2100d Installation Guide
2100d Installation Guide
Patents
This product is covered by one or more of the following U.S. patents:
Notice: The information in this manual is subject to change without notice and does
not represent a commitment on the part of Mas-Hamilton Group (MHG).
MHG shall not be liable for technical or editorial errors or omissions
contained herein; nor for incidental or consequential damages resulting from
the furnishing, performance or use of this material.
1
Lock Parts for 2100D Installation
1. Lock case assembly
2. Front cover/keypad and base assembly
3. Dial
4. Decal
5. Front cover mounting screws (3)
6. Base assembly mounting screws (2)
7. Cam mounting screw (1)
8. Lock case mounting screws (4)
9. Spindle (shown) with plastic protective tube (not shown)
10. Lubricant
11. Spindle mounting clip (1)
12. Insulator tape (not shown)
2
Design Parameters for the Auditcon 2100D
1. Bolt dimensions (nominal): .312 inches X 1.000 inches / 8 X 25,4 mm
2. Bolt movement (nominal) : .465 inches /11,8 mm
3. Maximum load movable by the bolt: 0,23 N
4. Maximum load against bolt when thrown (all directions): 1kN (maximum)
5. The lock can be fitted to safes or vault doors of any material.
Template
A template is provided as an aid for locating, drilling, and tapping the lock
mounting screw holes relative to the spindle hole. Since the lock is designed
to fit most industry standard container lock mounting screw hole patterns,
the need to use this template should be minimal.
Note: You may need to deburr the spindle hole, ensuring that there
are no sharp edges that could cut the flex cable.
3
INSTALLATION
WARNING: Mas-Hamilton locks are well protected from Electro-
static Discharge (ESD) damage once they are installed,
but can be damaged during the installation process if
proper precautions are not observed. Follow these
precautions to avoid ESD damage when installing the
lock:
• Do Not Touch the end of the flex cable.
• Handle the keypad cover assembly by the outer edge
only.
• For the best protection, use an ESD wrist band
grounded to the lock or container during installa-
tion. The lock is protected to greater than 15,000 V
ESD when correctly installed, as tested by dBI
Corporation for the lock to meet the CE mark specifi-
cations.
Warning: Do not take the lock case assembly apart at any time
during installation. The lock will not operate if the back cover
has been removed.
5
9. Mark the spindle shaft 1 1/4”
from the outside of the con-
tainer door for cutting (plus or
minus 1/8” allowed) (Figure 4).
10. Remove the spindle from the
lock case to prevent damage to
the flex cable while cutting.
11. Use the hacksaw to cut the
spindle on the mark. You may
want to use a small vise grip
to secure the spindle when
Fig. 4 - Mark spindle for cutting
cutting.
12. Use a small, flat file to deburr
the spindle after cutting.
13. Insert the spindle through the
outside of the container into
the lock case. Refer to Step 8
for proper insertion.
14. While holding the spindle,
insert the cam mounting screw
through the back of the lock Fig. 5 - Insert cam mounting screw
case and into the end of the
spindle. Turn the screw until
it is securely attached to the
spindle (Figure 5).
15. Remove the front cover from
the base assembly (Figure 6).
Fig. 9 - Route cable toward generator Fig. 10 - Guide cable through cable
receiving hole
20. Apply a small amount of lubricant to the gear on the generator.
21. If the ZIF connector on the keypad assembly is not already open, pull
the release on the ZIF connector outward to its open position (Figure
11).
8
ZIF connector open
Fig. 11 - Pull release on ZIF connector Fig. 12 - Plug flex cable into ZIF
outward connector and close ZIF connector
22. Plug the flex cable into the ZIF connector so that the silver leads are
facing the contacts in the connector. Close the ZIF connector to lock
the flex cable in place. Ensure that both sides of the connector are
snapped in place and that the flex cable is squared to the connector
(Figure 12).
23. Fold the excess cable accordian style and position the cable under the
keypad assembly so that it will not be pinched when the keypad
assembly is snapped into place.
24. Plug the two pin key reader cable into the two pin connector on the
keypad assembly, located next to the ZIF connector (Figure 12).
25. Plug the the four pin generator cable into the four pin connector on the
keypad assembly, located just beneath the ZIF connector.
26. Center the front cover over the spindle and insert the catches on the top
of the front cover into the base assembly.
27. Hold the keypad cover assembly in position on the base assembly.
28. Turn the spindle and cam so that the grooves in the spindle are facing
toward the bolt. This should cause the bolt to be extended.
9
29. Center the dial over the spindle with the lip of the dial in the upright
position so that it will cover the red bar on the front cover (Figures 13
and 14). This is referred to as the Home position. Place the dial onto the
spindle and seat into the dial bushing. Push gently to place the dial so
that the gear on the generator seats properly into the gear teeth on the
dial.
Red bar is showing Red bar is not showing
30. Test the operation of the lock before completing the installation of the
front cover by verifying the following:
• Ensure that the dial turns freely without scraping.
• Power the lock by turning the dial to the left (CCW) until EP1 is
displayed. Position the lock dial to the HOME position (i.e., the lip
of the dial will be in the upright position and will cover the red bar).
Key in the default Factory PIN (5025). If the combination is entered
successfully, OPr is displayed, indicating that the lock is ready to
open. Toopen the lock, turn the dial to the right (CW) until the bolt
is retracted.
• Close the lock by turning the dial to the left (CCW) until the bolt is
fully extended and CLS (Closed Lock) is displayed. The lock close
audit record is written at this time. The lock must be operated in this
manner to ensure a valid close of the lock.
10
Note: After correctly entering a valid combination, you must turn the
lock dial to the right within ten seconds. Once you have turned
the lock dial, you must retract the bolt within four seconds (by
continuing to turn the dial to the right). If you do not turn the
lock dial to the right or retract the bolt within the allotted time
periods, you will need to rekey the factory combination to open
the lock. You might also need to power the lock again. If the
lock does not operate successfully, carefully remove the dial,
check the flex cable connection and spindle orientation
(grooves toward the bolt), and verify that all mounting screws
are securely tightened.
31. After you have successfully tested the lock operation, remove the dial
from the spindle.
32. Apply lubricant to the bearing surface of the dial (i.e., the portion that
fits into the dial bushing of the base assembly) prior to final dial
installation.
33. Mount the front cover to the base assembly using the round mounting
holes on the cover and the three mounting screws.
34. Once again, turn the spindle and cam so that the grooves in the spindle
are facing toward the bolt. This should cause the bolt to be extended if
it was not already.
35. Center the dial over the spindle with the lip of the dial in the upright
position so that it will cover the red bar on the front cover (Figures 13
and 14). This is referred to as the Home position. Place the dial onto the
spindle and seat into the dial bushing. Push gently to place the dial so
that the gear on the generator seats properly into the gear teeth on the
dial.
Note: At this time you are ready to install the dial permanently so it is
important that the spindle, cam , and dial are aligned and timed
properly.
11
36. Position the spindle mounting clip
(Figure 15) over the spindle in the
center of the front of the dial. The
raised edges should be facing
upwards. (The bowed side of the
clip should be facing downward).
37. Test the operation of the lock
again. Raised Edges
Note: The lock will not open if excessive force is applied to the end or
side of the bolt. The installer should check for these conditions
after installation.
12
NOTES
Document Number 2023.089
Rev. A -10/99
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