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Document Information for: LU41821DDW

Type Drawing Print


Name LU41821DDW
Revision 4
State Release
ECO 2125881
Description Prodigy 5-9, DPX Bravo and DPX Duo Service Manual
Originator 207007922_ali__khawar

File List
1. LU41821DDW_s1_r4.pdf
2. LU41821DDW_s1_r4.docx
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Approval Information
Person Action Date and Time
207007922_ali__khawar Approved 11/21/2011 05:00:23 pm GMT
212018997_connie_elizabeth_swed Approved 11/26/2011 02:27:36 am GMT

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Printed documents are for Reference Only and may be out-of-date.
Check the database to ensure you have the correct revision.

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GE Healthcare

Prodigy 5-9, DPX Bravo and DPX Duo Service Manual


Date: November 2011
Part No.: LU41821
Revision: 3
ECO: 2125881
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

© GE Healthcare 2011

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State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

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Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

Table Of Contents
Contacts ................................................................................................................................................................................................... 7
Revision History .................................................................................................................................................................................... 9
Safety.......................................................................................................................................................................................................11
Safety..................................................................................................................................................................................................11
Specifications..................................................................................................................................................................................18
System Overview................................................................................................................................................................................19
System Description ......................................................................................................................................................................19
Prodigy System .........................................................................................................................................................................19
DPX Bravo/ DPX Duo System..............................................................................................................................................22
Prodigy Hardware and Electronics ..................................................................................................................................24
DPX Bravo/ DPX Duo Hardware and Electronics ......................................................................................................25
Electronics ........................................................................................................................................................................................26
Cautions .......................................................................................................................................................................................26
Electronics Pan..........................................................................................................................................................................26
Scan Arm .....................................................................................................................................................................................27
Power specifications ..............................................................................................................................................................27
Prodigy Block Diagrams ............................................................................................................................................................28
DPX Bravo/ DPX Duo Block Diagrams .................................................................................................................................33
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Prodigy, DPX Bravo and DPX Duo Fusing ..........................................................................................................................36


Combined Single Board Controller cSBC ...........................................................................................................................36
cSBC Functions .........................................................................................................................................................................36
Control Functions.....................................................................................................................................................................37
Communication ........................................................................................................................................................................37
cSBC Reset ..................................................................................................................................................................................37
cSBC / Host PC Interface ......................................................................................................................................................38
See the GEHC Myworkshop System to determine the status of this document.

cSBC Connectors......................................................................................................................................................................38
Diagnostic LEDs ........................................................................................................................................................................40
CSBC Test Points.......................................................................................................................................................................41
Audible X-RAY OFF Signal..........................................................................................................................................................41
Motion Control................................................................................................................................................................................42
cSBC Power Distribution ............................................................................................................................................................44
X-ray Source....................................................................................................................................................................................44
X-ray generation and Spectrum .......................................................................................................................................44
High Voltage Power Supplies ..................................................................................................................................................45
X-Ray Collimator Subsystem ...................................................................................................................................................45
Detector Sub System...................................................................................................................................................................46
Detector Overview...................................................................................................................................................................46
Detector Operation .................................................................................................................................................................47
Detector Interface Board Overview for Prodigy Only .............................................................................................47
Display Panel...................................................................................................................................................................................50
Secondary Calibration / Daily QA ..........................................................................................................................................52
Secondary Calibration Overview ......................................................................................................................................52
Starting the Daily QA (secondary calibration).............................................................................................................52
Peak Test ......................................................................................................................................................................................52
Functional Tests .......................................................................................................................................................................53
Reference Value Test .............................................................................................................................................................53
Tissue Value Test ......................................................................................................................................................................53
BM Chamber Measurements .............................................................................................................................................54
Daily QA Results ........................................................................................................................................................................54
QA Database ..............................................................................................................................................................................56
QA Trend Graphs ......................................................................................................................................................................57
iii of 110
It is the responsibility of the user to verify this document originated from the controlled master and is the active revision prior to
use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 4 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

System Software ................................................................................................................................................................................59


Diagnostic Software ....................................................................................................................................................................59
Accessing the Service Software ........................................................................................................................................59
The Tools Menu ..............................................................................................................................................................................60
Tools / Diagnostics Menu ..........................................................................................................................................................61
Diagnostic Scan Modes..............................................................................................................................................................63
Error Log............................................................................................................................................................................................63
Printing the Error Log .............................................................................................................................................................64
Service Procedure..............................................................................................................................................................................67
General Safety ................................................................................................................................................................................67
Reloading LUNAR Software......................................................................................................................................................68
Service History Option in encore ...........................................................................................................................................69
Peaking the Detector ..................................................................................................................................................................70
Detector replacement ................................................................................................................................................................71
Tube Head Replacement ...........................................................................................................................................................73
Shelf Life .......................................................................................................................................................................................73
Mounting The Tube Head.....................................................................................................................................................74
Lower Cable Bundle Replacement .......................................................................................................................................75
Necessary tools (Both Prodigy and DPX Bravo/ DPX Duo)....................................................................................75
Procedure (Both Prodigy and DPX Bravo/ DPX Duo) ...............................................................................................75
Upper Cable Bundle Replacement........................................................................................................................................76
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Tools Necessary (Both Prodigy and DPX Bravo/ DPX Duo)...................................................................................76


Procedure (Both Prodigy and DPX Bravo/ DPX Duo) ...............................................................................................76
Tube Head Cable Replacement .............................................................................................................................................78
Procedure ....................................................................................................................................................................................78
Test to perform after service ...................................................................................................................................................79
Prodigy Test Work Instructions and/or References to Work Instructions ......................................79
DPX Bravo/Duo Test Work Instructions and/or References to Work Instructions....................83
See the GEHC Myworkshop System to determine the status of this document.

List of Service Procedures.........................................................................................................................................................87


Prodigy Service Procedures: ...............................................................................................................................................87
DPX Bravo/ DPX Duo Service Procedures:....................................................................................................................88
Troubleshooting..................................................................................................................................................................................89
Diagnostic Failure Messages...................................................................................................................................................89
Transverse Motion failure .........................................................................................................................................................89
Motion Detection......................................................................................................................................................................89
Operator Induced - switch closed during scan .........................................................................................................89
Mechanical Failures - Unusual noise or irregular motion.....................................................................................89
Loss of OMI/OMD signal........................................................................................................................................................91
Longitudinal Motion failure ......................................................................................................................................................91
Limit Switch Tripped During a Scan ................................................................................................................................91
Longitudinal Binding ..............................................................................................................................................................92
Loss of OMI/OMD Signal .......................................................................................................................................................93
Failure of the DC power supply ..............................................................................................................................................93
Emergency Stop Button .............................................................................................................................................................94
Tube Head Thermostat ..............................................................................................................................................................94
Communication Error .................................................................................................................................................................94
Arcing .................................................................................................................................................................................................95
Imaging Problems ........................................................................................................................................................................95
White or Grey in the first or second scan line ............................................................................................................95
AP-Spine Image Problems: Probable causes ..............................................................................................................95
Broken Signal Cable................................................................................................................................................................96
Unstable AC Line ......................................................................................................................................................................96
Arcing ............................................................................................................................................................................................96

iv of 110
It is the responsibility of the user to verify this document originated from the controlled master and is the active revision prior to
use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 5 of 111


Table Of Contents

Failing Quality Assurance Test................................................................................................................................................96


Block Position.............................................................................................................................................................................96
Beam Stop Action ....................................................................................................................................................................97
Mean % Spillover......................................................................................................................................................................97
Reference Counts and Ratio ...............................................................................................................................................97
Ratio Fluctuations ....................................................................................................................................................................97
Transverse or Longitudinal Mechanics..........................................................................................................................97
Tissue Value................................................................................................................................................................................98
Bone Mineral of the Standard Chambers .....................................................................................................................98
Symptoms of High and Low KV.........................................................................................................................................98
Communications Failures .........................................................................................................................................................98
cSBC Troubleshooting.................................................................................................................................................................99
Detector Interface Board Troubleshooting.................................................................................................................... 101
(Prodigy Only) .......................................................................................................................................................................... 101
Indicator Failures ....................................................................................................................................................................... 102
X-ray On LED Blinking ......................................................................................................................................................... 102
Shutter Open LED Blinking ................................................................................................................................................ 102
Shutter Not Operating ........................................................................................................................................................ 102
End of Exposure Alarm During Scan ............................................................................................................................ 102
Limit Switch Tripped During Scan ...................................................................................................................................... 103
OMI/OMD Board Troubleshooting ...................................................................................................................................... 103
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Viewing Quality Assurance Trends .................................................................................................................................... 104


What to Look for in the QA History ............................................................................................................................... 104
Maintenance ..................................................................................................................................................................................... 105
Preventative Maintenance .................................................................................................................................................... 105
Remote PM ............................................................................................................................................................................... 105
Onsite PM .................................................................................................................................................................................. 105
QA History................................................................................................................................................................................. 105
See the GEHC Myworkshop System to determine the status of this document.

System Service History ....................................................................................................................................................... 105


Wear ........................................................................................................................................................................................... 105
Cleaning .................................................................................................................................................................................... 106
Inspection ................................................................................................................................................................................. 106
Tests ............................................................................................................................................................................................ 106
Unusual Sounds..................................................................................................................................................................... 106
List of PM Procedures .............................................................................................................................................................. 107
Parts List .............................................................................................................................................................................................. 109
Prodigy Parts ................................................................................................................................................................................ 109
DPX Bravo/DPX DUo Parts ..................................................................................................................................................... 109
Hardware used during install for DPX Bravo ................................................................................................................ 109
Hardware used during install for DPX Duo .................................................................................................................... 110

v of 110
It is the responsibility of the user to verify this document originated from the controlled master and is the active revision prior to
use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 6 of 111


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Approved Document - LU41821DDW_r4.pdf Page 7 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

CONTACTS
USA Europe
Headquarters
GE Medical Systems Lunar
3030 Ohmeda Dr.
Madison, WI 53718-6704 USA GE Medical Systems SCS
+1 (800) 437-1171 283 rue de la Minière
78530 BUC, France

France Germany
GE Healthcare Lunar Beethovenstrasse 239
11 Avenue Morane D-42655 Solingen
Saulnier Germany
78457 Velizy +49-212-2802-0
France +49-212-2802-390 (Fax)
+33-1-34-49-5365
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

+33-1-34-49-5406 (Fax)

Asia/Pacific China
4-7-127 Asahigaoka No. 19 Changjiang Road
Hino-shi, Tokyo 191-8503 Japan Wuxi, Jiangsu, 214028
+81-42-585-5111 P.R.C.
See the GEHC Myworkshop System to determine the status of this document.

+81-42-585-3077 (Fax) +86-510-85225888


+86-510-85226688 (Fax)

web: http://www.gehealthcare.com

7 of 110
It is the responsibility of the user to verify this document originated from the controlled master and is the active revision prior to
use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 8 of 111


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Approved Document - LU41821DDW_r4.pdf Page 9 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

REVISION HISTORY
Revision Date Author Description
4 Nov 2011 John Leja 1. Add Forma system information
2. Updated disclaimer
3. Updated Europe address
2 Mar 2010 Jennifer 1. Updated English Only Disclaimer in Section 1.1 to
Pakter include languages added since last update.
2. Added detailed test instructions to Section 5
3. Removed test grid and referenced LUSE0002 in its
place
4. Updated to include Prodigy 8 and Prodigy 9
information.
5. Added detector replacement procedure
1 Dec 2009 Jennifer 1. Added English Only Disclaimer in multiple languages.
Pakter 2. Updated Safety section to comply with MD.

Previous revision was Rev. D approved on CO L11185 in


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Oracle Engineering. Revision History was not recorded in


document until Rev. 1.
See the GEHC Myworkshop System to determine the status of this document.

9 of 110
It is the responsibility of the user to verify this document originated from the controlled master and is the active revision prior to
use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 10 of 111


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Approved Document - LU41821DDW_r4.pdf Page 11 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

SAFETY
SAFETY
Ionizing Radiation Exposure: When power is applied, this equipment may generate ionizing radiation.
Take precautions that no part of the body passes through the x-ray beam when the equipment is
energized. Avoid scatter radiation during warm-up and testing by maintaining a safe distance from
the x-ray beam. See Appendix A – Specification in the User manual for equipment appropriate
distance and other precautions regarding ionizing radiation. All operators must be properly trained
regarding ionizing radiation and take adequate steps to protect against injury.

Electric Shock: This equipment contains high voltages. When the tabletop/panels/ shrouds are
removed, visually confirm that power cord is unplugged and remains unplugged until power is
required to complete the procedure. When servicing while energized, take precautions to prevent
electric shock.

Moving Parts and Pinch Points: Avoid moving parts and pinch points (e.g. belt/pulley, arm/back rail,
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

green wheels/rail).

Sharp Edges: Take precautions to prevent injury from contact with component edges (e.g. OMI/OMD
wheel, arm slot cover).

Hot Surfaces: Keep hands clear or allow components to cool before servicing. (e.g. stepper motors,
hard drives, power supplies and microprocessors).
See the GEHC Myworkshop System to determine the status of this document.

Heavy Lifting: Assess the lift first. Obtain help lifting or moving any object weighing over EHS limits.
Undertake any heavy lift tasks with a minimum of 2 persons. Ask for assistance when maneuvering
awkward objects (e.g. tabletop). Use mechanical assistance where practical. Flex knees to maintain a
straight back. Avoid abrupt, sudden movements or pulls. Wear safety shoes and safety gloves.

Laser Radiation: Do not stare into the laser beam at any time. The reflection from the tabletop or
shutter/collimator assembly is sufficient to determine if the laser is on.

Follow appropriate Lockout/Tagout procedures as described in MyLearning training course GEMS-EHS-


LOTOAth.

Wear appropriate PPE (Personal Protective Equipment) while servicing the equipment, e.g. eye
protection and steel-toe/composite-toe shoes.

FRAGILE PART PRECAUTIONS


Brittle Components: Some parts can be irreparably damaged by sudden impact such as being dropped
even short distances. For example, parts containing glass or crystal should be handled with care.
Electronic Components: Circuit boards are sensitive to electrostatic discharge and are brittle.

11 of 110
It is the responsibility of the user to verify this document originated from the controlled master and is the active revision prior to
use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 12 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.


See the GEHC Myworkshop System to determine the status of this document.









12 of 110
It is the responsibility of the user to verify this document originated from the controlled master and is the active revision prior to
use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 13 of 111


Safety


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

ПРЕДУПРЕЖДЕНИЕ Това упътване за работа е налично само на английски език.


(BG)  Ако доставчикът на услугата на клиента изиска друг език, задължение на клиента е да
See the GEHC Myworkshop System to determine the status of this document.

осигури превод.
 Не използвайте оборудването, преди да сте се консултирали и разбрали упътването
за работа.
 Неспазването на това предупреждение може да доведе до нараняване на доставчика
на услугата, оператора или пациентa в резултат на токов удар, механична или друга
опасност.
警告 本维修手册仅提供英文版本。
(ZH-CN)  如果客户的维修服务人员需要非英文版本,则客户需自行提供翻译服务。
 未详细阅读和完全理解本维修手册之前,不得进行维修。
 忽略本警告可能对维修服务人员、操作人员或患者造成电击、机械伤害或其他形式的伤害。
警告 本服務手冊僅提供英文版本。
(ZH-HK)  倘若客戶的服務供應商需要英文以外之服務手冊,客戶有責任提供翻譯服務。
 除非已參閱本服務手冊及明白其內容,否則切勿嘗試維修設備。
 不遵從本警告或會令服務供應商、網絡供應商或病人受到觸電、機械性或其他的危險。
警告 本維修手冊僅有英文版。
(ZH-TW)  若客戶的維修廠商需要英文版以外的語言,應由客戶自行提供翻譯服務。
 請勿試圖維修本設備,除非 您已查閱並瞭解本維修手冊。
 若未留意本警告,可能導致維修廠商、操作員或病患因觸電、機械或其他危險而受傷。

13 of 110
It is the responsibility of the user to verify this document originated from the controlled master and is the active revision prior to
use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 14 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

UPOZORENJE Ovaj servisni priručnik dostupan je na engleskom jeziku.


(HR)  Ako davatelj usluge klijenta treba neki drugi jezik, klijent je dužan osigurati prijevod.
 Ne pokušavajte servisirati opremu ako niste u potpunosti pročitali i razumjeli ovaj servisni
priručnik.
 Zanemarite li ovo upozorenje, može doći do ozljede davatelja usluge, operatera ili pacijenta
uslijed strujnog udara, mehaničkih ili drugih rizika.

VÝSTRAHA Tento provozní návod existuje pouze v anglickém jazyce.


(CS)  V případě, že externí služba zákazníkům potřebuje návod v jiném jazyce, je zajištění
překladu do odpovídajícího jazyka úkolem zákazníka.
 Nesnažte se o údržbu tohoto zařízení, aniž byste si přečetli tento provozní návod a
pochopili jeho obsah.
 V případě nedodržování této výstrahy může dojít k poranění pracovníka prodejního servisu,
obslužného personálu nebo pacientů vlivem elektrického proudu, respektive vlivem
mechanických či jiných rizik.
ADVARSEL Denne servicemanual findes kun på engelsk.
(DA)  Hvis en kundes tekniker har brug for et andet sprog end engelsk, er det kundens ansvar at
sørge for oversættelse.
 Forsøg ikke at servicere udstyret uden at læse og forstå denne servicemanual.
 Manglende overholdelse af denne advarsel kan medføre skade på grund af elektrisk stød,
mekanisk eller anden fare for teknikeren, operatøren eller patienten.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

14 of 110
It is the responsibility of the user to verify this document originated from the controlled master and is the active revision prior to
use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 15 of 111


Safety

WAARSCHUWING Deze onderhoudshandleiding is enkel in het Engels verkrijgbaar.


(NL)  Als het onderhoudspersoneel een andere taal vereist, dan is de klant verantwoordelijk voor
de vertaling ervan.
 Probeer de apparatuur niet te onderhouden alvorens deze onderhoudshandleiding werd
geraadpleegd en begrepen is.
 Indien deze waarschuwing niet wordt opgevolgd, zou het onderhoudspersoneel, de operator
of een patiënt gewond kunnen raken als gevolg van een elektrische schok, mechanische of
andere gevaren.
WARNING This service manual is available in English only.
(EN)  If a customer's service provider requires a language other than english, it is the customer's
responsibility to provide translation services.
 Do not attempt to service the equipment unless this service manual has been consulted
and is understood.
 Failure to heed this warning may result in injury to the service provider, operator or patient
from electric shock, mechanical or other hazards.
HOIATUS See teenindusjuhend on saadaval ainult inglise keeles
(ET)  Kui klienditeeninduse osutaja nõuab juhendit inglise keelest erinevas keeles, vastutab klient
tõlketeenuse osutamise eest.
 Ärge üritage seadmeid teenindada enne eelnevalt käesoleva teenindusjuhendiga tutvumist
ja sellest aru saamist.
 Käesoleva hoiatuse eiramine võib põhjustada teenuseosutaja, operaatori või patsiendi
vigastamist elektrilöögi, mehaanilise või muu ohu tagajärjel.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

VAROITUS Tämä huolto-ohje on saatavilla vain englanniksi.


(FI)  Jos asiakkaan huoltohenkilöstö vaatii muuta kuin englanninkielistä materiaalia, tarvittavan
käännöksen hankkiminen on asiakkaan vastuulla.
 Älä yritä korjata laitteistoa ennen kuin olet varmasti lukenut ja ymmärtänyt tämän huolto-
ohjeen.
 Mikäli tätä varoitusta ei noudateta, seurauksena voi olla huoltohenkilöstön, laitteiston
käyttäjän tai potilaan vahingoittuminen sähköiskun, mekaanisen vian tai muun
See the GEHC Myworkshop System to determine the status of this document.

vaaratilanteen vuoksi.
ATTENTION Ce manuel d’installation et de maintenance est disponible uniquement en anglais.
(FR)  Si le technicien d'un client a besoin de ce manuel dans une langue autre que l'anglais, il
incombe au client de le faire traduire.
 Ne pas tenter d'intervenir sur les équipements tant que ce manuel d’installation et de
maintenance n'a pas été consulté et compris.
 Le non-respect de cet avertissement peut entraîner chez le technicien, l'opérateur ou le
patient des blessures dues à des dangers électriques, mécaniques ou autres.
WARNUNG Diese Serviceanleitung existiert nur in englischer Sprache.
(DE)  Falls ein fremder Kundendienst eine andere Sprache benötigt, ist es Aufgabe des Kunden
für eine entsprechende Übersetzung zu sorgen.
 Versuchen Sie nicht diese Anlage zu warten, ohne diese Serviceanleitung gelesen und
verstanden zu haben.
 Wird diese Warnung nicht beachtet, so kann es zu Verletzungen des
Kundendiensttechnikers, des Bedieners oder des Patienten durch Stromschläge,
mechanische oder sonstige Gefahren kommen.
ΠΡΟΕΙΔΟΠΟΙΗΣΗ Το παρόν εγχειρίδιο σέρβις διατίθεται μόνο στα αγγλικά.
(EL)  Εάν ο τεχνικός σέρβις ενός πελάτη απαιτεί το παρόν εγχειρίδιο σε γλώσσα εκτός των
αγγλικών, αποτελεί ευθύνη του πελάτη να παρέχει τις υπηρεσίες μετάφρασης.
 Μην επιχειρήσετε την εκτέλεση εργασιών σέρβις στον εξοπλισμό αν δεν έχετε συμβουλευτεί
και κατανοήσει το παρόν εγχειρίδιο σέρβις.
 Αν δεν προσέξετε την προειδοποίηση αυτή, ενδέχεται να προκληθεί τραυματισμός στον
τεχνικό σέρβις, στο χειριστή ή στον ασθενή από ηλεκτροπληξία, μηχανικούς ή άλλους
κινδύνους.

15 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 16 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

FIGYELMEZTETÉS Ezen karbantartási kézikönyv kizárólag angol nyelven érhető el.


(HU)  Ha a vevő szolgáltatója angoltól eltérő nyelvre tart igényt, akkor a vevő felelőssége a
fordítás elkészíttetése.
 Ne próbálja elkezdeni használni a berendezést, amíg a karbantartási kézikönyvben leírtakat
nem értelmezték.
 Ezen figyelmeztetés figyelmen kívül hagyása a szolgáltató, működtető vagy a beteg
áramütés, mechanikai vagy egyéb veszélyhelyzet miatti sérülését eredményezheti.
Þessi þjónustuhandbók er aðeins fáanleg á ensku.
 Ef að þjónustuveitandi viðskiptamanns þarfnast annas tungumáls en ensku, er það skylda
AÐVÖRUN viðskiptamanns að skaffa tungumálaþjónustu.
 Reynið ekki að afgreiða tækið nema að þessi þjónustuhandbók hefur verið skoðuð og
skilin.
 Brot á sinna þessari aðvörun getur leitt til meiðsla á þjónustuveitanda, stjórnanda eða
(IS) sjúklings frá raflosti, vélrænu eða öðrum áhættum.
AVVERTENZA Il presente manuale di manutenzione è disponibile soltanto in lingua inglese.
(IT)  Se un addetto alla manutenzione richiede il manuale in una lingua diversa, il cliente è tenuto
a provvedere direttamente alla traduzione.
 Procedere alla manutenzione dell'apparecchiatura solo dopo aver consultato il presente
manuale ed averne compreso il contenuto.
 Il mancato rispetto della presente avvertenza potrebbe causare lesioni all'addetto alla
manutenzione, all'operatore o ai pazienti provocate da scosse elettriche, urti meccanici o
altri rischi.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

このサービスマニュアルには英語版しかありません。
(JA) サービスを担当される業者が英語以外の言語を要求される場合、翻訳作業はその業者の責任
で行うものとさせていただきます。
このサービスマニュアルを熟読し理解せずに、装置のサービスを行わないでください。
この警告に従わない場合、サービスを担当される方、操作員あるいは患者 さんが、感
電や機械的又はその他の危険により負傷する可能性があります。
See the GEHC Myworkshop System to determine the status of this document.

경고 본 서비스 매뉴얼은 영어로만 이용하실 수 있습니다.


(KO) 고객의 서비스 제공자가 영어 이외의 언어를 요구할 경우, 번역 서비스를 제공하는 것은
고객의 책임입니다.
본 서비스 매뉴얼을 참조하여 숙지하지 않은 이상 해당 장비를 수리하려고 시도하지
마십시오.
본 경고 사항에 유의하지 않으면 전기 쇼크, 기계적 위험, 또는 기타 위험으로 인해
서비스 제공자, 사용자 또는 환자에게 부상을 입힐 수 있습니다.
BRĪDINĀJUMS Šī apkopes rokasgrāmata ir pieejama tikai angļu valodā.
(LV)  Ja klienta apkopes sniedzējam nepieciešama informācija citā valodā, klienta pienākums ir
nodrošināt tulkojumu.
 Neveiciet aprīkojuma apkopi bez apkopes rokasgrāmatas izlasīšanas un saprašanas.
 Šī brīdinājuma neievērošanas rezultātā var rasties elektriskās strāvas trieciena, mehānisku
vai citu faktoru izraisītu traumu risks apkopes sniedzējam, operatoram vai pacientam.
ĮSPĖJIMAS Šis eksploatavimo vadovas yra tik anglų kalba.
(LT)  Jei kliento paslaugų tiekėjas reikalauja vadovo kita kalba – ne anglų, suteikti vertimo
paslaugas privalo klientas.
 Nemėginkite atlikti įrangos techninės priežiūros, jei neperskaitėte ar nesupratote šio
eksploatavimo vadovo.
 Jei nepaisysite šio įspėjimo, galimi paslaugų tiekėjo, operatoriaus ar paciento sužalojimai
dėl elektros šoko, mechaninių ar kitų pavojų.
ADVARSEL Denne servicehåndboken finnes bare på engelsk.
(NO)  Hvis kundens serviceleverandør har bruk for et annet språk, er det kundens ansvar å sørge
for oversettelse.
 Ikke forsøk å reparere utstyret uten at denne servicehåndboken er lest og forstått.
 Manglende hensyn til denne advarselen kan føre til at serviceleverandøren, operatøren eller
pasienten skades på grunn av elektrisk støt, mekaniske eller andre farer.

16 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 17 of 111


Safety

OSTRZEŻENIE Niniejszy podręcznik serwisowy dostępny jest jedynie w języku angielskim.


(PL)  Jeśli serwisant klienta wymaga języka innego niż angielski, zapewnienie usługi tłumaczenia
jest obowiązkiem klienta.
 Nie próbować serwisować urządzenia bez zapoznania się z niniejszym podręcznikiem
serwisowym i zrozumienia go.
 Niezastosowanie się do tego ostrzeżenia może doprowadzić do obrażeń serwisanta,
operatora lub pacjenta w wyniku porażenia prądem elektrycznym, zagrożenia
mechanicznego bądź innego.
AVISO Este manual de assistência técnica encontra-se disponível unicamente em inglês.
(PT-BR)  Se outro serviço de assistência técnica solicitar a tradução deste manual, caberá ao cliente
fornecer os serviços de tradução.
 Não tente reparar o equipamento sem ter consultado e compreendido este manual de
assistência técnica.
 A não observância deste aviso pode ocasionar ferimentos no técnico, operador ou paciente
decorrentes de choques elétricos, mecânicos ou outros.
ATENÇÃO Este manual de assistência técnica só se encontra disponível em inglês.
(PT-PT)  Se qualquer outro serviço de assistência técnica solicitar este manual noutro idioma, é da
responsabilidade do cliente fornecer os serviços de tradução.
 Não tente reparar o equipamento sem ter consultado e compreendido este manual de
assistência técnica.
 O não cumprimento deste aviso pode colocar em perigo a segurança do técnico, do
operador ou do paciente devido a choques eléctricos, mecânicos ou outros.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

ATENŢIE Acest manual de service este disponibil doar în limba engleză.


(RO)  Dacă un furnizor de servicii pentru clienţi necesită o altă limbă decât cea engleză, este de
datoria clientului să furnizeze o traducere.
 Nu încercaţi să reparaţi echipamentul decât ulterior consultării şi înţelegerii acestui manual
de service.
 Ignorarea acestui avertisment ar putea duce la rănirea depanatorului, operatorului sau
pacientului în urma pericolelor de electrocutare, mecanice sau de altă natură.
See the GEHC Myworkshop System to determine the status of this document.

ОСТОРОЖНО! Данное руководство по техническому обслуживанию представлено только на английском


(RU) языке.
 Если сервисному персоналу клиента необходимо руководство не на английском, а на
каком-то другом языке, клиенту следует самостоятельно обеспечить перевод.
 Перед техническим обслуживанием оборудования обязательно обратитесь к данному
руководству и поймите изложенные в нем сведения.
 Несоблюдение требований данного предупреждения может привести к тому, что
специалист по техобслуживанию, оператор или пациент получит удар электрическим
током, механическую травму или другое повреждение.
UPOZORENJE Ovo servisno uputstvo je dostupno samo na engleskom jeziku.
(SR)  Ako klijentov serviser zahteva neki drugi jezik, klijent je dužan da obezbedi prevodilačke
usluge.
 Ne pokušavajte da opravite uređaj ako niste pročitali i razumeli ovo servisno uputstvo.
 Zanemarivanje ovog upozorenja može dovesti do povređivanja servisera, rukovaoca ili
pacijenta usled strujnog udara ili mehaničkih i drugih opasnosti.
UPOZORNENIE Tento návod na obsluhu je k dispozícii len v angličtine.
(SK)  Ak zákazníkov poskytovateľ služieb vyžaduje iný jazyk ako angličtinu, poskytnutie
prekladateľských služieb je zodpovednosťou zákazníka.
 Nepokúšajte sa o obsluhu zariadenia, kým si neprečítate návod na obluhu a neporozumiete
mu.
 Zanedbanie tohto upozornenia môže spôsobiť zranenie poskytovateľa služieb, obsluhujúcej
osoby alebo pacienta elektrickým prúdom, mechanické alebo iné ohrozenie.

17 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 18 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

ATENCION Este manual de servicio sólo existe en inglés.


(ES)  Si el encargado de mantenimiento de un cliente necesita un idioma que no sea el inglés, el
cliente deberá encargarse de la traducción del manual.
 No se deberá dar servicio técnico al equipo, sin haber consultado y comprendido este
manual de servicio.
 La no observancia del presente aviso puede dar lugar a que el proveedor de servicios, el
operador o el paciente sufran lesiones provocadas por causas eléctricas, mecánicas o de
otra naturaleza.
VARNING Den här servicehandboken finns bara tillgänglig på engelska. .
(SV)  Om en kunds servicetekniker har behov av ett annat språk än engelska, ansvarar kunden
för att tillhandahålla översättningstjänster.
 Försök inte utföra service på utrustningen om du inte har läst och förstår den här
servicehandboken.
 Om du inte tar hänsyn till den här varningen kan det resultera i skador på serviceteknikern,
operatören eller patienten till följd av elektriska stötar, mekaniska faror eller andra faror.
OPOZORILO Ta servisni priročnik je na voljo samo v angleškem jeziku.
(SL)  Če ponudnik storitve stranke potrebuje priročnik v drugem jeziku, mora stranka zagotoviti
prevod.
 Ne poskušajte servisirati opreme, če tega priročnika niste v celoti prebrali in razumeli.
 Če tega opozorila ne upoštevate, se lahko zaradi električnega udara, mehanskih ali drugih
nevarnosti poškoduje ponudnik storitev, operater ali bolnik.
DİKKAT Bu servis kılavuzunun sadece ingilizcesi mevcuttur.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

(TR)  Eğer müşteri teknisyeni bu kılavuzu ingilizce dışında bir başka lisandan talep ederse, bunu
tercüme ettirmek müşteriye düşer.
 Servis kılavuzunu okuyup anlamadan ekipmanlara müdahale etmeyiniz.
 Bu uyarıya uyulmaması, elektrik, mekanik veya diğer tehlikelerden dolayı teknisyen,
operatör veya hastanın yaralanmasına yol açabilir.
See the GEHC Myworkshop System to determine the status of this document.

SPECIFICATIONS
For product Specifications refer to Appendix A - Specifications in the User manual in the software.

18 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 19 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

SYSTEM OVERVIEW
SYSTEM DESCRIPTION
PRODIGY SYSTEM

 The PRODIGY includes


 The patient table or frame
 X-ray tube
 X-ray generator electronics
 Detector subsystem
 Scanner arm.

The PRODIGY has a mechanical design with two separate motion systems that are capable of
simultaneous operation. These are transverse, and longitudinal. Both motion systems are driven by
stepper motors. The motors are controlled by motor controllers (P6 only).
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

First Serial
Product Product Line First System ID Number
Number
Prodigy Prodigy 5 Full 65601 DF+15501
Prodigy Advance
Prodigy Pro Prodigy 5 Compact 85151 DF-85001
Prodigy Primo
Prodigy Mobile Prodigy 6 Full Advance 40001 PA+41001
See the GEHC Myworkshop System to determine the status of this document.

Prodigy 6 Compact Advance 50001 PA-51001


110001 DF+110001 (Prodigy Pro)
Prodigy 7 Full
130001 PA+130001 (Prodigy Advance)
120001 DF-120001 (Prodigy Pro Compact)
Prodigy 7 Compact PA-140001(Prodigy Advance
140001
Compact)
PA+ (Prodigy Advance)
MA+ (Prodigy Advance Mobile)
DF+ (Prodigy Pro)
MF+ (Prodigy Pro Mobile)
Prodigy 8 Full 300101
PR+ (Prodigy Primo)
MR+ (Prodigy Primo Mobile)

300101
PA- (Prodigy Advance Compact)
MA- (Prodigy Advance Mobile)
DF- (Prodigy Pro)
MF- (Prodigy Pro Mobile)
Prodigy 8 Compact 310101
PR- (Prodigy Primo)
MR- (Prodigy Primo Mobile)

310101

19 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 20 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

PA+ (Prodigy Advance)


MA+ (Prodigy Advance Mobile)
DF+ (Prodigy Pro)
MF+ (Prodigy Pro Mobile)
Prodigy 9 Full 350001 PR+ (Prodigy Primo)
MR+ (Prodigy Primo Mobile)
PC- (Prodigy Forma)
MC- (Prodigy Forma Mobile)
350001
PA- (Prodigy Advance Compact)
MA- (Prodigy Advance Mobile)
DF- (Prodigy Pro)
MF- (Prodigy Pro Mobile)
Prodigy 9 Compact 380001
PR- (Prodigy Primo)
MR- (Prodigy Primo Mobile)

380001
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 21 of 111


System Overview

Hardware differences between generations starting at Prodigy 5. Assume all other hardware is the
same as the previous generation:

Prodigy 5 and 5.5


 350lb weight limit
 Gecko motor controller instead of Centent motor controller
 Different Transverse motor and laser

Prodigy 6
 First generation for "Advance" enCORE feature set and PA+/PA- System ID prefix
 10 second mode for AP spine.
 New panel colors
 Washable table pad
 350lb weight limit

Prodigy 7
 New transverse and longitudinal motor assembly combines motor controller and
motor.
 New idler assembly, drive pulley, drive belts, cSBC to motor cables and belt clamps.
 Prodigy Pro - Grey cloth table pad and leg block
 Prodigy Advance - Dark blue washable table pad and leg block.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

 First generation compatible with "Mobile" hardware. It is an add-on feature, in which


the system ID number must be changed to denote its mobile status.

Prodigy 8
 Does not require a PC with a Sea Level Card.
 An RS422 serial cable between the scanner and the host is replaced with an RS232
See the GEHC Myworkshop System to determine the status of this document.

serial calbe (LNR40702 - same as Bravo/Duo/NT/MD 30’ I/O cable).


 The new cSBC (LNR41170) incorporates the RS232 cable communications but all the
other connectors are exactly the same as a P7 cSBC.
 The DC power supply covers have been removed. The heat sink on the power supply
will have 60-85 VAC when the scanner is plugged into 100-130 VAC and 0 VAC when
the scanner is plugged into 220 VAC.
 The steel longitudinal drive pulley has been replaced with aluminum/nylon version
(new part number LNR42108). This part is completely backward and forward
compatible with the steel pulley.
 Mid-generation cut-over to dark blue washable table pads for Prodigy Pro systems.
 First generation with "Primo" feature set. The only hardware difference is the Concord
Purple color of the table pad and leg block. All other Prodigy scanners have Dark Blue
table pads and leg blocks.

Prodigy 9
 CdTe Detector (LU43777)

21 of 110
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Lunar.

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Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

DPX BRAVO/ DPX DUO SYSTEM


The DPX Bravo comprises of:

 The scan table (Mid-frame)


 The swinging arm
 X-ray tube
 X-ray electronics
 Sodium iodide crystal detector.
 Four mechanical weldments
 Upper head end
 Lower head end
 Upper foot end
 Lower foot end

The DPX Duo comprises of:

 The scan table (Mid-frame)


 The swinging arm
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

 X-ray tube
 X-ray electronics
 Sodium iodide crystal detector.
 Two mechanical weldments
 Upper head end
 Lower head end
See the GEHC Myworkshop System to determine the status of this document.

 Exam Table Module (ETM)

The DPX Duo has the same electronics, swing arm, X-ray tube and detector as the DPX Bravo. The
difference is in the mid-frame (Duo mid-frame is taller than the Bravo mid-frame). Instead of the lower
and upper foot ends as in the Bravo, the Duo comes with the ETM (Exam Table Module).

22 of 110
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Lunar.

Approved Document - LU41821DDW_r4.pdf Page 23 of 111


System Overview

Fig 1. DPX Bravo


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Fig 2. DPX Duo

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Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Fig 3. Exam Table Module

Note: The physical specifications of the Prodigy, DPX Bravo and the DPX Duo are summarized in the
"enCORE Manua, Appendix A - Specificationsl” in the software.

PRODIGY HARDWARE AND ELECTRONICS


See the GEHC Myworkshop System to determine the status of this document.

The internal components of the scanner are safely secured by a number of panels, including the
scanner's tabletop.

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System Overview
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Figure 1 Prodigy system exploded view of external covers and associated hardware

 The front and side panels are secured by screws from the inside.

See the GEHC Myworkshop System to determine the status of this document.

The rear panel is secured by screws from the outside.


 The table top is screwed down from the top.

Note: Primary Service access to the electronics of the scanner is through the table top. It is not usually
necessary to remove the front and back panels for most service needs. However, if access is needed to
the Front and Rear Longitudinal Carriages, these can be removed. The back panel is secured by button
head cap screws and must be slid out of the way, for it is between the Arm Column and the frame.

The Detector electronics (in the scan arm) are secured by an upper and lower shroud, held in place by
screws.
 The upper scan arm shroud can be removed by loosening the two screws holding it in place
(on the back of the arm column) and tipping it forward.
 The lower cover is held in place by four screws, two in the front and two in the back, be sure to
remove the ground wire for the metal portion of the lower cover as well. The rear column
cover has to be removed to get access to the screws for the lower arm shroud.

DPX BRAVO/ DPX DUO HARDWARE AND ELECTRONICS


The internal components of the scanner mid frame are safely secured by a number of panels,
including the scanner's tabletop.

 The front panel secured by six screws (# 10-32 X .500 button head cap screws with flat
washer) from the top and three tinnerman clips on the inside.
 The rear panel is secured by 6 screws (# 10-32 X .500 button head cap screws with flat
washer) from the outside.
25 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 26 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

 The lower foot end and the lower head end are attached to the mid-frame with four nuts (¼-
20 KEP nuts) each on the inside
 The tabletop is secured by four screws (Button head cap screws # 10-32 X 1.0) on the top.
 Four end weldments encase the DPX Bravo
 Two end weldments and the Exam table module encase the DPX Duo
 All the metal end structures and the ETM are grounded to the electronics pan.

Primary Service access to the electronics of the scanner is through the table top. It is not usually
necessary to remove the front and back panels for most service needs. However, if access is needed to
the Front and Rear Longitudinal Carriages, these can be removed. The back panel is secured by button
head cap screws and must be slid out of the way, for it is between the Arm Column and the frame.

The Detector electronics (in the scan arm) are secured by an upper and lower shroud, held in place by
screws (#10-32 X .500 cap screws).
 If access is needed to the transverse motion limit switch, the limit switch for the latch or the
detector the upper scan arm shroud should be removed. The upper scan arm shroud can be
removed by loosening the two screws holding it in place (on the back of the arm column) and
tipping it forward.
 The lower cover is held in place by four screws, two in the front and two in the back.
 If access is needed to the limit switch for the arm position, the back panel on the arm must be
removed by loosening the six screws on the back of the arm.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Note: The swing arm release handle should be removed first incase the upper arm shroud is required to
be removed.
See the GEHC Myworkshop System to determine the status of this document.

ELECTRONICS
CAUTIONS
The scanner electronics are static sensitive; take static control precautions before
servicing scanner circuitry.

ELECTRONICS PAN
The electronic components of the Prodigy, DPX Bravo & DPX Duo are mounted on the grounded
Electronics Pan. Only for the DPX Bravo and DPX Duo the electronics pan is integrated into the frame.
The following components are mounted on the electronics pan.

Prodigy Only:
 There is one low-voltage DC switching power supply (under 30VDC), and one high-voltage DC
power supply (x-ray generator - supplies 76kV to the x-ray tube) on the pan.
 In addition to the power supplies, the electronics mounting chassis holds one printed circuit
board, a stepper motor controller (P6 only), an AC entrance/ line filter/fuse holder and a
mechanical relay.

26 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 27 of 111


System Overview

DPX Bravo/ DPX Duo Only:


 There is one low-voltage DC switching power supply (under 30VDC), and one high-voltage DC
power supply (x-ray generator - supplies 76kV to the x-ray tube) on the pan.
 In addition to the power supplies, the electronics mounting chassis holds one printed circuit
board, an AC entrance/ line filter/fuse holder and a mechanical relay.

Layout drawing of the Electronics Pan


 PRODIGY systems.
 DPX Bravo Duo Systems

SCAN ARM
Prodigy Only:
 The upper extrusion of the scan arm houses the Detector Interface board, the detector and
the control panel.
 The lower extrusion of the scanner arm houses the Xray Tube head, collimator, an OMI/OMD
printed circuit board for the collimator, an OMI/OMD printed circuit board for transverse
motion detection, stepper motor controller and the transverse motor.

DPX Bravo and DPX Duo Only:


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

 The upper extrusion of the scan arm houses the power supply box for the PMT, the PMT
detector and the control panel.
 The lower extrusion of the scanner arm houses the Xray Tube head, collimator, an OMI/OMD
printed circuit board for the collimator, an OMI/OMD printed circuit board for transverse
motion detection and the transverse motor.

POWER SPECIFICATIONS
See the GEHC Myworkshop System to determine the status of this document.

Leakage current

 Computer with Isolation Transformer: <100 microamperes.


 Scanner Table alone: <100 microamperes.

The isolation transformer supplied by LUNAR has a maximum output of 400/500VA. The
isolation transformer should power only system-related equipment. Failure to use an
isolation transformer can cause leakage currents in excess of 100 microamperes.

Scanner input power

Prodigy Only:
 The scanner can accept any AC input between 100 and 240 VAC. The scanner’s low voltage
DC power supply automatically configures itself for the voltage on site.
 Voltage may fluctuate ±10% from the nominal value without a loss of scanner performance.
 The nominal input (range of inputs) can be found on the system label.
 The rated power input is 600 VA.
 The input power must meet IEEE 519-1992 for power quality and total harmonic distortion
(THD <5%).

27 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 28 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

DPX Bravo and DPX Duo only:


 The scanner is capable of accepting AC inputs between 100 and 240 VAC. The scanner’s low
voltage DC power supply automatically configures itself for the voltage on site.
 Voltage may fluctuate ±10% from the nominal value without a loss of scanner performance.
 The nominal input (range of inputs) can be found on the system label.
 The rated power input is 600 VA.
 The input power must meet IEEE 519-1992 for power quality and total harmonic distortion
(THD <5%).

PRODIGY BLOCK DIAGRAMS


The following are the block diagrams for the Prodigy System
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Fig 1. Prodigy 5 and 6 System Block Diagram

28 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 29 of 111


System Overview
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Fig 2. Prodigy 7 System Block Diagram

29 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 30 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Fig 3. Prodigy 8 and 9 System Block Diagram

Fig 4. Prodigy System Power Distribution Block Diagram


30 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 31 of 111


System Overview
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Fig 5. Prodigy System Peripheral Configuration Block Diagram


See the GEHC Myworkshop System to determine the status of this document.

31 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 32 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Fig 6. Prodigy System AC Entrance Diagram

32 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 33 of 111


System Overview

DPX BRAVO/ DPX DUO BLOCK DIAGRAMS


The following are the block diagrams for the DPX Bravo/ DPX Duo
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Fig 7. DPX Bravo/ DPX Duo Power Distribution Block Diagram


See the GEHC Myworkshop System to determine the status of this document.

33 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 34 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Fig 8. DPX Bravo/ DPX Duo System Block Diagram

Fig 9. DPX Bravo/ DPX Duo Peripheral Block Diagram

34 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 35 of 111


System Overview
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Fig 10. DPX Bravo/ DPX Duo AC Entrance Block Diagram

35 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 36 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

PRODIGY, DPX BRAVO AND DPX DUO FUSING


Fuse Rating Type
Terminal F3.15 AH 5x20 mm
Block
F2
Terminal F3.15 AH 5x20 mm
Block
F3

Table 1. Fusing

For placement of the fuses in the AC Entrance terminal block refer to the AC Entrance Block Diagram in
the System Block Diagrams page.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Warning: For continued protection against fire hazards, replace with only same type and rating
of fuse.

COMBINED SINGLE BOARD CONTROLLER CSBC


See the GEHC Myworkshop System to determine the status of this document.

CSBC FUNCTIONS
The cSBC printed wiring board (PWB) is an eight layer rectangular board measuring 7.400" x 8.100".
The PWB is mounted in the via four mounting holes located 1/4" from each corner and 2 additional
interior mounting holes. The components are primarily surface mount, with board connectors, headers
and a few single-style ICs being the only exceptions. Four layers were dedicated for routing layers.
Sensitive signals were noted and routed manually and isolated from more powerful signals to reduce
signal interference and crosstalk on the same routing layer. The main power and ground planes were
stacked adjacently on the central inner layers to increase inter-planar capacitance thus reducing
ground bounce and power supply noise. Traces on the top and bottom layers were kept as short as
reasonably possible and tapped down to an internal trace layer through vias.

Component placement is arranged to separate analog from digital circuitry. Further isolation was
achieved by segmenting the power and ground planes into analog and digital sections and denying
analog/digital plane overlap, thus preventing digital noise from coupling into the analog section. All
scanner control I/O is run via connectors located on the +24V plane section. The +24V plane is fully
optically isolated from both the analog and digital plane areas to prevent motor noise from coupling
into the analog section, to prevent DC switching noise from radiating on scanner cables, and to
prevent ESD presented at cable inputs from reaching the digital IC's.

The Altera FPGA based cSBC provides overall operation and control of the scan table. The cSBC
employs an Intel 80C251 micro-controller as its processor. This processor provides 1K of on-board
RAM and no on-board ROM. The controller is clocked at 16 MHz using a crystal.

36 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 37 of 111


System Overview

CONTROL FUNCTIONS
Prodigy Only:
The cSBC performs the following functions in the Prodigy:
 Controls X-ray source including HVPS enable, kV programming, mA programming, and shutter
solenoid.
 Controls two external stepper motor drives to provide two axis of motion for rectilinear
scanning.
 Provides data acquisition functionality based on input from the Detector Interface Board.
 Communicates to PC host via an optically isolated RS-422 interface.
 Responds to external scanner failure signals.
 Responds to external patient locator (joystick) inputs.

DPX Bravo/ DPX Duo Only:


The cSBC performs the following functions in the DPX Bravo and DPX Duo:
 Controls X-ray source including HVPS enable, kV programming, mA programming, and shutter
solenoid.
 Controls two external stepper motor drives to provide two axis of motion for rectilinear
scanning.
 Provides data acquisition functionality based on analog input from PMT via PIB CCA
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

preamplifier.
 Communicates to PC host via an optically isolated RS-232 interface.
 Responds to external scanner failure signals.
 Responds to external patient locator (joystick) inputs.

COMMUNICATION
See the GEHC Myworkshop System to determine the status of this document.

 Communicates with PC host via an optically isolated RS-422 interface in Prodigy and RS-232
interface in DPX Bravo/ DPX Duo.
 Collects data from the Detector Interface Board incase of Prodigy, PMT Interface Board incase
of a DPX Bravo and DPX Duo.

CSBC RESET
All SBC circuitry resets when the microprocessor resets. This is done during power up, and can also be
done over the communication port (via the host), through connections to other circuit boards
(especially the Detector Interface Board, as a fail-safe shutdown), by pressing the reset button on the
cSBC, by pressing the Emergency Stop Button on the arm, or when a fault is detected by the cSBC.

Prodigy Only:
The following Error Conditions Sensed by the cSBC in the Prodigy:
 Loss of Communications with the Detector Interface Board (DIB).
 Loss of Communications with the Host PC.
 Limit Switch tripped when shutter is open.
 Failure in x-ray source kV programming
The DIB will reset the cSBC if it detects an error. Error Conditions of the DIB sensed by the cSBC:
 PLD programming failure
 Loss of +5 or +12 VDC
 Loss of Communications with cSBC
 Corrupt FIRMWARE

37 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 38 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

 FLASH ROM Failure

DPX Bravo DPX Duo Only:


The following Error Conditions Sensed by the cSBC in the DPX Bravo/ DPX Duo:
 Loss of Communications with the Host PC.
 Limit Switch tripped when shutter is open.
 Limit Switch depressed when commands are being sent.
 Failure in x-ray source kV programming

CSBC / HOST PC INTERFACE


Prodigy Only:
For Prodigy 5-7, the cSBC communicates with the Host PC via an RS-422 interface. This is a serial
connection capable of transmitting more data than a standard RS-232 port. As it is not a standard
serial port a RS-485/422 card must be installed into one of the Host PCs expansion slots and the port
must be configured correctly for the PRODIGY to operate correctly.

For Prodigy 8 and above the CSBC communicates with the Host PC via an RS-232 interface. The RS-
232 cable is NOT backward compatible with Prodigy 5-7. The RS-232 cable requires a ferrite to be
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

compliant. The RS-422 cable does not contain a ferrite.

DPX Bravo and DPX Duo Only:


The CSBC communicates with the Host PC via an RS-232 interface.

CSBC CONNECTORS
See the GEHC Myworkshop System to determine the status of this document.

A description of the connectors on the cSBC for Prodigy is given below:

Connector Description
Number
J1 HVPS control
J2 Detector Interface Board
J3 Not Used
J4 Not Used
J10 JTAG for programming the MAX (Only used by R&D)

J11 Not Used


J13 Power Out to Detector Interface Board
J14 Power Input
J15 External Options E-Stop
J16 X-ray Relay
J17 Not Used
J19 Display Panel/ Transverse OMI/OMD/ Transverse Limit
Switch
J20 Not Used
J21 Longitudinal Limit Switch
38 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 39 of 111


System Overview

J22 Longitudinal Gecko Motor Controller


J23 Transverse Gecko Motor Controller
J24 Longitudinal OMI/OMD
J25 Shutter Control (Fans, Collimator, Thermostat)
J26 External Options X-ray Lamp Indicator
J27 Host computer

Table 1. Prodigy cSBC Connectors

A description of the connectors on the DPX Bravo and DPX Duo cSBC is given below in Table 2.

Connector Number Description

J1 HVPS control
J2 Not Used
J3 Detector Signal
J4 PMT Bias Supply
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

J10 JTAG for programming the MAX (Only used by R&D)

J11 Not Used


J13 Not Used
J14 Power Input
See the GEHC Myworkshop System to determine the status of this document.

J15 External Options E-Stop


J16 X-ray Relay
J17 Not Used
J19 Display Panel/ Transverse OMI/OMD/ Arm Limit
Switch
J20 Not Used
J21 Longitudinal Limit Switch
J22 Longitudinal Motor
J23 Transverse Motor
J24 Longitudinal OMI/OMD
J25 Shutter Control (Fans, Collimator, Thermostat)
J26 External Options X-ray Lamp Indicator
J27 Host computer

Table 2. DPX Bravo/ DPX Duo cSBC Connectors

39 of 110
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 40 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

DIAGNOSTIC LEDS
The diagnostic LEDs for both Prodigy, DPX Bravo and DPX Duo on the cSBC are listed below in Table 3

LED Color Function Description


D7 Green +5V +5V DC input from supply present.
D13 Green +24V +24V DC input from supply present.
D14 Green +12V +12V DC input from supply present.
D15 Green -12V -12V DC input from supply present.
D16 Red FLEX CONFIG FLEX PLD not programmed.
D19 Red SCANNER RESET Scanner in reset (fail safe) mode.
D20 Red CPU RESET CPU in reset mode.
D21 Amber HVPS ENABLE HVPS enabled.
D22 Amber MAX DIAG 2 Diagnostic LED for misc use by firmware, control
reg in MAX.
D23 Amber LE COUNT Valid low energy photon event sensed (DPX Bravo/
DPX Duo Only)
D24 Amber LONG OMI Valid longitudinal motion sensed by OMI/OMD
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

circuitry. (DPX Bravo/ DPX Duo Only)


D25 Amber HE COUNT Valid high energy photon event sensed
D27 Red ROLL OVER Roll over or under detected.(DPX Bravo/ DPX Duo
Only)
D28 Amber TRANS OMI Valid transverse motion sensed by OMI/OMD
circuitry.
See the GEHC Myworkshop System to determine the status of this document.

D29 Amber FLEX DIAG1 Diagnostic LED for misc use by firmware, control
reg in FLEX.
D31 Amber FLEX DIAG2 Diagnostic LED for misc use by firmware, control
reg in FLEX.
D32 Amber +3.3V Firmware Diagnostics

Table 3. Diagnostic LED's on the cSBC

40 of 110
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 41 of 111


System Overview

CSBC TEST POINTS

Some useful test points to check input power to the scanner:

Test Point Value Function


TP88 +24VDC +24VDC input present on cSBC
TP1 GND Ground
TP86 GND Ground
TP62 GND Ground
TP78 +5VDC +5VDC input present on cSBC
TP55 GND Ground
TP50 GND Ground
TP43 GND Ground
TP12 +12VDC +12VDC input present on cSBC
TP19 GND Ground
TP27 GND Ground
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

TP8 -12VDC -12VDC input present on cSBC

Table 4: cSBC Test Points

AUDIBLE X-RAY OFF SIGNAL


See the GEHC Myworkshop System to determine the status of this document.

 An audible signal notifies the operator that there is a “safe” condition when the Shutter is
closed.
 The cSBC board senses the closure of the Shutter and the cessation of current through the X-
ray Insert (+38kV Power Supply) and switches on the audible signal if either of these occur
during an exposure.

41 of 110
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 42 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

MOTION CONTROL
The transverse and longitudinal motion detection system (on cSBC) is operational during patient scans
and the “find block” test of the daily QA. A slotted disk at the end of the arm rotates through an
infrared beam (OMI/OMD), and pulses are sent to the cSBC board when there is transverse motion.

OMD Replaces OMI

The OMI (Optical Motion Interrupt) Board (LNR7366) is end of life. The OMD (Optical Motion Detection)
Board is its replacement and is available in a Service kit (LNR42824). The OMI board is NOT compatible
with these systems listed and going forward. LNR42824 OMD Service Kit will be required if an OMD
needs to be replaced (Figure 1).

First System ID #containing OMD board for each product line:

Prodigy Advance (P8) Full PA+/-301022


Prodigy Advance (P8) Compact PA-310210
Prodigy Pro (P8) Full DF+/-301027
Prodigy Pro (P8) Compact DF-310212
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

DPX-NT (NTE) Full NT+/-150581


DPX-Bravo BT-21214
DPX-Duo DT-30377

Note: The OMI for DPX-IQ motion detection and Prodigy, DPX-NT, DPX-Bravo and DPX-Duo shutter
open/close detection (LNR2817) is NOT end of life.
See the GEHC Myworkshop System to determine the status of this document.

42 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 43 of 111


System Overview
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Figure 1 Brackets included in OMD Service Retrofit Kit (LNR42824). Note: 42812,42822 and 42823 are
only available in the LNR42824 kit.

43 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 44 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

CSBC POWER DISTRIBUTION


Prodigy Only:

The PRODIGY system uses a single switching DC power supply which provides +5,+/-12, and +24VDC.
The supply is connected directly to the cSBC via J14. J13 is provided as a power out connector to run
power to the DIB. The PWB is divided into 4 ground plane regions - DGND for +5V digital returns, AGND
for +/-12V analog returns, SCNGND for +24V returns, and ISO_GND for the host I/O island. Large zeners
and rectifiers are provided for over-voltage and reverse-voltage protection. Standard capacitor filter
banks are provided. For EMC all cable exits other than host and DMB I/O are located over the 24V
planes. The 24V plane is separated from the 5V plane via optical isolation to prevent 5V noise from
reaching cables (radiated EMC) and to prevent motor noise and ESD pulses from reaching the digital
and analog IC's. The 24V plane contains primarily power FET switches and power resistors used to
control scanner motors, X-ray source, LED, etc. The +/-12V planes contain analog electronics used for
detector and HVPS control. 4 opto channels are used to sense the presence of the 4 DC input voltages.
The opto outputs are used to drive 4 indicator LED's and to allow the CPU to detect power outs.

DPX Bravo/ DPX Duo Only:

The DPX Bravo Duo system uses a single switching DC power supply which provides +5,+/-12, and
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

+24VDC. The supply is connected directly to the cSBC via J14. J4 is provided as a power out connector
to run power to the PMT Interface board. The PWB is divided into 4 ground plane regions - DGND for
+5V digital returns, AGND for +/-12V analog returns, SCNGND for +24V returns, and ISO_GND for the
host I/O island. Large zeners and rectifiers are provided for over-voltage and reverse-voltage
protection. Standard capacitor filter banks are provided. The 24V plane is separated from the 5V plane
via optical isolation to prevent 5V noise from reaching cables (radiated EMC) and to prevent motor
noise and ESD pulses from reaching the digital and analog IC's. The 24V plane contains primarily
See the GEHC Myworkshop System to determine the status of this document.

power FET switches and power resistors used to control scanner motors, X-ray source, LED, etc. The
+/-12V planes contain analog electronics used for detector and HVPS control. 4 opto channels are
used to sense the presence of the 4 DC input voltages. The opto outputs are used to drive 4 indicator
LED's and to allow the CPU to detect power outs.

X-RAY SOURCE

The Tube Head consists of an oil-filled metal housing which contains a fixed anode X-ray Insert
(essentially a vacuum tube housing assembly diode), lead type shielding, collimating devices, electrical
connectors, and a Cerium (K-edge) filter.
The X-ray tube housing assembly gets its input from the high voltage power supply that provide a
constant potential of 76kV and operate at a high frequency of 50 kHz. This produces a stream of
electrons in the cathode and accelerates them towards the anode thus producing X-rays as well as
heat.

X-RAY GENERATION AND SPECTRUM

 The X-ray Insert converts current into x-rays by accelerating the electrons across a large
potential from the cathode into a tungsten target on the anode.
 The x-rays produced by the x-ray insert are filtered by the cerium filter to produce a dual
energy spectrum. The x-ray spectrum has peaks at 70 and 38 keV
 Insert potential is provided by the High Voltage Power Supply

44 of 110
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System Overview

 The tube housing assembly current is set by the cSBC 0.05mA to 1.5ma for DPX Bravo/ DPX
Duo and .15mA to 3mA for Prodigy depending on the acquisition type.
 Tube Current is set and regulated by the cSBC and the Power Supply.

HIGH VOLTAGE POWER SUPPLIES


Both Prodigy and DPX Bravo/ DPX Duo X-ray production system consist of a constant potential
generator (one high voltage power supply) and an X-ray tube housing assembly. The high voltage
power supply (HVPS), operating at a high frequency of 50 kHz, provides a continuous output of up to 80
kV each and up to 3 mA to the X-ray tube housing assembly. The anode target is composed of a
tungsten alloy. The specifications of the X-ray generation subsystems are outlined in Appendix A –
Specifications, in the enCORE User Manual.

 Both Prodigy and DPX Bravo/ DPX Duo scanners use a single high-voltage power supply
(80kVDC) During normal operation, 76kVp is applied to (+38kV at the anode and -38kV at the
cathode)
 The High Voltage Power Supply is controlled by the cSBC
 The AC line voltage powers the power supply and have their own built in fusing.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

 The AC power is routed a mechanical relay, which is mounted on the electronics pan and
controlled by the cSBC.

X-RAY COLLIMATOR SUBSYSTEM


See the GEHC Myworkshop System to determine the status of this document.

Both Prodigy and DPX Bravo/ DPX Duo:


 The Shutter is actuated by a solenoid using +24 VDC, the voltage is reduced to a holding
voltage of 12VDC after the shutter is opened.
 This solenoid is controlled by signals generated on the cSBC.
 A OMI board determines the shutter position and reports it to the cSBC.
 This assembly is located on top of the X-ray Tube Head.

Figure 1. Prodigy Collimator

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Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

Figure 2. DPX Bravo/ DPX Duo Collimator

DETECTOR SUB SYSTEM


DETECTOR OVERVIEW
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Prodigy 5-8 Only:


 16 individual CZT (cadmium zinc telluride) crystals which convert X-ray energy directly to
electrical charge
 The charge pulse generated by the individual detectors is directly proportional to the photon
energy that generated the charge pulse
 The array of 16 CZT crystals each act as pixel detectors, from which the data is combined to
form the densitometry data set.
See the GEHC Myworkshop System to determine the status of this document.

 The Detector electronics amplify, discriminate and counts x-rays for all 16 detector elements.
 The detector communicates with the cSBC.
 The Detector has a single PCB associated with it i.e. the Detector Interface Board (DIB)
 The detector has its own internal High Voltage Power Supply, used for supplying detector bias.

Prodigy 9 and above:


 16 individual CdTe (cadmium telluride) crystals which convert X-ray energy directly to
electrical charge
 The charge pulse generated by the individual detectors is directly proportional to the photon
energy that generated the charge pulse
 The array of 16 CdTe crystals each act as pixel detectors, from which the data is combined to
form the densitometry data set.
 The Detector electronics amplify, discriminate and counts x-rays for all 16 detector elements.
 The detector communicates with the cSBC.
 The Detector has a single PCB associated with it i.e. the Detector Interface Board (DIB)
 The detector has its own internal High Voltage Power Supply, used for supplying detector bias.

DPX Bravo/ DPX Duo Only:


 The detector has a Sodium Iodide (NaI) crystal that serves as a scintillator
 The light emitted by the scintilator is passed to the Photo Multiplier Tube (PMT), which
amplifies the signal
 The detector has its own dedicated High Voltage Power Supply, used for supplying detector
(PMT) bias. The detector power supply (PIB Box or PMT interface board) is located next to the
detector on the scan arm.
46 of 110
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System Overview

 The detector bias is controlled by the cSBC, it is adjusted in the peak setting test during the
daily QA.

DETECTOR OPERATION
Prodigy Only:
The CZT Detector is held at 450 VDC bias and the CdTe Detector is held at 600 VDC. When an X-ray
strikes the detector an electron/ hole pair is created (small black arrows in the block diagram shown
below). This charge pair induces a small amount of current in the crystal.

A charge sensitive pre-amp then converts the current to voltage and passes the signal along to the
Detector Interface Board for processing and analysis. The signal out of the pre-amp is a +5 to +10
millivolt DC signal; each event on each channel creates a small “blip”.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Figure 1. Detector Block Diagram

DETECTOR INTERFACE BOARD OVERVIEW FOR PRODIGY ONLY


The DIB printed wiring board (PWB) is an eight layer rectangular board measuring 6.325” x 4.200”. The
board thickness is specified as 0.062 inch. The card is mounted in the Prodigy detector housing unit by
four mounting holes located 0.25” from each corner. The components are primarily surface mount.
Through-hole connectors were used for better stability and ruggedness for secure cable and board
connections. Due to the density of the board, resistors and standard 0603 style capacitors were placed
on the back side of the board for convenience, better routing and better IC protection. All other
components, including capacitors, were placed the top side of the board.
Three layers were dedicated for routing. Sensitive signals (detector inputs) were noted and routed
manually and isolated from more powerful signals to reduce signal interference and cross-talk on the
same routing layer. The signals were placed in stripline by using power, ground and shielding planes
and intermeshing them with the signal layers, thus preventing any vertical coupling. The main power
and ground planes were also stacked adjacently to increase inter-planar capacitance thus reducing
ground bounce and power supply noise. Traces on the top and bottom layers were kept as short as

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Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

reasonably possible and tapped down to an internal trace layer through vias. The top and bottom
were then flooded with a copper pour and tied to ground, in effect creating a Faraday cage to help
reduce EMI emissions and susceptibility. Component placement is arranged to separate analog from
digital circuitry. Further isolation was achieved by segmenting the power and ground planes into
analog and digital sections and denying analog/digital plane overlap, thus preventing digital noise
from coupling into the analog section.

The DIB board performs the following functions:


 Control all detector-related functionality, CPU acts as slave to either host PC or cSBC enforcing
various operation via a firmware based command set.
 Prodigy 5-7: Communicate with Prodigy cSBC CCA 7635 and a host PC via a single DB-9/RS-
422 link.
 Prodigy 8 and above: Communicate with Prodigy cSBC CCA 41170 and a host PC via a single
DB-9/RS-232 link.
 Control the patient positioning laser

At power up the firmware programs the on board PLD, comparator windows DAC’s, ASIC dead time
control register, and channel ‘peak’ gains, with default values stored in non-volatile memory. The
processor then enters a message/idle loop, awaiting instructions from the cSBC. At scan time the cSBC
will issue and ‘arm for sweep’ command, passing the desired sample interval and number of sample
points in the sweep. The cSBC would then issue an ‘acquire sweep’ command. In response to this
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

command the processor will synchronously latch and clear all data counters and release the sample
timer. In response to subsequent sample timer interrupts all ASIC counter data will be synchronously
latched via a single global signal. The processor shall then respond to the sample interrupt by reading,
packaging, and transmitting the latched sample data from the ASIC to the cSBC. The cSBC will then
relay the sample packet to the host PC. This process will continue until the requested number of
samples have been collected and transmitted, at which time the processor shall return to stand-by
mode.
See the GEHC Myworkshop System to determine the status of this document.

The DIB provides the cSBC, and hence the host, access to all analog voltage settings including
comparator reference levels, detector bias, and channel gain settings. The bias and reference levels
change only with major revision software release. Channel gain control is used by the firmware to
implement a ‘peaking’ algorithm which is used as part of diagnostics and daily QA.

Diagnostic LED’s
A description of the diagnostic LED's on the DIB for Prodigy is given below:

LED Color Function Description


D5 Green +5V +5V DC input from supply present.
D2 Green +12V +12V DC input from supply present.
D1 Green -12V -12V DC input from supply present.
D17 Red FPGA config FPGA not programed when LED lit
D14 Amber CPU Diag Diagnostic LED for misc use by firmware
D15 Amber MAX Diag Diagnostic LED for misc use by firmware
D13 Amber FPGA Diag Diagnostic LED for misc use by firmware
D18 Red CPU Reset CPU Reset when lit
D16 Red AGS Rollover AGS rollover detected when lit

Table 1: Diagnostic LED's in DIB board

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System Overview

DIB Connectors
A description of the connectors on the DIB for Prodigy is given below:

Connector Description
Number
J1 Detector Interface
J4 Power input from cSBC
J10 cSBC communication
J13 JTAG programing (Used by R&D)
J12 Laser

Table 2:Connectors on the DIB board


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 50 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

DIB Test Points

Test Point Value Description


TP37 5.000V +/- 0.020V referenced to TP14 (analog ground). DC Voltage Verification
TP33 3.032V +/- 0.037V referenced to TP14 (analog ground) DC Voltage Verification
TP41 11.65 – 12.24 VDC referenced to TP14 (analog ground). Verify +12VDC
(-11.50) – (-12.45) VDC referenced to TP14 (analog
TP40 Verify –12VDC
ground).
TP38 4.90 – 5.20 VDC referenced to TP43 (digital ground). Verify +5VDC
TP25 3 - 0.857v = 2.14v referenced to TP3 LEL
TP32 3 - 1.196v = 1.80v referenced to TP3 LEH
TP30 3 - 1.407v = 1.54v referenced to TP3 HEL
TP27 3 - 2.0v = 1.00v referenced to TP3 HEH
TP62 .8v - 1.8v or 3.0 - 4.0v Test for cSBC communications
TP63 .8v - 1.8v or 3.0 - 4.0v Test for cSBC communications
TP64 .8v - 1.8v or 3.0 - 4.0v Test for cSBC communications
TP65 .8v - 1.8v or 3.0 - 4.0v Test for cSBC communications
Table 3:Test Points on the DIB board
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

DISPLAY PANEL
The Display Panel for both the Prodigy and DPX Bravo/ DPX Duo is located on the front face of the
upper arm, is the main operator interface for the scanner outside the host computer.
See the GEHC Myworkshop System to determine the status of this document.

X-Ray ON (Yellow LED Shutter Open (Yellow LED

Power ON (Green LED Laser ON (Amber LED

Emergency Stop Switch


Rocker Switch (Transverse)

Rocker Switch (Longitudinal)

Fig 1. Prodigy Display Panel

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System Overview

Fig 2. DPX Bravo/ DPX Duo Display Panel

 Rocker switches on the panel allow operator control of the beam position.
 Four indicators display system status.
o A green Light Emitting Diode (LED) indicates a power-on condition; it lights when the
+24VDC power supply comes on.
o Power on LED is lit whenever scan table power is on.
o The Amber LED indicates if the laser is on
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

o An yellow X-ray On LED indicates that x-rays are being produced (current is flowing
through the X-ray Insert), though exposure is not necessarily taking place.
The X-ray on LED is lit when current is flowing through the X-ray insert.
o The yellow Shutter Open LED comes on is the Shutter open and exposure possible.
The Shutter open LED is controlled by the cSBC, the cSBC will allow the shutter to open
even if the lamp is not lit (shutter open indicator is also on the PC controller screen).
See the GEHC Myworkshop System to determine the status of this document.

Note: It is not recommended that scanner operation be continued if these LED's signal are not
working and must be replaced as soon as possible.

 Emergency stop button (red), is to be used only in emergency situations; it resets the cSBC and
halts x-ray production.

DPX Bravo and DPX Duo Only:


 Latch Handle: Pull the latch handle to swing the scan arm. The scan arm comes to a lock
position again when the arm is parallel to the back of scanner (90 degree position). Pull the
latch handle again to get it back to original position. The X-ray source will not turn on when
the arm is in unlocked position. The X-Rays will also not turn on when the arm is locked in the
90-degree position.

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Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

SECONDARY CALIBRATION / DAILY QA


SECONDARY CALIBRATION OVERVIEW

 Daily QA (Quality Assurance) tests the integrity of the scanner so operator knows it is
operating within specifications.
 Daily QA (Secondary Calibration) adjusts the calibration of the scanner to offset any changes
due to the tube housing assembly aging, temperature varying, or when certain components
are changed.
 A third type of function, QC Phantom, is another method for testing system performance. A QC
phantom is scanned using standard software and results are stored (aluminum spine in
water).

Daily QA ensures the system is operating properly by running 3 types of tests:


 A peak test to adjust photon-counting electronics.
 A functional test that checks the indicator lights, motion system, shutter, tube housing
assembly output, and detector performance.
 A test that measures a secondary calibration object with different bone chambers and tissue
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

plugs which correct for system aging and prevents long-term drifts.

STARTING THE DAILY QA (SECONDARY CALIBRATION)


1. Operator presses [F5] to start [Daily QA], which presents a plot of the last used parameter
from the last Daily QA run. (Default display is the medium bone chamber.) At this point
See the GEHC Myworkshop System to determine the status of this document.

operator can interactively manipulate the data in QA database to create tables and graphs
that can be printed.
2. Tech presses [Start] to start running Daily QA tests.
3. Software displays instructions to position calibration block on the table. Tech places block on
tabletop with label up - aligned with laser then click [OK] to start.
4. The UI locks out all other operations except Abort button.
5. Scan arm moves to the "Home" position. In this case, Home is always at head of scanner for
QA independent of user setting for Home.
6. The scanner performs a scout scan to find the block. If block is not properly positioned, the
scanner will prompt the user to Reposition standard more accurately.
7. The software automatically finds landmarks within the secondary phantom. This reduces the
need for exact positioning on the table top.
8. All tests are run all of the time. The tests are executed and test results reported as each test
completes. Test results include pass/fail and any quantitative information when appropriate.

PEAK TEST
This test adjusts the sensitivity of the photon counting electronics. The test determines the optimal
voltage setting for the detector amplifier so the maximum number of photons are detected. During this
test, the shutter opens with the x-rays on.
The detector peak test then determines the optimal voltage setting for the detector amplifier based on
these curves. The actual peak setting is taken from the high-energy count rates, the low energy
channel is essentially blocked by the brass spillover piece in the QA standard.

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System Overview

FUNCTIONAL TESTS
The next set of functional tests consist of a shutter test and motion tests for transverse and
longitudinal directions.

Beam Stop test - This test checks the shutter OMI to ensure that the shutter is closed.

Motor motion and limit switches - Each motor (transverse, longitudinal) will be run between limit switch
and back to home position. If the limit switch do not engage, this is a failure. Also compare steps
against predetermined scan window size. If a failure occurs the number of steps taken, the expected
value and the direction the arm was traveling is noted in the error log.

Spillover test - Measures the effect of high energy photons registering as low energy photons in the
detector system. The beam passes through a brass piece that stops all low energy photons. The
detector then measures the number of low energy photons detected as a measure of spillover.

The Spillover in:


Prodigy 5-8 should be less than 13%
Prodigy 9 and above should be less than 14%
DPX Bravo/ DPX Duo should be less than 12%
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

In the Prodigy only the spillover with the CZT detector will degrade about 0.2% per year.

Spillover Stability test (Prodigy Only) - As part of the secondary calibration, the change in spillover must
be calculated on a per element basis and smoothed over the last 3 passing QA's. Daily QA measures
actual spillover and stores it in QA database. As part of primary calibration, the spillover value used
See the GEHC Myworkshop System to determine the status of this document.

during that calibration is stored. The delta spillover calculation using the spillover from primary
calibration and the running average of the last three spillover measurements. This information is in the
scan file.

REFERENCE VALUE TEST


The output of the x-ray tube housing assembly is measured as part of a Reference Value (old term was
air) measurement. This is measured at 1.5 mA in a DPX Bravo/ DPX Duo and 3mA in Prodigy.

Reference Value measurement - The HE/LE counts are measured as the number of photons counted
by detector at 1.5 ma. This value is used in all bone density calculations. It must be stored in the
systems data file.
 Reference value measurements will be performed at 150uA and 3000uA. These reference
values will need to be stored separately for all detector elements.
 Reference Value measurements for 1.5mA are actually made through lucite sections of the
secondary calibration block.

Reference value ratio test - The LE/HE ratio for each reference value is calculated for each tube
housing assembly current tested in reference value measurement.

TISSUE VALUE TEST


Tissue secondary calibration
 The system measures two tissue plugs (acrylic and acetyl).

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Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

 Store measured values for each chamber in QA database.


 The system determines the %fat for two different materials with different compositions.
 Three %fat values are displayed - lean, mid and fat
 These calculated %fat values are compared against expected values and checked against
limits for the mean, standard deviation.
 A slope is calculated and this adjustment is used as a secondary %fat calibration to offset
long term drifts in system performance. This adjustment is performed at the end of the %fat
calculation.

BM CHAMBER MEASUREMENTS
The system acquires point measurements on the 3 bone chambers using the highest exposure
settings.

Using simple edge detection algorithm, place 3 ROI's and calculate measurements. The system
determines the bone mineral BM and width for three chambers with different sizes and densities.
 Measured values for each chamber are stored in the QA database.
 These calculated BM values are compared against expected values and checked against
limits for the mean, standard deviation.
 A slope is calculated and this adjustment is used as a secondary BMD calibration to offset
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

long term drifts in system performance.

DAILY QA RESULTS
At the end of Daily QA, a report is automatically printed. The QA result can be printed to a printer, Fax
and Email. A snapshot of the QA result is shown below in Fig 1.
See the GEHC Myworkshop System to determine the status of this document.

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System Overview
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Fig 1. QA Result

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Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

If printer is not on line or fails it will post an error to screen.

 If a QA fails the error log will contain detailed information on the failure.

Appropriate secondary calibration and Reference Value information is recalculated from QA database
using an average of 3 previous passing test results. This information is stored in each scan file. A view
with plot of medium bone chamber is generated, and user the user is allowed to manipulate data
interactively.

QA DATABASE
All QA test results are saved automatically to a database. A Historical record of system performance is
maintained by storing key QA parameters in a database.
The trend graph of the various parameters in the QA database can be plotted. To modify the settings
of the trend graphs click on the settings icon on the QA screen in the enCORE software screen. The
snapshot below shows the pop up window for setting QA trend graphs.
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See the GEHC Myworkshop System to determine the status of this document.

Fig 2. QA Trend Settings

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Lunar.

Approved Document - LU41821DDW_r4.pdf Page 57 of 111


System Overview

QA TREND GRAPHS
The trend graph of the various parameters in the QA database can be plotted. To Print the QA trend
graphs from the QA menu select QA > QA Trend Graphs. The snapshot below shows the pop up
window for QA trend graphs.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Fig 3. QA Trend Graph Setting


See the GEHC Myworkshop System to determine the status of this document.

Click on "Print Report" to get trend graphs for the following:

1. QA BMD Large Trend Graph


2. QA BMD Medium Trend Graph
3. QA BMD Small Trend Graph
4. QA Tissue Fat Trend Graph
5. QA Tissue Medium Trend Graph
6. QA Tissue Lean Trend Graph
7. QA Spillover Trend Graph
8. QA Peak Trend Graph
9. QA PBM Slope Trend Graph
10. QA Ref LE Trend Graph
11. QA Ref Ratio Trend Graph
12. QA Lowest mA Ratio Trend Graph

These graphs are important tools for troubleshooting by observing trends and shifts in values over a
period of time.

57 of 110
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Lunar.

Approved Document - LU41821DDW_r4.pdf Page 58 of 111


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Approved Document - LU41821DDW_r4.pdf Page 59 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

SYSTEM SOFTWARE
DIAGNOSTIC SOFTWARE
Note: LUNAR Diagnostic service software options are not available to the customer. This software
is available to LUNAR authorized representatives only.

When the software is used in the diagnostic / service mode, the Engineer
performing service must verify that the scanner is taken out of service mode
before returning control of the scanner to the customer. The software will return
to operator mode as soon as the software is exited and restarted. The operator mode
may also be changed under the Tools/User Options menu.

The Service software gives the Technician access to all areas of the enCORE Software,
DO NOT adjust settings.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

ACCESSING THE SERVICE SOFTWARE

 Start the DPX Bravo/ DPX Duo or the Prodigy Software by double clicking the DPX Bravo/ DPX
Duo or the Prodigy icon on the desk top
 Click the Tools option on the menu bar
See the GEHC Myworkshop System to determine the status of this document.

 Select User Options from the drop down menu items.


 Click on the Systems Tab on the dialogue box
 Check the box for Service
 When prompted enter the password Award
Note: the password is case sensitive
 The Tools option on the menu bar will now contain Service Options as shown in the Fig 1
below.

59 of 110
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 60 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

Fig 1. Service Options Tool Bar

THE TOOLS MENU


Spectrum
Allows the service engineer to view and print the raw energy spectrum for the detector. The detector
can also be repeaked from Spectrum.

Stability Run
Used for the detection of arcing and testing the detectors performance

Signal Monitor
View count rates for low and high-energy channels for the detector.

Primary Calibration
Not used on DPX Bravo/ DPX Duo

Secondary Verification
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Used in the manufacturing process

Pileup
Used in the manufacturing process

Detector Tests
Not Used
See the GEHC Myworkshop System to determine the status of this document.

Automated Detector Tests


Not Used

Set Download Parameters


Download and verify the Firmware versions for the cSBC.

Training
Used to enter applications training data

Install Scanner
An built-in function in the software, which has to completed when the scanner is installed.

Error Log
Ability to view and print the contents of the diagnostic error log (see section 3.4).

Statistics Log
This provides a statistics on the system for the number and type of scans done, the X-ray on time, the
last PM done.

Send Configuration
Can be used to send the error log, patient database and QA database to email or to a disk.

Address Book
The address book is linked to the Microsoft Outlook address book.

60 of 110
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 61 of 111


System Software

List Manager
Used to maintain a list of patients and physicians in the software

User Options
Set up user configured options for the scanner.

Service Options
Service Mode scanner configurations

Connectivity options
Used to set up the options for Fax, email, Dicom, HL7, Report Delivery and Dexter

System File Editor


Edit system settings for the enCORE software - do not alter these settings without LUNAR Customer
Support authorization.

Internet Osteoporosis Resources


Information on Osteoporosis from the Internet.

Service History
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Information on the service performed on the system. A detail of each service visit has to be entered in
the service history option.

TOOLS / DIAGNOSTICS MENU


Pileup
See the GEHC Myworkshop System to determine the status of this document.

Not used for service.

Calibration Pileup
Not used for service.

Spillover
Perform and Acquire a Spillover Measurement (test of source spectrum and/ or detector resolution).

Count Rate
Acquire and print Reference Counts (count rate of detector must be performed through lucite).

Scanner Motion
Control manually and perform scanner motion diagnostics and motion configuration.
 Motion Tests Tab
o Limit Switch Monitor - used to verify limit switch status i.e. Engaged (Switch closed) or
Disengaged (Switch open)
o Limit to Limit Test - used to verify limit switch positions
o Swing Arm Switch Monitor (DPX Bravo/ DPX Duo Only)- used to test the 2 limit switches
for the swing arm
o Scan tests- to test motion for various scan types
o Configure check box- this box must be checked when limit to limit is run to establish
the scanners range of motion (scan window).
o Home scanner - moves mechanics to Home position

Note: Press "Stop" after finishing the limit tests.

61 of 110
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 62 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

 Motion Commands Tab


o Home Position - change Arm Parking position from head to foot - does not effect
where the daily QA (Secondary calibration) is performed - Move to Home - sends scan
arm to home position.

Note: When the Home position is changed from the head end of the table to the foot or vice
versa, the Limit-to-Limit test (see Motion Tests tab above) must be run with the Configure box
selected.

oMove Steps - moves the scan arm to a specific location on the table
oMove Absolute moves an absolute distance from home
oMove relative - move relative to last position
oJoystick and Laser - Enable and Control Scanner Motion manually, change motor
speeds, toggle laser on and off
Lower portion of the screen displays the status of limit switches; scan arm position, and
positioning switch (joystick) status.
 Find Block Tab
Secondary Calibration - can be used to find / verify that the scanner is able to find the different
chambers on the secondary calibration (daily QA) block. This tool can be useful for
troubleshooting “cannot find Block errors” and for Transverse binding issues.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Scanner X-Ray
 X-ray Tests Tab
o Manual Test - Control Manually the Shutter, X-ray on Indicator and patient Positioning
laser
o Automatic test – this will automatically toggle the Shutter, Laser and X-Ray Relay
o X-Ray Source - Turn on source (ramp and make x-rays), warm up a tube head at install
See the GEHC Myworkshop System to determine the status of this document.

or replacement.
o X-ray cycle test - cyclically ramp the source - (can be used to test ramping failures or
for arcing)
o Warm Up - Button to start tube head warm up.
o X-rays Tab
Ramp the kV and / or the mA of the x-ray generation system and view feedback real-time.
Faults are displayed and polled real-time in the window on the right.
 Ports Tab
View status of and send commands to cSBC ports.
 Download Tab
Verify the firmware version in the cSBC. Can also be used to download the firmware version on
the cSBC.

Scanner Detector
 Detector Tests Tab
Gain Control - adjusts the gain on the AGS amplifier used in the detector peak setting - peak
adjusts only the AGS amplifier.
Bias Control - adjusts the bias of the detector - bias peak (For DPX Bravo/ DPX Duo Only) adjusts
both the detector bias and the AGS amplifier gain.

Note (For DPX Bravo/ DPX Duo Only): The bias and peak setting of the detector work together to
maximize the number of counts - the bias peak adjusts both the bias on the detector and the AGS
amplifier peak, peak adjusts only the AGS amplifier peak. When the AGS peak falls out of range
the enCORE software will automatically perform a bias peak. The operator will not see any
difference in operation, however, the Daily QA may take about 40 seconds longer.

62 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 63 of 111


System Software

DCA window settings - view DCA window settings - these settings should not be edited.
Detector status - allows the service engineer to view the detector status real time - information
displayed includes Peak setting Bias setting, and DCA windows.
 Detector AGS Tab
AGS DAC control (verify AGS DAC settings), check on detector rollover, and check on channel
count rates.

DO NOT adjust the detector Bias, DCA windows or AGS DAC settings - changes
in the Detector bias, DCA windows or AGS DAC’s will change the scanner’s
results.

AGS Mode - the operate / calibrate signal (disables the AGS systems so that the detector can be
peaked correctly) can be toggled.

Lin/Rep
Not Used for Service

Limit Switch Adjustment


Verify and Adjust Limit switch positions.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Note: When using Limit Switch Adjustment, DO NOT alter the default settings.

Scanner Disconnect
Disconnect the scanner from the DPX Bravo/ DPX Duo software (reset the cSBC).

DIAGNOSTIC SCAN MODES


See the GEHC Myworkshop System to determine the status of this document.

Performed under F2 Measure - only visible when the scanner is in service mode.

 Table Top Scan


Not used in Service
 Alignment Scan
Verify that the Source and Detector maintain a constant count rate in all areas of the scan
table.
 Beam Wobble scan
Quantifies beam movement relative to the detector when the scanners mechanics are moving.
 Hacksaw
Must be performed when changing a cSBC or transverse mechanics.

ERROR LOG
The enCORE software will maintain an error log file whenever the scan table is in operation. All errors,
fatal or nonfatal will be logged here. The Error log gives a brief description of the error and if possible
the origin of the fault. The error log is one of the best troubleshooting tools for scanner malfunction.
Note: To aid in a quick and accurate response when requesting assistance from GE-LUNAR, please
have an error log available for review by GE-LUNAR Customer Support.
The error log file is named errorlog.bin, this file is the current error log session. Older sessions are
named errorlog.1, errorlog.2 and so on up to errorlog.4. When requesting help from GE-LUNAR, E-
mailing the current error log file and a description of the symptoms will aid in a rapid diagnosis.
63 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 64 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

PRINTING THE ERROR LOG


Note: The scanner does not have to be in Service mode to view or print the Error Log.
 The Error Log is located under the Tools dropdown menu. Left click on Tools / and then on
Error Log. The figure below shows a screen shot of the error log.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Figure 1. The Error Log Dialogue Box


 Session - The PRODIGY software will maintain up to 10 “sessions” - each session is up to 100
errors.
 A new session is created by shutting down and restarting the enCORE software. A new session
may also be started by clicking on the button
 To view a session, left click on it, all errors (if present) will be shown in the box below.
 The Errors list may be printed (click on print errors) or it may be searched with the Find Error
button.
 The details of the failure are shown when the error is highlighted and then right clicked on.

64 of 110
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 65 of 111


System Software
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Figure 2. Error log entry details

65 of 110
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Lunar.

Approved Document - LU41821DDW_r4.pdf Page 66 of 111


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Approved Document - LU41821DDW_r4.pdf Page 67 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

SERVICE PROCEDURE
GENERAL SAFETY
Ionizing Radiation Exposure: When power is applied, this equipment may generate ionizing radiation. Take
precautions that no part of the body passes through the x-ray beam when the equipment is
energized. Avoid scatter radiation during warm-up and testing by maintaining a safe distance from the x-
ray beam. See Appendix A – Specifications in the enCORE User manual for equipment appropriate distance
and other precautions regarding ionizing radiation. All operators must be properly trained regarding ionizing
radiation and take adequate steps to protect against injury.

Electric Shock: This equipment contains high voltages. When the tabletop/panels/ shrouds are removed,
visually confirm that power cord is unplugged and remains unplugged until power is required to complete the
procedure. When servicing while energized, take precautions to prevent electric shock.

Moving Parts and Pinch Points: Avoid moving parts and pinch points (e.g. belt/pulley, arm/back rail, green
wheels/rail).
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Sharp Edges: Take precautions to prevent injury from contact with component edges (e.g. OMI/OMD wheel,
arm slot cover).

Hot Surfaces: Keep hands clear or allow components to cool before servicing. (e.g. stepper motors, hard
drives, power supplies and microprocessors).
See the GEHC Myworkshop System to determine the status of this document.

Heavy Lifting: Obtain help lifting or moving any object weighing over EHS limits. Ask for assistance when
maneuvering awkward objects (e.g. tabletop).

Laser Radiation: Do not stare into the laser beam at any time. The reflection from the tabletop or
shutter/collimator assembly is sufficient to determine if the laser is on.

Follow appropriate Lockout/Tagout procedures as described in MyLearning training course GEMS-EHS-


LOTOAth.

Wear appropriate PPE (Personal Protective Equipment) while servicing the equipment, e.g. eye protection and
steel-toe/composite-toe shoes.

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reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.

Approved Document - LU41821DDW_r4.pdf Page 68 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

RELOADING LUNAR SOFTWARE


It is sometimes recommended in answer to a particular problem that the software be reloaded. This can be
accomplished by locating the latest version of the Lunar Software. Please note, it may also be necessary to
have the customers system ID number and feature code.

Note: BE SURE OF WHICH VERSION OF SOFTWARE IS PRESENTLY BEING USED! RELOADING OLDER SOFTWARE
CAN DESTROY IMPORTANT DATA.

 The about tab under the help menu of the Lunar Prodigy Software shows which version is presently
on the system.
 Insert the Lunar System CDROM into the CDROM: drive
 Double click on the My Computer icon on the Windows XP desktop
 Double click on the CD ROM Drive with the LUNAR Prodigy CDROM in the drive
 Double click the Software Installation ICON
 Follow the instructions on the screen until a message is displayed confirming a successful software
load.

Note: When new versions of software are released they may not be loaded in the above manner. BE SURE TO
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

FOLLOW THE LOADING INSTRUCTIONS THAT ACCOMPANY ALL SOFTWARE UPDATES.


See the GEHC Myworkshop System to determine the status of this document.

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Approved Document - LU41821DDW_r4.pdf Page 69 of 111


Service Procedure

SERVICE HISTORY OPTION IN ENCORE


The service history option maintains a database of the service performed on the scanner. A report of the
service performed on the scanner has to be filled in the service history option when a service is performed on
the scanner.
 Enter service options in the software.
 From the tools menu go to “Service History”. This will bring up the screen shown below.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Fig 1. Service History Option

 Enter the information required and click on the ADD icon.


 When installing the system select "Warranty" and enter details of the install.

69 of 110
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reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.

Approved Document - LU41821DDW_r4.pdf Page 70 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

PEAKING THE DETECTOR


The Prodigy and DPX Bravo/ DPX Duo Detector(s) may need to be repeaked, this is a good diagnostic tool to
use when a detector is suspect. The actual peak setting of the detector is done in the software.

Peaking Procedure

 Go to the Service Mode of the enCORE Software, open the Spectrum Option (Tools > Spectrum)
 Place the brass spillover pieces on top of the collimator aperture.
 Click on the Peak icon in the toolbar.
 Verify that all values are 1400-3300 (For Prodigy 5-8), 1200-2450 (For Prodigy 9) and 2100-3300 (For
DPX Bravo/ DPX Duo). (There will be 16 values incase of Prodigy scanner and a single value incase of
a DPX Bravo/ DPX Duo scanner)
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

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reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.

Approved Document - LU41821DDW_r4.pdf Page 71 of 111


Service Procedure

DETECTOR REPLACEMENT
This procedure is for the replacement of the detector LNR40271 or LU43777.

LNR40271 LU43777
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Procedure Specific Safety and Ergonomic Warnings:


 None.

Tools Required:
 3/32” Hex wrench
See the GEHC Myworkshop System to determine the status of this document.

Notes:
1. Support detector from the bottom while removing screws.

Work Instructions:

Remove appropriate shrouds (Refer to DXAP2000 Prodigy/ Prodigy Advance Installation


Procedure):
1. Remove upper arm shroud.
2. Remove lower arm shroud.

Remove malfunctioning detector:


1. Disconnect the ribbon cable from the detector.
2. Remove the DIB. The DIB is mounted in the Prodigy detector housing unit by four
mounting holes located 0.25” from each corner.
3. Remove (4) screws securing the detector to the detector carriage using a 3/32” Hex
wrench.

71 of 110
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Approved Document - LU41821DDW_r4.pdf Page 72 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

Install replacement detector:


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

1. Secure the detector to the detector carriage with (4) screws using a 3/32” Hex wrench.
2. Secure DIB.
3. Connect the ribbon cable to the detector.

Install appropriate shrouds (Refer to DXAP2000 Prodigy/ Prodigy Advance Installation


Procedure):
See the GEHC Myworkshop System to determine the status of this document.

1. Install upper arm lower shroud.


2. Install upper arm upper shroud.

Verification of Scanner Functionality:


Run appropriate test set per LUSE0002 and verify all required tests pass. For
specific test work instructions see sections: “Tests Required After Service” and
“List of Service Procedures”.

FDA 2579 Form Requirement (USA ONLY):


No, the detector is not a certified component and
does not require an FDA 2579 form submission
when replaced.

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Approved Document - LU41821DDW_r4.pdf Page 73 of 111


Service Procedure

TUBE HEAD REPLACEMENT


When a replacement Tube Head is sent to a site in the field for replacement, it is not ready for immediate
installation into the scanner. Some parts from the old Tube Head must be transferred to the new Tube Head
(see list below and Fig 1).

1. These parts are:


2. Tilt bar
3. Fan bracket
4. Nuts, bolts and washers
5. Collimator positioning hardware
6. The collimator assembly.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Fig 1. Tubehead Components

Verify that all necessary parts have been transferred to the new Tube Head before shipping the defective one
back.

Perform the following Tube Head inspections on all replacements before mounting them:
1. Check the shelf for oil spots, which would indicate that the Tube Head has a leak. If oil is discovered,
return the Tube Head for warranty replacement.
2. Shake the Tube Head and listen for the sound of an air pocket or bubble inside. If a bubble is
discovered, return the Tube Head for warranty replacement

Note: Perform the warm up and alignment procedures as per procedures shown below in "Mounting the
Tubehead"

SHELF LIFE
Many distributors have asked about the shelf life on the Tube Heads in their stock. The shelf life of the Tube
Head is not accurately known, but we feel at this time that it is over two years.
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Approved Document - LU41821DDW_r4.pdf Page 74 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

MOUNTING THE TUBE HEAD


Refer to the following:

Prodigy Only:
DXAP2000 Prodigy/ Prodigy Advance Install Procedure
DXAP2001 Prodigy/ Prodigy Advance Source Detector Alignment Procedure

DPX Bravo/ DPX Duo Only:


DXAP4000 DPX Bravo/ DPX Duo Install Procedure
DXAP4001 DPX Bravo DPX Duo Alignment Procedure.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

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Approved Document - LU41821DDW_r4.pdf Page 75 of 111


Service Procedure

LOWER CABLE BUNDLE REPLACEMENT


NECESSARY TOOLS (BOTH PRODIGY AND DPX BRAVO/ DPX DUO)
 1/8" and 5/32" Hex Wrench
 Small Screwdriver
 Diagonal Cutters
 3/8" Wrench
 Large and small wire ties.

PROCEDURE (BOTH PRODIGY AND DPX BRAVO/ DPX DUO)


1. Shut off the power to the scanner.
2. Take off the tabletop by removing four screws (two at each end).
3. Move the scan arm to the head end of the table.
4. Unplug the AC power to the scanner.
5. On your new lower cable bundle, use a diagonal cutters to cut the wire ties holding the cable
together.
6. Lay the new cable bundle flat out on the floor. Locate the end with the 16 and 24 pin connectors, this
is the end that connects to the bulkhead, this is the end to start the install action from.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

7. Locate the bulkhead on the scanner. There are (3) wire ties that hold the cable bundle in place
between the bulkhead and the cable track. Before cutting any wire ties note the way the cable
bundle is tied down and the way the cable lays before it enters the cable track. The new cable must
be fastened in the same position and lay the same way.
8. Carefully cut the (3) wire ties between the bulkhead and the cable track with your diagonal cutters.
9. For Prodigy only disconnect the large RS422 connector (Detector Signal Cable) by unscrewing the
See the GEHC Myworkshop System to determine the status of this document.

two screws on the connector. For DPX Bravo/ DPX Duo only disconnect the lemo connector.
10. Next disconnect the 16 and 24 pin molex connectors. These connectors have a catch lock located in
the center of the housing which must be depressed to disconnect them from the bulkhead.
11. Next take your large screw driver and pry open all of the cable track plastic retaining clips that hold
the cables into the track. These clips pivot at the back of the cable track and can either be removed
or left in the open position so the cables can be removed.
12. Pull the old cable bundle out of the cable track towards the foot end of the table.
13. Slide the connector back into the bulkhead bracket the way it came out and fasten the upper cable
bundle with a large wire tie the way it was before the original wire tie was cut.
14. Take the new cable bundle and connect it to the bulkhead by routing the cable bundle the same way
as the replace cable bundle, (note the connectors are labeled bulkhead 1 and bulkhead 2) and fasten
the cable bundle down in the three spots between the cable track and the bulkhead with wire ties.
Lay the new bundle down into the cable track making sure all the cables lay parallel to each other.
Start replacing the clips to the cable track as far as you can. Continue the process: remove a few
clips, extract the old cable bundle, add in the new cable bundle, and replace the clips.
15. Locate where all the wires from the old cable bundle terminate on the electronics pan. The old cable
bundle may now be discarded.
16. Connect the wires to their proper locations for the new cable.
17. Then move the arm all the way down to the foot end of the scan table. At this time make sure that
the Lower cable bundle and the high voltage cable bundle have some slack where the cables enter
the cable track near the bulkhead area. Move the arm up and down the scan table to be sure there is
nothing wrong with the cable track motion. Leave the arm at the foot end of the table.
18. Leave a little slack in the cables from the cable track to the pan area to allow all of the cables to be
routed and wire tied exactly like the original cables.
19. Reconnect the A/C power cord, put the tabletop, pad back on the scanner.
20. Turn on the scan table, computer, monitor and printer. Perform required tests per "Test to Perform
After Service".
75 of 110
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document contains confidential or proprietary information of GE Lunar. Neither the document nor the information therein is to be
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Approved Document - LU41821DDW_r4.pdf Page 76 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

UPPER CABLE BUNDLE REPLACEMENT


TOOLS NECESSARY (BOTH PRODIGY AND DPX BRAVO/ DPX DUO)

 Small Phillips Screwdriver


 Small Slot Screwdriver
 Diagonal Cutters
 Hex Wrench Set
 Mini Molex Pin Extractor
 Large and Small Wire Ties.

PROCEDURE (BOTH PRODIGY AND DPX BRAVO/ DPX DUO)


1. Turn off the power to the scan table.
2. Remove the table top by removing the two screws at each end.
3. Remove the Upper and Lower arm shrouds by removing eight screws incase of Prodigy and six
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

screws incase of DPX Bravo/ DPX Duo holding it together.


4. Remove the back panel on the arm held in place by screws.
5. Cut the wire ties holding the cable. Disconnect all the cables coming from the cable track and
remove the cable bundle as far as the top of the column (through the hole).
6. Place the new cable bundle in the cable track and connect all cables to their appropriate positions.
Wire tie the cables at the end of the cable track. Route the cable bundle through the hole in the top
of the column.
See the GEHC Myworkshop System to determine the status of this document.

7. Disconnect the Display Panel bundle.


8. Route the new Display Panel cable and reconnect.
9. From the back of the arm column follow the cables vertically down and cut all the wire ties holding
the upper cable bundle in place.
10. Carefully pull the upper cable bundle out towards the back of the arm and down through the holes in
the column.
11. Do not disconnect the cable connected to the limit switch in the back of the arm unless it is required
to replace the limit switch cable.
12. Next cut the wire ties that hold the cables down near the bulkhead, these are located in the lower
rear portion of the arm.
13. Disconnect the 24 pin bulkhead connector.
14. Next remove the (24) pin and (16) pin Molex housing connector that are attached to the upper cable
assemblies from the bulkhead bracket. Also disconnect the large RS 4222 connector incase of a
Prodigy and a LEMO connector incase of a DPX Bravo/ DPX Duo from the bulkhead bracket. Pull the
housing and the Signal cable connectors out to work on them.
15. Cut the connectors from the cables - save the 24 pin connector for wiring reference.
16. Now remove the old cable bundle by pulling the cable out through the back of the column. The old
cable may now be discarded.
17. Next route the new cable bundle through the shaft in the top column. Tape the bulkhead end of the
cable to provide ease in routing the cables.
18. Route the taped end of the cable through the hole at the bottom of the column to the bulkhead area
(follow the other cables that go to the bulkhead).
19. Carefully remove the tape from the cable exposing the mini Molex pins and the Lemo connector.
Note the orientation of the existing terminals in the bulkhead connectors and the numeric labels at
each hole of the connector.
20. Using the connector removed form the old cable as a guide, push the Molex pins into the new
connector.
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Approved Document - LU41821DDW_r4.pdf Page 77 of 111


Service Procedure

21. Insert the connectors into the bulkhead bracket the same way they were removed and fasten the
upper cable bundle with wire ties as original.
22. From the wire tie just fastened, the cables going into the arm column must not have any slack in the
cables (pull the cables from the column area to remove any slack). Make sure that none of the cables
hit any of the moving parts in the narrow area where the cables come from the back of the column
out to the bulkhead.
23. Mount the column cover back in place and replace the top and bottom arm covers. Replace the
table top, table pad and the upper and lower arm shrouds.
24. Turn on the power to the scan table. Run required tests as prescribed in "Tests to Perform After
Service".
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

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document contains confidential or proprietary information of GE Lunar. Neither the document nor the information therein is to be
reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.

Approved Document - LU41821DDW_r4.pdf Page 78 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

TUBE HEAD CABLE REPLACEMENT


PROCEDURE
1. Switch off the power to the scanner.
2. Remove the tabletop, the front panel for easy access to the tubehead.
3. Move the scan arm to the head end of the table.
4. Remove the ground connection on the tubehead.
5. Cut the wire ties holding the high voltage cable.
6. Pry open the plastic retaining clips that hold the cables into the cable track. These clips pivot at the
back of the cable track and can either be removed or left in the open position to remove the cables.
7. Note the position of all the cables in the cable track. They will need to be returned to the same
position during this procedure.

If the cables are not returned to their original positions, cable damage will result.

8. Remove the High voltage anode and cathode connections on the HVPS and the tubehead on the
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

other end.
9. Take the black tape off the high voltage cable bundle at each end of the sleeving (open any cable
track clips that are in the way) as well as any wire ties holding the bundle in place. Remove the tape
beneath the sleeving. Note the positions of each cable before removing the tape. The cables must be
returned to these positions.
10. Feed the new cable, through the black sleeving on the high voltage cable bundle starting near the
See the GEHC Myworkshop System to determine the status of this document.

bulkhead.
11. Once the cable is through the sleeving, connect it to the tube head and connect the ground wire.The
collimator control cable should come out of the cable bundle between the two high voltage cables
toward the back of the scanner. Tape the cables together for several inches with three layers of
electrical tape starting as close to the bracket as possible. Continue to spiral the tape around the
cables as it was originally and finish by taping three layers for several inches near the bulkhead.
Tape the sleeving near the bulkhead as it was originally. Pull the sleeving tight along the bundle and
tape near the tube head. Wire tie the cables to the tube head high voltage cable bracket.
12. Lay the cable in the cable track in the same position as the original one. Start replacing wire ties
between the bulkhead and the tube head. Before tightening the wire ties assure that there is proper
clearance and no stress is applied at any of the connectors or wires through the entire range of
motion. Tighten the center cable ties first (two large wire ties put together and located at the center
of the high voltage cable trough). Be sure the high voltage cable bundle does not hit the front panel
when the tube head is all the way toward the front of the scanner. Make sure the high voltage cables
do not hang into the cut out space on the high voltage cable trough. Tighten the three wire ties near
the bulkhead.
13. Replace the clips to the cable track.
14. Move the arm to the foot end of the scan table. Check that the lower cable bundle and the high
voltage cable bundle have some slack where the cables enter the cable track near the bulkhead.
Check that the cable track has at least 1/8" clearance of the frame. To adjust this, slide the track in
its trough, then tighten the screw that holds the track in place. Move the arm up and down the table
to verify that the cable track moves properly.
15. Replace the table top and end panels.
16. Perform required tests as prescribed in "Tests to perform after service".

78 of 110
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document contains confidential or proprietary information of GE Lunar. Neither the document nor the information therein is to be
reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.

Approved Document - LU41821DDW_r4.pdf Page 79 of 111


Service Procedure

TEST TO PERFORM AFTER SERVICE


PRODIGY TEST WORK INSTRUCTIONS AND/OR REFERENCES TO WORK INSTRUCTIONS

Please see LUSE0002 for part specific testing information.

Shutter Cycle Test

1.) Click Tools/Diagnostics/Scanner X-Ray…/ X-Ray Tests tab (default tab).


2.) In the Automatic Test box, ensure Shutter is selected (default), change Number of Passes
to 100 and click Start.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

3.) If Number of Successes = 100, the result is PASS. If any other result occurs (i.e. error(s)) the result is
FAIL. If result is FAIL, the cause of error must be found and cycle test must be rerun until the result is
PASS.

79 of 110
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document contains confidential or proprietary information of GE Lunar. Neither the document nor the information therein is to be
reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.

Approved Document - LU41821DDW_r4.pdf Page 80 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Home Verification

Reference DXAP2011 enCORE Beam Wobble Test

Display Panel (LED, E-Stop, positioning switches)

Perform the following tests to ensure that the LEDs and positioning and emergency stop switches are
operational:
1. Power On (Green) LED Test - Ensure table is plugged in and power switch is switched on.
 PASS = Power On LED is on.
2. Position Switch Test - Tools/Diagnostics/Scanner Motion. Go to Motion Commands tab, click Enable
Joystick.
 PASS = Switches and motors are operational by pressing switches on front panel to
move arm in all directions.
3. X-Ray On (Yellow) Test - Tools/Diagnostics/Scanner X-ray. Click Ramp (in X-ray Source box).
 PASS = X-Ray On LED is on and the X-Ray Tube Head Fans are ON.
4. Shutter Open (Yellow) Test - Click Open Shutter.
 PASS = Shutter Open LED is on.
80 of 110
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reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.

Approved Document - LU41821DDW_r4.pdf Page 81 of 111


Service Procedure

5. Laser On (Amber) LED Test - Click Turn On (Laser).


 PASS = Laser LED is on.
6. Emergency stop switch Test - Press the Emergency Stop Button.
 PASS = Laser and all the LED’s (except power) turn off, bell sounds when the shutter
closes and X-Ray Source Fans are OFF.
7. Close the window. Check the Error log for errors other than expected E-Stop and Shutter/Scanner
Reset Faults.
 Overall Display Panel Test PASS = All Tests 1-6 = PASS and there are no
unexpected errors in log.

External Options (External E-Stop Switch, External X-Ray Light On)

Reference DXAP0012 DPX Series and Prodigy External Options Installation Procedure

Voltage/Continuity Verification

Ground Verification
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

8913 – Verify by visual inspection that the 2 ground cables on each end are connected.
 2 ends to pan (nut connection)
 1 end to bulkhead (spade connection)
 1 end to rear carriage (screw connection)
See the GEHC Myworkshop System to determine the status of this document.

40542 – Verify by visual inspection that the 1 ground cable on each end is connected.
 1 end to bulkhead (spade connection)
 1 end to detector carriage (screw connection)
41085 – Verify by visual inspection that the 2 grounds are connected to the pan near the CSBC
(nut connection).
8249 – Verify by visual inspection that the 1 ground cable on each end is connected.
 1 end to tubehead (screw connection)
 1 end to pan near HVPS (nut connection)
41757, 41735 and 41740 – Verify by visual inspection that the ground cable connects the panel
to the pan.
1983 – Verify by visual inspection that the ground cable is connected.

Beam Wobble

Reference DXAP2011 enCORE Beam Wobble Test

Alignment Verification (Photo)

Reference DXAP2001 Prodigy Source Detector Alignment Procedure

81 of 110
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document contains confidential or proprietary information of GE Lunar. Neither the document nor the information therein is to be
reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.

Approved Document - LU41821DDW_r4.pdf Page 82 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

Primary Calibration

Reference DXAP2002 Prodigy Primary Calibration Procedure

Hacksaw

Reference DXAP2007 Prodigy Hacksaw Test

Secondary Calibration (QA)

Reference Section titled “Starting the Daily QA (secondary calibration)” from this manual

Spine Phantom

Reference the enCORE Operator's Manual for the Aluminum Spine Phantom Scanning
Procedure. Average the results from the 3 analyzed scans, and verify that the mean is within 2% of
the expected value for the phantom.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

82 of 110
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document contains confidential or proprietary information of GE Lunar. Neither the document nor the information therein is to be
reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.

Approved Document - LU41821DDW_r4.pdf Page 83 of 111


Service Procedure

DPX BRAVO/DUO TEST WORK INSTRUCTIONS AND/OR REFERENCES TO WORK INSTRUCTIONS

Please see LUSE0002 for part specific testing information.

Shutter Cycle Test

1.) Click Tools/Diagnostics/Scanner X-Ray…/ X-Ray Tests tab (default tab).


2.) In the Automatic Test box, ensure Shutter is selected (default), change Number of Passes
to 100 and click Start.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

3.) If Number of Successes = 100, the result is PASS. If any other result occurs (i.e. error(s)) the result is
FAIL. If result is FAIL, the cause of error must be found and cycle test must be rerun until the result is
PASS.

83 of 110
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reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.

Approved Document - LU41821DDW_r4.pdf Page 84 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Home Verification

Reference DXSE4002 Duo Bravo Home Position Limit Switch Procedure.

Display Panel (LED, E-Stop, positioning switches)

Perform the following tests to ensure that the LEDs and positioning and emergency stop switches are
operational:
1. Power On (Green) LED Test - Ensure table is plugged in and power switch is switched on.
 PASS = Power On LED is on.
2. Position Switch Test - Tools/Diagnostics/Scanner Motion. Go to Motion Commands tab, click Enable
Joystick.
 PASS = Switches and motors are operational by pressing switches on front panel to
move arm in all directions.
3. X-Ray On (Yellow) Test - Tools/Diagnostics/Scanner X-ray. Click Ramp (in X-ray Source box).
 PASS = X-Ray On LED is on and the X-Ray Tube Head Fans are ON.
4. Shutter Open (Yellow) Test - Click Open Shutter.
 PASS = Shutter Open LED is on.
84 of 110
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document contains confidential or proprietary information of GE Lunar. Neither the document nor the information therein is to be
reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.

Approved Document - LU41821DDW_r4.pdf Page 85 of 111


Service Procedure

5. Laser On (Amber) LED Test - Click Turn On (Laser).


 PASS = Laser LED is on.
6. Emergency stop switch Test - Press the Emergency Stop Button.
 PASS = Laser and all the LED’s (except power) turn off, bell sounds when the shutter
closes and X-Ray Source Fans are OFF.
7. Close the window. Check the Error log for errors other than expected E-Stop and Shutter/Scanner
Reset Faults.
 Overall Display Panel Test PASS = All Tests 1-6 = PASS and there are no
unexpected errors in log.

External Options (External E-Stop Switch, External X-Ray Light On)

Reference DXAP4004 DPX Bravo/ DPX Duo External Options Install Procedure

Voltage/Continuity Verification

Ground Verification
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

41042 – Verify by visual inspection that the 2 ground cables on one end and the 4 ground
cables on the other end are connected.
 1 end to bulkhead (spade connection)
 1 end to rear carriage (screw connection)
See the GEHC Myworkshop System to determine the status of this document.

 2 ends to pan near HVPS (nut connection)


 2 ends to pan near CSBC (nut connection)
41047 – Verify by visual inspection that the 1 ground cable on each end is connected.
 1 end to bulkhead (spade connection)
 1 end to detector carriage (screw connection)
41085 – Verify by visual inspection that the 2 grounds are connected to the pan near the
CSBC (nut connection).
41030 - Verify by visual inspection that:
 Ground at detector carriage is secure.
 Ground on source carriage is secure.
1983 – Verify by visual inspection that the ground cable is connected.
Beam Wobble
Reference DXAP4009 DPX-NT/Bravo/Duo Beam Wobble Procedure

Alignment Verification (Photo)

Reference DXAP4001 DPX-Bravo/Duo Source – Detector Alignment Procedure

85 of 110
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document contains confidential or proprietary information of GE Lunar. Neither the document nor the information therein is to be
reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.

Approved Document - LU41821DDW_r4.pdf Page 86 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

Hacksaw

Reference DXAP2007 Prodigy Hacksaw Test

Secondary Calibration (QA)

Reference Section titled “Starting the Daily QA (secondary calibration)” from this manual

Spine Phantom

Reference the enCORE Operator's Manual for the Aluminum Spine Phantom Scanning
Procedure. Average the results from the 3 analyzed scans, and verify that the mean is within 2% of
the expected value for the phantom.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

86 of 110
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document contains confidential or proprietary information of GE Lunar. Neither the document nor the information therein is to be
reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.

Approved Document - LU41821DDW_r4.pdf Page 87 of 111


Service Procedure

LIST OF SERVICE PROCEDURES


PRODIGY SERVICE PROCEDURES:
DXAP2000 Prodigy/ Prodigy Advance Installation Procedure

DXAP2001 Prodigy/ Prodigy Advance Source Detector Alignment Procedure

DXAP5006 DXA Installation Report Form

DXAP2002 Prodigy/ Prodigy Advance Primary Calibration Procedure

DXAP2005 enCORE Operator Training Outline

DXAP2006 Prodigy/ Prodigy Advance Dial Indicator Alignment Verification

DXAP2007 Prodigy/ Prodigy Advance Hacksaw Test

DXAP2011 enCORE Beam Wobble Test


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

DXAP2013 Prodigy/ Prodigy Advance Split Frame Installation Procedure

DXAP2015 Prodigy Arm Slot Cover Installation Procedure

DXAP3030 Small Room Kit Install Instructions


See the GEHC Myworkshop System to determine the status of this document.

DXSE0002 DEXA Label Replacement Procedure for Certified Components

DXAP2023 DEXA US Label Installation Instructions

DXAP0012 DPX-Series, Prodigy External Options Installation

DXAP2030 Teledensitometry Configuration Procedure

DXAP2031 Importing DPX Database Files into enCORE

DXPC2004 Prodigy/ DPX-NT/MD+ Windows XP PC configuration Procedure

DXAP0033 Seismic Install Procedure

87 of 110
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document contains confidential or proprietary information of GE Lunar. Neither the document nor the information therein is to be
reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.

Approved Document - LU41821DDW_r4.pdf Page 88 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

DPX BRAVO/ DPX DUO SERVICE PROCEDURES:


DXAP4000 DPX Bravo/ DPX Duo Installation Procedure

DXAP4001 DPX Bravo/ DPX Duo Alignment Procedure

DXAP5006 DXA Installation Report Form

DXAP4004 DPX Bravo/ DPX Duo External Options Installation Procedure

DXAP3030 Small Room Kit Install Instructions

DXAP2005 enCORE Operator Training Outline

DXSE0002 DEXA Label Replacement Procedure for Certified Components

DXAP2023 DEXA US Label Installation Instructions

DXAP4006 DPX Bravo Installation Arm Removal


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

DXSE4002 Duo Bravo Home Position Limit Switch Setting Procedure

DXAP2030 Teledensitometry Configuration Procedure

DXAP2031 Importing DPX Database Files into enCORE


See the GEHC Myworkshop System to determine the status of this document.

DXPC2004 Prodigy/ DPX-NT/MD+ Windows XP PC configuration Procedure

DXAP0033 Seismic Install Procedure

88 of 110
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document contains confidential or proprietary information of GE Lunar. Neither the document nor the information therein is to be
reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.

Approved Document - LU41821DDW_r4.pdf Page 89 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

TROUBLESHOOTING
DIAGNOSTIC FAILURE MESSAGES
The following conditions halt the operations of the scanner, and generate a diagnostic failure
message, which is displayed on the monitor screen. All of these interrupts are detected by the cSBC
 Transverse Mechanics Failure
 Longitudinal Mechanics Failure
 DC power supply failure
 Emergency Stop Button activated
 X-ray source over temperature

Multiple error codes are possible. These will be displayed one after the other, but the first one displayed
is probably the problem. The Error Log will always show the failures in the correct order; the others are
generated as a result of the first failure.

Reasons For Invalid Diagnostic Failures


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Arcing of the x-ray high voltage system releases a large amount of electromagnetic energy. This
energy creates noise in the electronic circuits and may cause the SBC to do unpredictable things, such
as give invalid diagnostic errors. Arcing is usually accompanied by white, blue or black lines across
patient scans.

TRANSVERSE MOTION FAILURE


See the GEHC Myworkshop System to determine the status of this document.

MOTION DETECTION
If a problem occurs during a quality assurance, it may be high voltage arcing or a problem with the
OMI/OMD. If the cSBC / OMI/OMD fails to see transverse motion during a patient scan, an interrupt
signal is generated and the cSBC resets and closes the shutter.

OPERATOR INDUCED - SWITCH CLOSED DURING SCAN

 Cause: When scanning, a defect in the transverse mechanics or a mispositioned patient may
cause one of the transverse limit switches to close when the scanner is acquiring data.
Closure of a limit switch prevents further operation of the motor. The shutter will close, the
shutter open lamp will go out and the end of exposure alarm will sound. Seconds later the
error message will appear on the screen.
 Solution: If the patient is not centered on the table top or if the region being scanned is too
close to a limit in transverse travel, the limit switch may be close while scanning. Re position
the patient on the table, further away from the limit.

MECHANICAL FAILURES - UNUSUAL NOISE OR IRREGULAR MOTION


If the Detector / Tube Head motion is irregular, or scraping noises are heard, the Transverse Mechanics
may be binding. The daily QA Mechanics Test will typically detect this symptom as a failure.

89 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 90 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

 Symptom: If the Detector / Tube Head is not moving when scanning check:
o Mechanics are free to move
o Motor
 Troubleshooting Binding
Turn off the power to the scanner and move the affected parts by hand. Feel the motion for
spots where the carriages are more difficult to move. Listen for unusual noises.

The following are common causes for Transverse Binding

 High Voltage Cable Routing


One of the most common problems is a failure of the Source and Detector to reach the rear
Limit Switch due to the Tube Head running into its own high voltage cables. These cables must
have an arc formed at the Rear Longitudinal Carriage that allows the lower portion of the Tube
Head to pass over the cables. The High Voltage Cables can also impede transverse motion
toward the front Limit Switch. This is caused when the cables have been tied down without
enough play for the Tube Head and Detector to move all the way forward. These problems
should be investigated by manually tripping both Limit Switches while inspecting for cable
conflicts, binding, or tension problems.
 Wiring
In rare instances, the wires from the Shutter Solenoid and/or Fans can snag on the bolts that
protrude through the frame on the foot end of the scanner. This is solved by properly tying
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

down these wires.


 Transverse Belt
The Transverse Belt should not be excessively tightened or this will cause excessive binding in
the transverse mechanism. It should be possible to deflect the belt by 4 cm when it is properly
tightened. Sometimes the spare belt material near the clamp on the Tube Head Carriage comes
into contact with the forward gear and prevents the scanner from going all the way to Home
position.
See the GEHC Myworkshop System to determine the status of this document.

 Drive Wheels
The wheels that support the Tube Head and Detector Carriages must be adjusted so that they
come into perfect contact with the Transverse Rails. These wheels are best inspected with the
table top, front panel and arm covers off so one can sight down the extrusions. However, it is
possible to test the wheels by preventing any wheel from turning and seeing if the carriage will
still move. By preventing any wheel from turning, you should be able to tell that it slides along
the extrusion while the others roll. This indicates that the wheel has not been excessively
tightened down. This is least likely to be the source of transverse motion problems, as it is
unlikely that the adjustment of the wheels would have become any tighter over time. They
would be more likely to loosen over time and fail alignment tests (see Alignment Test, section
Adjustments can be made by loosening and rotating the eccentric bearings of any of the lower
wheels.
 Limit Switch Positioning
If the transverse motion seems to be acceptable, but the number of steps in the Quality
Assurance Test is failing, check the position of the Limit Switches. On Total Body scans, a limit
switch out of position could allow the Source/ Detector Carriages to hit the frame or panels
before the Limit Switch is actuated.
 Transverse Motor
Check the Transverse Motor for a bad electrical connection. Check the pins going through the
bulkhead connector. Pull each wire individually to verify they are connected correctly. A poor
connection at the bulhead can cause the transverse motor to stall.

90 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 91 of 111


Troubleshooting

LOSS OF OMI/OMD SIGNAL


If the error occurs consistently on the first line of a patient scan or during the find block portion of the
daily QA, and the scanner is moving in the transverse direction, then check the following:

 Cause: The Interrupt signal is being lost.


 Solution: The pulses that normally enter the cSBC board at J19 may have stopped. These
pulses are necessary to keep the cSBC from resetting. These pulses can be seen on the D28
LED on the cSBC board.
Use the DPX Bravo service software (Tools/Diagnostics/Scanner Motion / Motion Commands
Tab) to set the joystick speed to 50 steps, enable the joystick and watch the LED. If the
OMI/OMD is working the Light will flash when the Transverse Motor is run. If the LED flashes
when the mechanics are engaged, but the error still occurs, the interrupt was invalid. Check for
arcing in the high voltage system or replace the cSBC.

If the LED D28 on the cSBC does not flash,


 Verify that the slotted disk at the front of the lower arm rail is in the middle of the slot between
the photo diode and phototransistor.
 The slotted disk must be completely flat and remain in the center of the sensor slot during its
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

entire rotation.
 If the slotted disk has been in physical contact with the optical sensor, the sensor may have
debris on it, disassemble this mechanism, and clean the sensor and the slots of the disk.
 Check the Cable running from the cSBC to the OMI/OMD for a cable break by checking the
individual wires for continuity.

LONGITUDINAL MOTION FAILURE


See the GEHC Myworkshop System to determine the status of this document.

 cSBC/ OMI/OMD fail to see longitudinal motion during a patient scan, an interrupt signal is
generated by the cSBC which resets and closes the shutter.
 A slotted disk at the foot end of the table on the pulley for the Longitudinal Drive Belt rotates
through an infrared beam (OMI/OMD), and pulses are sent to the cSBC board when there is
transverse motion.
 The transverse and longitudinal motion detection system (on cSBC) is operational during
patient scans and the find block portion of the daily QA. If the problem occurs during a quality
assurance, for instance, it may be the high voltage system is arcing or the OMI/OMD may be
malfunctioning.

LIMIT SWITCH TRIPPED DURING A SCAN

 Cause: When scanning, a defect in the longitudinal mechanics (binding) or a mis-positioned


patient may cause one of the longitudinal limit switches to close when the scanner is
acquiring data. Closure of a limit switch prevents further operation of the motor. The shutter
will close, the shutter open lamp will go out and the end of exposure alarm will sound.
Seconds later the error message will appear on the screen.
 Solution: If the patient is not centered on the table top (length wise) or if the region being
scanned is too close to a limit in longitudinal travel, the limit switch may be close while
scanning. Re position the patient on the table, further away from the limit.

91 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 92 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

LONGITUDINAL BINDING
If the scan arm fails to move when scanning check the stepper motor and the Gecko Motor Controller
or the Stepper motor incase of a DPX Bravo/ DPX Duo, if arm motion is irregular, check for binding.
Turn off the power to the scanner and move the affected parts by hand. Feel the motion for spots
where the arm is more difficult to move. Listen for unusual noises.

When moving the arm longitudinally, only push on the arm column. Pushing on the forward
parts of the arm can compromise tube head/Detector alignment.

 Cable Track
The major impediment to longitudinal motion is the plastic Cable Track at the rear of the
scanner. This track is attached at two points: at the Rear Longitudinal Carriage and to the
scanner frame (low, rear and center) each spot by 4 bolts. Also, adequate slack must be left in
the cables inside the Cable Track or they will stop the arm from moving fully to the foot end.
Should the Cable Track detach from the scanner frame, it will slide freely and will eventually
cause trouble. This can allow the Cable Track to get in between the Rear Longitudinal Carriage
and the scanner frame on the foot end preventing the tripping of the limit switch.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

 Front Longitudinal Carriage Dragging


Check the distance between the front longitudinal carriage and the longitudinal rail with a
go/nogo gauge. The carriage should not rub the front rail, if necessary insert shims behind the
front longitudinal carriage.
 Limit Switch Positioning
If the longitudinal motion seems to be acceptable, but the number of steps in the Quality
Assurance Test is failing, check the position of the Limit Switches. On Total Body scans, a limit
See the GEHC Myworkshop System to determine the status of this document.

switch out of position could allow the Source/ Detector Carriages to hit the frame or panels of
the scanner before the Limit Switch. If the mechanical stop is reached before the Limit Switch is
actuated, check carefully to see which part of the Arm Assembly is in contact with the Table
Assembly. The front part of the Lower Transverse Extrusion is clamped to the Longitudinal Drive
Cable at the front of the scanner. If the Lower Transverse Extrusion is not clamped in such a
way that it forms a 90-degree angle with the length of the table, the rollers at the front end of
the Lower Transverse Extrusion may strike the end of the scan table before the Limit Switch is
actuated.
 Longitudinal Motor
Check the motor for a bad electrical connection to the Motor.
 Longitudinal Belt
The Longitudinal Belt should not be tightened too much or this will cause the brackets holding
the gears to deform at either end of the scanner. When the belt is properly tightened, it should
be possible to deflect the upper and lower sides of the belt so that they touch within 8 cm of the
gears at either end.
 Drive Wheels
The rollers in front and the wheels in back that support the Arm must be adjusted so that they
come into perfect contact with the Longitudinal Rails. Test them by preventing any wheel from
turning and see if the carriage will still move. By preventing any wheel from turning, it should be
possible to slide the carriage along the rail with one wheel dragging while the others roll. This
indicates that the wheel has not been excessively tightened down. Adjustments can be made
by loosening and rotating the eccentric bearings of any of the lower wheels.

92 of 110
It is the responsibility of the user to verify this document originated from the controlled master and is the active revision prior to
use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 93 of 111


Troubleshooting

LOSS OF OMI/OMD SIGNAL


If the Scan Arm motion is irregular, or scraping noises are heard, the Longitudinal Mechanics may be
binding. The daily QA Mechanics Test will typically detect this symptom as a failure. If the error occurs
consistently after the first line of a patient scan, and the scanner is moving in the longitudinal direction,
then check the following:

 Cause: The Interrupt signal is being lost.


 Solution: The pulses that normally enter the cSBC board at J24 (the black wire at the center of
the connector) may have stopped. These pulses are necessary to keep the cSBC board from
interrupting. These pulses can be seen on the cSBC on LED D24. Use the enCORE service
software (Tools/Diagnostics/Scanner Motion / Motion Commands Tab) to set the joystick
speed to 50 steps, enable the joystick and watch the LED. If the OMI/OMD / cSBC is working
the Light will flash when the Longitudinal Motor is run. If the LED flashes when the mechanics
are engaged, but the error still occurs, the interrupt was invalid. Check for arcing in the high
voltage system or replace the cSBC.

If the LED D24 does not flash,


 Verify that the slotted disk at the foot end of the scan table is in the middle of the slot between
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

the photo diode and photo transistor.


 The slotted disk must be completely flat and remain in the center of the sensor slot during its
entire rotation.
 If the slotted disk has been in physical contact with the optical sensor, the sensor may have
debris on it, disassemble this mechanism, and clean the sensor and the slots of the disk.
 Check the Cable running from the cSBC to the OMI/OMD for a cable break by checking the
individual wires for continuity.
See the GEHC Myworkshop System to determine the status of this document.

FAILURE OF THE DC POWER SUPPLY


The DC power supply is always on when the main breaker is on. The cSBC will sense and send error
messages to the host PC upon failure of the DC power supply.

 If the +5 VDC line is not present, the cSBC will not be able to communicate with the scanner.
Measure the TP78 for a 5VDC.
 The power on LED on the display panel will not illuminate unless both the +5 and +24 VDC
lines are present. The 24VDC can be measured on the TP88 on the cSBC board.

If the LED’s are lit but the scanner fails to ramp:


 This supply is turned on by the X-ray Relay, so verify that the Relay is closing. If not, then either
the Relay is bad or it is not receiving the signal from the cSBC.
 Check the High voltage power supplies, insure they are ramping.
 The Tube Head Thermostat is wired in series with the Relay, so if it has opened, the Relay will
not be able to close.

93 of 110
It is the responsibility of the user to verify this document originated from the controlled master and is the active revision prior to
use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 94 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

EMERGENCY STOP BUTTON


The Emergency Stop button is a normally closed circuit, if it opens the Emergency Stop and the cSBC
will generate an interrupt.

 Verify that the emergency stop button is out. If it has been pressed in, press it again to release
it.
 If 22 -27 VDC can be measured on both pins 10 and 11 of cSBC connector J19, the Emergency
Stop Switch and the wires connecting it to the cSBC board are good and the cSBC board
should be replaced.
 If the voltage is missing, the circuit is open between the cSBC and the Switch.
 Insure the switch is functional
 Check the continuity of the wires from the switch to the bulkhead connector to the cSBC
board.

TUBE HEAD THERMOSTAT


There is a thermostat on the top of the tube head. This thermostat is normally closed, but opens when
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

the Tube Head temperature is too high.

 The thermostat will close again automatically after a cool down period of usually less than 30
minutes.
 If +24 VDC is measured on both pins 9 and 10 of cSBC connector J25, the Thermostat and the
wires connecting it to the cSBC board are good and the cSBC board should be replaced.
See the GEHC Myworkshop System to determine the status of this document.

COMMUNICATION ERROR
The computer is not communicating with the cSBC board. Verify communications with the cSBC in the
service software (Tools/Service Options Comm tab - Test Communications).

If this is unsuccessful:
 Verify that the green power on LED is illuminated on the display panel.
 Verify that +5 VDC is present on TP78 of the cSBC, if +5 VDC is not present, replace the DC
power supply.
 Verify that the I/O cable from the computer to the cSBC Board is secure.
 If all fails, the cSBC or computer serial port is defective.

On the Prodigy Only the host computer can talk directly to the detector board. Go to tools > Service
Options and comm tab. Click on check communications. To test the communications simply unplug
the serial cable at the J27 on the cSBC and connect it directly to the Detector.

94 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 95 of 111


Troubleshooting

ARCING
The X-ray Tube Head Insert is an evacuated glass enclosure. An AC current is applied to the filament
inside the insert. It glows like the filament in a light bulb, and electrons are boiled off into the
evacuated space. A high voltage is applied between the anode and the cathode causing electrons to
rush toward the anode, striking it and creating x-rays. As long as the insert is properly evacuated,
there can be no internal arc. However, no insert can be totally evacuated and impurities can be ionized
creating a lightning like effect; arcing. During the arc the resistance of the insert is dramatically
decreased and a large amount of current flows.

 The significant amounts of electromagnetic energy released inside the scanner can cause
problems with the electronics of the scanner system and may result in abnormal operations
of the scanner. Arcs are found by the HVPS arc detection circuit. Look "HVPS detected an arc"
in the error log or monitor deviations.
 Prodigy with version 8.0 enCORE software and higher will rescan the line on arc detection.
 DPX Bravo/ DPX Duo can interpolate over line where an arc was detected.

IMAGING PROBLEMS
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

The cause of the problem will be difficult to find. Try to obtain some additional information; the error
log is an excellent source.

WHITE OR GREY IN THE FIRST OR SECOND SCAN LINE


See the GEHC Myworkshop System to determine the status of this document.

The software is not perfect in its ability to determine the correct grey level of the entire scan based on
the first line of data. Sometimes the grey levels will be set incorrectly during acquisition. During
analysis the grey level is easily adjusted to give a good image, and the results are not affected by this
imaging problem. This problem is most often found on very thin patients. Adding extra tissue
equivalent material (rice bag or saline solution) to a very thin patient may be all that is necessary to
cure the symptom.

AP-SPINE IMAGE PROBLEMS: PROBABLE CAUSES

 The shutter closes (causes the shutter open lamp to go out, and the End of Exposure Alarm to
sound).
 Increase or reduction of high voltage to the detector (causes horizontal artifacts in the image).
 Loss of the signal from the detector
 Loss of current to the x-ray insert filament.
 Bad x-ray relay contacts (providing power to tube head power supplies)
 Reduction in AC Line voltage
 Loss of proper high voltage on the x-ray tube
 Arcing (may cause vertical artifacts in the image)
 Single channel dropping out or getting noisy.

95 of 110
It is the responsibility of the user to verify this document originated from the controlled master and is the active revision prior to
use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 96 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

BROKEN SIGNAL CABLE


The cables which carry the voltage to the detector and return the signal from the detector array are
part of the upper and lower cable bundle assemblies. Any break or significant pinch of the cable can
cause reduction in counts in either or both channels. This could result in horizontal artifacts.

UNSTABLE AC LINE
If the customer's AC line conditions are unstable, voltages 11% below the scanners AC input
configuration will begin to drop the high voltage on the xray tube. The counts will drop significantly
with only a change of a few kV. It also likely to produce HVPS errors in the error log.

ARCING
If the tube head is arcing, the arcs will be more likely to occur at the higher current settings. Arcing
generally also causes other strange symptoms such as:
 Scanner stops in the middle of a patient or QA scan with no error message or with transverse
mechanics fail
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

 The QA scan fails intermittently on bone chamber measurements


 The scanner periodically leaves the message on the screen "Starting Xrays Please Wait" for a
longer than normal period of time (more than 10 seconds)

If you see arcing symptoms, try the following service action:


 View the Quality Assurance History. In particular note the trend in BM Values as discussed in
the Failing QA's section.
See the GEHC Myworkshop System to determine the status of this document.

If there is evidence of failures in the mean BM value:


 Repack the high voltage connections. Note if an arc track is visible in the insulation
compound.
 Replacement of the tube head if no arc tracks are discovered, or if the repacking of the
connectors does not eliminate all arcing symptoms.

FAILING QUALITY ASSURANCE TEST


See Systems Overview, for explanations of the various tests that are performed during the running of
the Daily Quality Assurance. If any of the QA test results fail, none of the results are considered valid.
The results will be stored in the Quality Assurance History file, but these values will not be averaged
with the other results for calibration purposes. In addition, the software will prevent patient scans until
a passing daily QA has been completed. Recent valid QA's are necessary for accurate results.

BLOCK POSITION
After starting a QA, the operator is prompted to place the QA standard on the table, if the Prodigy or
the DPX Bravo/ DPX Duo fails to detect the Block in the correct orientation the QA will not progress.
 Check Block position and orientation
The scanner may not be finding the correct "Home" position. The correct "Home" position aligns
the center of the x-ray beam with the center of the Brass Piece when the Standard is correctly
positioned. The Air Counts must be obtained through the lucite of the standard, next to the
96 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 97 of 111


Troubleshooting

Brass Piece. If the Reference Counts are obtained with the x-ray beam passing through the
Brass Piece, the Quality Assurance Scan will fail.
 Check Laser Alignment

BEAM STOP ACTION


The Beam Stop Action test verifies the ability of the lead shutter to attenuate x-rays from the tube
head by verifying that the Background counts when the shutter is closed are lower than counts taken
through the brass piece with the shutter open. This test also checks for detector noise.

MEAN % SPILLOVER
An increase in the Spillover percentage over time is an indication that the detector is losing resolution,
even if the Spillover test does not fail. A large change in the Spillover can be explained in some cases
by standard positioning (or a small change in the home position of the scanner). If the beam is not fully
eclipsed by the brass piece during the Spillover test, the Spillover value increases dramatically.

REFERENCE COUNTS AND RATIO


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

During this test, the baseline is established which will later be used for comparing with the values
obtained during the scan of the standard. Care should be taken that the x-ray beam is not missing the
standard, or being obstructed by the brass piece on the standard during the High and Low Air Count
test. The Ratio value should remain constant.

RATIO FLUCTUATIONS
See the GEHC Myworkshop System to determine the status of this document.

The Ref Ratio (1.5mA) is the ratio of LE reference counts to the HE reference counts. The Ratio should
remain constant as long as the x-ray beam quality and the resolution of the detector remain constant.
It is possible to view the Ratio trends in the Quality Assurance History. Check 1.5 L/H Ratio to determine
if the Ratio has changed significantly.
The problems which could cause a change in air ratio are:
 Deterioration of the resolution of the detector
 A faulty High Voltage Power Supply (kV unstable over time)
 Changes to the x-ray tube insert
These are very difficult to diagnose by a method other than substitution of new components until the
Reference Counts Ratio returns to normal.
Detector deterioration or an unstable High Voltage Power Supply will usually cause the Alignment Test
Scan to fail.

TRANSVERSE OR LONGITUDINAL MECHANICS


Failure of this test is caused by one or more of the following:
 Incorrect Limit Switch positioning
 Defective Limit Switch
 A mechanical constraint
 A defective Motor
 Belt Tension

97 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 98 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

The values recorded for these tests should remain fairly constant over time. Variations between QA's of
under 25 steps should not be a cause for concern as 1 transverse step = 0.05 mm and 1 longitudinal
step = 0.1 mm, so the actual variation is only a few millimeters. If the number of steps continually
increases from QA to QA, this could indicate an impediment to the scanner's motion and should be
rectified.

TISSUE VALUE
The tissue value should not be the sole failing parameter. The failure of this test is usually
accompanied by problems with Bone Mineral values (see below) or Reference Counts Ratio trends (see
above). If this is failing alone it is probably a problem with the counting system or high or low kV.

BONE MINERAL OF THE STANDARD CHAMBERS


The software contains values which it expects the scanner to measure for the scan of each chamber. If
the mean of the BM measurements made for the chamber does not fall within the predefined software
limits the QA will fail.These failures will always occur if the Reference Counts or Reference Ratio test
have deviated severely from normal results. However if the Reference Count results look normal, and
the values are approximately equal to the numbers obtained during the scanner installation, then the
counts may be unstable.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Another cause of failing on the bone chamber measurements can be arcing during the QA. This can be
detected by examining the QA History graphically and looking for variation of the Large BM values.
Note the few data points that vary. These are the early signs of arcing.
This will also be apparent (but not obvious) on the QA Results printout. The arc occurred in the third
standard scan and elevated the BM values. If a customer reports a failing QA because of a bone
chamber measurement being too high, be aware that this could be an early warning of arcing. Obtain
from the site the QA history file and error log for analysis. Look for variation of the Large BM values.
See the GEHC Myworkshop System to determine the status of this document.

It is very important to notice these early warning signs of arcing so that the system can be re-greased
before any damage is done to the high voltage cable connectors or the tube head.

SYMPTOMS OF HIGH AND LOW KV


It has been noted in a small number of cases that defective high voltage power supplies, or an arcing
tube head may produce a voltage other than 76 kV.

Note: A complete parts list for the cases above would include high voltage power supply, AND a tube
head, however, the tube head is typically the source of the fault.

COMMUNICATIONS FAILURES
Should the scanner, and host computer with each other, there are a number of things to check: A good
troubleshooting tool is the COMM test in Tools/Service Options - Serial tab.

Check
 The I/O cable connections at the serial port on the back of the Host computer and at the cSBC.
Be sure both connections are tight and that the thumb screws are used to hold the
connectors firmly together.
 Inspect the connector on the cSBC. This connector is fragile and could be damaged. Be careful
when connecting the I/O cables to the SBC.
 Check and inspect the Signal Cable input at the cSBC
98 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 99 of 111


Troubleshooting

 Verify the power LED’s on the cSBC are lit (D7 for +5VDC, D13 for +24VDC, D14 for +12 VDC,
D15 for –12VDC)
 If the ports are properly configured and all power is present, and communication still fails,
then the probable causes are:
 A faulty I/O cable.
 A faulty cSBC.
 A faulty serial port / serial port card.
 Replacement of these parts are appropriate troubleshooting method.

CSBC TROUBLESHOOTING
The cSBC consists of a single circuit board that uses the Altera FPGA with a RS-422/RS-232 interface to
the Host PC. The SBC is located on the front of the electronics pan for both both Prodigy and DPX
Bravo/ DPX Duo.

What to look for


 LED D7 for +5VDC,
 LED D13 for +24VDC,
 LED D14 for +12 VDC,
 LED D15 for –12VDC
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

 LED D19 is lit when scanner is in reset mode


 LED D20 is lit when CPU is in reset mode

When reset LED is lit:


 Go to Tools - Service Options - Communications Tab – test communications
 Red LED the scanner Reset, when this LED is lit, the communications with the Host PC are in
See the GEHC Myworkshop System to determine the status of this document.

Reset.
 Verify communications cable

LED Color Function Description


D7 Green +5V +5V DC input from supply present.
D13 Green +24V +24V DC input from supply present.
D14 Green +12V +12V DC input from supply present.
D15 Green -12V -12V DC input from supply present.
D16 Red FLEX CONFIG FLEX PLD not programmed.
D19 Red SCANNER RESET Scanner in reset (fail safe) mode.
D20 Red CPU RESET CPU in reset mode.
D21 Amber HVPS ENABLE HVPS enabled.
D22 Amber MAX DIAG 2 Diagnostic LED for misc use by firmware, control reg in MAX.
D23 Amber LE COUNT Valid low energy photon event sensed
D24 Amber LONG OMI Valid longitudinal motion sensed by OMI/OMD circuitry.
D25 Amber HE COUNT Valid high energy photon event sensed
D27 Red ROLL OVER Roll over or under detected.
D28 Amber TRANS OMI Valid transverse motion sensed by OMI/OMD circuitry.
D29 Amber FLEX DIAG1 Diagnostic LED for misc use by firmware, control reg in FLEX.
D31 Amber FLEX DIAG2 Diagnostic LED for misc use by firmware, control reg in FLEX.

Table 1: cSBC Diagnostic LED’s

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Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

Some useful test points to check input power to the scanner:

Test Point Value Function


TP88 +24VDC +24VDC input present on cSBC
TP1 GND Ground
TP86 GND Ground
TP62 GND Ground
TP78 +5VDC +5VDC input present on cSBC
TP55 GND Ground
TP50 GND Ground
TP43 GND Ground
TP12 +12VDC +12VDC input present on cSBC
TP19 GND Ground
TP27 GND Ground
TP8 -12VDC -12VDC input present on cSBC

Table 2: cSBC Test Points


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

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Lunar.

Approved Document - LU41821DDW_r4.pdf Page 101 of 111


Troubleshooting

DETECTOR INTERFACE BOARD TROUBLESHOOTING


(PRODIGY ONLY)
Diagnostic LED’s
A description of the diagnostic LED's on the DIB for Prodigy is given below:
LED Color Function Description
D5 Green +5V +5V DC input from supply present.
D2 Green +12V +12V DC input from supply present.
D1 Green -12V -12V DC input from supply present.
D17 Red FPGA config FPGA not programed when LED lit
D14 Amber CPU Diag Diagnostic LED for misc use by firmware
D15 Amber MAX Diag Diagnostic LED for misc use by firmware
D13 Amber FPGA Diag Diagnostic LED for misc use by firmware
D18 Red CPU Reset CPU Reset when lit
D16 Red AGS Rollover AGS rollover detected when lit
Table 1: Diagnostic LED's in DIB board
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

DIB Connectors
A description of the connectors on the DIB for Prodigy is given below:
Connector Description
Number
J1 Detector Interface
J4 Power input from cSBC
See the GEHC Myworkshop System to determine the status of this document.

J10 cSBC communication


J13 JTAG programing (Used by R&D)
J12 Laser

Table 2:Connectors on the DIB board


DIB Test Points
Test Point Value Description
TP37 5.000V +/- 0.020V referenced to TP14 (analog ground). DC Voltage Verification
TP33 3.032V +/- 0.037V referenced to TP14 (analog ground) DC Voltage Verification
TP41 11.65 – 12.24 VDC referenced to TP14 (analog ground). Verify +12VDC
(-11.50) – (-12.45) VDC referenced to TP14 (analog
TP40 Verify –12VDC
ground).
TP38 4.90 – 5.20 VDC referenced to TP43 (digital ground). Verify +5VDC
TP25 3 - 0.857v = 2.14v referenced to TP3 LEL
TP32 3 - 1.196v = 1.80v referenced to TP3 LEH
TP30 3 - 1.407v = 1.54v referenced to TP3 HEL
TP27 3 - 2.0v = 1.00v referenced to TP3 HEH
TP62 .8v - 1.8v or 3.0 - 4.0v Test for cSBC communications
TP63 .8v - 1.8v or 3.0 - 4.0v Test for cSBC communications
TP64 .8v - 1.8v or 3.0 - 4.0v Test for cSBC communications
TP65 .8v - 1.8v or 3.0 - 4.0v Test for cSBC communications
Table 3:Test Points on the DIB board
101 of 110
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

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Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

INDICATOR FAILURES
X-RAY ON LED BLINKING
The yellow X-RAY ON LED should glow steadily once it is illuminated, until the x-rays are turned off. The
Yellow LED is controlled by the HVPS enable and the Flex PLD on the cSBC. The LED illuminates when
approximately 40µA (or greater) of current is passing through the X-ray Insert. The cSBC monitors the
Insert current constantly. Therefore, if the current to the Insert is interrupted, the cSBC will recognize
the problem and will alert the computer, and terminate the exposure. The cause of the blinking could
also be because of bad cabling.

SHUTTER OPEN LED BLINKING


The amber Shutter Open LED is controlled by the sensor on the Shutter/ Collimator Assembly. If the
sensor is defective or improperly adjusted, the Shutter Open LED may be switched on and off. This will
usually be accompanied by the sound of the End of Exposure Alarm if an exposure is underway.
If the Shutter is actually opening and closing intermittently and uncontrollably, the problem is either on
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

the cSBC, or a broken wire between the cSBC and the Shutter/Collimator Assembly. Remove connector
J26 from the cSBC Board and measure the resistance between pin 5 and pin 6. This will be a
measurement of the resistance of the Shutter Solenoid and the cable through the Cable Track. If the
problem occurs on every scan, run a scan while making this continuity check. If the cable and solenoid
seem to be working properly, substitute a new cSBC Board. The cause of the blinking could also be
because of bad cabling.
See the GEHC Myworkshop System to determine the status of this document.

SHUTTER NOT OPERATING


If the Shutter Solenoid will not open, the problem may be caused by one of the following:
 Solenoid Cable-Remove J26 from the cSBC Board and check continuity between pin 5 and 6
(see Shutter Open LED Blinking above).
 cSBC Board-Replace the cSBC Board.
 Physical obstruction

END OF EXPOSURE ALARM DURING SCAN


If the sharp "Ping" sound of the End of Exposure Alarm is heard during a scan, look at the computer
display to see if a Diagnostic Failure Code is being reported. If no Diagnostic Failure Code is reported,
the scanner may still be in motion continuing with the scan. Abort the scan and remove the patient
from the table. In any case, note the status of the SHUTTER OPEN light and the XRAY ON light.
 Both the SHUTTER OPEN light and the X-RAY ON light are on and steady. This would indicate a
faulty cSBC board. Replace it
 The SHUTTER OPEN light is off. This could indicate the following:
 The shutter solenoid failed and the Shutter closed.
 The cSBC is faulty.
 The X-RAY ON light is off. This could indicate the following:
 X-ray production has halted.

102 of 110
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 103 of 111


Troubleshooting

LIMIT SWITCH TRIPPED DURING SCAN


If a Limit Switch is tripped during an install test, verify the Limit Switches' location with the Service
Software (Tools > Diagnostics > Scanner Motion). If this problem occurs any time after install, see the
problem description below. If the transverse mechanics of the scanner become imprecise, it may
cause a Limit Switch to be tripped during a scan. This will usually only happen during a total body scan
or during an Alignment Test test since both of these scans involve full-width scanning. Once the switch
is closed, the motors stop, the End-of-Exposure Alarm sounds, the amber SHUTTER OPEN lamp turns
off and after a few seconds a Diagnostic Failure appears on the screen.
 During full-width scanning, the Detector Carriage comes very close to the Limit Switches, so
any imprecision will cause a Limit Switch to be tripped and the scan will be aborted with a
Diagnostic Failure message for Transverse Motion Failure.
A cause of this problem is a loosening of the drive Belt that connected to the Transverse Motor.
This loosening causes the belt to "walk" on the pulleys causing enough imprecision in the
motion to trip a switch. To tighten the belt, loosen the two nuts that hold the return pulley in
place. Then, while holding the pulley such that the belt is pulled taught, tighten the nuts to
secure the pulley in place. Test the scanner (an Alignment Test works well).
If the Tube Head cables come into contact with the cable bundle entering the cable track, it
may be impossible for the scanner to complete all of the necessary transverse steps away from
the operator. Consequently, on each scan line the detector will move closer to the front
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

transverse limit switch, and the switch may be eventually closed. Form the cable bundle exiting
from the cable track into an arch such that the Tube Head cables will move under the arch
rather than running into the bundle. This arch must not be too high. If it is, there will not be
sufficient slack in the Tube Head cable bundle to allow the Tube Head to move to the front
transverse limit switch. Also, if the arch is too small, it may cause too much slack when the Tube
Head is at the forward side of the table. This causes the Tube Head cable bundle to rub against
the inside of the front panel causing a scraping noise to be heard. If the above does not solve
See the GEHC Myworkshop System to determine the status of this document.

the problem then check the other mechanical components. Electrical components that could
cause such a failure are the Transverse Motor in both Prodigy and DPX Bravo/ DPX Duo, the
motor controller in the Prodigy, or the cSBC board.

OMI/OMD BOARD TROUBLESHOOTING


The OMI/OMD board, being a rather uncomplicated device, has little in the way of things to watch for
in installation and use. There are two such boards, one on the Front Longitudinal Carriage (transverse),
and at the foot of the scanner on the longitudinal idler shaft (longitudinal).

Symptoms of possible OMI/OMD failure


 Scanner shuts down at the beginning of a patient scan.
 Scanner shuts down unexpectedly during a scan.
 Either condition above should be accompanied by a Diagnostic Failure
 Transverse or Longitudinal failure

What to look for
 Check the connector to each board for proper seating.
 Examine the area where the wires attach to the board itself; it is possible the may fray or
break.
 Insure that the interrupter disk does not rub against the plastic detector housing. If it does,
adjust by loosening the two machine screws that attach the plastic detector, reposition the
detector and re-tighten the screws.

103 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 104 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

Electrical tests
The signal from the OMI/OMD board is nominally rectangular in shape. The signal is generated when
the Interrupter Disk alternately passes and occludes a light beam between the two posts on the photo-
transducer. With the beam occluded by the disk, the output signal should be about 5 VDC (close
counts). When the beam is allowed to pass through a slot in the disk, the signal output is near ground
potential.

VIEWING QUALITY ASSURANCE TRENDS


The enCORE software includes the capability to view, print or graph data contained in the Quality
Assurance database. View and print display selected results of many of the tests run during the Daily
Quality Assurance in tabular form. The graph feature will graph the results of only one of the Quality
Assurance parameters. All features allow for the user to select the time period to be examined.

WHAT TO LOOK FOR IN THE QA HISTORY


All categories should remain steady over time. Check the PASSED column for failed QA’s. If a failing QA
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

is found, try to determine the cause, including operator error. The limit for % Spillover is 13%.
If any sudden jumps are noticed in the values of any of the categories, determine first if these are due
to service work such as a Tube Head replacement. If service work causes a shift in the QA values, then
compare present values to those obtained only after the service.
See the GEHC Myworkshop System to determine the status of this document.

104 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 105 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

MAINTENANCE
PREVENTATIVE MAINTENANCE
REMOTE PM
A "ePM" (Remote Preventative Maintenance) can be performed to assess the scanners performance.
The ePM copies a number of files from the system to a diskette to be sent to the LUNAR Customer
Service Department for assessment. If it is identified that the scanner would need further inspection
and maintenance, then an on site service will be performed.

ONSITE PM
There are a number of items to be checked, cleaned and tested during a onsite PM visit. Refer to:
DXSE0038 DEXA PM Quality Record for both Prodigy and DPX Bravo/ DPX Duo
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

QA HISTORY
An important aspect of the onsite PM is checking the QA History. This is important because when a QA
is run during the onsite PM, it should be consistent with the past QA's. During the onsite PM copy the
See the GEHC Myworkshop System to determine the status of this document.

QA history file to a diskette and send to the LUNAR Customer Service Department.

SYSTEM SERVICE HISTORY


The service history option maintains a database of the service performed on the scanner. A report of
the Preventive Maintenance service performed on the scanner has to be filled in the service history
option when a onsite PM is performed on the scanner.
The instructions to enter records can be found in the Service Procedure section.

WEAR
The scanner should also be checked for signs of wear when performing an onsite PM. The Shutter
Assembly especially should be inspected. Wear on these parts can cause lead shavings to fall on the
filter in the x-ray beam. This can cause a drastic decline in Reference Counts, causing QA's to fail.

Also check all the scanner's moving parts for signs of wear.
 This would include wheels, pulleys, gears, bearings, belts, cables and motor assemblies.
 INSPECT CAREFULLY cables that enter the plastic cable track. These cables are subjected to a
good deal of motion and thus have the potential for breakage!
 Also, when performing the various tests listed below, listen for any unusual noises that could
be indications of wear.

105 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

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Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

CLEANING
Cleaning the scanner is important should an onsite PM be performed.
 Remove dust and any debris from the electronics mounting chassis.
 Clean the transverse and longitudinal extrusions. Small bits of debris from the wheels may
accumulate and impede motion.
 Clean the Shutter Assembly and the filter, if necessary.

INSPECTION
Inspect the scanner internally and externally for obvious damage and loose connections.
 Check all PCB's for tight mounting screws.

TESTS
Run all other tests according to the Prodigy PM check sheet in DXSE0038 Rev A DEXA PM Quality
Record
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

UNUSUAL SOUNDS
A high pitched sound is normally heard when the scanner is in motion. This is caused by the high
frequency motor pulses being sent from the Motor Controller to the Transverse and Longitudinal
Motors.
If the high pitched sound only occurs during motor operation, check the optical interrupt disks and
See the GEHC Myworkshop System to determine the status of this document.

verify that they are not rubbing against the black plastic transducer of the OMI/OMD board. The disk
should turn in the middle of the transducer's slot.

For other sounds of an apparent mechanical nature, check all appropriate gears and pulleys. Verify
that the set screws are tightened and that the gears and pulleys are not out of position. With the
scanner turned off, move the affected parts by hand to determine the exact source of the sound. Also
look for rusted or worn bearings and examine the V-wheels for wear. With age, the longitudinal and
transverse drive belts will dry out and start to cause noises. Treating these belts with belt dressing is a
short term solution until they can be replaced.

Clicking or clucking sounds made during motor operation can be caused by belts that are riding up on
their pulleys, or by a too tight bearing support. The bearing support is held to the carriage by a set
screw from the rear. If this set screw is so tight that the bearing and support have no play (i.e. can be
rocked 1-2 mm), it can cause a clunking sound during transverse motion. If this screw is loosened, it
should be secured with Lock-Tite so it cannot work its way loose.

Pulleys that have become defective can also cause clicking and squeaking/ squealing sounds. Try to
isolate the movement of individual pulleys to locate the defective part. Scraping sounds can be caused
by any of the moving carriages, cables or cable track rubbing against an adjacent panel. Localize the
sound and investigate the appropriate areas.

106 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 107 of 111


Maintenance

LIST OF PM PROCEDURES
Refer to the following procedures when performing Preventive Maintenance on the scanner

DXSE0012 DEXA PM Work Instructions


DXSE0038 DEXA PM Quality Record
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

107 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 108 of 111


State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.

Approved Document - LU41821DDW_r4.pdf Page 109 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

PARTS LIST
PRODIGY PARTS
See LUSE0002 Spare Part and Test Matrix for the most updated field replaceable part list.

DPX BRAVO/DPX DUO PARTS


See LUSE0002 Spare Part and Test Matrix for the most updated field replaceable part list.

HARDWARE USED DURING INSTALL FOR DPX BRAVO


Location Hardware Used Quantity
Button head cap screws # 10-32 X
4
Table Top 1.0.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

4
¼-20 KEP nuts 4
Lower Head End
4
¼-20 KEP nuts 4
Lower Foot End
4
ON/OFF Switch # 6-32 X 3/8 “ SEM screws 2
See the GEHC Myworkshop System to determine the status of this document.

Power Cable
# 6-32 X 3/8 “ SEM screws 2
Entrance
¼ - 20 × 5/8 Button head Cap screws 4
Upper Foot End 4
4
¼ - 20 × 5/8 Button head Cap screws 4
Upper Head End 4
4
# 10-32 X .500 button cap head
6
Back Ledge screws
6
# 10-32 X .500 button head cap
6
screws
Front Panel
6
3
Lower Arm Shroud SHCS # 10-32 x 0.500 4
Upper Arm Shroud SHCS # 10-32 x 0.500 2

109 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 110 of 111


Prodigy 5-9, DPX-Bravo and DPX-Duo Service Manual ECO 2086536
Rev. 3 Nov 2011

HARDWARE USED DURING INSTALL FOR DPX DUO


Location Hardware Used Quantity
Button head cap screws # 10-32 X
4
Table Top 1.0.
4
¼-20 KEP nuts 4
Lower Head End
4
ON/OFF Switch # 6-32 X 3/8 “ SEM screws 2
Power Cable
# 6-32 X 3/8 “ SEM screws 2
Entrance
¼ - 20 × 5/8 Button head Cap screws 4
Upper Head End 4
4
# 10-32 X .500 button cap head
6
Back Ledge screws
6
# 10-32 X .500 button head cap
6
screws
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.

Front Panel
6
3
Lower Arm Shroud SHCS # 10-32 x 0.500 4
Upper Arm Shroud SHCS # 10-32 x 0.500 2
¼-20 KEP nuts 4
Exam Table Module
4
See the GEHC Myworkshop System to determine the status of this document.

110 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.

Approved Document - LU41821DDW_r4.pdf Page 111 of 111

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