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Engineering Properties of Five Varieties of Coconuts (Cocos Nucifera L.) For Efficient Husk Separation
Engineering Properties of Five Varieties of Coconuts (Cocos Nucifera L.) For Efficient Husk Separation
To cite this article: R. Pandiselvam, M.R. Manikantan, Anjineyulu Kothakota, G.K. Rajesh,
Shameena Beegum, S.V. Ramesh, V. Niral & K.B. Hebbar (2018): Engineering properties of five
varieties of coconuts (Cocos�nucifera L.) for efficient husk separation, Journal of Natural Fibers,
DOI: 10.1080/15440478.2018.1507863
ABSTRACT KEYWORDS
Coconut husk is used as a natural fiber, and it is constantly gaining eco- Coconut; bulk density; true
nomic importance including in organic farming. Yet, there are major knowl- density; husk thickness; shell
thickness
edge gaps regarding the engineering properties of coconut to design
efficient coconut dehusking and coir manufacturing process. A sample of 关键词
40 coconuts of each variety, namely Malayan Yellow Dwarf, Malayan Orange 椰子; 体积密度; 真密度;
Dwarf, Kera Shankara, Chowghat Orange Dwarf, and Chowghat Green 果壳厚度; 壳体厚度
Dwarf, were divided into two groups (20 dry and 20 green coconuts), and
different engineering properties were measured. It was observed that coco-
nuts show an extensive diversity in size, density, husk thickness, husk
weight, shell thickness, shell weight, and kernel thickness, depending on
variety and maturity. The present investigation provides necessary informa-
tion and the need for classifying the coconut fruits based on size/variety
rather than weight to design superior coconut dehusking machine.
摘要
椰子壳被用作天然纤维,它在有机农业中不断获得经济上的重要性。然
而,关于椰子的工程性质,设计有效的椰子脱壳和椰壳制造工艺存在重
大的知识空白。将40个椰子品种Malayan Yellow Darf MYD)、
MalayanOrange Dwarf(MOD)、KeraShankara(KS)、Chowghat
Orange Dwarf(COD)和 Chowghat-Green-Dwarf (CGD) 的样品分为两组
(20干和20绿椰子),并测定不同的工程性质。据观察,椰子在大小、
密度、壳厚度、壳重、壳厚度、壳重和核厚度上表现出广泛的多样性,
这取决于遗传多样性和成熟度。本次调查提供了必要的信息和需要分类
的椰子果实的大小/品种,而不是重量设计优良椰子去壳机。
Introduction
Coconut palm (Cocos nucifera L.) is referred to as the “tree of life” because of its multitude of uses
including food, fuel, and fiber. Its husk or, botanically, mesocarp is composed of fibers called coir.
Endocarp (shell) is the hardest part of the nut enclosing a brown layer (testa) and kernel. The husk
and shell become harder with maturity (Mizera, Hrabe, and Herák 2017). Coconut coir fiber is being
used as ropes and binderless board production (van Dam et al. 2006), as shell for buttons, as
charcoal, and in decorative carving. Activated carbon derived from the coconut husk is characterized
CONTACT R. Pandiselvam [email protected] Physiology, Biochemistry and Post Harvest Technology Division,
ICAR –Central Plantation Crops Research Institute, Kasaragod, India.
© 2018 Taylor & Francis
2 R. PANDISELVAM ET AL.
with high percentage of micropores that help in removing odorous and volatile organic compounds.
Coconut kernel or endosperm is used for production of oil and coconut milk-based products.
Until now, the traditional coconut varieties are commercially grown; however, varieties with high
kernel weight are constantly gaining economic importance. The progress in breeding comes along with
the modification of physical properties of both husk and kernel. Up-to-date knowledge of these
properties is crucial for proper design and effective operation of agricultural processing machinery
and equipment (Munder, Argyropoulos, and Muller 2017). Knowledge of morphology and the distribu-
tion of morphological characteristics is the basis for all post-harvest coconut processes (Santalla and
Mascheroni 2003), such as dehusking, deshelling, testa removing, milk extraction, slicing, and drying.
Dehusking of coconut is an important unit operation in coconut processing industries. Traditional tools
used for dehusking of coconuts in India were chopping knife and crowbar. It is done by impaling the
coconut on the sharp point with a strong-determined movement. The physical properties of the coconut
fruits such as weight, size, shape, husk thickness, moisture content, and density are very important for
designing ergonomically superior dehusking machine. Shape, shell thickness, and shell moisture content
also affect the deshelling efficiency and capacity. Knowledge of testa thickness, sphericity, and static and
dynamic friction is invaluable in the design of testa removing machine. Coconut kernel parameters such
as weight, thickness, density, and moisture content play a major role in design of grating, pulverizing,
slicing, and milk extraction machine. Hence, understanding of the physical properties of young and
matured nuts is a prerequisite for efficient post-harvesting operations of coconuts.
Studies delineating the physical properties of young and matured coconuts were very few.
Jarimopas, Ruttanadat, and Terdwongworakul (2009) focused on the description of the physical
properties of coconut (var. Namhom) for developing an automatic trimming machine for young
coconut fruit. This study reported that average, intact fruit was 180 mm in height and 160 mm in
diameter. Alonge and Adetunji (2011) investigated the physical properties of 100 randomly
selected Nigerian coconuts with varied husk characteristics (green when mature and brown
when ripe). This investigation identified that major diameter of the coconut seed is between
17.36 and 19.70 cm.
Varghese, Francis, and Jacob (2016) tested the correlation of randomly selected 70 dry and green
coconuts mainly grown in India. They followed a methodology very similar to Jarimopas,
Ruttanadat, and Terdwongworakul (2009); nevertheless, variety-wise description of physical proper-
ties was not made. Even though the study explicitly stated classification of three size categories (large,
medium, and small) and provided the ranges of coconut husk and shell dimensions, the effects of
variety on dimensions and physical properties have not been made available yet.
The abovementioned studies of Jarimopas, Ruttanadat, and Terdwongworakul (2009), Alonge and
Adetunji (2011), and Varghese, Francis, and Jacob (2016) mainly focused on the effect of size and
husk color on physical properties of coconuts. They established different size classes based on visual
observation but did not relate these size classes to physical properties or dehusking efficiency.
Coconuts show a wide diversity in size, shape, weight, and color, depending on genetic variety
and maturity of the nut at harvest (Ohler 1999). A method of classification of varieties based on
these physical properties is imperative. Furthermore, interrelationship of these properties with
dehusking or deshelling efficiency requires to be investigated.
Dehusking is an important unit operation in coir manufacturing that requires to be carried out
with minimum effort. For designing an innovative, ergonomically better coconut dehusking and
fiber extraction machine, it is vital to identify the engineering properties of coconut. Therefore, the
aim of this study was to establish a classification based on cultivar and nature of husk and to
measure how the physical properties of coconuts assigned to these classes would differ.
Raw materials
A sample of 40 coconuts from each variety, namely Malayan Yellow Dwarf (MYD), Malayan Orange
Dwarf (MOD), Kera Shankara (KS), Chowghat Orange Dwarf (COD), and Chowghat Green Dwarf
JOURNAL OF NATURAL FIBERS 3
(CGD), were taken from the Farm Section, ICAR – Central Plantation Crops Research Institute,
Kasaragod, Kerala, India, and graded on the basis of maturity (green [12 months maturity] and dried
[13 months maturity] coconuts). The tag was placed after fruit setting to identify the maturity of
coconut. The green and dry coconuts were harvested from the same tree at the same time from
different bunch having different maturity.
Weight
Samples of 20 dry coconuts and 20 green coconuts from each variety were selected for determining
the weight. The weight of the coconut at each processing stage, namely whole coconut, nut after
dehusking, nut after deshelling, and nut after removing the testa, was measured using an electronic
weighing balance having sensitivity of 0.5 g (M/s. Atlas Weighing, maximum capacity 3 kg, mini-
mum capacity 10 g).
Bulk density
The bulk density (kg.m−3) was determined from the coconut mass (kg) and the occupied volume (m−3)
including pore space. The volume of the container used for determination of bulk density was 0.0161 m3.
True density
The true density ρt (kg.m−3) was calculated by the ratio of mass of coconut, as the density of toluene
and mass of toluene displaced by the coconut (Mohensin 1986). Toluene was used in this study in
order to avoid absorption of water on the surface of coconuts during experiment.
Porosity
Porosity can be calculated as a function of true (ρt) and bulk density (ρb) using the fallowing
relationship (Mohensin 1986):
ρ
Porosityð%Þ ¼ 1 b 100
ρt
Husk thickness
The principal dimensions such as husk thickness (vertical distance between the perianth and the
shell (V1) – pedicel end, vertical distance between the fruit base and the shell (V2) – apex, horizontal
distance between the shell and the fruit skin on the left side (H1), and horizontal distance between
4 R. PANDISELVAM ET AL.
the shell and fruit skin on the right side (H2)) were measured with a digital vernier caliper with an
accuracy of ±0.01 mm.
Husk weight
The total husk weight was measured using an electronic balance having a sensitivity of 0.5 g.
Moisture content
The moisture content of coconut husk was measured from samples of 30 g by oven-drying at
106 ± 1°C for 24 h and expressed in % w.b. (Varghese, Francis, and Jacob 2016).
Shell parameters
The deshelled coconut obtained would be intact in shape with the kernel and testa as outer skin.
Shell weight
A coconut deshelling machine detaches the hard coconut shell from the dehusked coconut by using a
rotating disc cutter. The detached shell pieces are collected, and the total weight was measured in an
electronic weighing balance having an accuracy of 0.01 g and maximum capacity of 200 g (M/s.
KERN & Sohn GmbH, Model-EMB 200-2, Balingen, Germany). Hence, it is not suitable to measure
the weight of whole coconut that exceeds 200 g.
Shell thickness
The thickness of the coconut shell varies with variety and stage of maturity. After deshelling, the
detached shell pieces are collected and the thickness of each piece is measured using a digital vernier
caliper of least count 0.01 mm. The mean value was recorded.
Testa parameters
A thin brown-colored layer adhering on the outer side of the kernel can be removed by paring using
a testa removing machine.
Testa weight
The scattered testa in the form of powder is collected and weighed in an electronic weighing balance
of resolution 0.01 g.
Testa thickness
As the coconut matures, the thickness of testa increases and gives a brown color to the bottom layer
of the kernel. Testa thickness can be calculated by subtracting the white kernel thickness from the
total thickness (kernel + testa).
Data analysis
All data analyses including mean and standard deviation were conducted using Microsoft Excel,
2003. ANOVA was performed using AGRES (7.01) software. The effect of variety, nature of husk,
and their interactions on 19 engineering properties of coconuts were compared at P < 0.01 and
P < 0.05 levels. Coefficient of variations (CV) was also calculated using AGRES software and
expressed as percentages.
action which in turn leads to complete and quick removal of husk. Also, the densities of coconuts are
vital parameters required for the design of storage structures including godowns.
The husk properties of five varieties of coconuts are described in Table 3. The vertical distance
between the perianth and the shell (V1) and vertical distance between the fruit base and the shell (V2)
were highest for CGD (green) variety, whereas lowest was observed in COD (dry) variety. The
highest thickness was noticed in top orientation (vertical distance between the stem and the shell),
followed by bottom orientation (vertical distance between the fruit base and the shell) and left
orientation. Intact coconuts cracked more easily in transverse orientation, while top and bottom
sides of coconut provide more cushioning effect during harvesting. The results are in accordance
with the findings of Jarimopas, Ruttanadat, and Terdwongworakul (2009) who studied Namhom
young coconut. The magnitude of husk thickness in horizontal orientation is similar to the findings
of Varghese, Francis, and Jacob (2016). The size of the spike tooth on the surface of dehusking roller
is decided by the thickness of the husk. More husk thickness ensures less efficiency and capacity,
whereas less husk thickness results in damage of coconuts.
The moisture content of COD (green) husk was significantly higher than that of other dry
coconuts. The moisture content of dry husk found in this study was definitely in the higher range
of what was reported by Varghese, Francis, and Jacob (2016).The differential forces including
impact, shearing and/or friction applied on whole green coconuts leads to ease in dehusking than
dry coconuts. This could be attributed to the moisture content and fiber density of husk. Lomelí-
Ramírez et al. (2018) reported that fiber of the green coconuts has lower tensile properties compared
to the brown fibers. Thus, the green coconuts may require less force for dehusking.
Shell and testa properties of five varieties of coconuts showed that the shell thickness was highest
for COD (green) variety and lowest for MOD (dry) (Table 4). Mizera, Hrabe, and Herák (2017)
reported that the coconut shell is thicker and harder in latitudinal direction than longitudinal
JOURNAL OF NATURAL FIBERS 7
direction. Therefore, it is suggested that feeding of the shell in the grating machine should be in the
latitudinal direction for ease of coconut cracking. Highest and lowest shell weights were observed in
COD (green) and CGD (dry), respectively. Thus, it can be inferred that a heavier intact coconut
shows a high shell weight. Testa thickness was highest for KS (green) and lowest for MYD (dry)
varieties, whereas MOD (green) variety has the highest testa weight and CGD (dry) variety has the
lowest testa weight. Commercially available coconut deshelling machine works on the principle of
impact and friction. Coconut shell thickness influences the design of the deshelling rotor. The size of
the deshelling rotor tip and speed depends on the shell thickness. If the shell thickness is very less,
breakage of the whole coconuts may be happen.
Analyses of volume of coconut water collected and kernel of five varieties of coconuts are
presented in Table 5. The volume of water collected, kernel thickness, and kernel weight were
significantly higher for MOD (green) variety. The lowest volume of water collected, white kernel
thickness, and white kernel weight were for KS (dry), COD (dry), and CGD (dry) varieties,
respectively. Quantity of coconut kernel increases and the volume of water decreases with maturity
(Jayalekshmy et al. 1986). The percentage of fatty acids (medium) increases with maturity (Appaiah
et al. 2015). Coconut kernel contains 50–60% of fat (Bhatnagar et al. 2009). More kernel weight of
MOD variety may yield more oil than that of other four varieties. In CGD (dry), a decrease in the
kernel weight is generally expected to result in increased husk thickness and husk weight share and,
thus, lower the oil content.
Table 6 depicts the ANOVA of effect of variety and nature of husk on different engineering
properties of coconuts. The F-values of 17 dependent parameters versus variety were significant at
1% level (P < 0.01), and bulk density and moisture content were significant at 5% (P < 0.05), as
presented in Table 6. It was observed that variety has to be considered as a significant (P < 0.01)
variable for the development of efficient coconut processing machines. Nature of husk has significant
(P < 0.01) effect on the properties of weight, diameter, true density, porosity, husk weight, shell
thickness, and white kernel thickness. From Table 6, it is understood that the interaction between
variety and nature of husk has more significant effect on size (diameter and height)-based
8 R. PANDISELVAM ET AL.
Conclusions
The five varieties of coconuts (MYD, MOD, KS, CGD, and COD) investigated in this study clearly
added different dimensions or variability to the physical properties from what was found in the
literature for Nigerian and Namhom varieties. Especially, the coconut husk was thinner and the
kernel was thicker than that reported in other studies. Physical properties shall be further explored
considering more number of varieties to assess whether a general alteration of physical properties
occurred. If our hypothesis-that natural variability in the physical properties of the coconut is true it
warrants performance analysis of current coconut processing equipment, namely dehusking, deshel-
ling, and testa removing machines, in order to evaluate their universal applicability or the need for
adoption. A superiority of size-/variety-based classification than weight-based one is proposed for
efficient dehusking and deshelling; however, a direct comparison of both the methods and develop-
ment of size-based grader for coconut could be a future line of work.
Acknowledgments
We acknowledge the financial support of the PC Unit, AICRP on Post-Harvest Engineering and Technology,
Ludhiana. We also would like to express our gratitude to B. Tech (Agricultural Engineering) students of KCAET,
Tavanur, for their contribution in this study.
JOURNAL OF NATURAL FIBERS 9
Funding
We acknowledge the financial support of the PC Unit, AICRP on Post-Harvest Engineering and Technology,
Ludhiana.
ORCID
R. Pandiselvam http://orcid.org/0000-0003-0996-8328
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