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Static Electric
Static Electric
STATIC ELECTRICITY
Table of Contents
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5-8 Static Electricity
Page 2 FM Global Property Loss Prevention Data Sheets
List of Figures
Fig. 1.
Methods of grounding shafts or metal rollers. ................................................................................. 12
Fig. 2.
Static collectors. ............................................................................................................................... 13
Fig. 3.
Static Removal from nonconducting materials. (National Fire Protection Association) ................... 13
Fig. 4.
Electrically energized neutralizer. ..................................................................................................... 14
Fig. 5.
Filling tank truck through open dome. (National Fire Protection Association) ................................. 17
Fig. 6.
Filling or emptying tank truck through a closed connection. (National Fire Protection
Association) ...................................................................................................................................... 18
Fig. 7. Bonding during container filling. (National Fire Protection Association) .......................................... 19
Fig. 8. Details and location of static comb. .................................................................................................. 22
Fig. 9. Grounding of cloth coating machine (metal frame) showing location of static eliminators. ........... 23
List of Tables
Table 1. Approximate Resistivities of Some Pure Flammable Liquids ........................................................ 16
Table 2. Minimum Electrical Energy (Millijoule) For lgnition of Some Dust Clouds and Layers ................. 21
1.0 SCOPE
This data sheet describes how static electricity is generated in commercial and industrial operations where
it is a potential fire and explosion hazard. The methods used for preventing its accumulation so as not to
cause ignition are discussed. It also covers the control of static electricity in areas where flammable anesthetic
agents are used, and where a potential explosion hazard may exist.
1.1 Changes
September 2000. This revision of the document has been reorganized to provide a consistent format.
2.1 Introduction
To protect against the static hazard involved with the following processes or occupancy, the numbered
recommendations as listed below under 2.3 Electrical should be applied as indicated.
2.2 Occupancy
2.2.10 Textiles
2.2.10.1 Apply Recommendation 2.3.2.1.
2.2.13 Dusts
2.2.13.1 Apply Recommendations 2.3.1.1, 2.3.1.2, 2.3.1.3, 2.3.4.1, 2.3.12.1, and 2.3.12.2. See Data Sheet
7-75, Grain Storage and Milling.
2.2.14 Gases
2.2.14.1 Apply Recommendations in Section 2.3.10.
2.3 Electrical
2.3.3 Ventilation
2.3.3.1 Provide ample forced ventilation in the process area and around the equipment where flammable
vapors are produced. The ventilating equipment should be interlocked with the process controls so that the
process cannot be operated unless the ventilating system is functioning.
2.3.3.2 Where a normally ignitable mixture is contained within a small enclosure such as a processing tank,
an inert gas may be used effectively to bring the mixture well below its flammable range. (See Data Sheet
7-59, Inerting and Purging of Tanks, Process Vessels and Equipment.)
2.3.3.3 Where an uncontrollable static hazard exists, it is sometimes practical to direct the air flow in such
a manner that flammable vapors or dusts cannot approach the operation.
2.3.3.4 Wherever possible, move static generating equipment to a safe location rather than rely on methods
of static mitigation.
2.3.3.5 Solvent containers such as hoppers should be enclosed and filled through a closed piping system.
2.3.5 Clothing
2.3.5.1 Employees working on hazardous processes or equipment that generates static should wear con-
ductive footwear and stand on conductive floors or platforms. The use of rubbers, rubber boots, rubber soled
shoes, or boots with nails or metal heel or toe guards should be prohibited.
2.3.5.2 Soles of shoes and conductive floors and working platforms should be clean and free of any insulating
substance.
2.3.5.3 Avoid the use of garments made of silk, wool, and synthetic materials unless the garment is in close
contact with the body.
2.3.5.4 People with unusually dry skin should not work with hazardous processes because they accumulate
static more readily than others.
2.3.8 Platforms
2.3.8.1 Working platforms provided around machines processing flammable materials should be constructed
of conductive materials or covered with a conductive flooring and grounded. Also apply Recommendations
in Section 2.3.5.
2.3.10 Piping
2.3.10.1 On closed piping systems, bonds should be provided around those joints in which the contacting
surfaces are made of nonmetallic insulating material.
2.3.10.2 In areas where flammable vapor-air mixtures may exist, electrically isolated sections of metallic pip-
ing should be bonded to the rest of the system, or grounded, to prevent external sparks, which might cause
ignition.
2.3.12 Dusts
2.3.12.1 Where combustible dusts or powders are handled or processed, metal and other conductive material
should be used in the design of components to facilitate bonding and grounding. Processing equipment
should be dust-tight.
2.3.12.2 Where bonding and grounding of all conductive parts may not prevent a static charge on dis-
persed dust or powder, static neutralizers also may be needed.
2.3.13 Anesthetizing
2.3.13.1 Anesthetizing areas and corridors and rooms that communicate directly with them should have
conducting floors and metal furniture, and personnel in these areas should wear conducting footwear. Acces-
sories such as operating tables, stretcher pads, sheeting, pillows, and cushions should be of conductive
materials. Woolen and synthetic blankets should not be used. Outer garments worn in these areas should
be made of antistatic materials. Silk, wool, or synthetic textiles, except rayon, should not be permitted except
for underclothing where the entire garment is in close contact with the skin.
Flexible parts of the anesthesia machine such as tubing, inhalers, rebreathing bags, headstraps, face masks,
etc. that are interconnected should be of conductive material so that there is a low resistance electrical path
of 1 ohm between them.
The electrical installation in these areas should comply with the requirements specified in Article 517 of the
National Electrical Code, NFPA Standard No. 70, 1981 edition.
4.0 REFERENCES
4.1 FM Global
Data Sheet 7-32, Flammable Liquid Operations.
Data Sheet 7-30N, Solvent Extraction Plants (NFPA).
Data Sheet 7-27, Spray Application of Flammable and Combustible Materials.
Data Sheet 7-75, Grain Storage and Milling.
Data Sheet 7-59, Inerting and Purging of Tanks, Process Vessels and Equipment.
Data Sheet 7-88, Storage Tanks for Flammable and Combustible Liquids.
Data Sheet 7-29, Flammable Liquid Storage in Portable Containers.
Data Sheet 7-55/12-28, Liquefied Petroleum Gas.
Data Sheet 7-76, Prevention and Mitigation of Combustible Dust Explosions and Fires.
Data Sheet 7-96, Printing Plants.
C.1 General
The nature and origin of static charges and general methods of static mitigation are discussed in detail in
NFPA Standard No. 77. They also are discussed in somewhat less detail in this data sheet.
The generation of static electricity cannot be prevented, but dangerous accumulations can be avoided by
conducting the electric charges away as fast as they are produced.
If static electricity is not neutralized or eliminated as rapidly as it is produced, the charge builds up and will
eventually develop energy enough to jump as a spark to some nearby grounded or less highly charged
object. The spark can ignite nearby combustible materials or vapors.
Methods of preventing the charge buildup include bonding, grounding, ionization, and humidification. They
will be described in more detail later in the text. These methods may be used singly or in combination, and
will help to prevent a spark discharge by allowing the separated positive and negative charges to recom-
bine harmlessly.
Some of the more common processes in which static charges are produced are as follows:
1. A rapidly moving belt running over a pulley.
2. Paper or cloth passing through a machine and over rollers or under a doctor blade.
3. Nonconducting liquids flowing through a pipe or hose, or falling through the air in drops or as a spray.
4. Agitation of nonconducting liquids in tank or when air or other gases bubble through them. Petroleum
solvents, benzine, ether, and carbon bisulphide readily produce and accumulate static charges.
5. Gas issuing from a nozzle at high velocity, especially when carrying liquid or solid particles.
6. Movement of stock in grain handling and storage plants.
7. Processing plants for feed, seed, spices, sugar, starch, cocoa, resin, and similar materials.
8. Manufacture of metal powders, aluminum, etc.
9. Powders and granular materials falling through pipes or dropping off the ends of conveyors.
10. Paper passing through a printing press.
11. Dry cleaning processes employing nonaqueous liquid solvents.
12. Mixing, grinding, screening, or blending operations with solid non-conductive materials.
13. Moving vehicles.
14. Pulverized materials passing through chutes or pneumatic conveyors.
15. Aircraft in flight or on the ground.
Most methods for preventing static accumulations provide a means whereby the charges that have become
separated will recombine harmlessly before sparking potentials are attained.
separated charges to reunite following any available conducting paths. If the two charged bodies are highly
insulated from each other because the conducting paths are of high resistance, a potential of several thou-
sand volts may develop before the discharge rate equals the rate of generation. If under these conditions the
two bodies are brought close together, the potential may be sufficiently high to produce a visible spark. In
the presence of combustibles, such sparks are a potential ignition hazard.
A charge on the surface of an insulated conductive body is free to move. The entire charge can be drained
off by a single spark. But a charge on the surface of an insulator is relatively stationary, and a spark from
its surface will release the charge from only a small part of the surface. It will usually have insufficient energy
to cause ignition.
A charged object has a strong influence on nearby objects. If the latter is a conductor, it will experience a sepa-
ration of charges by induction. Induced charges may be more dangerous than the initially separated charges
because a repelled charge is free to give or receive electrons. If another conductor is moved nearby, the
transfer may occur by means of a spark. Likewise, sparks may occur when the inducing charge is moved
away from the insulated conductor.
Although the capacitance of an object depends on its physical dimensions and its nearness to other objects,
most pieces of machinery have a capacitance from one hundred to a few thousand picofarads. Capaci-
tance of the human body is estimated to be about 200 picofarads. Assuming an insulated object is charged
to 10,000 volts, the energy in the spark discharge would be about 50 mj from a machine or about 10 mj
from a person. These energies are sufficient to ignite many combustibles.
In general, hydrocarbon gases and vapors require about 0.25 mj of energy for ignition with air. Acetylene is
a notable exception; in air it needs about 0.02 mj. The minimum energies for bituminous coal and corn-
starch dust clouds are about 60 and 30 mj, respectively.
Accordingly, a spark from a charged conducting object the size of a large man may be hazardous if the
potential is a little more than 1500 volts and the spark occurs between small electrodes.
In the case of a 10,000 volt spark in a combustible mixture of hydrocarbon and air, the capacitance of a
charged conductor would have to be less than 5 picofarads to be safe. On the other hand, an isolated object
the size of a baseball charged to the same voltage could be hazardous with spark electrodes of almost any
shape. Similarly a 20,000 volt spark would need a capacitance of 1.25 picofarads or a charged electrode
about the size of a large marble or a 20 penny nail. Such a spark in air would be at least 1⁄4 inch (6 mm) in
length.
When some portion of a large nonconductive surface, such as an oil surface or power belting, acquires a
charge density of 3×10-9 coulombs per cm2, the potential gradient will exceed the dielectric strength of air,
which is about 30,000 volts per centimeter. Small brush discharges or corona may appear, making the region
conductive. With an adequate charging process, a spark from this conductive surface area may have enough
energy to ignite a flammable vapor-air mixture.
It is recommended that electrical apparatus energized from a grounded system not be used or operated
by persons standing on the floor.
The resistance of a conductive floor, as determined by special measurements, should between 25,000 and
1,000,000 ohms. (See NFPA Standard No. 99.) The higher limit is adequate for static charge dissipation;
the lower limit gives protection to personnel against electrical shock.
Personnel and objects in the area should be in good electrical contact with the floor. Conductive footwear
and metal frames or movable equipment that make contact with the floor directly or through conductive rubber
tips or casters can be used.
The test procedure for determining if the resistivity of a conducting floor is within acceptable limits is described
in NFPA Standard No. 99, Annex 2.
C.4.2 Ionization
When static charges are produced on nonconducting materials, such as paper, cloth, rubber, or leather, it
is not possible to drain off the static electricity or neutralize it by ordinary grounding or bonding methods. If
it is impractical to increase the conductivity of the material so that the static charges will be conducted to
a grounded metal roll or other machine parts, other static corrective measures such as ionization are
necessary.
If a nonconducting charged object is brought into contact with ionized air, the static charge is dissipated.
The charge is either conducted to ground through the ionized air, or the static charge on the object attracts
a sufficient number of oppositely charged ions from the air to neutralize it.
Air can be ionized by heat, high voltage, ultraviolet light, or radioactivity. Ionization overstresses the air mol-
ecules, and electrons are separated from the molecules. The electrons are negatively charged, and the mol-
ecules that have lost them become positive in polarity. If an object has a negative charge, the positive ions
in the air are attracted to it. If there are enough positive ions in the surrounding air, the negative ions on the
object will be neutralized and a static charge will not accumulate.
Heat. Ionization by a row of small gas flames is sometimes used on printing presses to eliminate static elec-
tricity on the paper.
Static Collectors or Neutralizers (Non-electrically Energized Type). Ionization of the air near a charged object
can be accomplished by non-electrically energized static collectors or neutralizers. When an object charged
with static electricity is brought near a sharply pointed, grounded metal object, an electrostatic field is set
up between the two objects. The field produces a voltage on the points and when the static charge is above
a certain minimum value, spontaneous ionization of the air occurs.
One of the more common non-electrically energized static neutralizers employs a metal bar with numerous
grounded brass, bronze, or copper wires having sharp points. Other static collectors are made of metallic tin-
sel surrounding a metal wire or wound on a wood spar and grounded (Fig.2).
Fig. 2. Static collectors. Tinsel spirally wound on wooden bar, crimped bronze wire set in metal back, and copper or bronze
bristles set in twisted wire.
The various unenergized static collectors have about the same degree of effectiveness since they operate on
the same principle. They are low in cost and economical to install. See Fig. 3 for typical applications.
Fig. 3. Static Removal from nonconducting materials. (National Fire Protection Association)
Electrically Energized Neutralizers. Static charges on certain materials may be neutralized by passing the
charged material through an alternating field of positive and negative ions. Electrically energized neutraliz-
ers produce such a field between electrified points and a grounded member, which may be a part of the neu-
tralizer. By locating the neutralizer where the static charges are accumulating, the air is ionized by the high-
voltage field and the charges are neutralized.
This principle of increased ionization of the air by sharply pointed conductors connected to a high-voltage elec-
tric supply is employed in several makes of static neutralizers. One type is illustrated in Fig. 4.
Static neutralizers of this type employ rows of pointed electrical conductors connected to the high-voltage
secondary of a small step-up transformer, usually supplied from a 110- or 220-volt circuit. Although the poten-
tial is several thousand volts (about 5,000 to 12,000), conductors are well insulated, the points well guarded,
and the current capacity limited.
Static neutralizing and air-cleaning assemblies also are available. This equipment reduces the hazards or
the nuisance of static charges by directing an ionized air stream from an ionizing air gun or nozzle onto the
material being air-cleaned. It is intended for cleaning surfaces to which dirt and dust are electrostatically
attracted, or for separating sheets of plastic, paper, and similar materials. The equipment also may be used
for dusting objects before painting them. With the electrostatic charges neutralized by the ionized air, dust
and dirt are more easily removed by the air stream and are not re-attracted to the material being cleaned.
Radioactive Static Neutralizers. Air also can be ionized by radioactive materials. Either radium or polonium is
used to emit alpha particles, which ionize the air between the neutralizer and the charged object.
As no external power is required, these neutralizers do not constitute an ignition hazard and they can be
used in hazardous locations. The fabrication and distribution of radioactive static eliminators is licensed by
the U. S. Nuclear Regulatory Commission (or Agreement State Licensing Agency) which is responsible for the
health and safety of the general public.
C.4.3 Humidification
Artificial humidification is an effective means of preventing accumulation of static charges on some non-
conducting bodies and materials. The humidity provides a minute film of moisture over material, thereby
increasing conductivity and providing a suitable path to ground for any charge that develops. In some cases
high humidity may adversely affect the quality or the appearance of a manufactured product and other meth-
ods of static neutralization may be necessary.
A relative humidity of 60 to 70% will generally produce enough moisture on material to prevent accumulation
of static. Even though static electricity is generated, the charge usually leaks away and no accumulation
results.
Low relative humidity promotes static generation. Most static electricity fires occur in the winter when the
indoor relative humidity is 30% or less and when there is little or no surface moisture on the materials in
process.
When high humidity is maintained over a large area, it does not always follow that the same degree of humid-
ity prevails at all parts of the process. If parts of machines are operated at high temperatures, the relative
humidity near the heated parts may be low and local humidification or some other method of removing static
charges may be needed. Unless automatically controlled, the humidity should be checked periodically. Local
humidification, such as by steam jet, may satisfactorily prevent the accumulation of static charges.
Table 1 gives the approximate resistivities of some pure flammable liquids. These values alone are not reliable
for predicting the static hazard because test methods differ and fuels are rated in different orders.
Note: Reported values of some petroleum products range from 108 to 1016.
may be used, depending upon the characteristics of the liquid handled. However, no special precautions
are necessary on floating roof tanks once the roof becomes buoyant.
Fig. 5. Filling tank truck through open dome. (National Fire Protection Association)
Fig. 6. Filling or emptying tank truck through a closed connection. (National Fire Protection Association)
Switch loading is a term used to describe a product being loaded into a tank or compartment that previ-
ously held a product of different vapor pressure. Switch loading present a static hazard when low vapor pres-
sure products are put into a cargo tank containing a flammable vapor from previous usage, e.g., furnace
oil loaded into a tank that last carried gasoline.
Filters and insulated pipes in the outlets from the filling system are conducive to static generation. Bottom fill-
ing with a grounded lance will help to relax the charge. A grounded band surrounding the drum is helpful
in reducing the electric field at the surface of the liquid, which is the most vulnerable location.
External metal near the containers or the drum can become charged by induction and should be grounded
if in a hazardous atmosphere.
Polyethylene liners for fiber drums filled with finely divided combustible organic salts or similar free flowing
granular or powdered materials may accumulate static charges sufficient to cause ignition of the powder. Static
accumulation can be controlled by the use of static-resisting polyethylene liners.
C.7 Gases
C.7.1 General
Gases not contaminated with solid particles have been found to generate little, if any, electrification in their
flow. When the flowing gas is contaminated with metallic oxides or scale particles, etc., or with liquid par-
ticles or spray, electrification may result. A stream of such particle-containing gas directed against a conduc-
tive body will charge the latter.
When any gas is in a closed system of piping and equipment, the system need not be electrically conduc-
tive or electrically bonded.
C.7.5 LP Gases
For liquefied petroleum gases (LP gases), bonding is not required where vehicles are loaded or unloaded
through closed connections. (See Data Sheet 7-55/12-28, Liquefied Petroleum Gas.) There is no release of
vapor at a point where a spark should occur, whether the hose or pipe used is conducting or nonconducting.
C.8.1 General
Dust explosions are possible wherever materials that give off combustible dusts are handled, stored or
manufactured. (See Data Sheet 7-76, Prevention and Mitigation of Combustible Dust Explosions and Fires.)
Electrostatic charge generation in moving dust cannot normally be prevented. High humidity or grounding
of the surface from which dust is dispersed will not eliminate the charge generation.
Table 2. Minimum Electrical Energy (Millijoule) For lgnition of Some Dust Clouds and Layers
Material Dust Cloud Dust Layer
Alfalfa 320 —
Allyl alcohol resin 20 80
Aluminum 10 1.6
Aluminum stearate 10 40
Aryl sulfonyl hydrazine 20 160
Aspirin 25 160
Boron 60 —
Cellucotton 60 —
Cellulose acetate 10 —
Cinnamon 40 —
Coal, bituminous 60 560
Cocoa 100 —
Cornstarch 30 —
Cork 35 —
Dimethyl terephthalate 20 —
Dinitro toluamide 15 24
Ferro-manganese 80 8
Gilsonite 25 4
Grain 30 —
Hexamethylenetetramine 10 —
Iron 20 7
Magnesium 20 0.24
Manganese 80 3.2
Methyl methacrylate 15 —
Nut shell 50 —
Paraformaldehyde 20 —
Pentaerythritol 10 —
Phenolic resin 10 40
Phthalic anhydride 15 —
Pitch 20 6
Polyethylene 30 —
Polystyrene 15 —
Rice 40 —
Seed (clover) 40 —
Silicon 80 2.4
Soap 60 3,840
Soybean 50 40
Stearic acid 25 —
Sugar 30 —
Sulfur 15 1.6
Thorium 5 0.004
Titanium 10 0.008
Uranium 45 0.004
Urea resin 80 —
Vanadium 60 8
Vinyl resin 10 —
Wheat flour 50 —
Wood flour 20 —
Zinc 100 400
Zirconium 5 0.0004
Note: Data from U.S. Bureau of Mines.
C.9.1 General
Some types of power transmission machinery frequently exhibit static generation, which may or may not
warrant corrective measures depending on circumstances.
V-belts are not as susceptible to hazardous generation of electric charge as flat belts. Under certain
conditions of temperature and humidity, however, a V-belt drive may generate a significant quantity of static
electricity. Where flammable vapors may be present, it is good practice to use V-belts of the static conduct-
ing type.
Conducting type V-belts should be kept free of accumulations of nonconducting material.
Fig. 9. Grounding of cloth coating machine (metal frame) showing location of static eliminators.
(National Fire Protection Association)
In each of these operations, the material to be processed usually is unwound from a roll at the feed end
of the machine. It passes over a series of rollers under a spreader or doctor knife where the coating mate-
rial is applied, or through an impregnating tank between squeeze rolls. It then goes under a doctor knife,
over a steam table or through a drying oven, and is finally wound up on a reel or laminated on skids. Static
charges are often produced in each of these operations.
Electrification depends to a considerable degree on the materials of which the rollers are made.
Where flammable liquids are employed, adequate forced ventilation for the area and the equipment is of pri-
mary importance. If humidification is not injurious to the process, a relative humidity of 60% or more will be
helpful in reducing static accumulations. In those areas where high relative humidity can be maintained and
adequate forced ventilation is provided, static eliminators may not be needed.
C.11.1 General
In the printing and lithography industries, static electricity is a frequent source of trouble from the produc-
tion standpoint. Where flammable inks and solvents are used in the process, static may create a fire or explo-
sion hazard. (See Data Sheet 7-96, Printing Plants.)
Sheets charged with static electricity have an attraction for other objects. This often causes difficulty in con-
trolling the sheets or webs and sometimes tearing of the webs. It also may cause an increase in offset, due
to more intimate contact of the surfaces of the sheet in the delivery pile or from the attraction of the ink to
the underside of the overlying sheets. The printed image also may be damaged by the attraction of dust par-
ticles and loose paper fibers to the paper.
C.11.2 Paper
The character of the paper surface has a great deal to do with the amount of static generated. The rougher
surfaced papers generate more static than the smooth-calendered type.
However, the process of calendering paper is, in itself, a source of static generation which, when added to
the static generated by the paper passing through the air, will often result in the highly polished calendered
paper having a higher charge than the rough surfaced paper. Paper will acquire static charges in the follow-
ing processes: folding machines, die cutting, eyeletting, deckling, pebbling and roughing, laminating, perfo-
rating, stapling, and tipping.
The hygroscopic quality of the paper is also determined to some extent by the character of the surface of
the paper. The more water content in the paper, the less static generated. The difficulties in processing
cellulose acetate sheets that are moistureproof is an excellent example.
For paper at a relative humidity of 60% or more, there is little need for other means of static control. Other pro-
duction problems are sometimes introduced by increasing the moisture content. Paper will change in dimen-
sion and flexibility with changes in moisture, and registration defects may result.
C.11.3 Inks
Ordinary inks used in the letterpress and lithograph presses have flash points in the 300° to 400°F (154-
204°C) range. They present little fire or explosion hazard. High speed printing on rotogravure presses and
flexograph presses, however, requires the use of fast drying inks containing low flash point solvents (20-
120°F) (-6-49°C) such as naptha, xylol, toluol, or ethyl alcohol. These inks present a potential fire and explo-
sion hazard because of the possibility of ignition of flammable vapor-air mixtures by sparks or other ignition
sources.
C.11.4 Presses
The types of presses used in printing plants include letterpress, lithograph, rotogravure, and flexograph. The
different types of presses and their hazards are described in detail in Data Sheet 7-96.
Static is generated by the paper running through the press when it is pulled from a roll or stack, when it touches
the roll or feeder device that carries it to the printing surface during the actual impression, or in any of the han-
dling equipment provided.
Flexograph presses are widely used for printing on plastics, vinyls, and other synthetic materials. These mate-
rials cause more static problems than printing on paper.
The most common method of removing static electricity from presses is by grounding, although grounding
the framework in itself is frequently not sufficient protection against static. Static collectors or neutralizers are
commonly used in close proximity to the paper. Because static can be generated in many parts of the pro-
cess, neutralizers may be necessary at a number of locations. Draining the charge from one side of a web
of paper does not always drain the charge from the opposite side.
When tinsel bars are used, it is necessary to replace tinsel when it is damaged or when it becomes coated
with wax, oil or lint. Static collectors are frequently attached to the fly to assist in removing static from the
delivered sheets.
Humidification is one of the most successful methods of controlling static electricity. The amount of mois-
ture required and the method of introducing it in the air differs somewhat with the paper being run and local
pressroom conditions. Usually a range from 45 to 60% relative humidity is most practical. Humidification
can be accomplished through plant ventilating systems or by steam jets.
Open gas flames can be used in presses using high flashpoint (>300°F [149°C]) inks. The open flame is
placed across the press at the delivery end. The paper quickly passes through or very close to the flame.
In every case where a gas flame is used for static elimination, the burner should be interlocked with the press
so that the flame will be out when the press is stopped.
Electrically energized neutralizers are frequently used for static elimination on presses, especially rotary type
presses. (See C.4.2, Ionization.) Ink spray from the ends of the rolls tends to accumulate on the ends of
the neutralizers and heavy deposits may cause failure.
Higher operating speeds have resulted in the development of the enclosed ink fountain which provides a
much safer press. The elimination of the flammable vapors by proper local ventilation is probably the best solu-
tion to eliminating fires on these presses. Conditioned air is conducted to the presses and exhausted from
the paper as it passes from the printing cylinder. This not only assists in the rapid drying, but keeps the vapor
concentrations below the lower flammable limits.
Slow speed presses do not present the fire hazard problem of high speed presses because inks used on flat-
bed presses are usually high flashpoint. However, the static electricity problem from the production stand-
point still exists. One of the most satisfactory treatments for adhesions to the tympan is the use of glycerine
and acetic acid to dampen it.
A rotogravure press is an ideal static generator. A rubber roll is pressed with as much as four tons of pres-
sure against a copper etched roll, which revolves in a heavy volatile ink. The paper passes between the
two rolls. In a multicolored press there is a similar arrangement for each color. At high speeds the presses
will often accumulate static charges sufficient to ignite flammable vapors over or near the ink fountains, if
adequate ventilation is not provided.
The generation of static can sometimes be reduced by reducing the pressure between the rolls and chang-
ing the angle at which the paper enters the rolls to lighten its contact with each roll. Increasing paper and
ink conductivity and pressroom air humidification also are effective in reducing static effects on rotogravure
presses. For more complete control, however, a static eliminator or neutralizer, covering the full width of the
web at the delivery side of each impression roller, is usually necessary.
C.12 Plastics
C.16 Textiles
In the textile industry, the generation of static is mainly controlled by maintaining high relative humidity in
the process areas, and grounding machinery. These methods are not wholly effective with synthetic fibers
such as acetate yarn, nylon, orlon, dacron, vinyon, and others. These fibers are high dielectric and have low
regain in moisture. Little friction or pressure is required to develop static. Rayon retains a higher percent-
age of moisture under similar conditions than cotton and wool.
The generation of static electricity in some cotton processes is primarily a production problem, which impairs
the quality of the finished product, and causes an increase in waste and a reduction in output. Humidifica-
tion at 50 to 60% is the most common and effective means of preventing unwanted electrification.
C.18.3 Electrometers
These instruments often are used for laboratory and field investigations of static electricity. They incorpo-
rate special input stages, which provide the high input resistance of 1014 ohms or more needed to avoid dis-
sipation of the measured charges. Equally important, they have very low bias current (i.e., a self-generated
current at the input which is typically less than 10-14 amperes). Although the maximum full scale range of
the electrometer is usually only 10 or possibly 100 volts, static potential in the kilovolt range can be mea-
sured by attaching a calibrated high resistance voltage divider to the input. Electrometers can also mea-
sure charging current or integrated charge by means of suitable resistors or capacitors across the input or
in a feedback configuration.
Electrometers are basically designed to contact the object being measured and of necessity draw some
charge from the measured object. However, it is possible to make measurements without making contact
by means of a probe, which acts as a capacitive divider and exposes the input terminal of the instrument to
the electrostatic field of the charged object. It is not suited to continuous monitoring, but may be used for
spot measurements.
C.18.5 Electroscopes
The leaf deflection electroscope is a simple and sensitive device that demonstrates the presence or absence
of a static charge by the repulsion of its leaves when the device is charged. Only units intended as portable
dosimeters for ionizing radiation and one or two classroom demonstration models are available.