Techno-Commercial Proposal for 5KWp

On-Grid Solar PV Power Plant

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ENGINEERING DOCUMENTS FOR 5kWp ON-GRID POWER PLANT

1. INTRODUCTION:
We at NATIONAL SOLAR are placing proposal/quotation for setting up 5kWp On-Grid Solar PV
Power Plant. The proposal includes Design, Procurement & Supply of materials, Installation &Commissioning,
Project Management & onsite supervision of the whole plant as a turnkey basis.

2. COMPANY PROFILE:
We, NATIONAL SOLAR is a wholly owned subsidiary of BIJOY INFOTECH PVT LTD which
has a well-established market position & Brand Name. “NATIONAL SOLAR”, has been entrusted with the
total responsibility of Design, Marketing and Sales of Solar products & Solution for top manufacturers within
the Solar Industry.
National Solar offers a wide range of solar solutions, to name a few these are:
 Solar On-Grid Power Plant
 Solar Hybrid & Off-Grid Power Plant
 Solar Power Solution for Home, Office, Commercial Building.
 Solar Street lighting System
 Solar Pump System
 Solar Water Heating System
 LED Lighting System for Corporate Only.

3. AIM OF THIS DOCUMENT:

We intend to provide all technical details of 5kWp On-Grid Solar PV Power Plant.

4. SYSTEM DESCRIPTION:
In this case of 5kWp On-Grid Solar PV Power is achieved by setting up solar power systems on the
GI/Steel structure specially made for it.
The system comprises of the following components:
 Solar Modules of required Power & Number.
 Module mounting structure suitable for Roof Mounting or Ground Mounting
 Solar Inverter.
 Cables and Accessories

5. DESIGN METHODOLOGY:
Team National Solar with its considerable experience in Solar PV product and system offers its best
solution in term of technology, advanced innovative components, reliable and guaranteed performance during
the lifetime of the power plant. We have considered best engineering practices and knowledge from our past
experience in the field of solar PV power to offer the solar power system.

1. SYSTEM CONFIGURATION:
1.1 Solar PV Modules:
PV modules do not match exactly the manufacturer’s nominal specifications. Modules are sold with a
nominal peak power and a given tolerance within which the actual power is guaranteed to lie. In practice PV
modules usually lie below the nominal power but within the tolerance.
The specifications of the chosen modules for this project have a performance tolerance of +10% / -5%
respectively. The energy yield calculations have been carried out using a 1.5% and 2.5% tolerances which is
used in PVSYST simulations to generate the “module quality” yield loss factor. The module quality loss
quantifies the impact on energy yield due to difference in the actual module characteristics from the
specification.

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We will be using one of the most efficient commercially available solar cells and are manufactured using
proven industry standard materials and lamination techniques and consist of:
 All solar cells are redundantly interconnected in series to increase integrity.
 Back layer of Polyester Encapsulate – EVA -ensures environmental protection & optimizes thermal
&electrical performance.
 Output of Solar PV Module is via heavy-duty 4sq mm output cables with polarized weather proof DC
connector which provide low resistance connections. This eliminates wiring errors and speeds
installation.

DATA SHEET OF SOLAR MODULES:

Please note that the rating of the individual module may vary site to site but the total capacity of the
power plant will be same as proposed.

Sl. No. Parameters Specification

1 Wattage of Each PV Module 250Wp
2 Tolerance (+) 0 - +4.99 Wp
3 Rated Voltage Vmpp (Volt) 31.30
4 Rated Current Impp (Amp) 8.0
5 Open Circuit Voltage (Volt) 37.08
6 Short Circuit Current Isc (Amp) 8.53
7 Conversion Efficiency % 16.53
8 Fill Factor 0.72
9 PV Module manufacturer Vikram Solar/ Trina Solar
10 Type of Cell/Module Polycrystalline
11 No of PV cells per Module 60/72
12 Mounting arrangement On Structure
13 Frame materials Anodized Aluminium
14 Module Dimension 1668x982x36 or nearest equivalent
15 Junction Box IP65
16 Type of Glass Highly transparent, low iron tempered glass for superior
performance
17 AR Coating in glass YES
18 Module Life 40 Years
19 Standards/Certifications CERTIFICATIONS TUV : IEC 61215, IEC 61730, IEC 61701
&MNRE & MCS CEC, BS OHSAS 18001:2007, ISO
9001:2008,
ISO 14001:2004
20 Identification & Traceability RFID inside/outside lamination
21 NOCT 45 C±2 C
22 Temp Co efficient of Isc (+) 0.04%/ C
23 Temp Co efficient of Voc (-) 0.32%/ C
24 Temp Co efficient of Pmax (-) 0.45%/ C
25 Maximum System Voltage 1000 Volt (TUV) & 600V (UL)
26 Warranty of power out put 5-Years Limited product warranty
12-Years for 90% power output
25-Years for 80% power output
27 Maximum Load 5400Pa (550kg/Sqmtr) (i.e. Snow/Wind with specified
mounting(configuration/orientation)
28 Impact resistance Hail: 25mm at 23mtr/Sec
29 Weight 19 Kg Approx
30 Temp Tolerance -40 To +85 C
31 STC conditions Irradiation: 1000W/sqmtrs; Ambient temp: 25 C; AM: 1.5

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1.2. Structure for PV Module:

 The array structure is so designed that it will occupy minimum space without sacrificing the output from
SPV panels.
 The structure shall be designed to allow easy replacement of any module.
 The structure shall be made of HDG Mild Steel (suitable galvanized thickness) of suitable size. The
detail design drawing will be submitted after approval of this document and final site measurement.
 The foundation for the mounting structure shall be made based on site condition in such a way so that it
can with stand wind speed up to 150 kmph.
 The module structure will be designed such a way that natural air cooling will be happening to get the
maximum efficiency from the module.

Sl No Parameters Specifications
1 Type ROOF TOP FIXED TILT ( Flat Concrete Roof)
2 Tracking Fixed tilt adjustment as per site condition
3 Materials MS - Galvanized
4 Wind withstand 150 KM/hrs
5 Foundation PCC 1:2:4
6 Ground Clearance As per site requirement

1.3. Inverter:
DATA SHEET OF THE INVERTERS:

Parameters Specifications
Power plant Rating kW 5
Input Voltage (nom) Vdc 96
MPPT Voltage range 144/360
Charge controller MPPT Type
AC current 10 A to 100A Depending on the requirement
Inverter continuous output rating KW Single Phase
Inverter Output voltage Vac 220V, Single Phase
Output frequency 50 Hz +/-1Hz
Output voltage regulation +/- 1% from no load to full load
Overload 125% for 60 sec and 150% for 10 s
Output wave shape Sinusoidal
Load Power factor 0.8 Lag/Lead
THD < 3% with load PF from 0.8 Lag to 0.8 Lead
Efficiency ( DC - AC ) > 90% at full load
Charge controller Efficiency Upto 98% depending on capacity
AC Charger Efficiency Upto 95% depending on capacity
Ambient temperature 0- 40 deg C without derating, optional upto 55 Deg C
Humidity 0-95% RH
No load Current < 2% of the rated capacity
Metering and Instrumentation LCD/LED display - Array voltage, battery voltage,
array current, Battery charge
current, Output voltage, output current
Status indications Provided on LCD display or MIMIC diagram using
LED's
System parameters All system parameters shall be displayed on LCD
display such as battery voltage,
output(load) voltage, load current etc
Protection Over voltage, over current, battery deep discharge,
short circuit, over
temperature, battery reverse polarity, solar array
reverse polarity
Output connection To ACDB, out comer MCB/MCCB provided in
inverter cabinet for load isolation

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Type of cooling Forced air cooled

Enclosure construction
Type of cooling Forced air cooled
Enclosure construction CRCA metal sheet with powder coated paint shade( 7032 )
Enclosure protection IP 20
Mounting Floor standing
Cable Entry Rear Bottom cable entry
Potential free contacts 3 PFC provided for Input on, output on and Trip
Operation Mode Stand alone, On-Grid & Hybrid
Isolation Built in Isolation transformer at Inverter
Operation Mode On-Grid: Solar - Grid. We can also supply Grid share
type where the priority is
Solar-Grid optionally

1.4. Array Junction Boxes:

 Junction boxes are used for bundling module strings and safely routed to Inverters.
 The array junction box shall be dust, vermin & water proof and made of FRP/ABS plastic.
 The junction boxes shall have suitable cable entry points fitted with cable glands of appropriate sizes
for both incoming &outgoing cables.
 All junction boxes will be outdoor type and will be of IP65 grade.
 Junction boxes will be provided with class-II Surge Protective Device, terminals wiring of required
sizes and number.

Sl No Parameters Description
1 Type external Data logger
2 Make Reputed IEC standard
3 Monitoring parameters As per inverter requirement
4 Other details NA

1.5. Copper Cables (AC & DC):

Cables in solar PV installation are extremely important item. If we do not select proper cable, the system
efficiency decreases resulting lower output power.
Cables will be of following characteristics.
 Temperature range -15°C to +70°C
 Voltage rating 1100V
 Conductors are electrolytic grade bright annealed copper which provides maximum conductivity.
 Conductors are insulated with specially formulated PVC compound having high insulation resistance,
Di-electric, strength, high critical oxygen index and high temperature index.
 The separate insulated cores are to be assembled to form multi core cable. Cables are provided with
exclusively formulated PVC compound for sheathing.
 Flame retardant.
 Flexible / armoured type as required at site condition
 DC cables Fulfils EN-IEC 60332-1
 Al l AC side cables will conform to IS 694
Sizes of DC and AC cabling will be made to minimize the loss in the system.
Sl No Parameters Specification
1 DC Cable Type DC Cable, Halogen free, UV resistant, Outdoor application
2 DC Cable Standard IEC 60228
3 DC Cable Make Havells/ Polycab/ Lapp/ Solar Kable/ Equivalent other make
4 DC Cable Size 4sq mm single core flexible
5 AC Cable 6/10sqmm 2core
6 AC Cable Type PVC
7 AC Cable Make Polycab/ Havels/ Mescab/ Equivalent other make
8 AC Cable Standard IS 694

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1.6. Three Step Protections (If Required):

a. Grounding/ Earthling: Three step protection starts with Stable, Low resistance/low impedance grounding
system to bond all electrically conductive surface together. The mechanical frame structure of the PV yard,
Inverters, and other control equipment will be grounded properly using existing Earth Pits available at site or
new earth pit will be constructed.
b. The Second step of protection comes from a properly installed surge protective device or SPD (Surge
Protective Device) which reduces the magnitude of random high energy, short duration electrical power
anomalies. These occurrence are typically caused by atmospheric phenomena (such as lightning strike) utility
switching, inductive load switching and internally generated over voltages.
SPDs are provided in Junction boxes & grid Interfacing panels to safe guard all the devices in the solar system.
c. Finally a well-designed lightning protection system will be installed to safeguard total facilities from direct
lightning strikes. In this case we are not providing any external lighting since sufficient protection available in
the site.

1.7. ACDB:
This connects the output of the Inverter to the local grid. This panel is fitted with MCB/ MCCBS, bus bars/
connectors etc. During installation as well maintenance this facilitates isolations of parts. This also provides
protection against overloading and short circuit in the system.

Sl No Parameters Description
1 Material Thermoplastic/MS Powder Coated
2 Protection Class IP54/Indoor
3 Bus Bar As per rated current
4 SPD Applicable
5 Glands & Terminal As required

MATERIAL FOR 5KWP ON-GRID SOLAR PV POWER PLANT:

Sl No Item Quantity
1 SPV Module 24V, 250Wp 20
2 Module Mounting Structure For 5kWp 5
3 Array Junction Box 1
4 Grid Connected Solar PCU/Inverter 5KVA 1
5 Net Metering 1
6 AC Distribution Box 1
7 DC Cable As Per Requirement
8 AC Cable 2 Core 4 Sqmm As Per Requirement
9 Earthling 2
10 Lightning Arrestor 1

+91-8101177222 / +91-8147235240 [email protected]