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APP0490-009-02A KEEP WITH USER MANUAL

Application Note for Using the Operator Station


HE500TIU050/10X/11X/20X/3XX with the Danfoss VLT Servo
Drive

1.0. Protocol File Name


HE500TIU050 = VLTServo_R?.0xx
HE500TIU1xx = VLTServo_R?.1xx
HE500TIU2xx = VLTServo_R?.2xx
HE500TIU3xx = VLTServo_R?.3xx
(The “?” = the TIU firmware revision)

2.0. Configuring the Operator Station


To verify the Automated Equipment type the Operator Station is setup for, watch the
screen of the Operator Station on power up. The first screen message details the
setup of the Operator Station. To configure the Operator Station for particular
Automated Equipment, select the Automated Equipment in the Communication
Settings from the Configure menu in CBREEZE software. Select the appropriate
Manufacturer and the appropriate Remote Equipment Model. Then from the File
menu select Update Protocol, the appropriate file name will appear in the file name
field. The programmer may need to point to the correct folder name/location. If
further information is required see the manual or CBREEZE help on update/change
protocol.

3.0. Protocol Revisions


The Horner APG VLTServo protocol currently supports : -

Parameters (Read and Write)


Status (Read Only) (a subset of all Status Words)

4.0. Serial Port Configuration


Care should be taken to match both ends of the link for baud rate and parity. The
default setting for the HE500TIU100 being 9600 baud with eight data bits, one stop
bit and no parity. In addition ensure that the VLTServo nodes connected have
handshaking lines disabled.
These settings are intended as a guide and are correct at time of writing. Refer to
your VLTServo documentation for further details and modifications regarding
configuring the RS485 Option port on the device to which the HE500TIU100 is to be
connected.

Page 1
Horner Electric

Phone : (317) – 916-4274 Phone : +353 (0)21 4321 266


Fax : (317) 916-4287 Fax : +353 (0)21 4321 826
Website : www.heapg.com Website : www.horner-apg.com
Technical Support : [email protected] Technical Support : [email protected]
APP0490-009-02A KEEP WITH USER MANUAL

5.0. VLT Communications Mode


The VLT servo communications mode must be set for...
No Handshake
Block Check Character Enabled
End Sign Of Server Reply = Cr Lf >
Servo Reply Without Preceeding Address...
Hence the options for parameter p196 are...
No Parity Odd Parity Even Parity
No Timeout Supervision 8 10 14
With Timeout Supervision 24 26 30

6.0. Node Address


The RS485 node address for the drive is specified in parameter 194
The TIU Series supports three modes of connection to VLTServo systems.
1:1 via RS232
In the TIU configuration package serial port settings set the node address to zero.
The address is omitted from the communication packet and the connection can be
made direct in through the RS232 port on the Servo drive.
1:1 via RS485
When connecting to a single drive via RS485, set the node address on the
communications setup page, and specify target registers directly.
1:N via RS485
In order to connect to a network of VLT Servo drives select Network Mode Enable in
the communications setup page, and specify target node directly when specifying the
location.

7.0. Baud Rate


The VLT servo RS485 baud rate is specified in P195.

The Danfoss VLTServo Protocol gives the TIU Series access to the Danfoss
VLTServo Range. It allows the user to read and write the parameters and read a
subset of the status registers of the drive. The protocol supports multi station
operation allowing a single TIU to connect to a network of up to 31 drives.

Page 2 of 6
Horner Electric APG Horner Europe APG
640 North Sherman Drive Unit 1. Centerpoint, Centerpark Rd.
Indianapolis, Indiana Cork, Ireland.
Phone : (317) – 916-4274 Phone : +353 (0)21 4321 266
Fax : (317) 916-4287 Fax : +353 (0)21 4321 826
Website : www.heapg.com Website : www.horner-apg.com
Technical Support : [email protected] Technical Support : [email protected]
APP0490-009-02A KEEP WITH USER MANUAL

8.0. Data Types Supported


Release 1.02 of the protocol provides support only for fixed decimal point integer
values.
All values read and written to the drive will have a fixed, predefined decimal point
position which will automatically be inserted when writing to a specified register, and
removed when reading a specified register.
It is anticipated that in the future releases of the protocol support will be made for
accessing all Danfoss floating point format registers.

Parameter Multipliers
For parameters, the following multipiers are utilised...
X 100
Parameters
1,
10, 11, 12, 13,
23, 24, 25, 26, 27,
30, 31, 32, 32, 33, 35, 36, 37, 38, 39
75, 76, 77, 78, 79
80, 81, 82, 83, 84, 85, 86, 87, 88, 89,
91, 92, 95, 96, 97, 98, 99

eg if parameter 1 contains 12.34 the value read will be 1234

X10000
Parameters
21, 22
All Other Parameters are treated as integers

Page 3 of 6
Horner Electric APG Horner Europe APG
640 North Sherman Drive Unit 1. Centerpoint, Centerpark Rd.
Indianapolis, Indiana Cork, Ireland.
Phone : (317) – 916-4274 Phone : +353 (0)21 4321 266
Fax : (317) 916-4287 Fax : +353 (0)21 4321 826
Website : www.heapg.com Website : www.horner-apg.com
Technical Support : [email protected] Technical Support : [email protected]
APP0490-009-02A KEEP WITH USER MANUAL

8.1. Status Register Multipliers


Status Registers are given the following multipliers...
Status Register Function Multplier
1 Actual Position 100
2 Target Position 100
3 Tracking Error 100
4 Speed 1000
5 Torque 1
6 Temperature 1
7 Control Voltage 1
8 Power Voltage 1
9 Proceed Course 1
10 Operating Hours 10
11 Repeat Counter 1
12 Encoder Position 100
13 Optimisation Display (1) 1000
14 Optimisation Display (2) 100
15 Status Monitor 10000000

Page 4 of 6
Horner Electric APG Horner Europe APG
640 North Sherman Drive Unit 1. Centerpoint, Centerpark Rd.
Indianapolis, Indiana Cork, Ireland.
Phone : (317) – 916-4274 Phone : +353 (0)21 4321 266
Fax : (317) 916-4287 Fax : +353 (0)21 4321 826
Website : www.heapg.com Website : www.horner-apg.com
Technical Support : [email protected] Technical Support : [email protected]
APP0490-009-02A KEEP WITH USER MANUAL

9.0. Connection details to Danfoss VLT Servo Drive


13-Pin Screw Terminal Block 8-Pin Screw Terminal 25-Pin D-Type Male
1 13
1 1

14 25

TIU100, TIU110 TIU050, 101, 102, 103, TIU300, 301, 302, 303, 304,
111, 112, 113, 201, 310, 311, 312, 313, 314,
202, 203 320, 321, 322, 323, 324

Danfoss
TIU Type 13- 8- 25- VLT Servo
Pin Pin Pin RS485 Connection 9 pin
Signal Name D type Female
+5V 1 Twisted Shielded Pair
TX 485/422+ 2 1 12
TX 485/422- 3 2 13 1
RX 485/422+ 4 3 24 • • Rx/Tx 485+ 2
RX 485/422- 5 4 25 • 3

120R
TX RS232 6 5 2 4
Signal GND 7 6 7 • 5
RX RS232 8 7 3 6
Frame Gnd 13 8 1 Rx/Tx 485- 7
RTS RS232 - - 4 8
CTS RS232 - - 5 9
RTS 485/422+ - - 14
RTS 485/422- - - 17 120R resistor to be
placed on last
CTS 485/422- - - 18
node of VLTServo
CTS 485/422+ - - 19 Network

Do not connect to unlisted pins.

Recommended cable : Beldon 9503, twisted multipair, screened.


Connect the screens together at the shield / Earth pin of the PLC

Configuration Bank OFF


Switch ON OFF ON
1 Pull-up No Pull-up
2 120 termination No termination 4 3 2 1
3 Pull-down No Pull-down
4 Reserved for future use SW1
NOTE: Switch 1 and 3 must be used together

Page 5 of 6
Horner Electric APG Horner Europe APG
640 North Sherman Drive Unit 1. Centerpoint, Centerpark Rd.
Indianapolis, Indiana Cork, Ireland.
Phone : (317) – 916-4274 Phone : +353 (0)21 4321 266
Fax : (317) 916-4287 Fax : +353 (0)21 4321 826
Website : www.heapg.com Website : www.horner-apg.com
Technical Support : [email protected] Technical Support : [email protected]
APP0490-009-02A KEEP WITH USER MANUAL

9.1. Connection details to Danfoss VLT Servo Drive


13-Pin Screw Terminal Block 8-Pin Screw Terminal 25-Pin D-Type Male
1 13
1 1

14 25

TIU100, TIU110 TIU050, 101, 102, 103, TIU300, 301, 302, 303, 304,
111, 112, 113, 201, 310, 311, 312, 313, 314,
202, 203 320, 321, 322, 323, 324

Danfoss
TIU Type 13- 8- 25- VLT Servo
Pin Pin Pin RS422 Connection 9-Pin
Signal Name D-Type, Female
+5V 1 Twisted Shielded Pair
TX 485/422+ 2 1 12
TX 485/422- 3 2 13 • 100R • RX 485/422+ 1
RX 485/422+ 4 3 24 TX 485/422+ 2
RX 485/422- 5 4 25 3
TX RS232 6 5 2 4
Signal GND 7 6 7 5
RX RS232 8 7 3 RX 485/422- 6
Frame Gnd 13 8 1 TX 485/422- 7
RTS RS232 - - 4 8
CTS RS232 - - 5 9
RTS 485/422+ - - 14
RTS 485/422- - - 17 120R resistor to be
placed on last
CTS 485/422- - - 18
node of VLTServo
CTS 485/422+ - - 19 Network

Do not connect to unlisted pins.

Recommended cable : Beldon 9502, twisted multipair, screened.


Connect the screens together at the shield / Earth pin of the PLC
One pair Tx Data
One pair Rx Data

Configuration Bank
OFF
Switch ON OFF
1 Pull-up No Pull-up ON

2 120 termination No termination 4 3 2 1


3 Pull-down No Pull-down
4 Reserved for future use SW1
NOTE: Switch 1 and 3 must be used together

Page 6 of 6
Horner Electric APG Horner Europe APG
640 North Sherman Drive Unit 1. Centerpoint, Centerpark Rd.
Indianapolis, Indiana Cork, Ireland.
Phone : (317) – 916-4274 Phone : +353 (0)21 4321 266
Fax : (317) 916-4287 Fax : +353 (0)21 4321 826
Website : www.heapg.com Website : www.horner-apg.com
Technical Support : [email protected] Technical Support : [email protected]

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