Xia Adv Mater 2000
Xia Adv Mater 2000
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The production of monodispersed colloidal systems has tures of colloidal particles has been an intriguing subject of
been a major goal of colloid science ever since the begin- research over the past several decades.[11]
ning of the 20th century. Many advances in this area were Significant progress has been made with regard to the
brought on by the elaboration of simple, convenient, and re- formation and utilization of colloidal arrays.[9] Many types
producible methods that were able to generate monodis- of fascinating applications have also been proposed or
persed colloidal samples in relatively large quantities.[8] For demonstrated for this new class of materials, and some of
example, the availability of colloidal particles that are uni- them may have progressed past the demonstration phase.
form in size and shape plays a very important role in eluci- For example, 2D hexagonal lattices of colloidal spheres
dating and understanding the electronic, optical, magnetic, have been successfully demonstrated as ordered arrays of
and electrokinetic properties of these materials. In many optical microlenses in image processing;[12] as physical
cases, the employment of a monodispersed sample is also masks for evaporation or reactive ion etching to fabricate
central to the self-assembly of these particles into homoge- regular arrays of micro- or nanostructures (see Sec. 7.1);
neous, crystalline arrays with large domain sizes.[9] Thanks and as patterned arrays of relief structures to cast elasto-
to many years of continuous efforts, a variety of colloids can meric stamps for use in soft lithographic techniques.[13] On
now be synthesized as truly monodispersed systems in the other hand, 3D opaline lattices of colloidal spheres
which the size and shape of the particles and the net charges have recently been exploited as removable templates to
that are chemically fixed on their surfaces are all identical generate highly ordered, macroporous materials (see
to within 1±2 %.[6±9] When used as stable suspensions in liq- Sec. 5); as diffractive elements to fabricate sensors, filters,
uids, these colloidal particles have already found a broad switches, PBG crystals, or other types of optical and elec-
range of fascinating applications in fields such as drug deliv- trooptical devices (see Sec. 6 and 7.2); and as a directly ob-
ery, biodiagnostics, and combinatorial synthesis. In addition, servable (in 3D real space) model system to study a wide
the ability to assemble these colloidal particles into crystal- variety of fundamental phenomena such as crystallization,
line arrays allows one to obtain interesting and useful func- phase transition, melting, and fracture mechanics.[14] The
tionalities not only from the constituent materials but also success of all these applications strongly depends on the
from the long-range, mesoscopic order that characterizes availability of colloidal spheres with tightly controlled sizes
periodic structures.[9] A natural opal, for instance, is beauti- and surface properties, and on the ability to self-assemble
fully iridescent in color because silica colloids (colorless by them into ordered arrays with well-defined structures and
themselves!) have been organized into a three-dimension- sufficiently large domain sizes. It has also been shown that
ally ordered array with a lattice constant that is comparable a tight control over the degree of perfection on the 3D pe-
to the wavelength of visible light (400±800 nm).[10] As a re- riodic structure is as necessary to the photonic exploitation
sult, the formation and utilization of highly ordered struc- of crystalline arrays of colloidal spheres as has been the
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Y. Xia et al./Monodispersed Colloidal Spheres
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Y. Xia et al./Monodispersed Colloidal Spheres
cording to this model, all the sulfur particles started at the chromophores have also been incorporated into silica col-
same time and subsequently grew at the same rate until the loids during the synthetic step to functionalize these parti-
final size was attained. cles with fluorescence or other useful optical properties.[22]
In 1968, Stöber and Fink applied this strategy to other
systems and demonstrated an extremely useful procedure 2.1.2. Polymer Latexes by Emulsion Polymerization
for preparing monodispersed silica colloids.[17] They hydro-
lyzed a dilute solution of tetraethylorthosilicate (TEOS) in Polymer colloids of different chemical compositions can
ethanol at high pH and obtained uniform spheres of amor- be produced as exceedingly uniform spheres by a process
phous silica whose sizes could be varied from 50 nm to called emulsion polymerization.[7] The major components
2 mm simply by changing the concentrations of the reac- of this process include a monomer, a dispersion medium
tants. This method was later improved by many others, and (in most cases, water), an emulsifier (surfactant), and an
now seems to be the simplest and most effective route to initiator (usually water-soluble). The monomer is dispersed
monodispersed silica spheres.[6] Matijestic and co-workers as an aqueous emulsion (~1±100 mm in diameter) with the
extensively investigated and further developed this ap- help of the emulsifier. According to the proposed mecha-
proach.[8] They have successfully applied this strategy to nism, most surfactant molecules exist as micelles (~10 nm
the production of monodispersed colloidal spheres, cubes, in diameter), and the majority of these micelles have been
rods, and ellipsoids from a broad range of materials such as swollen by the monomer. The formation of polymer latexes
metal oxides and carbonates. As a general rule, it is neces- begins with the decomposition of the water-soluble initiator
sary to precisely control the reaction conditionsÐfor exam- during which a burst of primary free radicals are generated.
ple, the temperature, the pH, the method for mixing of re- These radicals polymerize the small amount of monomer
actants, the concentration of reactants, and the that is dissolved in the aqueous phase to form the nuclei-
concentration of counterionsÐto generate a single, short oligomers in the form of tiny particles. These nuclei subse-
burst of nuclei and then let these nuclei grow uniformly. quently enter the micelles and eventually grow into larger
It is worth noting that the LaMer model may not be valid particles until all the monomer dissolved in each micelle
for the formation of some monodispersed colloidal parti- has been consumed. At the same time, the monomer en-
cles.[18] For instance, a number of recent studies suggested capsulated in emulsion droplets acts as reservoir to provide
that several types of micrometer-sized colloidal particles a supply of repeating units to the growing polymer chains
prepared by the precipitation method were, in fact, the re- through diffusion. The growth of polymer latexes will stop
sult of aggregation of much smaller subunits (or nano- at the point when all the monomer has been depleted.[7]
meter-sized primary particles) rather than continuous For a polymer latex that is 100 nm in size, there are ap-
growth by diffusion of species from the solution towards proximately 1000 macromolecular chains entangled as coils
the surfaces of nuclei.[19] In some cases, a broad range of in the sphere; each chain starts and ends with a functional
size distribution was also observed during the period of group formed by the decomposition of the radical initiator.
growth, indicating the occurrence of multiple nucleation Monodispersed polymer colloids such as poly(methyl
events.[20] The uniformity in size for the final product could methacrylate) (PMMA) and polystyrene (PS) have been
have been achieved through a self-sharpening growth pro- produced in large quantities by using this technique.[7] A
cess during which small particles grew more rapidly than similar approach has also been successfully applied to the
larger ones. synthesis of monodispersed samples of inorganic colloidal
Silica colloids represent one of the best characterized in- particles.[23] The size of polymer latex spheres can be con-
organic systems that have been manufactured as monodis- trolled at will to span a broad range from 20 nm to ~1 mm.
persed samples, as well as in large quantities. The surface of Ugelstad et al. and El-Asser et al. developed a two-step
the as-synthesized silica colloids is often terminated with si- method for preparing monodispersed polymer spheres with
lanol groups (±Si±OH), which can ionize to generate a neg- diameters larger than 1 mm.[24] In their approach, submicro-
atively charged interface at pH values higher than 7.[6] Pris- meter-sized polystyrene beads were synthesized using the
tine samples of silica colloids will undergo a series of classical emulsion polymerization method, followed by
changes when they are thermally treated at elevated tem- swelling with another monomer (or the same monomer) in
peratures: The absorbed water (~5 wt.-%) will be released the presence of an aprotic solvent miscible with water. Sub-
first at ~150 C; the silanol groups will be crosslinked via de- sequent polymerization of the encapsulated monomer
hydration in the temperature range of 400±700 C; and leads to the formation of monodispersed latex spheres with
these particles will start to fuse into aggregates when the diameters up to several hundred micrometers. When an im-
temperature is raised above the glass transition temperature miscible monomer is introduced into the polymer beads,
of amorphous silica (~800 C). The surface properties of sil- polymerization in the following stage may result in com-
ica colloids can be changed in a controllable way by using si- plex, non-spherical particles due to phase separation (see
loxane chemistry to form self-assembled monolayers Sec. 8).
(SAMs) with the silanol groups.[21] Other materials such as When potassium persulfate is used as the water-soluble
semiconductor nanocrystallites, metal sols, and organic initiator, the surface of polymer latexes prepared by emul-
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Y. Xia et al./Monodispersed Colloidal Spheres
sion polymerization is usually terminated in the negatively It is worth noting that free samples of silica colloids can
charged sulfate group.[7] Other acidic (e.g., ±COOH) and be obtained from Nissan Chemical Industries, a company
basic (e.g., ±NH2) groups have also been introduced into that has produced silica colloids for many years and whose
the surface layer by adding the appropriate component to monodispersed products are marketed under the trade
the monomer. The polarity of these surface groups can be name Snowtex. In addition to its monodispersed research
changed by controlling the pH value of the dispersion me- microspheres, Duke Scientific also provides samples that
dium. In some cases, both positively and negatively charged can serve as certified particle size standards. The standard
groups can also be placed on a single polymer latex parti- deviation in diameter for these colloidal spheres is usually
cle. At a particular pH, the negative and positive charges well-controlled in the range of 1±2 %. Dyno Particles AS
on such latex surface are balanced and these particles are seems to be the only company that provides polymer la-
usually referred to as amphoteric or zwitterionic colloidal texes with porous morphologies or core±shell structures.
systems.[1]
[a] Information contained here is in accordance with our knowledge of these companies at this time. [b] Custom synthesis available from
these companies.
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Y. Xia et al./Monodispersed Colloidal Spheres
long-range (exists over distances of ~100 nm) attractive in- liquids using a number of strategies.[38±40] Figure 6 shows
teraction, which is usually referred to as the van der Waals the schematic diagrams of three such approaches, by which
(or London dispersion, or Hamaker) force. A sum of these colloidal spheres have been organized into closely packed,
two potential energies of interaction is plotted against the 2D hexagonal arrays.
center-to-center separation in Figure 5B. For highly
charged colloidal spheres suspended in a solution contain-
ing stray electrolytes, the effective pair potential is still un-
der debate because the experiments are usually compli-
cated by many body effects.[34,35] In general, a third term
has to be added to the potential energy: that is, the much
stronger, long-range Coulomb repulsion shielded by elec-
trolytes (the so-called Yukawa potential):
!2
Ze2 eka eÿkr
U
r (1)
e 1ka r
where r is the center-to-center distance between the two
spheres, Z is the number of charges per sphere, a is the
radius of the sphere, and e is the dielectric constant of the
dispersion medium. The magnitude of this electrostatic re-
pulsive force decreases strongly with increasing concentra-
tion of stray electrolytes due to the screening effect caused
by the counterions present in the double layers.[36] This re-
lationship is also characterized by the Debye±Hückel
screening length k±1 = [4p(nsZ + ni)lB)]±1/2, a parameter
that scales inversely with the square root of the ionic
strength of the suspension and measures the distance over
which the repulsive Coulomb potential is canceled by the
screening effect of the counterions. In this equation, ns and
ni are the concentration of spheres and counterions, and lB
= e2/ekBT is the characteristic separation (or the Bjerrum Fig. 6. Schematic illustrations of three methods that have been demonstrat-
length) between ions carrying a single electronic charge, e, ed for organizing monodispersed colloidal spheres into 2D hexagonal ar-
at temperature T in a fluid of dielectric constant e. The sum rays: A) at the air±liquid interface via long-range attractive interactions
[41]; B) in a thin liquid film spread on a solid substrate via attractive capil-
of these three potentials gives the well-known Derjaguin± lary forces [45]; and C) on the surface of a solid electrode via electrophoret-
Landau±Vervey±Overbeek (DLVO) potential,[35] which is ic deposition [52].
plotted against the center-to-center separation in Fig-
ure 5C. As illustrated in Figure 5D, high levels of stray In the first method (Fig. 6A) a 2D array of colloidal
electrolytes can effectively shield the repulsive interactions spheres is formed at the air±liquid interface; and this array
between colloidal particles, and thus the van der Waals can be subsequently transferred onto the surface of a solid
attraction prevails at all separations and the particles substrate. The surfaces of these colloidal spheres have to
agglomerate. Only at very low electrolyte concentration be modified such that they will only be partially immersed
(<10±5 M) is the intensity of electrostatic repulsion suffi- into the surface of a liquid after they have been spread
cient to stabilize an ordered configuration of the particles onto the air±liquid interface through a spreading agent
at separations greater than a particle diameter. The interac- (usually an alcohol).[41] It is the strong attractive interac-
tions between charged colloidal spheres could be strongly tions (e.g., those between dipoles induced by the asym-
influenced by the presence of other highly charged parti- metric interface) among the colloidal spheres that lead to
cles or external charged surfaces. In this case, long-range the spontaneous formation of a 2D aggregate at the inter-
attractive interactions have also been observed among face. The morphology of the aggregate usually exhibits
similarly charged colloidal particles, which could be ex- fractal characteristics; but it can also be changed by varying
plained by the redistribution of the electric double layers a number of parameters such as the size, the number con-
of ions and counterions around the particles.[37] centration, the surface hydrophobicity, or the charge den-
sity on the colloids, and the electrolytic properties of the
underlying liquid.[41] In a recent demonstration, for exam-
3. Formation of 2D Arrays of Colloidal Spheres ple, Kondo et al. were able to generate 2D arrays of silica
colloids (1 mm in diameter) with relatively large domain
Monodispersed colloidal spheres can be self-assembled sizes by controlling the degree to which the silica colloids
into ordered 2D arrays on solid supports or in thin films of were immersed into the liquid surface.[42] Deckman et al.,
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Y. Xia et al./Monodispersed Colloidal Spheres
Lenzmann et al., and Fulda and Tieke applied the Lang- The third method is usually referred to as electrophoretic
muir±Blodgett (LB) film technique to this first method and deposition.[51±53] In this approach (Fig. 6C), a liquid disper-
they were able to obtain polycrystalline 2D arrays of poly- sion of colloidal spheres is confined between two parallel
mer latexes over areas as large as several square centi- solid electrodes such as indium tin oxide (ITO)-coated mi-
meters.[43] More recently, Burmeister et al. also demon- croscope coverslips. In the presence of a sufficiently strong
strated a similar technique that was capable of forming electric field (50±100 V/cm), the colloidal spheres that have
ordered 2D arrays of colloidal spheres on various types of been randomly deposited on the anode will move toward
substrates.[44] each other to form a stable 2D hexagonal array. The entire
The second method was largely explored by Nagayama process can be modulated by changing the amplitude of the
and his co-workers.[40,45] It uses the attractive capillary applied electric field. It has been suggested that the long-
forces among colloidal spheres to organize them into a hex- range attraction between the colloidal spheres was caused
agonal 2D array in a thin film of liquid supported on a flat by electrodynamic flows which, in turn, were induced by
substrate. In a typical experiment, a liquid dispersion of distortions in the applied electric field and the passage of
colloid spheres is spread onto the surface of a solid sub- ionic current through the solution.[52,53] This method has
strate. When the solvent evaporates slowly under a con- been applied to a number of colloidal systems, such as mi-
trolled condition, these colloidal spheres are self-assembled crometer-sized silica colloids and polymer latexes,[52] as
into a closely packed, hexagonal array (Fig. 6B). Nagaya- well as nanometer-sized gold colloids.[54] Recently, López
ma and co-workers also followed this self-assembly process and co-workers have also extended this method to the fab-
experimentally by using an optical microscope.[40a,46] They rication of 3D opaline structures from silica colloids.[55]
found that a nucleusÐan ordered region that consists of a At the current stage of development, all of these meth-
number of colloidal spheresÐwas first formed when the ods are only capable of generating colloidal arrays built up
thickness of the liquid layer approached the diameter of by small domains, and the largest single domain usually
the colloids. More colloids were driven toward this nucleus contains fewer than 10 000 colloidal spheres.[47] These
by a convective transport, and eventually organized around methods can also only form 2D hexagonal arrays in which
the nucleus due to the attractive capillary forces. A flat, the colloidal spheres are in physical contact. As a result, it
clean, and chemically homogeneous surface has to be used is very hard to independently vary the lattice constant and
in order to generate a highly ordered array with relatively the particle size. The approach based on optical forces
large domain sizes. Solid substrates such as glass slides or seems to have the potential to overcome these difficul-
silicon wafers have been used directly in this technique. La- ties.[56] In this method, colloidal spheres are organized into
zarov et al. have also explored the use of liquids such as a highly ordered 2D structure in a liquid by creating an op-
perfluorinated oil (F-oil) or mercury as the substrates in tical standing wave pattern having a regular array of inten-
forming highly ordered 2D arrays of colloidal spheres.[47] sity antinodes. The colloidal spheres are then driven to the
More recently, Colvin and co-workers demonstrated the antinode maxima by the optical forces. Depending on how
capability and feasibility of this method in forming 3D opa- many laser beams are used to create the standing wave,
line lattices with well-controlled numbers of layers along patterns as complex as a quasicrystal have also been pro-
the [111] direction.[48] duced. As demonstrated by Misawa et al. and Mio and
The evaporation of solvent can also be accelerated by Marr, the method based on optical forces was also capable
carefully spin-coating a colloidal dispersion onto a solid of generating an arbitrary 2D or 3D pattern by adding indi-
substrate.[49] In order to obtain a uniform monolayer, it is vidual colloidal spheres to an array one at a time.[57]
critical that the colloidal dispersion is able to wet com-
pletely the surface of the solid substrate and there exists
an electrostatic repulsion between the colloidal spheres 4. Fabrication of 3D Arrays of Colloidal Spheres
and the solid substrate. In many cases, the wetting could
be greatly improved by adding a surfactant to the colloidal A rich variety of methods are available for organizing
dispersion or simply by precoating the substrate with a monodispersed colloidal spheres into highly ordered 3D ar-
thin layer of surfactant. Van Duyne and co-workers also rays. Figure 7 shows the schematic diagrams of three repre-
exploited the use of this technique to form single- and sentative approaches, by which colloidal spheres have been
double-layered structures from colloidal spheres.[50] As ob- successfully assembled into 3D crystalline lattices with rela-
served by Deckman et al.,[49] the surfactant might form re- tively large domain sizes.
siduals on the substrate, and the domain size of the or-
dered region often decreases with the dimension of
colloidal spheres (ordering did not occur when colloidal 4.1. Sedimentation in a Force Field
spheres were smaller than 50 nm). Multilayers could be
obtained at relatively high solid concentrations and low Sedimentation in a gravitational field (Fig. 7A) seems to
spin speeds, while many defects appeared under these con- be the simplest approach to the formation of 3D crystalline
ditions. arrays from colloidal spheres.[1] Although it looks simple,
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Y. Xia et al./Monodispersed Colloidal Spheres
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Y. Xia et al./Monodispersed Colloidal Spheres
months) to completely settle submicrometer-sized particles. sphere, number density of spheres, and concentrations of
The 3D arrays produced by the sedimentation method are counterions in the dispersion medium. In most cases, a
often polycrystalline in nature. Kumacheva and co-workers shear flow is necessary in order to form translational order-
recently showed that sedimentation under an oscillatory ing over a long range.[74] The particles in the crystalline ar-
shear could greatly enhance the crystallinity and ordering rays formed by this method are always separated by a cer-
in the resulting 3D arrays.[66] In addition to its function as a tain distance due to the repulsive interactions among these
means for increasing the concentration of colloidal spheres, particles. Optimal fabrication of useful devices often re-
the gravitational field may also have a profound effect on quires an understanding how to control the crystalline
the crystalline structure. In a recent study, Chaikin and co- structure by changing the interactions among colloidal
workers were able to eliminate this effect by performing spheres, as well as the kinetics of the colloidal spheres.
the experiment on a space shuttle.[67] They found that the
colloidal spheres were organized into a purely random hex-
agonal close packed (rhcp) structure at volume fractions up 4.3. Self-Assembly under Physical Confinement
to 61.9 %.
Monodispersed colloidal spheres often organize them-
selves into a highly ordered 3D structure when they are
4.2. Crystallization via Repulsive Electrostatic Interactions subjected to a physical confinement.[75] We recently dem-
onstrated such a method (Fig. 7C) by which 3D opaline ar-
Under appropriate conditions, highly charged colloidal rays of colloidal spheres could be produced with domain
spheres suspended in a dispersion medium can sponta- sizes as large as several square centimeters.[76] In this meth-
neously organize themselves into a variety of crystalline od, colloidal spheres (regardless of their surface and bulk
structures as driven by minimization of electrostatic repul- properties) with a diameter ranging from 50 nm to 1 mm
sive interactions. These ordered 3D arrays are usually re- were assembled into a highly ordered structure in a spe-
ferred to as colloidal crystals (Fig. 7B).[9,11] In 1988, Rob- cially designed packing cell. A continuous sonication was
bins and Grest noted that the phase diagram of such a the key to the success of this method. Only under this con-
colloidal suspension could be described using two thermo- dition was each colloidal sphere placed at the lattice site
dynamic variables: that is, the volume fraction of colloidal represented as a thermodynamic minimum. The 3D crystal-
spheres and the electrostatic screening length (or the De- line array was found to be in the ccp structure with a pack-
bye±Hückel length, k±1) of the dispersion system.[68] The ing density very close to ~74 %, and the (111) face was par-
crystal structures that have been observed in this system in- allel to the glass substrates. Figure 9 shows the SEM
clude body-centered-cubic (bcc), fcc, rhcp, and AB2.[9,69±71] images of two typical examples. They were fabricated from
Figure 8B shows a typical phase diagram for this system. electrically neutral polystyrene beads that were ~220 and
When the screening length is shorter than the center-to- ~480 nm in diameter. This method is relatively fast, and it
center distance between two spheres, the colloidal spheres also provides a tight control over the surface morphology
act like ªhard spheresº and they will not influence each and the number of layers of the crystalline assemblies. Be-
other until they are in physical contact. In this case, a fcc cause the opaline arrays formed by this method are three-
crystal structure is formed, and no heat or energy change is dimensionally periodic structures, they can be directly used
involved upon crystallization. If the screening length is as tunable optical notch filters that are capable of selec-
longer than the center-to-center distance, the colloidal tively rejecting a very narrow wavelength interval of light
spheres behave like ªsoftº spheres and will only crystallize (as determined by the Bragg equation) in the spectral re-
into a bcc lattice, similar to that of a one-component plas- gion extending from ultraviolet to near infrared.[76b]
ma system.[71] In both crystalline structures, the colloidal
spheres are separated by a distance comparable to their
size. From the phase diagram, it is clear that the disorder- 5. Template-Directed Synthesis of 3D
to-order transition can be provoked either by increasing Macroporous Materials
the volume fraction of colloidal spheres or by extending
the range of the screening length. A more recent synchro- Template-directed synthesis is a convenient and versatile
tron diffraction study indicated that charge-stabilized method for generating porous materials. It is also a cost-ef-
colloidal spheres could form fcc structures at all volume fective and high-throughput procedure that allows the com-
fractions up to ~60 %.[72,73] plex topology present on the surface of a template to be
The method based on repulsive electrostatic interactions duplicated in a single step. In this technique, the template
seems to be the most powerful and successful route to simply serves as a scaffold around which other kinds of ma-
large-scale 3D crystalline arrays of colloidal spheres. This terials are synthesized. By templating against supermolecu-
method, however, has a very strict requirement on the ex- lar assemblies self-organized from small molecules, surfac-
perimental conditions: such as the temperature, monodis- tants, and block co-polymers, it has been possible to
persity in size, density of charges on the surface of each prepare various types of porous materials with pore sizes in
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Y. Xia et al./Monodispersed Colloidal Spheres
[a] Information contained here is in accordance with our knowledge of related publications at this time. [b] Ordered refers to
long-range order within the sample. Partially ordered refers to smaller domain sizes.
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Y. Xia et al./Monodispersed Colloidal Spheres
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Y. Xia et al./Monodispersed Colloidal Spheres
structure, the shape of the building block, the minimum The plane wave expansion method (PWEM) seems to be
contrast between the high and low dielectric regions, and the most commonly used tool for 3D systems, albeit it can-
the lattice parameter) under which a 3D photonic crystal not be applied to those systems whose dielectric constants
will display a complete gap in the optical regime.[98] The exhibit large imaginary parts.[103] A viable alternative to
fundamental challenge at present is one of materials this method is the photonic analogue of the Korringa±
science: that is, the fabrication of such 3D structures in a Kohn±Rostoker (KKR) approach, which has been able to
controllable way and at a reasonable cost. At the current produce results similar to those obtained by the
stage of development, it is still difficult to apply conven- PWEM.[104] The traditional scalar-wave approximation, on
tional microlithographic techniques to the fabrication of the other hand, has been found to be inadequate in fully
3D periodic structures that meet all the proposed criteria describing many important aspects of 3D photonic crys-
when the feature size becomes comparable to the wave- tals.[105]
length of near-infrared or visible light. Nevertheless, a Theoretical studies that involve 3D systems have been
number of 3D structures amenable to layer-by-layer fabri- largely focused on the fcc structure because the Brillouin
cation or patterning have already been generated in proto- zone of this lattice has the least derivation from a sphere
type forms and are expected to display complete 3D band- and thus appears to be favored for the formation of a PBG.
gaps in the optical regime.[99] An alternative route to 3D A detailed description of the computational results was re-
periodic structures is based on self-assembly in which cently summarized by Busch and John[98b] and Haus.[106]
building blocks are spontaneously organized into stable, For a fcc lattice consisting of colloidal spheres, there only
well-defined structures by non-covalent forces.[100] The key exists a pseudo gap in the photonic band structure, no mat-
idea in self-assembly is that the final structure is close to or ter how high the dielectric contrast.[106,107] The existence of
at thermodynamic equilibrium; it thus tends to reject de- a complete gap in this simple system is inhibited by a sym-
fects. A wide variety of self-assembling strategies have been metry-induced degeneracy at the W-point. When the sym-
successfully demonstrated for fabricating three-dimension- metry of such a fcc lattice is reduced to a diamond struc-
ally ordered structures with feature size ranging from mo- ture, a true gap evolves between the second and third
lecular, through mesoscopic, to macroscopic scales. Those bands in the photonic band structure, with a maximum gap/
that have been explored for making 3D photonic crystals midgap ratio of ~15.7 % located at a volume fraction of
include phase separation of block co-polymers,[101] crystalli- ~37 % and a dielectric contrast of ~13 (or ~3.6, in terms of
zation of monodispersed colloidal spheres,[102] and tem- refractive index).[98] The symmetry-induced degeneracy at
plate-directed synthesis.[89±91] Next we will concentrate on the W-point can also be lifted by choosing non-spherical
the last two approaches; both of them involve the use of objects as the building block to form the fcc lattice.[107] Gu
monodispersed colloidal spheres as the building blocks. and co-workers have theoretically shown that a full gap
(between the second and third bands) can develop in the
photonic band structure when the building block is a di-
6.1. Search for 3D PBGs meric object consisting of two dielectric spheres intercon-
nected to each other.[108] This full bandgap has a width of
A complete (or full, true) gap is defined as one that ex- ~11.2 % for a volume fraction of ~30 % and a dielectric
tends throughout the entire Brillouin zone in the photonic contrast of ~13. Recent calculations also suggested that the
band structure.[92] An incomplete one is often referred to stop band of a fcc lattice could be significantly widened or
as a pseudo gap (or the so-called stop bandgap), because it fully opened by using colloidal spheres made of materials
only shows up in the transmission spectrum along a certain with large magnetic susceptibilities or intensity-dependent
propagation direction. A 3D complete gap can thus be con- refractive indices.[109]
sidered as a stop band that has a frequency overlap in all Cubic lattices consisting of interconnected air balls em-
three dimensions of space. For a 1D system (Fig. 12),[92] bedded in a continuous dielectric matrix (i.e., inverse
there always exists an infinite number of full gaps in the opals) represent another promising structure type that
band structure as long as there exists a dielectric contrast. might exhibit a complete 3D bandgap.[98,110] Theoretical
For a 2D or 3D system, however, the evolution of a full studies indicate that the minimum contrast between the re-
bandgap strongly depends on the crystal structure, as well fractive indices at which a complete gap (between the
as the dielectric contrast (i.e., the strength of the potential eighth and ninth bands) is formed depends on the structur-
well).[95±99] In principle, the band structure of a PBG crystal al type and varies from 1.9 for a layered structure, through
can be obtained by solving the Maxwell equations that con- ~2.1 for a diamond structure, to ~2.8±2.9 for a fcc inverse
tain a spatially periodic function for the dielectric constant. opal structure. In the fcc case, a gap/midgap ratio as large
Because the Maxwell equations enjoy scale invariance, one as ~14 % can be achieved. More recently, Busch and John
can shift a gap theoretically to any frequency range by scal- showed that an inverse opal can also display a fully tunable
ing all the sizes of a given periodic structure. A number of bandgap if the surface of the 3D porous structure is coated
techniques have already been demonstrated for calculating with an optically birefringent nematic liquid crystal.[110]
photonic band structures of various types of PBG crystals. This 3D bandgap can be opened or closed by applying an
706 Ó WILEY-VCH Verlag GmbH, D-69469 Weinheim, 2000 0935-9648/00/1005-0706 $ 17.50+.50/0 Adv. Mater. 2000, 12, No. 10
CMYB
electric field that rotates the axis of the liquid crystal mole-
cules with respect to the backbone of the inverse opal. In-
verse opals with a hcp structure of air balls also exhibit
complete bandgaps if the dielectric contrast is sufficiently
high.[98b]
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Y. Xia et al./Monodispersed Colloidal Spheres
case, the position (and intensity) of the stop band could be of the existence of a complete photonic bandgap is still
changed in a controllable way to cover a narrow spectral missing for these 3D porous materials. Part of the reason
region. lies in the fact that the filling of the void spaces was not
complete in most cases and the resulting materials might
not be dense enough to acquire a refractive index close to
6.3. Inverse Opals as 3D Photonic Crystals that of the bulk material. For example, Vos and co-workers
have estimated the refractive index of their anatase porous
Computational studies have suggested that a porous ma- structure to be 1.18±1.29, a value that is much lower than
terial consisting of a opaline lattice of interconnected air that of single crystalline bulk anatase (~2.6).[89]
balls (embedded in an interconnected matrix with a higher
refractive index) should give rise to a complete gap in the
3D photonic band structure.[98b] Optimum photonic effects 7. Other Applications of Crystalline Arrays of
require the volume fraction of the matrix material to fall Colloidal Spheres
anywhere in the range of 20±30 %. Although such a 3D
structure can be built up layer by layer through conven- Crystalline arrays of colloidal spheres have also attracted
tional microlithographic techniques, it has been very diffi- considerable attention for their unique applications in
cult to achieve that goal when the feature size becomes many other areas. For instance, they have been extensively
comparable to the wavelength of visible light.[124] Process- exploited as a model system with which to study the mech-
ing difficulties have also limited the formation of such 3D anisms of structural phase transitions.[126] In some cases,
structures with more than a few layers, or from materials these transitions can mimic the complex, many-body prop-
other than those currently employed in microelectronics. erties of condensed matter on the atomic scale. The long
An alternative approach is based on template-directed syn- time scale of the motion of colloids allows one to make real
thesis against opaline arrays of colloidal spheres (see time observation and analysis of various phenomena, which
Sec. 5). This method is attractive because the periodicity of are difficult or impossible to achieve for atomic and molec-
this system can be conveniently tuned and a wide variety of ular systems. Crystalline arrays of colloidal spheres also
materials with relatively high refractive indices can be easi- provide a potentially useful route to high-strength ceram-
ly incorporated into the procedure (see Table 2). ics.[127] In this approach, ceramic materials are produced as
The most promising candidates for the matrix seem to be uniform colloidal spheres and subsequently crystallized
some wide bandgap semiconductors such as diamond, II± into closely packed lattices so that all grains and pores are
VI semiconductors (e.g., CdS and CdSe), titania, and tin di- the same size. As we are limited by space, next we will only
oxide because they have a refractive index higher than 2.5 describe two more applications that are based on crystal-
and are optically transparent in the visible and near-IR re- line arrays of monodispersed colloidal spheres.
gion.[125] Other semiconductors with strong absorption in
the visible region (such as Si and Ge) can be applied to the
near-IR regime. Since the first demonstration by Velev et 7.1. 2D Crystalline Arrays of Colloidal Spheres as Masks in
al. in 1997, many advances have recently been made in this Lithography
area.[79a] For instance, Vos and co-workers have demon-
strated the fabrication with polycrystalline titania (anatase) When colloidal spheres form a two-dimensional, closely
by using a sol±gel process and also measured the reflec- packed, hexagonal array on the surface of a solid substrate,
tance spectrum of this crystal.[89] Baughman and co-work- there exists a triangular void space among the three spheres
ers have incorporated chemical vapor deposition (CVD) that are in physical contact to each other. This ordered array
into this procedure and generated inverse opals containing of void spaces can serve as a physical mask through which
different forms of carbon.[87] Norris and co-workers and other materials such as metals or dielectric materials can be
Braun and Wiltzius were able to obtain 3D periodic struc- selectively deposited onto the surface of the underlying sub-
tures from II±VI semiconductors such as CdS and CdSe, al- strate using ordinary lift-off procedures that involve vacuum
beit no optical measurement was presented in their publi- evaporation or sputtering. This method for generating pat-
cations.[85a,86b] Stein and co-workers, Velev et al., and terned arrays of microfeatures (usually as discrete dots) was
Colvin and co-workers also fabricated highly ordered 3D initially referred to as ªnatural lithographyº,[128] and more
porous materials from metals that might display interesting recently as ªnanosphere lithographyº.[50] Figure 14 shows
photonic properties.[84,85c,86a] Pine and co-workers and Sub- the schematic diagram of such an approach. The deposited
ramania et al. have fabricated inverse opals of titania by material forms a hexagonal array of dots on the solid sup-
filling the void spaces among colloidal spheres with slurries port. Each dot has the geometry of the largest inscribed
of nanometer-sized titania particles.[85b,91] They also ob- equilateral triangle. One of the most attractive features of
served stop bands (between the second and third bands) this technique is that the lateral dimension of the resulting
for these 3D porous materials made of rutile- and anatase- structures is only about one seventh of the diameter of the
phase titania. Despite these advances, a definitive signature colloidal spheres. As a result, it is relatively easy and
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Y. Xia et al./Monodispersed Colloidal Spheres
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Y. Xia et al./Monodispersed Colloidal Spheres
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Y. Xia et al./Monodispersed Colloidal Spheres
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Y. Xia et al./Monodispersed Colloidal Spheres
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