I/O-expander Board Installation (SV9000) : Page 1
I/O-expander Board Installation (SV9000) : Page 1
CONTENTS
1 GENERAL ............................................. 2
1.1 SV9IOC100 .................................... 2
1.2 SV9IOC101 .................................... 2
1.3 SV9IOC102 .................................... 2
1.4 SV9IOC103 .................................... 2
1.5 SV9IOC104 .................................... 3
1.6 Fieldbus boards ............................. 3
2 SPECIFICATIONS ................................ 4
3 INSTALLATION..................................... 5
3.1 General ........................................... 5
3.2 Installation ...................................... 6
4 CONTROL CONNECTIONS ............. 11
4.1 SV9IOC100 .................................. 11
4.2 SV9IOC101 .................................. 12
4.3 SV9IOC102 .................................. 13
4.4 SV9IOC103 .................................. 14
4.5 SV9IOC104 .................................. 15
Cutler-Hammer
I/O-expander board installation (SV9000) Page 2 (15)
1 GENERAL
Due to the compact frame size of the SV9000 series, all I/O-expander boards need
to be installed in a separate box (SV9EXPBOX), except the encoder board
(SV9IOC104). If ordered together with option board this will be preinstalled.
1.1 SV9IOC100
The available I/O can be increased by using the SV9IOC100 I/O-expander board:
- 5 digital inputs (standard signals)
- 2 analog inputs (standard signals)
- 3 relay outputs (standard signals)
- analog output (current programmable)
- thermistor input (can be directly connected to the motor
thermistors to monitor the motor temperature)
- encoder input
Typical use: Closed Loop Vector Control
1.2 SV9IOC101
The available I/O can be increased by using the SV9IOC101 expander board:
- 5 digital inputs (standard signals)
- relay output (standard signal)
- thermistor input (can be directly connected to the motor
thermistors to monitor the motor temperature)
Typical use: thermistor input required
1.3 SV9IOC102
The available I/O can be increased by using the SV9IOC102 expander board:
- 5 digital inputs (standard signals)
- 2 analog inputs (standard signals)
- 3 relay outputs (standard signals)
- analog output (voltage programmable)
- thermistor input (can be directly connected to the motor thermistors to monitor
the motor temperature)
- encoder input
Typical use: Closed Loop Vector Control
1.4 SV9IOC103
The available I/O can be increased by using the SV9IOC103 expander board:
- 5 digital inputs (standard signals)
- 3 relay outputs (standard signals)
- analog output (programmable)
- thermistor input (can be directly connected to the motor thermistors to monitor
the motor temperature)
Typical use: thermistor input and additional analog output required
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I/O-expander board installation (SV9000) Page 3 (15)
1.5 SV9IOC104
The available I/O can be increased by using the SV9IOC104 expander board:
- encoder input
Typical use: Closed Loop Vector Control
Cutler-Hammer
I/O-expander board installation (SV9000) Page 4 (15)
2 SPECIFICATIONS
Safety Fulfills EN50178, C-UL and EN60204-1 standards
Control Analog voltage, input 0—± 10 V, Ri ≥ 200 kW
connections Analog current, input 0(4)—20 mA, Ri = 250 W
Digital input 24 V: "0" £10 V, "1" ≥18 V, Ri > 5 kW
Aux. voltage 24 V (±20%), max. 50 mA
Reference voltage 10 V ±3 %, max. 10 mA
Analog current, output 0(4)—20 mA, R L = 500 Ω , resol. 10 bit, accuracy ≤±2%
Analog voltage, output 0(2)—10 V, RL ≥ 1 kΩ , resol. 10 bit, accuracy ≤±2%
Relay output Max. switching voltage: 300 V DC, 250 V AC
Max. switching load: 8A / 24 V DC
0,4 A / 300 V DC
2 kVA / 250 V AC
Max. continuous load: 2 A rms
Thermistor input Rtrip = 4.7 kΩ
Encoder input 24 V: "0" £10 V, "1" ³18 V, Ri = 2.2 kΩ
5 V: "0" £ 2 V, "1" ³ 3 V, Ri = 330 Ω
Table 2-1 Specifications.
(All the control connections are not found on every I/O-expander board, for more specific
information see chapters 1 and 4.)
The control connections are isolated from the utility potential and the I/O ground is
connected to the frame of the inverter via a 1-MW resistor and 4,7 nF capacitor*). The
control I/O ground can be connected directly to the frame by changing the position of
the jumper X4 (GND ON/OFF) to the ON-position. Digital inputs and relay outputs are
also isolated from the I/O ground.
*) Default value (X4 is GND OFF- position).
Internal components and circuit boards (except the isolated I/O terminals)
NOTE! are at utility potential when the drive is connected to the utility. This voltage
is extremely dangerous and may cause death or severe injury if contact is
made with it.
The control I/O terminals are isolated from the utility potential, but the relay
outputs and other I/O's may have dangerous voltage connected even if the
power is disconnected from the drive.
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I/O-expander board installation (SV9000) Page 5 (15)
3 INSTALLATION
3.1. General
Check that your have received all the required parts (figure 3-1):
- I/O-repeater board (1) and 10-pole shielded data cable (2)
- check that you have also received the jumper for I/O-repeater board terminal X5 (3)
- 4-pole power cable (4)
- protection foil under (5) and above (6) the I/O-reapeater board
- stand sleeve (7)
- screw for fixing the I/O-repeater board (8)
- 12-pole communication cable (9)
- option box (10)
- I/O-expander board (11) (check that the typecode matches your order)
- I/O-interface board (12)
- 10-pole data cable (13)
- 4-pole power cable (14)
- screws for I/O-expander board (15)
- screws for I/O-interface board (16)
16
12
2 6
14 13
3
1
8
7
11
4
5
15
10
If the delivery is not what you have ordered, please contact the supplier immediately.
Only a competent electrician should carry out the electrical installation.
Before doing any commissioning actions, carefully read the safety instructions in
"USERS MANUAL, SV9000", chapter 1, SAFETY.
Disconnect the drive from the utility. Note: also the control circuits! Wait a further 5
minutes before opening the cover of the drive. Verify by measuring that the drive is
safe to touch.
Cutler-Hammer
I/O-expander board installation (SV9000) Page 6 (15)
3.2 INSTALLATION
I/O-repeater board (1) should be installed above the control board inside the drive. The I/O-
expander board (10) and I/O-interface board (11) should be installed in the option box. Fol-
low the instructions below (see table 3-2).
Check that the jumper for I/O-repeater board (1) is in the right
1 position in terminal X5 (3). The position of the jumper must be
chosen according the I/O-expander board (11):
Remove the control panel, control panel cover (4 screws) and the jumper X4 from the
2 control board.
Honeywell
X4
Cutler-Hammer
I/O-expander board installation (SV9000) Page 7 (15)
Set the protection foil (6) above the I/O-repeater board as shown in the picture. Make sure that
7 the protection foil is correctly located, push the "arms" of the protection foil under the control
panel cover. Fasten the I/O-repeater board and protection foil to the stand sleeve (7) with the
screw.
Connect the power cable (4) to the I/O-repeater terminal X1 and communication cable (9)
8 to the I/O-repeater terminal X3. Uncover carefully the shield of the communication cable
(max. 1,5 cm), tight up to the metal clamp (in the cable) and ground the cable to the drive
ground as shown in the picture.
Cutler-Hammer
I/O-expander board installation (SV9000) Page 8 (15)
Check the connections and make sure that there are no foreign objects inside the drive.
9
Close the cover of the drive.
Install the jumper removed from the control board X4 terminal on the I/O-expander board
10 terminal X9. Note: the jumper can be connected in the ON or OFF position,see the SV9000
User's manual, chapter 6.2.2.
X9
X6
X6
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I/O-expander board installation (SV9000) Page 9 (15)
Connect the necessary control signals. If a fieldbus board is in use, see separate manual for
15 more specific information.
17 Check the connections and make sure that there are no foreign objects inside the option
box. Before connecting the utility make sure that the cover of the option box and the drive
is closed.
Set the parameters of the I/O-expander board according to the "SVReady" -application
18 manual (parameter group 3).
Cutler-Hammer
I/O-expander board installation (SV9000) Page 10 (15)
Figure 3-2. Drive and external I/O-expander box installation (unit sizes M3 and M4B, Compact Nema 1).
I/O-expander box can also be installed next to the drive (unit sizes M3, M4B and M5B,
Compact Nema 1).
Cutler-Hammer
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4 CONTROL CONNECTIONS
4.1 SV9IOC100
*) NOTE! Thermistor input (terminals 221 and 222) must be shorted if not used.
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4.2 SV9IOC101
206 +24V Control voltage output Voltage for switches, etc. max. 50 mA
207 GND I/O ground Ground for reference and controls
208 CMC Common for DIC1-DIC5 Connect to GND or + 24 V
209 DIC1 External fault Contact open = no fault
(closing contact) Contact closed = fault
210 DIC2 Run disable Cont. open = start of motor enabled
Cont. closed= start of motor disabled
211 DIC3 Acceler. / Decel. time Contact open = time 1 selected
selection Contact closed = time 2 selected
212 DIC4 Jogging speed selection Contact open = no action
Contact closed = jogging speed
213 DIC5 Fault reset Contact open = no action
Contact closed = fault reset
214 N.C. Not connected
215 N.C. Not connected
*) NOTE! Thermistor input (terminals 221 and 222) must be shorted if not used.
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I/O-expander board installation (SV9000) Page 13 (15)
4.3 SV9IOC102
*) NOTE! Thermistor input (terminals 221 and 222) must be shorted if not used.
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I/O-expander board installation (SV9000) Page 14 (15)
206 +24V Control voltage output Volt. for switches, etc. max. 50 mA
*) NOTE! Thermistor input (terminals 221 and 222) must be shorted if not used.
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I/O-expander board installation (SV9000) Page 15 (15)
4.5 SV9IOC104
201 +5V Control voltage output Voltage for switches, max load 100-150
mA
Cutler-Hammer