Professional Documents
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Prodigy 5-9, DPX Bravo and DPX Duo Service Manual
Prodigy 5-9, DPX Bravo and DPX Duo Service Manual
File List
1. LU41821DDW_s1_r4.pdf
2. LU41821DDW_s1_r4.docx
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.
Approval Information
Person Action Date and Time
207007922_ali__khawar Approved 11/21/2011 05:00:23 pm GMT
212018997_connie_elizabeth_swed Approved 11/26/2011 02:27:36 am GMT
© GE Healthcare 2011
Table Of Contents
Contacts ................................................................................................................................................................................................... 7
Revision History .................................................................................................................................................................................... 9
Safety.......................................................................................................................................................................................................11
Safety..................................................................................................................................................................................................11
Specifications..................................................................................................................................................................................18
System Overview................................................................................................................................................................................19
System Description ......................................................................................................................................................................19
Prodigy System .........................................................................................................................................................................19
DPX Bravo/ DPX Duo System..............................................................................................................................................22
Prodigy Hardware and Electronics ..................................................................................................................................24
DPX Bravo/ DPX Duo Hardware and Electronics ......................................................................................................25
Electronics ........................................................................................................................................................................................26
Cautions .......................................................................................................................................................................................26
Electronics Pan..........................................................................................................................................................................26
Scan Arm .....................................................................................................................................................................................27
Power specifications ..............................................................................................................................................................27
Prodigy Block Diagrams ............................................................................................................................................................28
DPX Bravo/ DPX Duo Block Diagrams .................................................................................................................................33
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
cSBC Connectors......................................................................................................................................................................38
Diagnostic LEDs ........................................................................................................................................................................40
CSBC Test Points.......................................................................................................................................................................41
Audible X-RAY OFF Signal..........................................................................................................................................................41
Motion Control................................................................................................................................................................................42
cSBC Power Distribution ............................................................................................................................................................44
X-ray Source....................................................................................................................................................................................44
X-ray generation and Spectrum .......................................................................................................................................44
High Voltage Power Supplies ..................................................................................................................................................45
X-Ray Collimator Subsystem ...................................................................................................................................................45
Detector Sub System...................................................................................................................................................................46
Detector Overview...................................................................................................................................................................46
Detector Operation .................................................................................................................................................................47
Detector Interface Board Overview for Prodigy Only .............................................................................................47
Display Panel...................................................................................................................................................................................50
Secondary Calibration / Daily QA ..........................................................................................................................................52
Secondary Calibration Overview ......................................................................................................................................52
Starting the Daily QA (secondary calibration).............................................................................................................52
Peak Test ......................................................................................................................................................................................52
Functional Tests .......................................................................................................................................................................53
Reference Value Test .............................................................................................................................................................53
Tissue Value Test ......................................................................................................................................................................53
BM Chamber Measurements .............................................................................................................................................54
Daily QA Results ........................................................................................................................................................................54
QA Database ..............................................................................................................................................................................56
QA Trend Graphs ......................................................................................................................................................................57
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
CONTACTS
USA Europe
Headquarters
GE Medical Systems Lunar
3030 Ohmeda Dr.
Madison, WI 53718-6704 USA GE Medical Systems SCS
+1 (800) 437-1171 283 rue de la Minière
78530 BUC, France
France Germany
GE Healthcare Lunar Beethovenstrasse 239
11 Avenue Morane D-42655 Solingen
Saulnier Germany
78457 Velizy +49-212-2802-0
France +49-212-2802-390 (Fax)
+33-1-34-49-5365
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
+33-1-34-49-5406 (Fax)
Asia/Pacific China
4-7-127 Asahigaoka No. 19 Changjiang Road
Hino-shi, Tokyo 191-8503 Japan Wuxi, Jiangsu, 214028
+81-42-585-5111 P.R.C.
See the GEHC Myworkshop System to determine the status of this document.
web: http://www.gehealthcare.com
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
REVISION HISTORY
Revision Date Author Description
4 Nov 2011 John Leja 1. Add Forma system information
2. Updated disclaimer
3. Updated Europe address
2 Mar 2010 Jennifer 1. Updated English Only Disclaimer in Section 1.1 to
Pakter include languages added since last update.
2. Added detailed test instructions to Section 5
3. Removed test grid and referenced LUSE0002 in its
place
4. Updated to include Prodigy 8 and Prodigy 9
information.
5. Added detector replacement procedure
1 Dec 2009 Jennifer 1. Added English Only Disclaimer in multiple languages.
Pakter 2. Updated Safety section to comply with MD.
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Lunar.
SAFETY
SAFETY
Ionizing Radiation Exposure: When power is applied, this equipment may generate ionizing radiation.
Take precautions that no part of the body passes through the x-ray beam when the equipment is
energized. Avoid scatter radiation during warm-up and testing by maintaining a safe distance from
the x-ray beam. See Appendix A – Specification in the User manual for equipment appropriate
distance and other precautions regarding ionizing radiation. All operators must be properly trained
regarding ionizing radiation and take adequate steps to protect against injury.
Electric Shock: This equipment contains high voltages. When the tabletop/panels/ shrouds are
removed, visually confirm that power cord is unplugged and remains unplugged until power is
required to complete the procedure. When servicing while energized, take precautions to prevent
electric shock.
Moving Parts and Pinch Points: Avoid moving parts and pinch points (e.g. belt/pulley, arm/back rail,
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
green wheels/rail).
Sharp Edges: Take precautions to prevent injury from contact with component edges (e.g. OMI/OMD
wheel, arm slot cover).
Hot Surfaces: Keep hands clear or allow components to cool before servicing. (e.g. stepper motors,
hard drives, power supplies and microprocessors).
See the GEHC Myworkshop System to determine the status of this document.
Heavy Lifting: Assess the lift first. Obtain help lifting or moving any object weighing over EHS limits.
Undertake any heavy lift tasks with a minimum of 2 persons. Ask for assistance when maneuvering
awkward objects (e.g. tabletop). Use mechanical assistance where practical. Flex knees to maintain a
straight back. Avoid abrupt, sudden movements or pulls. Wear safety shoes and safety gloves.
Laser Radiation: Do not stare into the laser beam at any time. The reflection from the tabletop or
shutter/collimator assembly is sufficient to determine if the laser is on.
Wear appropriate PPE (Personal Protective Equipment) while servicing the equipment, e.g. eye
protection and steel-toe/composite-toe shoes.
11 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
осигури превод.
Не използвайте оборудването, преди да сте се консултирали и разбрали упътването
за работа.
Неспазването на това предупреждение може да доведе до нараняване на доставчика
на услугата, оператора или пациентa в резултат на токов удар, механична или друга
опасност.
警告 本维修手册仅提供英文版本。
(ZH-CN) 如果客户的维修服务人员需要非英文版本,则客户需自行提供翻译服务。
未详细阅读和完全理解本维修手册之前,不得进行维修。
忽略本警告可能对维修服务人员、操作人员或患者造成电击、机械伤害或其他形式的伤害。
警告 本服務手冊僅提供英文版本。
(ZH-HK) 倘若客戶的服務供應商需要英文以外之服務手冊,客戶有責任提供翻譯服務。
除非已參閱本服務手冊及明白其內容,否則切勿嘗試維修設備。
不遵從本警告或會令服務供應商、網絡供應商或病人受到觸電、機械性或其他的危險。
警告 本維修手冊僅有英文版。
(ZH-TW) 若客戶的維修廠商需要英文版以外的語言,應由客戶自行提供翻譯服務。
請勿試圖維修本設備,除非 您已查閱並瞭解本維修手冊。
若未留意本警告,可能導致維修廠商、操作員或病患因觸電、機械或其他危險而受傷。
13 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
vaaratilanteen vuoksi.
ATTENTION Ce manuel d’installation et de maintenance est disponible uniquement en anglais.
(FR) Si le technicien d'un client a besoin de ce manuel dans une langue autre que l'anglais, il
incombe au client de le faire traduire.
Ne pas tenter d'intervenir sur les équipements tant que ce manuel d’installation et de
maintenance n'a pas été consulté et compris.
Le non-respect de cet avertissement peut entraîner chez le technicien, l'opérateur ou le
patient des blessures dues à des dangers électriques, mécaniques ou autres.
WARNUNG Diese Serviceanleitung existiert nur in englischer Sprache.
(DE) Falls ein fremder Kundendienst eine andere Sprache benötigt, ist es Aufgabe des Kunden
für eine entsprechende Übersetzung zu sorgen.
Versuchen Sie nicht diese Anlage zu warten, ohne diese Serviceanleitung gelesen und
verstanden zu haben.
Wird diese Warnung nicht beachtet, so kann es zu Verletzungen des
Kundendiensttechnikers, des Bedieners oder des Patienten durch Stromschläge,
mechanische oder sonstige Gefahren kommen.
ΠΡΟΕΙΔΟΠΟΙΗΣΗ Το παρόν εγχειρίδιο σέρβις διατίθεται μόνο στα αγγλικά.
(EL) Εάν ο τεχνικός σέρβις ενός πελάτη απαιτεί το παρόν εγχειρίδιο σε γλώσσα εκτός των
αγγλικών, αποτελεί ευθύνη του πελάτη να παρέχει τις υπηρεσίες μετάφρασης.
Μην επιχειρήσετε την εκτέλεση εργασιών σέρβις στον εξοπλισμό αν δεν έχετε συμβουλευτεί
και κατανοήσει το παρόν εγχειρίδιο σέρβις.
Αν δεν προσέξετε την προειδοποίηση αυτή, ενδέχεται να προκληθεί τραυματισμός στον
τεχνικό σέρβις, στο χειριστή ή στον ασθενή από ηλεκτροπληξία, μηχανικούς ή άλλους
κινδύνους.
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
このサービスマニュアルには英語版しかありません。
(JA) サービスを担当される業者が英語以外の言語を要求される場合、翻訳作業はその業者の責任
で行うものとさせていただきます。
このサービスマニュアルを熟読し理解せずに、装置のサービスを行わないでください。
この警告に従わない場合、サービスを担当される方、操作員あるいは患者 さんが、感
電や機械的又はその他の危険により負傷する可能性があります。
See the GEHC Myworkshop System to determine the status of this document.
16 of 110
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
(TR) Eğer müşteri teknisyeni bu kılavuzu ingilizce dışında bir başka lisandan talep ederse, bunu
tercüme ettirmek müşteriye düşer.
Servis kılavuzunu okuyup anlamadan ekipmanlara müdahale etmeyiniz.
Bu uyarıya uyulmaması, elektrik, mekanik veya diğer tehlikelerden dolayı teknisyen,
operatör veya hastanın yaralanmasına yol açabilir.
See the GEHC Myworkshop System to determine the status of this document.
SPECIFICATIONS
For product Specifications refer to Appendix A - Specifications in the User manual in the software.
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use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
SYSTEM OVERVIEW
SYSTEM DESCRIPTION
PRODIGY SYSTEM
The PRODIGY has a mechanical design with two separate motion systems that are capable of
simultaneous operation. These are transverse, and longitudinal. Both motion systems are driven by
stepper motors. The motors are controlled by motor controllers (P6 only).
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
First Serial
Product Product Line First System ID Number
Number
Prodigy Prodigy 5 Full 65601 DF+15501
Prodigy Advance
Prodigy Pro Prodigy 5 Compact 85151 DF-85001
Prodigy Primo
Prodigy Mobile Prodigy 6 Full Advance 40001 PA+41001
See the GEHC Myworkshop System to determine the status of this document.
300101
PA- (Prodigy Advance Compact)
MA- (Prodigy Advance Mobile)
DF- (Prodigy Pro)
MF- (Prodigy Pro Mobile)
Prodigy 8 Compact 310101
PR- (Prodigy Primo)
MR- (Prodigy Primo Mobile)
310101
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Lunar.
380001
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
Hardware differences between generations starting at Prodigy 5. Assume all other hardware is the
same as the previous generation:
Prodigy 6
First generation for "Advance" enCORE feature set and PA+/PA- System ID prefix
10 second mode for AP spine.
New panel colors
Washable table pad
350lb weight limit
Prodigy 7
New transverse and longitudinal motor assembly combines motor controller and
motor.
New idler assembly, drive pulley, drive belts, cSBC to motor cables and belt clamps.
Prodigy Pro - Grey cloth table pad and leg block
Prodigy Advance - Dark blue washable table pad and leg block.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
Prodigy 8
Does not require a PC with a Sea Level Card.
An RS422 serial cable between the scanner and the host is replaced with an RS232
See the GEHC Myworkshop System to determine the status of this document.
Prodigy 9
CdTe Detector (LU43777)
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Lunar.
X-ray tube
X-ray electronics
Sodium iodide crystal detector.
Two mechanical weldments
Upper head end
Lower head end
See the GEHC Myworkshop System to determine the status of this document.
The DPX Duo has the same electronics, swing arm, X-ray tube and detector as the DPX Bravo. The
difference is in the mid-frame (Duo mid-frame is taller than the Bravo mid-frame). Instead of the lower
and upper foot ends as in the Bravo, the Duo comes with the ETM (Exam Table Module).
22 of 110
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Lunar.
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
Note: The physical specifications of the Prodigy, DPX Bravo and the DPX Duo are summarized in the
"enCORE Manua, Appendix A - Specificationsl” in the software.
The internal components of the scanner are safely secured by a number of panels, including the
scanner's tabletop.
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Lunar.
Figure 1 Prodigy system exploded view of external covers and associated hardware
The front and side panels are secured by screws from the inside.
See the GEHC Myworkshop System to determine the status of this document.
Note: Primary Service access to the electronics of the scanner is through the table top. It is not usually
necessary to remove the front and back panels for most service needs. However, if access is needed to
the Front and Rear Longitudinal Carriages, these can be removed. The back panel is secured by button
head cap screws and must be slid out of the way, for it is between the Arm Column and the frame.
The Detector electronics (in the scan arm) are secured by an upper and lower shroud, held in place by
screws.
The upper scan arm shroud can be removed by loosening the two screws holding it in place
(on the back of the arm column) and tipping it forward.
The lower cover is held in place by four screws, two in the front and two in the back, be sure to
remove the ground wire for the metal portion of the lower cover as well. The rear column
cover has to be removed to get access to the screws for the lower arm shroud.
The front panel secured by six screws (# 10-32 X .500 button head cap screws with flat
washer) from the top and three tinnerman clips on the inside.
The rear panel is secured by 6 screws (# 10-32 X .500 button head cap screws with flat
washer) from the outside.
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
The lower foot end and the lower head end are attached to the mid-frame with four nuts (¼-
20 KEP nuts) each on the inside
The tabletop is secured by four screws (Button head cap screws # 10-32 X 1.0) on the top.
Four end weldments encase the DPX Bravo
Two end weldments and the Exam table module encase the DPX Duo
All the metal end structures and the ETM are grounded to the electronics pan.
Primary Service access to the electronics of the scanner is through the table top. It is not usually
necessary to remove the front and back panels for most service needs. However, if access is needed to
the Front and Rear Longitudinal Carriages, these can be removed. The back panel is secured by button
head cap screws and must be slid out of the way, for it is between the Arm Column and the frame.
The Detector electronics (in the scan arm) are secured by an upper and lower shroud, held in place by
screws (#10-32 X .500 cap screws).
If access is needed to the transverse motion limit switch, the limit switch for the latch or the
detector the upper scan arm shroud should be removed. The upper scan arm shroud can be
removed by loosening the two screws holding it in place (on the back of the arm column) and
tipping it forward.
The lower cover is held in place by four screws, two in the front and two in the back.
If access is needed to the limit switch for the arm position, the back panel on the arm must be
removed by loosening the six screws on the back of the arm.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
Note: The swing arm release handle should be removed first incase the upper arm shroud is required to
be removed.
See the GEHC Myworkshop System to determine the status of this document.
ELECTRONICS
CAUTIONS
The scanner electronics are static sensitive; take static control precautions before
servicing scanner circuitry.
ELECTRONICS PAN
The electronic components of the Prodigy, DPX Bravo & DPX Duo are mounted on the grounded
Electronics Pan. Only for the DPX Bravo and DPX Duo the electronics pan is integrated into the frame.
The following components are mounted on the electronics pan.
Prodigy Only:
There is one low-voltage DC switching power supply (under 30VDC), and one high-voltage DC
power supply (x-ray generator - supplies 76kV to the x-ray tube) on the pan.
In addition to the power supplies, the electronics mounting chassis holds one printed circuit
board, a stepper motor controller (P6 only), an AC entrance/ line filter/fuse holder and a
mechanical relay.
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
SCAN ARM
Prodigy Only:
The upper extrusion of the scan arm houses the Detector Interface board, the detector and
the control panel.
The lower extrusion of the scanner arm houses the Xray Tube head, collimator, an OMI/OMD
printed circuit board for the collimator, an OMI/OMD printed circuit board for transverse
motion detection, stepper motor controller and the transverse motor.
The upper extrusion of the scan arm houses the power supply box for the PMT, the PMT
detector and the control panel.
The lower extrusion of the scanner arm houses the Xray Tube head, collimator, an OMI/OMD
printed circuit board for the collimator, an OMI/OMD printed circuit board for transverse
motion detection and the transverse motor.
POWER SPECIFICATIONS
See the GEHC Myworkshop System to determine the status of this document.
Leakage current
The isolation transformer supplied by LUNAR has a maximum output of 400/500VA. The
isolation transformer should power only system-related equipment. Failure to use an
isolation transformer can cause leakage currents in excess of 100 microamperes.
Prodigy Only:
The scanner can accept any AC input between 100 and 240 VAC. The scanner’s low voltage
DC power supply automatically configures itself for the voltage on site.
Voltage may fluctuate ±10% from the nominal value without a loss of scanner performance.
The nominal input (range of inputs) can be found on the system label.
The rated power input is 600 VA.
The input power must meet IEEE 519-1992 for power quality and total harmonic distortion
(THD <5%).
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
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therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
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Lunar.
Table 1. Fusing
For placement of the fuses in the AC Entrance terminal block refer to the AC Entrance Block Diagram in
the System Block Diagrams page.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
Warning: For continued protection against fire hazards, replace with only same type and rating
of fuse.
CSBC FUNCTIONS
The cSBC printed wiring board (PWB) is an eight layer rectangular board measuring 7.400" x 8.100".
The PWB is mounted in the via four mounting holes located 1/4" from each corner and 2 additional
interior mounting holes. The components are primarily surface mount, with board connectors, headers
and a few single-style ICs being the only exceptions. Four layers were dedicated for routing layers.
Sensitive signals were noted and routed manually and isolated from more powerful signals to reduce
signal interference and crosstalk on the same routing layer. The main power and ground planes were
stacked adjacently on the central inner layers to increase inter-planar capacitance thus reducing
ground bounce and power supply noise. Traces on the top and bottom layers were kept as short as
reasonably possible and tapped down to an internal trace layer through vias.
Component placement is arranged to separate analog from digital circuitry. Further isolation was
achieved by segmenting the power and ground planes into analog and digital sections and denying
analog/digital plane overlap, thus preventing digital noise from coupling into the analog section. All
scanner control I/O is run via connectors located on the +24V plane section. The +24V plane is fully
optically isolated from both the analog and digital plane areas to prevent motor noise from coupling
into the analog section, to prevent DC switching noise from radiating on scanner cables, and to
prevent ESD presented at cable inputs from reaching the digital IC's.
The Altera FPGA based cSBC provides overall operation and control of the scan table. The cSBC
employs an Intel 80C251 micro-controller as its processor. This processor provides 1K of on-board
RAM and no on-board ROM. The controller is clocked at 16 MHz using a crystal.
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Lunar.
CONTROL FUNCTIONS
Prodigy Only:
The cSBC performs the following functions in the Prodigy:
Controls X-ray source including HVPS enable, kV programming, mA programming, and shutter
solenoid.
Controls two external stepper motor drives to provide two axis of motion for rectilinear
scanning.
Provides data acquisition functionality based on input from the Detector Interface Board.
Communicates to PC host via an optically isolated RS-422 interface.
Responds to external scanner failure signals.
Responds to external patient locator (joystick) inputs.
preamplifier.
Communicates to PC host via an optically isolated RS-232 interface.
Responds to external scanner failure signals.
Responds to external patient locator (joystick) inputs.
COMMUNICATION
See the GEHC Myworkshop System to determine the status of this document.
Communicates with PC host via an optically isolated RS-422 interface in Prodigy and RS-232
interface in DPX Bravo/ DPX Duo.
Collects data from the Detector Interface Board incase of Prodigy, PMT Interface Board incase
of a DPX Bravo and DPX Duo.
CSBC RESET
All SBC circuitry resets when the microprocessor resets. This is done during power up, and can also be
done over the communication port (via the host), through connections to other circuit boards
(especially the Detector Interface Board, as a fail-safe shutdown), by pressing the reset button on the
cSBC, by pressing the Emergency Stop Button on the arm, or when a fault is detected by the cSBC.
Prodigy Only:
The following Error Conditions Sensed by the cSBC in the Prodigy:
Loss of Communications with the Detector Interface Board (DIB).
Loss of Communications with the Host PC.
Limit Switch tripped when shutter is open.
Failure in x-ray source kV programming
The DIB will reset the cSBC if it detects an error. Error Conditions of the DIB sensed by the cSBC:
PLD programming failure
Loss of +5 or +12 VDC
Loss of Communications with cSBC
Corrupt FIRMWARE
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For Prodigy 8 and above the CSBC communicates with the Host PC via an RS-232 interface. The RS-
232 cable is NOT backward compatible with Prodigy 5-7. The RS-232 cable requires a ferrite to be
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CSBC CONNECTORS
See the GEHC Myworkshop System to determine the status of this document.
Connector Description
Number
J1 HVPS control
J2 Detector Interface Board
J3 Not Used
J4 Not Used
J10 JTAG for programming the MAX (Only used by R&D)
A description of the connectors on the DPX Bravo and DPX Duo cSBC is given below in Table 2.
J1 HVPS control
J2 Not Used
J3 Detector Signal
J4 PMT Bias Supply
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DIAGNOSTIC LEDS
The diagnostic LEDs for both Prodigy, DPX Bravo and DPX Duo on the cSBC are listed below in Table 3
D29 Amber FLEX DIAG1 Diagnostic LED for misc use by firmware, control
reg in FLEX.
D31 Amber FLEX DIAG2 Diagnostic LED for misc use by firmware, control
reg in FLEX.
D32 Amber +3.3V Firmware Diagnostics
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An audible signal notifies the operator that there is a “safe” condition when the Shutter is
closed.
The cSBC board senses the closure of the Shutter and the cessation of current through the X-
ray Insert (+38kV Power Supply) and switches on the audible signal if either of these occur
during an exposure.
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MOTION CONTROL
The transverse and longitudinal motion detection system (on cSBC) is operational during patient scans
and the “find block” test of the daily QA. A slotted disk at the end of the arm rotates through an
infrared beam (OMI/OMD), and pulses are sent to the cSBC board when there is transverse motion.
The OMI (Optical Motion Interrupt) Board (LNR7366) is end of life. The OMD (Optical Motion Detection)
Board is its replacement and is available in a Service kit (LNR42824). The OMI board is NOT compatible
with these systems listed and going forward. LNR42824 OMD Service Kit will be required if an OMD
needs to be replaced (Figure 1).
Note: The OMI for DPX-IQ motion detection and Prodigy, DPX-NT, DPX-Bravo and DPX-Duo shutter
open/close detection (LNR2817) is NOT end of life.
See the GEHC Myworkshop System to determine the status of this document.
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Figure 1 Brackets included in OMD Service Retrofit Kit (LNR42824). Note: 42812,42822 and 42823 are
only available in the LNR42824 kit.
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The PRODIGY system uses a single switching DC power supply which provides +5,+/-12, and +24VDC.
The supply is connected directly to the cSBC via J14. J13 is provided as a power out connector to run
power to the DIB. The PWB is divided into 4 ground plane regions - DGND for +5V digital returns, AGND
for +/-12V analog returns, SCNGND for +24V returns, and ISO_GND for the host I/O island. Large zeners
and rectifiers are provided for over-voltage and reverse-voltage protection. Standard capacitor filter
banks are provided. For EMC all cable exits other than host and DMB I/O are located over the 24V
planes. The 24V plane is separated from the 5V plane via optical isolation to prevent 5V noise from
reaching cables (radiated EMC) and to prevent motor noise and ESD pulses from reaching the digital
and analog IC's. The 24V plane contains primarily power FET switches and power resistors used to
control scanner motors, X-ray source, LED, etc. The +/-12V planes contain analog electronics used for
detector and HVPS control. 4 opto channels are used to sense the presence of the 4 DC input voltages.
The opto outputs are used to drive 4 indicator LED's and to allow the CPU to detect power outs.
The DPX Bravo Duo system uses a single switching DC power supply which provides +5,+/-12, and
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
+24VDC. The supply is connected directly to the cSBC via J14. J4 is provided as a power out connector
to run power to the PMT Interface board. The PWB is divided into 4 ground plane regions - DGND for
+5V digital returns, AGND for +/-12V analog returns, SCNGND for +24V returns, and ISO_GND for the
host I/O island. Large zeners and rectifiers are provided for over-voltage and reverse-voltage
protection. Standard capacitor filter banks are provided. The 24V plane is separated from the 5V plane
via optical isolation to prevent 5V noise from reaching cables (radiated EMC) and to prevent motor
noise and ESD pulses from reaching the digital and analog IC's. The 24V plane contains primarily
See the GEHC Myworkshop System to determine the status of this document.
power FET switches and power resistors used to control scanner motors, X-ray source, LED, etc. The
+/-12V planes contain analog electronics used for detector and HVPS control. 4 opto channels are
used to sense the presence of the 4 DC input voltages. The opto outputs are used to drive 4 indicator
LED's and to allow the CPU to detect power outs.
X-RAY SOURCE
The Tube Head consists of an oil-filled metal housing which contains a fixed anode X-ray Insert
(essentially a vacuum tube housing assembly diode), lead type shielding, collimating devices, electrical
connectors, and a Cerium (K-edge) filter.
The X-ray tube housing assembly gets its input from the high voltage power supply that provide a
constant potential of 76kV and operate at a high frequency of 50 kHz. This produces a stream of
electrons in the cathode and accelerates them towards the anode thus producing X-rays as well as
heat.
The X-ray Insert converts current into x-rays by accelerating the electrons across a large
potential from the cathode into a tungsten target on the anode.
The x-rays produced by the x-ray insert are filtered by the cerium filter to produce a dual
energy spectrum. The x-ray spectrum has peaks at 70 and 38 keV
Insert potential is provided by the High Voltage Power Supply
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The tube housing assembly current is set by the cSBC 0.05mA to 1.5ma for DPX Bravo/ DPX
Duo and .15mA to 3mA for Prodigy depending on the acquisition type.
Tube Current is set and regulated by the cSBC and the Power Supply.
Both Prodigy and DPX Bravo/ DPX Duo scanners use a single high-voltage power supply
(80kVDC) During normal operation, 76kVp is applied to (+38kV at the anode and -38kV at the
cathode)
The High Voltage Power Supply is controlled by the cSBC
The AC line voltage powers the power supply and have their own built in fusing.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
The AC power is routed a mechanical relay, which is mounted on the electronics pan and
controlled by the cSBC.
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The Detector electronics amplify, discriminate and counts x-rays for all 16 detector elements.
The detector communicates with the cSBC.
The Detector has a single PCB associated with it i.e. the Detector Interface Board (DIB)
The detector has its own internal High Voltage Power Supply, used for supplying detector bias.
The detector bias is controlled by the cSBC, it is adjusted in the peak setting test during the
daily QA.
DETECTOR OPERATION
Prodigy Only:
The CZT Detector is held at 450 VDC bias and the CdTe Detector is held at 600 VDC. When an X-ray
strikes the detector an electron/ hole pair is created (small black arrows in the block diagram shown
below). This charge pair induces a small amount of current in the crystal.
A charge sensitive pre-amp then converts the current to voltage and passes the signal along to the
Detector Interface Board for processing and analysis. The signal out of the pre-amp is a +5 to +10
millivolt DC signal; each event on each channel creates a small “blip”.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.
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reasonably possible and tapped down to an internal trace layer through vias. The top and bottom
were then flooded with a copper pour and tied to ground, in effect creating a Faraday cage to help
reduce EMI emissions and susceptibility. Component placement is arranged to separate analog from
digital circuitry. Further isolation was achieved by segmenting the power and ground planes into
analog and digital sections and denying analog/digital plane overlap, thus preventing digital noise
from coupling into the analog section.
At power up the firmware programs the on board PLD, comparator windows DAC’s, ASIC dead time
control register, and channel ‘peak’ gains, with default values stored in non-volatile memory. The
processor then enters a message/idle loop, awaiting instructions from the cSBC. At scan time the cSBC
will issue and ‘arm for sweep’ command, passing the desired sample interval and number of sample
points in the sweep. The cSBC would then issue an ‘acquire sweep’ command. In response to this
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command the processor will synchronously latch and clear all data counters and release the sample
timer. In response to subsequent sample timer interrupts all ASIC counter data will be synchronously
latched via a single global signal. The processor shall then respond to the sample interrupt by reading,
packaging, and transmitting the latched sample data from the ASIC to the cSBC. The cSBC will then
relay the sample packet to the host PC. This process will continue until the requested number of
samples have been collected and transmitted, at which time the processor shall return to stand-by
mode.
See the GEHC Myworkshop System to determine the status of this document.
The DIB provides the cSBC, and hence the host, access to all analog voltage settings including
comparator reference levels, detector bias, and channel gain settings. The bias and reference levels
change only with major revision software release. Channel gain control is used by the firmware to
implement a ‘peaking’ algorithm which is used as part of diagnostics and daily QA.
Diagnostic LED’s
A description of the diagnostic LED's on the DIB for Prodigy is given below:
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DIB Connectors
A description of the connectors on the DIB for Prodigy is given below:
Connector Description
Number
J1 Detector Interface
J4 Power input from cSBC
J10 cSBC communication
J13 JTAG programing (Used by R&D)
J12 Laser
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Lunar.
DISPLAY PANEL
The Display Panel for both the Prodigy and DPX Bravo/ DPX Duo is located on the front face of the
upper arm, is the main operator interface for the scanner outside the host computer.
See the GEHC Myworkshop System to determine the status of this document.
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Rocker switches on the panel allow operator control of the beam position.
Four indicators display system status.
o A green Light Emitting Diode (LED) indicates a power-on condition; it lights when the
+24VDC power supply comes on.
o Power on LED is lit whenever scan table power is on.
o The Amber LED indicates if the laser is on
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o An yellow X-ray On LED indicates that x-rays are being produced (current is flowing
through the X-ray Insert), though exposure is not necessarily taking place.
The X-ray on LED is lit when current is flowing through the X-ray insert.
o The yellow Shutter Open LED comes on is the Shutter open and exposure possible.
The Shutter open LED is controlled by the cSBC, the cSBC will allow the shutter to open
even if the lamp is not lit (shutter open indicator is also on the PC controller screen).
See the GEHC Myworkshop System to determine the status of this document.
Note: It is not recommended that scanner operation be continued if these LED's signal are not
working and must be replaced as soon as possible.
Emergency stop button (red), is to be used only in emergency situations; it resets the cSBC and
halts x-ray production.
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Daily QA (Quality Assurance) tests the integrity of the scanner so operator knows it is
operating within specifications.
Daily QA (Secondary Calibration) adjusts the calibration of the scanner to offset any changes
due to the tube housing assembly aging, temperature varying, or when certain components
are changed.
A third type of function, QC Phantom, is another method for testing system performance. A QC
phantom is scanned using standard software and results are stored (aluminum spine in
water).
plugs which correct for system aging and prevents long-term drifts.
operator can interactively manipulate the data in QA database to create tables and graphs
that can be printed.
2. Tech presses [Start] to start running Daily QA tests.
3. Software displays instructions to position calibration block on the table. Tech places block on
tabletop with label up - aligned with laser then click [OK] to start.
4. The UI locks out all other operations except Abort button.
5. Scan arm moves to the "Home" position. In this case, Home is always at head of scanner for
QA independent of user setting for Home.
6. The scanner performs a scout scan to find the block. If block is not properly positioned, the
scanner will prompt the user to Reposition standard more accurately.
7. The software automatically finds landmarks within the secondary phantom. This reduces the
need for exact positioning on the table top.
8. All tests are run all of the time. The tests are executed and test results reported as each test
completes. Test results include pass/fail and any quantitative information when appropriate.
PEAK TEST
This test adjusts the sensitivity of the photon counting electronics. The test determines the optimal
voltage setting for the detector amplifier so the maximum number of photons are detected. During this
test, the shutter opens with the x-rays on.
The detector peak test then determines the optimal voltage setting for the detector amplifier based on
these curves. The actual peak setting is taken from the high-energy count rates, the low energy
channel is essentially blocked by the brass spillover piece in the QA standard.
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Lunar.
FUNCTIONAL TESTS
The next set of functional tests consist of a shutter test and motion tests for transverse and
longitudinal directions.
Beam Stop test - This test checks the shutter OMI to ensure that the shutter is closed.
Motor motion and limit switches - Each motor (transverse, longitudinal) will be run between limit switch
and back to home position. If the limit switch do not engage, this is a failure. Also compare steps
against predetermined scan window size. If a failure occurs the number of steps taken, the expected
value and the direction the arm was traveling is noted in the error log.
Spillover test - Measures the effect of high energy photons registering as low energy photons in the
detector system. The beam passes through a brass piece that stops all low energy photons. The
detector then measures the number of low energy photons detected as a measure of spillover.
In the Prodigy only the spillover with the CZT detector will degrade about 0.2% per year.
Spillover Stability test (Prodigy Only) - As part of the secondary calibration, the change in spillover must
be calculated on a per element basis and smoothed over the last 3 passing QA's. Daily QA measures
actual spillover and stores it in QA database. As part of primary calibration, the spillover value used
See the GEHC Myworkshop System to determine the status of this document.
during that calibration is stored. The delta spillover calculation using the spillover from primary
calibration and the running average of the last three spillover measurements. This information is in the
scan file.
Reference Value measurement - The HE/LE counts are measured as the number of photons counted
by detector at 1.5 ma. This value is used in all bone density calculations. It must be stored in the
systems data file.
Reference value measurements will be performed at 150uA and 3000uA. These reference
values will need to be stored separately for all detector elements.
Reference Value measurements for 1.5mA are actually made through lucite sections of the
secondary calibration block.
Reference value ratio test - The LE/HE ratio for each reference value is calculated for each tube
housing assembly current tested in reference value measurement.
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BM CHAMBER MEASUREMENTS
The system acquires point measurements on the 3 bone chambers using the highest exposure
settings.
Using simple edge detection algorithm, place 3 ROI's and calculate measurements. The system
determines the bone mineral BM and width for three chambers with different sizes and densities.
Measured values for each chamber are stored in the QA database.
These calculated BM values are compared against expected values and checked against
limits for the mean, standard deviation.
A slope is calculated and this adjustment is used as a secondary BMD calibration to offset
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DAILY QA RESULTS
At the end of Daily QA, a report is automatically printed. The QA result can be printed to a printer, Fax
and Email. A snapshot of the QA result is shown below in Fig 1.
See the GEHC Myworkshop System to determine the status of this document.
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Fig 1. QA Result
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If a QA fails the error log will contain detailed information on the failure.
Appropriate secondary calibration and Reference Value information is recalculated from QA database
using an average of 3 previous passing test results. This information is stored in each scan file. A view
with plot of medium bone chamber is generated, and user the user is allowed to manipulate data
interactively.
QA DATABASE
All QA test results are saved automatically to a database. A Historical record of system performance is
maintained by storing key QA parameters in a database.
The trend graph of the various parameters in the QA database can be plotted. To modify the settings
of the trend graphs click on the settings icon on the QA screen in the enCORE software screen. The
snapshot below shows the pop up window for setting QA trend graphs.
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See the GEHC Myworkshop System to determine the status of this document.
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Lunar.
QA TREND GRAPHS
The trend graph of the various parameters in the QA database can be plotted. To Print the QA trend
graphs from the QA menu select QA > QA Trend Graphs. The snapshot below shows the pop up
window for QA trend graphs.
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These graphs are important tools for troubleshooting by observing trends and shifts in values over a
period of time.
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SYSTEM SOFTWARE
DIAGNOSTIC SOFTWARE
Note: LUNAR Diagnostic service software options are not available to the customer. This software
is available to LUNAR authorized representatives only.
When the software is used in the diagnostic / service mode, the Engineer
performing service must verify that the scanner is taken out of service mode
before returning control of the scanner to the customer. The software will return
to operator mode as soon as the software is exited and restarted. The operator mode
may also be changed under the Tools/User Options menu.
The Service software gives the Technician access to all areas of the enCORE Software,
DO NOT adjust settings.
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Start the DPX Bravo/ DPX Duo or the Prodigy Software by double clicking the DPX Bravo/ DPX
Duo or the Prodigy icon on the desk top
Click the Tools option on the menu bar
See the GEHC Myworkshop System to determine the status of this document.
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Stability Run
Used for the detection of arcing and testing the detectors performance
Signal Monitor
View count rates for low and high-energy channels for the detector.
Primary Calibration
Not used on DPX Bravo/ DPX Duo
Secondary Verification
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
Pileup
Used in the manufacturing process
Detector Tests
Not Used
See the GEHC Myworkshop System to determine the status of this document.
Training
Used to enter applications training data
Install Scanner
An built-in function in the software, which has to completed when the scanner is installed.
Error Log
Ability to view and print the contents of the diagnostic error log (see section 3.4).
Statistics Log
This provides a statistics on the system for the number and type of scans done, the X-ray on time, the
last PM done.
Send Configuration
Can be used to send the error log, patient database and QA database to email or to a disk.
Address Book
The address book is linked to the Microsoft Outlook address book.
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Lunar.
List Manager
Used to maintain a list of patients and physicians in the software
User Options
Set up user configured options for the scanner.
Service Options
Service Mode scanner configurations
Connectivity options
Used to set up the options for Fax, email, Dicom, HL7, Report Delivery and Dexter
Service History
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
Information on the service performed on the system. A detail of each service visit has to be entered in
the service history option.
Calibration Pileup
Not used for service.
Spillover
Perform and Acquire a Spillover Measurement (test of source spectrum and/ or detector resolution).
Count Rate
Acquire and print Reference Counts (count rate of detector must be performed through lucite).
Scanner Motion
Control manually and perform scanner motion diagnostics and motion configuration.
Motion Tests Tab
o Limit Switch Monitor - used to verify limit switch status i.e. Engaged (Switch closed) or
Disengaged (Switch open)
o Limit to Limit Test - used to verify limit switch positions
o Swing Arm Switch Monitor (DPX Bravo/ DPX Duo Only)- used to test the 2 limit switches
for the swing arm
o Scan tests- to test motion for various scan types
o Configure check box- this box must be checked when limit to limit is run to establish
the scanners range of motion (scan window).
o Home scanner - moves mechanics to Home position
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Lunar.
Note: When the Home position is changed from the head end of the table to the foot or vice
versa, the Limit-to-Limit test (see Motion Tests tab above) must be run with the Configure box
selected.
oMove Steps - moves the scan arm to a specific location on the table
oMove Absolute moves an absolute distance from home
oMove relative - move relative to last position
oJoystick and Laser - Enable and Control Scanner Motion manually, change motor
speeds, toggle laser on and off
Lower portion of the screen displays the status of limit switches; scan arm position, and
positioning switch (joystick) status.
Find Block Tab
Secondary Calibration - can be used to find / verify that the scanner is able to find the different
chambers on the secondary calibration (daily QA) block. This tool can be useful for
troubleshooting “cannot find Block errors” and for Transverse binding issues.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
Scanner X-Ray
X-ray Tests Tab
o Manual Test - Control Manually the Shutter, X-ray on Indicator and patient Positioning
laser
o Automatic test – this will automatically toggle the Shutter, Laser and X-Ray Relay
o X-Ray Source - Turn on source (ramp and make x-rays), warm up a tube head at install
See the GEHC Myworkshop System to determine the status of this document.
or replacement.
o X-ray cycle test - cyclically ramp the source - (can be used to test ramping failures or
for arcing)
o Warm Up - Button to start tube head warm up.
o X-rays Tab
Ramp the kV and / or the mA of the x-ray generation system and view feedback real-time.
Faults are displayed and polled real-time in the window on the right.
Ports Tab
View status of and send commands to cSBC ports.
Download Tab
Verify the firmware version in the cSBC. Can also be used to download the firmware version on
the cSBC.
Scanner Detector
Detector Tests Tab
Gain Control - adjusts the gain on the AGS amplifier used in the detector peak setting - peak
adjusts only the AGS amplifier.
Bias Control - adjusts the bias of the detector - bias peak (For DPX Bravo/ DPX Duo Only) adjusts
both the detector bias and the AGS amplifier gain.
Note (For DPX Bravo/ DPX Duo Only): The bias and peak setting of the detector work together to
maximize the number of counts - the bias peak adjusts both the bias on the detector and the AGS
amplifier peak, peak adjusts only the AGS amplifier peak. When the AGS peak falls out of range
the enCORE software will automatically perform a bias peak. The operator will not see any
difference in operation, however, the Daily QA may take about 40 seconds longer.
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Lunar.
DCA window settings - view DCA window settings - these settings should not be edited.
Detector status - allows the service engineer to view the detector status real time - information
displayed includes Peak setting Bias setting, and DCA windows.
Detector AGS Tab
AGS DAC control (verify AGS DAC settings), check on detector rollover, and check on channel
count rates.
DO NOT adjust the detector Bias, DCA windows or AGS DAC settings - changes
in the Detector bias, DCA windows or AGS DAC’s will change the scanner’s
results.
AGS Mode - the operate / calibrate signal (disables the AGS systems so that the detector can be
peaked correctly) can be toggled.
Lin/Rep
Not Used for Service
Note: When using Limit Switch Adjustment, DO NOT alter the default settings.
Scanner Disconnect
Disconnect the scanner from the DPX Bravo/ DPX Duo software (reset the cSBC).
Performed under F2 Measure - only visible when the scanner is in service mode.
ERROR LOG
The enCORE software will maintain an error log file whenever the scan table is in operation. All errors,
fatal or nonfatal will be logged here. The Error log gives a brief description of the error and if possible
the origin of the fault. The error log is one of the best troubleshooting tools for scanner malfunction.
Note: To aid in a quick and accurate response when requesting assistance from GE-LUNAR, please
have an error log available for review by GE-LUNAR Customer Support.
The error log file is named errorlog.bin, this file is the current error log session. Older sessions are
named errorlog.1, errorlog.2 and so on up to errorlog.4. When requesting help from GE-LUNAR, E-
mailing the current error log file and a description of the symptoms will aid in a rapid diagnosis.
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Lunar.
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Lunar.
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Lunar.
SERVICE PROCEDURE
GENERAL SAFETY
Ionizing Radiation Exposure: When power is applied, this equipment may generate ionizing radiation. Take
precautions that no part of the body passes through the x-ray beam when the equipment is
energized. Avoid scatter radiation during warm-up and testing by maintaining a safe distance from the x-
ray beam. See Appendix A – Specifications in the enCORE User manual for equipment appropriate distance
and other precautions regarding ionizing radiation. All operators must be properly trained regarding ionizing
radiation and take adequate steps to protect against injury.
Electric Shock: This equipment contains high voltages. When the tabletop/panels/ shrouds are removed,
visually confirm that power cord is unplugged and remains unplugged until power is required to complete the
procedure. When servicing while energized, take precautions to prevent electric shock.
Moving Parts and Pinch Points: Avoid moving parts and pinch points (e.g. belt/pulley, arm/back rail, green
wheels/rail).
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
Sharp Edges: Take precautions to prevent injury from contact with component edges (e.g. OMI/OMD wheel,
arm slot cover).
Hot Surfaces: Keep hands clear or allow components to cool before servicing. (e.g. stepper motors, hard
drives, power supplies and microprocessors).
See the GEHC Myworkshop System to determine the status of this document.
Heavy Lifting: Obtain help lifting or moving any object weighing over EHS limits. Ask for assistance when
maneuvering awkward objects (e.g. tabletop).
Laser Radiation: Do not stare into the laser beam at any time. The reflection from the tabletop or
shutter/collimator assembly is sufficient to determine if the laser is on.
Wear appropriate PPE (Personal Protective Equipment) while servicing the equipment, e.g. eye protection and
steel-toe/composite-toe shoes.
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Note: BE SURE OF WHICH VERSION OF SOFTWARE IS PRESENTLY BEING USED! RELOADING OLDER SOFTWARE
CAN DESTROY IMPORTANT DATA.
The about tab under the help menu of the Lunar Prodigy Software shows which version is presently
on the system.
Insert the Lunar System CDROM into the CDROM: drive
Double click on the My Computer icon on the Windows XP desktop
Double click on the CD ROM Drive with the LUNAR Prodigy CDROM in the drive
Double click the Software Installation ICON
Follow the instructions on the screen until a message is displayed confirming a successful software
load.
Note: When new versions of software are released they may not be loaded in the above manner. BE SURE TO
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
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Peaking Procedure
Go to the Service Mode of the enCORE Software, open the Spectrum Option (Tools > Spectrum)
Place the brass spillover pieces on top of the collimator aperture.
Click on the Peak icon in the toolbar.
Verify that all values are 1400-3300 (For Prodigy 5-8), 1200-2450 (For Prodigy 9) and 2100-3300 (For
DPX Bravo/ DPX Duo). (There will be 16 values incase of Prodigy scanner and a single value incase of
a DPX Bravo/ DPX Duo scanner)
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.
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DETECTOR REPLACEMENT
This procedure is for the replacement of the detector LNR40271 or LU43777.
LNR40271 LU43777
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
Tools Required:
3/32” Hex wrench
See the GEHC Myworkshop System to determine the status of this document.
Notes:
1. Support detector from the bottom while removing screws.
Work Instructions:
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1. Secure the detector to the detector carriage with (4) screws using a 3/32” Hex wrench.
2. Secure DIB.
3. Connect the ribbon cable to the detector.
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Verify that all necessary parts have been transferred to the new Tube Head before shipping the defective one
back.
Perform the following Tube Head inspections on all replacements before mounting them:
1. Check the shelf for oil spots, which would indicate that the Tube Head has a leak. If oil is discovered,
return the Tube Head for warranty replacement.
2. Shake the Tube Head and listen for the sound of an air pocket or bubble inside. If a bubble is
discovered, return the Tube Head for warranty replacement
Note: Perform the warm up and alignment procedures as per procedures shown below in "Mounting the
Tubehead"
SHELF LIFE
Many distributors have asked about the shelf life on the Tube Heads in their stock. The shelf life of the Tube
Head is not accurately known, but we feel at this time that it is over two years.
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reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.
Prodigy Only:
DXAP2000 Prodigy/ Prodigy Advance Install Procedure
DXAP2001 Prodigy/ Prodigy Advance Source Detector Alignment Procedure
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7. Locate the bulkhead on the scanner. There are (3) wire ties that hold the cable bundle in place
between the bulkhead and the cable track. Before cutting any wire ties note the way the cable
bundle is tied down and the way the cable lays before it enters the cable track. The new cable must
be fastened in the same position and lay the same way.
8. Carefully cut the (3) wire ties between the bulkhead and the cable track with your diagonal cutters.
9. For Prodigy only disconnect the large RS422 connector (Detector Signal Cable) by unscrewing the
See the GEHC Myworkshop System to determine the status of this document.
two screws on the connector. For DPX Bravo/ DPX Duo only disconnect the lemo connector.
10. Next disconnect the 16 and 24 pin molex connectors. These connectors have a catch lock located in
the center of the housing which must be depressed to disconnect them from the bulkhead.
11. Next take your large screw driver and pry open all of the cable track plastic retaining clips that hold
the cables into the track. These clips pivot at the back of the cable track and can either be removed
or left in the open position so the cables can be removed.
12. Pull the old cable bundle out of the cable track towards the foot end of the table.
13. Slide the connector back into the bulkhead bracket the way it came out and fasten the upper cable
bundle with a large wire tie the way it was before the original wire tie was cut.
14. Take the new cable bundle and connect it to the bulkhead by routing the cable bundle the same way
as the replace cable bundle, (note the connectors are labeled bulkhead 1 and bulkhead 2) and fasten
the cable bundle down in the three spots between the cable track and the bulkhead with wire ties.
Lay the new bundle down into the cable track making sure all the cables lay parallel to each other.
Start replacing the clips to the cable track as far as you can. Continue the process: remove a few
clips, extract the old cable bundle, add in the new cable bundle, and replace the clips.
15. Locate where all the wires from the old cable bundle terminate on the electronics pan. The old cable
bundle may now be discarded.
16. Connect the wires to their proper locations for the new cable.
17. Then move the arm all the way down to the foot end of the scan table. At this time make sure that
the Lower cable bundle and the high voltage cable bundle have some slack where the cables enter
the cable track near the bulkhead area. Move the arm up and down the scan table to be sure there is
nothing wrong with the cable track motion. Leave the arm at the foot end of the table.
18. Leave a little slack in the cables from the cable track to the pan area to allow all of the cables to be
routed and wire tied exactly like the original cables.
19. Reconnect the A/C power cord, put the tabletop, pad back on the scanner.
20. Turn on the scan table, computer, monitor and printer. Perform required tests per "Test to Perform
After Service".
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21. Insert the connectors into the bulkhead bracket the same way they were removed and fasten the
upper cable bundle with wire ties as original.
22. From the wire tie just fastened, the cables going into the arm column must not have any slack in the
cables (pull the cables from the column area to remove any slack). Make sure that none of the cables
hit any of the moving parts in the narrow area where the cables come from the back of the column
out to the bulkhead.
23. Mount the column cover back in place and replace the top and bottom arm covers. Replace the
table top, table pad and the upper and lower arm shrouds.
24. Turn on the power to the scan table. Run required tests as prescribed in "Tests to Perform After
Service".
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.
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If the cables are not returned to their original positions, cable damage will result.
8. Remove the High voltage anode and cathode connections on the HVPS and the tubehead on the
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
other end.
9. Take the black tape off the high voltage cable bundle at each end of the sleeving (open any cable
track clips that are in the way) as well as any wire ties holding the bundle in place. Remove the tape
beneath the sleeving. Note the positions of each cable before removing the tape. The cables must be
returned to these positions.
10. Feed the new cable, through the black sleeving on the high voltage cable bundle starting near the
See the GEHC Myworkshop System to determine the status of this document.
bulkhead.
11. Once the cable is through the sleeving, connect it to the tube head and connect the ground wire.The
collimator control cable should come out of the cable bundle between the two high voltage cables
toward the back of the scanner. Tape the cables together for several inches with three layers of
electrical tape starting as close to the bracket as possible. Continue to spiral the tape around the
cables as it was originally and finish by taping three layers for several inches near the bulkhead.
Tape the sleeving near the bulkhead as it was originally. Pull the sleeving tight along the bundle and
tape near the tube head. Wire tie the cables to the tube head high voltage cable bracket.
12. Lay the cable in the cable track in the same position as the original one. Start replacing wire ties
between the bulkhead and the tube head. Before tightening the wire ties assure that there is proper
clearance and no stress is applied at any of the connectors or wires through the entire range of
motion. Tighten the center cable ties first (two large wire ties put together and located at the center
of the high voltage cable trough). Be sure the high voltage cable bundle does not hit the front panel
when the tube head is all the way toward the front of the scanner. Make sure the high voltage cables
do not hang into the cut out space on the high voltage cable trough. Tighten the three wire ties near
the bulkhead.
13. Replace the clips to the cable track.
14. Move the arm to the foot end of the scan table. Check that the lower cable bundle and the high
voltage cable bundle have some slack where the cables enter the cable track near the bulkhead.
Check that the cable track has at least 1/8" clearance of the frame. To adjust this, slide the track in
its trough, then tighten the screw that holds the track in place. Move the arm up and down the table
to verify that the cable track moves properly.
15. Replace the table top and end panels.
16. Perform required tests as prescribed in "Tests to perform after service".
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3.) If Number of Successes = 100, the result is PASS. If any other result occurs (i.e. error(s)) the result is
FAIL. If result is FAIL, the cause of error must be found and cycle test must be rerun until the result is
PASS.
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Home Verification
Perform the following tests to ensure that the LEDs and positioning and emergency stop switches are
operational:
1. Power On (Green) LED Test - Ensure table is plugged in and power switch is switched on.
PASS = Power On LED is on.
2. Position Switch Test - Tools/Diagnostics/Scanner Motion. Go to Motion Commands tab, click Enable
Joystick.
PASS = Switches and motors are operational by pressing switches on front panel to
move arm in all directions.
3. X-Ray On (Yellow) Test - Tools/Diagnostics/Scanner X-ray. Click Ramp (in X-ray Source box).
PASS = X-Ray On LED is on and the X-Ray Tube Head Fans are ON.
4. Shutter Open (Yellow) Test - Click Open Shutter.
PASS = Shutter Open LED is on.
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Reference DXAP0012 DPX Series and Prodigy External Options Installation Procedure
Voltage/Continuity Verification
Ground Verification
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
8913 – Verify by visual inspection that the 2 ground cables on each end are connected.
2 ends to pan (nut connection)
1 end to bulkhead (spade connection)
1 end to rear carriage (screw connection)
See the GEHC Myworkshop System to determine the status of this document.
40542 – Verify by visual inspection that the 1 ground cable on each end is connected.
1 end to bulkhead (spade connection)
1 end to detector carriage (screw connection)
41085 – Verify by visual inspection that the 2 grounds are connected to the pan near the CSBC
(nut connection).
8249 – Verify by visual inspection that the 1 ground cable on each end is connected.
1 end to tubehead (screw connection)
1 end to pan near HVPS (nut connection)
41757, 41735 and 41740 – Verify by visual inspection that the ground cable connects the panel
to the pan.
1983 – Verify by visual inspection that the ground cable is connected.
Beam Wobble
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reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.
Primary Calibration
Hacksaw
Reference Section titled “Starting the Daily QA (secondary calibration)” from this manual
Spine Phantom
Reference the enCORE Operator's Manual for the Aluminum Spine Phantom Scanning
Procedure. Average the results from the 3 analyzed scans, and verify that the mean is within 2% of
the expected value for the phantom.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.
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3.) If Number of Successes = 100, the result is PASS. If any other result occurs (i.e. error(s)) the result is
FAIL. If result is FAIL, the cause of error must be found and cycle test must be rerun until the result is
PASS.
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reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.
Home Verification
Perform the following tests to ensure that the LEDs and positioning and emergency stop switches are
operational:
1. Power On (Green) LED Test - Ensure table is plugged in and power switch is switched on.
PASS = Power On LED is on.
2. Position Switch Test - Tools/Diagnostics/Scanner Motion. Go to Motion Commands tab, click Enable
Joystick.
PASS = Switches and motors are operational by pressing switches on front panel to
move arm in all directions.
3. X-Ray On (Yellow) Test - Tools/Diagnostics/Scanner X-ray. Click Ramp (in X-ray Source box).
PASS = X-Ray On LED is on and the X-Ray Tube Head Fans are ON.
4. Shutter Open (Yellow) Test - Click Open Shutter.
PASS = Shutter Open LED is on.
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reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.
Reference DXAP4004 DPX Bravo/ DPX Duo External Options Install Procedure
Voltage/Continuity Verification
Ground Verification
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
41042 – Verify by visual inspection that the 2 ground cables on one end and the 4 ground
cables on the other end are connected.
1 end to bulkhead (spade connection)
1 end to rear carriage (screw connection)
See the GEHC Myworkshop System to determine the status of this document.
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document contains confidential or proprietary information of GE Lunar. Neither the document nor the information therein is to be
reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.
Hacksaw
Reference Section titled “Starting the Daily QA (secondary calibration)” from this manual
Spine Phantom
Reference the enCORE Operator's Manual for the Aluminum Spine Phantom Scanning
Procedure. Average the results from the 3 analyzed scans, and verify that the mean is within 2% of
the expected value for the phantom.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEHC Myworkshop System to determine the status of this document.
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reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE Lunar.
TROUBLESHOOTING
DIAGNOSTIC FAILURE MESSAGES
The following conditions halt the operations of the scanner, and generate a diagnostic failure
message, which is displayed on the monitor screen. All of these interrupts are detected by the cSBC
Transverse Mechanics Failure
Longitudinal Mechanics Failure
DC power supply failure
Emergency Stop Button activated
X-ray source over temperature
Multiple error codes are possible. These will be displayed one after the other, but the first one displayed
is probably the problem. The Error Log will always show the failures in the correct order; the others are
generated as a result of the first failure.
Arcing of the x-ray high voltage system releases a large amount of electromagnetic energy. This
energy creates noise in the electronic circuits and may cause the SBC to do unpredictable things, such
as give invalid diagnostic errors. Arcing is usually accompanied by white, blue or black lines across
patient scans.
MOTION DETECTION
If a problem occurs during a quality assurance, it may be high voltage arcing or a problem with the
OMI/OMD. If the cSBC / OMI/OMD fails to see transverse motion during a patient scan, an interrupt
signal is generated and the cSBC resets and closes the shutter.
Cause: When scanning, a defect in the transverse mechanics or a mispositioned patient may
cause one of the transverse limit switches to close when the scanner is acquiring data.
Closure of a limit switch prevents further operation of the motor. The shutter will close, the
shutter open lamp will go out and the end of exposure alarm will sound. Seconds later the
error message will appear on the screen.
Solution: If the patient is not centered on the table top or if the region being scanned is too
close to a limit in transverse travel, the limit switch may be close while scanning. Re position
the patient on the table, further away from the limit.
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Symptom: If the Detector / Tube Head is not moving when scanning check:
o Mechanics are free to move
o Motor
Troubleshooting Binding
Turn off the power to the scanner and move the affected parts by hand. Feel the motion for
spots where the carriages are more difficult to move. Listen for unusual noises.
Drive Wheels
The wheels that support the Tube Head and Detector Carriages must be adjusted so that they
come into perfect contact with the Transverse Rails. These wheels are best inspected with the
table top, front panel and arm covers off so one can sight down the extrusions. However, it is
possible to test the wheels by preventing any wheel from turning and seeing if the carriage will
still move. By preventing any wheel from turning, you should be able to tell that it slides along
the extrusion while the others roll. This indicates that the wheel has not been excessively
tightened down. This is least likely to be the source of transverse motion problems, as it is
unlikely that the adjustment of the wheels would have become any tighter over time. They
would be more likely to loosen over time and fail alignment tests (see Alignment Test, section
Adjustments can be made by loosening and rotating the eccentric bearings of any of the lower
wheels.
Limit Switch Positioning
If the transverse motion seems to be acceptable, but the number of steps in the Quality
Assurance Test is failing, check the position of the Limit Switches. On Total Body scans, a limit
switch out of position could allow the Source/ Detector Carriages to hit the frame or panels
before the Limit Switch is actuated.
Transverse Motor
Check the Transverse Motor for a bad electrical connection. Check the pins going through the
bulkhead connector. Pull each wire individually to verify they are connected correctly. A poor
connection at the bulhead can cause the transverse motor to stall.
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entire rotation.
If the slotted disk has been in physical contact with the optical sensor, the sensor may have
debris on it, disassemble this mechanism, and clean the sensor and the slots of the disk.
Check the Cable running from the cSBC to the OMI/OMD for a cable break by checking the
individual wires for continuity.
cSBC/ OMI/OMD fail to see longitudinal motion during a patient scan, an interrupt signal is
generated by the cSBC which resets and closes the shutter.
A slotted disk at the foot end of the table on the pulley for the Longitudinal Drive Belt rotates
through an infrared beam (OMI/OMD), and pulses are sent to the cSBC board when there is
transverse motion.
The transverse and longitudinal motion detection system (on cSBC) is operational during
patient scans and the find block portion of the daily QA. If the problem occurs during a quality
assurance, for instance, it may be the high voltage system is arcing or the OMI/OMD may be
malfunctioning.
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LONGITUDINAL BINDING
If the scan arm fails to move when scanning check the stepper motor and the Gecko Motor Controller
or the Stepper motor incase of a DPX Bravo/ DPX Duo, if arm motion is irregular, check for binding.
Turn off the power to the scanner and move the affected parts by hand. Feel the motion for spots
where the arm is more difficult to move. Listen for unusual noises.
When moving the arm longitudinally, only push on the arm column. Pushing on the forward
parts of the arm can compromise tube head/Detector alignment.
Cable Track
The major impediment to longitudinal motion is the plastic Cable Track at the rear of the
scanner. This track is attached at two points: at the Rear Longitudinal Carriage and to the
scanner frame (low, rear and center) each spot by 4 bolts. Also, adequate slack must be left in
the cables inside the Cable Track or they will stop the arm from moving fully to the foot end.
Should the Cable Track detach from the scanner frame, it will slide freely and will eventually
cause trouble. This can allow the Cable Track to get in between the Rear Longitudinal Carriage
and the scanner frame on the foot end preventing the tripping of the limit switch.
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
switch out of position could allow the Source/ Detector Carriages to hit the frame or panels of
the scanner before the Limit Switch. If the mechanical stop is reached before the Limit Switch is
actuated, check carefully to see which part of the Arm Assembly is in contact with the Table
Assembly. The front part of the Lower Transverse Extrusion is clamped to the Longitudinal Drive
Cable at the front of the scanner. If the Lower Transverse Extrusion is not clamped in such a
way that it forms a 90-degree angle with the length of the table, the rollers at the front end of
the Lower Transverse Extrusion may strike the end of the scan table before the Limit Switch is
actuated.
Longitudinal Motor
Check the motor for a bad electrical connection to the Motor.
Longitudinal Belt
The Longitudinal Belt should not be tightened too much or this will cause the brackets holding
the gears to deform at either end of the scanner. When the belt is properly tightened, it should
be possible to deflect the upper and lower sides of the belt so that they touch within 8 cm of the
gears at either end.
Drive Wheels
The rollers in front and the wheels in back that support the Arm must be adjusted so that they
come into perfect contact with the Longitudinal Rails. Test them by preventing any wheel from
turning and see if the carriage will still move. By preventing any wheel from turning, it should be
possible to slide the carriage along the rail with one wheel dragging while the others roll. This
indicates that the wheel has not been excessively tightened down. Adjustments can be made
by loosening and rotating the eccentric bearings of any of the lower wheels.
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If the +5 VDC line is not present, the cSBC will not be able to communicate with the scanner.
Measure the TP78 for a 5VDC.
The power on LED on the display panel will not illuminate unless both the +5 and +24 VDC
lines are present. The 24VDC can be measured on the TP88 on the cSBC board.
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Verify that the emergency stop button is out. If it has been pressed in, press it again to release
it.
If 22 -27 VDC can be measured on both pins 10 and 11 of cSBC connector J19, the Emergency
Stop Switch and the wires connecting it to the cSBC board are good and the cSBC board
should be replaced.
If the voltage is missing, the circuit is open between the cSBC and the Switch.
Insure the switch is functional
Check the continuity of the wires from the switch to the bulkhead connector to the cSBC
board.
The thermostat will close again automatically after a cool down period of usually less than 30
minutes.
If +24 VDC is measured on both pins 9 and 10 of cSBC connector J25, the Thermostat and the
wires connecting it to the cSBC board are good and the cSBC board should be replaced.
See the GEHC Myworkshop System to determine the status of this document.
COMMUNICATION ERROR
The computer is not communicating with the cSBC board. Verify communications with the cSBC in the
service software (Tools/Service Options Comm tab - Test Communications).
If this is unsuccessful:
Verify that the green power on LED is illuminated on the display panel.
Verify that +5 VDC is present on TP78 of the cSBC, if +5 VDC is not present, replace the DC
power supply.
Verify that the I/O cable from the computer to the cSBC Board is secure.
If all fails, the cSBC or computer serial port is defective.
On the Prodigy Only the host computer can talk directly to the detector board. Go to tools > Service
Options and comm tab. Click on check communications. To test the communications simply unplug
the serial cable at the J27 on the cSBC and connect it directly to the Detector.
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Lunar.
ARCING
The X-ray Tube Head Insert is an evacuated glass enclosure. An AC current is applied to the filament
inside the insert. It glows like the filament in a light bulb, and electrons are boiled off into the
evacuated space. A high voltage is applied between the anode and the cathode causing electrons to
rush toward the anode, striking it and creating x-rays. As long as the insert is properly evacuated,
there can be no internal arc. However, no insert can be totally evacuated and impurities can be ionized
creating a lightning like effect; arcing. During the arc the resistance of the insert is dramatically
decreased and a large amount of current flows.
The significant amounts of electromagnetic energy released inside the scanner can cause
problems with the electronics of the scanner system and may result in abnormal operations
of the scanner. Arcs are found by the HVPS arc detection circuit. Look "HVPS detected an arc"
in the error log or monitor deviations.
Prodigy with version 8.0 enCORE software and higher will rescan the line on arc detection.
DPX Bravo/ DPX Duo can interpolate over line where an arc was detected.
IMAGING PROBLEMS
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
The cause of the problem will be difficult to find. Try to obtain some additional information; the error
log is an excellent source.
The software is not perfect in its ability to determine the correct grey level of the entire scan based on
the first line of data. Sometimes the grey levels will be set incorrectly during acquisition. During
analysis the grey level is easily adjusted to give a good image, and the results are not affected by this
imaging problem. This problem is most often found on very thin patients. Adding extra tissue
equivalent material (rice bag or saline solution) to a very thin patient may be all that is necessary to
cure the symptom.
The shutter closes (causes the shutter open lamp to go out, and the End of Exposure Alarm to
sound).
Increase or reduction of high voltage to the detector (causes horizontal artifacts in the image).
Loss of the signal from the detector
Loss of current to the x-ray insert filament.
Bad x-ray relay contacts (providing power to tube head power supplies)
Reduction in AC Line voltage
Loss of proper high voltage on the x-ray tube
Arcing (may cause vertical artifacts in the image)
Single channel dropping out or getting noisy.
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Lunar.
UNSTABLE AC LINE
If the customer's AC line conditions are unstable, voltages 11% below the scanners AC input
configuration will begin to drop the high voltage on the xray tube. The counts will drop significantly
with only a change of a few kV. It also likely to produce HVPS errors in the error log.
ARCING
If the tube head is arcing, the arcs will be more likely to occur at the higher current settings. Arcing
generally also causes other strange symptoms such as:
Scanner stops in the middle of a patient or QA scan with no error message or with transverse
mechanics fail
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
BLOCK POSITION
After starting a QA, the operator is prompted to place the QA standard on the table, if the Prodigy or
the DPX Bravo/ DPX Duo fails to detect the Block in the correct orientation the QA will not progress.
Check Block position and orientation
The scanner may not be finding the correct "Home" position. The correct "Home" position aligns
the center of the x-ray beam with the center of the Brass Piece when the Standard is correctly
positioned. The Air Counts must be obtained through the lucite of the standard, next to the
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Brass Piece. If the Reference Counts are obtained with the x-ray beam passing through the
Brass Piece, the Quality Assurance Scan will fail.
Check Laser Alignment
MEAN % SPILLOVER
An increase in the Spillover percentage over time is an indication that the detector is losing resolution,
even if the Spillover test does not fail. A large change in the Spillover can be explained in some cases
by standard positioning (or a small change in the home position of the scanner). If the beam is not fully
eclipsed by the brass piece during the Spillover test, the Spillover value increases dramatically.
During this test, the baseline is established which will later be used for comparing with the values
obtained during the scan of the standard. Care should be taken that the x-ray beam is not missing the
standard, or being obstructed by the brass piece on the standard during the High and Low Air Count
test. The Ratio value should remain constant.
RATIO FLUCTUATIONS
See the GEHC Myworkshop System to determine the status of this document.
The Ref Ratio (1.5mA) is the ratio of LE reference counts to the HE reference counts. The Ratio should
remain constant as long as the x-ray beam quality and the resolution of the detector remain constant.
It is possible to view the Ratio trends in the Quality Assurance History. Check 1.5 L/H Ratio to determine
if the Ratio has changed significantly.
The problems which could cause a change in air ratio are:
Deterioration of the resolution of the detector
A faulty High Voltage Power Supply (kV unstable over time)
Changes to the x-ray tube insert
These are very difficult to diagnose by a method other than substitution of new components until the
Reference Counts Ratio returns to normal.
Detector deterioration or an unstable High Voltage Power Supply will usually cause the Alignment Test
Scan to fail.
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The values recorded for these tests should remain fairly constant over time. Variations between QA's of
under 25 steps should not be a cause for concern as 1 transverse step = 0.05 mm and 1 longitudinal
step = 0.1 mm, so the actual variation is only a few millimeters. If the number of steps continually
increases from QA to QA, this could indicate an impediment to the scanner's motion and should be
rectified.
TISSUE VALUE
The tissue value should not be the sole failing parameter. The failure of this test is usually
accompanied by problems with Bone Mineral values (see below) or Reference Counts Ratio trends (see
above). If this is failing alone it is probably a problem with the counting system or high or low kV.
Another cause of failing on the bone chamber measurements can be arcing during the QA. This can be
detected by examining the QA History graphically and looking for variation of the Large BM values.
Note the few data points that vary. These are the early signs of arcing.
This will also be apparent (but not obvious) on the QA Results printout. The arc occurred in the third
standard scan and elevated the BM values. If a customer reports a failing QA because of a bone
chamber measurement being too high, be aware that this could be an early warning of arcing. Obtain
from the site the QA history file and error log for analysis. Look for variation of the Large BM values.
See the GEHC Myworkshop System to determine the status of this document.
It is very important to notice these early warning signs of arcing so that the system can be re-greased
before any damage is done to the high voltage cable connectors or the tube head.
Note: A complete parts list for the cases above would include high voltage power supply, AND a tube
head, however, the tube head is typically the source of the fault.
COMMUNICATIONS FAILURES
Should the scanner, and host computer with each other, there are a number of things to check: A good
troubleshooting tool is the COMM test in Tools/Service Options - Serial tab.
Check
The I/O cable connections at the serial port on the back of the Host computer and at the cSBC.
Be sure both connections are tight and that the thumb screws are used to hold the
connectors firmly together.
Inspect the connector on the cSBC. This connector is fragile and could be damaged. Be careful
when connecting the I/O cables to the SBC.
Check and inspect the Signal Cable input at the cSBC
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Verify the power LED’s on the cSBC are lit (D7 for +5VDC, D13 for +24VDC, D14 for +12 VDC,
D15 for –12VDC)
If the ports are properly configured and all power is present, and communication still fails,
then the probable causes are:
A faulty I/O cable.
A faulty cSBC.
A faulty serial port / serial port card.
Replacement of these parts are appropriate troubleshooting method.
CSBC TROUBLESHOOTING
The cSBC consists of a single circuit board that uses the Altera FPGA with a RS-422/RS-232 interface to
the Host PC. The SBC is located on the front of the electronics pan for both both Prodigy and DPX
Bravo/ DPX Duo.
Reset.
Verify communications cable
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Lunar.
DIB Connectors
A description of the connectors on the DIB for Prodigy is given below:
Connector Description
Number
J1 Detector Interface
J4 Power input from cSBC
See the GEHC Myworkshop System to determine the status of this document.
INDICATOR FAILURES
X-RAY ON LED BLINKING
The yellow X-RAY ON LED should glow steadily once it is illuminated, until the x-rays are turned off. The
Yellow LED is controlled by the HVPS enable and the Flex PLD on the cSBC. The LED illuminates when
approximately 40µA (or greater) of current is passing through the X-ray Insert. The cSBC monitors the
Insert current constantly. Therefore, if the current to the Insert is interrupted, the cSBC will recognize
the problem and will alert the computer, and terminate the exposure. The cause of the blinking could
also be because of bad cabling.
the cSBC, or a broken wire between the cSBC and the Shutter/Collimator Assembly. Remove connector
J26 from the cSBC Board and measure the resistance between pin 5 and pin 6. This will be a
measurement of the resistance of the Shutter Solenoid and the cable through the Cable Track. If the
problem occurs on every scan, run a scan while making this continuity check. If the cable and solenoid
seem to be working properly, substitute a new cSBC Board. The cause of the blinking could also be
because of bad cabling.
See the GEHC Myworkshop System to determine the status of this document.
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transverse limit switch, and the switch may be eventually closed. Form the cable bundle exiting
from the cable track into an arch such that the Tube Head cables will move under the arch
rather than running into the bundle. This arch must not be too high. If it is, there will not be
sufficient slack in the Tube Head cable bundle to allow the Tube Head to move to the front
transverse limit switch. Also, if the arch is too small, it may cause too much slack when the Tube
Head is at the forward side of the table. This causes the Tube Head cable bundle to rub against
the inside of the front panel causing a scraping noise to be heard. If the above does not solve
See the GEHC Myworkshop System to determine the status of this document.
the problem then check the other mechanical components. Electrical components that could
cause such a failure are the Transverse Motor in both Prodigy and DPX Bravo/ DPX Duo, the
motor controller in the Prodigy, or the cSBC board.
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Electrical tests
The signal from the OMI/OMD board is nominally rectangular in shape. The signal is generated when
the Interrupter Disk alternately passes and occludes a light beam between the two posts on the photo-
transducer. With the beam occluded by the disk, the output signal should be about 5 VDC (close
counts). When the beam is allowed to pass through a slot in the disk, the signal output is near ground
potential.
is found, try to determine the cause, including operator error. The limit for % Spillover is 13%.
If any sudden jumps are noticed in the values of any of the categories, determine first if these are due
to service work such as a Tube Head replacement. If service work causes a shift in the QA values, then
compare present values to those obtained only after the service.
See the GEHC Myworkshop System to determine the status of this document.
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Lunar.
MAINTENANCE
PREVENTATIVE MAINTENANCE
REMOTE PM
A "ePM" (Remote Preventative Maintenance) can be performed to assess the scanners performance.
The ePM copies a number of files from the system to a diskette to be sent to the LUNAR Customer
Service Department for assessment. If it is identified that the scanner would need further inspection
and maintenance, then an on site service will be performed.
ONSITE PM
There are a number of items to be checked, cleaned and tested during a onsite PM visit. Refer to:
DXSE0038 DEXA PM Quality Record for both Prodigy and DPX Bravo/ DPX Duo
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
QA HISTORY
An important aspect of the onsite PM is checking the QA History. This is important because when a QA
is run during the onsite PM, it should be consistent with the past QA's. During the onsite PM copy the
See the GEHC Myworkshop System to determine the status of this document.
QA history file to a diskette and send to the LUNAR Customer Service Department.
WEAR
The scanner should also be checked for signs of wear when performing an onsite PM. The Shutter
Assembly especially should be inspected. Wear on these parts can cause lead shavings to fall on the
filter in the x-ray beam. This can cause a drastic decline in Reference Counts, causing QA's to fail.
Also check all the scanner's moving parts for signs of wear.
This would include wheels, pulleys, gears, bearings, belts, cables and motor assemblies.
INSPECT CAREFULLY cables that enter the plastic cable track. These cables are subjected to a
good deal of motion and thus have the potential for breakage!
Also, when performing the various tests listed below, listen for any unusual noises that could
be indications of wear.
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Lunar.
CLEANING
Cleaning the scanner is important should an onsite PM be performed.
Remove dust and any debris from the electronics mounting chassis.
Clean the transverse and longitudinal extrusions. Small bits of debris from the wheels may
accumulate and impede motion.
Clean the Shutter Assembly and the filter, if necessary.
INSPECTION
Inspect the scanner internally and externally for obvious damage and loose connections.
Check all PCB's for tight mounting screws.
TESTS
Run all other tests according to the Prodigy PM check sheet in DXSE0038 Rev A DEXA PM Quality
Record
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
UNUSUAL SOUNDS
A high pitched sound is normally heard when the scanner is in motion. This is caused by the high
frequency motor pulses being sent from the Motor Controller to the Transverse and Longitudinal
Motors.
If the high pitched sound only occurs during motor operation, check the optical interrupt disks and
See the GEHC Myworkshop System to determine the status of this document.
verify that they are not rubbing against the black plastic transducer of the OMI/OMD board. The disk
should turn in the middle of the transducer's slot.
For other sounds of an apparent mechanical nature, check all appropriate gears and pulleys. Verify
that the set screws are tightened and that the gears and pulleys are not out of position. With the
scanner turned off, move the affected parts by hand to determine the exact source of the sound. Also
look for rusted or worn bearings and examine the V-wheels for wear. With age, the longitudinal and
transverse drive belts will dry out and start to cause noises. Treating these belts with belt dressing is a
short term solution until they can be replaced.
Clicking or clucking sounds made during motor operation can be caused by belts that are riding up on
their pulleys, or by a too tight bearing support. The bearing support is held to the carriage by a set
screw from the rear. If this set screw is so tight that the bearing and support have no play (i.e. can be
rocked 1-2 mm), it can cause a clunking sound during transverse motion. If this screw is loosened, it
should be secured with Lock-Tite so it cannot work its way loose.
Pulleys that have become defective can also cause clicking and squeaking/ squealing sounds. Try to
isolate the movement of individual pulleys to locate the defective part. Scraping sounds can be caused
by any of the moving carriages, cables or cable track rubbing against an adjacent panel. Localize the
sound and investigate the appropriate areas.
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LIST OF PM PROCEDURES
Refer to the following procedures when performing Preventive Maintenance on the scanner
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PARTS LIST
PRODIGY PARTS
See LUSE0002 Spare Part and Test Matrix for the most updated field replaceable part list.
4
¼-20 KEP nuts 4
Lower Head End
4
¼-20 KEP nuts 4
Lower Foot End
4
ON/OFF Switch # 6-32 X 3/8 “ SEM screws 2
See the GEHC Myworkshop System to determine the status of this document.
Power Cable
# 6-32 X 3/8 “ SEM screws 2
Entrance
¼ - 20 × 5/8 Button head Cap screws 4
Upper Foot End 4
4
¼ - 20 × 5/8 Button head Cap screws 4
Upper Head End 4
4
# 10-32 X .500 button cap head
6
Back Ledge screws
6
# 10-32 X .500 button head cap
6
screws
Front Panel
6
3
Lower Arm Shroud SHCS # 10-32 x 0.500 4
Upper Arm Shroud SHCS # 10-32 x 0.500 2
109 of 110
It is the responsibility of the user to verify this document originated from the controlled master and is the active revision prior to
use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.
Front Panel
6
3
Lower Arm Shroud SHCS # 10-32 x 0.500 4
Upper Arm Shroud SHCS # 10-32 x 0.500 2
¼-20 KEP nuts 4
Exam Table Module
4
See the GEHC Myworkshop System to determine the status of this document.
110 of 110
It is the responsibility of the user to verify this document originated from the controlled master and is the active revision prior to
use. This document contains confidential or proprietary information of GE Lunar. Neither the document nor the information
therein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as specifically authorized by GE
Lunar.