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ENGINEERING OFFICE

GENERAL SPECIFICATIONS DIVISION 7 - THERMAL AND MOISTURE PROTECTION

SECTION 07810 - APPLIED FIREPROOFING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section includes:

1. Epoxy-based Intumescent Fireproofing


2. Decorative Topcoat Finish
3. Primer

1.3 REFERENCES

A. All reference to standards, regulations and requirements of statutory bodies shall mean the
latest published editions at the time of contract. Product manufacture, testing and installation
shall comply with the following references unless otherwise stated in the specification or
otherwise approved.

1. American Society for Testing and Materials (ASTM):


a. ASTM E84: Test Method for Surface Burning Characteristics of Building
Materials
b. ASTM E119: Test Method for Fire Tests of Building Construction and
Materials
c. ASTM E605: Standard Test Methods for Thickness and Density of
Sprayed Fire-Resistive Material (SFRM) Applied to Structural
Members
d. ASTM E736: Standard Test method for Cohesion/Adhesion of Sprayed
Fire-Resistive Material Applied to Structural Members
e. ASTM E759: Standard Test Method for Effect of Deflection on Sprayed
Fire-Resistive Material Applied to Structural Members
f. ASTM E760: Standard Test Method for Effect of Impact on Bonding of
Sprayed Fire-Resistive Material Applied to Structural
Members
g. ASTM E761: Standard Test Method for Compressive Strength of Sprayed
Fire-Resistive Material Applied to Structural Members
h. ASTM E859: Standard Test Method for Air Erosion of Sprayed Fire-
Resistive Material Applied to Structural Members
i. ASTM E937: Standard Test Method for Corrosion of Steel by Sprayed
Fire-Resistive Material Applied to Structural Members
j. ASTM E1354: Cone Calorimeter
k. ASTM G21: Standard Practice for Determining Resistance of Synthetic
Polymeric Materials to Fungi
l. ASTM D2240: Standard Test Method for Rubber Property – Durometer
Hardness
2. British Standards Institution:
a. BS 476: Fire tests on building materials and structures

3. Steel Structures Painting Council (SSPC):


a. Steel Structures Painting Manual, Volume 2, ‘Systems and Specifications’.

1.4 SYSTEM DESCRIPTION

07810 APPLIED FIREPROOFING Page 1/4 Rev.1 - 02 Aug 2015


ENGINEERING OFFICE
GENERAL SPECIFICATIONS DIVISION 7 - THERMAL AND MOISTURE PROTECTION

A. System includes one hour and two hour fire-rated protection for structural steel members as
indicated.

B. Fireproofing material shall be an epoxy-based intumescent fireproof coating. Provide


decorative topcoat for exposed portions of structural steel only.

1.5 REGULATORY REQUIREMENTS

A. In addition to the foregoing referenced standards, the regulatory requirements that govern the
work of this section include the following governing code of Directorate General of Civil
Defence, Dubai or other relevant government body.

1.6 SUBMITTALS

A. General: Refer to Section 01330 - Submittal Procedures for submittal requirements and
procedures.

B. Product Data: Submit manufacturer's product data of the intumescent fireproofing material
proposed for this work, indicating product characteristics, performance, and limitations.
Include topcoat coating material and colour samples for exposed steel surfaces.

1. Colour of the topcoat in exposed locations requires the approval of the Architect before
the topcoat may be used in the work.

C. Certificates: Submit certificates from an independent testing laboratory, attesting that fire
protection material and installation methods meet specified fire hazard classifications and fire
resistance ratings.

1.7 QUALITY ASSURANCE

A. Regulatory Requirements: Intumescent fireproofing shall meet or exceed the applicable


requirements laid by the Directorate General of Civil Defence, Dubai for the application of the
one-hour and two-hour fire protection indicated.

B. Qualifications: Application of the intumescent fireproofing material shall be by a skilled and


experienced applicator specializing in the application of intumescent fireproofing.
Fireproofing applicator shall be approved by the manufacturer who furnishes the materials.

C. Manufacturer's Field Services:

1. The Contractor shall make necessary arrangements with the manufacturer of the
materials to be applied to provide on-site consultation and inspection services to
ensure the proper application of the intumescent fireproofing material.
2. At completion of the work, the manufacturer shall submit written certification that
fireproofing material was applied over inspected and approved base steel components
and that fireproofing material was applied correctly in accordance with these
Specifications and the manufacturer's specifications and recommendations.

1.8 DELIVERY AND STORAGE

A. Materials shall be delivered to the site in sealed containers properly marked and labelled to
show manufacturer’s name, brand, and certification of compliance with requirements for fire
hazard and fire resistance classifications. Damaged containers found unsuitable for use in
the work will be rejected and shall be removed from the site. Store materials under cover in a
dry location.

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ENGINEERING OFFICE
GENERAL SPECIFICATIONS DIVISION 7 - THERMAL AND MOISTURE PROTECTION

1.9 PROJECT CONDITIONS

A. Surfaces to which fire protection material is to be applied, as well as the ambient temperature
during application and for twenty-four (24) hours after application, shall not fall below 10
degrees Celsius. Relative humidity shall be low enough to assure proper drying of the
applied material.

PART 2 - PRODUCTS

2.1 MATERIALS

A. Fireproofing Material: Epoxy-based intumescent fireproofing material for spray or brush


application, with a dry film thickness of not less than 6.6mm as required to achieve the
specified one-hour and two-hour fire-resistive ratings. Fireproofing material shall be labelled
for fire hazard classification, and evidence of Classification Marking shall appear on the
containers of all fireproofing material. Material containing asbestos will not be acceptable.
Material shall contain the following properties and characteristics:

1. Fire-Retardant Requirements: Fireproofing material shall have been tested, classified,


and listed by the Dubai Central Laboratory or other approved testing agency.
2. Surface Burning Characteristics: Fireproofing material shall have a flame-spread
rating of 25 or less when tested in accordance with ASTM E84.

B. Decorative Topcoat Finish Material: Provide topcoat coating material for exposed steel as
recommended by the fireproofing material manufacturer in colour as selected by the
Engineer.

C. Primer: Factory-applied primer with adhesion and compatibility characteristics necessary for
the successful application of the fireproofing material.

2.2 MIXING

A. Mixing of fireproofing materials shall be in accordance with the manufacturer's instructions


and recommendations.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Verify that items that will penetrate fireproofing, including clips and hangers for piping and
conduits are properly located and installed.

B. Verify that interfacing installations are complete as indicated.

3.2 PREPARATION OF SURFACES

A. Surfaces to which intumescent fireproofing will be applied shall be cleaned of oil, grease, dirt,
loose paint, mill scale, or any other matter that may impair bond of fireproofing material to
steel.

B. Provide suitable templates, masking, or coverings to stop fireproofing material and overspray
at exposed finished surfaces in sharp and neat straight lines. Provide for protection of floors
and equipment from spillage and overspray.

3.3 APPLICATION

A. Application of fireproofing materials shall be in accordance with the application instructions


and recommendations of the materials' manufacturer and the fire test reports' information.

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ENGINEERING OFFICE
GENERAL SPECIFICATIONS DIVISION 7 - THERMAL AND MOISTURE PROTECTION

B. Fireproofing material shall be applied in minimum thickness of 6.6mm and as required to


meet requirements and code approval for one-hour and two-hour fire protection of structural
steel.

C. Apply decorative finish coating over intumescent fireproofing for exposed steel surfaces in
accordance with the manufacturer's application instructions and recommendations.

3.4 PATCHING AND REPAIRING

A. Perform patching and repairing of fireproofing material as required to provide the one-hour
and two-hour fire protection and related thickness. Include all patching and repairing of
fireproofing material required after the work of other trades has been installed, such as piping
and conduits, ductwork, and similar work. Re-apply fireproofing material as required to
maintain fire-resistive continuity.

3.5 FIELD QUALITY CONTROL

A. Corrective measures, when necessary, shall be performed as required. The Contractor shall
require that the manufacturer of the fireproofing material submit recommendations for
corrective measures to the Engineer for approval.

B. The Contractor shall take frequent, dry film thickness (DFT) readings of applied material to
verify compliance with thickness requirements. Measurements shall be taken in accordance
with SSPC-PA2, Measurement of Dry Paint Thickness with Magnetic Gauges. Submit report
of such measurements to the Engineer for record purposes.

END OF SECTION 07810

07810 APPLIED FIREPROOFING Page 4/4 Rev.1 - 02 Aug 2015

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