Service Manual: Convection Microwave Oven

R-7H55
SERVICE MANUAL
S6417R7H55PHR
CONVECTION
MICROWAVE OVEN
MODEL
R-7H55
In interests of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
TABLE OF CONTENTS
Page
CAUTION, MICROWAVE RADIATION ................................................................................................................. 1
WARNING .............................................................................................................................................................. 1
PRODUCT SPECIFICATIONS ............................................................................................................................. 2
APPEARANCE VIEW ........................................................................................................................................... 3
OPERATION SEQUENCE .................................................................................................................................... 4
FUNCTION OF IMPORTANT COMPONENTS .................................................................................................... 7
SERVICING .......................................................................................................................................................... 9
TEST PROCEDURE ........................................................................................................................................... 12
TOUCH CONTROL PANEL ................................................................................................................................. 20
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ............................................................... 26
MICROWAVE MEASUREMENT ........................................................................................................................ 32
WIRING DIAGRAM ............................................................................................................................................. 33
PICTORIAL DIAGRAM ....................................................................................................................................... 35
CONTROL PANEL CIRCUIT ............................................................................................................................... 36
PRINTED WIRING BOARD ................................................................................................................................. 37
PARTS LIST ....................................................................................................................................................... 38
SHARP CORPORATION
R-7H55
R-7H55
SERVICE MANUAL
CONVECTION PRODUCT SPECIFICATIONS

MICROWAVE OVEN
R-7H55
APPEARANCE VIEW
GENERAL IMPORTANT INFORMATION
This Manual has been prepared to provide Sharp Corp. Service OPERATING SEQUENCE
engineers with Operation and Service Information.
It is recommended that service engineers carefully study the

entire text of this manual, so they will be qualified to render FUNCTION OF IMPORTANT
satisfactory customer service. COMPONENTS
CAUTION
MICROWAVE RADIATION
SERVICING AND
TROUBLESHOOTING CHART
Service engineers should not be exposed to the microwave
energy which may radiate from the magnetron or other
microwave generating devices if it is improperly used or
connected. All input and output microwave connections, TEST PROCEDURE
waveguides, flanges and gaskets must be secured. Never
operate the device without a microwave energy absorbing
load attached. Never look into an open waveguide or
antenna while the device is energized. TOUCH CONTROL PANEL
ASSEMBLY
WARNING
COMPONENT REPLACEMENT
Never operate the oven until the following points are ensured. AND ADJUSTMENT PROCEDURE
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped. MICROWAVE MEASUREMENT
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained
service engineers.
All the parts marked "*" on parts list are used at voltages more WIRING DIAGRAM
than 250V.
Removal of the outer wrap gives access to potentials above
250V.
PARTS LIST
All the parts marked "∆" on parts list may cause undue
microwave exposure, by themselves, or when they are dam-
aged, loosened or removed.
SHARP CORPORATION
OSAKA, JAPAN
1
R-7H55
PRODUCT SPECIFICATIONS
ITEM DESCRIPTION
Power Requirements 220 Volts
50 Hertz
Single phase
Power Consumption Microwave 1.4 kW
Convection: 1.57 kW
Power Output 850 W nominal of RF microwave energy (IEC 705)
Operating frequency 2450 MHz
Convection heating element 1500 W
Case Dimensions Width 520 mm
Height 305 mm
Depth 464 mm
Cooking Cavity Dimensions Width 348 mm
Height 204 mm
Depth 340 mm
Control Complement Touch Control System
Clock (1:00 - 12:59)
Timer (0 - 99 minutes 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
HIGH ............. Full power throughout the cooking time
MEDIUM HIGH .............. approx. 70% of FULL Power
MEDIUM ........................ approx. 50% of FULL Power
MEDIUM LOW ............... approx. 30% of FULL Power
LOW ............................... approx. 10% of FULL Power
Convection Temperature for Variable Cooking
CONVECTION .................. 40 to 250˚C Temp. control
LOW MIX .......... 180˚C with 10% of microwave power
HIGH MIX ......... 200˚C with 30% of microwave power
GRILL ............................................... 250˚C (Preheat)
SENSOR REHEAT pad, SLOW COOK pad
SENSOR RICE COOK pad
SENSOR STEAM MENU pad
EASY DEFROST pad, AUTO COOK pad
NUMBER and TEMPERATURE pads
MICROWAVE LEVEL pad
MORE, LESS pads
STOP/CLEAR pad
AUTO START/CLOCK pad
INSTANT COOK/START pad
Set Weight (Approx.) 22 kg
2
R-7H55
6 APPEARANCE VIEW
10
1
3 9 17
13
8
14
4 5 12 7 2 11 4 15 16
1. Ventilation opening 10.Digital read-out

2. Oven lamp 11.Wave guide cover
3. Door hinges 12.Convection air opening
4. Door safety latches 13.Power supply cord
5. See through door 14.Rating label
6. Door seals and sealing surfaces 15.Low lack
7. Coupling 16.High lack TOUCH CONTROL PANEL
8. Door open button 17.Earth wire
9. Touch control panel
CONV MIX GRILL MED LOW HIGH
1. SENSOR REHEAT PAD AUTO

SENSOR Indicators
Touch to reheat foods. REHEAT
2. SLOW COOK PAD COOK DEFROST Kg
Touch to cook slowly and longer time.

3. RICE COOK PAD
Touch to cook rice, congee or porridge.
4. STEAM MENU PAD S E N S OR 1
FUZZY
REHEAT
Touch to cook steam menus.
5. AUTO COOK MENUS 3
6. AUTO COOK PAD
Touch to select Auto Cook mode. 2 4
7. CONVECTION COOKING FUNCTION PADS
S L OW RICE STEAM
Press to cook for each function. C OOK C OOK ME N U
8. MICROWAVE LEVEL PAD
1 H ig h 1 R ice 1 F ish
Press to select microwave power setting. 2 Low 2 Congee 2 Me a t
3 Porridge 3 Dumpling
It not pressed, HIGH is automatically selected.
9. EASY DEFROST PAD
Press to defrost meat by entering weight.. 1 Roast Chicken
10.MORE ( ), LESS ( ) PADS 2 Steak
3 Noodles
Press to increase / decrease the time in one minute increments 5 4 Jacket Potato
A U T O C OOK 6
during cooking or to alter the doneness for the Multi Cook, Instant 5 Reheat Beverage
6 Reheat Bread
Action or Easy Defrost modes.
11.NUMBER AND TEMPERATURE PADS 7
Press to enter cooking times, clock time, convection temperature LOW HIGH GRILL CONVEC
MIX MIX
or to select the Auto Cook menus.
MICROWAV EASY
12.STOP / CLEAR PAD 8 E LEVEL DEFROST LESS MORE 10
Press to clear during programming.
9
Press once to stop operation of oven during cooking: press twice
to cancel cooking programme. 1 2 3 4 5
40˚C 70˚C 130˚C 150˚C 160˚C
13.AUTO START / CLOCK PAD 11
Press to select clock or Auto Start time. 6 7 8 9 0
180˚C 200˚C 220˚C 230˚C 250˚C
14.INSTANT COOK / START PAD
Press once to cook for 1 minute at HIGH or increase by 1 minute
STOP AUTO INSTANT COOK
multiples each time this pad is pressed during cooking condition. 12 14
CLEAR START START
Press to start oven after setting programmes. CLOCK
13
3
R-7H55
OPERATING SEQUENCE
OFF CONDITION The circuits to the power transformer and turntable
Closing the door activates all door interlock switches motor are cut off when the 1st latch switch and 2nd latch
(1st latch switch, 2nd latch switch and stop switch). switch are made open. The fan motor is cut off when the
stop switch is made open.
IMPORTANT The oven lamp remains on even if the oven door is
When the oven door is closed, the monitor switch contacts opened after the cooking cycle has been interrupted,
COM-NC must be open. because the relay (RY1) stays closed. Shown in the
When the microwave oven is plugged in a wall outlet, rated display is the remaining time.
voltage is supplied to the point A1+A3 in the control unit. 6. MONITOR SWITCH CIRCUIT
Figure O-1 on page 33 The monitor switch is mechanically controlled by
1. The display flashes “88:88”. oven door, and monitors the operation of the 1st latch
2. To set any programmes or set the clock, you must first switch and 2nd latch switch.
touch the STOP/CLEAR key. 6-1 When the oven door is opened during or after the cycle
3. “ : “ appears in the display and the time counts up every of a cooking program, the contacts (COM-NC) of the
minute. monitor switch must be closed and the contacts (COM-
NOTE: When the oven door is opened, the oven lamp NO) of the 1st latch switch, 2nd latch switch and stop
comes on at this time. switch must be opened at the same time.
6-2. When the oven door is closed, the contacts (COM-NC)
MICROWAVE COOKING CONDITION of the monitor switch must be opened and the contacts
HIGH COOKING (COM-NO) of the 1st latch switch, 2nd latch switch and
Enter a desired cooking time with the touching NUMBER stop switch must be closed at the same time.
key and start the oven with touching START key. 6-3. When the oven door is opened and the contacts (COM-
NO) of the 1st latch switch and the 2nd latch switch
Function sequence Figure O-2 on page 33
remain closed and relay RY2 closes, the fuse M8A will
CONNECTED COMPONENTS RELAY blow, because the contacts (COM-NC) of the monitor
Oven lamp, Turntable motor (Power transformer) RY1 switch and relay RY1 are closed and a short circuit is
Power transformer RY2 caused.
Fan motor RY4
MEDIUM HIGH, MEDIUM, MEDIUM LOW, LOW COOKING
1. Rated voltage is supplied to the primary winding of the When the microwave oven is preset for variable cooking
power transformer. The voltage is converted to about 3.3 power, rated voltage is supplied to the power transformer
volts A.C. output on the filament winding and high intermittently within a 32-second time base through the
voltage of approximately 2000 volts A.C. on the second- relay contact which is coupled with the current-limiting relay
ary winding. RY2. The following levels of microwave power are given.
2. The filament winding voltage (3.3 volts) heats the mag-
32 sec. ON
netron filament and the high voltage (2000 volts) is sent SETTING
HIGH
to the voltage doubling circuit, where it is doubled to
24 sec. ON 8 sec. OFF
negative voltage of approximately 4000 volts D.C..
MEDIUM HIGH Approx. 70%
3. The 2450 MHz microwave energy produced in the mag-
netron generates a wave length of 12.24 cm. This energy 18 sec. ON 14 sec. OFF
MEDIUM Approx. 50%
is channelled through the waveguide (transport channel)
into the oven cavity, where the food is placed to be 12 sec. ON 20 sec. OFF
Approx. 30%
cooked. MEDIUM LOW
4. When the cooking time is up, a signal tone is heard and 6 sec. ON 26 sec. OFF
the relays (RY1+RY2+RY4) go back to their home LOW Approx. 10%
position. The circuits to the oven lamp, power trans- NOTE: The ON/OFF time ratio does not exactly correspond
former, fan motor and turntable motor are cut off. to the percentage of microwave power, because
5. When the door is opened during a cook cycle, the approx. 2 seconds are needed for heating up the
switches come to the following condition. magnetron filament.
Condition
During Oven Door
CONVECTION COOKING CONDITION
Switch Contact Cooking Open(No cooking) PREHEATING CONDITION
Program desired convection temperature by touching the
1st Latch Switch COM-NO Closed Open
CONVECTION pad and the temp. pad. When the START
Monitor Switch COM-NC Open Closed pad is touched, the following operations occur:
2nd Latch Switch COM-NO Closed Open 1. The coil of shut-off relays RY1+RY5+RY4 are ener-
Stop Switch COM-NO Closed Open gized, the oven lamp, cooling fan motor, turntable motor
and convection motor are turned on.
4
R-7H55
2. The coil of relay (RY6) is energized by the CPU unit. The on the oven lamp, turntable motor, cooling fan motor and
damper is moved to the closed position, opening the convection motor.
damper switch contacts. The opening of the damper 3. The shut-off relay (RY6) is energized.
switch contacts sends a signal to the LSI on the CPU unit The damper door is closed from the open position.
de-energizing the relay (RY6) and opening the circuit to 4. The heater relay (RY3) is energized, adding the mains
the damper motor. supply voltage to the convection heater.
3. The coil of heater relay (RY3) is energized by the CPU 5. Now, the oven is in the convection cooking condition.
unit and the main supply voltage is added to the convec- 6. When the oven temperature reaches the selected tem-
tion heater. perature, the following operations occur:
4. When the oven temperature reaches the selected preheat 6-1. The power supply voltage is added to the convection
temperature, the following operations occur: heater and power transformer alternately.
4-1. The heater relay (RY3) is de-energized by the CPU unit 6-2. The convection heater operates through the heater
temperature circuit and thermistor, opening the circuit relay (RY3) contacts and the power transformer oper-
to the convection heater. ates through the cook relay (RY2) contacts.
4-2. The oven will continue to function for 30 minutes, 6-3. These are operated by the CPU unit to supply alter-
turning the convection heater on and off, as needed to nately within a 32 second time base, convection heat
maintain the selected preheat temperature. The oven and microwave energy.
will shut-down completely after 30 minutes. The relationship between the convection and micro-
wave power operations are as follows.
CONVECTION COOKING CONDITION Note: The ON and OFF time ratio does not correspond
When the preheat temperature is reached, a beep signal will with the percentage of microwave power, because
sound indicating that the holding temperature has been approx. 2 seconds are needed for heating of the
reached in the oven cavity. Open the door and place the magnetron filament.
food to be cooked in the oven. Program desired cooking 6 SEC. 26 SEC.
time and convection temperature by touching the number ON

pad, CONVECTION pad and Temperature pad. When the (MICRO.) MICROWAVE POWER
= APPROX. 10%
OFF
START pad is touched, the following operations occur:
1. The numbers of the digital readout start the count down CONVECTION
(CONVEC.)
to zero. TEMPERATURE
= 180˚C
2. The oven lamp, turntable motor, cooling fan motor and LOW MIX
convection motor are energized.

3. Heater relay (RY3) is energized (if the cavity tempera- 12 SEC. 20 SEC.
ture is lower than the selected temperature) and the main ON

MICROWAVE POWER
supply voltage is applied to the convection heater to (MICRO.) OFF = APPROX. 30%
return to the selected cooking temperature.
ON
4. Upon completion of the cooking time, the audible signal
(CONVEC.) CONVECTION
will sound, and oven lamp, turntable motor, cooling fan OFF
TEMPERATURE
32 SEC.
motor and convection motor are de-energized. At the = 200˚C
HIGH MIX
end of the convection cycle, if the cavity air temperature
is above 118˚C, the circuit to (RY4) will be maintained (by Note: During alternate Microwave/Convection operation,
the thermistor circuit) to continue operation of the cooling the convection heater is energized only if the cavity
fan motor until the temperature drops below 118˚C, at temperature drops below the set temperature.
which time the relay will be de-energized, turning off the EASY DEFROST COOKING
fan motor. Relay (RY5) will however, open as soon as The EASY DEFROST key is a special function key to defrost
the convection cycle has ended, turning off the convec- meats and poultry faster and better. EASY DEFROST
tion fan motor. This will now cool and allow the damper automatically defrosts roast beef, etc.. When the EASY
door to open. DEFROST is selected and the food weight is entered by
5. At the end of the convection cook cycle, shut-off relay using the number pads, the oven will cook according to the
(RY6) is energized turning on the damper motor. The special cooking sequence.
damper is returned to the open position, closing the
damper switch contacts which send a signal to the AUTO COOK CONDITION
control unit, de-energizing shut-off relay (RY6). AUTO COOK will automatically compute the oven tempera-
ture, microwave power and cooking time for baking, roast-
MIX COOKING CONDITION ing and broiling. It is based on specific foods and the quantity
Program desired cooking time and the LOW MIX or HIGH or weight of the food. Program the AUTO COOK mode by
MIX and temperature. When the START pad is touched, the touching the AUTO COOK pad and Number pads, enter the
following operations occur: weight of the food by touching the Number pads. When the
1. The numbers of the digital readout start the count down START pad is touched, the oven will generate the micro-
to zero. wave energy and/or convection heater energy according to
2. The shut-off relay (RY1+RY5+RY4) energized, turning the programmed special cooking sequence.
5
R-7H55
SENSOR COOKING CONDITION The shut-off relays and cook relay are de-energized and
Using the SENSOR REHEAT, SENSOR RICE COOK or the power transformer, oven lamp, etc. are turned off.
SENSOR STEAM MENU function, the foods are cooked or 6. Opening the door or touching the STOP/CLEAR pad, the
defrosted without figuring time, power level or quantity. time of day will reappear on the display and the oven will
When the oven senses enough steam from the food, it revert to an OFF condition.
relays the information to its microprocessor which will calcu-
late the remaining cooking time and power level needed for FIRE SENSING FEATURE (MICROWAVE MODE)
best results. This model incorporates a sensing feature which will stop
When the food is cooked, water vapor is developed. The the oven's operation if there is a fire in the oven cavity during
sensor "senses" the vapor and its resistance increases microwave cooking.
gradually. When the resistance reaches the value set ac- This accomplished by the LSI repeatedly measures the
cording to the menu, supplementary cooking is started. voltage across the temperature measurement circuit (ther-
The time of supplementary cooking is determined by experi- mistor) during it's 32-seconds time base comparing the
ment with each food category and inputted into the LSI. obtained voltage measurements. If the most recent voltage
An example of how sensor works: (BAKED POTATOES) measured is 300mV grater than the previous voltage meas-
ured, the LSI judges it as a fire in the oven cavity and
switches off the relays to the power transformer, fan motor
1. Potatoes at room tempera-
and convection motor. The LSI also stops counting down
ture. Vapor is emitted very
and closes the damper door so that no fresh air will enter the
slowly.
oven cavity. Please refer to the following section for a more
MIC
RO
WA detailed description.
VE
2. Heat potatoes. Moisture Operation
and humidity is emitted rap- Please refer to the timing diagrams below.
idly. You can smell the 1. The thermistor operates within a 32-seconds time base
aroma as it cooks. and it is energized for three (3) seconds and off for 29
seconds. Two (2) seconds after the thermistor is ener-
MIC
gized, the voltage across the temperature measurement
3. Sensor detects moisture AH SENSOR RO
WA
VE circuit is sampled by the LSI and twenty one (21) sec-
and humidity and calcu- onds after the thermistor is cut off the LSI turns on the
lates cooking time and vari- cooling fan for six (6) seconds.
able power.
2. The above procedure is repeated. If the difference
between the first voltage measured (in step 1) and the
voltage measured when the procedure is repeated (step
Cooking Sequence. 2) is greater than 300mV the LSI makes the judgment
1. Touch SENSOR REHEAT, SENSOR RICE COOK or that there is a fire in the oven cavity and will switch off the
SENSOR STEAM MENU pad. relays to the power transformer, fan motor and convec-
NOTE:The oven should not be operated on SENSOR tion motor. The LSI also stops counting down and closes
REHEAT, SENSOR RICE COOK or SENSOR the damper door so that no fresh air will enter the oven
STEAM MENU immediately after plugging in the cavity.
unit. Wait five minutes before cooking on SENSOR 3. Once the fire sensor feature has shut the unit down, the
REHEAT, SENSOR RICE COOK or SENSOR programmed cooking cycle may be resumed by press-
STEAM MENU. ing the "START" pad or the unit may be reset by pressing
2. The coils of shut-off relays (RY-1 and RY-4) are ener- the "CLEAR" pad.
gized, the turntable motor, oven lamp and cooling fan
motor are turned on, but the power transformer is not 0 2 3 24
6 sec.
30 32 (sec.) 64 (sec.)
turned on. CONVECTION

MOTOR ON
3. After about 16 seconds, the cook relay (RY-2) is ener- OFF

3 sec.
gized. The power transformer is turned on, microwave THERMISTOR ON

energy is produced and first stage is started. OFF
The 16 seconds is the cooling time required to remove ON

Sensing
any vapor from the oven cavity and sensor. Voltage OFF
NOTE: During this first stage, do not open the door or touch Sensing the voltage across the temperature measurement circuit.
STOP/CLEAR pad.
4. When the sensor detects the vapor emitted from the IMPORTANT:
food, the display switches over to the remaining cooking During sensor cooking operation, the fire sensing op-
time and the timer counts down to zero. eration sequence will not begin until the AH sensor has
At this time, the door may be opened to stir food, turn it detected vapours and initiated a sensor cooking cycle.
or season, etc. This is because the operation of the convection fan
5. When the timer reaches zero, an audible signal sounds. would interfere with the AH sensor's vapour detection.
6
R-7H55
FUNCTION OF IMPORTANT COMPONENTS
DOOR OPEN MECHANISM The rated peak reverse voltage of D1 of the asymmetric
rectifier is 6 KV The rated peak reverse voltage of D2 of the
The door is opened by
asymmetric rectifier is 1.7 KV. D1 and D2 of the asymmetric
pushing the open button on
LATCH HOOK rectifier or high voltage rectifier are shorted when the each
the control panel, refer to
peak reverse voltage goes beyond the each rated peak
the Figure D-1.
reverse voltage. (The process of blowing the fuse M8A.)
When the open button is 2ND. LATCH
SWITCH 1. The high voltage rectifier is shorted by any causes when
pushed, the open button LATCH
HEADS microwave cooking.
pushes up the switch lever,
2. The peak reverse voltage of D2 of the rectifier goes
and then the switch lever
beyond the rated peak reverse voltage 1.7 KV in the
pushes up the latch head.
voltage doubler circuit.
The latch heads are moved
3. D2 of the rectifier is shorted.
upward and released from
4. The large electric currents flow through the high voltage
latch hook. Now the door
winding of the power transformer.
will open. SWITCH
LEVER MONITOR
SWITCH
5. The large electric currents beyond M8A flow through the
1ST. LATCH
SWITCH
primary winding of the power transformer.
STOP SWITCH 6. The fuse M8A blows by the large electric currents.
7. The power supply to the all electrical parts are cut off.
Figure D-1. Door Open Mechanism
FUSE M8A
1ST. LATCH SWITCH, 2ND. LATCH SWITCH AND
STOP SWITCH 1. The fuse M8A blows when the contacts (COM-NO) of the
1st. latch switch 2nd. latch switch and relay RY2 remain
1. When the oven door is closed, the contacts COM-NO)
closed with the oven door open and when the monitor
must be closed.
switch closes.
2. When the oven door is opened, the contacts .(COM-NO)
2. The fuse M8A also blows when asymmetric rectifier,
must be opened.
H.V. rectifier, H.V. wire harness, H.V. capacitor, magn-
MONITOR SWITCH etron or secondary winding of power transformer is
shorted.
1. When the oven door is closed, the contacts (COM-NC)
3. If the wire harness or electrical components are short-
must be opened.
circuited, this fuse M8A blows to prevent an electric
2. When the oven door is opened, the contacts (COM-NC)
shock or fire hazard.
must be closed.
3. If the oven door is opened and the contacts (COM-NO) THERMAL CUT-OUT 145˚C (MG)
of the 1st. latch switch, 2nd. latch switch and relay RY2
This thermal cut-out protects the magnetron against over-
fail to open, the fuse M8A blows simultaneously with
heating. If the temperature goes up higher than 145˚C
closing the contacts (COM-NC) of the monitor switch.
because the fan motor is interrupted, the ventilation open-
CAUTION: BEFORE REPLACING A BLOWN FUSE M8A
ings are blocked, the thermal cut-out will open and the line
TEST THE 1ST. LATCH SWITCH, 2ND. LATCH
voltage to the power transformer will be cut off and the
SWITCH MONITOR SWITCH, RELAYS (RY1
operation of the magnetron will be stopped.
AND RY-2) AND MONITOR RESISTOR FOR
The defective thermal cut-out must be replaced with new
PROPER OPERATION.
one.
MONITOR RESISTOR R 0.8Ω 20W THERMAL CUT-OUT 150˚C (CONVECTION)
The monitor resistor prevents the fuse M8A bursting when
The thermal cut-out protect the convection motor against
the fuse M8A blows due to the operation of the monitor
over heating. If its temperature of the convection motor rises
switch.
above 150˚C because the convection fan motor is inter-
ASYMMETRIC RECTIFIER rupted, the ventilation openings are obstructed or the other
The asymmetric rectifier is a solid state device that prevents abnormal matter occurs, the thermal cut-out opens and
current flow in both directions. And it prevents the tempera- switch of the oven. When thermal cut-out cools itself down
ture rise of the power transformer by blowing the fuse M8A to 130˚C, the contacts of the thermal cut-out will close again.
when the high voltage rectifier is shorted.
THERMAL CUT-OUT 95˚C (FAN MOTOR)
The thermal cut-out protect the fan motor against overheat-
A D2 D1 B
ing. If its temperature goes up higher than 95˚C because the
ASYMMETRIC fan motor is locked or the ventilation operating are blocked,
RECTIFIER
the contacts of the thermal cut-out will open and switch off
C HIGH VOLTAGE RECTIFIER the oven. When the oven cools itself down to 75˚C, the
contacts of the thermal cut-out will close again.
7
R-7H55
THERMISTOR DAMPER OPEN-CLOSE MECHANISM

The thermistor is a negative temperature coefficient type. Usually, the damper is in the open position except during
The temperature in the oven cavity is detected through the convection cooking.
resistance of the thermistor, and then the control unit cause Damper position is set automatically by damper motor,
the heating element relay to operate, thus the current to the damper switch, damper cam and damper shaft.
heating element is turned ON/OFF. These components are operated by a signal that judges if
microwave cooking or convection cooking operation is
TURNTABLE MOTOR selected by the control unit.
The turntable motor drives the turntable roller assembly to
Microwave Cooking:
rotate the turntable.
Damper is in the open position, because a portion of cooling
CONVECTION MOTOR air is channeled through the cavity to remove steam and
vapors given off from the heating foods
The convection motor drives the convection fan and pro-
It is then exhausted at the top of the oven cavity into a
vides the heated air.
condensation compartment.
FAN MOTOR Convection Cooking:
The fan motor drives a blade which draws external cool air. Damper is in the closed position, so that no hot air will be
This cool air is directed through the air vanes surrounding allowed to leak out the oven cavity.
the magnetron and cools the magnetron. This air is chan-
Damper Operation
nelled through the oven cavity to remove steam and va-
pours given off from the heating foods. It is then exhausted 1-1. When power supply cord is plugged in, a signal is
through the exhausting air vents at the oven cavity sensed in the control unit, and operates shut-off relay
(RY6).
HEATING ELEMENT 1-2. Contacts of shut-off relay (RY6) close, the damper
The heating element is located at the rear side of the oven motor is energized, opening the damper door.
cavity. It is intended to heat air driven by the convection fan. 1-3. When the damper is moved to the open position by the
The heated air is kept in the oven and force-circulated and damper cam the damper switch is closed (ON position).
reheated by the heating element.
1-4. The signal of damper switch is re-sensed in the control
CONVECTION COOKING SYSTEM unit and shut-off relay (RY6) is turned off.
This oven is designed with a hot air heating system where 1-5. The A.C.line voltage to the damper motor is removed
food is not directly heated by the heating element, but is and the motor turns off.
heated by forced circulation of the hot air produced by the 2. When oven is microwave cooking:
heating element. Damper is in the open position.
The air heated by the heating element is circulated through 3. When oven is convection cooking:
the convection passage provided on the outer casing of the
3-1. Damper motor is energized by touching the convection,
oven cavity by means of the convection fan which is driven
temperature and START pads.
by the convection motor. It then enters the inside of the oven
through the vent holes provided on the rear side of the oven. 3-2. When damper is in the closed position (damper switch
Next, the hot air heats the food on the turntable and leaves is OFF), its signal is sensed by the control unit, and
the oven cavity through the vent in the center of the oven shut-off relay (RY6) is de-energized.
cavity rear side wall. 3-3. The damper is held in the closed position during the
Without leaving the oven, this hot air is reheated by the convection cooking operation.
heating element, passes through the convection passage 3-4. At the end of the convection cooking, shut-off relay
and enters the inside of the oven cavity again, in a continu- (RY6) is energized, and the damper is returned to the
ing cycle. open position.
In this way, the hot air circulates inside the oven cavity to NOTE: If the damper door is not in the proper position,
raise its temperature and, at the same time, comes into closed during convection or open during microwave,
contact with the food being cooked. the control unit will stop oven operation after 1
When the temperature inside the oven cavity reaches the minute. DAMPER SHAFT
selected temperature, the heating element is de-energized. DAMPER CAM
DAMPER SWITCH
When the temperature inside the oven cavity drops below
the selected temperature, the heating element is energized CUSHION
again. In this way, the inside of the oven cavity is maintained
at approximately the selected temperature. DAMPER DUCT
When the convection time reaches 0, the heating element is DAMPER PLATE
DAMPER MOTOR
de-energized and the convection fan stops operating and
the oven shuts off.
Figure D-2. Damper Mechanism

8
R-7H55
NOISE FILTER
The noise filter prevents the radio frequency interference that might flow back in the power circuit.
SERVICING
WARNING TO SERVICE PERSONNEL

Microwave ovens contain circuitry capable of producing very high voltage and current, contact with any part of the
high voltage circuit will result in electrocution. High voltage capacitor, Power transformer, Magnetron, High voltage
rectifier assembly, High voltage harness.
REMEMBER TO CHECK 3D REMEMBER TO CHECK 4R
1) Disconnect the supply. 1) Reconnect all leads removed from components dur-
2) Door opened, and wedged open. ing testing.
3) Discharge high voltage capacitor. 2) Replace the outer case (cabinet).
3) Reconnect the supply.
WARNING: AGAINST THE CHARGE OF THE 4) Run the oven. Check all functions.
HIGH-VOLTAGE CAPACITOR
Microwave ovens should not be run empty. To test for
The high-voltage capacitor remains charged about the presence of microwave energy within a cavity, place
60 seconds after the oven has been switched off. a cup of cold water on the oven turntable, close the door
Wait for 60 seconds and then short-circuit the con- and set the microwave timer for two (2) minutes. Set the
nection of the high-voltage capacitor (that is, of the power level to HIGH and push the START button. When
connecting lead of the high-voltage rectifier) against the two minutes has elapsed (timer at zero) carefully
the chassis with the use of an insulated screwdriver. check that the water is now hot. If the water remains cold
carry out 3D checks and re-examine the connections to
Sharp recommend that wherever possible fault-finding the component being tested.
is carried out with the supply disconnected. It may in,
some cases, be necessary to connect the supply after
the outer case has been removed, in this event carry out
3D checks and then disconnect the leads to the primary
of the power transformer. Ensure that these leads re-
main isolated from other components and the oven
chassis. (Use insulation tape if necessary.) When the
testing is completed carry out 3D checks and reconnect
the leads to the primary of the power transformer.
When all service work is completed, and the oven is fully assembled, the microwave power output should be checked
and microwave leakage test carried out
TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful to IMPORTANT: If the oven becomes inoperative because of
follow the Sequence of Operation in performing the a blown fuse M8A in the 1st. latch switch -
checks. Many of the possible causes of trouble will require 2nd. latch switch - relay RY1 - relay RY2 -
that a specific test be performed. These tests are given a monitor switch - monitor resistor circuit,
procedure letter which will be found in the "Test check the 1st. latch switch, 2nd. latch switch,
Procedure"section. monitor switch relay RY1, relay RY2 and
monitor resistor before replacing the fuse
M8A.
9
R-7H55
CK = Check / RE = Replace
TEST PROCEDURE A B C D E E E E F G G G H H H I J
THERMAL CUT-OUT 150˚C (CONV.)

THERMAL CUT-OUT 145˚C (MG.)
THERMAL CUT-OUT 95˚C (FAN)

POSSIBLE CAUSE
HIGH VOLTAGE CAPACITOR

AND
H.V. RECTIFIER ASSEMBLY

DEFECTIVE PARTS
POWER TRANSFORMER
CONVECTION HEATER
CONVECTION MOTOR
2ND. LATCH SWITCH
TURNTABLE MOTOR
1ST. LATCH SWITCH
MONITOR SWITCH
STOP SWITCH
THERMISTOR
MAGNETRON
FAN MOTOR
FUSE M8A
CONDITION PROBLEM
Home fuse blows when power supply cord
is plugged into wall outlet.
Fuse M8A blows when the door is opened.
FUSE M8A blows when power supply cord
is plugged into wall outlet.
OFF
CONDITION
"88:88" does not appear in display when
power supply cord is first plugged into wall
outlet.
Display does not operate properly when
STOP/CLEAR pad is touched. (The time of
day should be appear on the display with
beep sound during normal condition.)
Oven lamp does not light at door opened.
Oven lamp does not light at all.
Turntable motor does not operate. (Oven
lamp light.)
COOKING Cooling fan motor does not operate.
CONDITION
(COMMON) The oven stops after 1 minute.
Oven does not go into cook cycle, when
START pad is touched.
Low or no power is produced during micro-
wave cooking (The food is heated incom-
pletely or not heated at all)
COOKING Extremely uneven heating is produced in
CONDITION
(MICROWAVE)
oven load (food).
Function of variable cooking does not oper-
ate properly except HIGH power.
CONV indicator lights, but heating element
does not heat.
Temperature in the oven cavity is lower or
COOKING higher than preset.
CONDITION
(CONVECTION) When preheating, the oven does not stop.
Convection cycle runs 4 minutes and 15
seconds then the oven shuts down.
AH sensor does not end during Sensor
Cooking condition.(Oven does not shut off
SENSOR
when a cup of water is boiling by Sensor
COOKING Cooking.)
CONDITION
Oven stops at 16 sec. after starting
10
DAMPER MOTOR
DAMPER SWITCH
OVEN LAMP OR SOCKET
TOUCH CONTROL PANEL
KEY UNIT
RELAY (RY-1)
RELAY (RY-2)
RELAY (RY-3)
H E RE L M N N N N
RELAY (RY-4)
RELAY (RY-5)
RELAY (RY-6)
OPENED WIRE HARNESS
SHORTED WIRE HARNESS
POWER SUPPLY CORD
NO POWER AT WALL OUTLETT

N N CK RE RE CK K
MONITOR SESISTOR
11
FOIL PATERN ON PWB.
OPEN WIRING TO THERMISTOR
AH SENSOR ASSEMBLY
P CK O Q
NOISE FILTER
R-7H55
R-7H55
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
A MAGNETRON TEST
NEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED TOOL
WHILE THE OVEN IS IN OPERATION.
CARRY OUT 3D CHECK

Isolate the magnetron from high voltage circuit by removing all leads connected to filament terminal.
To test for an open circuit filament use an ohmmeter to make a continuity test between the magnetron
filament terminals, the meter should show a reading of less than 1 ohm.
To test for short filament to anode condition, connect ohmmeter between one of the filament terminals
and the case of the magnetron (ground). This test should be indicated an infinite resistance. If a low or
zero resistance reading is obtained then the magnetron should be replaced.
MICROWAVE OUTPUT POWER (1 Litre water load)
The following test procedure should be carried out with the microwave oven in a fully assembled
condition (outer case fitted). Microwave output power from the magnetron can be measured by way of
IEC 705, i.e. it can be measured by using water load how much it can be absorbed by the water load.
To measure the microwave output power in the microwave oven, the relation of calorie and watt is used.
When P(W) heating works for t(second), approximately P x t/4.187 calorie is generated. On the other
hand, if the temperature of the water with V(ml) rises ∆T (°C) during this microwave heating period, the
calorie of the water is V x ∆T.
The formula is as follows;
P x t / 4.187 = V x ∆ T P (W) = 4.187 x V x ∆T / t
Our condition for water load is as follows:
Room temperature..............around 20°C Power supply Voltage.........Rated voltage
Water load.........1000 g Initial temperature...........10±2°C Heating time.........49 sec.
P = 85 x ∆T
Measuring condition:
1. Container
The water container must be a cylindrical borosilicate glass vessel having a maximum material
thickness of 3 mm and an outside diameter of approximately 190 mm.
2. Temperature of the oven and vessel
The oven and the empty vessel are at ambient temperature prior to the start the test.
3. Temperature of the water
The initial temperature of the water is (10±2)°C.
4. Select the initial and final water temperature so that the maximum difference between the final water
temperature and the ambient temperature is 5K.
5. Select stirring devices and measuring instruments in order to minimize addition or removal of heat.
6. The graduation of the thermometer must be scaled by 0.1°C at minimum and accurate thermometer.
7. The water load must be (1000±5) g.
8. “t” is measured while the microwave generator is operating at full power. Magnetron filament heat-
up time is not included.
NOTE: The operation time of the microwave oven is “t + 2” sec. 2 sec. is magnetron filament heat-up time.
Measuring method:
1. Measure the initial temperature of the water before the water is added to the vessel.
(Example: The initial temperature T1 = 11°C)
2. Add the 1 litre water to the vessel.
3. Place the load on the centre of the shelf.
4. Operate the microwave oven at HIGH for the temperature of the water rises by a value ∆ T of
(10 ± 2) K.
5. Stir the water to equalize temperature throughout the vessel.
12
R-7H55
TEST PROCEDURES
PROCEDURE
6. Measure the final water temperature. (Example: The final temperature T2 = 21°C)
7. Calculate the microwave power output P in watts from above formula.
Initial temperature .................................................................................................. T1 = 11°C

Temperature after (49 + 2) = 51 sec. ..................................................................... T2 = 21°C
Temperature difference Cold-Warm.................................................................... ∆T1 = 10°C
Measured output power
The equation is “P = 85 x ∆T” ...................................................... P = 85 x 10°C = 850 Watts
JUDGMENT: The measured output power should be at least ± 15 % of the rated output power.
CAUTION: 1°C CORRESPONDS TO 85 WATTS REPEAT MEASUREMENT IF THE POWER IS

INSUFFICIENT.
1000g
1000g
1000g
T1˚C T2˚C
Heat up for 51 sec.
B POWER TRANSFORMER TEST
WARNING: High voltages and large currents are present at the secondary winding and filament
winding transformer. It is very dangerous to work near this part when the oven is
on. NEVER make any voltage measurements of the high-voltage circuits, including
the magnetron filament.
CARRY OUT 3D CHECKS

Disconnect the leads to the primary winding of the power transformer. Disconnect the filament and
secondary winding connections from the rest of the HV circuitry. Using an ohmmeter, set on a low range,
it is possible to check the continuity of all three windings. The following readings should be obtained:
a. Primary winding ....................approx. 1.2 Ω

b. Secondary winding ............... approx. 92.6 Ω
c. Filament winding ................... less than 1 ohm
If the reading obtained are not stated above, then the power transformer is probably faulty and should
be replaced.
CARRY OUT 4R CHECKS
C HIGH VOLTAGE RECTIFIER ASSEMBLY TEST

HIGH VOLTAGE RECTIFIER TEST
CARRY OUT 3D CHECKS.
Isolate the high voltage rectifier assembly from the HV circuit. The high voltage rectifier can be tested
using an ohmmeter set to its highest range. Connect the ohmmeter across the terminal B+C of the high
voltage rectifier and note the reading obtained. Reverse the meter leads and note this second reading.
The normal resistance is infinite in one direction and more than 100 kΩ in the other direction.
13
R-7H55
TEST PROCEDURES (CONT'D)
PROCEDURE
CARRY OUT 4R CHECKS A D2 D1 B
ASYMMETRIC
ASYMMETRIC RECTIFIER TEST RECTIFIER
CARRY OUT 3D CHECKS. C HIGH VOLTAGE RECTIFIER
Isolate the high voltage rectifier assembly from the HV circuit. The asymmetric can be tested using an
ohmmeter set to its highest range across the terminals A+B of the asymmetric rectifier and note the
reading obtained. Reverse the meter leads and note this second reading. If an open circuit is indicated
in both direction then the asymmetric rectifier is good. If an asymmetric rectifier is shorted in either
direction, then the asymmetric rectifier is probably faulty and must be replaced with high voltage rectifier.
When the asymmetric rectifier is defective, check whether magnetron, high voltage rectifier, high voltage
wire or filament winding of the power transformer is shorted.
CARRY OUT 4R CHECKS

NOTE: FOR MEASUREMENT OF THE RESISTANCE OF THE RECTIFIER, THE BATTERIES OF THE
MEASURING INSTRUMENT MUST HAVE A VOLTAGE AT LEAST 6 VOLTS, BECAUSE
OTHERWISE AN INFINITE RESISTANCE MIGHT BE SHOWN IN BOTH DIRECTIONS.
D HIGH VOLTAGE CAPACITOR TEST

CARRY OUT 3D CHECKS
A. Isolate the high voltage capacitor from the circuit.
B. Continuity check must be carried out with measuring instrument which is set to the highest resistance
range.
C. A normal capacitor shows continuity for a short time (kick) and then a resistance of about 10MΩ after it has
been charged.
D. A short-circuited capacitor shows continuity all the time.
E. An open capacitor constantly shows a resistance about 10 MΩ because of its internal 10MΩ resistance.
F. When the internal wire is opened in the high voltage capacitor shows an infinite resistance.
G. The resistance across all the terminals and the chassis must be infinite when the capacitor is normal.
If incorrect reading are obtained, the high voltage capacitor must be replaced.
CARRY OUT 4R CHECKS
E SWITCH TEST
CARRY OUT 3D CHECKS
Isolate the switch to be tested and using an ohmmeter check between the terminals as described in the
following table. COM; Common terminal,
Table: Terminal Connection of Switch NO; Normally open terminal
Plunger Operation COM to NO COM to NC
NC; Normally close terminal
Released O.C. S.C.
S.C.; Short,
Depressed S.C. O.C.
O.C.; Open circuit
If incorrect readings are obtained, make the necessary switch or replace the switch.
CARRY OUT 4R CHECKS.
F BLOWN FUSE M8A
CARRY OUT 3D CHECKS
1. If the fuse M8A is blown, there could be shorts or ground in electrical parts or wire harness.
Check them and replace the defective parts or repair the wire harness.
2. If the fuse M8A is blown when the door is opened, check the 1st. latch switch, 2nd. latch switch,
monitor switch, monitor resistor, relay RY1 and relay RY2.
If the fuse M8A is blown by incorrect door switching replace the defective switch(s) and the fuse M8A.
14
R-7H55
PROCEDURE COMPONENT TEST

LETTER
3. If the fuse M8A is blown, there could be a short in the asymmetric rectifier or there could be a ground
in wire harness. A short in the asymmetric rectifier may have occured due to sh ort or ground in H.V.
rectifier, magnetron, power transformer or H.V. wire. Check them and replace the defective parts or
repair the wire harness.
CARRY OUT 4R CHECKS
CAUTION: Only replace fuse M8A with the correct value replacement.
G THERMAL CUT-OUT TEST

CARRY OUT 3D CHECKS
Disconnect the leads from the terminals of the thermal cut-out. Then using an ohmmeter, make a
continuity test across the two terminals as described in the table below.
CARRY OUT 4R CHECKS

Table: Thermal cut-out Test
Temperature of "ON" condition Temperature of "OFF" condition Indication ofohmmeter
Parts Name (closed circuit) (˚C) (open circuit) (˚C) (When room temperature
is approx. 20˚C)
Thermal cut-out 145˚C This is not resetable type Above 145˚C Closed circuit.
Thermal cut-out 150˚C Below130˚C Above 150˚C Closed circuit.
Thermal cut-out 95˚C Below 75˚C Above 95˚C Closed circuit.
If incorrect readings are obtained, replace the thermal cut-out.

An open circuit thermal cut-out 145˚C (MG) indicates that the magnetron has overheated, this may be
due to resistricted ventilation, cooling fan failure or a fault condition within the magnetron or H.V. circuit.
An open circuit thermal cut-out 150˚C (CONV.) indicates that the convection motor has over heated, this
may be due to convection motor locked..
An open circuit thermal cut-out 95˚C (FAN) indicates that the fan motor winding has overheated, this may
be due to blocked ventilation or locked cooling fan.
H MOTOR WINDING TEST

CARRY OUT 3D CHECKS
Disconnect the leads from the motor.
Using an ohmmeter, check the resistance between the two terminals as described in the table below.
Table: Resistance of Motor
Motors Resistance
Fan motor Approximately 370 Ω
Turntable motor Approximately 12 kΩ
Convection fan motor Approximately 180 Ω
Damper motor Approximately 11 kΩ
If incorrect readings are obtained, replace the motor.
CARRY OUT 4R CHECKS
I CONVECTION HEATER TEST
CARRY OUT 3D CHECKS

Before carring out the following tests make sure the heater is fully cool.
1. Resistance of heater
Disconnect the wire leads to the heater to be tested. Using ohmmeter with low resistance range.
Check the resistance across the terminals of the heater. The resistance of heater is approximately
32 ohms.
15
R-7H55
PROCEDURE
2. Insulation resistance
Disconnect the wire leads to the heater to be tested. Check the insulation resistance between the
element and cavity using a 500V - 100Mohms insulation tester. The insulation resistance should be
more than 10Mohms in the cold start.
If the results of above test 1 and/or 2 are out of above specifications, the heater is probably faulty and
should be replaced.
CARRY OUT 4R CHECKS
J THERMISTOR TEST
CARRY OUT 3D CHECKS

Disconnect connector-B from the CPU unit. Measure the resistance of the thermistor with an ohmmeter.
Connect the ohmmeter leads to Pin No’s B-5 and B-6 of the thermistor harness.
Room Temp. ......................................... 20˚C - 30˚C
Resistance ..................... Approx. 350 kΩ -- 155 kΩ
If the meter does not indicate above resistance, replace the thermistor.
CARRY OUT 4R CHECKS
K MONITOR RESISTOR TEST
CARRY OUT 3D CHECKS.

Disconnect the leads from the monitor resist. Using an ohmmeter and set on a low range. Check between
the terminals of the monitor resistor.
The resistance of monitor resistor is approx. 0.8 ohms.
If incorrect readings are obtained, replace the monitor resistor.
CARRY OUT 4R CHECKS.
L TOUCH CONTROL PANEL ASSEMBLY TEST

The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter
and ohmmeter.
In this service manual, the touch control panel assembly is divided into two units, Control Unit and Key
Unit, and troubleshooting by replacement is described according to the symptoms indicated.
1. Key Unit. Note: Check key unit ribbon connection before replacement.
The following symptoms indicate a defective key unit. Replace the key unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
2. Control Panel
The following symptoms indicate a defective control unit. Before replacing the control unit, perform
the Key unit test (Procedure M) to determine if control unit is faulty.
2-1 In connection with pads.
a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2-2 In connection with indicators
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
16
R-7H55
PROCEDURE
COMPONENT TEST
LETTER
2-3 Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
M KEY UNIT TEST

If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon is marking
good contact, verify that the door sensing switch(stop switch) operates properly; that is the contacts are
closed when the door is closed andopen when the door is open. If the door sensing switch(stop switch)
is good, disconnecct the flat ribbon cable that connects the key unit to the control unit and make sure
the door sensing switch is closed (either close the door or short the door sensing switch connecter). Use
the Key unit matrix indicated on the control panel schematic and place a jamper wire between the pins
that correspond to the STOP/CLEAR pad marking momentary contact. If the control unit responds by
clearing with a beep the key unit is faulty and must be replaced. If the control unit does not respond, it
is a faulty and must be replaced. If a specific pad does not respond, the above method may be used (after
clearing the control unit) to determine if the control unit or key pad is at fault.
G-8 G-7 G-6 G-5 G-4 G-3 G-2 G-1
G-9 5 4 3 2 1 STOP
CONVEC
160˚C 150˚C 130˚C 70˚C 40˚C CLEAR
G-10 0 9 8 7 6 SENSOR SLOW
250˚C 230˚C 220˚C 200˚C 180˚C REHEAT COOK
AUTO
G-11 AUTO EASY HIGH LOW
GRILL COOK DEFROST
START
MIX MIX
CLOCK
MICRO
WAVE
INSTANT STEAM RICE
G-12 COOK
LEVEL START MENU COOK MORE LESS
KEY UNIT
CARRY OUT 4R CHECKS
N RELAY TEST
CARRY OUT 3D CHECKS
Remove the outer case and check voltage between Pin Nos. 1 and 3 of the 9 pin connector (A) on the
control unit with an A.C. voltmeter.
The meter should indicat 220 volts, if not check oven circuit.
Relay Test
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation,
convection cooking operation or grill cooking operation.
DC. voltage indicated............................. Defective relay.
DC. voltage not indicated....................... Check diode which is connected to the relay coil. If diode is
good, control unit is defective.
OPERATIONAL
RELAY SYMBOL CONNECTED COMPONENTS
VOLTAGE
RY1 Approx. 26.0V.D.C. Oven lamp/Turntable motor
RY2 Approx. 25.5V.D.C. High voltage transformer
RY3 Approx. 25.0V.D.C. Convection heating element
RY4 Approx. 26.0V.D.C. Fan motor
RY5 Approx. 26.0V.D.C. Convection motor
RY6 Approx. 26.0V.D.C. Damper motor
CARRY OUT 4R CHECKS

17
R-7H55
PROCEDURE
COMPONENT TEST
LETTER
O PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD
(PWB) IS OPEN
To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on
the PWB, this foil pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide given
below for repair.
Problem: POWER ON, indicator does not light up.
CARRY OUT 3D CHECKS
STEPS OCCURANCE CAUSE OR CORRECTION
1 The rated AC voltage is not present at Check supply voltage and oven power cord.
POWER terminal of CPU connector (CN-A)
2 The rated AC voltage is present at primary Low voltage transformer or secondary circuit defective.
side of low voltage transformer. Check and repair.
3 Only pattern at "a" is broken. *Insert jumper wire J1 and solder. (CARRY OUT 3D
CHECKS BEFORE REPAIR)
4 Pattern at "a" and "b" are broken. *Insert the coil RCILF2003YAZZ between "c" and "d".
(CARRY OUT 3D CHECKS BEFORE REPAIR)
NOTE: At the time of these repairs, make a visual

inspection of the varistor for burning damage
and examine the transformer with tester for
the presence of layer short-circuit (check
primary coil resistance). If any abnormal
condition is detected, replace the defective
parts.
CARRY OUT 4R CHECKS
P AH SENSOR TEST
Checking the initial sensor cooking condition
(1) The oven should be plugged in at least five minutes before sensor cooking.
(2) Room temperature should not exceed 95˚F(35˚C).
(3) The unit should not be installed in any area where heat and steam are generated. The unit should
not be installed, for example, next to a conventional surface unit. Refer to the "INSTALLATION
Instructions" .
(4) Exhaust vents are provided on the back of the unit for proper cooling and air flow in the cavity. To
permit adequate ventilation, be sure to install so as not to block these vents. There should be some
space for air circulation.
(5) Be sure the exterior of the cooking container and the interior of the oven are dry. Wipe off any moisture
with a dry cloth or paper towel.
(6) The Sensor works with food at normal storage temperature.For example, chicken pieces would be
at refrigerator temperature and canned soup at room temperature.
(7) Avoid using aerosol sprays or cleaning solvents near the oven while using Sensor settings. The
sensor will detect the vapor given of by the spray and turn off before food is properly cooked.
(8) If the sensor has not detected the vapor of the food, ERROR will appear and the oven will shut off.
Water load cooking test
Make sure the oven has been plugged in at least five minutes before checking sensor cook operation.
The cabinet should be installed and screws tightened.
(1) Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
(2) Place the container on the center of tray in the oven cavity.
(3) Close the door.
(4) Touch SENSOR REHEAT pad. The oven will operate for the first 16 seconds, without generating
microwave energy.
NOTE: ERROR will appear if the door is opend or STOP/CLEAR pad is touched during first stage of
sensor cooking.
18
R-7H55
PROCEDURE
COMPONENT TEST
LETTER
(5) After approximately 16 seconds, microwave energy is produced, oven should turn off when water is
boiling (bubling).
If the oven does not turn off, replace the AH sensor or check the control unit, refer to explanation below.
TESTING METHOD FOR AH SENSOR AND/OR CONTROL UNIT
To determine if the sensor is defective, the simplest method is to replace it with a new replacement
sensor.
(1) Disconnect oven from power supply and remove outer case.
(2) Discharge the high voltage capacitor.
(3) Remove the AH sensor.
(4) Install the new AH sensor.
(5) Re-install the outer case.
(6) Reconnect the oven to the power supply and check the sensor cook operation proceed as follows:
6-1. Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
6-2. Place the container on the center of tray in the oven cavity.
6-3. Close the door.
6-4. Touch SENSOR REHEAT pad.
6-5. The oven will turn off automatically when the water is boiling (bubling).
If new sensor dose not operate properly, the problem is with the control unit.
CHECKING CONTROL UNIT
(1) Disconnect oven from power supply and remove outer case.
(2) Discharge the high voltage capacitor.
(3) Disconnect the wire leads from the cook relay.
(4) Disconnect the sensor connector that is mounted to lower portion of control panel.
(5) Then connect the dummy resistor circuit (see fig.) to the sensor connector of control panel.
(6) Reconnect the oven to the power supply and check the sensor cook operation proceed as follows:
6-1. Touch SENSOR REHEAT pad.
6-2. The control panel is in the sensor cooking operation.
6-3. After approximately 20 seconds, push plunger of select switch. This condition is same as
judgement by AH sensor.
6-4. After approximately 3 seconds, cooking operation turns off, an audible signal will sound,
and the display will then revert to the time of day. Plunger
If the above is not the case, the control unit is probably defective.
If the above is proper, the AH sensor is probably defective. NC
NO
R1,R2 : 22Ω ± 1% 1/2W
To connector (F)
on Control Unit. R3 : 10kΩ ± 5% 1/4W COM
1 R4 : 1MΩ ± 5% 1/4W
F-1 2 COM NO
F-2 R1
3
F-3 NC
R2 R3 R4
CONNECTOR
Sensor Dummy Resistor Circuit

NOISE FILTER
Q NOISE FILTER TEST N L
CARRY OUT 3D CHECKS RESISTOR 680K

FUSE
M8A
LINE CROSS CAPACITOR 0.22µ /AC 250V
Disconnect the leads from the terminals of the noise filter. Using
an ohmmeter, check between the terminals as described in the noise suppression coil
RESISTOR 10M
following table.
If incorrect readings are obtained, replace the noise filter unit. LINE BYPASS
CAPACITOR
LINE BYPASS
CAPACITOR
0.0033µ /AC 250V 0.0033µ /AC 250V
MEASURING POINT INDICATION OF OHMMETER WHT RED
Between N and L Approx. 680 kΩ

Between terminal N and WHITE Short circuit
Between terminal L and RED Short circuit
CARRY OUT 4R CHECKS

19
R-7H55
TOUCH CONTROL PANEL ASSEMBLY

OUTLINE OF TOIUCH CONTROL PANEL
The touch control section consists of the following units as 4) ACL Circuit
shown in the touch control panel circuit. A circuit to generate a signals which resets the LSI to the
initial state when power is supplied.
(1) Key Unit
(2) Control Unit 5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
The principal functions of these units and the signals com- noticing sounds (key touch sound and completion sound).
municated among them are explained below.
6) Door Sensing Switch (Stop Switch)
Key Unit A switch to “tell” the LSI if the door is open or closed.
The key unit is composed of a matrix, signals generated in
the LSI are sent to the key unit through R20-R23. When a 7) Relay Circuit
key pad is touched, a signal is completed through the key
unit and passed back to the LSI through R80-R83, D10 and To drive the magnetron, fan motor, turntable motor and
D12-D13 to perform the function that was requested. light the oven lamp.
Control Unit 8) Indicator Circuit

Control unit consists of LSI, power source circuit, synchro- Indicator element is a Fluorescent Display.
nizing signal circuit, ACL circuit, buzzer circuit, indicator Basically, a Fluorescent Display is triode having a
circuit, relay circuit, temperature measurement circuit and cathode, a grid and an anode. Usually, the cathode of a
AH sensor circuit. Fluorescent Display is directly heated and the filament
serves as cathode.
1) LSI The Fluorescent Display has 6-digits, 14-segments are
used for displaying figures.
This LSI controls the key strobe signal, relay driving
signal for oven function and indicator signal.
9) Temperature Measurement Circuit
2) Power Source Circuit The temperature in the oven cavity is sensed by the
thermistor.
This circuit generates voltages necessary in the control
unit. The variation of resistance according to sensed
temperature is detected by the temperature measurement
circuit and the result applied to LSI.
Symbol Voltage Application The result of detecting is given to LSI controlling the relay
VC -5.1V LSI(IC1) and display.
VP -26V Fluorescent display tube : Grid
and anode voltage 10) Damper switch
VF1 2.9Vac Filament of fluorescent display A switch to tell the LSI if the damper is open or close.
tube
VF2 (VF1 to VF2 voltage)
11) AH Sensor Circuit
This circuit detects the moisture of a food which is
3) Synchronizing Signal Circuit cooking, to allow its automatic cooking.
The power source synchronizing signal is available in
order to compose a basic standard time in the clock
circuit. It accompanies a very small error because it
works on commercial frequency.
20
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DESCRIPTION OF LSI
LSI(IZA573DR)
The I/O signal of the LSI(IZA573DR) is detailed in the following table.
Pin No. Signal I/O Description

H
1 R60 OUT Damper motor relay driving signal. OFF
To turn on and off shut-off relay (RY6). ON L
2 R61 OUT Convection motor driving signal. During H. GND

OFF
To turn on and off shut-off relay (RY5). "L" level cooking
(Convection)
ON L
during CONVECTION; "H" level otherwise.
3 R62 OUT Cooling fan motor driving signal. H
During OFF
To turn on and off shut-off relay (RY4). "L" level during (cooking)
ON
both microwave, convection cooking; "H" level otherwise. L
4 R63 OUT Oven lamp and turntable motor driving signal. (Square Waveform : 50Hz)
To turn on and off shut-off relay (RY1). The square 20 msec
waveform voltage is delivered to the relay (RY1) H
driving circuit and relay (RY2,RY3,RY5) control During cooking

L
circuit.
5 R70 OUT Terminal not used.
6 R71 OUT Heating element driving signal.
To turn on and off heater relay (RY3). "L" level during During
H. GND
OFF
convection cooking; "H" level otherwise. During cooking
(Convection)
convection cooking ; the signal becomes "H" level when ON L
the temperature of the oven cavity exceeds the

predetermined temperature.
7 R72 OUT Terminal not used.
ON
8 R00 OUT Magnetron High-voltage circuit driving signal. HIGH
To turn on and off the cook relay (RY2). In P- ON 24 sec 8 sec

MED HIGH
HI operation, the signals holds “L” level during ON
OFF
18 sec 14 sec
microwave cooking and “H” level while not MED
OFF
cooking. In other cooking modes (MED HIGH, MED LOW
ON
12 sec 20 sec
MED,MED LOW,LOW) the signal turns to ON

OFF
H : GND
LOW 24 sec
“H” level and “L” level in repetition according 8 sec OFF
L
32 sec
to the power level.
9 R01 IN Input signal which communicates the door open/close information to LSI..
Door closed; "H" level signal.
Door opened; "L" level signal.
10 R02 IN Input signal which communicates the damper open/close information to LSI.
Damper opened; “H” level; signal (0V:GND).
Damper closed; “L” level; signal (-5V:VC).
11 R03 OUT Timing signal output terminal for temperature measurement(OVEN).
“H” level (GND) : Temperature measuring timing. (Convection cooking or dual cooking)
/ “L” level (-5V) : Thermistor OPEN timing.
12 TEST IN Connected to VC.
13 RESET IN Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is applied. Temporarily set
to “L” level the moment power is applied, at this time the LSI is reset. Thereafter set at
“H” level.
14 OSC1 IN Internal clock oscillation frequency input setting.
The internal clock frequency is set by inserting the ceramic filter oscillation circuit with
respect to OSC1 terminal.
15 OSC2 OUT Internal clock oscillation frequency control output.
Output to control oscillation input of OSC2.
16 GND IN Connected to VC.
17/18 X1/X2 IN/OUT Terminal not used.
21
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19 AVSS IN Reference voltage input terminal.
A reference voltage apllied to the A/D converter in the LSI. T he reference voltage is
generally maintaned at -5V.
20 AN0 IN Temperature measurement input: OVEN THERMISTOR.
By inputting DC voltage corresponding to the temperature detected by the themistor, this
input is converted into temperature by the A/D converter built into the LSI.
21 AN1 IN AH sensor input.
This input is an analog input terminal from the AH sensor circuit, and connected to the
A/D converter built into the LSI.
22 AN2 IN Used for initial balancing of the bridge circuit (absolute humidity sensor). This input is an
analog input terminal from the AH sensor circuit, and connected to the A/D converter built
into the LSI.
23-27 AN3-AN7 OUT Used for initial balancing of the bridge circuit(absolute humidity sensor)
28 AN8 IN Connected to GND.
29-31 AN9-AN11 IN Heating constant compensation terminal.
32/33 AVCC/VCC IN/IN Connected to GND.
34 INT1 IN Signal synchronized with commercial source frequency(50Hz).
This is basic timing for time processing of LSI.
35 D1 OUT Segment data signals.
The relation between signals and indicators are as follows:
Signal ..... segment Signal ..... segment
D1 ................... UB R91 ......................f
D9 ...................... k R92 ..................... g ß(50Hz)
R80 .................... a R93 ...................... j
GND
R81 .................... b R10 ..................... p (D12)
R82 .................... c R11 ..................... h VP
R83 .................... d R12 ..................... n (ß : INTO signal)
R90 .................... e R13 .................. LB
Refer to the touch control panel circuit for the relationship between signals and
indicators. Normally, one pulse is output in every synchronized signal (ß) period, and
input to the anode of the fluorescent display.
36 D2 OUT Digit selection signal. H
The relationship between digit signal and digit are as ß(50Hz)
L
follows:
Digit signal Digit GND
D2
D2 ............................ 1st. VP
D4 ........................... 2nd.
D4
D5 ............................ 3rd.
D6 ............................ 4th. D5
D7 ............................ 5th.
D6
D8 ............................ 6th.
D7
Refer to the touch control panel circuit about the
relation between signals and digits. Normally, one D8
pulse is output in every synchronized signal (ß)
(ß : INTO signal)
period, and input to the grid of the fluorescent display.
37 D3 OUT Signal to sound buzzer.
A: key touch sound(0.12sec.).
B: Completion sound(2.4sec.).
38-42 D4-D8 OUT Digit selection signals.
Signal similar to D2.
43 D9 OUT Segment data signals.
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44 D10 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R20-R23 terminal while one
of G-1 line keys on key matrix is touched.
45 D11 OUT Terminal not used.
48 R80 OUT Segment data signal.
Key strobe signal.
Key strobe signal.
Key strobe signal.
Key strobe signal.
52-55 R90-R93 OUT Segment data signal.
56-59 R10-R13 OUT Segment data signal.
60 R20 IN Signal coming from touch key.
When either one of G-9 line keys on key matrix is touched, a corresponding signal will
be input into R20. When no key is touched, the signal is held at "L" level.
64 Vdisp IN Anode (segment) of Fluorescent Display illumination voltage: -26V.
Vp voltage of power source circuit input.
23
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ABSOLUTE HUMIDITY SENSOR CIRCUIT
(1) Structure of Absolute Humidity Sensor With this voltage given, the switches SW1 to SW5 in the
The absolute humidity sensor includes two thermistors LSI are turned on in such a way as to change the
as shown in the illustration. One thermistor is housed in resistance values in parallel with R1. Changing the
the closed vessel filled with dry air while another in the resistance values results in that there is the same
open vessel. Each sensor is provided with the protective potential at both F-3 terminal of the absolute humidity
cover made of metal mesh to be protected from the sensor and AN2 terminal of the LSI. The voltage of AN1
external airflow. terminal will indicate about -2.5V. This initial balancing
is set up about 16 seconds after the unit is put in the
Sensing part
(Open vessel)
Sensing part
(Closed vessel) Sensor Cooking mode. As the sensor cooking proceeds,
the food is heated to generate moisture by which the
resistance balance of the bridge circuit is deviated to
increase the voltage available at AN1 terminal of the LSI.
Then the LSI observes that voltage at AN1 terminal and
compares it with its initial value, and when the comparison
rate reaches the preset value (fixed for each menu to be
cooked), the LSI causes the unit to stop sensor cooking;
(2) Operational Principle of Absolute Humidity Sensor thereafter, the unit goes in the next operation
automatically.
The figure below shows the basic structure of an absolute
humidity sensor. A bridge circuit is formed by two When the LSI starts to detect the initial voltage at AN1
thermistors and two resistors (R1 and R2). terminal 16 seconds after the unit has been put in the
Sensor Cooking mode, if it is not possible to balance, of
The output of the bridge circuit is to be amplified by the the bridge circuit due to disconnection of the absolute
operational amplifier. humidity sensor, ERROR will appear on the display and
Each thermistor is supplied with a current to keep it the cooking is stopped.
heated at about 150˚C (302˚F), the resultant heat is
dissipated in the air and if the two thermistors are placed
in different humidity conditions they show different 1) Absolute humidity sensor circuit
degrees of heat conductivity leading to a potential
difference between them causing an output voltage from
the bridge circuit, the intensity of which is increased as VC : -5V
the absolute humidity of the air increases. Since the R3
4
23
SW1
output is very minute, it is amplified by the operational 5

AN3
SW2
R4
amplifier. 6
24
AN4
SW3
R5 25
AN5
7 SW4
R6 26
Absolute humidity vs, AN6
8 SW5
Operational output voltage characterist C. Thermistor in R7 27
AN7
C R1 amplifier closed vessel
Output voltage
Output S. Thermistor in
open vessel
+ voltage
R8 22
- AN2
3
S R2 S : Thermistor C
open vessel F-1 11 LSI
R3 C : Thermistor (IC1)
C R1
closed vessel D
F-3 D
Absolute humidity (g/m 2 ) + 1 21
C AN1
S - R R 2
R2 4
(3) Detector Circuit of Absolute Humidity Sensor Circuit F-2
R C
10
This detector circuit is used to detect the output voltage
R
of the absolute humidity circuit to allow the LSI to control R51
sensor cooking of the unit. When the unit is set in the 12
sensor cooking mode, 16 seconds clearing cycle occurs VA : -15V VA : -15V
than the detector circuit starts to function and the LSI
observes the initial voltage available at its AN1 terminal.
24
R-7H55
SERVICING
1. Precautions for Handling Electronic Components B. On some models, the power supply cord between the
This unit uses CMOS LSI in the integral part of the touch control panel and the oven proper is long enough
circuits. When handling these parts, the following that they may be separated from each other. For those
precautions should be strictly followed. CMOS LSI have models, therefore, it is possible to check and repair the
extremely high impedance at its input and output controls of the touch control panel while keeping it apart
terminals. For this reason, it is easily influenced by the from the oven proper; in this case you must short both
surrounding high voltage power source, static electricity ends of the door sensing switch (on PWB) of the touch
charge in clothes, etc, and sometimes it is not fully control panel with a jumper, which brings about an
protected by the built-in protection circuit. operational state that is equivalent to the oven door
being closed. As for the sensor-related controls of the
In order to protect CMOS LSI. touch control panel, checking them is possible if dummy
1) When storing and transporting, thoroughly wrap them in resistor(s) with resistance equal to that of the controls
aluminium foil. Also wrap all PW boards containing them are used.
in aluminium foil. (2) Servicing the touch control panel with power supply
2) When soldering, ground the technician as shown in the from an external power source:
figure and use grounded soldering iron and work table. Disconnect the touch control panel completely from the
oven proper,and short both ends of the door sensing
switch (on PWB) of the touch control panel,which brings
approx. 1M ohm
about an operational state that is equivalent to the oven
door being closed. Connect an external power source to
the power input terminal of the touch control panel, then
it is possible to check and repair the controls of the touch
control panel it is also possible to check the sensor-
2. Shapes of Electronic Components related controls of the touch control panel by using the
dummy resistor(s).
Transistor Transistor 4. Servicing Tools

DTA114YS 2SB793
Tools required to service the touch control panel
DTA143ESXHZ assembly.
DTB143ES B
C 1) Soldering iron: 30W
DTC114ES E
CB
DTD143ES (It is recommended to use a soldering iron with a
E 2SA933S grounding terminal.)
2) Oscilloscope: Single beam, frequency range: DC-10MHz
3. Servicing of Touch Control Panel type or more advanced model.
We describe the procedures to permit servicing of the 3) Others: Hand tools
touch control panel of the microwave oven and the
precautions you must take when doing so. To perform 5. Other Precautions
the servicing, power to the touch control panel is available 1) Before turning on the power source of the control unit,
either from the power line of the oven itself or from an remove the aluminium foil applied for preventing static
external power source. electricity.
(1) Servicing the touch control panel with power supply 2) Connect the connector of the key unit to the control unit
of the oven: being sure that the lead wires are not twisted.
CAUTION:
3) After aluminium foil is removed, be careful that abnormal
THE HIGH VOLTAGE TRANSFORMER OF THE voltage due to static electricity etc. is not applied to the
MICROWAVE OVEN IS STILL LIVE DURING input or output terminals.
SERVICING PRESENTS A HAZARD. 4) Attach connectors, electrolytic capacitors, etc. to PWB,
Therefore, when checking the performance of the touch making sure that all connections are tight.
control panel, put the outer cabinet on the oven to avoid 5) Be sure to use specified components where high
touching the high voltage transformer, or unplug the precision is required.
primary terminal (connector) of the high voltage
transformer to turn it off; the end of such connector must
be insulated with an insulating tape. After servicing, be
sure to replace the leads to their original locations.
A. On some models, the power supply cord between the
touch control panel and the oven itself is so short that the
two can’t be separated. For those models, check and
repair all the controls (sensor-related ones included) of
the touch control panel while keeping it connected to the
oven.
25
R-7H55
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

WARNING: AVOID POSSIBLE EXPOSURE TO MICROWAVE ENERGY. PLEASE FOLLOW THE INSTRUCTIONS
BELOW BEFORE OPERATING THE OVEN.
1. CARRY OUT 3D CHECKS. 1. Door does not close firmly.

2. Make sure that a definite” click” can be heard when the 2. Door hinge, support or latch hook is damaged.
microwave oven door is unlatched. (Hold the door in a 3. The door gasket or seal or damaged.
closed position with one hand, then push the door open 4. The door is bent or warped.
button with the other, this causes the latch leads to rise, 5. There are defective parts in the door interlock system.
it is then possible to hear a “click’ as the door switches 6. There are defective parts in the microwave generating
operate.) and transmission assembly.
3. Visually check the door and cavity face plate for damage 7. There is visible damage to the oven.
(dents, cracks, signs of arcing etc.).
Do not operate the oven:
Carry out any remedial work that is necessary before 1. Without the RF gasket (Magnetron).
operating the oven. 2. If the wave guide or oven cavity are not intact.
Do not operate the oven if any of the following conditions 3. If the door is not closed.
exist; 4. If the outer case (cabinet) is not fitted.
Please refer to "OVEN PARTS AND CABINET PARTS" AND "DOOR PARTS", when carrying out any of the following
removal procedures:
OUTER CASE REMOVAL
To remove the outer case, procedure as follows. 6. Discharge the H.V. capacitor before carring out any
1. Disconnect oven from power supply. further work.
2. Open the oven door and wedge it open. 7. Do not operate the oven with the outer case removed.
3. Remove the screws from rear and along the side edge of N.B.; Step 1, 2 and 6 from the basis of the 3D checks.
case. CAUTION: DISCHARGE THE HIGH VOLYAGE CAPACI-
4. Slide the entire case back out about 3 cm to free it from TOR BEFORE TOUCHING ANY OVEN COM-
retaining clips on the cavity face plate. PONENTS OR WIRING.
5. Lift the entire case from the oven.
POWER TRANSFORMER REMOVAL

1. CARRY OUT 3D CHECKS. 2. Insert the two edges of the transformer into two metal
2. Disconnect filament leads of transformer from the tabs of the base plate.
magnetron and capacitor. 3. Make sure the transformer is mounted correctly to the
3. Disconnect high voltage lead of capacitor from the corners underneath those tabs.
transformer. 4. After re-installing the transformer, secure the transformer
4. Disconnect wire leads from the transformer. with two screws to the base plate.
5. Remove two (2) screws holding the transformer to the 5. Re-connect the wire leads (primary and high voltage)
base plate. and high voltage lead to the transformer and filament
Re-install leads of transformer to the magnetron and capacitor,
1. Rest the transformer on the base plate with its primary referring to the “Pictorial Diagram”.
terminals toward rear cabinet. 6. Re-install the outer case and check that the oven is
operating properly.
MAGNETRON REMOVAL
1. CARRY OUT 3D CHECKS. magnetron tube should not hit by any metal object
2. Disconnect filament lead of transformer from magnetron. around the tube.
3. Disconnect high voltage wire lead from magnetron. 8. Remove one (1) screw holding the magnetron duct to the
4. Remove two (2) screws holding the chassis support to magnetron.
the oven cavity face plate and the rear cabinet. 9. Remove one (1) screw holding the magnetron guide to
5. Remove one (1) screw holding the chassis support to the the magnetron.
magnetron. 10.Now the magnetron is free.
6. Carefully remove four (4) mounting screws hold the CAUTION: WHEN REPLACING THE MAGNETRON, BE
magnetron to waveguide, when removing the screws SURE THE R.F. GASKET IS IN PLACE AND
holding the magnetron to prevent it from falling. THE MAGNETRON MOUNTING SCREWS
7. Remove the magnetron from the unit with care so the ARE TIGHTENED SECURELY.
26
R-7H55
HIGH VOLTAGE RECTIFIER ASSEMBLY REMOVAL

1. CARRY OUT 3D CHECKS. from the power transformer.
2. Remove one (1) screw holding the rectifier assembly to CAUTION: WHEN REPLACING THE HIGH VOLTAGE
the capacitor holder. RECTIFIER ASSEMBLY, THE GROUND SIDE
3. Disconnect the rectifier assembly from the capacitor. TERMINAL MUST BE SECURED FIRMLY
4. Disconnect the high voltage wire of the rectifier assembly WITH A GROUNDING SCREW.
HIGH VOLTAGE CAPACITOR REMOVAL

1. CARRY OUT 3D CHECKS. from the power transformer.
2. Disconnect filament lead of transformer from high voltage 5. Remove one (1) screw holding the rectifier to the capacitor
capacitor. holder.
3. Disconnect high voltage wire lead from the high voltage 6. Remove one (1) screw holding the capacitor holder to
capacitor. base plate.
4. Disconnect the high voltage wire of the rectifier assembly 7. Remove the capacitor from the holder.
POSITIVE LOCK® CONNECTOR (NO-CASE TYPE) REMOVAL

Terminal
Push the lever of positive lock® connector. Pull down on the
positive lock® connector. Positive lock ®
connector
1
CAUTION: WHEN YOU CONNECTING THE POSITIVE Push
LOCK® CONNECTORS TO THE TERMINALS,

Lever
INSTALL THE POSITIVE LOCK® SO THAT
THE LEVER FACES YOU 2
Pull down
Figure C-1. Positive lock®connector
FAN MOTOR REMOVAL

1. CARRY OUT 3D CHECKS. metal pieces may be produced.
2. Disconnect wire leads from the fan motor. * Do not touch the pliers to the coil of the fan motor
3. Release the main harness from the wire holder and because the coil may be cut or injured.
thermal cut-out. * Do not disfigure the bracket by touching with the
4. Release two snap bands of the thermistor harness from pliers.
chassis support. 2) Remove the fan blade from the shaft of the fan motor by
5. Remove three (3) screws holding the chassis support to pulling and rotating the fan blade with your hand.
the oven cavity front face plate, magnetron and rear 3) Now, the fan blade will be free.
cabinet. CAUTION:
6. Remove the chassis support. * Do not use this removed fan blade again because the
7. Disconnect wire leads from the damper switch.. hole (for shaft) of it may become bigger than a
8. Remove two (2) screws holding the magnetron and fan standard one.
duct to the waveguide.. 15.Remove the two(2) screws holding the fan motor to the
9. Remove one (1) screw holding the fan duct to the oven fan duct.
cavity front face plate. 16.Now, the fan motor is free.
10.Release the main harness from the hole of the fan duct.
11.Release the thermistor harness from the hole of the fan Coil
duct.
12. Remove the fan duct assembly from the oven. Groove joint pliers
13.Remove one (1) screw holding the thermal cut-out
mounting angle (with thermal cut-out) to the fan motor.
14.Remove the fan blade from the fan motor shaft according
the following procedure.
1) Hold the edge of the rotor of the fan motor by using a pair Stator
of groove joint pliers. Gap
CAUTION: Bracket Rotor
* Make sure that any pieces do not enter the gap
between the rotor and the stator of the fan motor Rear view
because the rotor is easily shaven by pliers and
27
R-7H55
* Make sure that the fan blade rotates smooth after

installation.
* Make sure that the axis of the shaft is not slanted.
4. Reset the fan duct assembly to its place.
5. Install the fan duct to the waveguide with the two (2)
screws.
Shaft 6. Install the fan duct to the oven cavity front face plate with
These are the position
Axis where should be the one (1) screw.
pinched with pliers
Stator
7. Re-install the main harness and the thermistor harness
to each hole of the fan duct.
Rotor
8. Re-install the chassis support to the oven cavity front
Side view face plate, magnetron and the rear cabinet with the three
INSTALLATION
1. Re-install the thermal cut-out mounting angle (with (3) screws.
thermal cut-out) to the fan motor with one (1) screw. 9. Re-install two snap bands of the thermistor harness to
2. Install the fan motor to the fan duct with the two(2) the chassis support.
screws. 10.Hold the main wire harness with the wire holder.
3. Install the fan blade to the fan motor shaft according the 11.Re-connect the wire leads to the fan motor, thermal cut-
following procedure. out (FAN) and the damper motor, referring to the pictorial
1) Hold the center of the bracket which supports the shaft diagram.
of the fan motor on the flat table.
Shaft
2) Apply the screw lock tight into the hole (for shaft) of the
fan blade.
3) Install the fan blade to the shaft of fan motor by pushing
the fan blade with a small, light weight, ball peen hammer
or rubber mallet.
Table Center of
CAUTION: bracket
* Do not hit the fan blade strongly when installed
because the bracket may be disfigured.
TURNTABLE MOTOR REMOVAL

1. Disconnect the oven from power supply. take off the turntable motor cover.
2. Remove the turntable tray, and the turntable support out 4. Disconnect wire lead from the turntable motor.
of the oven cavity. 5. Remove the two (2) screws holding the turntable motor
3. Turn the oven upside down and remove one (1) screw to the thermal cover (bottom).
holding the turntable motor cover to the base plate and 6. Now, turntable motor is free.
DAMPER ASSEMBLY REMOVAL

1. CARRY OUT 3D CHECKS. 5. Remove the damper assembly from the oven.
2. Disconnect wire leads from damper motor and damper 6. Remove one (1) screw holding damper motor to damper
switch. duct.
3. Remove one (1) oven side screw holding the damper 7. Damper motor is free.
duct to oven cavity 8. Bend the tab holding the damper switch to the damper
4. Release one (1) tab of the terminal cover right from the duct..
damper duct. 9. Remove the damper switch from the damper duct..
CONVECTION DUCT ASSEMBLY REMOVAL

1. CARRY OUT 3D CHECKS. 7 Now, the thermistor is free
2. Disconnect wire leads from power supply cord terminals.
THERMAL CUT-OUT (CONV.) REMOVAL
3. Remove one (1) screw holding the capacitor holder to
8. Remove two (2) screws holding the thermal cut-out to the
the rear cabinet.
convection motor mounting plate.
4. Remove eight (8) screws holding the rear cabinet the
9. Now, the thermal cut-out is free.
chassis support, oven cavity, thermal cover right,
waveguide assembly and the base plate. CONVECTION HEATER REMOVAL
5. Disconnect wire leads from the thermistor, thermal cut- 10.Remove three (3) oven side screws holding the convection
out, convection motor and heater element. duct to the oven cavity.
11.Remove six (6) screws holding the convection duct to the
THERMISTOR REMOVAL
oven cavity.
6. Remove two (2) screws holding the thermistor to the
12.Remove two (2) screws holding two heater mounting
convection duct.
28
R-7H55
plates to the convection duct. fan to convection motor shaft.

13.Remove two (2) screws holding the convection heater to 18.Remove two (2) screws holding the convection motor
the convection duct. mounting plate to convection duct.
14.Now, convection heater is free. 19.Remove the convection motor assembly, reflection fan
and one (1) washer from the convection duct.
CONVECTION FAN AND MOTOR REMOVAL
20.Remove the pin from the convection motor shaft.
15.Remove one (1) nut, spring washer and washer holding
21.Remove two (2) screws holding the convection motor to
the convection fan to the convection motor shaft.
convection motor mounting plate.
16.Now, convection fan is free.
22.Now, the convection motor is free.
17.Remove one (1) washer and pipe holding the reflection
OVEN LAMP SOCKET REMOVAL

1. CARRY OUT 3D CHECKS. 3. Pull out the lamp socket from the socket mounting plate.
2. Disconnect wire leads from lamp socket.
CONTROL PANEL ASSEMBLY AND CONTROL UNIT REMOVAL

To remove the control panel, proceed as follows: 5. Lift up and pull the control panel forward.
1. CARRY OUT 3D CHECKS. Replacement of individual components is as follows.
2. Disconnect connector CN-A, CN-B and CN-F from the CONTROL UNIT AND KEY UNIT
control unit. 6. Disconnect the connector CN-G from the control unit.
3. Disconnect wire leads from the relays RY-1, RY-2 and 7. Remove the three (3) screws holding the control unit to
RY-3. the panel frame.
4. Remove one (1) screw holding the control panel to the 8. Lift up the control unit.
oven cavity front face plate. 9. Now, the control unit and frame assembly are separated.
POWER SUPPLY CORD REPLACEMENT

Removal pictorial diagram.
1. CARRY OUT 3D CHECKS. 3. Tighten the single (1) screw holding the cord anchorages.
2. Disconnect the brown wire and blue wire of the power 4. CARRY OUT 4D CHECKS.
supply cord from the noise filter. Cord anchorage Power
Noise filter supply
3. Remove the single (1) screw holding the cord anchorages cord
to the oven cavity.
4. Remove the power supply cord from the oven.
Re-install Blue wire

1. Insert the power supply cord into the cord anchorages. Brown wire
2. Connect the brown wire and blue wire of the power

supply cord into the terminals of noise filter, referring to Figure C-2. Power supply cord
AH SENSOR ASSEMBLY REMOVAL

1. CARRY OUT 3D CHECKS. "CONTROL PANEL ASSEMBLY AND CONTRO UNIT
2. Disconnect the connector of AH sensor assembly from REMOVAL".
the control unit. 5. Release the one (1) snap band of AH sensor assembly
3. Remove the two (2) screws holding the AH sensor from the hole of oven cavity front plate, using needle
assembly and sensor cover together to the steam duct nose pliers.
assembly. 6. Now, the AH sensor assembly is free.
4. Remove the control panel assembly, referring to
1ST. LATCH SWITCH, 2ND. LATCH SWITCH,STOP SWITCH AND MONITOR SWITCH REMOVAL
1. CARRY OUT 3D CHECKS Re-install
2. Disconnect wire leads from the switches. 1. Re-install each switch lever and latch switch in its place.
3. Remove two (2) screws holding latch hook to oven The 1st. latch /monitor switches are in the lower position
flange. and the 2nd. latch switch is in the upper position.
2. Re-connect wire leads to each switch.
4. Remove latch hook assembly from oven flange.
Refer to pictorial diagram.
5. Push outward on the two (2) retaining tabs holding switch 3. Secure latch hook (with two (2) mounting screws) to
in place. oven flange.
6. Switch is now free. 4. Make sure that the monitor switch is operating properly
At this time switch lever will be free, do not lose it. and check continuity of the monitor circuit. Refer to
chapter "Test Procedure" and Adjustment procedure.
29
R-7H55
1ST. LATCH SWITCH, 2ND. LATCH SWITCH,STOP SWITCH AND MONITOR SWITCH ADJUSTMENT
If the 1st. latch switch, 2nd. latch switch and monitor switch should be less than 0.5mm.
do not operate properly due to a misadjustment, the follow- 2. The 2nd. latch switch and stop switch interrupt the circuit
ing adjustment should be made. before the door can be opened.
1. Loosen the two (2) screws holding latch hook to the oven 3. Monitor switch contacts close when door is opened.
cavity front flange. 4. Re-install outer case and check for microwave leakage
2. With door closed, adjust latch hook by moving it back and around door with an approved microwave survey meter.
forth, and up and down. In and out play of the door (Refer to Microwave Measurement Procedure.)
allowed by the upper and lower position of the latch hook
should be less than 0.5mm. The vertical position of the LATCH HOOK
latch hook should be adjusted so that the 1st. latch

switch and 2nd. latch switch are activated with the door
closed. 2ND. LATCH
SWITCH
3. Secure the screws with washers firmly. LATCH

HEADS
4. Check the 2nd. latch switch operation. If the 2nd. latch

switch has not activated with the door closed, loosen
screw and adjust the latch hook position.
After adjustment, check the following.

1. In and out play of door remains less than 0.5mm when in
the latched position. First check upper position of latch SWITCH
LEVER MONITOR
SWITCH
hook, pushing and pulling upper portion of door toward 1ST. LATCH
SWITCH
the oven face. Then check lower portion of the latch
STOP SWITCH
hook, pushing and pulling lower portion of the door
toward the oven face. Both results(play in the door) Figure C-3. Latch Switch Adjustments
DOOR REPLACEMENT AND ADJUSTMENT

REMOVAL Note: After any service to the door;
1. Disconnect oven from power supply and remove turntable (A) Make sure that door sensing switch and secondary
tray and turntable support from oven cavity. interlock switch are operating properly. (Refer to
2. Remove the outer case cabinet, refer to "OUTER CASE chapter "Test Procedures".).
CABINET REMOVAL". (B) An approved microwave survey meter should be
3. Remove two (2) screws from upper oven hinge. used to assure compliance with proper microwave
4. Push the open button and open the door slightly. radiation emission limitation standards.
5. Release the upper oven hinge from upper door hinge pin
by pulling down the door. DOOR ADJUSTMENT
6. Release the lower door hinge pin from the lower oven The door can be adjusted by keeping screws of each hinge
hinge by pulling up the door. loose. Lower oven hinge can be loosened with special
7. Now the door assembly is free. screw driver (LHSTIX "LR-4").
Note: Lower oven hinge is secured by special (LH) screw.
Note: When the individual parts are replaced, refer to When securing or loosening screw, LHSTIX (LR-4)
"Door Disassembly".; type screw driver should be used.
RE-INSTALL
1. On re-installing door, insert the lower door hinge pin into
the lower oven hinge.
2. Insert the upper oven hinge to square opening in the
LHSTIX SCREW DRIVER LHSTIX SCREW
upper right side of the oven cavity face plate. (from rear) (SIZE LR-4)
3. Insert the upper oven hinge into the upper door hinge pin.
4. Shut the door LHSTIX screw Driver and LHSTIX Screw
5. Make sure the door is parallel with oven face lines (left
and upper side lines) and door latch heads pass through After adjustment, make sure of the following :
latch holes correctly. 1. Door latch heads smoothly catch latch hook through
6. Secure two (2) screws holding the upper oven hinge to latch holes and that latch head goes through center of
the top of the oven cavity. latch hole.
30
R-7H55
2. Deviation of door alignment from horizontal line of cavity

face plate is to be less than 1.0mm. SCREWS
3. Door is positioned with its face pressed toward cavity UPPER DOOR
HINGE PIN
face plate.
4. Re-install outer case and check for microwave leakage UPPER
OVEN HINGE
around door with an approved microwave survey meter.
(Refer to Microwave Measurement Procedure.)
Note: The door on a microwave oven is designed to act as
an electronic seal preventing the leakage of
microwave energy from oven cavity during cook
cycle. This function does not require that door be air-
tight, moisture (condensation)-tight or light-tight.
Therefore, occasional appearance of moisture, light LOWER
OVEN HINGE
or sensing of gentle warm air movement around
oven door is not abnormal and do not of themselves, SCREWS
indicate a leakage of microwave energy from oven LOWER DOOR HINGE PIN
cavity.
Figure C-4. Door Replacement and adjustment
DOOR DISASSEMBLY
Remove door assembly, refer to "Door Replacement".
6. Remove the door frame with pulling the upper door
Replacement of door components are as follows:
hinge pin.
1. Place door assembly on a soft cloth with latches facing
up. CHOKE
COVER
Note: As the engaging part of choke cover and door panel
are provided at 22 places, do not force any particular DOOR
part. PANEL
2. Insert an putty knife (thickness of about 0.5mm) into the

gap between the choke cover and corner portion of door
panel as shown Figure C-5 to free engaging parts.
3. Lift up choke cover.
4. Now choke cover is free from door panel.
5. Remove six (6) screws holding the door frame to the
gutter for choke cover. Figure C-5. Door Disassembly
SERVICE INFORMATION
Blown fuse due to defective asymmetric rectifier
There are many cases that the fuse is blown due to defective asymmetric rectifier. So, please follows below.
1. When use the current HV. Rectifier assembly with the Asymmetric Rectifier for service, please remove a part of the
Asymmetric Rectifier by cut lead as shown in Figure A-1.
2. When the HV. Rectifier assembly with the Asymmetric Rectifier in the microwave oven was defect, please take steps
indicated in below
H.V. READ WIRES
PROCEDURE FOR SERVICE OF DEFECTIVE HV. RECTIFIER ASSEMBLY
ASYMMETRIC RECTIFIER
1. When a part of the HV. Rectifier was defect, please replace the whole HV. H.V. RECTIFIER
Rectifier assembly.
2. When a part of the Asymmetric Rectifier was defect, please remove part of CUT
it by cut lead wires as shown Fig. A-1.

2-1. After remove it, please check operation of the unit. If no power,
please replace main fuse.
2-2. Put water load in the oven and operate the unit. If no heat, please
replace the magnetron.
∆ Please keep more than 15.5mm of clearance distance from left of
leads to other parts. Figure A-1
31
R-7H55
MICROWAVE MEASUREMENT
After adjustment of door latch switches, monitor switch Recommended instruments are:
and door are completed individually or collectively, the NARDA 8100
following leakage test must be performed with a survey NARDA 8200
instrument and it must be confirmed that the result meets HOLADAY HI 1500
the requirements of the performance standard for micro- SIMPSON 380M
wave oven. 2. Place the oven tray into the oven cavity.
3. Place the load of 275 ± 15ml of water initially at 20 ±
REQUIREMENT 5˚C in the centre of the oven tray. The water container
The safety switch must prevent microwave radiation emis- should be a low form of 600 ml beaker with inside
sion in excess of 5mW/cm2 at any point 5cm or more from diameter of approx. 8.5cm and made of an electrically
external surface of the oven. non-conductive material such as glass or plastic.
The placing of this standard load in the oven is important
PREPARATION FOR TESTING: not only to protect the oven, but also to insure that any
leakage is measured accurately.
Before beginning the actual test for leakage, proceed as 4. Close the door and turn the oven ON with the timer set
follows; for several minutes. If the water begins to boil before the
1. Make sure that the test instrument is operating normally survey is completed, replace it with 275ml of cool water.
as specified in its instruction booklet. 5. Move the probe slowly (not faster that 2.5cm/sec.)
Important: along the gap.
Survey instruments that comply with the requirement for 6. The microwave radiation emission should be measured
instrumentations as prescribed by the performance at any point of 5cm or more from the external surface of
standard for microwave ovens must be used for testing. the oven.
SHARP
mW cm 2
mW cm 2
Microwave leakage measurement at 5 cm distance
32
R-7H55
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK OR : APPEARS ON DISPLAY
THERMAL THERMAL
CUT-OUT CUT-OUT
NOISE FILTER 145˚C(MG) 2ND LATCH
150˚C(CONV.)
SWITCH
L
AH. SENSOR
FUSE
M8A
MAGNETRON
A3 N.O. N.O.
F3 F2 F1
N.O.
MONITOR RESISTOR
POWER
RESISTOR 10M
CONTROL UNIT TRANSFORMER

0.0033µ /AC 250V
A1
0.8 / 20W
LINE BYPASS
INTERLOCK RELAY
BRN
CAPACITOR
LIVE
RY4 RY5 RY6 RY1 RY2 RY3

RESISTOR 680K
PRIMARY
220 V
~50Hz
A5 A7 A9 COM.
CONVECTION
B1 B2 B3 B4 B5 B6 COM. COM. CAPACITOR
FAN MOTOR
OVEN LAMP
1.07µF
DAMPER
noise suppression coil
MOTOR
MOTOR
H.V. RECTIFIER
RED
TURNTABLE MOTOR
NEUTRAL
HEATING ELEMENT
MONITOR SWITCH
BLU
0.0033µ /AC 250V
CONVECTION
DOOR
LINE BYPASS
FM CM DM OL TTM
CAPACITOR
SENSING DAMPER THERMISTOR

SWITCH SWITCH
GRN G-Y ASYMMETRIC
RECTIFIER
EARTH
1ST LATCH
SWITCH
N
THERMAL CUT-OUT
95˚C(FAN)
Figure O-1. Oven Schematic - Off Condition
SCHEMATIC
1. DOOR CLOSED
2. COOKING TIME PROGRAMMED
3. VARIABLE COOKING CONTROL HIGH
4. START PAD TOUCHED
THERMAL THERMAL
CUT-OUT CUT-OUT
150˚C(CONV.)
SWITCH
L
FUSE
AH. SENSOR
M8A
MAGNETRON
A3 N.O. N.O.
F3 F2 F1 N.O.
MONITOR RESISTOR
POWER
RESISTOR 10M

0.0033µ /AC 250V
A1
0.8 / 20W
LINE BYPASS
INTERLOCK RELAY
BRN
CAPACITOR
LIVE

RESISTOR 680K
220 V
PRIMARY
~50Hz
A5 A7 A9 COM.
CONVECTION

FAN MOTOR
OVEN LAMP
1.07µF
DAMPER
MOTOR
MOTOR
H.V. RECTIFIER
RED
TURNTABLE MOTOR
NEUTRAL
HEATING ELEMENT
MONITOR SWITCH
BLU
0.0033µ /AC 250V
CONVECTION
DOOR
LINE BYPASS
FM CM DM OL TTM
CAPACITOR

SWITCH SWITCH
GRN G-Y ASYMMETRIC
RECTIFIER
EARTH
1ST LATCH
SWITCH
N
THERMAL CUT-OUT
95˚C(FAN)
Figure O-2. Oven Schematic - Microwave Cooking Condition
33
R-7H55
SCHEMATIC
1. DOOR CLOSED.
2. COOKING TIME PROGRAMMED.
3. "CONVEC" PAD TOUCHED.
4. DESIRED TEMPERATURE ENTERED.
5. START PAD TOUCHED.
THERMAL THERMAL
CUT-OUT CUT-OUT
150˚C(CONV.)
SWITCH
L
FUSE
AH. SENSOR
M8A
MAGNETRON
A3 N.O. N.O.
F3 F2 F1 N.O.
MONITOR RESISTOR
POWER
RESISTOR 10M

0.0033µ /AC 250V
A1
0.8 / 20W
LINE BYPASS
INTERLOCK RELAY
BRN
CAPACITOR
LIVE

220 V
RESISTOR 680K
PRIMARY
~50Hz
A5 A7 A9 COM.
CONVECTION
FAN MOTOR
OVEN LAMP
1.07µF
DAMPER
MOTOR
MOTOR
H.V. RECTIFIER
RED
TURNTABLE MOTOR
NEUTRAL
HEATING ELEMENT
MONITOR SWITCH
BLU
0.0033µ /AC 250V
CONVECTION
DOOR
LINE BYPASS
FM CM DM OL TTM
CAPACITOR

SWITCH SWITCH
GRN G-Y ASYMMETRIC
RECTIFIER
EARTH
1ST LATCH
SWITCH
N
THERMAL CUT-OUT
95˚C(FAN)
Figure O-3. Oven Schematic - Convection and Grill Cooking
SCHEMATIC
1. DOOR CLOSED.
2. COOKING TIME PROGRAMMED.
3. LOW MIX OR HIGH MIX PAD TOUCHED. NOTE: The relays RY2 and RY3 do not operate at the same time.
4. START PAD TOUCHED.
THERMAL THERMAL
CUT-OUT CUT-OUT
150˚C(CONV.)
SWITCH
L
AH. SENSOR
FUSE
M8A
MAGNETRON
A3 N.O. N.O.
F3 F2 F1 N.O.
MONITOR RESISTOR
POWER
RESISTOR 10M

0.0033µ /AC 250V
A1
0.8 / 20W
LINE BYPASS
INTERLOCK RELAY
BRN
CAPACITOR
LIVE

RESISTOR 680K
220 V
PRIMARY
~50Hz
A5 A7 A9 COM.
CONVECTION

FAN MOTOR
OVEN LAMP
1.07µF
DAMPER
MOTOR
MOTOR
H.V. RECTIFIER
RED
TURNTABLE MOTOR
NEUTRAL
HEATING ELEMENT
MONITOR SWITCH
BLU
0.0033µ /AC 250V
CONVECTION
DOOR
LINE BYPASS
FM CM DM OL TTM
CAPACITOR

SWITCH SWITCH
GRN G-Y ASYMMETRIC
RECTIFIER
EARTH
1ST LATCH
SWITCH
N
THERMAL CUT-OUT
95˚C(FAN)
Figure O-4. Oven Schematic - Mix Cooking Condition
34
F
E
D
C
H
B
A
G
AH. SENSOR
CN-F
1 BLK 2ND LATCH SWITCH
2 RED NO DAMPER
1
1
3 WHT BRN MOTOR YLW

DAMPER OVEN LAMP
WHT SWITCH & SOCKET WHT
COM BLK WHT
NO RED
GRY ORG
WHT
COM
BRN
PNK
CONTROL PANEL CONVECTION

GRY HEATING ELEMENT
WHT BLK
CN-F NC
2
GRY
2
3 WHT THERMAL CUT-OUT

95°C (FAN) WHT
COM GRY
1 PNK
CN-B MONITOR FAN MOTOR
SWITCH WHT CONV.FAN
PNK 6 WHT THERMISTOR MOTOR
PNK 5 WHT
CN-B ORG 4
6 BRN 3 PNK PNK
GRN 2 ORG BLK
GRY 1 THERMAL CUT-OUT
1
3
150°C (CONV.)
3
COM
RED
THERMAL CUT-OUT
BLK 145°C (MG.)
RY1
ORG BLK RED
ORG
35
BLK
COM WHT
BLK
RY3 HIGH VOLTAGE COMPONENTS
BLK
PNK
4
4
COM TURNTABLE
MOTOR H.V.
BLK RECTIFIER
RY2 H.V
BLK CAP.
MAGNETRON ACIT
CN-A OR
BRN
9 1 H.V.WIRE
WHT
WHT
1ST LATCH SWITCH H.V.WIRE
CN-A BLK
RECTIFIER
NO WHT POWER
ASYMMETRIC
Y P B O W BLK TRANSFORMER
GRY
5
L N L R H
5
COM
W K K G T WHT
9 8 7 6 5 4 3 2 1 WHT
BRN LIVE
GRY
MONITOR
STOP SWITCH RESISTOR NEUTRAL
NO BLK
GRN NOISE BLU
WHT 3 FILTER
COM POWER
GRN 2 SUPPLY
RED 1 CORD
FUSE
GRN GRN
6
6
L N
Figure S-1. Pictorial Diagram

R-7H55
F
E
D
C
H
B
A
G
F
E
D
C
H
B
A
G
T1 FLUORESCENT DISPLAY TUBE
VF2 (VF1 to VF2 2.9Vac)
R-7H55
6 CONV MIX GRILL MED LOW HIGH
5
CONTROL UNIT AUTO
VF1
1
A1
1
2 SENSOR
D1 S1NB10
REHEAT
AC220V 4 Q2
2SA COOK DEFROST Kg
R4
1K
50Hz
VRS1
933S
ZD1
HZ16-1
1
+ + +
C7
C6
a - - - SP30 F F N L n h p j g f e d c b a k 6 5 4 3 2 1 U N F F
A3 2 2 P B G G G G G G B P 1 1
b 3
C3 47µ/25V
C5 47µ/16V
VP 26 25 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 2 1
C1 0.1µ/50V
C4 0.01µ/25V
C2 1000µ/35V
R1 2.4K
d
ZD2
HZ4C3
R5 15K
VC R30 3.3K R31 1K
Q1 2SB793 R3 680 1/2W
c
R11
56K
VA
C10
0.01µ
/50V
R2 1.8K 1/2W R60 1 64 Vdisp
R10 47K
R61 R23
R62 R22
2
- C21
2
C20 0.1µ/50V R63 R21

4.7µ
+ /35V + - R70 5 60 R20
R71 R13
RY1 R72 R12
COM R20 Q20 R00 R11
OVEN LAMP Q21 470 R01 R10
DTA114YS
D21
TURNTABLE DTD143ES R02 10 55 R93
R03 R92
MOTOR TEST R91
NO
RESET R90
RY6
OSC1 R83
OSC2 15 50 R82
R80 1M
GND R81
D26
X1 R80
CF80
CST4.00MGW
X2 D13
DAMPER A9 Q26
AVSS D12
DTA143ES
MOTOR RY5 AN0 20 45 D11
AN1 D10
3
IC1 IZA573DR
3
AN2 D9
AN3 D8
D25
AN4 D7
Q25 AN5 25 40 D6
CONVECTION A 7 DTA143ES AN6 D5
D27
MOTOR RY4 AN7 D4
AN8 D3
AN9 D2
AN10 30 35 D1
D24
IC2 IZA310DR
36
AN11 INT1
FAN Q24
A5 AVCC 32 33 VCC
MOTOR DTA143ES VA
RY3
(J4)
COM
(J6)
(J2)
12 11 10 9 8 7 6 5 4 3 2 1
D23
CONVEC
Q23
4
4
NO
(J1)
(J3)
(J5)
DTB143ES
RY2
R90 330 1W
COM
CR70
Q22
D78
C8
D22
MICRO DTB143ES
NO Q60
R78
15K
R77
15K D77
R76
15K D76
R75
15K D75
R74
15K
R73
15K
R71
15K
DTC143ES
G8 G7 G6 G5 G4 G3 G2 G1
R41 5.1K
R51 5.1K
NOTE : IF NOT SPECIFIED, 1/4W±5% 5 4 3 2 1 STOP
C50 C40 G9 CONVEC CLEAR
R61 R62
130F 3.0KF
160˚C 150˚C 130˚C 70˚C 40˚C
IF NOT SPECIFIED, 0.01µ/16V R60
120KF SENSOR SLOW
IF NOT SPECIFIED, 1SS270A G 10 0 9 8 7 6
5
250˚C 230˚C 220˚C 200˚C 180˚C REHEAT COOK
5
AUTO
R50 100
AUTO EASY HIGH LOW

D28 G 11 START
D40 R40 100
GRILL COOK DEFROST MIX MIX

CLOCK
MICRO INSTANT STEAM RICE
G 12 WAVE COOK
LEVEL START MENU COOK MORE LESS
C60
KEY UNIT
F1 F2 F3 B6 B5 B4 B3 B2 B1
DOOR
OVEN DAMPER SENSING
THERMISTOR SWITCH SWITCH
AH SENSOR
6
6
F Figure S-2. Contrl Panel Circuit

E
D
C
H
B
A
G
R-7H55
1 2 3 4 5 6
A A
B B
C C
D D
E E
F F
G G
H H
Figure S-3. Printed Wiring Board

1 2 3 4 5 6
37
R-7H55
PARTS LIST
Note: The parts marked "∆" may cause undue microwave exposure.
The parts marked "*" are used in voltage more than 250V.
REF. NO. PART NO. DESCRIPTION Q'TY CODE
ELECTRIC PARTS
1- 1 FH-HZA007WRE0 Thermistor 1 AH
1- 2 RHET-A156WRE0 Convection heater 1 BD
1- 3 QACC-A042WRE0 Power supply cord 1 AR
1- 4 RTHM-A085WRE0 Thermal cut-out 150˚C 1 AL
1- 5 QSW-MA110WRE0 1st and 2nd latch switches, stop switch and damper switch 4 AK
1- 6 QSW-MA111WRE0 Monitor switch 1 AK
1- 7 RMOTDA191WRE0 Damper motor 1 AS
* 1- 8 RTRN-A419WRE0 Power transformer 1 BQ
1- 9 RMOTDA189WRE0 Turntable motor 1 AT
1-10 RR-WZA003WRE0 Monitor resistor 0.8 ohm 20w 1 AG
1-11 RTHM-A080WRE0 Thermal cut-out 145˚C (MG) 1 AP
* 1-12 FH-DZA045WRK0 High voltage rectifier assembly 1 AW
* 1-13 RC-QZA172WRE0 High voltage capacitor 1 AY
1-14 RMOTEA265WRE0 Fan motor 1 AZ
1-15 RTHM-A072WRE0 Thermal cut-out 95˚C (FAN) 1 AM
∆* 1-16 RV-MZA189WRE0 Magnetron 1 BM
1-17 QFS-CA010WRE0 Fuse M8A 1 AE
1-18 QSOCLA011WRE0 Oven lamp socket 1 AH
1-19 RLMPTA028WRE0 Oven lamp 1 AK
1-20 RMOTEA289WRE0 Convection motor 1 AZ
1-21 FPWBFA284WRK0 Noise filter 1 AU
1-22 FDTCTA156WRK0 AH sensor 1 AY
CABINET PARTS
2- 1 FDAI-A177WRY0 Base plate 1 AT
2- 2 GCOVHA324WRW0 Turntable motor cover 1 AG
2- 3 GLEGPA019WRE0 Foot 4 AD
2- 4 FCABDA022WRY0 Rear cabinet 1 AN
2- 5 GCABUA395WRP0 Outer case cabinet 1 BD
CONTROL PANEL PARTS
3- 1 CPWBFA583WRK0 Control unit 1 BR
3- 1A QCNCMA227DRE0 9-pin connector(A) 1 AC
3- 1B QCNCMA267DRE0 6-pin connector(B) 1 AC
3- 1C QCNCWA030DRE0 12-pin connector(G) 1 AF
3- 1D QCNCMA237DRE0 3-pin connector(F) 1 AD
3- 1E RV-KXA063DRE0 Fluorescent display tube 1 AZ
C1 RC-KZA087DRE0 Capacitor 0.1µF 50V 1 AB
C2 VCEAB31VW108M Capacitor 1000µF 35V 1 AF
C3 VCEAB31EW476M Capacitor 47µF 25V 1 AA
C4 VCKYB11EX103N Capacitor 0.01µF 25V 1 AA
C5 VCEAB31CW476M Capacitor 47µF 16V 1 AA
C6-8 VCKYD11CY103N Capacitor 0.01µF 16V 3 AH
C10 VCTYF31HF103Z Capacitor 0.01µF 50V 1 AB
C20 VCEAB31HW105M Capacitor 1µF 50V 1 AA
C21 VCEAB31VW475M Capacitor 4.7µF 35V 1 AA
C40 VCKYD11CY103N Capacitor 0.01µF 16V 1 AH
CF80 RCRS-A012DRE0 Ceramic resonator (CST4.00MGW) 1 AD
CR70 RMPTEA011DRE0 CR array 1 AL
D1 RSRCDA013DRE0 Diode bridge (S1NB10) 1 AG
D21-28 VHD1SS270A/-1 Diode (1SS270ATA) 8 AA
D40 VHD1SS270A/-1 Diode (1SS270ATA) 1 AA
D75-78 VHD1SS270A/-1 Diode (1SS270ATA) 4 AA
IC1 RH-IZA573DRE0 LSI 1 AW
IC2 RH-IZA310DRE0 IC 1 AL
Q1 VS2SB793///-4 Transistor (2SB793) 1 AC
Q2 VS2SA933S//-3 Transistor (2SA933) 1 AB
Q20 VSDTA114YS/-3 Transistor (DTA114YS) 1 AB
Q21 VSDTD143ES/-3 Transistor (DTD143ES) 1 AC
Q22-23 VSDTB143ES/-3 Transistor (DTB143ES) 2 AC
Q24-26 VSDTA143ES/1B Transistor (DTA143ESXHZ) 3 AB
Q60 VSDTC114ES/-3 Transistor (DTC114ES) 1 AB
R1 VRD-B12EF242J Resistor 2.4k ohm 1/4W 1 AA
R2 VRD-B12HF182J Resistor 1.8k ohm 1/2W 1 AB
R3 VRD-B12HF681J Resistor 680 ohm 1/2W 1 AA
R5 VRD-B12EF153J Resistor 15k ohm 1/4W 1 AA
38
R-7H55
R20 VRD-B12EF471J Resistor 470 ohm 1/4W 1 AA
R60 VRN-B12EK124F Resistor 120k ohm 1/4W 1 AA
R61 VRN-B12EK131F Resistor 130 ohm 1/4W 1 AB
R62 VRN-B12EK302F Resistor 3k ohm 1/4W 1 AB
R73-78 VRD-B12EF153J Resistor 15k ohm 1/4W 6 AA
R80 VRD-B12EF105J Resistor 1M ohm 1/4W 1 AA
R90 VRS-B13AA331J Resistor 330 ohm 1W 1 AA
RY1-3 RRLY-A076DRE0 Relay (OMIF-S-124LM) 3 AK
RY4-6 RRLY-A080DRE0 Relay (OJ-SH-124LM) 3 AG
SP30 RALM-A014DRE0 Buzzer (PKM22EPT-THAI) 1 AG
T1 RTRNPA086DRE0 Transformer 1 AU
VRS1 RH-VZA032DRE0 Varistor (10G471K) 1 AE
ZD1 VHEHZ161///-1 Zener diode (HZ16-1) 1 AA
ZD2 VHEHZ4C3///-1 Zener diode (HZ4C-3) 1 AA
3- 2 FPNLCB082WRK0 Control panel frame with key unit 1 BC
3-2-1 FUNTKA594WRE0 Control panel frame with key unit 1 BA
3- 3 JBTN-A903WRF0 Open button 1 AE
3- 4 MSPRCA050WRE0 Open button spring 1 AB
3- 5 XEPSD30P10XS0 Screw : 3mm x 10mm 3 AA
OVEN PARTS
4- 1 LANGQA392WRP0 Convection motor mounting plate 1 AH
4- 2 LANGQA393WRP0 Heater mounting plate 2 AD
4- 3 LANGTA306WRP0 Thermistor plate 1 AF
4- 4 NFANMA045WRP0 Convection fan 1 AD
4- 5 NFANMA046WRP0 Reflection fan 1 AD
4- 6 PDUC-A556WRW0 Convection duct 1 AS
∆ 4- 7 MHNG-A342WRM0 Lower oven hinge 1 AK
4- 8 PCUSGA404WRP0 Cushion 1 AA
4- 9 PSKR-A273WRP0 Reflector A 1 AF
4-10 PSKR-A274WRP0 Reflector B 1 AF
4-11 PSKR-A275WRP0 Reflector C 1 AF
4-12 PSLDHA116WRW0 Conv thermal cover 1 AM
∆ 4-13 PHOK-A085WRF0 Latch hook 1 AQ
4-14 FDUC-A277WRK0 Steam duct assy 1 AH
4-15 MCAMPA077WRF0 Damper cam 1 AE
4-16 NSFTTA112WRE0 Damper shaft 1 AB
4-17 PCUSGA390WRP0 Damper cushion 1 AE
4-18 PDUC-A558WRP0 Damper duct 1 AQ
4-19 PFTA-A025WRP0 Damper plate 1 AG
∆ 4-20 FOVN-A301WRY0 Oven cavity 1 BB
4-21 PSLDHA118WRW0 Thermal cover right 1 AA
4-22 NCPL-A046WRF0 Coupling 1 AM
4-23 PCOVPA275WRE0 Waveguide cover 1 AR
4-24 PCUSGA403WRP0 Cushion 1 AG
4-25 PFPF-A176WRE0 Thermal insulation R 1 AP
4-26 PPACGA131WRF0 TTM packing 1 AE
4-27 PSLDHA117WRP0 Bottom thermal cover 1 AK
4-28 LANGQA402WRP0 Socket mount plate 1 AK
∆ 4-29 MHNG-A336WRM0 Upper oven hinge 1 AK
4-30 LANGQA343WRP0 Thermal cut-out mounting angle 1 AK
4-31 NFANJA029WRE0 Fan blade 1 AL
4-32 PDUC-A559WRW0 Fan duct 1 AP
4-33 PFPF-A175WRE0 Thermal insulation B 1 AQ
4-34 LANG-A048WRP0 Mg guide 1 AK
4-35 LANGFA166WRP0 Chassis support 1 AK
4-36 PCOVPA292WRF0 Sensor cover 1 AD
4-37 PPIPFA006WRE0 Pipe 1 AD
4-38 PGLSPA400WRE0 Light glass 1 AF
4-39 MLEVPA194WRF0 Switch lever 1 AG
4-40 LBNDKA095WRW0 HV capacitor band 1 AM
4-41 PCUSUA409WRP0 Cushion 1 AA
4-42 LSTPPA069WRF0 Cord anchorage (Upper) 1 AD
39
R-7H55
4-43 LSTPPA070WRF0 Cord anchorage (Lower) 1 AC
4-44 LANG-A047WRP0 Magnetron duct 1 AK
DOOR PARTS
∆ 5 CDORFA627WRK0 Door assembly 1 BP
∆ 5- 1 DDORFA659WRY0 Door panel assembly 1 AY
5- 2 GCOVHA323WRF0 Choke cover 1 AK
5- 3 FWAKPA070WRY0 Door frame and door glass assembly 1 BF
∆ 5- 4 LSTPPA129WRF0 Latch head 1 AG
5- 5 MSPRTA081WRE0 Latch spring 1 AA
5- 6 XEPSD30P08000 Screw : 3mm x 8mm 6 AA
MISCELLANEOUS
6- 1 FAMI-A080WRM0 High rack 1 AQ
6- 2 FAMI-A079WRM0 Low rack 1 AN
6- 3 FROLPA071WRY0 Roller stay 1 AS
6- 4 NTNT-A064WRH0 Turntable tray 1 AX
6- 5 TCADCA512WRR0 Cook book in English 1 AS
6- 5 TCADCA527WRR0 Cook book in Russian 1 AN
6- 6 TINSEA626WRR0 Operation manual in Russian 1 AP
6- 7 TSPCNC007WRR0 Rating label 1 AK
6- 8 FW-VZB301WRE0 Thermistor harness 1 AS
* 6- 9 QW-QZA196WRE0 High voltage wire A 1 AK
6-10 LBNDKA080WRE0 Wire holder B 1 AD
6-11 LHLDWA011WRE0 Purse lock M 1 AB
6-12 TCAUHA055WRR0 Caution label 1 AF
6-13 TLABPA032WRR0 Earth label 1 AG
6-14 FW-VZB308WRE0 Main harness 1 BA
6-15 QW-VZA125WRE0 Earth wire 1 AK
SCREWS,NUTS AND WASHERS
7- 1 XBTSD40P05000 Screw : 4mm x 5mm 2 AA
7- 2 XBTWW40P06000 Screw : 4mm x 6 mm 2 AA
7- 3 XCBWW30P06000 Screw : 3mm x 6mm 8 AA
7- 4 XCPSD30P06000 Screw : 3mm x 6mm 2 AA
7- 5 XCTWW40P08000 Screw : 4mm x 8mm 8 AB
7- 6 XNEUW40-32000 Nut : 4mm x 3.2mm 1 AA
7- 7 XPSSP20-20000 Pin 1 AA
7- 8 XWHUW40-08000 Washer : 4mm x 0.8mm 2 AA
7- 9 XWHUW50-08000 Washer : 5mm x 0.8mm 1 AA
7-10 XWSUW40-10000 Washer : 4mm x 1.0mm 1 AA
7-11 XFPSD40P06000 Screw : 4mm x 6mm 6 AA
7-12 LX-CZ0052WRE0 Special screw 4 AA
7-15 XHTSD40P08RV0 Screw : 4mm x 8mm 3 AA
7-16 XOTSD40P08000 Screw : 4mm x 8mm 14 AA
7-17 XOTSD40P12RV0 Screw : 4mm x 12mm 6 AA
7-18 XFPSD40P08K00 Screw : 4mm x 8mm 6 AA
7-19 XFTSD40P30000 Screw : 4mm x 30mm 1 AA
7-20 XVPSD40P20000 Screw : 4mm x 20mm 1 AA
7-21 LX-CZA029WRE0 LHSTIX screw (LHSTIX:LR-4) 3 AA
7-22 LX-EZA047WRE0 Special screw 2 AC
7-23 LX-EZA042WRE0 Special screw 2 AB
7-24 LX-BZA041WRE0 Special screw 4 AA
7-25 XOTSD40P12000 Screw : 4mm x 12mm 5 AA
7-26 LX-CZ0056WRE0 Special screw 1 AA
HOW TO ORDER REPLACEMENT PARTS
To have your order filled prompty and correctly, please furnish the following information.
1. MODEL NUMBER 2. REF. NO.

3. PART NO. 4. DESCRIPTION
40
R-7H55
1 2 3 4 5 6
2-4
OVEN AND CABINET PARTS
7-17
6-7
A A
7-17
7-25
4-24 6-12
6-15
7-22 7-18
6-13
7-15
1-12
7-25
1-3
2-5 4-43
7-18
B B
1-13 4-42
7-19
7-18
7-18
4-40 7-5 7-9 1-20
1-19
7-22
1-17
1-18 1-21 7-1
C 4-28 C
4-37
7-25 7-4 7-7
4-33 1-4
7-25 4-5 4-1
4-16
4-18 1-5
7-14 7-24
7-24 4-12
4-15
1-22
4-17
1-16
D 4-36 7-16 D
4-11 x16
7-16 4-2
7-3
1-7 7-3
1-1
4-19 4-34
7-11
7-11 7-3
4-10 4-9
4-14 7-11 7-2
4-20 4-44 7-3
7-12 7-8 4-6
4-38
E 7-3 E
4-29 4-2
7-10 7-3
4-4 7-16
7-8 7-3 4-3
7-6
7-25 4-25 1-2
7-5
x3 4-21
F F
1-11 4-41
4-7 7-13 4-31
7-12
7-26
7-18
7-18
7-5 4-22
7-12
4-23
4-32
4-27
7-20 4-13
4-39
G 4-30 1-14 G
7-23 1-5
1-15
2-1 7-13 4-35
1-5
1-8 1-6
4-26 7-16
7-15 1-5 7-11
1-9
7-21 7-11
1-10 4-8 7-16
7-16 6-10
H H
2-2
7-17
x3
2-3 x4
7-15
7-15
1 2 3 4 5 6
41
R-7H55
1 2 3 4 5 6
CONTROL PANEL PARTS

3-1 DOOR PARTS
3-5
3-2 5-2
A 5-1 A
5
5-6
3-5 5-3
5-6
3-2-1 5-6
5-6
B B
5-4
5-5
3-3
C C
MISCELLANEOUS
3-4
6-1
6-14
6-2
D 6-8 D
Actual wire harness may be different from illustrations.
6-3
6-9
6-10 6-11 6-13

Max. 1.0
E 6-4 80±5 E
PACKING AND ACCESSORIES

PAD ASSEMBLY
CPADBA176WRK0
DOOR PROTECTOR
TRAY HOLDER SPADPA204WRE0
WRAP COVER
SPADFA340WRE0
SSAKHA034WRE0
F F
TURNTABLE TRAY
HIGH RACK
LOW RACK
G G
INSTRUCTION ASSEMBLY
TURNTABLE SUPPORT
TRAY PAD
SPADPA502WRE0
H H
PACKING CASE
SPAKCC346WRE0
SPAKCC348WRE0
Not replaceable items.

1 2 3 4 5 6
'94SHARP CORP. (06K0.07E) Printed in Japan
42

Service Manual: Convection Microwave Oven

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Service Manual: Convection Microwave Oven

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R-7H55

CONVECTION PRODUCT SPECIFICATIONS

It is recommended that service engineers carefully study the

1. Ventilation opening 10.Digital read-out

1. SENSOR REHEAT PAD AUTO

2. SLOW COOK PAD COOK DEFROST Kg

Touch to cook slowly and longer time.

time and convection temperature by touching the number ON

convection motor are energized.

ture is lower than the selected temperature) and the main ON

turned on. CONVECTION

3. After about 16 seconds, the cook relay (RY-2) is ener- OFF

gized. The power transformer is turned on, microwave THERMISTOR ON

The 16 seconds is the cooling time required to remove ON

FUNCTION OF IMPORTANT COMPONENTS

THERMISTOR DAMPER OPEN-CLOSE MECHANISM

Figure D-2. Damper Mechanism

WARNING TO SERVICE PERSONNEL

REMEMBER TO CHECK 3D REMEMBER TO CHECK 4R

THERMAL CUT-OUT 150˚C (CONV.)

THERMAL CUT-OUT 95˚C (FAN)

HIGH VOLTAGE CAPACITOR

H.V. RECTIFIER ASSEMBLY

OVEN LAMP OR SOCKET

TOUCH CONTROL PANEL

OPENED WIRE HARNESS

SHORTED WIRE HARNESS

POWER SUPPLY CORD

NO POWER AT WALL OUTLETT

OPEN WIRING TO THERMISTOR

CARRY OUT 3D CHECK

Initial temperature .................................................................................................. T1 = 11°C

CAUTION: 1°C CORRESPONDS TO 85 WATTS REPEAT MEASUREMENT IF THE POWER IS

Heat up for 51 sec.

B POWER TRANSFORMER TEST

CARRY OUT 3D CHECKS

a. Primary winding ....................approx. 1.2 Ω

CARRY OUT 4R CHECKS

C HIGH VOLTAGE RECTIFIER ASSEMBLY TEST

TEST PROCEDURES (CONT'D)

CARRY OUT 3D CHECKS. C HIGH VOLTAGE RECTIFIER

CARRY OUT 4R CHECKS

D HIGH VOLTAGE CAPACITOR TEST

TEST PROCEDURES (CONT'D)

PROCEDURE COMPONENT TEST

G THERMAL CUT-OUT TEST

CARRY OUT 4R CHECKS

If incorrect readings are obtained, replace the thermal cut-out.

H MOTOR WINDING TEST

If incorrect readings are obtained, replace the motor.

CARRY OUT 4R CHECKS

I CONVECTION HEATER TEST

CARRY OUT 3D CHECKS

TEST PROCEDURES (CONT'D)

CARRY OUT 3D CHECKS

K MONITOR RESISTOR TEST

CARRY OUT 3D CHECKS.

L TOUCH CONTROL PANEL ASSEMBLY TEST

TEST PROCEDURES (CONT'D)

M KEY UNIT TEST

CARRY OUT 4R CHECKS

RY2 Approx. 25.5V.D.C. High voltage transformer

RY3 Approx. 25.0V.D.C. Convection heating element