Vertical Machining Center: Machine Operation Manual

VERTICAL MACHINING CENTER
MACHINE OPERATION MANUAL

INTRODUCTION
PRECAUTION
BASIC OPERATION
VMCTOPE21
Introduction
· Thank you very much for choosing our product, and we are proud to have you as our customer.
· Our manuals are composed with the structure illustrated below, and contains brief and compact
informations about machine specification, installation, maintenance and operation, etc., there-
fore, must be clearly understood and carefully followed before and during operating machine.
· We notify the difference that may occur between the descriptions in this manual and the actual
details of the delivered machine due to the continuous improvements.
<Contents>
Item Description Remark Page

Precautions manual – Precautions
Machine instruction manual – Specification and maintenance data
Made
Machine Machine operation manual – Basic operation
by Volumn1
manual Parts list – Machine parts designation
DAEWOO
Electric diagram – Hardware diagram
Ladder diagram – Software diagram
NC Instruction manual – NC operation and programing Made by Volumn2
manual Maintenance manual – NC maintenance NC maker Volumn3
Appended – F.C.F, Parameter sheet, Data sheet, Supplied by
Extra documents Appended
data Option manual, etc. DAEWOO
Intriduction Ⅰ– 0 VMCTOPE21
Precaution
This machine is equipped with safety devices which serve to protect personnel and machine
itself from hazards arising from unforeseen accidents. However, operators must not rely exclu-
sively on these safety devices : they must also become fully familiar with the safety guidelines
presented below to ensure accident-free operation.
This instruction manual and the nameplates attached to the machine cover show only those haz-
ards which DAEWOO can predicts. Be aware that they do not cover all possible hazards.
The following warning indications in our manuals are used to draw attention to information of
particular importance.
1) : Indicates an imminently hazardous situation which, if not avoided,

will result in death or serious injury.
2) : Indicates potentially hazardous situation which, if not avoided,
could result in death or serious injury.
3) : Indicates potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damages to the machine.
4) : Indicates comments and items for which care should be exercised.
<Contents>

1 General – Precautions applied always Ⅱ– 1
2 Machine installation – Precautions on machine installation Ⅱ– 2
3 Power supply Ⅱ– 2
4 Warming up Ⅱ– 2
5 Set-up – Precautions on each step from start Ⅱ– 3
6 Automatic operation to end of work Ⅱ– 4
7 Stop operation Ⅱ– 4
8 End of work and power off Ⅱ– 4
9 Inspection/adjustment/maintenance – Precautions for maintenance staff Ⅱ– 5
Precaution Ⅱ– 0 VMCTOPE21
Precaution
1. General
1) Fully understand the machine specification and function, and perform the work
in specified ways.
2) Prepare work process and range before performing work.
3) Indicate clearly the trained staff for each work, and perform the work by indi-
cated one.
4) In more than one staff is necessary absolutely, all involved persons must cooper-
ate and be able to communicate.
5) Always be sure to wear suitable clothes.
6) Always check that there are no obstacles in and around the machine.
7) Do not handle the electrical equipment with wet hand.
8) Inspect, adjust and maintain periodically refering to check points described in
this manual.
9) Check the setting value of the machine, and never change that without intention.
10) Never disassemble and adjust the devices and covers for safety without inten-
tion.
11) Working inside of machine is especially dangerous. In this case, always turn off
the main power.
Precaution
2. Machine installation
1) Fully understand the process in Machine instruction manual.
2) Prepare work process, and perform pre-inspection.
3) In cooperation, all involved persons must be able to communicate..
4) Check that all of necessary implements and tools are prepared.
5) Use standard devices and tools.
3. Power supply
1) Fully understand the process in Machine operation manual.
2) Always check that there are no obstacles against operation in and around the
machine.
3) Check the electric cabinet doors are closed.
4) A momentary power stoppage due to a power failure or lightening can cause an
accident.
Therefore, turn off the main power if abnormal fluctuation of power is anticipated.
5) If the machine stops due to a power failure, turn off the main power immediately.
4. Warming up
1) Prepare the extra program for warming up.
2) Perform the warming up before daily operation of machine.
3) Perform checking and inspection of each device's function during warming up.
Precaution
5. Set-up
1) Fully understand the process in operation manual.
2) Check the setting value of all gages and state of moving parts.
3) On handling heavy weight, use a crane, hoist or make a teamwork.
4) The work light will be very hot after it has been lit for a long period.
Be careful not to touch it.
5) Be careful not to operate the wrong switch.
Visually check the switches on the operation panel before operating them.
6) When load and unload workpiece, be careful that the machine stops completely.
7) Never touch any moving unit while the machine is operating. Be careful that the
machine stops completely before touching it.
8) When loosening the bolts on the fixture, be sure to loosen them gradually.
9) Clean thoroughly the chips and foreign matters on workpiece and tools before
loading.
10) Clamp the workpiece and cutting tools securely.
11) Depth of cut and cutting feed must be selected with small values.
12) Never put any tools or instruments on the machine operation panel or on any
machine part.
13) Check that set-up is finished completely.
14) If set-up is changed, check the process with single block operation to find out
any other trouble.
15) On working in new set-up state, be sure to check the set-up state once again
before the machine operation.
Precaution
6. Automatic operation
1) Fully understand the process in Machine operation manual.
2) Do not lean on the machine while the machine is operating.
3) Be careful not to operate the wrong switch.
Visually check the switches on the operation panel before operating them.
4) Always close all doors before automatic operation.
5) Before performing spindle rotation, tool change and axis feed, etc., be careful
those operations are safe.
6) Check that all switches and moving parts are in correct position before auto-
matic operation.
7) When running a new program for the first time, check the program thoroughly
beforehand.
After debugging any bug in program, start the program in single block mode. If no
error occurs, start it in automatic mode.
8) Never touch any moving unit while the machine is operating. Be careful that the
machine stops completely before touching it.
9) Never open doors and covers in automatic operation.
10) On automatic operation, be careful not to touch any other switches.
7. Stop operation
1) Stop machine immediately with pushing Emergency stop switch when any trou-
ble occurs.
2) Fully understand each machine state according to each stop operation.
3) Check that the machine stops completely.
8. End of work and power off

1) Check that the machine stops completely.
2) Clean the machine inside.
3) Stop the machine to the specified position.
4) Turn off the main power.
5) Check all switches off.
Precaution
9. Inspection/adjustment/maintenance
1) Fully understand the process in Machine instruction manual.
2) Clarify the trouble state referring to its operator's advice.
3) Prepare work process and range before performing work.
4) Indicate clearly the trained staff for each work, and perform the work by indi-
cated one.
5) Share informations with each staff.
6) If teamwork is necessary, discuss enough plan for maintenance with other part
and the cooperator.
7) Notify "On maintenance" around the machine while maintenance is performed.
8) Turn off the main power in case that any danger can occur when power on, and
attach the warning sign saying "Never power on" around main switch.
9) Always turn off the main power before beginning any work inside of the machine,
and attach the warning sign saying "Never power on" around main switch.
10) Never touch or operate electrical cables, devices, switches with wet hand.
11) Use a ladder or any safety device to reach high.
12) Use standard and specified tools.
13) Do not put the tools or clothes on the moving parts.
14) On handling heavy weight, use a crane, hoist or make a teamwork.
15) When using a crane, use only specified wires, shackles and gigs.
16) Be sure to use specified parts on changing parts.
Basic operation
In this machine operation manual, the name and function of each operation device which are
used in common in DAEWOO vertical machining centers and the actual methods to operate the
machine are provided sequentially.
For the efficient operation, please understand fully this operation manual and refer occasionally.
Please refer to extra option manuals about the operation for optional accessories
which are not mentioned here.
Figure and description in this manual explain general articles in machine operation.
So there are some difference in explanation depend on each model.
<Contents>

Section 1 General – Shape and pre-note 1–0
Section 2 Descriptions – Name and function of each device 2–0
Section 3 Operation – Sequential explanation of each step 3–0
Section 4 Additional data for operation – Important imformation for machine operation 4–0
Basic operation 0–0 VMCTOPE21

1. General
In this section, the kind of operation device according to machine specification and the basic
function fo those are explained simply.
The content in this section is common to the mentioned below machines, so it should be
observed carefully.
1.0 Machine name comparision table
Model name Brand name for Brand name for

export market except USA USA market
Mynx400 Mynx400 DMV3016/DMV3016d
ACE-V500s ACE-V500s DMV4020s
ACE-V650e ACE-V650e DMV5025d
ACE-V650/1520 ACE-V650/1520 DMV6025s
ACE-V850 ACE-V850 DMV8030s
ACE-V400 ACE-V400 DMV400
ACE-VC400 ACE-VC400 DMV400
ACE-VM650 ACE-V650m
<Contents>

1.1 NC variation – Shape according to NC specification 1 –1
1.2 OP. Panel variation – English, For CE 1–2
1.3 Descriptions for operatiion parts – Name and basic function of each part 1–3
1.4 Operation symbol – Explanation of symbol according to ISO standard 1–5
General 1–0 VMCTOPE21

1. General
1.1 NC Variation
1) V380M
<V380M example>
2) FANUC
<FANUC example>
3) M520
<M520 example>
NC Variation 1–1 VMCTOPE21

1. General
1.2 OP. panel variation

1) English
MODE FEED OPERATION ALARM WORK

TAPE
MDI
REF.RTN.
LIGHT
100
RESET MEMORY JOG X Y Z 4TH 25 50 80 120
F0 100 M02/M30 LUB. MACHINE
60 140
ON
40 160
RESET
REF. POINT
HANDLE 20 180 OFF
MODE SELECT 0 200 RESET
EMERGENCY STOP Y Z RAPID OVERRIDE FEEDRATE OVERRIDE
X 4TH SPINDLE 100
80 120
60 140
150
40
MACHINE READY EMERGENCY RELEASE FEED HOLD CYCLE START AXIS SELECT RAPID 20
10
FUNCTION
SPINDLE OVERRIDE
ON FLOOD THROUGH
MANUAL
AUTO Z ALL
OFF OFF
SINGLE BLOCK OPTIONAL STOP OPTIONAL BLOCK SKIP DRY RUN PROGRAM RESTART CONVEYOR COOLANT MACHINE LOCK PROGRAM PROTECT CW STOP CCW
<English panel example>
2) For CE regulation
LM
X Y Z 4TH
RESET 25 50 80
100
120
F0 100
60 140
150
RESET 40
20
Y Z
X 4TH 0
100
90 110
80 120
70
60
50
Z ALL
<Panel example for CE regulation>
OP. panel variation 1–2 VMCTOPE21

1. General
1.3 Descriptions for operation parts

1) N.F.B. switch
ON
Switch to turn on/off main power and protect the machine from
overvoltage.
OFF
2) Rotary switch
Switch to select the operation mode, speed rate, etc..
3) Toggle switch
Switch to select the operation mode or use/unuse of each func-
tion.
4) Key switch
Switch only operated by using key and to protect the machine
and NC.
5) Thumb wheel
Switch used to select a variety of item, and to select the number
to push upper/lower +, – button.
Descriptions for operation parts 1–3 VMCTOPE21

1. General
6) Emergency stop switch

Switch to stop the machine operation immediately on emer-
RESET gency, and to be released with CW turnng.
RESET
7) Button
Switch to start/stop the function, and also to have the lamp in it,
if necessary.
8) Handle
Device to generate the pulse in proportion to the quantity of rotation.
0
90
10
20
80
30
70
60
40
50
9) Displayer
Device to indicate the number or load state.
10) Lamp
Device to indicate the selection or the machine state with lighting.
Descriptions for operation parts 1–4 VMCTOPE21

1. General
1.4 Operation symbol

1) Symbol for device description
Reference No. ISO 2972/7000 : 1990(E)
Type Number Symbol Description

ATC
1 Tool
(Automatic tool
changer)
2 Tool magazine
3 Waiting pot
4 Double tool changer arm
APC
5 Pallet, table
(Automatic pallet
changer)
6 Workpiece
Axis 7 4th 4th axis
Spindle head 8 Spindle head
Lubrication 9 Lubrication
Coolant
10 Coolant
11 Flood coolant device
12 T-T-C/T-S-C Device
13 Base coolant device
Etc. 14 Handle
Operation symbol 1–5 VMCTOPE21

1. General
2) Symbol for operation description

Operation mode
1 Manual control
2 Manual data input
3 Automatic
4 Tape operation with external device
Command
5 Start
6 On while pushing
7 1 cycle
8 Stop
9 Reset
10 Cancel
Program process
11 Program input
12 Program edit
13 Program protect
14 Single block

1. General

Program process
15 Optional stop
16 Optional block skip
17 Program restart
18 Program end
Machine
19 Machine ready
20 Over travel
21 Alarm
Position
22 Reference point
23 Change position
Feed
24 Cutting feed
25 Rapid feed
26 Fast run
Machine action
27 CW rotation
28 CCW rotation
29 Both direction rotation

1. General

Machine action
30 Stop at exact position
31 Tool unclamp
32 Interchange
33 Pallet advance
34 Pallet retreat
35 Door open
36 Door close
37 Lock
38 Unlock
39 Brake release
40 Automatic power off
Etc.
41 Rate
42 Number

2. Descriptions
2. Descriptions
In chapter, the name and function of each operational device is explained briefly, and the figure
below shows the arrangement of those for the reference.
ACE-V400 DMV400 ACE-VC400 DVC400 ACE-V500s DMV4020s
ACE-V430 DMV430
ACE-VC500 DVC500
2.1 2.1
2.1 2.3
2.3
2.5 2.5
2.6 2.4
2.2
2.6 2.5
2.6 1.2 2.2
2.4 2.4 2.3
Mynx400 DMV3016d Mynx540 DMV4020d ACE-V650s DMV5025s ACE-V650e DMV5025d

Mynx530 DMV3020d Mynx550 DMV5020d ACE-V650/1520 DMV6025s ACE-V650m
2.1 2.1
2.3
HOLE
2.1 2.1
25
2.4 2.4
2.6
2.5 2.6
2.6 2.5 2.4
2.6 2.3 2.5 2.2 2.2 2.5
2.2 2.2
ACE-V850 DMV8030s
2.1
2.3
2.4
2.6
2.5 2.2
<Contents>
2.1 Electric cabinet – Kind/name/function of attached 2–1
2.2 Main OP. devices operational device 2–2
2.3 ATC OP. devices 2 – 26
2.4 APC OP. devices 2 – 28
2.5 Tool unclamp OP. panel 2 – 32
2.6 Chip conveyor OP. devices 2 – 33
Descriptions 2–0 VMCTOPE21

2. Descriptions
2.1 Electric cabinet

As built with a viriety of electric device, it has also the function to tum on/off the main power.
Symbol Description Remark Page

– To turn on/off the main power
1 Main power N.F.B. switch
– Automatic cuting off overvolatage
2 Cooling fan – To adjust the inside temperature
Electric cabinet 2–1 VMCTOPE21

2. Descriptions
2.2 Main OP. device

As the device for operating the machine and programming, it consists of monitor and operational
devices, etc..
1
4
6
2
3

1 MDI/CRT devices – Refer to 2.2.1 2–3
2 Main OP. panel – Refer to 2.2.2 2–4
3 MPG(Manual pulse generator) – Refer to 2.2.3 2 – 22
4 Aux. OP. panel – Refer to 2.2.4(Except for some models) 2 – 25
– Power connection with external
5 Power outlet device(220V/110V)
(Except for some models)
– Interface with external device
6 Input/out device
Main OP. device 2–2 VMCTOPE21

2. Descriptions
2.2.1 MDI/CRT devices
1
4
2
5
Please refer to NC
6
operation manual for
3 detail descriptions.
<V380M>
3
<FANUC>
1 2
3
4
5 <M520>

1 Monitor – Display the input data and machine state
2 Manual data input – Data input/edit and display mode change
3 Soft button – Additional function in display mode
4 NC power on button – NC power ON(some models-Main power N.F.B)
5 NC power off button – NC power OFF(some models-Main power N.F.B)
6 NC power auto. button – Automatic NC power off after finishing work(V380M)
– Data input/output with 3.5” diskette(M520)
7 3.5” diskette driver

2. Descriptions
2.2.2 Main OP. panel
2
ON
OFF
7
100
100 90 110
X Y Z 4TH 80 120
80 120
60 140
70 130
1 40 160
180
60 140
20 150
50
0 200
RESET
X
Y Z
4TH OFF
4
RESET
5
3
<Korean>
7
1 MODE FEED OPERATION ALARM WORK
TAPE
MDI
REF.RTN.
LIGHT
100
RESET MEMORY JOG X Y Z 4TH 25 50 80 120
F0 100 M02/M30 LUB. MACHINE
60 140
ON
40 160
4 RESET
HANDLE
REF. POINT
20 180 OFF
MODE SELECT 0 200 RESET
EMERGENCY STOP Y Z RAPID OVERRIDE FEEDRATE OVERRIDE
X 4TH SPINDLE 100
80 120
60 140
150
5 40
MACHINE READY EMERGENCY RELEASE FEED HOLD CYCLE START AXIS SELECT RAPID 20
10
FUNCTION
SPINDLE OVERRIDE
3
ON FLOOD THROUGH
MANUAL
2 OFF
AUTO
OFF
Z ALL
SINGLE BLOCK OPTIONAL STOP OPTIONAL BLOCK SKIP DRY RUN PROGRAM RESTART CONVEYOR COOLANT MACHINE LOCK PROGRAM PROTECT CW STOP CCW
<English>
7
1
LM
X Y Z 4TH
RESET 25 50 80
100
120
F0 100
60 140
4 RESET 40
150
6
20
Y Z
X 4TH 0
100
90 110
80 120
70
5 60
50
2 Z ALL
<For CE>

1 Rotary switches for selection – Refer to 2.2.2.1 2-5
2 Toggle switches for selection – Refer to 2.2.2.2 2-8
3 Key switches for selection – Refer to 2.2.2.3 2 - 15
4 Emergency stop switch – Refer to 2.2.2.4 2 - 16
5 Buttons – Refer to 2.2.2.5 2 - 17
6 Spindle load meter – Refer to 2.2.2.6(FANUC only)(Except for some models) 2 - 21
7 Lamps – Refer to 2.2.2.7 2 - 22
8 Software operator’s panel – Refer to 2.2.2.8 2 - 24

2. Descriptions
2.2.2.1 Rotary switches for selection

1) Mode selection rotary switch
To select the operation mode.
MDI
TAPE REF.RTN.
MEMORY JOG
HANDLE
MODE SELECT
<English> <For CE>
Symbol Description Function Remark
EDIT – Program input/edit(FANUC) Edit
– Program input and execution Auto.

TAPE
with tape, etc. operation
– Program execution
AUTO./MEMORY
– Program input/edit(V380M, M520)
MDI
– Operation with MDI
(Manual data input)
– Execution of manual Manual
REF. POINT RETURN
reference point return operation
JOG – Operation with buttons
HANDLE – Axis feed wit MPG
ATC MANUAL – Manual operation of ATC(V380M)
Please refer to NC instruction for detail information.

2. Descriptions
2) Axis selection rotaty switch

To select the axis to be moved by manual operation.
Y Z Y Z
X 4TH X 4TH
AXIS SELECT
<English> <For CE>

X X axis – To select X axis manual feed
Y Y axis – To select Y axis manual feed
Z Z axis – To select Z axis manual feed
4TH 4th axis – To select 4th axis manual feed Opt.
3) Rapid traverse override selection rotary switch

To select the speed rate of rapid traverse in manual/automatic operation.
25 50
F0 100 25 50
F0 100
RAPID OVERRIDE
<English> <For CE>

FO FO speed 400mm/min. feed FANUC/M520
O O% Impossible rapid feed V380M
10 ~ 100% 10 ~ 100% Speed in proportion to max. rapid feed

2. Descriptions
4) Feedrate override selection rotary switch

To select the feedrate speed in manual/automatic operation.
100
80 120
100
60 140 80 120
60 140
40 160
40 160
20 180
0 200 20 180
0 200
FEEDRATE OVERRIDE
<English> <For CE>

O O% Impossible feedrate
10 ~ 200% 10 ~ 200% Speed in proportion to max. feedrate
This function is ignored in canned cycle and tapping cycle.
5) Spindle override selection rotary switch

To select the spindle speed in manual/automatic operation.
100
90 110
100
80 120 90 110
80 120
70 130
70 130
60 140
50 150 60 140
50 150
SPINDLE OVERRIDE
<English> <For CE>

50 ~ 150% 50 ~ 150% Speed in proportion to the commanded
1. This function is ignored in canned cycle and tapping cycle.

2. Selection over 100% is ignored when max. speed is commanded.

2. Descriptions
2.2.2.2 Toggle switches for selection

1) Single block selection toggle switch
To execute the automatic operation by single block step.
SINGLE BLOCK
<English> <For CE>
ON – Stop after excution of one block
OFF – Function ignored
2) Optional stop selection toggle switch

To stop the automatic operation temporarily with using M01 in program.
OPTIONAL STOP
<English> <For CE>

Lamp
ON – Stop with M01 in program
lights
Please refer to NC instruction for detail information.

2. Descriptions
3) Optional block selection toggle switch

To execute the program with skipping the commanded block begining with “/” in auto-
matic operation.
OPTIONAL BLOCK SKIP
<English> <For CE>

– To execute program skipping
ON
the block with “/”
4) Dry run selection toggle switch

To alternate the rapid and cutting feed speed in test operation.
DRY RUN
<English> <For CE>

Lamp on
ON – To alternate speed
1. The following sheet shows the change of rapid and cutting feed speed.
Commanded in program
RAPID button ON/OFF Rapid feed Cutting feed
ON Max. rapid feed Max. jog feed(1260 mm/min)
OFF Rapid feed Commanded

2. Descriptions
5) Program restart selection toggle switch - Optional specification

To restart the program after the operation is stopped in abnormal state by power failure
or emergency stop, etc..
PROGRAM RESTART
<English> <For CE>
ON – To memorize the stopped block
1. Please refer to NC instruction for detail information.
6) Screw conveyor selection toggle switch

To select the operation/stop of screw conveyor device.
CONVEYOR
<English> <For CE>
ON – Screw conveyor operation
OFF – Screw conveyor stop
Main OP. device 2 – 10 VMCTOPE21

2. Descriptions
7) Flood coolant selection toggle switch

To select the operation mode of standard flood coolant device.
FLOOD
MANUAL
AUTO
OFF
COOLANT
<English> <For CE>
MANUAL – To supply coolant continuously
AUTO. – On/off by program command M-code
8) T-T-C/T-S-C selection toggle switch

To select the operation mode of through tool or through spindle coolant.
THROUGH
MANUAL
AUTO
OFF
COOLANT
<English> <For CE>
In case of some models, M-code is used.(M07, M09)

2. Descriptions
9) Base coolant selection toggle switch

To select the operation mode of standard flood coolant device.
BASE
MANUAL
AUTO
OFF
COOLANT
<English> <For CE>
– On/off by cycle START and spindle

AUTO. Cycle START
ROTATION
In case of some models, not used.

2. Descriptions
10) SHOWER/FLUSHING selection toggle switch

To select the operation mode of SHOWER or FLUSHING coolant.
SHOWER/
FLUSHING
MANUAL
AUTO
OFF
COOLANT
<English> <For CE>
In case of some models, M-code is used.(M12, M09)
11) Work light selection toggle switch

To select ON/OFF of work light.
ON
OFF
<English> <For CE>
ON – Work light on
OFF – Work light off
In case of some models, the software operator’s panel is used.

2. Descriptions
12) Auto power off selection toggle switch

AUTO POWER OFF
<English> <For CE>
ON – Auto power off function ready on Lamp on
OFF – Auto power off function off
13) 4th-Axis neglect selection toggle switch

4th-AXIS NEGLECT
4th
4th
<English> <For CE>
4th ON – 4th-Axis NC alarm ignored
OFF – 4th-Axis is used

2. Descriptions
2.2.2.3 Key switches for selection

1) Machine lock selection key switch
Used to lock the actual movement of machine against feed command.
Z ALL
Z ALL
MACHINE LOCK
<English> <For CE>
Z Z-axis – To lock Z-axis feed
ALL All axes – To lock all axes feed
2) Program protect selection key switch

Used to protect program, data and parameter, etc..
PROGRAM PROTECT
<English> <For CE>
Program protect – Impossible to data input/edit
Program input – Possible to data input/edit

2. Descriptions
2.2.2.4 Emergency stop switch

Used to stop the machine operation in emergency state or after finishing work.
RESET
RESET
RESET
RESET
EMERGENCY STOP
<English> <For CE>

2. Descriptions
2.2.2.5 Buttons for operation

1) Machine ready button
Used to make the machine ready state for operation after NC power ON.
MACHINE READY
<English> <For CE>
1. This button is lighting on machine ready state.
2) Emergency release button or Machine alarm reset button

Used to return the axis into the travel range on emergency stop state.
Used to reset the alarm state after taking action on the machine alarm.
?
?
EMERGENCY RELEASE
<English> <For CE>
3) Feed hold button

To stop the automatic operation temporarily.
FEED HOLD
<English> <For CE>
1. This button is lighting on stop state of automatic operation.

2. Descriptions
4) Cycle start button

Used to start the automatic operation by program.
CYCLE START
<English> <For CE>
1. This button is lighting on automatic operation.
5) – feed button
Used to move the axis to – direction.
<English> <For CE>
6) Rapid button
Used to move the axis in rapid feed.
RAPID
<English> <For CE>
1. Push this button and + or – button simultaneously.

2. Descriptions
7) + feed button
Used to move the axis to + direction.
<English> <For CE>
8) Spindle CW rotation button

Used to turn the spindle in CW direction(the direction able to cut a right thread).
CW
<English> <For CE>
1. This button is lighting on spindle CW rotation.
9)Spindle CCW rotation button Spindle stop button

.Used to turn the spindle in CCW direction(the direction able to cut a left thread).
CCW
<English> <For CE>
1. This button is lighting on spindle CCW rotation.

2. Descriptions
10) Spindle stop button

Used to stop the spindle rotation
STOP
<English> <For CE>
11) Spindle rotation button

Used to turn the spindle in current commanded in AUTO mode direction.
<English> <For CE>
12) Alarm reset button

Used to reset the alarm state after taking measure against alarm.
RESET
<English> <For CE>

2. Descriptions
2.2.2.6 Spindle load meter

To display the spindle motor load.
LM
LM
SPINDLE LOAD
<English> <For CE>

2. Descriptions
2.2.2.7 Lamps
1) Reference point lamp
These are lighting when each axis in reference point, and is flickering in 2st reference
point.
X Y Z 4TH 5TH X Y Z 4TH 5TH
REF. POINT
<English> <For CE>

X X axis – Confirm the X axis return
Y Y axis – Confirm the Y axis return
Z Z axis – Confirm the Z axis return
4TH 4th axis – Confirm the 4th axis return Opt.
– Confirm the 5th axis return
5TH 5th axis Opt.
(Except for FANUC 0i-M/21i-m control)
2) Program end lamp

This is lighting when the program ends by M02/M30.
M02/M30
<English> <For CE>

2. Descriptions
3) Lubrication alarm lamp

Lighting when the lubrication unit is in trouble.
LUB. ALARM
<English> <For CE>
4) Machine alarm lamp

Lighting when all machine alarm.
MACHINE
<English> <For CE>

2. Descriptions
2.2.2.8 Software Operator’s Panel switch(Mynx530 / Mynx400 only)

1) The setting process of software operator’s panel
OFFSET
(1) Push the function key SETTING
(2) Push menu key , and then push page select soft key [OPR].
PAGE
(3) Select the following display by using page select key PAGE
OPERATOR PANEL
WORK.M : OFF ON
4NG .M : OFF ON
PABK .M : OFF ON
HINT .M : OFF ON
: OFF ON
: OFF ON
: OFF ON
(4) Move cursor to switch position which you want by using
(5) Move “ “ mark to the position(OFF, ON) which you want to operate by using
2) The description of software operator’s panel

(1) WORK.M : Work light ON/OFF (Address : F72.0)
(2) 4NG .M : 4-Axis neglect ON/OFF (Address : F72.1)
(3) PABK .M : Play back ON/OFF (Address : F72.2)
(4) HINT .M : Handle interrupt ON/OFF (Address : F72.3)

2. Descriptions
2.2.3 MPG(Manual pulse generator)
2 4
Y Z 4 X1 X10X100
X 5 2 x10 x1 Z
1 00 4 Y
x1
X
4
1
0
90
10
20
80
0
90
30
70 10
20
80
60
40
50
30
70
60
40
3 3 50
<Standard type : FANUC, M520, V380> <Special type : FANUC>

1 Axis selection rotary switch – Refer to 2.2.3.1 1 – 23
2 Feed selection rotary switch – Refer to 2.2.3.2 1 – 23
3 Handle – Refer to 2.2.3.3. 1 – 24
– Lighting when handle mode
4 Handle mode confirm lamp
selected
5 Enable switch button – To allow handle feed

2. Descriptions
2.2.3.1 Axis selection rotary switch

To select the axis to be moved in handle mode.
Y Z 4
X 5
<FANUC, M520, V380M>

X X axis – To select X axis handle feed
Y Y axis – To select Y axis handle feed
Z Z axis – To select Z axis handle feed
4TH 4th axis – To select 4th axis handle feed Opt.
– To select 5th axis handle feed
5TH 5th axis Opt.
(Except for FANUC 0i-m/21-im control)

2. Descriptions
2.2.3.2 Feed selection rotary switch

To select the feed quantity per a graduation of handle.
X1 X10X100

OFF OFF – MPG function ignored V380M
– Meter : 0.001mm per a graduation
X1 1 times
– Inch : 0.0001inch per a graduation
X10 10 times
X100 100 times

2. Descriptions
2.2.3.3. Handle
Used to move the axis to +, - direction.
0
90
10
20
80
30
70
60
40
50

– – direction – To move the axis – direction
Marking point – Point to check quantity
+ + direction – To mvoe the axis – direction

2. Descriptions
2.2.4 Aux. OP. panel(V380M only)
2
2
1 1
AUTOMATIC 4th-AXIS 4th

POWER OFF NEGLECT
3 3
SPARE 1 SPARE 2
SPARE 3 SPARE 4
<English> <For CE>

Auto. power off – To cut off the main power
1 Opt.
selection toggle swithc automatically, after end of work
4th axis neglect – To select use/unuse 4th axis,
2 Opt.
selection toggle switch when attached.
– Spare space for additional
3 Spare space
accessories
There is not Aux. op. panel in some models, thus some function keys or buttons
are located in main op. panel or software operator’s panel.

2. Descriptions
2.3 ATC OP. devices

2.3.1 CAM ATC OP.devices-other*)
SPINDLE RESET RESET
3 5 3 5
RESET RESET
MAGAZINE
EMERGENCY STOP
8
7 4 7 4
DISPLAYER POT NO.
SPINDLE
ORIENTATION
WAITING POT TOOL CHANGE

MAG. SIDE 1 CYCLE
SPDL. SIDE STEP FORWARD
1 TOOL MAG.
CW ROT.
TOOL CHANGE
STEP REVERSE 1
TOOL MAG. MOTOR
BRAKE
CCW ROT. RELEASE
MODE SELECT
MANUAL
2 6 2 6
AUTO START
<English> <For CE>

Operation selection
1 – Refer to 2.3.1 2 – 27
rotary switch
2 Manual/Auto. selection toggle switch – To select ATC OP. devices use possible/impossible
Spdl./mag. selection – To select the device to be displayed in
3
toggle switch tool no. displayer(except for V380M)
Pot no. selection – To select the pot no. to be displayed
4
thumb wheel in tool no. displayer(except for V380M)
5 Emergency stop switch – Refer to 2.2.2.4 2 – 14
– To execute the operation selected
6 Start button
by operation selection rotary switch
7 Tool no. displayer – To display the tool no. selected(except for V380M)
8 Tool pull-outer – To unload the tool in tool magazine
*)Applied machines Brand name for Brand name for

Model name export market except USA USA market

ACE-V650/1520 ACE-V650/1520 DMV6025s
ATC OP. device 2 – 30 VMCTOPE21

2. Descriptions
2.3.1.1 Operation selection rotary switch

To select manual operation mode of ATC
SPINDLE
ORIENTATION

MAG. SIDE 1 CYCLE
SPDL. SIDE STEP FORWARD
TOOL MAG. TOOL CHANGE
CW ROT. STEP REVERSE
TOOL MAG. MOTOR
BRAKE
CCW ROT. RELEASE
MODE SELECT
<English> <For CE>

– To turn tool magazine in CCW
Tool magazine CCW rotation
(Tool no. decrease)
– To turn tool magazine in CW
Tool magazine CW rotation
(Tool no. increase)
– To move the waiting pot to
Waiting pot spindle side
spindle side for tool change
– To move the waiting pot to
Waiting pot magazine side
magazine side for magazine rotation
– Manual operation of
Spindle orientation stop
spindle orientation
– To excute tool change once
Tool change 1 cycle
manually
– To excute tool change · Inspection/
Tool change CW steop
motion by forward step Maintenance
– To excute tool change
Tool change CCW steop
motion by reverse step
– To release the brake
Motor brake release
of tool change motor
ATC OP. device 2 – 31 VMCTOPE21

2. Descriptions
2.3.2 CAM ATC OP.devices*)
AUTO MANUAL
RESET RESET
T
RESE
MAGAZINE MAGAZINE RESE
CW CCW
EMERGENCY
STOP
5 1 3 2 4 1 3 2 4
<English> <For CE>

Manual/Auto. selection – To select ATC OP. devices’ manual
2
toggle switch operation mode possible/impossible
3 Tool.Mag. CW rotation – To turn the tool magazine in CW
4 Tool.Mag. CCW rotation – To turn the tool magazine in CCW
5 Tool pull-outer – To unload the tool into magazine

Model name
Mynx400 Mynx400 DMV3016

ACE-VC400 ACE-VC400 DVC400
APC OP. device 2 – 32 VMCTOPE21

2. Descriptions
2.3.3 ARMLESS ATC OP.devices
MAGAZINE CW MAGAZINE CCW
1 2
1 2
C49845013B C49845013B
<English> <For CE>

1 Tool.Mag. CW rotation button – To turn the tool magazine in CW
2 Tool.Mag. CCW rotation button – To turn the tool magazine in CCW

Model name
Mynx400 Mynx400 DMV3016d

ACE-VM650 ACE-V650m

2. Descriptions
2.4 APC OP. devices

- For ACE-V400(DMV400)/ACE-VC500(DVC500)/ACE-VC400(DVC400)
TABLE
SET-UP 3
3
MANUAL 2
2
RESET RESET
RESET RESET
1 1
EMERGENCY STOP
<English> <For CE>

– To confirm the ready state for
2 Set-up button
APC including load/unload(Botton lights)
– To excute pallet change
3 Manual change button
once manually

2. Descriptions
2.5 Tool unclamp OP. panel
TOOL UNCLAMP
1 1
<English> <For CE>
– To unclamp the tool in spindle

1 Unclamp operation button
manually
1. Button itself or extra lamp are used to indicate the unclamp state, according
to the machine specifications.
Tool unclamp OP. panel 2 – 35 VMCTOPE21

2. Descriptions
2.6 Chip conveyor OP. devices
POWER ALARM
4 5
FORWARD STOP REVERSE

RESET
2 3
RESET

– To stop the chip conveyor Alarm
1 Stop switch
action state
– To rotate the chip conveyor to
2 Forward button
forward direction
– To rotate the chip conveyor to · Maintenance/
3 Reverse button
reverse direction(while pushing) Inspection
– Light when the machine
4 Power on confirm lamp
power on
– Light on chip conveyor
5 Alarm lamp
stop/overload
Chip conveyor OP. devices 2 – 36 VMCTOPE21

3. Operation
3. Operation
In this section, the method are explained with the process and the devices, which are necessary
for each step from power ON to power OFF after end of work.
The contents below is showing overall process and main work.
1. Before operation, fully understand the machine specifications in machine instruction
manual.
2. Programmer must understand fully the contents in NC instruction manual.
<Contents>

1 Power on – To prepare the operation 3–1
2 Warming-up – Check the main function 3–2
3 Set-up – Prepare/check tools and workpiece 3–3
4 Automatic operation – Test operation /Cutting 3 – 19
5 Stop operation – Stop during operation 3 – 22
6 Power operation – Finishing wrok and power off 3 – 25
7 Inspection/maintenance – Prevent trouble and maintain 3 – 26
Operation 3–0 VMCTOPE21

3. Operation
3.1 Power on
As the process preparing to operate the machine, there can be some differences in the actual
action by operating devices.
1) Main power on
2 Step Operation Location Remark

ON
1 Check the machine Machine – Refer to precautions/

state and interference instruction manual
2 Main N.F.B. switch ON Electric – Spindle fan ON
OFF
cabinet – Work light available
2) NC power on

1 Push the NC power on MDI/CRT – Monitor ON
button device or Main – Lub. pump ON
operator panel – Button lighting
– Cooling fan ON
In case of Mynx500, this function is not supported “main power on” switch supplies
NC devices with electricity.
3) Machine ready

RESET
1 Release Emergency Main OP. panel – Check other
RESET stop switch ATC OP. panel switch for Opt.
(Except for ARM-
LESS ATC) APC
OP. panel
2
2 Push machine ready Main OP. panel – Flikering and lighting
button – Hyd. pump ON
3.2 Warming-up
When the machine is operated again after standstill for a long time or after various trouble, the
warming-up of the machine is essential for the stability of lubrication, fluid temperature and accu-
racy and for the machine service life.
Power on 3–1 VMCTOPE21

3. Operation
On operating the machine again in the morning, warming-up is necessary.

Please prepare the extra program for warming-up refering 1) and perform that in automatic oper-
ation every morning.
1) Method of warming-up
1. Load-free operation more than 15 minutes.(longer in winter)
- It is impossible to run 12000rpm spindle while oil-air lubrication system is performing Pre-lubrication.
2. To check tool change function
3. To check pallet change function(if installed)
4. To check the spindle rotation and orientation stop function
5. To check lubrication, hydraulic and coolant device function
2) Step for warming-up

2 Perform ref. point return Main OP. panel – Refer to 3.3.9
3 Search program MID/CRT – Refer to 3.4.1
5 device
4 Select auto. mode with Main OP. panel
operation mode selection switch
5 Push cycle start button – Check button lit
– Check machine action
3) 12000rpm spindle with oil-air lubrication

1. Pre-lubrication
If the machine has been turned power off for more than 8hours, or if the machine has been
emergency stop state for more than 10hours, pre-lubrication will be performed by automati-
cally. Starting the spindle is barred during pre-lubrication time(10minutes).
During pre-lubrication time, the alarm message “2117 SPINDLE PRE-LUBRICATION RUN-
ING(WAIT FOR 10 MINUTES OR MORE)” is displayed.
2. Warm-up
After pre-lubrication running, the spindle has to be warmed up for more than 10minues at
1000rpm if machine is existing in the following conditions, or the alarm “2118 WAIT FOR
SPINDLE WARM-UP” will be displayed.
- Spindle has not run for more than 10hours with power on condition.
- When the machine is switched on and the spindle has not run for the past 8hours.
Warming-up 3–2 VMCTOPE21

3. Operation
3.3 Set-up
For the work to be prepared before automatic operation, each manual operation corresponding
to each unit is explained.
Please refer to Section 1, 2 because the shape and arrangement is different in each
machine.
<Contents>

3.3.1 Tool magazine manual rotation – Manual operation of ATC 3–4
3.3.2 Waiting pot manual up/down 3–5
3.3.3 Tool change manual operation 3–6
3.3.4 Tool loading/unloading into magazine 3–7
3.3.5 Tool number designation/put 3–8
3.3.6 Tool number check 3–9
3.3.7 APC manual operation(ACE-400, DMV-400) – Manual operation of APC 3 – 10
3.3.8 APC manual operation(Others) 3 – 11
3.3.9 Manual reference point return – Manual operation of axes system 3 – 13
3.3.10 Jog feed 3 – 14
3.3.11 Handle feed 3 – 15
3.3.12 Spindle manual ortation/stop – Manual operation of spindle head 3 – 16
3.3.13 Spindle orientation manual stop 3 – 17
3.3.14 Tool loading/unloading into spindle 3 – 18
3.3.15 Chip conveyor manual operation – Opt. – Manual operation of chip conveyor 3 – 19
Set-up 3–3 VMCTOPE21

3. Operation
3.3.1 Tool magazine manual rotation

3.3.1.1 CAM ATC - Some models*)

1 Check the machine ATC – Refer to precautions/
2 Select manual mode with Main OP.
operation mode selection switch panel
3
3 Select manual mode with ATC OP.
manual/auto. toggle switch devices
4 Confirm the waiting Waiting pot – Refer to 3.3.2
pot in magazine side
6a 5 Select rotation Tool maga- – CW direction – 6a
direction zine – CCW direction – 6b
6 a Select magazine CW direction ATC OP.
with operation selection rotary switch devices
b Select magazine CCW direction
6b
with operation selection rotary switch
7 Push start button – Rotating while pushing
– Check tool position
7
1. Tool magazine rotation and waiting pot up/down actions
are possible without performing upper step 2, but for
safety, be sure to stop the machine temporarily with sin-
gle block function, etc.. (Alarm displayed)
*) Applied machines


ACE-V650/1520 ACE-V650/1520 DMV6025s

3. Operation
3.3.1.2 CAM ATC - (Others*)

2 Select manual mode with MainOP.
operation mode selection panel
3 rotary switch
3 Select manual mode with- ATC OP.
manual/auto. rotary switch devices
4 Push the tool magazine – Rotating while
CW rotation button pushing
4 – Check tool position
CCW rotation button pushing
5
*) Applied machines
Brand name for Brand name for

Model name


3. Operation
3.3.1.3 ARMLESS ATC - Some models*)

2 Select manual mode with MainOP.
operation mode selection panel
3 rotaryswitch
3 Push the tool magazine ATC OP. – Rotating while
CW rotation button devices pushing
4 CCW rotation button pushing
*) Applied machines

Model name

ACE-VM650 ACE-V650m

3. Operation
3.3.2 Waiting pot manual up/down - Some models*)

2 Select manual mode with Main OP.
3 3 Select manual mode with ATC OP.
4 Check waiting pot Waiting pot – Magazine side – 5a
position – Spindle side – 5b
5 a Select magazine CW direction ATC OP.
5a with operation selection rotary switch devices
b Select magazine CCW direction
with operation selection rotary switch
6 Push start button – Check up/down action
5b 1. Tool magazine rotation and waiting pot up/down actions

safety, be sure to stop the machine temporarily with sin-
gle block function, etc..(Alarm displayed)
6
*) Applied machines


ACE-V650/1520 ACE-V650/1520 DMV6025s
ACE-V400e ACE-V400e DMV400e

3. Operation
3.3.3 Tool change manual operation - Some models*)

2 Check tool change – Refer to 4.1
initial condition
4 3 Select manual mode with Main OP. panel
4 Select manual mode with ATC OP.
5 Select tool change 1 cycle with
5 operation selection rotary switch
6 Push start button – Check tool change motion
In case of some models, manual tool change action can be
6 executed by only M-code.
*) Applied machines


ACE-V650/1520 ACE-V650/1520 DMV6025s

3. Operation
3.3.4 Tool loading/unloading into magazine
4b Step Operation Location Remark

2 Confirm the machine Machine
stop
3 Move the pot with Tool magazine – Refer to 3.3.1
magazine rotation – Unload position
4 a Load the tool Unload position – Use both hands
b Unload the tool – Use tool pull-outer
: CAM ATC
– Use both hands
: ARMLESS ATC for all
models
: CHAIN LOOP ATC for
ACE-VC400(DVC400)
6 Check tool and pot Tool magazine
condition
1. Never load/unload tools while tool magazine rotation and

tool change sequence.
2. Handle heavy tool with both hands.
3. Tool magazine rotation and waiting pot up/down actions
safety, be sure to stop the machine temporarily with single
block function, etc.. (Alarm displayed)
4. When put a tool into the magazine, tool loading instruction
sticked around loading position should be observed.
5. In case of armless ATC, The spindle tool pull-outer is not
necessary. Operator can easily load or unload tool using
both one’s hands.
6. Be sure not to make interference with a tool number in the
magazine and the tool number of the spindle if a tool is
existing at spindle.

3. Operation
3.3.5 Tool number designation/input

Tool selection type of this machine is MEMORY RANDOM, therefore the relationship between
tool number and pot number is changed with tool change.
The other type is FIXED ADDRESS, and is compared to each other as follows;
MEMORY RANDOM : T code = Tool number = Pot number
FIXED ADDRESS : T code = Tool number = Pot number
To avoid confusion, we recommend the following tooling method.
Step Operation Location Remark

1 Decide tool types and number Program
2 Match tool number with its type Tool management sheet – Sketch tool if necessary
3 Tool loading/unloading Tool magazine – Refer to 3.3.4
4 Record the designated number Tool management sheet
5 a Search tool monitor screen MDI/CRT – V380M or M520
– Refer to NC instruction manual
b Search tool data screen – FANUC
– Refer to parameter and NC
instruction manual
6 Input tool number – Refer to NC instruction manual
1. Tool management sheet 2. Always be aware that “T code”

example command doesn't call “Pot”
number but “Tool” number.
Tool number Pot number
3. It's not necessary to check the
1 7
tool position again during nor-
2 13
mal operation condition.
3 1
4. Please check the tool num-
4 5 ber and position after set-up

change or ATC maintenance,
etc..
Set-up 3 –10 VMCTOPE21

3. Operation
3.3.6 Tool number check

It’s the method to check the tool number in tool magazine and spindle head.
1) With MDI/CRT devices

Tool magazine/
1 Check tool position
spindle head
– V380M or M520
Search tool
a – Refer to NC instruction
management screen
manual
2
– FANUC
Search tool data MDI/CRT
b – Refer to parameter sheet
screen
and NC instruction manual
Check the tool
3
number
2) With ATC OP. devices -Except for some models*)

2 Tool magazine/
1 Check tool position
spindle head
Select the object with spin- – Spindle – 4
2
dle/magazine toggle switch – Magazien – 3a
Select the pot number with
3 a pot no. selection thumb ATC – “00” means spindle
3a wheel
Check the tool number dis-
4
played on tool no. dispalyer
1. When the large tool is used, please check always that the
tool number in adjacent pot is “00” for safety.
4 *) Applied machines


ACE-V650/1520 ACE-V650/1520 DMV6025s
Set-up 3 – 11 VMCTOPE21
3. Operation
3.3.7 Pallet manual change

(ACE-V400(DMV400), ACE-VC500(DVC500), ACE-VC400(DVC400))

2 Check pallet change Machine – Refer to 4.1
condition
4 3 Select manual mode with Main OP.
4 Push start button – Check pallet
change motion
3. Operation
3.3.8 Manual reference point return

1 Check machines state Each axis – Refer to precautions/
and interference instruction manual
2 Select ref. returm mode with Main OP.
3 3 Select the axis with axis – Refer to below
Z 4TH
Y
X 5TH
selection rotary switch paragraph 1
4 Select rapids speed with – Refer to below
rapid override selection switch paragraph 3
5 Check the distance Each axis – More than 100mm –6a
4 from reference point – 50 ~ 100mm – 6b
25 50 – Less than 50mm – 6c
F0 100
6 a Push + feed button continuously Main OP. panel – Check return motion
b Push + feed button continuously – Check interference
after pushing –feed button and return motion
6a c Push + feed button continuously – Return to referene
point after moving to
-direction momentary
1. On reference point return, if possible, execute Z-axis at

first.
6c
2. The operation in step 6 can be changed by setting KEEP
RELAY.
Please refer to Parameter sheet among extra documents.
3. The max. rapid speed was fixed as 50% for safety when
first reference point return after power on.
3. Operation
3.3.9 Jog feed

2 Select JOG mode with Main OP. panel
3 Y
Z 4TH
X 5TH
3 Select the axis with axis – Refer to below
selection rotary switch
4 Check axis position and Selected axis – Cutting feedrate – 5a
5a select feed speed – Rapid feedrate – 5b

100
50 120
40 140 5 a Select feed speed with feedrate Main OP. panel
30 160
override selection switch
20 180
0 200 b Select rapid speed with rapid
override selection switch
5b
F0
25 50
100
6 Select moving direction Selected axis – + cutting feed – 7a
– – cutting feed – 7b
– + rapid feed – 7c
– – rapid feed – 7d
7a
7 a Push + feed button continuously Main OP. panel – Check teh axis
b Push – feed button continuously coordinate and
interference
c Push + feed button and rapid
button simultaneously
7b
d Push – feed button and rapid
1. Be careful not to move the axis over travle range while
7c rapid traverse.
2. Feedrate deviation is approximately ±3%.
7d
3. Operation
3.3.10 Handle feed

2 Select HANDLE mode with Main OP. panel
3 3 Select the axis with axis
Y Z 4 selection rotary switch
X 5
4 Check axis position and Selected axis
select feed speed
5 Select feed speed with MPG – Refer to 2.2.3.2
5 feedrate selection switch
X1 X10X100
6 Select moving direction Selected axis
7 Rotate handle MPG – Refer to below
paragraph 1
7 1. There will be difference between the rotation amount and

0
10
90
the machine actual movement, if the handle is rotated in
20
80
excess of 5 turns/second.
30
70
60
40
50
3. Operation
3.3.11 Spindle manual rotation/stop

3.3.11.1 Type-1

1 Check machine state Spindle – Refer to precautions/
2 Select manual mode with Main OP. panel
4a
3 Select rotation or stop Spindle head – Rotation – 4a
100
90 110
80 120
– Stop – 6c
70 130
4 a Select spindle speed with Main OP. panel – Refer to below
60 140
50 150 Spindle override switch paragraph 1
5 a Select rotation direction Spindle head – CW – 6a
6a
– CCW – 6b
6 a Push CW button Main OP. panel – Check spindle motion
b Push CCW button – Lamp lighting
c Push STOP button
6b 1. The spindle RPM is decided by S code commanded just

before in MDI mode or in automatic operation.
6c
3. Operation
3.3.11.2 Type-2

1 Check machine state Spindle – Refer to precautions/
4a 3 Select rotation or stop Spindle head – Rotation – 4a
100
90 110 – Stop – 6c
80 120
70 130 4 a Select spindle speed with Main OP. panel – Refer to below
60 140 Spindle override switch paragraph 1
50 150
5 Select rotation direction Spindle head – Refer to below

6a paragraph 1
6 a Push START button Main OP. panel – Check spindle motion
b Push STOP button – Lamp lighting
1. The spindle RPM and direction is decided by S and M

6b code commanded just before in MDI mode or in auto-
matic operation.
3. Operation
3.3.12 Spindle orientation manual stop - Some models*)
2a Step Operation Location Remark

1 Check machine state Spindle head – Refer to precautions/
3 3 Select manual mode with ATC OP. devices
manual/auto. Toggle switch
4 Select spindle orientation with
operation selection rotary switch
5 Push START button – Check spindle motion
4
In case of some models, it is executed by M-code
*) Applied machines

5 ACE-V650s ACE-V650s DMV5025s
ACE-V650/1520 ACE-V650/1520 DMV6025s
3. Operation
3.3.13 Tool loading/unloading into spindle

1 Check machine state Machine – Refer to precautions/
2 Confirm the machine stop
3 Move axes for easy tool Main OP. – MDI or manual
7 loading/unloading operation panel operation
4 Select manual mode with
5 Select tool loading or Spindle head – Loading – 6a
unloading – Unlaoding – 6b
6 a Grip the loading tool Storge box
b Grip the tool in spindle Spindle head
7 Push spindle tool Spindle tool – Confirm spindle
unclamp button unclamp OP tatper air blow
8 Confirm the lamp panel – Loading – 9a
lighting – Unloading – 9b
9 a Insert the tool into Spindle head – Check the mutual position
spindle between spindle key
and key slot in tool
b Pull out the tool from spindle
10 Push SPINDLE TOOL Spindle tool – Confirm the spindle
UNCLAMP button unclamp OP tool clamp state
11 Confirm the lamp extinguishing panel
1. Never touch the moving parts.

2. Always handle the heavy tool with both hands.
3. be careful not to be injured in hand when gripping the
tool.
4. Always be sure that tool is in spindle or not when pushing
SPINDLE TOOL UNCLAMP button.
3. Operation
3.3.14 Chip conveyor manual operation

FORWARD 1 Check machine state Machine – Refer to precautions/
2 Select a desired motion Chip conveyor – Rotation – 3a
– Stop – 4c
4b 3 a Select a desired direction – Forward – 4a
REVERSE (Forward : For auto. operation – Reverse – 4b
Reverse : For maintenace)
4 a Push FORWARD button Chip conveyor – Check chip
b Push REVERSE button OP. devices conveyor motion
4c continuously
STOP
c Push STOP button
RESET
RESET
3. Operation
3.4 Automatic operation

Automatic operation is that the machine is operated by the program input by MDI or extra
method.
In these paragraphs, the use of operation devices for automatic operation is explained, but the
method to program and operate NC device(MDI/CRT, etc.) is omitted. Therefore, please under-
stand thoroughly NC instruction manual at first, and always refer to that in each process.
<Contents>

3.4.1 Program edit/search – Operation step for cutting by 3 – 21
3.4.2 Automatic operation start automatic operation 3 – 21
3.4.3 Test operation 3 – 22
3.4.4 Start cutting 3 – 23
Automatic operation 3 – 21 VMCTOPE21

3. Operation
3.4.1 Program edit/search

MDI
TAPE REF.RTN.
MEMORY JOG 1 Check machine state Machine – Refer to precautions/
HANDLE
MODE SELECT
2 a Select MEMORY mode Main OP. panel – M520
with operation mode
2b selection switch
b Select EDIT mode with – FANUC
operation mode selec-
tion switch
3 Program edit/search MDI/CRT – Refer to NC
devices instruction manual
3.4.2 Automatic operation start

2 Program edit/search MDI/CRT – Refer to 3.4.1
devices
4 3 Select EDIT mode with Main OP. panel
operation mode selec-
tion switch
4 Push CYCLE START button – Check button lighting
– Check machine motion

3. Operation
3.4.3 Test operation

1 Check machine state/ Machine – Refer to precautions/
interference and set-up state instruction manual
2 Program edit/search MDI/CRT devices – Refer to 3.4.1
4
3 Select use(unuse) of Main OP. panel
SINGLE BLOCK function
4 Select use/unuse of
OPTIONAL STOP function
5
OPTIONAL BLOCK SKIP function
6 DRY RUN function
7 Select use/unuse of – Except for some models
SCREW CONVEYOR function
7
FLOOD COOLANT function
9 Select use/unuse of – Opt.
THROUGH the SPINDLE cool- – Except for some models
ant function M-Code is used
8
FLOOD
THROUGH the TOOL coolant (M07, M09)
MANUAL
AUTO function
OFF
COOLANT 10 Select WORK LIGHT ON – Except for some models
9 11 Adjust FEEDRATE OVERRIDE – Refer to 2.2.2.1

12 Adjust RAPID OVERRIDE
13 Adjust SPINDLE OVERRIDE
14 Select use(unuse) of
10
MACHINE LOCK function
15 Check again set-up state Machine – Refer to precautions/
instruction manual
16 State automatic operation Main OP. devices – Refer to 3.4.2
14
17 Adjust operation state Machine – Check machine motion
Z ALL

3. Operation
3.4.4 Start cutting

1 Check machine state/ Machine – Refer to precautions/
interference and set-up state instruction manual
2 Program edit/search MDI/CRT devices – Refer to 3.4.1
3 Check each selection switch Main OP. panel
5
OPTIONAL BLOCK
SKIP function
5 Select SCREW CONVEYOR ON – Except for some models
6 Select ATUO. of FLOOD
6
COOLANT function
FLOOD
MANUAL 7 Select ATUO. of THRU – Opt.
AUTO
OFF TOOL COOLATN function – Except for some models
COOLANT
M-Code is used
(M07, M09)
7
8 Select WORK LIGHT ON – Except for some models
9 Adjust FEEDRATE – Refer to 2.2.2.1.
OVERRIDE
10 Adjust RAPID OVERRIDE
11 Adjust SPINDLE OVERRIDE
8
12 Check again set-up state Machine – Refer to precautions/
instruction manual
13 Start automatic operation MDI/CRT devices – Refer to 3.4.2
17 Adjust operation state Machine – Check machine motion

3. Operation
3.5 Operation stop and restart

The following sheet describes methods to stop the machine operation and the change of
machine and NC state after that.
1 ON
1. The best method to stop the machine on emergency state
is to push EMERGENCY STOP switch, so always be
aware of the location of those switches.
OFF
3
RESET
RESET
4 <Contents>
Item 1 2 3 4 5 6 7 8
Main NC Emer- OPTI- FEED
MODE FEED SINGLE
Description power power gency ONAL RATE
change HOLD BLOCK
OFF OFF stop STOP 0%
5
Condition None Automatic operation None
Mach Tool change Impossible Possible
ine Pallet chante Impossible Possible
state Axis movement Impossible Possible
6
Spindle rotation Impossible Possible
Coolant ON/OFF Impossible Possible
Work light ON/OFF Impossible Possible
Operation call lamp OFF ON OFF ON
7
NC Sequence execution Impossible Possible
state Sequence recall Impossible Possible
Command buffer recall Impossible Possible
Tape buffer recall Impossible Possible
8
80
100
120
Machine state recall Impossible Possible
60 140
40
150 Remark Abnormal stop Normal stop
20
0
Page 3-28 3-28 3-29 3-29
Operation stop and restart 3 – 25 VMCTOPE21

3. Operation
3.5.1 Feed hold and restart

2 Push FEED HOLD button Main OP. panel – Button lighting
3 Confirm the machine Machine
4 stop and perform
desired work
4 Push CYCLE START Main OP. panel – Button lighting
button – Check machine motion
3.5.2 Single block and restart

2 Select use of SINGLE Main OP. panel
BLOCK function
5a 3 Confirm the machine Machine
stop and perform
desired work
4 Select unuse of SIN- – Unuse – 5a
GLE Block function – Reuse – 5b
6 5 a Select unuse of SIN- Main OP.
GLE Block function panel
6 Push CYCLE START – Button lighting

3. Operation
3.5.3 Optional stop and restart

2 Select use of OPTIONAL Main OP. panel
STOP function
5a 3 Confirm the machine stop Machine
and perform desired work
4 Select reuse/unuse of – Unuse – 5a
OPTIONAL STOP function – Reuse – 6
5 a Select unuse of Main OP. panel
6
OPTIONAL STOP function
6 Push CYCLE START – Button lighting
3.5.4 Feedrate 0% selection and restart

100
50 120
40 140
30 160 and interference instruction manual
20 180
0 200
2 Select feedrare 0% with Main OP. panel
FEEDRATE OVERRIDE
4 selection switch
100
50 120
40 140
3 Confirm the machine stop Machine
30 160 and perform desired work
20 180
0 200 4 Return the switch to – Check machine motion
initial position

3. Operation
3.6 Finishing work and power off

After finishing operation, please maintain condition batter by following the next steps.

RESET
RESET
2 Confirm the machine stop – Refer to 3.5

3 Move the axes to – Manual or MDI
6 proper position operation
4 Unload the workpiece – Refer to precautions/
and clean the machine instruction manual
5 Push EMERGENCY Main OP. panel – Operator call lamp
STOP switch fickering
7
ON 6 Push NC POWER OFF button MDI/CRT devices – Monitor extinguished
– Except for some
models
OFF
7 Turn off MAIN N.F.B. switch Electric cabinet

8 Check machine state Machine
and clean around
Finishing work and power off 3 – 28 VMCTOPE21

3. Operation
3.7 Inspection/adjustment/maintenace
The operating step which is necessary on machine inspection and maintenance is explained here.
Please always refer to machine instruction manual because the operation of each device is
strongly related with the machine state.
<Contents>

3.7.1 General alarm state reset – Basic step to reset alarm 3 – 32
3.7.2 Tool change step execution – Operation to check ATC motion 3 – 33
3.7.3 Manual rotation of tool change motor – Operation to reset ATC trouble 3 – 36
3.7.4 Mynx series ATC alarm reset – ATC Interlock alarm reset 3 – 38
3.7.5 OT(Over travel) alarm reset – Operation to reset over travel alarm 3 – 41
3.7.6 Axis emergency stop reset – Operation to reset axis emergency stop 3 – 42
Inspection/adjustment/maintenace 3 – 29 VMCTOPE21
3. Operation
3.7.1 General alarm state reset

1 Check ALARM LAMP lighting Main OP. panel – Oerator call lamp lighting
2 Search ALARM MDI/CRT devices – Refer ti NC
MESSAGE screen instruction manual
3 Check ALARM message – Machine alarm – 1
5b – NC alarm –CRT
4 Adjust the abnormal Machine – Refer to machine
state of each unit instruction manual
Adjust the abnormal state, NC device – Refer to NC
like as program editing instruction manual
5 a Push ALARM RESET button MDI/CRT – V380M
among EDIT button devices
b Push ALARM RESET button Main OP. panel – FANUC or M520
3. Operation
3.7.2 Tool change step execution

For the inspection and trouble shooting of ATC unit, tool change sequence can be executed by
step, and the process is as followings.
3.7.2.1 CAM ATC - For some models*)

2 Check tool change condition – Refer to 4.1
3 Select manual mode with Main OP. panel – FANUC or M520
4 operation mode selection switch
4 Select manual mode with ATC OP. devices
manual/auto. toggle switch
5 a Select STEP FORWARD with
OPERATION SELECTION switch
5a
b Select STEP REVERSE with – Only when tool
OPERATION SELECTION switch change stops abnormally
6 Push START button(perform – Check tool changer
spindle tool clamp/unclamp arm motion
at first, if necessary) – Refer to 3.3.14
5b
7 Confirm tool changer ATC – Refer to machine
arm in initial position instruction manual
8 Perform manual tool ATC OP. devices – Refer to 3.3.3
change once
6
1. Tool change step reverse motion cannot be executed, if

tool changer arm is in initial position.
2. Please check continuously the interference with spindle
head and waiting pot, etc. during step execution.
3. Severe collision between spindle head and ATC can
occurs, if manual tool change is not performed once after
tool change step execution.
3. Operation
*) Applied machines Brand name for Brand name for


ACE-V650/1520 ACE-V650/1520 DMV6025s
3. Operation
3.7.2.2 CAM ATC - For ACE-VC400(DVC400)

In case of ACE-VC400(DVC400), tool change sequence can be excuted by only M-code and
process is as followings.

3 Select MDI operation mode with ope- Main OP. panel
ation mode selection rotary switch
4 Select manual mode with manual/ ATC OP. devices
auto rotary switch of ATC OP. devices
5 Switch to ATC MAINTENANCE NC Panel – Refer to 4.5
MODE by M39 command
6 Down waiting pot by M33 com-
mand
7 Move waiting pot to change posi-
tion by M34 command
8 Excute spindle orientation by M19
command
9 Select manual mode with operation Main OP. panel – Refer to machine
mode selection rotary switch instruction manual
10 Rotate CHAGER ARM to desired ATC OP. devices – When tool change
direction with CW/CCW button of abnormally stop
ATC OP. devices – Check tool changer arm
(Execute spindle tool clamp/ motion
unclamp at first, if necessary) – Refer to 3.3.1.2
11 Confirm tool changer arm in initial position ATC – Refer to instruction manual
12 Select MDI operation mode with opera- Main OP. panel – Refer to instruction
tion mode selection rotary switch manual
13 Execute SPINDLE OPERATION
by M19 command
14 Execute tool change once by M41 ATC OP. devices
command
15 Move waiting pot to home position NC Panel
by M35 command
16 Up wating pot by M32 command
17 Select ATC manual operation ATC OP. devices
mode to auto
18 Check machine state and interfer- Machine – Refer to precautions/
ence instruction manual
3. Operation
1. Tool change step revers motion can’t be execuated, if tool

changer arm is initial position.
2. Please check contiuuously the interference with spindle
occur, if manual tool change is not performed. Once after
4. Overload can occur, if start button is frequently pushed.
3. Operation
3.7.2.3 CAM ATC - Others*)

In case of the others including Mynx series, tool change sequence can be excuted by only M-
code and process is as followings.

4 Down WAITING POT NC Panel – Refer to 4.5
by M33 command
5 Execute SPINDLE ORIENTA-
TION by M19 command
6 Select manual mode with manual/ ATC OP. devices
auto rotary switch of ATC OP. devices
7 Switch to ATC MAINTENANCE NC Panel – Refer to 4.5
MODE by M39 command
8 Select manual mode with operationm Main OP. panel – Refer to machine
mode selection rotary switch instruction manual
9 Rotate CHAGER ARM to desired ATC OP. devices – When tool change
direction with CW/CCW button of abnormally stop
ATC OP. devices – Check tool changer arm
(Execute spindle tool clamp/ motion
unclamp at first, if necessary) – Refer to 3.3.1.2
10 Confirm tool changer arm in initial position ATC – Refer to instruction manual
11 Select MDI operation mode with opera- Main OP. panel – Refer to instruction
tion mode selection rotary switch manual
12 Execute SPINDLE OPERATION
by M19 command
13 Execute tool change once by M41 ATC OP. devices
command
14 Select ATC manual operation
mode to auto
1. Tool change step revers motion can’t be execuated, if tool

changer arm is initial position.
2. Please check contiuuously the interference with spindle
3. Operation

occur, if manual tool change is not performed. Once after
*) Applied machines

Model name

3. Operation
3.7.2.4 ARMLESS ATC- For Mynx series*)

In case of ARMLESS ATC, tool change sequence can be excuted by M-code and process is
as followings.

4 Command tool to be changed NC Panel
with Txx code
5 Execute SPINDLE ORIENTTION
by M19 command
6 Switch tool change ready condition
by M31 command
7 Move magazine to spindle side – Refer to 4.5
M33 command – Can move if meets those
condition
・2nd ref. point return of
Zaxis
・Complete spindle orien-
tation
8 Execute spindle tool unclamp by
M69 command
9 Move Zaxis to th 1st reference –G91 G28 Z0-1st ref.point
point
10 Move desired tool to waiting position by
M36 command
11 Move Zaxis to th 2nd reference –G91 G30 Z0-2st ref.point
point
12 Execute spindle tool clamp by
M68 command
13 Move magazine to home position
by M32 command
1. Please check contiuuously the interference with spindle head and wait-
ing pot, etc. during step execution.
3. Operation
*) Applied machines

Model name

3. Operation
3.7.2.5 ARMLESS ATC-Others*)

In case of ARMLESS ATC, tool change sequence can be excuted by M-code and process is
as followings.

3 Select MDI operation mode with ope- Main
ation mode selection rotary switch OP. panel
4 Command tool to be changed NC
with Txx code Panel
5 Execute SPINDLE ORIENTTION
by M19 command
6 Switch tool change ready condition
by M31 command
7 Move magazine to spindle side – Refer to 4.5
M33 command – Can move if meets those condition
・ 2nd ref. point return of Zaxis
・ Complete spindle orientation
8 Execute spindle tool unclamp by
M69 command
9 Move magazine to downward by
M34 command
10 Move desired tool to waiting position by
M36 command
11 Move magazine to upward by
M35 command
12 Execute spindle tool clamp by
M68 command
13 Move magazine to home position
by M32 command
14 Check machine state and interference Machine – Refer to precautions/instruction manual
1. Please check contiuuously the interference with spindle head and wait-
ing pot, etc. during step execution.
*) Applied machines
Model name

ACE-VM650 ACE-V650m
3. Operation
3.7.3 Manual rotation of tool change motor

Tool changer arm is moved manually by turn the tool change motor by force, when ATC is in
serious state impossible even to execute step motion, as explained previously, because of
collision, etc. or when ATC is inspected in detail.
3.7.3.1 CAM ATC - For some models*)

4 operation mode selection switch
4 Select manual mode with ATC OP. devices
manual/auto. toggle switch
5 Select MOTOR BREAK RELEASE
with OPERATION SELECTION switch
6 Push START BUTTON – “Click”sound
5
(brake release)
7 Take apart ATC top cover ATC – Refer to instruction
and motor brake cover manual and parts list
8 Turn the motor with hand – Check tool changer
(perform spindle tool clamp/ arm motion
6 unclamp, if necessary) – Refer to 3.3.14
9 Confirm tool changer – Refer to machine
arm in initial position instruction manual
10 Re-assemble motor brake – “Click”sound
cover and ATC top cover (brake release)
11 Push again START button ATC OP. devices
12 Reset Alarm state Main OP. panel – Refer to 3.7.1
13 Perform manual tool ATC OP. devices – Refer to 3.3.3
change once
3. Operation
1. To release motor brake makes Alarm stste.

head and waiting pot, etc. during manual motor rotation.
*) Applied machines


ACE-V650/1520 ACE-V650/1520 DMV6025s
3. Operation
3.7.3.2 CAM ATC - Others*)

3 Select MDI operation Main OP. panel
mode with operation mode
selection rotary switch
4 Select manual mode with man- ATC OP. devices
ual/auto selection rotary switch
5 Down waiting pot by M33 NC Panel
command
6 Switch to ATC MAINTENANCE
MODE by M39 command
7 Select motor brake – “Click” sound
release by M37 command (brake release)
8 Disassemble ATC top ATC – Refer to instruction
cover and motor brake manual and parts list
cover
9 Rotate the motor with hand –Check tool changer
(Execute spindle tool clamp/, arm motion
unclamp if necessary) –Perfirm if necessary
10 Confirm tool changer – Refer to instruction
arm in initial position manual
11 Re-assemble ATC top cover
and motor brake cover
12 Select motor brake release NC Panel – “Click” sound
off by M38 command (brake release)
ual/ auto selection rotary switch
14 Execute manual tool change Main OP.devices – Refer to 3.7.1
once by M41 command
3. Operation

*) Applied machines

Model name

3. Operation
3.7.3.3 CAM ATC - For ACE-VC400(DVC400)

3 Select MDI operation mode with Main OP. panel
operation mode selection rotary
switch
ual/auto selection rotary switch
5 Switch to ATC MAINTENANCE NC Panel
MODE by M39 command
6 Down waiting pot by M33 command
7 Move waiting pot to change
position by M34 command
8 Select motor brake release by – “Click” sound
M37 command (brake release)
ATC – Refer to instruction
9 Disassemble motor brake cover
manual and parts list
10 Rotate the motor with hand –Check tool changer
(Execute spindle tool clamp/, arm motion
unclamp if necessary) –Perfirm if necessary
11 Confirm tool changer arm in ini- – Refer to instruction
tial position manual
12 Re-assemble ATC top cover
and motor brake cover
13 Select motor brake release off NC Panel – “Click” sound
by M38 command (brake release)
14 Confirm tool changer arm in
intial position
15 Select MDI operation mode with Main OP.devices
operation mode selection rotary
switch
16 Excute spindle operation by NC Panel
M19 command
17 Select auto mode with manual/ ATC OP. devices
auto selection rotary switch
18 Execute manual tool change Main OP.devices – Refer to 3.7.1
once by M40 command
3. Operation

3. Operation
3.7.4 ATC alarm reset

3.7.4.1 CAM ATC Interlock and release method - For some models*)
CAM ATC INTERLOCK ATC ERROR Reset and driving condition

Down waiting pot
1
(M33:WAITING POT DOWN)
Execute spindle orientation
(M19:SPINDLE ORIENTATION)
2
Select manual mode with manual/auto rotary switch of
ATC OP. devices
Command M39 at MDI mode
(M39:ATC MAINTENANCE MODE)
ATC CHANGER ARM STEP
(ATC ARM STEP operation mode)
Operation method 3
-CW STEP(+), CHANGER ARM(+) Movement
(When ATC changer arm is in
-CCW STEP(-), CHANGER ARM(-) Movement
home position)
-M41 ATC MANUAL 1 CYCLE
Select JOG mode with operation mode selection rotary
4
switch of Main OP. devices
Move ATC changer arm to home position by pushing CW
5
and CCW buttons of ATC OP. devices
6 Complete spindle orientation by M19 command
Execute tool change once by M41 command(ATC 1 cycle)
7
-Z-axis cannot move under ATC interlock state
Select manual mode with manual/auto rotary switch of ATC
1
OP. devices
Down waiting pot
2
(M33:WAITING POT)
To release changer arm brake
3 Command M39 at MDI mode(M39:ATC MAINTENANCE MODE)
(To rotate changer arm by
manual) Command M37 at MDI mode(M37:CHANGER ARM BRAKE
4
RELEASE)
Brake release off is commanded by M38 or switching
5 manual/auto selection rotary switch from auto to manual
(M38:CHANGER ARM BREAKE RELEASE OFF)
M32:WAITING POT UP
To up.down waiting pot M33:WAITING POT DOWN
-Can use only CAM ATC
3. Operation

Empty out tools spindle and waiting pot
1
Set K1.6(KHINT) to “1”, if NC Power is off
Select manual mode with manual/auto rotary switch of
2
ATC OP. devices
3 Command M39 at MDI mode
(M39:ATC MAINTENANCE MODE)
(ATC ARM STEP operation mode)
-CW STEP(+), CHANGER ARM(+) Movement

-CCW STEP(-), CHANGER ARM(-) Movement
-M41 ATC MANUAL 1 CYCLE
EMERGENCY is occured
when ATC changer arm is not Select JOG mode with operation mode selection rotary
in home position . 4
switch of Main OP. devices
(When MACHINE READY is off)
Move ATC changer arm to home position by pushing CW
(When NC is off)
or CCW buttons on the ATC OP panel.
5 If a tool is held by changer arm around the spindle, take
the tool off from the changer arm or move the changer
arm reverse direction by CCW button.
6 Complete spindle orientation by M19 command
7 Execute tool change once by M41 command
Release keep relay K1.6(KHINT) to “0”
8
(Except for absolute type)
Check tool data table
9 Please check waiting pot number and spindle tool number
- Zaxis cannot be move under ATC interlock state
*) Applied models

3. Operation
3.7.4 ATC alarm reset

3.7.4.2 CAM ATC Interlock and release method - For ACE-VC400(DVC400)
- Method (1)

Command each X, Y, Z axes 2nd. reference point
1
return(G30 X0.Y0.Z0)
Select manual mode with manual/auto rotary switch on
2
the ATC OP panel
Command M39 at MDI mode then the following meas-
sage will apear on the screen
(M39:ATC maintenance mode, ATC arm step operation
mode)
3 - CW STEP(+), CHANGER ARM(+) Movement

- CCW STEP(-), CHANGER ARM(-) Movement
- M41 ATC manual 1 cycle
- Command of M19 after changer arm home position

detect
ATC Changer arm step oper-
ation method Command M33 at MDI mode
4
(When ATC changer arm is in (M33:Waiting pot down)
home position) Command M34 at MDI mode
5
(M34:Waiting pot change position)
Command M19 at MDI mode(Spindle orientation)
6
(M19:Spindle orientation)
Select JOG mode with operation mode selection switch on
7
the MAIN OP panel
Move ATC changer arm to home position by pushing CW or
8
CCW buttons of ATC OP panel
9 Excute spindle orientation by M19 command
10 Excute tool change once M41 command(ATC 1 cycle)
11
(M35:Waiting pot home position)
12
(M32:Waiting pot up)
3. Operation

Select manual mode with manual/auto selection switch on
1
the ATC OP panel
2 Command M39 at MDI mode(M39:ATC maintenance mode)
To release changer arm brake Command M37 at MDI mode
3
(To rotate changer arm by (M37:Changer arm brake release)
hand) Brake release cancel is commanded by M38 or switching
4 manual/auto selection rotary switch from auto to manual
(M38:Changer brake release OFF)
5 Command M40 at MDI mode(M40:M39 mode cancle)
M22:ATC door open
ATC door open/close
M23:ATC door close
3. Operation
- Method (2)

1 Make sure no tools at both spindle and waiting pot.
Select manual mode with manual/auto selection switch
2
on the ATC OP panel.
Command M39 at MDI mode then the following message
will apear on the screen.(M39:ATC maintenance mode,
ATC arm step operation mode)
- CW STEP(+), CHANGER ARM(+) Movement

3
- CCW STEP(-), CHANGER ARM(-) Movement
- M41 ATC manual 1 cycle
- Command of M19 after changer arm home position

Emergency is occured when detect
ATC changer arm is not in Select JOG mode with operation mode selection rotary
4
home position. switch on the MAIN OP panel.
(When machine ready is OFF) Move ATC changer arm to home position by pushing CW
(When NC is OFF) or CCW buttons on the ATC OP panel.
5 If a tool is held by changer arm around the spindle, take
the tool off from the changer arm or move the changer
arm reverse direction by CCW button.
6 Select MDI mode on the MAIN OP panel.
7 Perform spindle orientation by M19 command.
8 Excute tool change once by M41 command(ATC 1 cycle)
Command M35 at MDI mode.
9
(M35:Waiting pot home position)
Command M32 at MDI mode.
10
(M32:Waiting pot up)
11 Check waiting pot number and spindle tool number
3. Operation
3.7.4.3 ARMLESS ATC Interlock and release method - For Mynx series*)
ARMLESS ATC INTERLOCK ATC ERROR Reset and driving condition

-The rotation of magazine is basically pos- ◆ The rotation of magazine can be executed by T-code
sible in manual mode when magazine is command when magazine is in home position.
in home position (Keep relay K7.5(KMTI):Set “1”)
- Make sure that this keep relay is set “0” to normal
machine operation.
-ATC INTERLOCK can be occured when ◆ Severe collison between Zaxis and magazine can
magazine is moved to spindle side by M- occurs, if magazine is in spindle side on account of
code comand(except M06) and Zaxis machine adjustment.
feed is possible in handle feed mode only (Handle feed is possible only X10 scale)
- Zaxis feed in ATC INTERLOCK state is possible in
handle feed mode only under spindle tool unclamp
state(MAX:X10 scale).
M33 motion ◆ MDI mode
(Command of magazine tool change posi- - In case Z-axis is being the first origin it can be trans-
tion) fered.
- In case Z-axis is being in the second origin and in
state completed orientation.
◆ MEM mode
◆ In case tool is being at magazine pot, M33 command
cannot be operated. But this is possible if only there
is not being tool at spindle(D450).
(Command of magazine home position) - In case Z-axis is being the first origin it can be trans-
fered.
- In case Z-axis is being in the second origin with tool
clamp, it can be transfered.
- In case ATC manual change location
(ACZ.M)ARMLESS is being in on(‘1’).
X1013.4
X1009.4
X7.4
◆ MEM mode
- In case Z-axis is being in tool clamp in the second
origin sate, it can be transfered.
3. Operation

-Magazine return method when main ◆ Manual mode
power is off during tool change. - Return to machine ready state
(Tool magazine is in spindle side) - Spindle tool unclamp
- After ATC manual change location become on(“1”)
with handle transfered to Zaxis (+) direction, maga-
zine is transfered to home position if M32 is com-
manded at MDI(At this time, M32 cycle start is
possible in none-home state of all axies).
※ Zaxis feed in ATC interlock state can be possible by
handle feed only in spindle toolunclamp state.
(MAX:X10)
◆ ATC manual change location address
ACZ.M(ATC manual position)

FANUC 21M X1013.4
FANUC 21i X1009.4
FANUC 0i X7.4
-Tool magazine stops between spindle ◆ Set keep ready K1.6(KHINT) to “1”
side and home ◆ Spindle tool unclamp
◆ After ATC manual change location become on(“1”)
with handle is transfered to Z-axis (+) direction,
magazine is transfered to home psition if M32 is
commanded at MDI(At this time M32 cycle start is
possible in none-home state of all axes).
◆ Reset keep ready K1.6(KHINT) to “0”

Model name

3. Operation
3.7.4.4 ARMLESS ATC Interlock and release method-Except Mynx series*)

-The rotation of magazine is basically pos- ◆ The rotation of magazine can be executed by T-code
sible in manual mode when magazine is command when magazine is in home position.
in home position (Keep relay K7.5(KMTI):Set “1”)
- Make sure that this keep relay is set “0” to normal
machine operation.
-ATC INTERLOCK can be occured when ◆ Severe collison between Zaxis and magazine can
magazine is moved to spindle side by M- occurs, if magazine is in spindle side on account of
code comand(except M06) and Zaxis machine adjustment.
feed is possible in handle feed mode only (Handle feed is possible only X10 scale)
- Zaxis feed in ATC INTERLOCK state is possible in
handle feed mode only under spindle tool unclamp
state(MAX:X10 scale).
(Command of magazine tool change posi- - In case Z-axis is being the first origin it can be trans-
tion) fered.
◆ MEM mode
◆ In case tool is being at magazine pot, M33 command
cannot be operated. But this is possible if only there
is not being tool at spindle(D450).
(Command of magazine home position) - In case Z-axis is being the first origin it can be trans-
fered.
- In case Z-axis is being in the second origin with tool
clamp, it can be transfered.
- In case Z-axis is not being the first or the second ori-
gin state, it can be transfered when ATC manual
change location(X1013.4 : ACZ.M) is being in on(“1”).
◆ MEM mode
- In case Z-axis is being in tool clamp in the second
origin sate, it can be transfered.
3. Operation

(Command of magazine - If magazine is in home side, it can be transfered.
down position) - If magazine is in spindle side, it can be transfered in case Z-axis is
being in the second origin with tool unclamp state.
◆ MEM mode
- If magazine is up position, it can be transfered in case Z-axis is being
in the second origin with tool unclamp state.
※This command can be executed when magazine down prevent
key is out.
(Command of magazine up - If magazine is in home side, it can be transfered.
position) - If magazine is in spindle side, it can be transfered in case Z-axis is
◆ MEM mode
- If magazine is down position, it can be transfered in case Z-axis is
※ This command can be executed when magazine down prevent
key is out.
-Magazine return method ◆ During M33 command
when main power is off - ATC magazine can transfered to home position by M32 command
during tool change. at MDI mode.
(Tool magazine is in spindle ◆ During M34/M35 command
side) - Spindle tool unclamp by M69 command.
- Finish the previous command.(M34 or M35 command)
- ATC magazine can transfered to home position by M32 command
at MDI mode.
(At this time, M32 cycle start is possible in none-home state of all
axes and spindle can not rotate. All axes can not move at auto
mode.)
※ M32 command can execute evenif main power is off and machine
ready.
※ Z-axis feed in ATC interlock state can be possible by handle feed
only in spindle tool unclamp state.
(MAX : X10)
*) Appiled machines Brand name for Brand name for

Model name

ACE-VM650 ACE-V650m
3. Operation
3.7.5 OT(Over travel) alarm reset

The Over travel alarm state occurs by the OVER TRAVEL CHECK function, as one of NC
functions, when the machine goes over travel range. The process to reset the alarm is as fol-
lows.

1 Check OVERAVEL MDI/CRT devices – Check the axis and direction
ALARM message – Operation call lamp lighting
2 Check the axis coordinate – Refer to NC instruction manaul
3 Check the machine state Each axis – Check collision and interference, and
repair
4 Return the axis into travel range in Main OP. panel – Refer to 3.3
JOG or HANDLE feed – Check axis position
5 Reset Alarm state – Refer to 3.7.1
1. Be careful of the direction when the overtraveled axis is returned into travel
range.
3. Operation
3.7.6 Axis emergency stop reset

Operation becomes impossible with MACHINE READY button extinguished, when the emer-
gency stop switch is actuated, just after power on or on other occasion.
At this time, reset the state following the process described below.

1 Check AXIS MDI/CRT – Check the axis and direction
EMERGENCY STOP devices – Operation call lamp lighting
2 Check the machine state Each axis – Check collision and
interference, and repair
4 3 Select JOG or HANDLE Main OP. deviece
mode with OPERATION
SELECTION SWITCH
4 Return the axis into
travel range with JOG or
5 HANDLE RELEASE
5 Push MACHINE – Button lighting
READY button after flickering
– Operation possible
6 Reset Alarm state – Refer to 3.7.1
1. Be careful of the direction and motion when the overtrav-

eled axis is returned into travel range. Severe collision
can be occured.
4. Additional data for operation

In this Section, the general items applicable to the other machining centers are explained, and
please read carefully and refer to that at any time - during programming and operation.
<Contents>

4.1 Conditions for each operation – State to be prepared for each operation 4–1
4.2 Main operation and MDI command – ATC and APC motion vs. MDI command 4–2
4.3 Use of large tool – Loading large tool and proramming 4–5
– Change of cutting edge position
4.4 Use of singel point boring tool 4–7
with each machine
4.5 Program code – Brief information about main program code 4–8
Additional data for operation 4–0 VMCTOPE21

4.1 Conditions for each operation

The general conditions are described here, and which should be prepared before performing
each motion in automatic or manual operation.
Condition Machine Waiting pot Waiting pot Changer arm Spindle Axis in proper Spindle
Motion ready magazien side spindle side initial position orientation position tool clamp
Tool magazine
O O O
rotation
Waiting pot move

O O O
to magazine side
Waiting pot move

O O O
to spindle side
Tool change O O O O O O
Tool change
O O O
step execution
Tool changer motor

O
manual rotation
Pallet change O O O
Axis feed O O
Spindle rotation O O O
Conditions for each operation 4–1 VMCTOPE21

4.2 Main operation and MDI command

1) Tool change motion
(1) CAM ATC

Step Operation Machine reaction MDI command
1 Command of the tool · Tool magazine rotation – Txx ;
number loaded into · Equivalent tool pot stops in
spindle waiting pot position
2 Command of ATC door open · ATC door open - ACE- – M22 ;
VC400(DVC400)
3 Command of reference · 2nd ref. point return of X,Y, Z – G91 G30 X0. Y0. Z0 ;
point return of each axis axes - In case of some models*) – G91 G21 X0. Y0. Z0 ; (V380M)
· Ref. point return of Z-axis(others) – G91 G28 Z0. ;
4 Command of spindle orientation · Spindle orientation stop – M19 ;
5 Command ready for · Waiting pot moves to spindle – M33 ;(In case of some models*)
tool chagne side (Except ACE-VC400, DVC400)
· ATC change start flag – M31 ; (ACE-VC400(DVC400))
6 Command of tool · (Coolant off) – M06 ;
change · Changer arm moves to spindle
· Grip the both tools in pot and spindle
· Spindle tool unclamp
· Spindle taper air blow ON
· Changer arm down
· Changer arm 180° rotation
· Changer arm up
· Spindle tool clamp
· Spindle taper air blow OFF
· Waiting pot moves to magazine side
· (Coolant ON)
7 Command of feed · Each axis moves to commanded position
1. It is not easy to distinguish each action of upper step 5 because of its continuous motion.
2. Please cancel the canned cycle and tool compensation, etc. before the tool change.
3. A interference can be occured between the tool and the workpiece, if all axes
move simultaneously in rapid traverse for tool change.


Main operation and MDI command 4–2 VMCTOPE21

(2) ARMLESS ATC-For Mynx series*)

to be changed(Tool · Equivalent tool pot stops in
lodaed into spindle) waiting pot position
2 Command of tool · 2nd ref. point return of Z axes – G91 G30 Xxx. Yxx. Z0 ;
change position return · Any desiganted position return
of each axis of X, Y axes
4 Command ready for tool chagne · None action – M31 ;
5 Command of tool · (Coolant off)
change · Tool magazine moves to – M33 ;
spindle side
· Spindle tool unclamp – M69 ;
· Ref. point return of Zaxis – G91 G28 Z0 ;
· Changing tool – M36 ;
· 2nd ref. point return of zaxis – G91 G30 Z0 ;
(Tool change position)
· Spindle tool clamp – M68 ;
·Tool magazine moves HOME – M32 ;
position
· (Coolant ON)
1. It is not easy to distinguish each action of upper step 5 because of its continuous
motion.

Model name


(3) ARMLESS ATC-Others*)

to be changed(Tool · Equivalent tool pot stops
lodaed into spindle) in waiting pot position
2 Command of tool · 2nd ref. point return of Z axes – G91 G30 Xxx. Yxx. Z0 ;
change position return · Any desiganted position return
of each axis of X, Y axes
4 Command ready for tool chagne · None action – M31 ;
5 Command of · (Coolant off)
tool change · Tool magazine moves to – M33 ;
spindle side
· Spindle tool unclamp – M69 ;
· Tool Magazine Down – M34 ;
· Changing tool – M36 ;
· Tool Magazine Up – M35 ;
· Spindle tool clamp – M68 ;
·Tool magazine moves HOME – M32 ;
position
· (Coolant ON)
motion.

Model name

ACE-VM650 ACE-V650m

2) Pallet change motion - For some models*)

1-1 Comm of the to 1st or · Z-axis returns to – G91 G28 Z0. ; or
2nd reference 1st or 2nd reference point G91 G30 Z0. ;
point return – G91 G28 Z0 ; or
G91 G21 Z0. ; (V380M)
1-2 · Y-axis returns to – G91 G28 Y0. ; or
1st or 2nd reference point G91 G30 Y0. ;
– G91 G28 Y0 ; or
G91 G21 Y0. ; (Vision)
2 Comm of pallet · (Coolant off) – M60 ; (1 cycle)
change · Pallet unclamp – M61 ; (Load 1st pallet)
· Cleaning air blow ON – M62 ; (Load 2nd pallet)
· Pallet 180° rotation
· Pallet clamp
· Cleaning air blow OFF
· (Coolant off)
motion.
2. In case of V430 and VC500, step 1-2 should be performed to prevent crash of
big size workprece against the guideway protector for Z-axis.
3. Please cancel the canned cycle and tool compensation, etc. before the pallet
change.
move simultaneously in rapid traverse for pallet change.



4.3 Use of large tool

Using of large tool without intention can result in severe demage to ATC because of the interfer-
ence with adjacent tools, therefore, be careful especially to set-up it and program.
TAPER #40 TAPER #50

Machine Applied models Applied models
-See below(1) -See below(2)
Standard tool diameter
Ø0 ~ Ø90 Ø0 ~ Ø125
(Loading possible continuously)
Large tool diameter Ø125 ~ Ø230 : CAM ATC
Ø90 ~ Ø150
(Possible with adjacent pots empty) Ø125 ~ Ø220 : ARMLESS ATC
<Tool diameter specifications of each machine>
(1) Applied machines Brand name for Brand name for


(2) Applied machines Brand name for Brand name for


ACE-V650/1520 ACE-V650/1520 DMV6025s
ACE-VM650 ACE-V650m
Use of large tool 4–6 VMCTOPE21

The following two methods are recommended when using large tool, and the second one needs
special care in programming.
1) The method to empty the adjacent pots of all tools
To use all tools like as large tool.
Step Operation Remark

1 Load the tools into 1,3,5,7 ··· or – Loading tool
2,4,6,8 ··· pots skipping one pot.
2 Input the loaded tool’s number – Refer to 3.3.5
3 Input “00” as the number of skipped pot.
1. The collision between tools can occurs because of

<Loading example>
program mistake, if “00” to empty pot is not input.
2.The number of tools available=The number of pots / 2
2) The method to use always the same pot for large tool
To load always the large tool into the designated pot which adjacent pots are empty, if large
tool used.
Step Operation Remark
1 Empty the adjacent pots when a – Loading tool
large tool used
2 Input “00” as the number of skipped pot. – Refer to 3.3.5
3 Do program as like the process – Programming
described below when calling the large tool
Cutting with small tool
<Loading example> Large tool call
Tool change
No tool
Cutting with large tool called.
Tool chagne
other tool call

1. There is a very strong possibility that a collision

occurs because of program mistake.
2. The collision between tools can occurs because of
program mistake, if “00” to empty pot is not input.
3. The number of tools available
= The number of pots – (2 x the number of lage tools)
- In case of ACE-VC400(DVC400)
It is not nessessary to follow the mentioned above explanation because ACE-VC400 being
equiped with fixed pot type ATC. But, if a tool is existing at spindle or waiting pot, do not load a
tool into the magazine pot numbered same as spindle tool number.
Otherwise the tool in the spindle or waiting pot and the tool in the magazine will make crash
each other.

4.4 Use of single point boring tool

When the single point boring tool is loaded, the direction change of the cutting edge in the tool
magazine and the spindle head is decribed as follows.
Please refer to NC instruction manual for the setting of shift direction and quantity of the single
point boring tool.
(1) CAM ATC

Mynx400 DMV3016 ACE-V400 DMV400 ACE-V650s DMV5025s
Mynx540 DMV4020 ACE-V430 DMV430 ACE-V650/1520 DMV6025s
Mynx550 DMV5020 ACE-VC500 DVC500 ACE-V850 DMV8030s
ACE-V500s DMV4020s
(2) ARMLESS ATC

Mynx400 DMV3016d ACE-VC400 DVC400
Mynx530 DMV3020d
Mynx540 DMV4020d
Mynx550 DMV5020d
ACE-V650e DMV5025d
ACE-VM650 ACE-V650m
Use of single point boring tool 4–9 VMCTOPE21

4.5 Program code

Please refer to NC instruction manual for programming method and other code.
1) T code
As the code to call tool, it is used to move the selected tool in tool magazine to the waiting pot
position.
Example) T03 ;
2) S code
The code to command the spindle speed.
Example) S3000 ;
3) G code
As the main function code for programming and operation, please refer to NC instruction
manual for the detail contents because of the difference among all NCs.
Program code 4 – 10 VMCTOPE21

4) M code
As the code for ON/OFF of auxiliary functions, they are classfied by function as follows and
differ from each other machine because of its specifications.
1. Function start A : Function started with commanded action simultaneously in the
block
2. Function start B : Function started after other actions commanded in the block
is finished completely in the block
3. Function continue C : function valid until cancel or change in other block
4. Function continue D : Function valid only in the block
M- Function start Function continue

FUNCTION REMARK
CODE A B C D
M 00 PROGRAM STOP O O
M 01 OPTIONAL BLOCK STOP O O
M 02 PROGRAM END O O
M 03 SPINDLE CLOCKWISE ROTATION O O
M 04 SPINDLE COUNTER CLOCKWISE ROTATION O O
M 05 SPINDEL ROTATION STOP O O
M 06 AUTOMATIC TOOL CHANGE O O
M 07 COOLANT 2 ON(THRU-THE COOLANT) O O TSC/TTC
M 08 COOLANT 1 ON(FLOOD COOLANT) O O
M 09 COOLANT 1, 2 OFF O O
M 10 TABLE(B-AXIS) CLAMP O O 4Axis(TABLE)
M 11 TABLE(B-AXIS) UNCLAMP O O 4Axis(TABLE)
M 12 COOLANT 3 ON(SHOWER COOLANT) O O
M 13 COOLANT 4 ON(INTERMITTENT COOLANT) O O
M 14 COOLANT 5 ON & AIR BLOW 3 ON, COLLET AIR ON O O
M 15 COOLANT 3, 4, 5 OFF & AIR BLOW 3 OFF, COLLET AIR OFF O O
M 16 AIR BLOW 2 ON(TOOL MEASURE AIR) O O
M 17 AIR BLOW 1 ON(AIR GUN) O O
M 18 AIR BLOW 1, 2 OFF
M 19 SPINDLE ORIENTATION O O


FUNCTION REMARK
CODE A B C D
M 20
M 21
M 22 ATC DOOR OPEN O O
M 23 ATC DOOR CLOSE O O
M 24 CHIP CONVEYOR RUN O O
M 25 CHIP CONVEYOR STOP O O
M 26
M 27
M 28 COOLANT GUN MOTOR RUN
M 29 RIGID TAPPING MODE ON O O FANUC ONLY
M 30 PROGRAM END & REWIND O O
M 31 ATC CHANGER START FLAG O O *1) TYPE 1
M 32 WAIT POT UP/MAGAZINE HOME POSITION O O
M 33 WAIT POT DOWN/MAGAZINE CHANGE POSITION O O
M 34 WAIT POT CHANGE POSITION/MAGAZINE DOWN O O *2) TYPE 2
M 35 WAIT POT HOME POSITION/MAGAZINE UP O O *2) TYPE 2
M 36 NEXT TOOL INDEX O O ARMLESS ATC ONLY
M 37 CHANGER MOTOR BRAKE RELEASE ON O O CAM ATC(*3) TYPE 3)
M 38 CHANGER MOTOR BRAKE RELEASE OFF O O CAM ATC(*3) TYPE 3)
M 39 ATC MAINTENANCE OFF O O CAM ATC(*3) TYPE 3)
M 40 ATC MAINTENANCE ON O O CAM ATC(*3) TYPE 3)
M 41 ATC CHANGER ARM 1 CYCLE O O CAM ATC(*3) TYPE 3)
M 42
M 43
M 44
M 45 SPINDLE TOOL NO. SET
M 46
M 47
M48 OVERRIDE 100% CLAMP O O


FUNCTION REMARK
CODE A B C D
M 49 OVERRIDE 100% CLAMP CANCEL O O
M 50 TABLE LOCATE, SPLASH GUARD 2 OPEN O O
M 51 TABLE UNLOCATE, SPLASH GUARD 2 CLOSE O O
M 52 AUTO DOOR(SPLASH GUARD) OPEN O O
M 53 AUTO DOOR(SPLASH GUARD) CLOSE O O
M 54 PARTS COUNT
M 55 TOOL MAGAZINE POSITION 1 O O
M 56 TOOL MAGAZINE POSITION 2 O O
M 57
M 58 6st AXIS CLAMP/FIXTURE CLAMP 4
M 59 6st AXIS UNCLAMP/FIXTURE UNCLAMP 4
M 60 AUTO. PALLET CHANGE O O
M 61 PALLET LOADING & PALLET 1 LOAD O O
M 62 PALLET LOADING & PALLET 2 LOAD O O
M 63
M 64
M 65 2nd INTERLOCK BY PASS
M 66 ATC & TABLE CHANGE SIMUL TANEOUSLY
M 67
M 68 SPINDEL TOOL CLAMP O O
M 69 SPINDLE TOOL UNCLAMP O O
M 70 PALLET MAGAZIEN INDEX(SEARCH)
M 71 PALLET 1 UNLOAD O O
M 72 PALLET 2 UNLOAD O O
M 73 TOUCH PROBE RUN W/PMG
M 74 TOUCH PROBE RUN
M 75 TOUCH PROBE OFF STATE
M 76 AUX. CLAMP 1(FIXTURE CLAMP 1)
M 77 AUX. UNCLAMP 1(FIXTURE UNCLAMP 1)


FUNCTION REMARK
CODE A B C D
M 78 PALLET CLAMP O O
M 79 PALLET UNCLAMP O O
M 80 MIRROR IMAGE CANCEL O O
M 81 X-AXIS MIRROR IMAGE O O
M 82 Y-AXIS MIRROR IMAGE O O
M 83 4th-AXIS MIRROR IMAGE O O
M 84 CUTTING FEED POSSIBEL DURING SPINDEL STOP
M 85 CUTTING FEED IMPOSSIBEL DURING SPINDEL STOP
M 86 AUX. CLAMP 2(FIXTURE CLAMP 2)
M 87 AUX. UNCLAMP 2(FIXTURE UNCLAMP 2)
M 88 AUX. CLAMP 3(FIXTURE CLAMP 3) O O
M 89 AUX. UNCLAMP 3(FIXTURE UNCLAMP 3) O O
M 90
M 91 EXTERNAL M-CODE 1 O O
M 96 INTERRUPT MACRO ENABLE O O
M 97 INTERRUPT MACRO CANCEL
M 98 SUB-PROGRAM CALL FANUC ONLY
M 99 SUB-PROGRAM END FANUC ONLY
M843 RIGID TAPPING MODE(RIGHT THREAD TAPPING) V380M ONLY
M844 RIGID TAPPING MODE(LEFT THREAD TAPPING V380M ONLY
M845 RIGID TAPPING MODE CANCEL V380M ONLY

*1) Applied machines TYPE 1

Model name


Model name


Model name


Vertical Machining Center: Machine Operation Manual

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VERTICAL MACHINING CENTER

MACHINE OPERATION MANUAL

Item Description Remark Page

1) : Indicates an imminently hazardous situation which, if not avoided,

Item Description Remark Page

8. End of work and power off

Item Description Remark Page

Basic operation 0–0 VMCTOPE21

1.0 Machine name comparision table

Model name Brand name for Brand name for

Item Description Remark Page

General 1–0 VMCTOPE21

NC Variation 1–1 VMCTOPE21

1.2 OP. panel variation

MODE FEED OPERATION ALARM WORK

<English panel example>

<Panel example for CE regulation>

OP. panel variation 1–2 VMCTOPE21

1.3 Descriptions for operation parts

Descriptions for operation parts 1–3 VMCTOPE21

6) Emergency stop switch

Descriptions for operation parts 1–4 VMCTOPE21

1.4 Operation symbol

Type Number Symbol Description

4 Double tool changer arm

Axis 7 4th 4th axis

Spindle head 8 Spindle head

11 Flood coolant device

13 Base coolant device

Operation symbol 1–5 VMCTOPE21

2) Symbol for operation description

Type Number Symbol Description

2 Manual data input

4 Tape operation with external device

Operation symbol 1–6 VMCTOPE21

Type Number Symbol Description

16 Optional block skip

29 Both direction rotation

Operation symbol 1–7 VMCTOPE21

Type Number Symbol Description

40 Automatic power off

Operation symbol 1–8 VMCTOPE21

Mynx400 DMV3016d Mynx540 DMV4020d ACE-V650s DMV5025s ACE-V650e DMV5025d

Descriptions 2–0 VMCTOPE21

2.1 Electric cabinet

Symbol Description Remark Page

Electric cabinet 2–1 VMCTOPE21

2.2 Main OP. device

Symbol Description Remark Page

Main OP. device 2–2 VMCTOPE21

2.2.1 MDI/CRT devices

Symbol Description Remark Page

Main OP. device 2–3 VMCTOPE21

2.2.2 Main OP. panel

Symbol Description Remark Page

Main OP. device 2–4 VMCTOPE21

2.2.2.1 Rotary switches for selection

<English> <For CE>

Symbol Description Function Remark

EDIT – Program input/edit(FANUC) Edit

– Program input and execution Auto.

JOG – Operation with buttons