10 80 80 576 576 216 140 178 89 346 12 132 265 230 300 14.5 280 627 627
160 42 42 45 45 12 12 110 110 808 808 45 254 210 254 108 499 14.5 160 300 250 350 18.5 328 852 852
180 48 48 51.5 51.5 14 14 110 110 826 826 50 279 241 279 121 539 14.6 180 300 250 350 18.5 359 876 876
200 55 55 59 59 16 16 110 110 774 774 70 318 267 305 133 573 18.5 200 350 300 400 18.5 414 844 844
200 2) 55 55 59 59 16 16 110 110 824 824 70 318 267 305 133 573 18.5 200 350 300 400 18.5 414 844 844
225 55 60 59 64 16 18 110 140 841 871 80 356 286 311 149 620 18.6 225 400 350 450 18.5 462 921 951
225 2) 55 60 59 64 16 18 110 140 871 901 80 356 286 311 149 620 18.6 225 400 350 450 18.5 462 921 951
250 60 65 64 69 18 18 140 140 875 875 90 406 311 349 168 683 24 250 500 450 550 18.5 506 965 965
250 2) 60 65 64 69 18 18 140 140 895 895 90 406 311 349 168 683 24 250 500 450 550 18.5 506 965 965
280 65 75 69 79.5 18 20 140 140 1090 1090 100 457 368 419 190 768 24 280 500 450 550 18 555 1192 1192
315 SM_ 65 80 69 85 18 22 140 170 1176 1206 115 508 406 457 216 858 30 315 600 550 660 23 624 1293 1323
315 ML_ 65 90 69 95 18 25 140 170 1285 1315 115 508 457 508 216 858 30 315 600 550 660 23 624 1404 1434
315 LK 560/
65 89 69 95 18 25 140 170 1446 1475 115 590 508 216 858 28 315 600 550 660 23 624 1552 1589
710
355 SM_ 70 100 62.5 90 20 28 140 210 1409 1479 130 610 500 560 254 984 35 355 740 680 800 23 720 1526 1596
355 ML_ 70 100 62.5 90 20 28 140 210 1514 1584 130 610 560 630 254 984 35 355 740 680 800 23 720 1633 1703
355 LK_ 70 100 62.5 90 20 28 140 210 1764 1834 130 610 710 900 254 984 35 355 740 680 800 23 720 1881 1951
400 L_ 80 110 85 126 22 28 170 210 1851 1891 150 710 900 1000 224 1071 35 400 940 880 1000 28 810 1860 1900
400 LK_ 80 100 85 106 22 28 170 210 1851 1891 150 686 710 800 280 1071 35 400 740 680 800 24 810 1860 1900
450 80 120 - 127 - 32 - 210 - 2071 180 800 1000 1120 250 1255 42 450 1080 1000 1150 28 On request
1)
Required distance from fan cover air inlet to obstacle behind motor
2)
For IE3 motors
In all dimension drawings: The tables give the main dimensions in mm.
For detailed drawings please see our web-pages ‘www.abb.com/motors&generators’ or contact ABB.
Certificate examples
01 IECEx Certificate of
Conformity
02 EU Declaration of
Conformity
03 EC Type Examination
Certificate
__ __
01 03
__
02
Motors in brief
Flameproof motors Ex db eb, sizes 80 to 180
Motors in brief
Flameproof motors Ex db eb, sizes 200 to 450
Motor size 200 225 250 280 315 355 400 450
Stator Material Cast iron, EN-GJL-200 or better
Paint color shade Munsell blue 8B 4.5/3.25
Corrosion class C3 medium according to ISO/EN 12944-5
Feet Material Cast iron, EN-GJL-200 or better, integrated with stator
Bearing end Material Cast iron, EN-GJL-200 or better
shields Paint colour shade Blue, Munsell 8B 4.5/3.25
Corrosion class C3 medium according to ISO/EN 12944-5
Bearings D-end 2-pole 6312M/C3 6313M/C3 6315M/C3 6316/C3 6316/C3 6316M/C3 6317M/C3 -
4-12-pole 6312/C3 6313/C3 6315/C3 6316/C3 6319/C3 6322/C3 6324/C3 6326M/C3
N-end 2-pole 6310M/C3 6312M/C3 6313M/C3 6316/C3 6316/C3 6316M/C3 6317M/C3 -
4-12-pole 6310/C3 6312/C3 6313/C3 6316/C3 6316/C3 6313/C3 6319/C3 6322/C3
Axially locked Inner bearing cover As standard, locked at D-end
bearings
Bearing seals Gamma ring Labyrinth seal
Lubrication Regreasable bearings
SPM nipples As standard
Rating plate Material Stainless steel
Terminal box Frame material Cast iron, EN-GJL-200 or better
Cover material Cast iron, EN-GJL-200 or better
Cover screws material Steel 8.8, zinc electroplated and chromated
Connections Cable-entries 2 x M50 + 2 x M20 plugged 2 x M63 + 2 x M20 plugged Refer to table on page 91
Terminals 6 terminals for connection with cable lugs (not included)
Fan Material Polypropylene. Reinforced with glass fibre. Polypropylene reinforced with glass fibre
or aluminum.
Fan cover Material Hot dip galvanized steel
Paint color shade Munsell blue 8B 4.5/3.25
Corrosion class C3 medium according to ISO/EN 12944-5
Stator winding Material Copper
Insulation Insulation class F.
Winding protection 3 pcs thermistors as standard
Rotor winding Material Pressure die-cast aluminum
Balancing Half key balancing
Keyway Closed Open
Heating elements On request 25 W 60 W 120 W 200 W
Drain holes Optional
External earthing bolt As standard
Enclosure IP 55
Cooling method IC 411
Motor construction
Flameproof motors, Ex db eb
8 27 28 32 4 30 21 20
19
11
17
9
18
10
31 25
29
24
2
23
12
13
5
26
14
22
16
15
3 1 7 6
1 Stator frame 13 Valve disc with labyrinth seal, D-end; 23 Screws for bearing cover, N-end
2 Endshield, D-end standard in 2-pole motors (V-ring in 4-8 pole) 24 Fan
3 Screws for endshield, D-end 14 Bearing, D-end 25 Fan cover
4 Endshield, N-end 15 Inner bearing cover, D-end 26 Screws for fan cover
5 Screws for endshield, N-end 16 Screws for bearing cover, D-end 27 Rating plate
6 Rotor with shaft 17 Outer bearing cover, N-end 28 Regreasing plate
7 Key, D-end 18 Seal, N-end 29 Grease nipple, D-end
8 Terminal box 19 Wave spring (280-315) 30 Grease nipple, N-end
9 Terminal board Coil spring (355-450) 31 SPM nipple, D-end
10 Intermediate flange 20 Valve disc, N-end 32 SPM nipple, N-end
11 Screws for terminal box cover 21 Bearing, N-end
12 Outer bearing cover, D-end 22 Inner bearing cover, N-end
Ordering information
Positions 1 to 4 Position 12
3GHP: Totally enclosed fan cooled squirrel cage motor with Mounting arrangement
cast iron frame, increased safety A: Foot-mounted, top-mounted terminal box
B: Flange-mounted, large flange
Positions 5 and 6 C: Flange-mounted, small flange (size 90 to 132)
IEC size
08: 80 Position 13
09: 90 Voltage and frequency code
10: 100 Single-speed motors
11: 112 C: 400VY 50Hz, 460VY 60Hz
13: 132 D: 400 VΔ, 415 VΔ, 690 VY 50 Hz
16: 160 E: 500 VΔ 50 Hz
18: 180 F: 500 VY 50 Hz
20: 200 P: 400VD 50Hz, 460VD 60Hz
22: 225 S: 230 VΔ, 400 VY, 415 VY 50 Hz
25: 250
28: 280
Position 14
31: 315
Generation code
35: 355
G, H... The product code must be, if needed, followed by
40: 400
variant codes.
Position 7
Speed (Pole pairs)
1: 2 poles
2: 4 poles
3: 6 poles
4: 8 poles
Positions 8 to 10
Serial number
Position 11
- (Dash)
Rating plates
__
01
Variant codes
Increased safety motors Ex eb IIC T3 Gb
Variant codes specify additional options and features to the standard mo-
tor. The desired features are listed as three-digit variant codes in the motor
order. Note also that there are variants that cannot be used together.
Frame size
Code/Variants 80 90 100 112 132 160 180 200 225 250 280 315 355 400
Administration
529 Customer witnessed visual inspection of complete order line. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
530 Two-year extension on standard warranty ● ● ● ● ● ● ● ● ● ● ● ● ● ●
531 Sea freight packing ● ● ● ● ● ● ● ● ● ● ● ● ● ●
533 Wooden sea freight packing - - - - - - - - - - ● ● ● ●
590 Mounting of customer supplied part other than coupling. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Balancing
417 Vibration acc. to Grade B (IEC 60034-14). ● ● ● ● ● ● ● ● ● ● ● ● ● ●
423 Balanced without key. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
424 Full-key balancing ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Bearings and Lubrication
036 Transport lock for bearings. - - - - - ● ● ● ● ● ● ● ● ●
037 Roller bearing at D-end. - - - - - ● ● ● ● ● ● ● ● ●
040 Heat-resistant grease ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ● ●
058 Angular contact bearing at D-end, shaft force away from bearing. - - - - - ● ● ● ● ● ● ● ● ●
107 Pt100 2-wire in bearings. - - - - - ● ● ● ● ● ● ● ● ●
128 Double PT100, 2-wire in bearings - - - - - ● ● ● ● ● ● ● ● ●
129 Double PT100, 3-wire in bearings - - - - - ● ● ● ● ● ● ● ● ●
130 Pt100 3-wire in bearings. - - - - - ● ● ● ● ● ● ● ● ●
194 2Z bearings greased for life at both ends. ○ ○ ○ ○ ○ ● ● ● ● ● - - - -
433 Outlet grease collector - - - - - - - - - - ● ● ● ●
506 Nipples for vibration measurement : SKF Marlin Quick Connect stud CMSS- - - - - - ● ● ● ● ● ● ● ● ●
2600-3
593 Bearings grease suitable for food and beverage industry. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
654 Provision for vibration sensors (M8x1) - - - - - ● ● ● ● ● ● ● ● ●
795 Lubrication information plate - - - - - ● ● ● ● ● ○ ○ ○ ○
796 Grease nipples JIS B 1575 PT 1/8 Type A - - - - - ● ● ● ● ● ● ● ● ●
797 Stainless steel SPM nipples - - - - - ● ● ● ● ● ● ● ● ●
798 Stainless steel grease nipples - - - - - ● ● ● ● ● ● ● ● ●
799 Grease nipples flat type DIN 3404, thread M10x1 - - - - - ● ● ● ● ● ● ● ● ●
800 Grease nipples JIS B 1575 PT 1/8” pin type - - - - - ● ● ● ● ● ● ● ● ●
Branch standard designs
178 Stainless steel / acid proof bolts. ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ● ●
204 Jacking bolts for foot mounted motors. - - - - - ● ● ● ● ● ● ● ○ ○
209 Non-standard voltage or frequency, (special winding). ● ● ● ● ● ● ● ● ● ● ● ● ● ●
425 Corrosion protected stator and rotor core. ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ●
524 Special run-out tolerances on flange and shaft for close coupled pump - - - - ● ● ● ● ● ● ● ● ● -
applications.
786 Special design shaft upwards (V3, V36, V6) for outdoor mounting. ● ● ● ● ● ● ● ● ● ● - - - -
Cooling system
044 Unidirectional fan for reduced noise level. Rotation clockwise seen from - - - - - - - - - - ● ● ● ●
D-end. Available only for 2-pole motors.
045 Unidirectional fan for reduced noise level. Rotation counter clockwise seen - - - - - - - - - - ● ● ● ●
from D-end. Available only for 2-pole motors.
068 Light alloy metal fan ● ● ● ● ● ● ● ● ● ● ● ● ● ●
206 Steel fan - - - - - ● ● ● ● ● ● ● ● ●
791 Stainless steel fan cover - - - - - - - - ● ● ● ● ● ●
Coupling
035 Assembly of customer supplied coupling-half. - - - - - - - - - - ● ● ● ●
Code/Variants 80 90 100 112 132 160 180 200 225 250 280 315 355 400
Documentation
141 Binding 2D main dimension drawing. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
374 Binding 2D motor detailed drawing ● ● ● ● ● ● ● ● ● ● ● ● ● ●
536 Photos of manufactured motors ● ● ● ● ● ● ● ● ● ● ● ● ● ●
537 Advanced data sheet ● ● ● ● ● ● ● ● ● ● ● ● ● ●
722 Rotor dimension drawing (incl. torosional stiffness) ● ● ● ● ● ● ● ● ● ● ● ● ● ●
777 Premium documentation package ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Drain holes
065 Plugged existing drain holes. - - - - - ● ● ● ● ● ● ● ● ●
448 Draining holes with metal plugs. - - - - - ● ● ● ● ● ● ● ● ●
Earthing Bolt
525 External earthing bolts on motor feet ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Hazardous Environments
272 Ex e IIC acc. to ATEX directive 2014/34/EU , temp. class T2. - - - - - ● ● ● ● ● ● ● ● ●
334 Ex t, Dust group III B T125C Db, IP6X (non-conductive dust) acc. IEC/ - - - - - ● ● ● ● ● ● ● ● ●
EN60079-31.
336 Ex t, Dust group III C T125 Db, IP6X (conductive dust) acc. IEC/EN60079-31. - - - - - ● ● ● ● ● ● ● ● ●
Heating elements
450 Heating element, 100-120 V ● ● ● ● ● ● ● ● ● ● ● ● ● ●
451 Heating element, 200 - 240 V ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Marine
024 Fulfilling Bureau Veritas (BV) requirements, with certificate. - - - - - ● ● ● ● ● ● ● ● ●
026 Fulfilling Lloyds Register of Shipping (LR) requirements, with certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
027 Fulfilling American Bureau of Shipping (ABS) requirements, with certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
050 Fulfilling Registro Italiano Navale (RINA) requirements, with certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
051 Fulfilling Russian Maritime Register of Shipping (RS) requirements, with ● ● ● ● ● ● ● ● ● ● ● ● ● ●
certificate.
096 Fulfilling Lloyds Register of Shipping (LR) requirements, without certificate ● ● ● ● ● ● ● ● ● ● ● ● ● ●
(non-essential duty only)
481 Fulfilling Nippon Kaiji Kyokai (NK) requirements, with certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
483 Fulfilling China Classification Societies (CCS) requirements (Beijing), with ● ● ● ● ● ● ● ● ● ● ● ● ● ●
certificate.
484 Fulfilling Korea Register of Shipping (KR) requirements, with certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
491 Fulfilling Nippon Kaiji Kyokai (NK) requirements, without certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
492 Fulfilling Registro Italiano Navale (RINA) requirements, without certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
493 Fulfilling China Classification Societies (CCS) requirements (Beijing), with- ● ● ● ● ● ● ● ● ● ● ● ● ● ●
out certificate.
494 Fulfilling Korea Register of Shipping (KR) requirements, without certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
496 Fulfilling Bureau Veritas (BV) requirements, without certificate(non-essen- ● ● ● ● ● ● ● ● ● ● ● ● ● ●
tial duty only)
675 Fulfilling American Bureau of Shipping (ABS) requirements, without certifi- ● ● ● ● ● ● ● ● ● ● ● ● ● ●
cate (non-essential duty only)
Mounting arrangements
008 IM 2101 foot/flange mounted, IEC flange, from IM 1001 (B34 from B3). ● ● ● ● ● - - - - - - - - -
009 IM 2001 foot/flange mounted, IEC flange, from IM 1001 (B35 from B3). ● ● ● ● ● ● ● ● ● ● ● ● ● ●
047 IM 3601 flange mounted, IEC flange, from IM 3001 (B14 from B5). ● ● ● ● ● - - - - - - - - -
066 Modified for specified mounting position differing from IM B3 (1001), IM ● ● ● ● ● ● ● ● ● ● ● ● ● ●
B5 (3001), B14 (3601), IM B35 (2001), IM B34 (2101)
228 Flange FF 130. ● ● ● ● - - - - - - - - - -
229 Flange FT 130. ● ● ● ● - - - - - - - - - -
235 Flange FF 165. - ● ● ● ● - - - - - - - - -
236 Flange FT 165. - ● ● ● ● - - - - - - - - -
245 Flange FF 215. - - ○ ○ ● - - - - - - - - -
246 Flange FT 215. - - ● ● ● - - - - - - - - -
256 Flange FT 265. - - - - ● - - - - - - - - -
257 Flange FF 100. ● - - - - - - - - - - - - -
258 Flange FT 100. ● - - - - - - - - - - - - -
259 Flange FF 115. ● ● - - - - - - - - - - - -
260 Flange FT 115. ● ● - - - - - - - - - - - -
Painting
105 Paint thickness report. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
114 Special paint color, standard grade ● ● ● ● ● ● ● ● ● ● ● ● ● ●
115 Painting system C4M acc. to ISO 12944-2: 1998. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Code/Variants 80 90 100 112 132 160 180 200 225 250 280 315 355 400
168 Primer paint only. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
710 Thermally sprayed zink metallizing with acrylic top coat ● ● ● ● ● ● ● ● ● ● ● ● ● ●
711 Painting system C5-M very high, acc. to ISO 12944-5:2007 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
712 Painting system C5-M according to Petrobras specification. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
713 Painting system according Total Egina specification. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
754 Painting system C5M acc. to ISO 12944-2:1998 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
755 Norsok M-501 revision 6, Coating system no. 1 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Protection
005 Protective roof ● ● ● ● ● ● ● ● ● ● ● ● ● ●
072 Radial seal at D-end. Not possible for 2-pole , 280 and 315 frames ● ● ● ● ● ● ● ● ● ● - - - -
073 Sealed against oil at D-end. ● ● ● ● ● ● ● ● ● ● ● ● - -
076 Draining holes with plugs in open position. ● ● ● ● ● ○ ○ ○ ○ ○ ○ ○ ○ ○
158 Degree of protection IP65. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
250 Degree of protection IP66 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
401 Protective roof, horizontal motor. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
403 Degree of protection IP56. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
434 Degree of protection IP56, open deck. - - - - - ● ● ● ● ● ● ● ● ●
783 Labyrinth sealing at D-end. ● ● ● ● ● ● ● ● ● ● ● ● ○ ○
Rating & instruction plates
002 Restamping voltage, frequency and output, continuous duty. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
004 Additional text on std rating plate (max 12 digits on free text line). ● ● ● ● ● ● ● ● ● ● ● ● ● ●
126 Tag plate ● ● ● ● ● ● ● ● ● ● ● ● ● ●
135 Mounting of additional identification plate, stainless. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
139 Additional identification plate delivered loose. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
159 Additional plate with text “Made in ....” ● ● ● ● ● ● ● ● ● ● ● ● ● ●
161 Additional rating plate delivered loose. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
528 Rating plate sticker ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Shaft & rotor
069 Two shaft extensions according to catalog drawings. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
070 Special shaft extension at D-End, standard shaft material ● ● ● ● ● ● ● ● ● ● ● ● ● ●
155 Cylindrical shaft extension, D-end, without key-way. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
164 Shaft extension with closed keyway ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ●
165 Shaft extension with open keyway ● ● ● ● ● ● ● ● ● ● ○ ○ ○ ○
410 Shaft material stainless steel ● ● ● ● ● ● ● ● ● ● ● ● ● ●
591 Special shaft extension according to customer specification. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
600 Special shaft extension at N-end, standard shaft material. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
630 Shaft material certificate 3.1/3.2 according to EN10204:2004 - - - - - ● ● ● ● ● ● ● ● ●
Standards and Regulations
421 VIK design (Verband der Industriellen Energie- und Kraftwirtschaft e.V.). - - - - - ● ● ● ● ● ● ● - -
558 Saudi Arabian MEPS (SASO) ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Stator winding temperature sensors
440 PTC - thermistors (3 in series, 110ºC & 3 in series, 130ºC), in stator winding. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
445 Pt100 2-wire in stator winding, 1 per phase ● ● ● ● ● ● ● ● ● ● ● ● ● ●
446 Pt100 2-wire in stator winding, 2 per phase - - - - - ● ● ● ● ● ● ● ● ●
502 Pt100 3-wire in stator winding, 1 per phase - - - - - ● ● ● ● ● ● ● ● ●
503 Pt100 3-wire in stator winding, 2 per phase - - - - - ● ● ● ● ● ● ● ● ●
511 PTC thermistors (2 x 3 in series), 130 ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Terminal box
021 Terminal box LHS (seen from D-end). - - - - - ● ● ● ● ● ● ● ● ●
022 Cable entry LHS (seen from D-end). ● ● ● ● ● ● ● ● ● ● ● ● ● ●
157 Terminal box degree of protection IP65. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
180 Terminal box RHS (seen from D-end). - - - - - ● ● ● ● ● ● ● ● ●
230 Standard metal cable gland. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
277 Cable sealing end unit, size small for C-opening - - - - - - - - - - ● - - -
278 Cable sealing end unit, size medium for D-opening - - - - - - - - - - - ● ● ●
279 Cable sealing end unit, size large for D-opening - - - - - - - - - - - ● ● ●
292 Adapter C-C - - - - - - - - - - ● - - -
293 Adapter D-D - - - - - - - - - - - ● ● -
294 Adapter E-D - - - - - - - - - - - ● ● ●
295 Adapter E-2D - - - - - - - - - - - ● ● ●
351 Terminal block turned according to cable entry - - - - - - - - - - ● ● - ●
Code/Variants 80 90 100 112 132 160 180 200 225 250 280 315 355 400
380 Separate terminal box for temperature detectors, std. material - - - - - ● ● ● ● ● ● ● ● ●
413 Extended cable connection, no terminal box. - - - - - ● ● ● ● ● ● ● ● ●
418 Separate terminal box for auxiliaries, standard material. - - - - - ● ● ● ● ● ● ● ● ●
466 Terminal box at N-end. - - - - - - - ● ● ● ● ● ● ●
468 Cable entry from D-end. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
469 Cable entry from N-end. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
526 Existing cable entries plugged ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ●
553 Terminal box degree of protection IP66. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
554 Cast iron flange for cable glands drilled and tapped according to order. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
557 Nickel plated cable glands mounted according to order. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
567 Separate terminal box material: cast Iron - - - - - ○ ○ ● ● ● ● ● ● ●
568 Separate terminal box for heating elements, std. material - - - - - ● ● ● ● ● ● ● ● ●
727 Stainless steel flange for cable glands drilled and tapped according to ● ● ● ● ● ● ● ● ● ● ● ● ● ●
order.
730 Prepared for NPT cable glands. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
731 Two standard metal cable glands. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
734 Standard cable gland, Ex d IIC, armoured cable. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
735 Standard cable gland, Ex d IIC, non-armoured cable. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
743 Non-drilled cast iron flange for cable glands ● ● ● ● ● ● ● ● ● ● ● ● ● ●
744 Stainless steel non-drilled flange for cable glands. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
745 Painted steel flange equipped with nickel plated brass cable glands ● ● ● ● ● ● ● ● ● ● ● ● ● ●
746 Stainless steel cable flange equipped with standard nickel plated brass ● ● ● ● ● ● ● ● ● ● ● ● ● ●
cable glands
Testing
145 Type test report from a catalogue motor, 400V 50Hz. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
146 Type test with report for one motor from specific delivery batch. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
148 Routine test report. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
150 Customer witnessed testing. Specify test procedure with other codes. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
222 Torque/speed test, type test and multi-point load test with report for one ● ● ● ● ● ● ● ● ● ● ● ● ● ●
motor from specific delivery batch.
560 Shaft voltage test. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
561 Overspeed test,for one motor from specific delivery batch ● ● ● ● ● ● ● ● ● ● ● ● ● ●
562 Overvoltage test. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
760 Vibration level test ● ● ● ● ● ● ● ● ● ● ● ● ● ●
761 Vibration spectrum test for one motor from specific delivery batch. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
762 Noise level test for one motor from specific delivery batch. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
763 Noise spectrum test for one motor from specific delivery batch. - - - - - ● ● ● ● ● ● ● ● ●
761 Vibration spectrum test for one motor from specific delivery batch. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
762 Noise level test for one motor from specific delivery batch. ● ● ● ● ● ● ● ● ● ● ● ● ● ●
763 Noise spectrum test for one motor from specific delivery batch. - - - - - ● ● ● ● ● ● ● ● ●
Mechanical design
Motor frame and drain holes
Motor frame
The motor frame, end shields and main terminal
box are made of cast iron. Motors in frame size
200 and larger have integrated feet for rigid and
vibration free mounting, motors in frame size 80-
180 have detachable feet made of forged steel for
maximum flexibility and rigidity.
Drain holes
Increased safety motors in frame size 200-400
are provided with drain holes fitted with plugs as
standard. The plugs are made of plastic material
and delivered in open position. Drain holes and
plugs are available for frame size 80 to 180 as an
option, please refer to variant code section.
Closed
Open
Open
Frame size Type of lugs Foot mounted motors Flange mounted motors
80 Detachable lifting eye 1 pcs close to terminal box 1 pcs close to terminal box
90-112 Integrated in casting 2 pcs close to terminal box on top 2 pcs close to terminal box
132 Integrated in casting 2 pcs on top of motor diagonally placed, 2 pcs on top of motor
integrated in frame casting diagonally placed, integrated in frame casting
160 Detachable eye bolt Several mounting locations for lugs on the Several mounting locations for lugs on the
frame, 2 pcs M12 delivered with each motor frame, 2 pcs M12 delivered with each motor
180 Detachable eye bolt Several mounting locations for lugs on the Several mounting locations for lugs on the
frame, 2 pcs M16 delivered with each motor frame, 2 pcs M16 delivered with each motor
225-250 Integrated in casting 2 pcs on top of motor diagonally placed 2 pcs at N-end, 2 pcs at D-end diagonally
placed
280, 315 Detachable eye bolt 1 pcs close to terminal box on top, size M24 Locations for eye bolts: 4 pcs at N-end and 4
pcs at D-end, one location on top close to ter-
minal box. 2 pcs eye bolts size M24 delivered
with each motor
355 Detachable eye bolt 1 pcs close to terminal box on top, size M30 Locations for eye bolts: 4 pcs at N-end and 4
pcs at D-end, one location on top close to ter-
minal box. 2 pcs eye bolts size M30 delivered
with each motor
400 Detachable eye bolt 1 pcs close to terminal box on top, size M36 Locations for eye bolts: 4 pcs at N-end and 4
pcs at D-end, one location on top close to ter-
minal box. 2 pcs eye bolts size M36 delivered
with each motor
Mechanical design
Heating elements
Motor
size 80 90 100 112 132 160 180
Power (W) 25 25 25 25 25 25 25
Motor
size 200 225 250 280 315 355 400
Power (W) 25 60 60 60 2x60 2x60 2x60
Mechanical design
Bearings
ABB’s increased safety motors are normally fitted Locking may also be fitted in other cases if severe
with single-row deep-groove grease lubricated ball transport conditions are expected.
bearings, as shown in the table below.
When high axial forces are involved, angular-con-
If the bearing at the D-end is replaced with a roller tact ball bearings should be used. When ordering
bearing (NU- or NJ-), higher radial forces can be a motor with an angular-contact ball bearing,
handled. Roller bearings are suitable for belt-drive specify also the method of mounting and the
applications and can be ordered with variant code direction and magnitude of axial force to ensure
037. that optimal bearing system design is chosen. The
variant codes for ordering angular-contact ball
bearings at D-end are 058 and 060.
Standard and alternative designs
Standard design Alternative design D-end
Axially-locked bearings
All motors with deep groove ball bearings are
equipped as standard with an axially locked bear-
ing at the D-end.
Transport locking
Motors with roller bearings or an angular-contact
ball bearing are fitted with a transport lock before
dispatch to prevent damage to bearings during
transport. A warning label is attached to motors
when transport locking is used.
Bearing seals
Standard design Alternative design
Standard design
D-end
N-end
Motor size, 71-132, gamma/ 160-250, gamma/ 280, 315 2pole, 335 all 400 2-pole, labyrinth/
seal type gamma seal gamma seal pole numbers and 400 labyrinth seal
D-end/N- 4-12 pole, labyrinth/
end V-ring seal
D-end
N-end
Motor size, 80-132, VC072 radial/ 80-132, VC783 labyrinth/ 160-250, VC072 radial/ 160-250, VC783 labyrinth/
seal type gamma seals gamma seals gamma seals gamma seals
D-end/N-
end
Lubrication
On delivery, motors in frame size 160 and above
are pre-lubricated with high-quality grease. Before
first start-up, see instructions for re-lubrication
and recommended grease in the installation,
operation, maintenance and safety manual for low
voltage motors for explosive atmospheres deliv-
ered together with the motor, or see the lubrica-
tion plate on the motor.
Ball bearings
Roller bearings
Mechanical design
Radial forces
F Xmax F X0
Mechanical design
Axial forces
FAZ
FAD
FAD FAZ
__ __
01 02
Terminal box
Standard terminal box
Cable entries
Terminal box is provided as standard with tapped
holes for cable glands, no cable glands are includ-
ed as standard. The entry holes are closed with Ex
eb approved blanking plugs made of nickel-plated
brass, one of the main entries is closed with a plas-
tic plug as transport and storage protection. Very
large motors have an angle adapter between the
terminal box and gland plate. Please refer to the
table on next page for further information about
amount and size of threaded holes, plugs provided
as standard.
IE2 motors
80 - 90 2-8 25 B - 1x M25x1.5 1x10 6x M5
100 - 132 2-8 25 B - 2x M32x1.5 1x10 6x M5
160 - 180 2-8 63 2x B - 2x M40x1.5 1x35 6x M6
200 - 250 2-8 160 C - 2x M40x1.5 1x70 6x M10
280 SM_ 2-8 210 C - 2x M63x1.5 2x150 6x M12
315 SM_, ML_ 2-8 370 D - 2x M63x1.5 2x240 6x M12
355 SMA - SMC 2-4 750 E - 2x M75x1.5 4x240 6x M12
355 SMA, SMB 6-8 370 D - 2x M63x1.5 2x240 6x M12
355 SMC 6 750 E - 2x M75x1.5 4x240 6x M12
355 SMC 8 370 D - 2x M63x1.5 2x240 6x M12
355 ML_, LK_ 2-4 750 E E-2D 4x M75x1.5 4x240 6x M12
355 ML_, LK_ 6-8 750 E - 2x M75x1.5 4x240 6x M12
400 2-8 750 E E-2D 4x M75x1.5 4x240 6x M12
Terminal box
Terminal box dimensions
H1
A1
__
B1
01
H1
__
05
H1
__
02 A1
H1
B1
__
06
__
03
H1
A1
B1
__
04
e
c f
Gland
plate
opening c mm e mm f mm g mm d thread
B 32 115 30 120 M6
C 65 193 62 193 M8
D 100 300 80 292 M10
E 115 370 100 360 M12
Terminal box
Terminal boxes and boards
The pictures below show standard terminal boxes Cable glands are not delivered as standard.
01 Terminal box for motor
sizes 80 to 132. and the corresponding terminal boards for various
motor sizes.
02 Fig 2. Terminal box for
motor sizes 160 to 180.
Terminal boxes
03 Terminal box for mo-
tor sizes 200 to 250.
__ __
01 04
__ __
02 05
__ __
03 06
__ __
07 11
__
08
__
09
__
10
Terminal box
Terminal box alternatives
Optional adapters
To allow easy termination of cables entering the
terminal box from above or below, is an angle
adapter recommended. These are available for
motor sizes 280 and above and can also be used to
allow mounting of several cable sealing end units
or gland plates. For exact suitability on a certain
motor size, refer to the “size of gland plate open-
ing on terminal box” column in section Standard
terminal box.column in section Standard terminal
box.
Adapter
Threaded openings for cable glands with NPT Gland plates with threaded openings for cable
thread (variant code 730) glands of nonstandard size
The motors are delivered as standard with open- If the standard size of threaded openings for cable
ings for cable glands with metric threads as listed glands does not suit the gland size and cable that
in the section describing the standard terminal will be used can openings of nonstandard size also
box. If glands with NPT threads will be used must be delivered, either by fitting a reducers to make
variant code 730 be ordered. If nothing else is the openings smaller or by increasing the amount
stated on the ordered will the sizes in tables below or size of holes. The maximum possible size and
be delivered. amount for each gland plate size is listed below.
Threaded openings of non-standard size can be
ordered using variant codes 554 and 555.
Motor frame size Main cable entries NPT plug
80-112 1 x ¾” -
132 2 x ¾” 1 x ¾” Maximum amount and size of
160-180 2 x 1 ¼” 1 x 1 ¼” Gland plate size threaded holes
200-250 2 x 1 ½” 1 x 1 ½” B 2 x M40
280 2 x 2” 1 x 2” C 2 x M63
315-450 2 x 3” 1 x 3” D 2 x M90 or 3 x M75
E 2 x M90 or 4 x M75
End unit
Small auxiliary aluminum terminal box Large auxiliary aluminum terminal box Auxiliary cast iron terminal box (vari-
for motor sizes 280-450 (variant codes for motor sizes 280-450. The size of ant code 567). 208 x 180 mm, max 30
418, 568, 380, 569). The size of terminal terminal box ordered with these codes strips. Earthing M6
box ordered with these codes depends depends on the number of accessories
on the number of accessories ordered. ordered. 80 x 250 mm, max 30 strips.
80 x 125 mm, max 12 strips. Earthing Earthing size M4
size M4
Dimension drawing
Increased safety cast iron motors, Ex eb
DS
HD
D F LS
H
GA
E C B K
B’ A
Foot-mounted motor IM 1001, IM B3 Protective roof, variant code 005
S M
45°
N
P
L
45°
Flange-mounted motor IM 3001, IM B5 Sizes 80 to 200 Sizes 225 to 400
D GA F E L max LS
poles poles poles poles poles O 1) A B B’ C HD K H M N P S DS poles
Motor
size 2 4-8 2 4-8 2 4-8 2 4-8 2 4-8 2 4-8
80 19 19 21.5 21.5 6 6 40 40 340 340 20 125 100 125 50 241 10 80 165 130 200 12 160 360 360
90 24 24 27 27 8 8 50 50 405 405 20 140 100 125 56 266 10 90 165 130 200 12 180 430 430
100 28 28 31 31 8 8 60 60 480 480 25 160 140 – 63 286 12 100 215 180 250 14.5 195 505 505
112 28 28 31 31 8 8 60 60 480 480 25 190 140 – 70 301 12 112 215 180 250 14.5 195 505 505
132 38 38 41 41 10 10 80 80 560 560 30 216 140 178 89 346 12 132 265 230 300 14.5 260 590 590
160 42 42 45 45 12 12 110 110 808 808 45 254 210 254 108 499 14.5 160 300 250 350 18.5 328 852 852
180 48 48 51.5 51.5 14 14 110 110 826 826 50 279 241 279 121 539 14.5 180 300 250 350 18.5 359 876 876
200 55 55 59 59 16 16 110 110 774 774 70 318 267 305 133 536 18.5 200 350 300 400 18.5 414 844 844
225 55 60 59 64 16 18 110 140 841 871 80 356 286 311 149 583 18.5 225 400 350 450 18.5 462 921 951
250 60 65 64 69 18 18 140 140 875 875 90 406 311 349 168 646 24 250 500 450 550 18.5 506 965 965
280 65 75 69 79.5 18 20 140 140 1088 1088 100 457 368 419 190 759 24 280 500 450 550 18 555 1190 1190
315 SM_ 65 80 69 85 18 22 140 170 1174 1204 115 508 406 457 216 852 30 315 600 550 660 23 624 1290 1320
315 ML_ 65 90 69 95 18 25 140 170 1285 1315 115 508 457 508 216 852 30 315 600 550 660 23 624 1401 1431
355 SM_ 70 100 62.5 90 20 28 140 210 1409 1479 130 610 500 560 254 958 35 355 740 680 800 23 720 1476 1546
355 ML_ 70 100 62.5 90 20 28 140 210 1514 1584 130 610 560 630 254 958 35 355 740 680 800 23 720 1528 1703
355 LK_ 70 100 62.5 90 20 28 140 210 1764 1834 130 610 710 900 254 958 35 355 740 680 800 23 720 1633 1703
400 L_ 80 110 85 126 22 28 170 210 1851 1891 150 710 900 1000 224 1045 35 400 940 880 1000 28 810 1860 1900
400 LK_ 80 100 85 106 22 28 170 210 1851 1891 150 686 710 800 280 1045 35 400 740 680 800 24 810 1860 1900
1)
Required distance from fan cover air inlet to obstacle behind motor.
Tolerances:
A, B ± 0,8
D, DA ISO k6 < Ø 50mm
ISO m6 > Ø 50mm
F, FA ISO h9
H -0.5
N ISO j6
C, CA ± 0.8
Std. B14 = Standard small flange for given frame size, Std. B5 = Standard large flange for given frame size,
Opt. = optional flange for given frame size, NA = Not applicable
In all dimension drawings: The tables give the main dimensions in mm.
For detailed drawings please see our web-pages ‘www.abb.com/motors&generators’ or contact ABB.
Certificate examples
01 EU Declaration of
Conformity
02 EC Type Examination
Certificate
__ __
01 02
2011-06-22
Certificates: 3-phase induction motors, series M2GP, M3JP, M3KP, M3GP, M3HP, M3LP
Dust ignition M3GP 160 – 180 Gen.H LCIE 09 ATEX 3016 2009
II 2 D Ex tD A21 IP 65
Dust ignition M3GP 160 – 180 Gen.H LCIE 09 ATEX 1010 * 2009
II 3 D Ex tD A22 M3GP/M3LP 450 LCIE 06 ATEX 6088 2006
1) Notified Body ( ExNB ): LCIE (0081) ; Av. Du Général Leclerc. 33, 92266 Fontenay-aux-Roses, France
2) *) Voluntary Type Examination Certificate for equipment category 3
3GZF500930-988
Motors in brief
Increased safety Ex eb cast iron motors, size 80 to 180
Motors in brief
Increased safety Ex eb cast iron motors, sizes 200 to
400
Motor size 200 225 250 280 315 355 400
Stator Material Cast iron, EN-GJL-200 or better
Paint color shade Munsell blue 8B 4.5/3.25
Corrosion class C3 medium according to ISO/EN 12944-5
Feet Material Cast iron, EN-GJL-200 or better, integrated with stator
Bearing end shields Material Cast iron, EN-GJL-200 or better
Paint colour shade Blue, Munsell 8B 4.5/3.25
Corrosion class C3 medium according to ISO/EN 12944-5
Bearings D-end 2-pole 6312M/C3 6313M/C3 6315M/C3 6316/C3 6316/C3 6316M/C3 6317M/C3
4-12-pole 6312/C3 6313/C3 6315/C3 6316/C3 6319/C3 6322/C3 6324/C3
N-end 2-pole 6310M/C3 6312M/C3 6313M/C3 6316/C3 6316/C3 6316M/C3 6317M/C3
4-12-pole 6310/C3 6312/C3 6313/C3 6316/C3 6316/C3 6313/C3 6319/C3
Axially locked Inner bearing cover As standard, locked at D-end
bearings
Bearing seals Gamma ring V-ring or labyrinth seal. Refer to table on page 84.
Lubrication Regreasable bearings
SPM nipples As standard
Rating plate Material Stainless steel
Terminal box Frame material Cast iron, EN-GJL-200 or better
Cover material Cast iron, EN-GJL-200 or better
Cover screws material Steel 8.8, zinc electroplated and chromated
Connections Cable-entries 2 x M40 + 2 x M20 plugged 2 x M63 + 2 x M20 plugged Refer to table on page 126.
Terminals 6 terminals for connection with cable lugs (not included)
Fan Material Polypropylene. Reinforced with glass fibre. Polypropylene reinforced with
glass fibre or aluminum.
Fan cover Material Hot dip galvanized steel
Paint color shade Munsell blue 8B 4.5/3.25
Corrosion class C3 medium according to ISO/EN 12944-5
Stator winding Material Copper
Insulation Insulation class F
Winding protection 3 pcs thermistors as standard
Rotor winding Material Pressure die-cast aluminum
Balancing Half key balancing
Heating elements On request 25 W 60 W 120 W
Keyway Closed Open
Drain holes As standard. open on delivery
External earthing bolt As standard
Enclosure IP 55
Cooling method IC 411
Motor construction
Increased safety cast iron motors, Ex eb
8 27 28 32 4 30 21 20
19
11
17
9
18
10
31 25
29
24
2
23
12
13
5
26
14
22
16
15
3 1 7 6
1 Stator frame 13 Valve disc with labyrinth seal, D-end; 23 Screws for bearing cover, N-end
2 Endshield, D-end standard in 2-pole motors (V-ring in 4-8 pole) 24 Fan
3 Screws for endshield, D-end 14 Bearing, D-end 25 Fan cover
4 Endshield, N-end 15 Inner bearing cover, D-end 26 Screws for fan cover
5 Screws for endshield, N-end 16 Screws for bearing cover, D-end 27 Rating plate
6 Rotor with shaft 17 Outer bearing cover, N-end 28 Regreasing plate
7 Key, D-end 18 Seal, N-end 29 Grease nipple, D-end
8 Terminal box 19 Wave spring (280-315) 30 Grease nipple, N-end
9 Terminal board Coil spring (355-450) 31 SPM nipple, D-end
10 Intermediate flange 20 Valve disc, N-end 32 SPM nipple, N-end
11 Screws for terminal box cover 21 Bearing, N-end
12 Outer bearing cover, D-end 22 Inner bearing cover, N-end
Ordering information
Positions 1 to 4 Position 12
3GGP: Totally enclosed fan cooled squirrel cage motor with Mounting arrangement
cast iron frame, increased safety Ex ec A: Foot-mounted, top-mounted terminal box
B: Flange-mounted, large flange
Positions 5 and 6 C: Flange-mounted, small flange (size 90 to 132)
IEC size
07: 71 Position 13
08: 80 Voltage and frequency code
09: 90 Single-speed motors
10: 100 C: 400VY 50Hz, 460VY 60Hz
11: 112 D: 400 VΔ, 415 VΔ, 690 VY 50 Hz
13: 132 E: 500 VΔ 50 Hz
16: 160 F: 500 VY 50 Hz
18: 180 P: 400VD 50Hz, 460VD 60Hz
20: 200 S: 230 VΔ, 400 VY, 415 VY 50 Hz
22: 225
25: 250
Position 14
28: 280
Generation code
31: 315
G, H... The product code must be, if needed, followed by
35: 355
variant codes.
40: 400
Position 7
Speed (Pole pairs)
1: 2 poles
2: 4 poles
3: 6 poles
4: 8 poles
Positions 8 to 10
Serial number
Position 11
- (Dash)
Rating plates
__
01
Variant codes
Increased safety cast iron motors Ex ec IIC T3 Gc
Variant codes specify additional options and features to the standard mo-
tor. The desired features are listed as three-digit variant codes in the motor
order. Note also that there are variants that cannot be used together.
Frame size
Code/Variants 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
Administration
529 Customer witnessed visual inspection of complete order line. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
530 Two-year extension on standard warranty ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
531 Sea freight packing ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
533 Wooden sea freight packing - - - - - - - - - - - ● ● ● ● ●
590 Mounting of customer supplied part other than coupling. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Balancing
417 Vibration acc. to Grade B (IEC 60034-14). ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
423 Balanced without key. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
424 Full-key balancing ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Bearings and Lubrication
036 Transport lock for bearings. - - - - - - ● ● ● ● ● ● ● ● ● ●
037 Roller bearing at D-end. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
040 Heat-resistant grease ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ● ● ●
043 SPM compatible nipples for vibration measurement ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
058 Angular contact bearing at D-end, shaft force away from bear- - - - - - - ● ● ● ● ● ● ● ● ● ●
ing.
059 Angular contact bearing at N-end, shaft force towards bearing. - - - - - - - - - - - ● ● ● ● ●
060 Angular contact bearing at D-end, shaft force towards bearing. - - - - - - - - - - - ● ● ● ● ●
061 Angular contact bearing at N-end, shaft force away from bear- - - - - - - - - - - - ● ● ● ● ●
ing.
107 Pt100 2-wire in bearings. - - - - - - ● ● ● ● ● ● ● ● ● ●
128 Double PT100, 2-wire in bearings - - - - - - ● ● ● ● ● ● ● ● ● ●
129 Double PT100, 3-wire in bearings - - - - - - ● ● ● ● ● ● ● ● ● ●
130 Pt100 3-wire in bearings. - - - - - - ● ● ● ● ● ● ● ● ● ●
188 63-series bearing in D-end ● ● ● ● ● ● - - - - - - - - - -
194 2Z bearings greased for life at both ends. ○ ○ ○ ○ ○ ○ ● ● ● ● ● - - - - -
433 Outlet grease collector - - - - - - - - - - - ● ● ● ● ●
506 Nipples for vibration measurement : SKF Marlin Quick Connect - - - - - - ● ● ● ● ● ● ● ● ● ●
stud CMSS-2600-3
593 Bearings grease suitable for food and beverage industry. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
654 Provision for vibration sensors (M8x1) - - - - - - ● ● ● ● ● ● ● ● ● ●
795 Lubrication information plate - - - - - - ● ● ● ● ● ○ ○ ○ ○ ○
796 Grease nipples JIS B 1575 PT 1/8 Type A - - - - - - ● ● ● ● ● ● ● ● ● ●
797 Stainless steel SPM nipples ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
798 Stainless steel grease nipples - - - - - - ● ● ● ● ● ● ● ● ● ●
799 Grease nipples flat type DIN 3404, thread M10x1 - - - - - - ● ● ● ● ● ● ● ● ● ●
800 Grease nipples JIS B 1575 PT 1/8” pin type - - - - - - ● ● ● ● ● ● ● ● ● ●
Branch standard designs
178 Stainless steel / acid proof bolts. ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ● ● ●
204 Jacking bolts for foot mounted motors. - - - - - - ● ● ● ● ● ● ● ○ ○ ○
209 Non-standard voltage or frequency, (special winding). ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
396 Motor designed for minimum ambient temperature -20 °C to -40 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
°C, with space heaters (code 450/451 must be added)
397 Motor designed for minimum ambient temperature -40 °C to -55 - - - - - - ● ● ● ● ● ● ● ● ● ●
°C, with space heaters (code 450/451 must be added)
398 Motor designed for minimum ambient temperature -20 °C to ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
-40 °C
399 Motor designed for minimum ambient temperature -40 °C to - - - - - - ● ● ● ● ● ● ● ● ● ●
-55 °C
Code/Variants 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
425 Corrosion protected stator and rotor core. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
524 Special run-out tolerances on flange and shaft for close coupled - - - - - - - - - - - ● ● ● - -
pump applications.
786 Special design shaft upwards (V3, V36, V6) for outdoor mount- - ● ● ● ● ● ● ● ● ● ● - - - - -
ing.
Cooling system
044 Unidirectional fan for reduced noise level. Rotation clockwise - - - - - - - - - - - ● ● ● ● ●
seen from D-end. Available only for 2-pole motors.
045 Unidirectional fan for reduced noise level. Rotation counter - - - - - - - - - - - ● ● ● ● ●
clockwise seen from D-end. Available only for 2-pole motors.
068 Light alloy metal fan ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
183 Separate motor cooling (fan axial, N-end). - - - - - - ● ● ● ● ● ● ● ● ● ●
206 Steel fan ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
514 Separate motor cooling (fan on top) - - - - - - - - - - - ● ● ● ● ●
791 Stainless steel fan cover - - - - - - - - - - - ● ● ● ● ●
Coupling
035 Assembly of customer supplied coupling-half. - - - - - - - - - - - ● ● ● ● ●
Documentation
141 Binding 2D main dimension drawing. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
374 Binding 2D motor detailed drawing ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
536 Photos of manufactured motors ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
537 Advanced data sheet ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
722 Rotor dimension drawing (incl. torosional stiffness) ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
777 Premium documentation package ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Drain holes
065 Plugged existing drain holes. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
448 Draining holes with metal plugs. - - - - - - ● ● ● ● ● ● ● ● ● ●
Earthing Bolt
525 External earthing bolts on motor feet - ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Hazardous Environments
338 Rated for gas or dust, Ex ec IIC T3 Gc / Ex tc IIIB T125C Dc (non- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
conductive dust), IP5X.
339 Rated for gas or dust, Ex ec IIC T3 Gc / Ex tc IIIC T125C Dc (con- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
ductive dust), IP6X.
516 Temperature detectors approved to be connected to an Ex i - - - - - - ● ● ● ● ● ● ● ● ● ●
circuit
814 Ex t (DIP) motors, temperature class T 150C. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Heating elements
450 Heating element, 100-120 V ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
451 Heating element, 200 - 240 V ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Insulation system
014 Winding insulation class H. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
405 Special winding insulation for frequency converter supply. - - ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Marine
024 Fulfilling Bureau Veritas (BV) requirements, with certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
026 Fulfilling Lloyds Register of Shipping (LR) requirements, with ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
certificate.
027 Fulfilling American Bureau of Shipping (ABS) requirements, with ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
certificate.
050 Fulfilling Registro Italiano Navale (RINA) requirements, with ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
certificate.
051 Fulfilling Russian Maritime Register of Shipping (RS) require- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
ments, with certificate.
096 Fulfilling Lloyds Register of Shipping (LR) requirements, without ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
certificate (non-essential duty only)
481 Fulfilling Nippon Kaiji Kyokai (NK) requirements, with certificate. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
483 Fulfilling China Classification Societies (CCS) requirements ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
(Beijing), with certificate.
484 Fulfilling Korea Register of Shipping (KR) requirements, with ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
certificate.
491 Fulfilling Nippon Kaiji Kyokai (NK) requirements, without certifi- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
cate.
492 Fulfilling Registro Italiano Navale (RINA) requirements, without ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
certificate.
Code/Variants 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
493 Fulfilling China Classification Societies (CCS) requirements (Bei- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
jing), without certificate.
494 Fulfilling Korea Register of Shipping (KR) requirements, without ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
certificate.
496 Fulfilling Bureau Veritas (BV) requirements, without ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
certificate(non-essential duty only)
675 Fulfilling American Bureau of Shipping (ABS) requirements, with- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
out certificate (non-essential duty only)
Mounting arrangements
008 IM 2101 foot/flange mounted, IEC flange, from IM 1001 (B34 ● ● ● ● ● ● - - - - - - - - - -
from B3).
009 IM 2001 foot/flange mounted, IEC flange, from IM 1001 (B35 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
from B3).
047 IM 3601 flange mounted, IEC flange, from IM 3001 (B14 from B5). ● ● ● ● ● ● - - - - - - - - - -
066 Modified for specified mounting position differing from IM B3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
(1001), IM B5 (3001), B14 (3601), IM B35 (2001), IM B34 (2101)
305 Additional lifting lugs. - - - - - - - - - - - ● ● ● ● ●
Painting
105 Paint thickness report. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
114 Special paint color, standard grade ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
115 Painting system C4M acc. to ISO 12944-2: 1998. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
168 Primer paint only. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
303 Painted insulation layer on inside of the terminal boxes. - - - - - - ● ● ● ● ● ● ● ● ● ●
710 Thermally sprayed zink metallizing with acrylic top coat ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
711 Painting system C5-M very high, acc. to ISO 12944-5:2007 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
712 Painting system C5-M according to Petrobras specification. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
713 Painting system according Total Egina specification. - - - - - - ● ● ● ● ● ● ● ● ● ●
754 Painting system C5M acc. to ISO 12944-2:1998 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
755 Norsok M-501 revision 6, Coating system no. 1 - - - - - - ● ● ● ● ● ● ● ● ● ●
Protection
005 Protective roof ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
072 Radial seal at D-end. Not possible for 2-pole , 280 and 315 frames ● ● ● ● ● ● ● ● ● ● ● - - - - -
073 Sealed against oil at D-end. - - - - - - - - - - - ● ● - - -
158 Degree of protection IP65. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
250 Degree of protection IP66 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
401 Protective roof, horizontal motor. - - - - - - - - - - - ● ● ● ● ●
403 Degree of protection IP56. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
434 Degree of protection IP56, open deck. - - - - - - - - - - - ● ● ● ● ●
783 Labyrinth sealing at D-end. ● ● ● ● ● ● ● ● ● ● ● ● ● ○ ○ ○
Rating & instruction plates
002 Restamping voltage, frequency and output, continuous duty. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
004 Additional text on std rating plate (max 12 digits on free text ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
line).
095 Restamping output (maintained voltage, frequency), intermit- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
tent duty.
126 Tag plate ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
135 Mounting of additional identification plate, stainless. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
139 Additional identification plate delivered loose. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
159 Additional plate with text “Made in ....” ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
161 Additional rating plate delivered loose. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
163 Frequency converter rating plate. Rating data according to ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
quotation.
181 Rating plate with ABB standard loadability values for VSD - - - - - - ● ● ● ● ● ● ● ● ● ●
operation. Other auxiliaries for VSD operation to be selected as
necessary.
332 Baldor Catalogue # ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
333 Not for use in the USA ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
528 Rating plate sticker ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Shaft & rotor
069 Two shaft extensions according to catalog drawings. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
070 Special shaft extension at D-End, standard shaft material ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
155 Cylindrical shaft extension, D-end, without key-way. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
164 Shaft extension with closed keyway ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ●
165 Shaft extension with open keyway ● ● ● ● ● ● ● ● ● ● ● ○ ○ ○ ○ ○
Code/Variants 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
410 Shaft material stainless steel ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
591 Special shaft extension according to customer specification. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
600 Special shaft extension at N-end, standard shaft material. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
630 Shaft material certificate 3.1/3.2 according to EN10204:2004 - - - - - - ● ● ● ● ● ● ● ● ● ●
Standards and Regulations
381 Frame agreement betw. ABB and Shell according to Shell DEP ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
33.66.05.31-GEN February 2018
421 VIK design (Verband der Industriellen Energie- und ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
Kraftwirtschaft e.V.).
540 China energy label ● ● ● ● ● ● ● ● ● ● ● ● ● ● - -
541 Inmetro certification - - - - - - - - - - - ● ● ● ● ●
543 Australian MEPS - ● ● ● ● ● ● ● ● ● ● ● ● ● - -
544 Australian HE MEPS - - ● ● ● ● ● ● ● ● ● ● ● ● - -
547 Certificate of conformity according TR-CU 012/2011 for customs ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
union RU, KZ, BY, AM, KG.
558 Saudi Arabian MEPS (SASO) ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
782 Fulfilling CQST Certification requirements (China) ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
803 PESO/CCoE certificate for India ● ● ● ● ● ● - - - - - - - - - -
Stator winding temperature sensors
328 PTC - thermistors (3 in series), 120ºC, in stator winding - - - - - - ● ● ● ● ● ● ● ● ● ●
435 PTC - thermistors (3 in series), 130 ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
439 PTC - thermistors (2x3 in series), 150 ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
441 PTC - thermistors (3 in series, 130 ºC & 3 in series, 150 ºC), in ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
stator winding
445 Pt100 2-wire in stator winding, 1 per phase - - - - - - ● ● ● ● ● ● ● ● ● ●
446 Pt100 2-wire in stator winding, 2 per phase - - - - - - ● ● ● ● ● ● ● ● ● ●
502 Pt100 3-wire in stator winding, 1 per phase - - - - - - ● ● ● ● ● ● ● ● ● ●
503 Pt100 3-wire in stator winding, 2 per phase - - - - - - ● ● ● ● ● ● ● ● ● ●
511 PTC thermistors (2 x 3 in series), 130 ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Terminal box
019 Larger than standard terminal box. ● ● ● ● ● ● - - - - - ● ● ● ● -
021 Terminal box LHS (seen from D-end). - - - - - - ● ● ● ● ● ● ● ● ● -
022 Cable entry LHS (seen from D-end). ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
157 Terminal box degree of protection IP65. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
180 Terminal box RHS (seen from D-end). - - - - - - ● ● ● ● ● ● ● ● ● -
230 Standard metal cable gland. ● ● ● ● ● ● ● ● ● ● ● ● ● ● - -
277 Cable sealing end unit, size small for C-opening - - - - - - - - - - - ● - - - -
278 Cable sealing end unit, size medium for D-opening - - - - - - - - - - - - ● ● ● ●
279 Cable sealing end unit, size large for D-opening - - - - - - - - - - - - ● ● ● ●
292 Adapter C-C - - - - - - - - - - - ● - - - -
293 Adapter D-D - - - - - - - - - - - - ● ● - -
294 Adapter E-D - - - - - - - - - - - - ● ● ● ●
295 Adapter E-2D - - - - - - - - - - - - ● ● ● ○
296 Adapter E-3D - - - - - - - - - - - - - - - ●
351 Terminal block turned according to cable entry - - - - - - - - - - - ● ● - ● ●
380 Separate terminal box for temperature detectors, std. material - - - - - - ● ● ● ● ● ● ● ● ● ●
400 4 x 90 degr turnable terminal box. ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ○ - - -
413 Extended cable connection, no terminal box. - - - - - - ● ● ● ● ● ● ● ● ● -
418 Separate terminal box for auxiliaries, standard material. - - - - - - ● ● ● ● ● ● ● ● ● ●
466 Terminal box at N-end. - - - - - - ● ● ● ● ● ● ● ● ● ●
468 Cable entry from D-end. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
469 Cable entry from N-end. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
526 Existing cable entries plugged ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
553 Terminal box degree of protection IP66. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
554 Cast iron flange for cable glands drilled and tapped according - - - - - - ● ● ● ● ● ● ● ● ● ●
to order.
557 Nickel plated cable glands mounted according to order. - ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
565 Adapter for terminal box on the side (RHS) - - - - - - - - - ● ● ● ● ● - -
566 Adapter for terminal box on the side (LHS) - - - - - - - - - ● ● ● ● ● - -
567 Separate terminal box material: cast Iron - - - - - - ○ ○ ○ ○ ○ ● ● ● ● ●
568 Separate terminal box for heating elements, std. material - - - - - - ● ● ● ● ● ● ● ● ● ●
624 Prepared for inch cable glands according to BSPP standard. - ● ● ● ● ● ● ● ● ● ● ● ● ● ● -
Code/Variants 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
727 Stainless steel flange for cable glands drilled and tapped accord- - - - - - - ● ● ● ● ● ● ● ● ● ●
ing to order.
730 Prepared for NPT cable glands. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
731 Two standard metal cable glands. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
734 Standard cable gland, Ex d IIC, armoured cable. - - - - - - ● ● ● ● ● ● ● ● ● ●
735 Standard cable gland, Ex d IIC, non-armoured cable. - - - - - - ● ● ● ● ● ● ● ● ● ●
741 Motor equipped with Ex e terminal box (IEC/EN 60079-7). - - - - - - ● ● ● ● ● ● ● ● ● ●
743 Non-drilled cast iron flange for cable glands - - - - - - ● ● ● ● ● ● ● ● ● ●
744 Stainless steel non-drilled flange for cable glands. - - - - - - ● ● ● ● ● ● ● ● ● ●
Testing
145 Type test report from a catalogue motor, 400V 50Hz. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
146 Type test with report for one motor from specific delivery batch. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
148 Routine test report. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
150 Customer witnessed testing. Specify test procedure with other ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
codes.
222 Torque/speed test, type test and multi-point load test with ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
report for one motor from specific delivery batch.
560 Shaft voltage test. - ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
561 Overspeed test,for one motor from specific delivery batch ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
562 Overvoltage test. - ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
760 Vibration level test ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
761 Vibration spectrum test for one motor from specific delivery ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
batch.
762 Noise level test for one motor from specific delivery batch. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
763 Noise spectrum test for one motor from specific delivery batch. - - - - - - ● ● ● ● ● ● ● ● ● ●
764 Test for one motor from specific delivery batch with ABB fre- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
quency converter available at ABB test field. ABB standard test
procedure.
762 Noise level test for one motor from specific delivery batch. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
763 Noise spectrum test for one motor from specific delivery batch. - - - - - - ● ● ● ● ● ● ● ● ● ●
764 Test for one motor from specific delivery batch with ABB fre- ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
quency converter available at ABB test field. ABB standard test
procedure.
Variable speed drives
470 Prepared for hollow shaft pulse tacho (L&L equivalent). - - - - - - ● ● ● ● ● ● ● ● ● ●
479 Mounting of other type of pulse tacho with shaft extension, - - - - - - ● ● ● ● ● ● ● ● ● ●
tacho not included.
680 2048 pulse tacho, Ex d, tD, L&L 841910001 - - - - - - ● ● ● ● ● ● ● ● ● ●
701 Insulated bearing at N-end. - - - - - - - - - - - ● ● ● ● ●
704 EMC cable entry. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
747 1024 pulse tacho, Ex d, tD, L&L 841910002 - - - - - - ● ● ● ● ● ● ● ● ● ●
470 Prepared for hollow shaft pulse tacho (L&L equivalent). - - - - - - ● ● ● ● ● ● ● ● ● ●
479 Mounting of other type of pulse tacho with shaft extension, - - - - - - ● ● ● ● ● ● ● ● ● ●
tacho not included.
680 2048 pulse tacho, Ex d, tD, L&L 841910001 - - - - - - ● ● ● ● ● ● ● ● ● ●
701 Insulated bearing at N-end. - - - - - - - - - - - ● ● ● ● ●
704 EMC cable entry. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
747 1024 pulse tacho, Ex d, tD, L&L 841910002 - - - - - - ● ● ● ● ● ● ● ● ● ●
Mechanical design
Motor frame and drain holes
Motor frame
The motor frame, end shields and main terminal
box are made of cast iron. Feet are integrated
with the frame, except for sizes 160-250 with side
mounted terminal box, which have detachable feet.
Drain holes
Increased safety Ex ec motors are provided with
drain holes fitted with closable plugs as standard.
The plugs are made of plastic material and are
delivered in open position.
Closed
Open
Open
Frame size Type of lugs Foot mounted motors Flange mounted motors
71, 80 No lugs, weight of motors is less - -
than 25 kg
90-132 Detachable eye bolt 2 pcs on top of motor 2 pcs on top of motor diagonally
diagonally placed, size M8 placed, size M8
160-200 Integrated in casting / detachable 2 pcs on top of motor Locations for eye bolts: 4 pcs
eye bolt diagonally placed, at N-end and 4 pcs at D-end.
integrated in frame casting 2 pcs eye bolts size M12
delivered with each motor
225-250 Integrated in casting / detachable 2 pcs on top of motor Locations for eye bolts: 4 pcs
eye bolt diagonally placed, at N-end and 4 pcs at D-end.
integrated in frame casting 2 pcs eye bolts size M16
delivered with each motor
280, 315 Detachable eye bolt 1 pcs close to terminal box Locations for eye bolts: 4 pcs
on top, size M24 at N-end and 4 pcs at D-end, one
location on top close to terminal
box. 2 pcs eye bolts size M24
delivered with each motor
355 Detachable eye bolt 1 pcs close to terminal box Locations for eye bolts: 4 pcs
on top, size M30 at N-end and 4 pcs at D-end, one
location on top close to terminal
box. 2 pcs eye bolts size M30
delivered with each motor
400 Detachable eye bolt 1 pcs close to terminal box Locations for eye bolts: 4 pcs
on top, size M36 at N-end and 4 pcs at D-end, one
location on top close to terminal
box. 2 pcs eye bolts size M36
delivered with each motor
450 Detachable eye bolt Locations for eye bolts: Locations for eye bolts: 4 pcs
4 pcs at N-end and 4 pcs at N-end and 4 pcs at D-end, one
at D-end, one location on location on top close to terminal
top close to terminal box. box. 2 pcs eye bolts size M42
3 pcs eye bolts size M42 delivered with each motor
delivered with each motor
Mechanical design
Heating elements
Motor
size 71 80 90 100 112 132 160 180
Power (W) 25 25 25 25 25 25 25 25
Motor
size 200 225 250 280 315 355 400
Power (W) 25 60 60 60 2x60 2x60 2x60
Mechanical design
Bearings
ABB’s increased safety Ex ec motors are normally Locking may also be fitted in other cases if severe
fitted with single-row deep-groove grease lubricat- transport conditions are expected.
ed ball bearings, as shown in the table below.
When high axial forces are involved, angular-con-
If the bearing at the D-end is replaced with a roller tact ball bearings should be used. When ordering
bearing (NU- or NJ-), higher radial forces can be a motor with an angular-contact ball bearing,
handled. Roller bearings are suitable for belt-drive specify also the method of mounting and the
applications and can be ordered with variant code direction and magnitude of axial force to ensure
037. that optimal bearing system design is chosen. The
variant codes for ordering angular-contact ball
Axially-locked bearings bearings at D-end are 058 and 060.
All motors with deep groove ball bearings are
equipped as standard with an axially locked bear-
ing at the D-end.
Transport locking
Motors with roller bearings or an angular-contact
ball bearing are fitted with a transport lock before
dispatch to prevent damage to bearings during
transport. A warning label is attached to motors
when transport locking is used.
Bearing seals
Standard design Alternative design
Standard design
D-end
N-end
Motor size, 71-132, gamma/ 160-250, gamma/ 280, 315 2pole, 335 all 400 2-pole, labyrinth/
seal type gamma seal gamma seal pole numbers and 400 labyrinth seal
D-end/N- 4-12 pole, labyrinth/
end V-ring seal
D-end
N-end
Motor size, 80-132, VC072 radial/ 80-132, VC783 labyrinth/ 160-250, VC072 radial/ 160-250, VC783 labyrinth/
seal type gamma seals gamma seals gamma seals gamma seals
D-end/N-
end
Lubrication
On delivery, motors in frame size 160 and above
are pre-lubricated with high-quality grease. Before
first start-up, see instructions for re-lubrication
and recommended grease in the installation,
operation, maintenance and safety manual for low
voltage motors for explosive atmospheres deliv-
ered together with the motor, or see the lubrica-
tion plate on the motor.
Ball bearings
Roller bearings
Mechanical design
Radial forces
F Xmax F X0
Mechanical design
Axial forces
FAZ
FAD
FAD FAZ
__ __
01 02
225 SMC 2 110 4380 4380 3540 3540 5000 3670 4440 2900
4 140 5000 5240 4260 4260 5000 4445 5000 3425
225 SMD 2 110 4320 4320 3480 3480 5000 3590 4400 2790
4 140 4800 4800 3820 3820 5000 3895 5000 2935
250 SMA 2 140 6000 6080 4920 4920 6000 5345 5840 4225
4 140 6000 7140 5820 5820 6000 6300 6000 4920
6 140 6000 7880 6000 6380 6000 6950 6000 5350
8 140 6000 8200 6000 6600 6000 7125 6000 5385
250 SMB 2 140 5620 5620 4540 4540 6000 4830 5640 3810
4 140 6000 6320 5100 5100 6000 5325 6000 4085
6 140 6000 7480 6000 6040 6000 6370 6000 4830
250 SMC 2 140 5260 5260 4220 4220 6000 4395 5400 3415
4 140 5960 5960 4760 4760 6000 4900 6000 3700
6 140 6000 6860 5520 5520 6000 5575 6000 4135
280 SM_ 2 140 6200 4250 4900 2900 7550 3150 6200 1800
4 140 8000 6000 6250 4250 9600 4550 7800 2750
6 140 7250 9250 7150 5150 11150 5500 9000 3350
8 140 10300 8300 7950 5950 12200 7000 9850 4700
280 ML_ 2 140 6100 4100 4800 2800 8150 2750 6800 1400
4 140 7800 5800 6000 4000 10450 4050 8650 2250
6 140 8950 6950 6900 4900 12350 4750 10250 2600
8 140 10000 8000 7700 5700 13450 5800 11050 3450
315 SM_ 2 140 6180 4200 4850 2850 7950 2600 6600 1300
4 170 9400 7400 7250 5250 11750 5500 9550 3300
6 170 10900 8900 8350 6350 13600 6300 11050 3750
8 170 12000 10000 9200 7000 15350 7900 12450 5000
1)
315 ML_ 2 140 6050 4050 4750 2750 8650 2300 7300
4 170 9250 7250 7100 5100 12500 5050 10300 2900
6 170 10650 8650 8100 6100 14900 5800 12350 3250
8 170 11500 9900 8900 6800 15400 6300 13600 3400
1)
315 LK_ 2 140 6000 3950 4650 2650 9100 1350 7750
4 170 9100 7150 7000 5000 13100 3850 10900 1700
6 170 10500 8500 7950 5950 15700 4100 13100 1550
8 170 11750 9750 8900 6900 16900 6300 14100 3450
355 SM_ 2 140 3050 6850 1750 5550 6350 4250 4950 2900
4 210 8600 12400 5900 9700 13250 8600 10450 5850
6 210 10550 14350 7300 11100 15650 9580 12350 6270
8 210 12200 16000 8550 12350 17350 12500 13600 8900
355 ML_ 2 140 2900 6700 1600 5400 7100 3700 5750 2350
4 210 8360 12150 5650 9450 14600 7950 11850 5150
6 210 10100 13900 6900 10700 18050 8600 14700 5300
8 210 12000 15800 7300 11000 21100 11650 17000 7600
355 LK_ 2 140 2650 6450 1350 5150 8250 2650 6900 1300
4 210 8200 12000 5450 9250 15650 6600 12850 3800
6 210 9900 13700 6700 10500 19100 7050 15800 3750
8 210 11450 15250 7800 11600 21200 8700 17500 5000
1)
On request.
Terminal box
Standard terminal box
Cable entries
Terminal box is provided as standard with tapped
holes for cable glands, no cable glands are includ-
ed as standard. The entry holes are closed with Ex
eb approved blanking plugs made of nickel-plated
brass, one of the main entries is closed with a plas-
tic plug as transport and storage protection. Very
large motors have an angle adapter between the
terminal box and gland plate. Please refer to the
table on next page for further information about
amount and size of threaded holes, plugs provided
as standard.
Terminal box
Terminal box dimensions
__
04
__
02
__
03
e
c f
d
Flange c e f g thread
opening mm mm mm mm type
B 31 120 30 120 M6
C *) 71 194 62 193 M6
C **) 67 193 62 193 M8
D 100 300 80 292 M10
E 115 370 100 360 M12
Terminal box
Terminal boxes and boards
__ __
02 06
__
03
__
04
__ __
08 12
__
09
__
10
Terminal box
Terminal box alternatives
mounting of the desired cable and cores (refer Cable glands Ex d / Ex e suit- Variant code 734 (specify cable
able for armoured cables (an dimensions)
to table showing standard M50 gland will suit this cable)
delivery for each motor size). If very large cable Gland plate drilled and Variant code 554 (1 pcs M50 x 1.5
are used might it be necessary to use a larger tapped with 1 pcs M50 threaded hole tobe specified)
hole (non-std size)
terminal box and larger terminal board than
standard
– Select the right cable gland(s) or cable seal-
ing end unit based on the diameter of the
cables(s) and suitability for cable type
– Select appropriate adapter or flange to allow
mounting on opening in terminal box
– Note that turning the terminal box might be
prevented by use of some adapters.
Optional adapters
To allow easy termination of cables entering the
terminal box from above or below, is an angle
adapter recommended. These are available for
motor sizes 280 and above and can also be used to
allow mounting of several cable sealing end units
or gland plates. For exact suitability on a certain
motor size, refer to the “size of gland plate open-
ing on terminal box” column in section Standard
terminal box.column in section Standard terminal
box.
Adapter
Small auxiliary aluminum terminal box for motor sizes 280- Large auxiliary aluminum terminal box for motor sizes
450 (variant codes 418, 568, 380, 569). The size of terminal 280-450. The size of terminal box ordered with these codes
box ordered with these codes depends on the number of depends on the number of accessories ordered. 80 x 250
accessories ordered. 80 x 125 mm, max 12 strips. Earthing mm, max 30 strips. Earthing size M4
size M4
Auxiliary cast iron terminal box for motor size 160-250 (vari- Auxiliary cast iron terminal box for motor sizes 280-450 (vari-
ant code 418). 111 x 162 mm ant code 567). 208 x 180 mm
Dimension drawing
Increased safety cast iron motors, Ex ec
DS
L
HD
PN LS
H
E C B K
B’ A
Foot-mounted motor IM 1001, IM B3 Flange-mounted motor IM 3001, IM B5
DS
M
S M
S
D F LS
45°
GA
45°
Sizes 80 to 200 Sizes 225 to 450 Protective roof, variant code 005
D GA F E L max
poles poles poles poles poles A B B’ C HD K H O M N P S DS LS
Motor
size 2 4-8 2 4-8 2 4-8 2 4-8 2 4-6 2 4-8
71 M_ 14 14 16 16 5 5 30 30 264 264 112 90 - 45 178 7 71 20 130 110 160 10 - 272.5 -
71 ML_ 14 14 16 16 5 5 30 30 264 264 112 90 - 45 178 7 71 20 130 110 160 10 - 272.5 -
80 M_ 19 19 21.5 21.5 6 6 40 40 331 331 125 100 - 50 194 10 80 20 165 130 200 12 331 331 360
80 ML_ 19 19 21.5 21.5 6 6 40 40 363 363 125 100 112 50 194 10 80 20 165 130 200 12 331 331 360
90 SL_ 24 24 27 27 8 8 50 50 356 356 140 100 125 56 218 10 90 20 165 130 200 12 - 368.5 430
90 L_ 24 24 27 27 8 8 50 50 390 390 140 100 125 56 218 10 90 20 165 130 200 12 - 368.5 430
100 L_ 28 28 31 31 8 8 60 60 381 381 160 140 - 63 247 12 100 25 215 180 250 15 395 395 505
100 ML_ 28 28 31 31 8 8 60 60 403 403 160 140 - 63 247 12 100 25 215 180 250 15 395 395 505
100 LK_ 28 28 31 31 8 8 60 60 435 435 160 140 160 63 247 12 100 25 215 180 250 15 395 395 505
IE2 112 28 28 31 31 8 8 60 60 403 403 190 140 - 70 259 12 112 25 215 180 250 15 417 417 505
IE3 112 28 28 31 31 8 8 60 60 442 442 190 140 - 70 258 12 112 25 215 180 250 15 417 417 505
132 38 38 41 41 10 10 80 80 532 532 216 140 178 89 300 12 132 30 265 230 300 15 - 551.5 590
160 42 42 45 45 12 12 110 110 681 681 254 210 254 108 421 14.5 160 - 300 250 350 18.5 328 756 756
180 48 48 51.5 51.5 14 14 110 110 726 726 279 241 279 121 461 14.6 180 - 300 250 350 18.5 359 756 756
200 55 55 59 59 16 16 110 110 821 821 318 267 305 133 528 18.5 200 - 350 300 400 18.5 414 844 844
225 55 60 59 64 16 18 110 140 849 849 356 286 311 149 573 18.6 225 - 400 350 450 18.5 462 921 951
250 60 65 64 69 18 18 140 140 884 884 406 311 349 168 626 24 250 - 500 450 550 18.5 506 965 965
280 65 75 69 79.5 18 20 140 140 1088 1088 457 368 419 190 759 24 280 - 500 450 550 18 555 1190 1190
315 SM_ 65 80 69 85 18 22 140 170 1174 1204 508 406 457 216 852 30 315 - 600 550 660 23 624 1290 1320
315 ML_ 65 90 69 95 18 25 140 170 1285 1315 508 457 508 216 852 30 315 - 600 550 660 23 624 1401 1431
355 SM_ 70 100 62.5 90 20 28 140 210 1409 1479 610 500 560 254 958 35 355 - 740 680 800 23 720 1476 1546
355 ML_ 70 100 62.5 90 20 28 140 210 1514 1584 610 560 630 254 958 35 355 - 740 680 800 23 720 1528 1703
355 LK_ 70 100 62.5 90 20 28 140 210 1764 1834 610 710 900 254 958 35 355 - 740 680 800 23 720 1633 1703
400 L_ 80 110 85 126 22 28 170 210 1851 1891 710 900 1000 224 1045 35 400 - 940 880 1000 28 810 1860 1900
400 LK_ 80 100 85 106 22 28 170 210 1851 1891 686 710 800 280 1045 35 400 - 740 680 800 24 810 1860 1900
450 - 120 - 127 - 32 - 210 - 2187 800 1000 1120 250 1169 42 450 - 1080 1000 1150 28 On request
Certificate examples
01 EU Declaration of
Conformity
[1] TYPE EXAMINATION CERTIFICATE
02 EU Type Examination
certificate
[2] Equipment or Protective System intended for use
in Potentially Explosive Atmospheres
Directive 2014/34/EU
03 IECEx Certificate of [3] Type Examination Certificate Number: DEMKO 18 ATEX 2076X Rev. 1
Conformity [4] Product: M3GP, M3DP, M3BP, M3LP, M3BN Motors Frame Sizes 71 to 450
[6] Address: Strömbergin Puistotie 5A, P.O. Box 633, 65101 VAASA Finland
[7] This equipment and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to.
[8] UL International Demko A/S certifies that this product has been found to comply with the Essential Health and Safety Requirements relating to
the design and construction of products intended for use in potentially explosive atmospheres given in Annex II to Directive 2014/34/EU of the
European Parliament and of the Council, dated 26 February 2014.
The examination and test results are recorded in confidential report no. 5034736.1160184
[9] Compliance with the Essential Health and Safety Requirements has been assured by compliance with:
[10] If the sign "X" is placed after the certificate number, it indicates that the product is subject to the Specific Conditions of Use specified in the
schedule to this certificate.
[11] This Type examination certificate relates only to the design of the specified product, and not to specific items of product subsequently
manufactured.
II 3 G Ex ec IIC T3…T1 Gc
II 3 D Ex tc IIIC T100qqC… T150qqC Dc
This is to certify that the sample(s) of the Product described herein (“Certified Product”) has been investigated
and found in compliance with the Standard(s) indicated on this Certificate, in accordance with the ATEX Product
Certification Manager Certification Program Requirements. This certificate and test results obtained apply only to the product
sample(s) submitted by the Manufacturer. UL did not select the sample(s) or determine whether the sample(s)
Jan-Erik Storgaard provided were representative of other manufactured product. UL has not established Follow-Up Service or other
surveillance of the product. The Manufacturer is solely and fully responsible for conformity of all product to all
applicable Standards, specifications, requirements or Directives. The test results may not be used, in whole or in
part, in any other document without UL’s prior written approval.
Certification Body UL International Demko A/S, Borupvang 5A, 2750 Ballerup, Denmark
Tel. +45 44 85 65 65, [email protected], www.ul.com
00-IC-F0060-1 – Issue 15.1 This certificate may only be reproduced in its entirety and without any change, schedule included. Page 1 of 3
__ __
01 02
I E C E x C e rtific a te
of C onformity
2011-06-22
Certificates: 3-phase induction motors, series M2GP, M3JP, M3KP, M3GP, M3HP, M3LP I N T E R N A T I O N A L E L E C T R O T E C H N I C A L C O MMI S S I O N
Group & category, Motor type, Certification number Year of
I E C C e rtific a tion S c he me for E x plos ive A tmos phe re s
temperature class, protection IEC frame size CE-marking for rules and details of the IECEx Scheme visit www.iecex.com
II 2 D Ex tD A21 IP 65 Signature:
(for printed version)
Dust ignition M3GP 160 – 180 Gen.H LCIE 09 ATEX 1010 * 2009
II 3 D Ex tD A22 M3GP/M3LP 450 LCIE 06 ATEX 6088 2006 Date:
2019-08-07
Dust ignition M2GP 71-250 LCIE 05 ATEX 6160 2005
II 2 D Ex tD A21 IP 65 or M3GP 80-400 LCIE 06 ATEX 6089 2006
1. This certificate and schedule may only be reproduced in full.
II 3 D Ex tD A22 IP 55, IP65 2. This certificate is not transferable and remains the property of the issuing body.
3. The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website.
1) Notified Body ( ExNB ): LCIE (0081) ; Av. Du Général Leclerc. 33, 92266 Fontenay-aux-Roses, France
Certificate issued by:
2) *) Voluntary Type Examination Certificate for equipment category 3
UL LLC
3 3 3 P fings te n R oa d
N orthbrook I L 6 0 0 6 2 -2 0 9 6
U nite d S ta te s of A me ric a
3GZF500930-988
__
03
Motors in brief
Increased safety Ex ec cast iron motors, sizes 71 to
180
Motor size 71 80 90 100 112 132 160 180
Stator Material Cast iron, EN-GLJ-150 or better Cast iron, EN-GJL-200 or
better, integrated with
stator
Paint colour shade Blue, Munsell 8B 4.5/3.25
Corrosion class C3 medium according to ISO/EN 12944-5
Feet Cast iron, EN-GLJ-150 or better, integrated with stator Forged steel, detachable
feet
Bearing end Material Cast iron, EN-GLJ-150 or better Cast iron, EN-GJL-200 or
shields better
Paint colour shade Blue, Munsell 8B 4.5/3.25
Corrosion class C3 medium according to ISO/EN 12944-5
Bearings D-end 2-8 pole 6203-2Z/C3 6204-2Z/C3 6205-2Z/C3 6206-2Z/C3 6206-2Z/C3 6208-2Z/C3 6309/C3 6310/C3
N-end 2- 8 pole 6202-2Z/C3 6203-2Z/C3 6204-2Z/C3 6205-2Z/C3 6205-2Z/C3 6208-2Z/C3 6209/C3 6209/C3
Axially-locked Inner bearing cover As standard, locked at D-end
bearings
Bearing seal Gamma ring
Lubrication Permanent grease lubrication. Regreasable bearings
SPM-nipples Optional As standard
Rating plate Material Stainless steel
Terminal box Frame material Cast iron, EN-GLJ-150 or better Cast iron, EN-GJL-200 or
better
Cover material Cast iron, EN-GLJ-150 or better Cast iron, EN-GJL-200 or
better
Screws Stainless A4-80 Steel 8.8, zinc electroplated
and chromated
Connections Cable entries 2xM16 2 x M25 plugged 2 x M32 plugged 2 x M40 + 2 x M20 plugged
plugged
Terminals 6 terminals for connection with cable lugs (not included)
Fan Material Polypropylene. Reinforced with glass fibre.
Fan cover Material Steel Steel
Paint colour shade Blue, Munsell 8B 4.5/3.25
Corrosion class C3 medium according to ISO/EN 12944-5
Stator winding Material Copper
Insulation Insulation class F
Winding protection 3 pcs thermistors
Rotor winding Material Pressure die-cast aluminum
Balancing Half key balancing
Key ways Closed
Heating elements On request 25 W
Drain holes Closed
External earthing bolt As standard
Enclosure IP 55
Cooling method IC 411
Motors in brief
Increased safety Ex ec cast iron motors, sizes 200 to
450
Motor size 200 225 250 280 315 355 400 450
Stator Material Cast iron, EN-GJL-200 or better
Paint color shade Munsell blue 8B 4.5/3.25
Corrosion class C3 medium according to ISO/EN 12944-5
Feet Material Cast iron, EN-GJL-200 or better, integrated with stator
Bearing end Material Cast iron, EN-GJL-200 or better
shields Paint colour shade Blue, Munsell 8B 4.5/3.25
Corrosion class C3 medium according to ISO/EN 12944-5
Bearings D-end 2-pole 6312/C3 6313/C3 6315/C3 6316/C3 6316/C3 6316M/C3 6317/C3 6316M/C3
4-12-pole 6312/C3 6313/C3 6315/C3 6316/C3 6319/C3 6322/C3 6324/C3 6326M/C3
N-end 2-pole 6210/C3 6212/C3 6213/C3 6316/C3 6316/C3 6316M/C3 6317/C3 6317M/C3
4-12-pole 6210/C3 6212/C3 6213/C3 6316/C3 6316/C3 6313/C3 6319/C3 6322/C3
Axially locked Inner bearing cover As standard, locked at D-end
bearings
Bearing seals Gamma ring V-ring or labyrinth seal
Lubrication Regreasable bearings
SPM nipples As standard
Rating plate Material Stainless steel
Terminal box Frame material Cast iron, EN-GJL-200 or better
Cover material Cast iron, EN-GJL-200 or better
Cover screws material Steel 8.8, zinc electroplated and chromated
Connections Cable-entries 2 x M63 + 2 x M20 plugged Refer to table on page 166
Terminals 6 terminals for connection with cable lugs (not included)
Fan Material Polypropylene. Reinforced with glass fibre. Polypropylene reinforced with glass fibre
or aluminum.
Fan cover Material Hot dip galvanized steel
Paint color shade Munsell blue 8B 4.5/3.25
Corrosion class C3 medium according to ISO/EN 12944-5
Stator winding Material Copper
Insulation Insulation class F.
Winding protection 3 pcs thermistors as standard
Rotor winding Material Pressure die-cast aluminum
Balancing Half key balancing
Keyway Closed Open
Heating On request 25 W 60 W 120 W 200 W
elements
Drain holes As standard, open on delivery
External earthing bolt As standard
Enclosure IP 55
Cooling method IC 411
Motor construction
Increased safety motors Ex ec
1 Stator frame 12 Outer bearing cover, D-end 22 Inner bearing cover, N-end
2 Endshield, D-end 13 Valve disc with labyrinth seal, D-end; 23 Screws for bearing cover, N-end
3 Screws for endshield, D-end standard in 2-pole motors (V-ring in 4-8 pole) 24 Fan
4 Endshield, N-end 14 Bearing, D-end 25 Fan cover
5 Screws for endshield, N-end 15 Inner bearing cover, D-end 26 Screws for fan cover
6 Rotor with shaft 16 Screws for bearing cover, D-end 27 Rating plate
7 Key, D-end 17 Outer bearing cover, N-end 28 Regreasing plate
8 Terminal box 18 Seal, N-end 29 Grease nipple, D-end
9 Terminal board 19 Wave spring 30 Grease nipple, N-end
10 Intermediate flange 20 Valve disc, N-end 31 SPM nipple, D-end
11 Screws for terminal box cover 21 Bearing, N-end 32 SPM nipple, N-end
Ordering information
Positions 1 to 4 Position 12
3GAA: Totally enclosed fan cooled squirrel cage motor with Mounting arrangement
aluminum frame, increased safety Ex ec A: Foot-mounted, top-mounted terminal box
B: Flange-mounted, large flange
Positions 5 and 6 C: Flange-mounted, small flange (sizes 71 to 112)
IEC size S: Foot- and flange-mounted, terminal box RHS seen
from D-end
63 63
71 71
08: 80 Position 13
09: 90 Voltage and frequency code
10: 100 Single-speed motors
11: 112 C: 400VY 50Hz, 460VY 60Hz
13: 132 D: 400 VΔ, 415 VΔ, 690 VY 50 Hz
16: 160 E: 500 VΔ 50 Hz
18: 180 F: 500 VY 50 Hz
20: 200 P: 400VD 50Hz, 460VD 60Hz
22: 225 S: 230 VΔ, 400 VY, 415 VY 50 Hz
25: 250
28: 280
Position 14
31: 315
Generation code
35: 355
G, H... The product code must be, if needed, followed by
40: 400 variant codes.
45: 450
Position 7
Speed (Pole pairs)
1: 2 poles
2: 4 poles
3: 6 poles
4: 8 poles
5: 10 poles
Positions 8 to 10
Serial number
Position 11
- (Dash)
Rating plates
The rating plates are in table form giving values for The following information will be shown on the
01 Sample rating plate
for aluminum Increased speed, output, current and power factor at differ- motor rating plate:
safety Ex ec II C T3 Gc
ent voltages, there are two rows available for dif- – Lowest nominal efficiency at 100%, 75% and
motor in frame size 100.
ferent voltages, usually is the corresponding volt- 50% rated load
02 Sample rating plate
ages for star and delta connection stamped. Other – Efficiency level
for aluminum Increased
safety Ex ec IIB T3 Gc mo- voltage and frequency combinations are possible – Year of manufacture
tor in frame size 70.
and can be ordered with variant codes 002 or 209. – Type of protection
Please refer to the variant code section. – Apparatus group
– Temperature class
– Identification number for notified body
(category 2 motors only)
– Certificate number ATEX and IECEx
(if available)
__
01
__
02
Efficiency
IEC 60034-2-1; 2007 Current Torque
Moment Sound
Full 3/4 1/2 Power of inertia pressure
Output Speed load load load factor IN IS TN TI Tb J = 1/4 Weight Level LPA
kW Motor type Product code r/min 100% 75% 50% Cosj A IN Nm TN TN GD2kgm2 kg dB
Efficiency
IEC 60034-2-1; 2007 Current Torque
Moment Sound
Full 3/4 1/2 Power of inertia pressure
Output Speed load load load factor IN IS TN TI Tb J = 1/4 Weight Level LPA
kW Motor type Product code r/min 100% 75% 50% Cosj A IN Nm TN TN GD2kgm2 kg dB
Efficiency
IEC 60034-2-1; 2007 Current Torque
Moment Sound
Full 3/4 1/2 Power of inertia pressure
Output Speed load load load factor IN IS TN TI Tb J = 1/4 Weight Level LPA
kW Motor type Product code r/min 100% 75% 50% Cosj A IN Nm TN TN GD2kgm2 kg dB
Efficiency
IEC 60034-2-1; 2007 Current Torque
Moment Sound
Full 3/4 1/2 Power of inertia pressure
Output Speed load load load factor IN IS TN TI Tb J = 1/4 Weight Level LPA
kW Motor type Product code r/min 100% 75% 50% Cosj A IN Nm TN TN GD2kgm2 kg dB
Efficiency
IEC 60034-2-1; 2007 Current Torque
Moment Sound
Full 3/4 1/2 Power of inertia pressure
Output Speed load load load factor IN IS TN TI Tb J = 1/4 Weight Level LPA
kW Motor type Product code r/min 100% 75% 50% Cosj A IN Nm TN TN GD2kgm2 kg dB
Efficiency
IEC 60034-2-1; 2007 Current Torque
Moment Sound
Full 3/4 1/2 Power of inertia pressure
Output Speed load load load factor IN IS TN TI Tb J = 1/4 Weight Level LPA
kW Motor type Product code r/min 100% 75% 50% Cosj A IN Nm TN TN GD2kgm2 kg dB
Efficiency
IEC 60034-2-1; 2007 Current Torque
Moment Sound
Full 3/4 1/2 Power of inertia pressure
Output Speed load load load factor IN IS TN TI Tb J = 1/4 Weight Level LPA
kW Motor type Product code r/min 100% 75% 50% Cosj A IN Nm TN TN GD2kgm2 kg dB
Variant codes
Increased safety aluminum motors Ex ec IIC T3 Gc
Variant codes specify additional options and features to the standard mo- Most of the variant codes apply to IE2, IE3, and IE4 motors. However, confirm
tor. The desired features are listed as three-digit variant codes in the motor the availability of variants for IE3 and IE4 motors with your ABB sales office
order. Note also that there are variants that cannot be used together. before making an order.
Frame size
Code/Variants 71 80 90 100 112 132 160 180 200 225 250 280
Administration
531 Sea freight packing - - ● ● ● ● ● ● ● ● ● ●
533 Wooden sea freight packing - - - - - - - - - - - ●
Balancing
417 Vibration acc. to Grade B (IEC 60034-14). - - ● ● - - - - - - - -
423 Balanced without key. - - ● ● ● ● ● ● ● ● ● ●
424 Full-key balancing - - ● ● ● ● ● ● ● ● ● ●
Bearings and Lubrication
036 Transport lock for bearings. ● ● ● ● ● ● ● ● ● ● ● ●
037 Roller bearing at D-end. - - ● ● ● ● ● ● ● ● ● ●
039 Cold-resistant grease ● ● ● ● ● ● ○ ○ ○ ○ ○ ○
040 Heat-resistant grease ● ● ● ● ● ● ○ ○ - - - -
041 Bearings regreasable via grease nipples. - - - - - - ● ● ● ● ● ○
043 SPM compatible nipples for vibration measurement - - - - ● ● ● ● ● ● ● ○
057 2RS bearings at both ends. ○ ○ ○ ○ ○ ○ ● ● ● ● ● ●
058 Angular contact bearing at D-end, shaft force away from bear- - - ● ● ● ● ● ● ● ● ● ●
ing.
059 Angular contact bearing at N-end, shaft force towards bearing. - - ● ● ● ● ● ● ● ● ● ●
188 63-series bearing in D-end - - ● ○ ○ ● ○ ○ ○ ○ ○ ○
593 Bearings grease suitable for food and beverage industry. - - ● ● ● ● ● ● ● ● ● ●
795 Lubrication information plate - - - - - - ● ● ● ● ● ●
796 Grease nipples JIS B 1575 PT 1/8 Type A - - - - - - ● ● ● ● ● ●
797 Stainless steel SPM nipples - - - - ● ● ● ● ● ● ● ●
798 Stainless steel grease nipples - - - - - - ● ● ● ● ● ●
Branch standard designs
178 Stainless steel / acid proof bolts. ● ● ● ● ● ● ● ● ● ● ● ●
209 Non-standard voltage or frequency, (special winding). - - ● ● ● ● ● ● ● ● ● ●
385 Paint free motor - - ● ● ● ● - - - - - -
425 Corrosion protected stator and rotor core. ● ● ● ● ● ● ● ● ● ● ● ●
Cooling system
053 Metal fan cover. ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
068 Light alloy metal fan ● ● ● ● ● ● ● ● ● ● ● ●
Documentation
141 Binding 2D main dimension drawing. ● ● ● ● ● ● ● ● ● ● ● ●
536 Photos of manufactured motors - - ● ● ● ● ● ● ● ● ● ●
537 Advanced data sheet - - ● ● ● ● ● ● ● ● ● ●
777 Premium documentation package - - ● ● ● ● ● ● ● ● ● ●
Drain holes
065 Plugged existing drain holes. ● ● ● ● ● ● ● ● ● ● ● ●
Earthing Bolt
067 External earthing bolt. ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Hazardous Environments
334 Ex t, Dust group III B T125C Db, IP6X (non-conductive dust) acc. - - ● ● ● ● ● ● ● ● ● ●
IEC/EN60079-31.
335 Ex t, Dust group III B T125C Dc, IP5X (non-conductive dust) acc. - - ● ● ● ● ● ● ● ● ● ●
IEC/EN60079-31.
336 Ex t, Dust group III C T125 Db, IP6X (conductive dust) acc. IEC/ - - ● ● ● ● ● ● ● ● ● ●
EN60079-31.
Code/Variants 71 80 90 100 112 132 160 180 200 225 250 280
337 Ex t, Dust group III C T125 Dc, IP6X (conductive dust) acc. IEC/ - - ● ● ● ● ● ● ● ● ● ●
EN60079-31.
456 Ex ec IIC T3 Gc acc. IEC/EN 60079-7 with certificates. - - ● ● ● ● ● ● ● ● ● ●
480 Ex ec II acc. to ATEX directive 2014/34/EU, temp. class T3 ● ● ● ● ● ● - - - - - -
Heating elements
450 Heating element, 100-120 V ● ● ● ● ● ● ● ● ● ● ● ●
451 Heating element, 200 - 240 V ● ● ● ● ● ● ● ● ● ● ● ●
Insulation system
014 Winding insulation class H. - - ● ● ● ● ● ● ● ● ● ●
405 Special winding insulation for frequency converter supply. - - ● ● ● ● ● ● ● ● ● ●
Mounting arrangements
220 Flange ring FF 100. ● ● ● - - - - - - - - -
223 Flange ring FF 115. ● ● ● - - - - - - - - -
224 Flange ring FT 115. ● ● ● - - - - - - - - -
226 Flange ring FF 130. ● ● ● ● ● - - - - - - -
227 Flange ring FT 130. ● ● ● ● ● - - - - - - -
229 Flange FT 130. - - - ● ● - - - - - - -
233 Flange ring FF 165. - ● ● ● ● - - - - - - -
234 Flange ring FT 165. - - ● ● ● - - - - - - -
235 Flange FF 165. - - ● - - - - - - - - -
236 Flange FT 165. - - - - - ● - - - - - -
243 Flange ring FF 215. - - - - ● ● - - - - - -
244 Flange ring FT 215. - - - ● ● ● - - - - - -
245 Flange FF 215. - - - ● ● - - - - - - -
255 Flange FF 265. - - - - - ● - - - - - -
260 Flange FT 115. - - ● - - - - - - - - -
008 IM 2101 foot/flange mounted, IEC flange, from IM 1001 (B34 ● ● ● ● ● ● ● - - - - -
from B3).
009 IM 2001 foot/flange mounted, IEC flange, from IM 1001 (B35 ● ● ● ● ● ● ● ● ● ● ● ●
from B3).
047 IM 3601 flange mounted, IEC flange, from IM 3001 (B14 from ● ● ● ● ● ● ● - - - - -
B5).
066 Modified for specified mounting position differing from IM B3 ● ● ● ● ● ● ● ● ● ● ● ●
(1001), IM B5 (3001), B14 (3601), IM B35 (2001), IM B34 (2101)
200 Flange ring holder. ● ● ● ● ● ● - - - - - -
218 Flange ring FT 85. ● ● ● - - - - - - - - -
219 Flange ring FT 100. ● ● ● - - - - - - - - -
Painting
114 Special paint color, standard grade ● ● ● ● ● ● ● ● ● ● ● ●
Protection
005 Protective roof ● ● ● ● ● ● ● ● ● ● ● ●
072 Radial seal at D-end. Not possible for 2-pole , 280 and 315 ● ● ● ● ● ● ● ● ● ● ● ●
frames
158 Degree of protection IP65. ● ● ● ● ● ● ● ● ● ● ● ●
211 Weather protected, IP xx W ● ● ● ● ● ● ● ● ● ● ● ●
250 Degree of protection IP66 ● ● ● ● ● ● ● ● ● ● ● ●
403 Degree of protection IP56. ● ● ● ● ● ● ● ● ● ● ● ●
784 Gamma-seal at D-end. ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Rating & instruction plates
002 Restamping voltage, frequency and output, continuous duty. ● ● ● ● ● ● ● ● ● ● ● ●
004 Additional text on std rating plate (max 12 digits on free text - - ● ● ● ● ● ● ● ● ● ●
line).
095 Restamping output (maintained voltage, frequency), intermit- ● ● ● ● ● ● ● ● ● ● ● ●
tent duty.
098 Stainless rating plate. ● ● ● ● ● ● ● ● ● ● ● ●
126 Tag plate - - ● ● ● ● ● ● ● ● ● ●
135 Mounting of additional identification plate, stainless. ● ● ● ● ● ● ● ● ● ● ● ●
138 Mounting of additional identification plate, aluminium. ● ● ● ● ● ● ● ● ● ● ● ●
139 Additional identification plate delivered loose. - - ● ● ● ● ● ● ● ● ● ●
159 Additional plate with text “Made in ....” ● ● ● ● ● ● ● ● ● ● ● ●
160 Additional rating plate affixed. ● ● ● ● ● ● ● ● ● ● ● ●
161 Additional rating plate delivered loose. ● ● ● ● ● ● ● ● ● ● ● ●
Code/Variants 71 80 90 100 112 132 160 180 200 225 250 280
163 Frequency converter rating plate. Rating data according to - - ● ● ● ● ● ● ● ● ● ●
quotation.
332 Baldor Catalogue # ● ● ● ● ● ● ● ● ● ● ● ●
333 Not for use in the USA ● ● ● ● ● ● ● ● ● ● ● ●
Shaft & rotor
069 Two shaft extensions according to catalog drawings. - - ● ● ● ● ● ● ● ● ● ●
070 Special shaft extension at D-End, standard shaft material - - ● ● ● ● ● ● ● ● ● ●
131 Motor delivered with half key (key not exceeding shaft diam- - - ● ● ● ● ● ● ● ● ● ●
eter)
165 Shaft extension with open keyway - - ● ● ● ● ● ● ● ● ● ●
410 Shaft material stainless steel - - ● ● ● ● ● ● ● ● ● ●
591 Special shaft extension according to customer specification. - - ● ● ● ● ● ● ● ● ● ●
600 Special shaft extension at N-end, standard shaft material. - - ● ● ● ● - - - - - -
Standards and Regulations
543 Australian MEPS - - ● ● ● ● ● ● ● ● ● -
Stator winding temperature sensors
435 PTC - thermistors (3 in series), 130 ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ●
436 PTC - thermistors (3 in series), 150 ºC, in stator winding ● ● ● ● ● ● ○ ○ ○ ○ ○ ○
437 PTC - thermistors (3 in series), 170 ºC, in stator winding - - ● ● ● ● ● ● ● ● ● ●
439 PTC - thermistors (2x3 in series), 150 ºC, in stator winding ● ● ● ● ● ● ● ● ● ● ● ●
440 PTC - thermistors (3 in series, 110ºC & 3 in series, 130ºC), in - - ● ● ● ● - - - - - -
stator winding.
441 PTC - thermistors (3 in series, 130 ºC & 3 in series, 150 ºC), in ● ● ● ● ● ● ● ● ● ● ● ●
stator winding
442 PTC - thermistors (3 in series, 150 ºC & 3 in series, 170 ºC), in - - ● ● ● ● ● ● ● ● ● ●
stator winding
017 Motor supplied in Y connection. ● ● - - ● ● ● ● ● ●
021 Terminal box LHS (seen from D-end). - - - - - - ● ● ● ●
136 Extended cable connection, standard terminal box. ● ● ● ● - - - - - -
137 Extended cable connection, low terminal box, “Flying leads”. ● ● ● ● - - - - - -
180 Terminal box RHS (seen from D-end). - - - - - - ● ● ● ●
230 Standard metal cable gland. ● ● ● ● ● ● ● ● ● ●
467 Lower than standard terminal box and rubber extended cable. - - ● ● ● ● ● ● ● ●
Cable length 2 m
729 Aluminum non-drilled flange for cable glands - - - - - - - - - -
731 Two standard metal cable glands. - ● ● ● ● ● ● ● ● ●
739 Prepared for metric cable glands according to DIN 42925, draft - - ● ● - - - - - -
aug. 1999.
Terminal box
015 Motor supplied in D connection. - - ● ● ● ● ● ● ● ● ● ●
017 Motor supplied in Y connection. - - ● ● - - ● ● ● ● ● ●
021 Terminal box LHS (seen from D-end). - - - - - - - - ● ● ● ●
022 Cable entry LHS (seen from D-end). - - - - - - ● ● ● ● ● ●
180 Terminal box RHS (seen from D-end). - - - - - - - - ● ● ● ●
230 Standard metal cable gland. ● ● ● ● ● ● ● ● ● ● ● ●
731 Two standard metal cable glands. ● ● ● ● ● ● ● ● ● ● ● ●
140 Test confirmation. - - - - ● ● ● ● ● ●
145 Type test report from a catalogue motor, 400V 50Hz. ● ● ● ● ● ● ● ● ● ●
146 Type test with report for one motor from specific delivery ● ● ● ● ● ● ● ● ● ●
batch.
147 Type test with report for motor from specific delivery batch, ● ● ● ● ● ● ● ● ● ●
customer witnessed.
148 Routine test report. ● ● ● ● ● ● ● ● ● ●
153 Reduced test for classification society. ● ● ● ● ● ● ● ● ● ●
221 Type test and multi-point load test with report for one motor ● ● ● ● ● ● ● ● ● ●
from specific delivery batch.
222 Torque/speed curve, type test and multi-point load test with ● ● ● ● ● ● ● ● ● ●
report for one motor from specific delivery batch.
760 Vibration level test ● ● ● ● ● ● ● ● ● ●
762 Noise level test for one motor from specific delivery batch. ● ● ● ● ● ● ● ● ● ●
763 Noise spectrum test for one motor from specific delivery batch. ● ● - - - - - - - -
Testing
140 Test confirmation. - - - - - - ● ● ● ● ● ●
145 Type test report from a catalogue motor, 400V 50Hz. ● ● ● ● ● ● ● ● ● ● ● ●
Code/Variants 71 80 90 100 112 132 160 180 200 225 250 280
146 Type test with report for one motor from specific delivery - - ● ● ● ● ● ● ● ● ● ●
batch.
147 Type test with report for motor from specific delivery batch, - - ● ● ● ● ● ● ● ● ● ●
customer witnessed.
148 Routine test report. ● ● ● ● ● ● ● ● ● ● ● ●
150 Customer witnessed testing. Specify test procedure with other - - ● ● ● ● ● ● ● ● ● ●
codes.
221 Type test and multi-point load test with report for one motor - - - - - ● ● ● ● ● ● ●
from specific delivery batch.
222 Torque/speed test, type test and multi-point load test with - - ● ● ● ● ● ● ● ● ● ●
report for one motor from specific delivery batch.
760 Vibration level test - - ● ● ● ● ● ● ● ● ● ●
762 Noise level test for one motor from specific delivery batch. - - ● ● ● ● ● ● ● ● ● ●
763 Noise spectrum test for one motor from specific delivery batch. - - ● ● - - - - - - - -
701 Insulated bearing at N-end. - - - - ● ● ● ● ● ●
704 EMC cable entry. ● ● ● ● ● ● ● ● ● ●
Variable speed drives
701 Insulated bearing at N-end. - - - - - - ● ● ● ● ● ●
702 Insulated bearings at both ends - - ● ● ● ● ● ● ● ● ● -
704 EMC cable entry. - - ● ● ● ● ● ● ● ● ● ●
Mechanical design
Motor frame and drain holes
Motor frame
The motor frame is made of aluminum alloy. Frame
size 90-180 have aluminum feet and sizes 200-280
have cast iron feet.
Drain holes
Increased safety motors are provided with drain
holes fitted with plugs as standard. The plugs are
made of plastic material and delivered in open
position.
Mechanical design
Bearings
ABB’s alumimum increased safety motors are as available for sizes 160-250. Motors of size 280 are
standard fitted with single-row ball bearings ac- provided with regreasable bearings as standard.
cording to the table below.
Axially-locked bearings
All motors with deep groove ball bearings are
equipped as standard with an axially locked bear-
ing at the D-end. For sizes 90-132 is the locking
done by a spring washer at N-end pushing the
rotor towards D-end.
Bearing seals
Motors in sizes 90-132 are provided with gamma
seals at both D and N-end, motors in sizes 160-280
have V-rings at both ends. The sizes 90-132 have in
addition to the shaft seals 2RS type bearings with
rubber seals for improved protection.
Lubrication
Motors in size 90-250 are delivered with greased
for life shielded bearings as standard, as an option
are also regreasable bearings with grease nipples
Mechanical design
Axial forces
FAZ
FAD
FAD FAZ
Motor size Poles FAD(N) FAZ(N) FAD(N) FAZ(N) FAD(N) FAZ(N) FAD(N) FAZ(N)
90 2 885 485 720 320 945 450 775 280
4 1170 650 945 425 1245 600 1020 375
6 1270 870 1005 605 1360 815 1095 550
8 1410 1010 1110 710 1485 960 1185 660
100 2 1620 1120 1280 780 1710 1060 1370 715
4 2065 1565 1615 1115 2180 1485 1735 1035
6 2390 1890 1860 1360 2510 1815 1980 1285
8 2660 2160 2065 1565 2780 2080 2185 1485
112 M, MB 2 1615 1115 1275 775 1725 1040 1385 700
4 2060 1560 1610 1110 2210 1460 1110 1010
6 2385 1885 1860 1360 2540 1785 2010 1260
8 2655 2155 2060 1560 2790 2055 2195 1475
132 M, MA 4 2245 1645 1760 1160 2460 1505 1970 1015
6 2595 1980 2025 1425 2815 1850 2245 1280
8 2875 2270 2240 1640 3130 2115 2490 1470
132 MC 6 2580 1980 2010 1410 2885 1780 2315 1210
132 MBA 4 2235 1635 1750 1150 2495 1465 2010 980
132 S 6 2600 2000 2030 1435 2780 1885 2210 1315
8 2885 2285 2245 1645 3100 2145 2460 1505
132 SB 2 1760 1160 1400 800 1910 1075 1540 705
132 SBB, SC 2 1760 1160 1395 795 1945 1045 1575 670
132 SMB, SMC 2 2210 1610 1740 1140 2435 1470 1950 985
4 2840 2240 2205 1605 3150 2035 2515 1400
132 SMD 4 2830 2200 2230 1595 3195 1995 2560 1355
132 SME 2 2210 1610 1730 1130 2490 1425 2005 940
160 2 4160 4160 3425 3425 4560 3810 3860 3110
4 4740 4740 3920 3920 5260 4310 4440 3490
6 4840 4840 4000 4000 5400 4420 4540 3560
8 5980 5980 4920 4920 6560 5580 5460 4480
180 2 5480 5480 4600 1) 4600 1) 5920 5115 5060 1) 4255 1)
4 4360 4360 3540 3540 5080 3860 4240 3020
6 5980 5980 4940 4630 6000 5445 5600 4385
8 6000 6620 5460 5460 6000 6120 6000 4900
200 2 5000 6880 5000 2) 5700 2) 5000 6350 5000 2) 5230 2)
4 5000 7660 5000 6340 5000 6950 5000 5650
6 5000 8300 5000 6880 5000 7505 5000 6025
8 5000 9880 5000 8160 5000 9215 5000 7435
225 2 5000 7380 5000 3) 6120 3) 5000 6770 5000 3) 5490 3)
4 5000 7600 5000 6220 5000 6795 5000 5475
6 5000 10140 5000 8420 5000 9270 5000 7490
8 5000 11 420 5000 9460 5000 10 595 5000 8535
250 2 6000 4) 9020 4) 6000 4) 7500 4) 6000 4) 8335 4) 6000 4) 6755 4)
4 6000 9800 6000 8040 6000 8820 6000 7120
6 6000 11520 6000 9520 6000 10 275 6000 8235
8 6000 13 700 6000 11 380 6000 12 645 6000 10 205
280 2 5260 5260 4220 4220 6400 4400 5420 3420
4 6500 6500 5160 5160 7920 5400 6640 4120
6 7500 7500 6040 6040 8500 6180 7840 4640
8 7740 7740 6180 6180 8500 6435 7980 4775
1)
The maximum lifetime of the grease is 38 000 h
2)
The maximum lifetime of the grease is 27 000 h
3)
The maximum lifetime of the grease is 23 000 h
4)
The maximum lifetime of the grease is 16 000 h
Mechanical design
Radial forces
Terminal box
Standard terminal box
Turnability
The terminal box of motors in size 90-180 are inte-
grated with the frame which means that the box
itself cannot be rotated. There are however cable
entries both on RHS and LHS to allow cabling from
either side. Motors in size 200-280 have a terminal
box made of deep drawn steel mounted on top
of the stator, the box itself cannot be rotated but
there are two openings with detachable gland
plates, one on RHS and another on LHS of the box
allowing cable entry from both sides.
__ __
01 03
__
02
Earthing bolts
The motors are as standard provided with at least
one earthing bolt inside the terminal box and an-
other on the frame. The earthing bolt on the frame
is located on top close to the terminal box.
Dimension drawing
Increased safety aluminum motors, Ex ec
HD
PN
H
E C B K
B’ A
Foot-mounted motor IM 1001, IM B3 Flange-mounted motor IM 3001, IM B5
M
S M
S
D F
45°
GA
45°
Sizes 90 to 200 Sizes 225 to 250
D GA F E L max
poles poles poles poles poles A B B’ C HD K H M N P S
IM 3601, IM B14
Motor size LA M N P S T Tolerances: Tolerances:
90 13 115 95 140 M8 3 A, B ISO js14 F ISO h9
100 14 130 110 160 M8 3.5 C ± 0,8 H -0,5
112 14 130 110 160 M8 3.5 D ISO k6 < Ø 50mm N ISO j6
132 18 165 165 200 M10 3.5 ISO m6 > Ø 50mm
In all dimension drawings: The tables give the main dimensions in mm.
For detailed drawings please see our web-pages ‘www.abb.com/motors&generators’ or contact ABB.
Motors in brief
Increased safety Ex ec aluminum motors, sizes 90 to
280
Motor size 90 100 112 132 160 180 200 225 250 280
Stator and end shields Material Die-cast aluminum alloy Extruded aluminum alloy
Paint colour Minsell blue 8B 4.5/3.25
shade
Corrosion C3 medium accrding ISO/EN 12944-5
class
Feet Material Integrated aluminum feet Separate aluminum Separate cast iron feet
feet
End shields Material Die-cast aluminum alloy Cast iron
Bearings D-end 6205- 6306- 6306- 6208- 6309- 6310- 6312- 6313- 6315- 6316/C3 1)
2RSH/C3 2RS1/C3 2RS1/C3 2RS1/C3 2Z/C3 2Z/C3 2Z/C3 2Z/C3 2Z/C3
N-end 6204- 6205- 6205- 6206- 6209- 6209- 6210- 6212- 6213- 6213/C3
2RSH/C3 2RSH/C3 2RSH/C3 2RS1/C3 2Z/C3 2Z/C3 2Z/C3 2Z/C3 2Z/C3
Axially-locked bearings Locked at D-end
Bearing seal D-end Gamma seal V-ring
N-end Gamma seal V-ring
Lubrication Permanently lubricated shielded bearing Regreas-
able
Measuring nipples for Material Optional
condition monitoring
of the bearings
Rating plate Material Aluminum
Terminal box Frame and Die-cast aluminum alloy, integrated in stator Deep-drawn steel sheet, bolted on stator
cover
Openings 2x (M25+M20) (2x M40 + M16) + (2x 2x M40 + M16 2x M63 +
M40) M16
Terminals 6 terminals
Fan Material Polypropylene Glass fibre reinforced polypropylene
Fan cover Material Steel
Stator winding Material Copper
Insulation Insulation class F
Winding pro- Optional 3 PCS PTC Thermistors
tection
Rotor winding Material Die cast aluminum
Balancing method Half key balancing
Key way Closed key way
Drain holes Drain holes with closable plastic plugs, open on delivery
Enclosure IP55
Cooling method IC411
Being able to rely on the continuous high perfor- Our portfolio offers low-voltage AC and DC drives,
mance and efficiency of your operations is some- medium-voltage AC drives, and motion control
thing you want to take for granted. ABB variable- drives spanning the fractional-kilowatt to multi-
frequency drives are made with all this in mind, megawatt power level. There is a drive available for
established upon more than 40 years of experience essentially every industry and application and for
and backed by a broad range of life cycle services. all types of motors, in environments ranging from
water utility facilities to clean electrical rooms,
ABB drives help you to optimize your processes and to harsh coal mines and windy offshore plat-
and systems with state-of-the-art motor control forms to food and beverage production. This wide
technology, resulting in increased energy efficien- product range allows you to select the best-fitting
cy, better product quality, and reduced operating drive solution, providing maximum reliability and
costs with higher output, less downtime, and efficiency for every need.
reduced need for maintenance. All ABB drives are
designed for easy selection, ordering, installation
and use, and they offer integrated safety features,
giving you more time to focus on what matters for
you and your business.
www.abb.com/motors&generators
9AKK107192 EN 01-2020