COMPETENCY-BASED LEARNING MATERIAL

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Competency Based Learning Materials

Welcome to the module in Performing Groove Welding on Carbon Steel Plates. This module contains

training materials and activities for you to comply.

The unit of competency “Weld Carbon Steel Plates” contains knowledge, skills and attitudes essential

for Shielded Metal Arc Welding NC II.

You are required to go through a series of learning activities in order to complete each learning

outcome in the module. In each learning outcome are information sheets, self-checks, operation sheets
and job sheets. Follow these activities on your own. If you have questions, don’t hesitate to ask your

facilitator for assistance.

This module was prepared to help achieve the required competency in Shielded Metal Arc Welding

NC II.

When you have completed this module and feel confident that you have had sufficient practice, tell

your trainer that you are ready for assessment. He will arrange an appointment with a registered

assessor to assess you. The results of your assessment will be recorded in your competency

Achievement Record.

Data Gathering Instrument for Trainee's Characteristics

Name of Trainee:
Qualification Title: SHIELDED METAL ARC WELDING NC II

Instructions: Please answer the following instrument according to the characteristics

described below. Encircle the letter of your choice that best describes you as a learner. Blank
spaces are provided for some data that need your response.
Training Level
Special Courses Other courses related to Shielded Metal Arc Welding
Learning Style a. Visual - The visual learner takes mental pictures
of information given, so in order for this kind
of learner to retain information, oral or
written, presentations of new information must
contain diagrams and drawings, preferably in
color. The visual learner can't concentrate with
a lot of activity around him and will focus
better and learn faster in a quiet study environment.

b. Kinesthetic - described as the students

in the classroom, who have problems
sitting still and who often bounce their
legs while tapping their fingers on the
desks. They are often referred to as
hyperactive students with concentration
issues.

c. Auditory- a learner who has the

ability to remember speeches and lectures in
detail but has a hard time with written text.
Having to read long texts is pointless and will not
be retained by the auditory

Other needs a. Financially challenged

b. Working student

FORM 1.1 SELF-ASSESSMENT CHECK

INSTRUCTIONS: This Self-Check Instrument will give the trainer necessary data or
information which is essential in planning training sessions. Please check the
appropriate box of your answer to the questions below.

Name of Trainee: __________________ Date: __________________

Training Duration: _____________________________
CAN I ?... Yes No
CORE COMPETENCIES
1. Weld carbon steel plates using SMAW
Can I deposit weld beads on plate?
Can I weld plates in single pass fillet joints in
Can I weld plates in multiple pass fillet joints in all positions?
Can I weld plates in single pass groove joints in flat, horizontal and vertical
positions?
Can I weld plates in multiple pass groove joints in flat, horizontal and vertical
positions?
2. Weld carbon steel plates and pipes using SMAW
Can I weld plates in single pass groove joints in overhead position?
Can I weld plates in multiple pass groove joints in overhead position?
Can I weld pipe in 2G, 5G and 6G positions?
 Evidences/Proof of Current Competencies
Form 1.2: Evidence of Current Competencies acquired related to Job/Occupation

Name of Trainee: ______________________________________

Qualification Title: SHIELDED METAL ARC WELDING NC II
Current Competencies Proof/Evidence Means of Validating

Weld Carbon Certificate of Check authenticity of

Steel Plates achievement certificate of
Using SMAW achievement
Performed tasks
correctly according to
standard operating
procedure through
Institutional evaluation
Weld Carbon
Steel Pipes
Using SMAW

Identifying Training Gaps

From the accomplished Self-Assessment Check (Form 1.1) and the evidences of
current competencies (Form 1.2), the Trainer will be able to identify what the training
needs of the prospective trainee are.
Form 1.3 Summary of Current Competencies versus Required Competencies
(Sample)

Name of Trainee:
Qualification Title: SHIELDED METAL ARC WELDING NC II
Required Units of Current Training Gaps/
Competency / Competencies Requirements
Learning Outcomes
based on CBC
1. Weld Carbon Steel 1. Welding Carbon Steel
Plates Using SMAW Plates Using SMAW
1.1 Perform Root pass 1.1 Perform Root
pass
1.2. Clean Root Pass 1.2. Clean Root
Pass
1.3 Weld 1.3 Weld
Subsequent/Filling Subsequent/Filling
passes passes
1.4 Perform capping 1.4 Perform capping
2. Weld Carbon Steel 2. Weld Carbon
Pipes Using SMAW Steel Pipes Using
SMAW
2.1 Perform Root pass 2.1 Perform Root
pass
2.2. Clean root pass 2.2. Clean root pass
2.3 Weld 2.3 Weld
subsequent/Filling subsequent/Filling
passes passes
2.4. Perform capping 2.4. Perform capping

Name of Trainee:
Qualification title: Shielded Metal Arc Welding NCII

Training Needs ( Learning Outcomes) Module Title /Module of Instruction

L.O.1 Weld carbon steel plates in flat 2. Weld Carbon Steel Pipes Using SMAW
position (1G)
L.O.2 Weld carbon steel plates in
horizontal position (2G)
L.O.3 Weld carbon steel plates in vertical
position (3G)

L.O.4 Weld carbon steel plates in overhead

position (4G)

L.O.1 Weld Carbon Steel Pipes In 2. Weld Carbon Steel Pipes Using SMAW
Horizontal Position (2G)
L.O.2 Weld Carbon Steel Pipe In Fixed
Pipe, Horizontal Position (5G)
L.O.3 Weld carbon steel pipes in fixed
pipe, inclined at 45º position (6G)

LIST OF COMPETENCY
No. Unit of Competency Module title Code
1 Weld Carbon Steel Performing groove welding MEE 721306
Plates on carbon steel plates
2 Weld Carbon Steel Performing groove welding MEE721306
Pipes on carbon steel plates

MODULE CONTENT
QUALIFICATION : Shielded Metal Arc Welding NC II
UNIT OF COMPETENCY : Weld Carbon Steel Plates
MODULE TITLE : Preparing Groove Welding on Carbon Steel
Plates
NOMINAL DURATION:
INTRODUCTION:
This module covers the skills, knowledge and attitude required in welding carbon
steel plates in different positions such as 1G, 2G, 3G, & 4G using SMAW process.
LEARNING OUTCOMES:
1. Weld carbon steel plates in flat position (1G)
2. Weld carbon steel plates in horizontal position (2G)
3. Weld carbon steel plates in vertical position (3G)
4. Weld carbon steel pates in overhead position (4G)
ASSESSMENT CRITERIA:
1. Instructions for the preparation of the work activity are communicated and
confirmed to ensure clear understanding.
2. Tools, and equipment’s needed to perform SMAW process are identified,
checked to ensure they work correctly as intended and are safe to use in
accordance with established procedures
3. Materials needed for work are obtained in accordance with established
procedures
4. Protective gears and body coverings should be used to avoid accidents and
injuries. Safety should always be observed.
5. SMAW process is performed in accordance to the latest edition of Training
Regulations (TR), Competency Based Curriculum and other related articles
obtained from the Technical Education and Skills Development Authority.

Learning Outcome # 1: WELD CARBON STEEL PLATES IN FLAT POSITION

(1G)
CONTENTS:
1.Preparation of base plate
2.Welding carbon steel plate in Flat position
ASSESSMENT CRITERIA:
1. Root penetration not exceeding allowable tolerances specified by
welding codes/standards on; concavity, convexity, undercut, excess penetration,
lack of fusion, burn-through and cracks.
2. Weld capping/final pass not exceeding allowable tolerances specified by welding
codes/standards on; height of reinforcement, under fill, porosities, undercut, cracks
and cold laps.
3. Uniformity of bead ripples must be in accordance with welding standards.
4. Stringer or layered beads deposited in accordance with welding standards.
5. Finish weldment visually acceptable in accordance with welding standards on;
spatters, are strikes; slag; uniformity of beads.

CONDITIONS:
Students/trainees must be provided with the following:
1. WORKPLACE
2. TOOLS, ACCESSORIES AND SUPPLIES
Welding mask, electrodes, steel brush, clear and dark glass, chipping
hammer, mechanical pliers.
3. EQUIPMENT
Welding machine (AC or AC/DC), welding table, portable grinder,
Welding booth, portable oven
4. TRAINING MATERIALS
Competency Based Learning Material on SMAW NCII
ASSESSMENT METHODS:
Direct observation
Visual examination of plates

Learning Experiences
Learning Activities Specific Instruction
1. READ INFORMATION After reading INFORMATION
SHEET NO. 1.1-1 on AWS SHEET NO. 1.1-1 proceed to
Code Task Sheet 1.1-1

2. Perform Task Sheet 1.1-1 After performing Weld Carbon

Weld Carbon Steel Plates In Steel Plates In Flat Position, Let the
Flat Position trainer evaluate your work.

After the trainer’s evaluation and

approval of the plate, you can proceed
to the next LO.

Information Sheet No. 1.1-1

Weld Carbon Steel Plates In Flat Position (1G)

Preparation of Base Plate

The bevels are to be flame cut on the edges of the plate before the parts are assembled.
The bevel face must be smooth and free of notches.
The groove face and inside and outside plate surface with in 1” (25mm) of the
joint must be mechanically cleaned of slag, rust and mill scale. Cleaning must be done
with a wire brush or grinder down to bright metal.

Flat Position (1G)

1G is a plate in the flat position that is beveled. This position is the most basic and only
covers the welder in that position

TASK SHEET 1.1-1

Title: Weld Carbon Steel Plates In Flat Position (1G)

Performance Objective: Should be able to perform penetration, filling and capping

to plates in flat position

Supplies/Materials : Electrode, welding mask, clear and dark glass, chipping

hammer, steel brush, mechanical pliers
Equipment: Welding machine (AC or AC/DC), welding table, portable grinder,
welding booth, portable oven

Steps/Procedure:
1. Wear PPE
2. Prepare the base metal.
3. Place the base metal in a flat position
4. Turn on the welding machine
5. Perform welding of carbon steel plates in flat position
6. turn off the welding machine
Assessment Method:
1. Observation
2. Examination of plates

Performance Criteria Checklist 1.1-1

 Criteria Yes No
1. Deposit weld beads on plates
2. Weld plates in single pass groove joints in flat positions
3. Weld plates in multiple pass groove joints in flat position

SELF-CHECK NO. 1.1-1

Is your response is
satisfactory?
Direction: Answer the following questions briefly. Satisfactory No
Compare your response to the model answer Satisfactory
provided. Tick on the box to indicate whether your
response is satisfactory or not satisfactory based on
your own judgment.

1. Performed lecture and demonstration

2. Trainee’s comprehension on the subject
3. Trainee’s performance on weld carbon steel
plates in flat position
As an overall result, is your response satisfactory

Satisfactory Not Satisfactory

Learning Outcome # 2: WELD CARBON STEEL PLATES IN HORIZONTAL

POSITION (2G)
CONTENTS:
1. Preparation of base plate
2. Welding carbon steel plate in Horizontal position
ASSESSMENT CRITERIA:
1. Root penetration not exceeding allowable tolerances specified by welding
codes/standards on; concavity, convexity, undercut, excess penetration, lack of fusion,
burn-through and cracks.
2. Weld capping/final pass not exceeding allowable tolerances specified by
welding codes/standards on; height of reinforcement, under fill, porosities, undercut,
cracks and cold laps.
3. Uniformity of bead ripples must be in accordance with welding standards.
4. Stringer or layered beads deposited in accordance with welding standards.
5. Finish weldment visually acceptable in accordance with welding standards on:
spatters, arc strikes; slag; uniformity of beads.
Students/trainees must be provided with the following:
1. WORKPLACE
2. TOOLS, ACCESSORIES AND SUPPLIES
Welding mask, electrodes, steel brush, clear and dark glass, chipping
hammer, mechanical pliers.
3. EQUIPMENT
Welding machine (AC or AC/DC), welding table, portable grinder,
Welding booth, portable oven
4. TRAINING MATERIALS
Competency Based Learning Material on SMAW NCII
ASSESSMENT METHODS:
Direct observation
Visual examination of plates

LEARNING ACTIVITIES Learning Activities Specific Instruction

1. READ INFORMATION
SHEET NO. 1.2 on WELD
CARBON STEEL PLATES IN HORIZONTAL POSITION (2G)
After reading INFORMATION
SHEET NO. 1.2 proceed to
Task Sheet 1.2-1

2. Perform Weld Carbon Steel

Plates In Horizontal Position After performing Weld Carbon
Steel Plates In Horizontal Position, Let the trainer evaluate your work.
After the trainer’s evaluation and approval of the plate, you can proceed to the next LO.
INFORMATION SHEET NO. 1.2-1
Horizontal Welding
When welding in the 2G or 2F position it is necessary to control the weld puddle and
travel speed to produce a strong weld. The horizontal position is used widely in
agricultural sectors to make repairs.
The steps necessary to perform welds in the 2G or 2F position are:
-Secure the plate in a position for running beads in a straight line from left to right. Use
adjustable locking piers or C-clamps to secure the metal firmly.
-When performing this type of weld, the electrode and the plate sides should form a 90º
angle. Lean the electrode slightly in the direction of the weld area.
-Adjust the amperage, travel speed, and arc length to prevent the weld puddle from
running or sagging.
-Metal that is over 1/8 inch thick should be beveled prior to welding in the horizontal
position. If welding thicker metal, or metal that has been beveled, it is necessary to
make more than one weld pass to enhance the strength of the weld.
-A root, filler, and cap pass will be necessary.

TASK SHEET 1.2-1

Title: Weld Carbon Steel Plates In Horizontal Position (2G)
Performance Objective: Should be able to perform penetration, filling and capping to
plates in horizontal position
Supplies/Materials: Electrode, welding mask, clear and dark glass, chipping hammer,
steel brush, mechanical pliers Equipment: Welding machine (AC or AC/DC),
welding table, portable grinder, welding booth, portable oven Steps/Procedure:
1. Wear PPE
2. Prepare the base metal.
3. Place the base metal in a horizontal position
4. Turn on the welding machine
5. Perform welding of carbon steel plates in horizontal position
6. turn off the welding machine
Assessment Method:
1. demonstration
2. observation

Performance Criteria Checklist 1.2-1

SELF-CHECK NO. 1.2-1

Is your response is satisfactory?
Direction: Answer the following questions briefly. Compare your response to the model
answer provided. Tick on the box to indicate Satisfactory Satisfactory whether your
response is satisfactory or not satisfactory based on your own judgment.

Learning Outcome # 3: WELD CARBON STEEL

PLATES IN VERTICAL
POSITION (3G)
CONTENTS:
1. Preparation of base plate
2. Welding carbon steel plate in Vertical position
ASSESSMENT CRITERIA:
1. Root penetration not exceeding allowable tolerances specified by welding
codes/standards on; concavity, convexity, undercut, excess penetration, lack of fusion,
burn-through and cracks.
2. Weld capping/final pass not exceeding allowable tolerances specified by welding
codes/standards on; height of reinforcement, under fill, porosities, undercut, cracks and
cold laps.
3. Uniformity of bead ripples must be in accordance with welding standards.
4. Stringer or layered beads deposited in accordance with welding standards.
5. Finish weldment visually acceptable in accordance with welding standards on;
spatters, arc strikes; slag; uniformity of beads.

CONDITIONS:
Students/trainees must be provided with the following:
1. WORKPLACE
2. TOOLS, ACCESSORIES AND SUPPLIES
Welding mask, electrodes, steel brush, clear and dark glass, chipping hammer,
mechanical pliers.
EQUIPMENT
Welding machine (AC or AC/DC), welding table, portable grinder, Welding booth,
portable oven
4.4. TRAINING MATERIALS
Competency Based Learning Material on SMAW NCII
ASSESSMENT METHODS:
Direct observation
Visual examination of plates
LEARNING ACTIVITIES
Learning Activities Specific Instruction
1. READ INFORMATION After reading INFORMATION
SHEET NO. 1.3-1 on WELD SHEET NO. 1.3-1 proceed to
CARBON STEEL PLATES Task Sheet 1.3-1 IN VERTICAL POSITION (3G)
2. Perform Weld Carbon Steel After performing Weld Carbon
Plates In Vertical Position Steel Plates In Vertical
Position, Let the trainer

INFORMATION SHEET NO. 1.3-1

Vertical Welding
There are two basic techniques for performing welds in the vertical position. These two
techniques are commonly referred to as “vertical up” and “vertical down.” These two
techniques can be used to perform welds in the 3G and 3F positions.
The following is a set of instructions for performing “vertical up” and “vertical down”
welds. For most welders, light metal is easier to weld than heavy metal because it
requires less penetration.
Be certain that the metal plate is secured in a vertical position. The use of adjustable
locking pliers or C-clamps is recommended to aid in securing the metal in position.
Position the electrode at an angle of 60º to the plate and in the path of the weld. The
electrode should be perpendicular to the sides of the plate.
For “vertical down” welding, begin at the top of the plate with a short arc. If the
electrode sticks, stop and increase the amperage. If the electrode burns through the
metal, lower the amperage. If the electrode continues to burn through the metal,
increase the speed of the electrode movement downward.

When welding “vertical up”, position the electrode 85º to the plate in the path of the
weld. Begin at the bottom of the plate and work up. Use the same procedures if the
electrode sticks or burns through the metal.

As you become better at welding in the 3G and 3F positions, begin work on thicker
metals. Experiment and increase the amperage accordingly. When welding thick plate,
use one or more side-to-side electrode movements.
As with fillet welds, “vertical up” and “vertical down” welds will need more than one
pass. A root pass should be made, along with a filler and cap pass. 
TASK SHEET 1.3-1
Title: Weld Carbon Steel Plates In Vertical Position (3G)
Performance Objective: Should be able to perform penetration, filling and capping to
plates in vertical position
es/Materials :Electrode, welding mask, clear and dark glass, chipping hammer,
steel brush, mechanical pliers
Welding machine (AC or AC/DC), welding table, portable grinder, welding booth,
portable oven Steps/Procedure:
1. Wear PPE
2. Prepare the base metal.
3. Place the base metal in a vertical position
4. Turn on the welding machine
5. Perform welding of carbon steel plates in vertical position
6. turn off the welding machine
Assessment Method:
1. demonstration
2. observation

Performance Criteria Checklist 1.3-1

SELF-CHECK NO. 1.3-1

Is your response is satisfactory?
Direction: Answer the following questions briefly. Compare your response to the model
answer provided. Tick on the box to indicate Satisfactory Satisfactory whether your
response is satisfactory or not satisfactory based on your own judgment.
1. Performed lecture and demonstration
2. Trainees comprehension on the subject
3. Trainees performance on Weld carbon steel plates in flat position
As an overall result, is your response satisfactory?
 Learning Outcome # 4: WELD CARBON STEEL
PLATES IN OVERHEAD
POSITION (4G)
CONTENTS:
1. Preparation of base plate
2. Welding carbon steel plate in Vertical position
ASSESSMENT CRITERIA:
1. Root penetration not exceeding allowable tolerances specified by welding
codes/standards on; concavity, convexity, undercut, excess penetration, lack of fusion,
burn-through and cracks.
2. Weld capping/final pass not exceeding allowable tolerances specified by welding
codes/standards on; height of reinforcement, under fill, porosities, undercut, cracks and
cold laps.
3. Uniformity of bead ripples must be in accordance with welding standards.
4. Stringer or layered beads deposited in accordance with welding standards.
5. Finish weldment visually acceptable in accordance with welding standards on;
spatters, arc strikes; slag; uniformity of beads.

CONDITIONS:
Students/trainees must be provided with the following:
1. WORKPLACE
2. TOOLS, ACCESSORIES AND SUPPLIES
Welding mask, electrodes, steel brush, clear and dark glass, chipping hammer,
mechanical pliers.
3.3. EQUIPMENT
Welding machine (AC or AC/DC), welding table, portable grinder, Welding booth,
portable oven
4.4. TRAINING MATERIALS
Competency Based Learning Material on SMAW NCII
ASSESSMENT METHODS:
Direct observation
Visual examination of plates
LEARNING ACTIVITIES
Learning Activities Specific Instruction
1. READ INFORMATION After reading INFORMATION
SHEET NO. 1.4-1 on WELD SHEET NO. 1.4-1 proceed to
CARBON STEEL PLATES Task Sheet 1.4-1 IN OVERHEAD POSITION (4G)
2. Perform Weld Carbon Steel After performing Weld Carbon
Plates In Overhead Position Steel Plates In Overhead
Position, Let the trainer evaluate your work.

INFORMATION SHEET NO. 1.4

Overhead Welding
Welding in the 4G or 4F position is the most difficult of the out-ofposition welds. The
major challenge in this type of welding is controlling the weld puddle. The procedures
for performing overhead welds are very similar to the flat position, except that they are
far more difficult. It is necessary to pay special attention to the weld puddle and travel
speed. You must maintain a short arc as well.
The steps in overhead welding are:
Secure the metal overhead with the use of an adjustable locking pliers or C-clamps.
Find a position that is comfortable for you before starting to weld. Welding in the 4G or
4F position is much more difficult if the welder is uncomfortable from the start.
Adjust the amperage setting and travel speed. The amperage should be set at
approximately the same setting as needed during vertical welding (3). Be certain to
maintain a very short arc length throughout the entire process.
Weld with a short arc and use a moderately fast rate of travel to prevent sagging and
undercutting.

A weaving pattern is recommended for use on heavier metals. This motion must be
faster than weaves used for other position welds.
Three passes will be needed to complete this weld properly.
TASK SHEET 1.4-1
Title: Weld Carbon Steel Plates In Overhead Position (4G)
Performance Objective: Should be able to perform penetration, filling and capping to
plates in overhead position
Supplies/Materials: Electrode, welding mask, clear and dark glass, chipping hammer,
steel brush, mechanical pliers
Welding machine (AC or AC/DC), welding table, portable grinder, welding booth,
portable oven Steps/Procedure:
1. Wear PPE
2. Prepare the base metal.
3. Place the base metal in a flat position
4. Turn on the welding machine
5. Perform welding of carbon steel plates in overhead position
6. turn off the welding machine
Assessment Method:
1. demonstration
2. observation

Performance Criteria Checklist 1.4-1

SELF-CHECK NO. 1.4-1

Is your response is satisfactory?
Direction: Answer the following questions briefly. Compare your response to the model
answer provided. Tick on the box to indicate Satisfactory Satisfactory whether your
response is satisfactory or not satisfactory based on your own judgment.
1. Performed lecture and demonstration
2. Trainees comprehension on the subject
3. Trainees performance on Weld carbon steel plates in overhead position
As an overall result, is your response satisfactory?