Spectra Watermakers Cabo-10-000-Manual
Spectra Watermakers Cabo-10-000-Manual
Operation
Initial Start-up 11
Normal Operation 13
Monitoring the System 17
Reference
Wiring Diagram 21
Specifications 24
Pump Breakdown 25
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Getting Started
Thank you for trusting Spectra Watermakers for your water purification needs. The
Spectra Cabo-10,000 comes equipped with the revolutionary Spectra Pearson Pump,
a unique high pressure pump with integrated energy recovery that allows users to puri-
fy up to 420 gallons of seawater per hour on as little as 3 Kilowatts. If properly in-
stalled and cared for, your system will provide you with years of high quality, potable,
fresh water.
Parts List:
Cabo 10,000 Watermaker
5 Micron Pre-filter Housing Assembly
Power cable
Installation manual
Operators Log
Any shipping damage must be reported to the carrier within 24 hours of receipt,
so please inspect the contents of your shipment to ensure that all parts have ar-
rived undamaged. It is the responsibility of the receiver to report any missing or
damaged parts to Spectra within one week of taking delivery. Spectra is not re-
sponsible for claims made outside this one week window .
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Introduction to your System
The Spectra Cabo-10,000 watermaker is designed for use in seagoing vessels or plat-
forms. Feed water must be supplied to the system a minimum of 20 gpm (76lpm) at
≈20psi (1.4 Bar) pressure. The machine separates the feed water into two streams;
product and brine. The brine stream contains the dissolved solids removed from the
product water. Brine flow may be as high as 13 gpm (50L/min) and should be dis-
charged above the waterline. The system requires a small amount of back pressure
on the brine stream so plumb the discharge accordingly. Long runs in solid tubing will
require a vacuum break so as to not create any suction at the brine discharge.
Cabo 10,000 frame is constructed of powder coated 304 stainless steel and
must be positively fixed in place. includes the Spectra Pearson Pump, Motor and Belt
drive system coupled to three 8” x 40” seawater membranes. All high pressure con-
nections between the membranes and the pump come pre-assembled and tested.
The high pressure hoses use 1” JIC 37 deg. flare fittings.
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Introduction to your System, cont….
The basic system layout and controls are shown in the picture below
Control Box The molded FRP watertight box contains the speed control and the safe-
ty control circuits. This module should be kept away from any water source or where it
could get sprayed or wet. Do not operate the machine with the control box open.
Should the need arise to open the electrical box after installation, use caution as there
is live AC in the box.
Note; For smooth and safe operation always open the pressure relief valve prior
to starting or stopping the watermaker. The pressure relief valve is always open
when there are chemicals in the system, failure to do so will damage the mem-
branes.
1” Feed port/valve
1” Brine port/valve
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Installation and Setup
Mounting and Service access: Your Cabo system is designed to be mounted on
a level surface and properly fixed in place. There are cleats supplied with the system
for mounting or holes can be drilled through the frame to bolt it into place.
Cables and Hoses: Route all hoses and power cables in the most direct route
possible and do not allow hoses to kink or make excessive bends. Hoses should be
supported to take any load off the fittings to reduce leaks caused by vibration. Protect
all cables and hoses against chafing and size all wiring according to industry stand-
ards and local regulations. There is a 10 ft. length of SOJ power cord included (but not
connected) and a strain relief built into box.
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INSTALLATION - Control System
Manual systems have simple
controls, momentary buttons for
priming the filters, start and stop.
The service switch will run the Pearson Pump only (no feed pump) on service speed
(about 1/2 speed or 10 gpm) for fresh water flushing, cleaning or pickling.
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Simplified Plumbing Layout
Boost Optional
Pump Media
filter
Feed Water
Inlet High Pressure to High Pressure
Membranes Return
Pressurized Fresh
water from tank
Product water
to tank Membrane Array
Charcoal
filter
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New System Startup and Testing (Purging storage chemicals)
Use this procedure when starting a new system for the first time, when the last known
state of the system is unknown, or whenever the system contains Preservative or
cleaning chemicals.
Note: Remove the tape over the Crankcase vent hole and check the oil level be-
fore operating the watermaker. Check the dip-stick to confirm the oil level is correct in the
crankcase. Spectra recommends 76 Super Synthetic Blend SAE 5W-30 (ILSAC GF-5).
Caution; Never operate the system with the belt guard removed or the control
boxes open as serious injury could occur.
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New System Startup and Testing, cont...
4. Check again that air is purged from filters (buttons on top of filter housings).
5. Confirm there is water flowing from the brine discharge and Carefully inspect for
leaks over the entire system! Shut down the system and repair any leaks you
find.
6. Allow the system to complete a 30 to 60 minute purge cycle to insure all chemicals
are eliminated from system (longer is always better).
7. After the purge cycle is complete, stop the system. Re-start by pressing the run
button holding it down until the pump comes up to speed. Be sure the fed pump is
running and adjust the speed if necessary so there is 20 psi showing on the feed
pressure gauge.
8. Close the brine discharge valve slightly so the gauge shows 20 psi (absolute) of
back pressure. A small amount of back pressure is necessary to allow the pump to
operate at peak performance.
9. Close the pressure relief valve.
11. Allow the system to run for an hour or so while you check for leaks.
Note that knocking in the system indicated either incorrect feed pressure or suc-
tion on the brine discharge. If the brine discharge gauge is reading less than 15
psig** or the feed pressure is less than 20 psi then an adjustment is required.
Log Book
It is highly recommended you keep an accurate daily log (or at least weekly) of the op-
erating conditions. If any of the parameters change it may indicate that chemical treat-
ments or mechanical repairs are required. This is one of the best tools available for
troubleshooting any problems in the future.
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Normal Operation
If the system is not running and you do not know how it was shut down it is best to as-
sume it needs to be purged. Running the system on feed water with the pressure relief
valve for 20-30 minutes will clear the system of anything that would harm the mem-
branes.
As a general rule always open the pressure relief valve prior to either starting or stop-
ping the system. When the system is stopped let the membrane pressure drop to zero
before restarting.
Over the lifespan of the system is will become important to understand the systems
past performance. Many troubleshooting questions start with “how has the system
been running in the past” so keeping a log of performance will be very helpful.
Log Book
It is highly recommended you keep an accurate daily log (or at least weekly) of the op-
erating conditions. If any of the parameters change it may indicate that chemical treat-
ments or mechanical repairs are required. This is one of the best tools available for
troubleshooting any problems in the future.
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Maintenance
General
Periodically inspect the entire system for leaks and chafe on the tubing and hoses. Repair any
leaks as soon as possible. Check for corrosion around the fittings. If any rust appears,
remove, clean, and reassemble the fitting. Rust is a sign of crevice corrosion inside the fitting
and must be dealt with promptly.
Some salt crystal formation around the Spectra Pearson Pump mating surfaces is normal.
Wash down any salt encrusted areas with a damp cloth. Keep the watermaker clean, dry, and
salt free.
The Spectra Pearson Pump should have the plunger seals replaced annually, every 2,500
hours of operation, or when leaks are present, whichever comes first.
After a filter change it may be necessary to expel the air from the feed line using the purge but-
tons, located on top of the filter housings.
When the system is put into storage, remove, rinse, and re-install new dry filters to impede cor-
rosion and fouling. Check frequently during operation.
The filters must be properly maintained to protect the Spectra Pearson Pump. Use only Spec-
tra approved filters.
Use silicone grease on the o-ring to ensure a proper seal between the filter bowl and lid. Do
not use a petroleum based product, such as petroleum jelly or mineral oil, as it will per-
manently damage the filter housing bowl.
The Crankcase
Change the crankcase oil every 5000 hours or if it begins to darken in color or become milky.
Milky oil indicates seal failure so replace seals if this happens. Use high quality synthetic mo-
tor oil. SAE 5W-30 or equivalent is recommended in most climates.
Belt Tension
The belt alignment and tension have been pre-set at the factory prior to shipping. Check both
tension and alignment weekly for signs of wear or slipping. You should just be able to twist the
belt 90 degrees when it is properly tensioned.
Replace the belt immediately if it looks worn or damaged, or if it cannot be properly tensioned.
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Long Term Storage
If the machine will not be used for more than seven days it should be placed in Auto
store mode or treated with preservative. Spectra Watermakers SC-1 powdered pre-
servative may be used if there is no danger of freezing. Do not use other brands of
preservative, they will damage the equipment! If there is danger of freezing Pro-
pylene Glycol potable water antifreeze should be used instead of Spectra Watermak-
ers SC-1. The Pressure Relief Knob on the Spectra Pearson Pump must be open
while preservatives or cleaning compounds are present!
If SC-1 chemical is to be used: You will need 1 bag of SC-1, 5 gal. (38L) of chlo-
rine free water, and the system must have already been thoroughly flushed with fresh
water. The feed water supply must be shut off.
Mix the bag of SC-1 storage chemical into a bucket of the unchlorinated water, stir until
well dissolved. Warm water will allow the SC-1 to dissolve more quickly.
Leave the pressure relief knob open. The watermaker can now be stored for up
to six months. If the machine has not been used for six months the preservative proce-
dure should be repeated.
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Storing with Antifreeze
(Winterizing)
You will need approximately 8 US gal (30L) of Propylene Glycol potable water anti-
freeze*. The system must have been fresh water flushed thoroughly.
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MEMBRANE MAINTENANCE
The Membranes
Membranes need to be cleaned only when feed pressures have risen 10% or pro-
duction has dropped 10% due to fouling, or the product quality degrades. Causes
of fouling are: Biological growth that occurs when the system is left unused without
flushing or pickling, and mineral scaling if the feed water contains carbonates, sul-
fates, silicates or other sparingly soluble salts. Colloidal particles can also clog the
membrane. Monitor the product salinity and feed pressure for higher than normal
readings for the conditions. Look for all other causes before cleaning the mem-
brane, i.e. feed water temperature and salinity, pump speed, hose restrictions,
membrane life can be shortened by unnecessary cleaning.
There are two types of cleaners: acid and alkaline. The acid cleaner (SC-3) will re-
move mineral scaling. The alkaline cleaner (SC-2) is used to remove biological by-
products, oil, and dirt particles that get past the pre-filters. The acid cleaner should
be used first. If the membrane fails to respond to both cleanings, this is an indica-
tion of another problem with the system, or that it is time to replace the membrane.
Contact Spectra Watermakers before removing a membrane.
Membrane Cleaning
For normal cleaning, the SC-3 Acid Cleaning Compound is used first, then the SC-2
Alkaline Cleaning Compound, if necessary. If known bio-fouling is present, the SC-2
may be used first. Using warm water if possible, up to 120°F (50ºC) is recommended
as it greatly enhances the ability of the cleaners to do their jobs.
Note: Procedures are the same for the SC-2 and SC-3 cleaners
Warning! The pressure relief valve on the Spectra Pearson Pump must be open
for this procedure or membrane damage may result.
Spectra Cleaning Compounds (SC-2 or SC-3) must be mixed with unchlorinated fresh
water at a ratio of two containers (16oz. Total) of compound to 10 gallons (45L) of wa-
ter to have the proper solution. An LB 10,000 system has about 8 gallons of water inside
it (after being flushed with fresh water so with about two gallons of water in a 5 gallon
bucket you will use two containers (16oz) either of compound.
SC-2 and SC-3 are never mixed together. Do not use them for storage pickling solution.
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MAINTENANCE, cont….
Cleaning Procedure:
You will need 10 gal (38 L) of chlorine free water and the system must have already
been thoroughly flushed. Mix the bag of Spectra Watermakers cleaning chemical into
the water and stir until well dissolved. Some chemical may remain out of solution in
the bucket, this is normal.
You will need 1 bag of the cleaning chemical to be used, 10 gal. (38L) of chlorine free
water, and the system must have already been thoroughly flushed. The feed water
supply must be shut off.
Mix the bag of Spectra Watermakers cleaning chemical into a bucket of the unchlorin-
ated water, stir until well dissolved.
Leave the pressure relief knob open. The watermaker can now be stored for up
to six months. If the machine has not been used for six months the preservative proce-
dure should be repeated.
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TROUBLESHOOTING
Symptom Cause Resolution
Permeate Flow Decreasing Permeate Flow Meter Not Calibrate permeate flow
Calibrated meter
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TROUBLESHOOTING
Symptom Cause Resolution
High Power Consumption High Membrane Pres- Check membrane pressure
(Decreased Energy Efficiency) sure against nominal system pa-
rameters
Change oil
Water in crankcase
Pump will not run from MPC No Power to Control Check All Breakers and Con-
control inputs Box firm Voltage at MPC board
Cannot properly adjust Clean Insufficient Boost Adjust Boost Pump Pressure
Pressure setting Pressure and address any pressure
drop in intake line
Pump Won’t Run Motor Problem Check AcTech VFD for error
codes, display should change
if manual run or service
switch is used
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21
Connector Pin Locations and speed control settings
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Boost Pump Speed control
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Specifications
Electrical Input
240 volt systems: 208-240 volts single or three phase 50/60 Hz 19.5 amps max**
Power consumption will vary depending on feed water conditions and motor RPM. Do
Not Exceed Factory Recommended Max/Min values.**
pH range: 4-11
Temperature: 0° to 45° C
Product
Rejection: 99.5%
Lubricant:
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