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Reference Manual

Rockwell Automation Library of Process Objects:


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)
Version 3.5

IMPORTANT This manual applies to the Rockwell Automation Library of Process Objects version 3.5 or earlier.
For Rockwell Automation Library of Process Objects version 5.0, see
• PROCES-RM200
For Rockwell Automation Library of Process Objects version 4.0 or later, use the following manuals:
• PROCES-RM013 contains logic instructions
• PROCES-RM014 contains display elements
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required
to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.
Table of Contents
Preface Software Compatibility and Content Revision. . . . . . . . . . . . . . . . . . . . 5
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PowerFlex 523/525 Variable Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Frequency Drives (P_PF52x) Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Required Drive Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Required Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controller File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Visualization Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controller Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PowerFlex 523/525 Variable Frequency
Drives InOut Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PowerFlex 523/525 Variable Frequency
Drives Input Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PowerFlex 523/525 Variable Frequency
Drives Output Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
PowerFlex 523/525 Variable Frequency
Drives Local Configuration Tags. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Programming Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
State Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Status/Quality Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Mode Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Alarm Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Maintenance Bypass Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Using Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Quick Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Operator Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Maintenance Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Engineering Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Diagnostics Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Trends Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Alarms Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
PowerFlex 523/525 Variable Frequency
Drives Faceplate Help. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017 3


Table of Contents

Notes:

4 Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017


Preface

Software Compatibility and Table 1 - Summary of Changes


Content Revision Topic Page
Visualization Files: Global Objects (.ggfx) - Process Diagnostic Objects 10

For the latest compatible software information and to download the Rockwell
Automation® Library of Process Objects, see the Product Compatibility and
Download Center at
http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.

For general library considerations, see Rockwell Automation Library of Process


Objects, publication PROCES-RM002.

Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.
Table 2 - Additional Resources
Resource Description
PlantPAx® Distributed Control System Selection Guide, Provides information to assist with equipment
publication PROCES-SG001 procurement for your PlantPAx system.
PlantPAx Distributed Control System Reference Manual, Provides characterized recommendations for
publication PROCES-RM001 implementing your PlantPAx system.
Rockwell Automation Library of Process Objects, Provides general considerations for the PlantPAx system
publication PROCES-RM002 library of process objects.
FactoryTalk® View Machine Edition User Manual, Provides details on how to use this software package for
publication VIEWME-UM004 creating an automation application.
FactoryTalk View Site Edition User Manual, Provides details on how to use this software package for
publication VIEWSE-UM006 developing and running human machine interface
(HMI) applications that can involve multiple users and
servers, distributed over a network.
PowerFlex® 520-series AC Drives Specification, Shows the specifications and certifications for the
publication 520-TD001 PowerFlex 520-series AC drives.
PowerFlex 520-Series Adjustable Frequency AC Drive User Provides information on using the PowerFlex 520-Series
Manual, publication 520-UM001 Adjustable Frequency AC Drives.
Logix5000™ Controllers Add-On Instructions Programming Provides information for designing, configuring, and
Manual, publication 1756-PM010 programming Add-On Instructions.
Rockwell Automation Library of Process Objects: Common Details how to monitor an input condition to raise an
Alarm Block (P_Alarm) Reference Manual, publication alarm. Information includes acknowledging, resetting,
SYSLIB-RM002 inhibiting, and disabling an alarm. Generally the
P_Alarm faceplate is accessible from the Alarms tab.
Rockwell Automation Library of Process Objects: Interlocks Explains how to collect (sum up) the interlock
with First Out and Bypass (P_Intlk) Reference Manual, conditions that stop or de-energize a running or
publication SYSLIB-RM004 energized piece of equipment or prevent it from
starting or being energized.
Rockwell Automation Library of Process Objects: Common Explains how to select the Mode (owner) of an
Mode Block (P_Mode) Reference Manual, instruction or control strategy. The Mode instruction is
publication SYSLIB-RM005 usually embedded within other instructions to extend
their functionality. It is possible to use a standalone
Mode instruction to enhance a program where modes
are wanted.

Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017 5


Preface

Table 2 - Additional Resources


Resource Description
Rockwell Automation Library of Process Objects: Permissives Details how to collect permissive conditions to start a
with Bypass (P_Perm) Reference Manual, piece of equipment.
publication SYSLIB-RM007
Rockwell Automation Library of Process Objects: Restart Explains how to protect a large motor from damage
Inhibit for Large Motor (P_ResInh) Reference Manual, caused by repeated starts.
publication SYSLIB-RM009
Rockwell Automation Library of Process Objects: Run Time Explains how to accumulate the total run time and
and Starts (P_RunTime) Reference Manual, count of starts for a motor or other equipment.
publication SYSLIB-RM010

You can view or download publications at


http://www.rockwellautomation.com/literature/. To order paper copies of
technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.

6 Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017


PowerFlex 523/525 Variable Frequency Drives
(P_PF52x)

The P_PF52x (PowerFlex® 523/525 Variable Frequency Drives) object is used to


control and monitor a PowerFlex 523 variable-frequency drive with optional
EtherNet/IP Interface. The P_PF52x can also control and monitor a PowerFlex
525 variable-frequency drive with embedded or optional add-on EtherNet/IP
Interface.

Faceplate
Add-On Instruction

Global Objects

Guidelines Use this instruction to monitor and control a motor that uses an Allen-Bradley®
PowerFlex 523 or PowerFlex 525 variable frequency drive interfaced via
EtherNet/IP. This instruction provides for collecting and displaying diagnostic
information from the drive by using configured datalinks on the EtherNet/IP
interface.

Do not use this instruction with other Allen-Bradley drive families. There are
dedicated Add-On Instructions for the PowerFlex 753 variable frequency drive
that use the 20-COMM-E EtherNet/IP interface (P_PF753), and for the
PowerFlex 753 or 755 variable frequency drive that uses the built-in or add-on
20-750-series EtherNet/IP interfaces (P_PF755). It is highly recommended that
other Allen-Bradley (or non-Allen-Bradley) drive families use the P_VSD generic
Variable Speed Drive Add-On Instruction.

Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017 7


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Functional Description The P_PF52x instruction provides the following capabilities:


• Starting, stopping, jogging of the drive, and setting speed reference and
direction
• Monitoring of run feedback, display of actual drive status, including
acceleration, deceleration, direction, and speed
• Detection of Failure to Start, Failure to Stop, and Drive Fault
• Monitoring of Permissive conditions to allow starting
• Monitoring of Interlock conditions to stop/prevent starting
• Simulation, providing feedback of a working drive while the outputs are
disabled
• Monitoring I/O communication faults
• Alarms for Fail to Start, Fail to Stop, Interlock Trip, Drive Fault, and
I/O Fault
• Option to automatically reset faults and alarms when an operator
commands the motor to start or stop
• Supports HMI 'breadcrumbs' for Alarm Inhibited, Bad Configuration,
Not Ready, and Maintenance Bypass Active
• 'Available' status for use by automation logic to know whether a motor can
be controlled by other objects

Required Drive Configuration

IMPORTANT 'User Choice' Datalinks are not used by this Add-On Instruction and can be left
unused or set up for your application.

Be certain to set up the drive Datalinks as follows:


• Input Assembly
– Drive Status (standard)
– Output Frequency (standard)
– Datalinks:
1. Fault 1 Code (Par 007)
2. Output Current (Par 003)
3. Output Power (Par 017)
4. User choice
• Output Assembly
– Drive Logic Command (standard)
– Frequency Command (Speed Reference) (standard)
– Datalinks:
All four output datalinks are user choice

8 Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Required Files Add-On Instructions are reusable code objects that contain encapsulated logic
that can streamline implementing your system. With this code, you can create
your own instruction set for programming logic as a supplement to the
instruction set provided natively in the ControlLogix® firmware. An Add-On
Instruction is defined once in each controller project, and can be instantiated
multiple times in your application code as needed.

Controller File
The P_PF52x_3_5-00_RUNG.L5X rung import must be imported into the
controller project to be used in the controller configuration. The service release
number (boldfaced) can change as service revisions are created.

Visualization Files
This Add-On Instruction has associated visualization files that provide a
common user interface. These files can be downloaded from the Product
Compatibility and Download Center at
http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.

IMPORTANT The visualization file dependencies require Process Library content imports to
occur in a specific order as reflected in the following tables:
• Images
• Global Objects
• Standard Displays
• HMI Tags
• Macros

Images are external graphic files that can be used in displays. They must be
imported for FactoryTalk View to make use of them.

When PNG files are imported, they are renamed by FactoryTalk View with
a .bmp file extension, but retain a .png format.
Table 3 - Visualization Files: Images (.png)
FactoryTalk View SE Software FactoryTalk View ME Software Description
All .png files in the images folder All .png files in the images folder These are the common icons used in the global objects and
standard displays for all Process Objects.

The Global Object files (.ggfx file type) in the following table are Process Library
display elements that are created once and referenced multiple times on multiple
displays in an application. When changes are made to a Global Object, all
instances in the application are automatically updated.
Table 4 - Visualization Files: Global Objects (.ggfx)
FactoryTalk View SE Software FactoryTalk View ME Software Description
(RA-BAS) Common Faceplate Objects (RA-BAS-ME) Common Faceplate Objects Global objects used on process object faceplates.

Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017 9


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 4 - Visualization Files: Global Objects (.ggfx)


FactoryTalk View SE Software FactoryTalk View ME Software Description
(RA-BAS) P_VSD Graphics Library (RA-BAS-ME) P_VSD Graphics Library Drive global object device symbols used to build
process graphics.
(RA-BAS) Process Alarm Objects (RA-BAS-ME) Process Alarm Objects Global objects used for managing alarms on process
object faceplates.
(RA-BAS) Process Diagnostic Objects (RA-BAS-ME) Process Diagnostic Objects Diagnostic global objects used on process object
faceplates.
(RA-BAS) Process Faceplate Motor Objects (RA-BAS-ME) Process Faceplate Motor Objects Motor global objects used on process object faceplates.
(RA-BAS) Process Help Objects (RA-BAS-ME) Process Help Objects Global objects used for all process objects help displays.
(RA-BAS) Process Interlock Objects (RA-BAS-ME) Process Interlock Objects Global objects used for managing interlocks and
permissives on process object faceplates.
(RA-BAS) Process Mode Objects (RA-BAS-ME) Process Mode Objects Global objects used for managing modes on process
object faceplates.

The Standard Display files (.gfx file type) in the following table are the Process
Library displays that you see at runtime.
Table 5 - Visualization Files: Standard Displays (.gfx)
FactoryTalk View SE Software FactoryTalk View ME Software Description
(RA-BAS) Common-AnalogEdit N/A Faceplate used for analog input data entry. The FactoryTalk
View ME faceplates use the native analog input data entry
so no file is required.
(RA-BAS) P_Alarm-Faceplate (RA-BAS-ME) P_Alarm-Faceplate The faceplate that is used for managing alarms for
the object.
(RA-BAS) P_Alarm-Help (RA-BAS-ME) P_Alarm-Help Alarm Help information that is accessed from the
P_AIarm faceplate.
(RA-BAS) P_Mode-Config (RA-BAS-ME) P_Mode-Config The Configuration Display used to configure the
P_Mode object.
(RA-BAS) P_Mode-Help (RA-BAS-ME) P_Mode-Help Mode Help information that is accessed from the
Help faceplate.
(RA-BAS) P_PF52x-Faceplate (RA-BAS-ME) P_PF52x-Faceplate The faceplate that is used for the object
(RA-BAS) P_PF52x-Quick (RA-BAS-ME) P_PF52x-Quick The Quick display that is used for the object
(RA-BAS) Process Motor Family-Help (RA-BAS-ME) Process Motor Family-Help The Help display for Motor objects
(RA-BAS) P_Intlk-Faceplate (RA-BAS-ME) P_Intlk-Faceplate Optional
The interlock faceplate used for the object.
Use this file if your Discrete Output has an associated
P_Intlk object and you enable navigation to its faceplate
from the Discrete Output faceplate.
(RA-BAS) P_Perm-Faceplate (RA-BAS-ME) P_Perm-Faceplate Optional
Permissive faceplate that is used for the object
Use this file if your object has an associated P_Perm object
and you enable navigation to the P_Perm faceplate from
the object faceplate.
(RA-BAS) P_ResInh-Faceplate (RA-BAS-ME) P_ResInh-Faceplate Optional
Restart/inhibit faceplate display that is used for the object
Use this file if your object has an associated P_ResInh
object and you enable navigation to the P_ResInh
faceplate from the object faceplate.

10 Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 5 - Visualization Files: Standard Displays (.gfx)


FactoryTalk View SE Software FactoryTalk View ME Software Description
(RA-BAS) P_RunTime-Faceplate (RA-BAS-ME) P_RunTime-Faceplate Optional
RunTime faceplate display that is used for the object
Use this file if your object has an associated P_RunTime
object and you enable navigation to the P_RunTime
faceplate from the object faceplate.
(RA-BAS) Process Interlock Family-Help (RA-BAS-ME) Process Interlock Family-Help Optional
Interlock/permissives help display that is used for
the object
Use this file if you use the P_Intlk or P_Perm faceplate.

HMI Tags are created in a FactoryTalk View ME application to support tab


switching on Process Library faceplates. The HMI tags may be imported via the
comma-separated values file (.csv file type) in the following table.
Table 6 - Visualization Files: HMI Tags (.csv)
FactoryTalk View SE Software FactoryTalk View ME Software Description
N/A FTVME_PlantPAxLib_Tags_3_5_xx.csv These tags must be imported into the
where xx = the service release number. FactoryTalk View ME project to support switching tabs on
any Process Object faceplate.

Controller Code This section describes the parameter references for this Add-On Instruction.

PowerFlex 523/525 Variable Frequency Drives InOut Structure

InOut parameters are used to link the Add-On Instruction to external tags that
contain necessary data for the instruction to operate. These external tags must be
of the data type shown.

Table 8 - P_PF52x Drive InOut Parameters


Tag Name Data Type Description
Inp P_PF52x_Inp Common part of PowerFlex 52x input assembly.
Out P_PF52x_Out Common part of PowerFlex 52x output assembly.
Ref_FaultCodeList P_DescList[1] Array tag that contains a list of fault codes (DINT) and their descriptions (STRING).

Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017 11


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

When the P_PF52x instruction is instantiated using the RUNG import, the
“PF525_FaultCodeList” tag shown in the following image, is included in the
import and created if it does not already exist. This tag is also included in the
Template applications that are included in the Library download.

To display fault code messages in P_PF52x, enter the name of the Fault Code List
tag (first column) in the P_PF52x Ref_FaultCodeList parameter.

Each fault code list has preset codes and descriptions for translating fault code
numbers that are received from the drive to human-readable drive fault
descriptions.

For a complete list of Fault Codes for the PowerFlex 523/525 Variable Frequency
Drives, refer to the PowerFlex 520-series Adjustable Frequency AC Drives User
Manual, publication 520-UM001.

12 Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

PowerFlex 523/525 Variable Frequency Drives Input Structure

Input parameters include the following:


• Input data elements (Inp_) are typically used to connect field inputs from
I/O modules or signals from other objects.
• Configuration data elements (Cfg_) are used to set configurable
capabilities and features of the instruction.
• Command data elements (PCmd_, OCmd_, MCmd_) are used by
program logic, operators, and maintenance personnel to request
instruction actions.
• Setting data elements (PSet_, OSet_, MSet_) are used by program logic,
operators, and maintenance personnel to establish runtime setpoints,
thresholds, and so forth. Set_ data elements (without a leading P, O, or M)
establish runtime settings regardless of role or mode.
Table 9 - P_PF52x Drive Input Parameters
Input Parameter Data Alias For Default Description
Type
EnableIn BOOL 1 Ladder Diagram:
If the rung-in condition is true, the instruction’s Logic routine executes. If the
rung-in condition is false, the instruction’s EnableInFalse routine executes.
Function Block Diagram:
If true, or not connected, the instruction’s Logic routine executes. If the parameter
is exposed as a pin and wired, and the pin is false, the instruction’s EnableInFalse
routine executes.
Structured Text:
No effect. The instruction’s Logic routine executes.
Inp_FwdPermOK BOOL 1 1 = Permissives OK, drive can start Forward.
Inp_FwdNBPermOK BOOL 1 1 = Permissives (those that cannot be bypassed) OK, drive can start Forward.
Inp_RevPermOK BOOL 1 1 = Permissives OK, drive can start Reverse.
Inp_RevNBPermOK BOOL 1 1 = Non-bypassable Permissives OK, motor can start Reverse.
Inp_IntlkOK BOOL 1 1 = Interlocks OK, drive can start/run.
Inp_NBIntlkOK BOOL 1 1 = Non-bypassable Interlocks OK, drive can start/run.
Inp_IOFault BOOL 0 Input communication status:
0 = OK,
1 = fail
Inp_Sim BOOL 0 Simulation input. When set to 1, the instruction keeps outputs de-energized
(zero) and simulates a working drive. When set to 0, the instruction operates the
drive normally.
Inp_Hand BOOL 0 1 = Request to acquire Hand mode
0 = Release Hand mode
Inp_Ovrd BOOL Mode.Inp_Ovrd 0 1 = Request to Acquire Override mode
0 = Release Override mode
Inp_OvrdCmd SINT 0 Override mode command:
0 = None
1 = Stop
2 = Start Fwd
3 = Start Rev
Inp_OvrdSpeed REAL 0.0 Value to set Speed Reference in Override mode (SpeedRef engineering units).
Inp_Reset BOOL 0 1 = Reset drive fault conditions and latched Alarms.

Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017 13


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 9 - P_PF52x Drive Input Parameters


Input Parameter Data Alias For Default Description
Type
Cfg_HasReverse BOOL 0 1 = Drive can be run reverse.
0 = Forward only.
Cfg_HasJog BOOL 0 1 = Drive Jog Command enabled/visible.
0 = Drive Jog Command not allowed.
Cfg_AllowLocal BOOL 0 1 = Allow Local Start/Stop without alarm.
0 = Start/Stop from HMI/program only.
Cfg_HasFwdPermObj BOOL 0 1 = Tells HMI a forward permissive object (for example, P_Perm) is used for
Inp_FwdPermOK and navigation to the permissive object’s faceplate is enabled.
IMPORTANT: The name of the Forward Permissive object in the controller must
be this object's name with the suffix ‘_FwdPerm’. For example, if your P_PF52x
object has the name ’PF52x123’, then its Forward Permissive object must be
named ‘PF52x123_FwdPerm’.
Cfg_HasRevPermObj BOOL 0 1 = Tells HMI a reverse permissive object (for example, P_Perm) is used for
Inp_RevPermOK and navigation to the permissive object’s faceplate is enabled.
IMPORTANT: The name of the Reverse Permissive object in the controller must
be this object's name with the suffix ‘_RevPerm’. For example, if your P_PF52x
object has the name ’PF52x123’, then its Reverse Permissive object must be
named ‘PF52x123_RevPerm’.
Cfg_HasIntlkObj BOOL 0 1 = Tells HMI an interlock object (for example, P_Intlk) is used for Inp_IntlkOK
and navigation to the interlock object’s faceplate is enabled.
IMPORTANT: The name of the Interlock object in the controller must be this
object's name with the suffix ‘_Intlk’. For example, if your P_PF52x object has the
name ’PF52x123’, then its Interlock object must be named ‘PF52x123_Intlk’.
Cfg_HasResInhObj BOOL 0 1 = Tells HMI a restart inhibit object (for example, P_ResInh) is connected and
navigation to the restart inhibit object’s faceplate is enabled.
IMPORTANT: The name of the Restart Inhibit object in the controller must be this
object's name with the suffix ‘_ResInh’. For example, if your P_PF52x object has
the name ’PF52x123’, then its Restart Inhibit object must be named
‘PF52x123_ResInh’.
Cfg_HasRunTimeObj BOOL 0 1 = Tells HMI a runtime object (for example, P_RunTime) is connected and
navigation to the runtime object’s faceplate is enabled.
IMPORTANT: The name of the runtime object in the controller must be this
object's name with the suffix ‘_RunTime’. For example, if your P_PF52x object has
the name ‘PF52x123’, then its runtime object must be named
‘PF52x123_RunTime’.
Cfg_SetTrack BOOL 1 This parameter is used to set up bumpless behavior of setting parameters when
switching modes.
When this parameter is 1:
• In Program mode the operator settings track the program settings.
• In Operator mode the program settings track the operator settings.
• The simulation inputs match the output values (transitions are bumpless).
When this parameter is 0, the operator settings and program settings are not
modified by this instruction. In this case, when the mode is changed, the effective
value of the setting can change depending on the program-set and operator-set
values.
Cfg_SetTrackOvrdHand BOOL 0 1 = Program/Operator settings track Override/Hand mode settings.
Cfg_PCmdClear BOOL Mode.Cfg_PCmdClear 1 When this parameter is 1, program commands are cleared once they are acted
upon. When set to 0, program commands remain set until cleared by the
application program logic.
IMPORTANT: Clearing this parameter online can cause unintended program
command execution.
Cfg_ProgDefault BOOL Mode.Cfg_ProgDefault 0 This parameter defines the default mode. When this parameter is 1, the mode
defaults to Program if no mode is being requested. When this parameter is 0, the
mode defaults to Operator if no mode is being requested.
IMPORTANT: Changing this parameter online can cause unintended mode
changes.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 9 - P_PF52x Drive Input Parameters


Input Parameter Data Alias For Default Description
Type
Cfg_OperStopPrio BOOL 0 1 = OCmd_Stop has priority, accepted any time. If OCmd_Stop stops the drive in
a mode other than Maintenance or Operator, a reset is required to start.
0 = OCmd_Stop only in Operator or Maintenance mode.
Cfg_OCmdResets BOOL 0 1 = New Operator drive command resets fault.
0 = Reset required to clear fault.
Cfg_OvrdPermIntlk BOOL 0 1 = Override ignores Bypassable Permissive/ Interlock.
0 = Always use Permissive/ Interlock.
Cfg_ShedOnFailToStart BOOL 1 1 = Stop motor and alarm on Fail to Start.
0 = Alarm only on Fail to Start.
IMPORTANT: If a condition is configured to shed the device to the Stopped state
on a fault, a reset is required to clear the shed fault. The drive can now be
commanded to a state other than Stopped.
Cfg_ShedOnIOFault BOOL 1 1 = Stop motor and alarm on I/O Fault.
0 = Alarm only on I/O Fault.
IMPORTANT: If a condition is configured to shed the device to the Stopped state
on a fault, a reset is required to clear the shed fault. The drive can now be
commanded to a state other than Stopped.
Cfg_SimScaleEU BOOL 0 If Cfg_SimScaleEU = 1, in simulation, scale Speed Ref engineering units to Speed
feedback engineering units.
Cfg_SimScaleRaw If Cfg_SimScaleRaw = 1, in simulation, scale Speed Ref engineering units to raw,
then raw to Speed feedback engineering units.
If both of these parameters are zero, the simulated speed reference is ramped to
the simulated speed feedback without scaling.
Cfg_HasFailToStartAlm BOOL FailToStart.Cfg_Exists 0 These parameters determine whether the corresponding alarm exists and is
checked or if the alarm does not exist and is not used. When these parameters are
Cfg_HasFailToStopAlm FailToStop.Cfg_Exists 1, the corresponding alarm exists.
Cfg_HasIntlkTripAlm IntlkTrip.Cfg_Exists
Cfg_HasDriveFaultAlm DriveFault.Cfg_Exists
Cfg_HasIOFaultAlm IOFault.Cfg_Exists
Cfg_FailToStartResetReqd BOOL FailToStart.Cfg_ResetReqd 0 These parameters determine whether a reset is required to clear the alarm status.
When these parameters are 1, the alarm is latched ON when the alarm occurs.
Cfg_FailToStopResetReqd FailToStop.Cfg_ResetReqd After the alarm condition returns to normal, a reset is required to clear the alarm
status. For example, OCmd_Reset, Inp_Reset, or Drivefault.OCmd_Reset are
Cfg_IntlkTripResetReqd IntlkTrip.Cfg_ResetReqd required to clear Alm_DriveFault alarm after the alarm is set and the value
Cfg_DriveFaultResetReqd DriveFault.Cfg_ResetReqd returns to normal. When these parameters are 0, no reset is required and the
alarm status is cleared when the alarm condition returns to normal.
Cfg_IOFaultResetReqd IOFault.Cfg_ResetReqd IMPORTANT: If the reset clears the alarm, it also acknowledges the alarm.
Cfg_FailToStartAckReqd BOOL FailToStart.Cfg_AckReqd 1 These parameters determine whether an acknowledgement is required for an
alarm. When these parameters are 1, the acknowledge (ack) bit is cleared when
Cfg_FailToStopAckReqd FailToStop.Cfg_AckReqd the alarm occurs. An acknowledge command (for example, PCmd_FailAck or
Fail.OCmd_Ack) is required to acknowledge the alarm. When set to 0, the
Cfg_IntlkTripAckReqd IntlkTrip.Cfg_AckReqd Acknowledge bit is set when an alarm occurs indicating an acknowledged alarm
Cfg_DriveFaultAckReqd DriveFault.Cfg_AckReqd and no acknowledge command is required.

Cfg_IOFaultAckReqd IOFault.Cfg_AckReqd

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 9 - P_PF52x Drive Input Parameters


Input Parameter Data Alias For Default Description
Type
Cfg_FailToStartSeverity INT FailToStart.Cfg_Severity 1000 These parameters determine the severity of each alarm. The severity drives the
color and symbol that are used to indicate alarm status on the faceplate and
Cfg_FailToStopSeverity FailToStop.Cfg_Severity global object.
Cfg_IntlkTripSeverity IntlkTrip.Cfg_Severity 250 The following are valid values:
1…250 = Low
Cfg_DriveFaultSeverity DriveFault.Cfg_Severity 1000 251…500 = Medium
Cfg_IOFaultSeverity IOFault.Cfg_Severity 501…750 = High
751…1000 = Urgent
IMPORTANT: For FactoryTalk View software version 7.0, these severity
parameters drive the indication only on the global object and faceplate. The
Alarms and Events definition of severity drives the color and symbol that is used
on the alarm banner and alarm summary. The definition also drives the value
returned by FactoryTalk Alarms and Events display commands.
Cfg_MinSpdRef REAL 0.0 Minimum Speed Reference in engineering units (for limiting).
Cfg_MaxSpdRef REAL 60.0 Maximum Speed Reference in engineering units (for limiting).
Cfg_SpeedRefRawMin DINT 0 Speed Reference Minimum in Drive (raw) Units (for scaling).
Cfg_SpeedRefRawMax DINT 6000 Speed Reference Maximum in Drive (raw) Units (for scaling).
Cfg_SpeedRefEUMin REAL 0.0 Speed Reference Minimum in Engineering Units (for scaling).
Cfg_SpeedRefEUMax REAL 60.0 Speed Reference Maximum in Engineering Units (for scaling).
Cfg_SpeedFdbkRawMin DINT 0 Speed Feedback Minimum in Drive (raw) Units (for scaling).
Cfg_SpeedFdbkRawMax DINT 6000 Speed Feedback Maximum in Drive (raw) Units (for scaling).
Cfg_SpeedFdbkEUMin REAL 0.0 Speed Feedback Minimum in Engineering Units (for scaling).
Cfg_SpeedFdbkEUMax REAL 60.0 Speed Feedback Maximum in Engineering Units (for scaling).
Cfg_SimRampT DINT 10 Time to ramp speed feedback when in Simulation (seconds).
Cfg_FailToStartT DINT 15 Time after Start to get Run Feedback before Fault (seconds).
Cfg_FailToStopT DINT 15 Time after Stop to drop Run Feedback before Fault (seconds).
Cfg_ResetPulseT DINT 2 Time to pulse Out_Reset to clear drive fault (seconds).
Cfg_MaxJogT REAL 0.0 Maximum jog time (seconds, 0 = unlimited).
Cfg_OperKeep SINT 2#0000_0000 1 = Operator keeps control in Program mode:
Bit .0 = Reference
Bit .1 = Start/Stop
Bit .2 = Forward/Reverse
Cfg_ProgKeep SINT 2#0000_0000 1 = Program keeps control in Operator mode:
Bit .0 = Reference
Bit .1 = Start/Stop
Bit .2 = Forward/Reverse
PSet_SpeedRef REAL 0.0 Program setting of speed reference (engineering units).
PSet_Owner DINT 0 Program owner request ID (nonzero) or release (zero).
OSet_SpeedRef REAL 0.0 Operator setting of speed reference (engineering units).

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 9 - P_PF52x Drive Input Parameters


Input Parameter Data Alias For Default Description
Type
PCmd_Start BOOL 0 When Cfg_PCmdClear is 1:
PCmd_Stop • Set PCmd_Start to 1 to start the Drive
• Set PCmd_Fwd to 1 to run the drive in the forward direction
PCmd_Fwd • Set PCmd_Rev to 1 to run the motor in the reverse direction
• Set PCmd_Stop to 1 to stop the drive
PCmd_Rev • These parameters are reset automatically
When Cfg_PCmdClear is 0:
• Set PCmd_Start to 1 to start the drive
• Set PCmd_Rev to 0 to run the drive in the forward direction
• Set PCmd_Rev to 1 to run the drive in the reverse direction
• Set PCmd_Start to 0 to stop the drive
• PCmd_Stop and PCmd_Fwd are not used
• These parameters do not reset automatically
PCmd_Acq BOOL Mode.PCmd_Acq 0 When Cfg_PCmdClear is 1:
• Set PCmd_Acq to 1 to Acquire
PCmd_Rel Mode.PCmd_Rel • Set PCmd_Rel to 1 to Release
• These parameters reset automatically
When Cfg_PCmdClear is 0:
• Set PCmd_Acq to 1 to Acquire
• Set PCmd_Acq to 0 to Release
• PCmd_Rel is not used
• These parameters do not reset automatically
PCmd_Lock BOOL Mode.PCmd_Lock 0 When Cfg_PCmdClear is 1:
• Set PCmd_Lock to 1 to Lock
PCmd_Unlock Mode.PCmd_Unlock • Set PCmd_Unlock to 1 to Unlock
• These parameters reset automatically
When Cfg_PCmdClear is 0:
• Set PCmd_Lock to 1 to Lock
• Set PCmd_Lock to 0 to Unlock
• PCmd_Unlock is not used
• These parameters do not reset automatically
PCmd_Reset BOOL 0 • Set PCmd_Reset to 1 to reset all alarms that require reset
• This parameter is always reset automatically
PCmd_FailToStartAck BOOL FailToStart.PCmd_Ack 0 • Set PCmd_<Alarm>Ack to 1 to Acknowledge alarm
• The parameter is reset automatically
PCmd_FailToStopAck FailToStop.PCmd_Ack
PCmd_IntlkTripAck IntlkTrip.PCmd_Ack
PCmd_DriveFaultAck DriveFault.PCmd_Ack
PCmd_IOFaultAck IOFault.PCmd_Ack
PCmd_FailToStartSuppress BOOL FailToStart.PCmd_Suppress 0 When Cfg_PCmdClear is 1:
PCmd_FailToStopSuppress FailToStop.PCmd_Suppress • Set PCmd_<Alarm>Suppress to 1 to suppress alarm
• Set PCmd_<Alarm>Unsuppress to 1 to unsuppress alarm
PCmd_IntlkTripSuppress IntlkTrip.PCmd_Suppress • These parameters reset automatically
When Cfg_PCmdClear is 0:
PCmd_DriveFaultSuppress DriveFault.PCmd_Suppress
• Set PCmd_<Alarm>Suppress to 1 to suppress alarm
PCmd_IOFaultSuppress IOFault.PCmd_Suppress • Set PCmd_<Alarm>Suppress to 0 to unsuppress alarm
• PCmd_<Alarm>Unsuppress is not used
PCmd_FailToStartUnsuppress BOOL FailToStart.PCmd_Unsuppress 0 • These Parameters do not reset automatically
PCmd_FailToStopUnsuppress FailToStop.PCmd_Unsuppress
PCmd_IntlkTripUnsuppress IntlkTrip.PCmd_Unsuppress
PCmd_DriveFaultUnsuppress DriveFault.PCmd_Unsuppress
PCmd_IOFaultUnsuppress IOFault.PCmd_Unsuppress

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 9 - P_PF52x Drive Input Parameters


Input Parameter Data Alias For Default Description
Type
PCmd_FailToStartUnshelve BOOL FailToStart.PCmd_Unshelve 0 • Set PCmd_<Alarm>Unshelve to 1 to Unshelve alarm
• The parameter is reset automatically
PCmd_FailToStopUnshelve FailToStop.PCmd_Unshelve
PCmd_IntlkTripUnshelve IntlkTrip.PCmd_Unshelve
PCmd_DriveFaultUnshelve DriveFault.PCmd_Unshelve
PCmd_IOFaultUnshelve IOFault.PCmd_Unshelve
OCmd_Start BOOL 0 Operator command to start drive.
OCmd_Stop BOOL 0 Operator command to stop drive.
OCmd_Jog BOOL 0 Operator command to jog drive (not cleared by instruction if Cfg_MaxJogT = 0).
OCmd_Fwd BOOL 0 Operator command to set direction to Forward.
OCmd_Rev BOOL 0 Operator command to set direction to Reverse.
OCmd_Bypass BOOL 0 Operator command to bypass all interlocks and permissives that can be bypassed.
OCmd_Check BOOL 0 Operator command to check (not bypass) all interlocks and permissives.
MCmd_Disable BOOL 0 Maintenance command to disable drive.
MCmd_Enable BOOL 0 Maintenance command to enable (allow to run) drive.
MCmd_Acq BOOL Mode.MCmd_Acq 0 Maintenance command to acquire ownership (Operator/Program/Override to
Maintenance).
MCmd_Rel BOOL Mode.MCmd_Rel 0 Maintenance command to release ownership (Maintenance to Operator/
Program/Override).
OCmd_AcqLock BOOL Mode.OCmd_AcqLock 0 Operator command to acquire (Program to Operator)/lock ownership.
OCmd_Unlock BOOL Mode.OCmd_UnlockRel 0 Operator command to unlock/release (Operator to Program) ownership.
OCmd_Reset BOOL 0 Operator command to reset all alarms that require reset and trigger a drive reset if
the drive is faulted.
OCmd_ResetAckAll BOOL 0 Operator command to acknowledge and reset all alarms and latched Shed
conditions.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

PowerFlex 523/525 Variable Frequency Drives Output Structure

Output parameters include the following:


• Value data elements (Val_) are numeric outputs of the instruction for use
by the HMI. Values can also be used by other application logic or software
packages.
• Source and Quality data elements (SrcQ_) are outputs of the instruction
that is used by the HMI to indicate PV source and quality.
• Status data elements (Sts_) are bit outputs of the instruction for use by the
HMI. Status bits can also be used by other application logic.
• Error data elements (Err_) are outputs of the instruction that indicate a
particular configuration error. If any Err_ bit is set, then the Sts_Err
configuration error summary status is set and the Invalid Configuration
indicator is displayed on the HMI.
• Not Ready data elements (Nrdy_) are bit outputs of the instruction for use
by the HMI for displaying the Device Not Ready indicator. Status bits can
also be used by other application logic.
• Alarm data elements (Alm_) are outputs of the instruction that indicate a
particular alarm has occurred.
• Acknowledge data elements (Ack_) are outputs of the instruction that
indicate the corresponding alarm has been acknowledged.
• Ready data elements (Rdy_) are bit outputs of the instruction used by the
HMI to enable or disable Command buttons and Setting entry fields.
Table 10 - P_PF52x Drives Output Parameters
Output Parameter Data Type Alias For Description
EnableOut BOOL Enable Output: The EnableOut signal is not manipulated by this instruction. Its output state
always reflects EnableIn Input state.
Val_SpeedRef REAL Speed Reference (target) to drive (Speed Reference engineering units).
Val_SpeedFdbk REAL Speed Feedback (actual) from drive (Speed Feedback engineering units).
Val_SpeedRefRaw REAL Copy of Speed Reference Output (in Raw units) for faceplate.
Val_SpeedFdbkRaw REAL Copy of Speed Feedback Input (in Raw units) for faceplate.
Val_SpeedRefEUMin REAL Minimum of Speed Reference = Min (Cfg_SpeedFdbkEUMin, Cfg_SpeedFdbkEUMax).
(Engineering units)
Val_SpeedRefEUMax REAL Maximum of Speed Reference = Max (Cfg_SpeedFdbkEUMin, Cfg_SpeedFdbkEUMax).
(Engineering units)
Val_SpeedFdbkEUMin REAL Minimum of Speed Feedback = Min (Cfg_SpeedFdbkEUMin, Cfg_SpeedFdbkEUMax).
(Engineering units)
Val_SpeedFdbkEUMax REAL Maximum of Speed Feedback = Max (Cfg_SpeedFdbkEUMin, Cfg_SpeedFdbkEUMax).
(Engineering units)
Val_LastFaultCode DINT Last drive fault code (enumeration).
Val_OutCurrent REAL Drive output current (Amps).
Val_OutPower REAL Drive output power (kW).

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 10 - P_PF52x Drives Output Parameters


Output Parameter Data Type Alias For Description
SrcQ_IO SINT I/O signal source and quality.
SrcQ Final drive status source and quality:
GOOD 0 = I/O live and confirmed good quality
1 = I/O live and assumed good quality
2 = No feedback configured, assumed good quality
TEST 8 = Device simulated
9 = Device loopback simulation
10 = Manually entered value
UNCERTAIN 16 = Live input, off-specification
17 = Value substituted at device/bus
18 = Value substituted by maintenance (Has and not Use)
19 = Shed, using last good value
20 = Shed, using replacement value
BAD 32 = Signal failure (out-of-range, NaN, invalid combination)
33 = I/O channel fault
34 = I/O module fault
35 = Bad I/O configuration (for example, scaling parameters)
Val_Cmd SINT Device command:
0 = None
1 = Stop
2 = Start forward
3 = Start reverse
4 = Jog forward
5 = Jog reverse
Val_Fdbk SINT Device feedback:
0 = Stopped
1 = Running forward
2 = Running reverse
3 = Accelerating
4 = Decelerating
Val_Sts SINT Device Confirmed Status:
0= Powerup/Unknown
1 = Stopped
2 = Running forward
3 = Running reverse
4 = Jogging forward
5 = Jogging reverse
6 = Stopping
7 = Starting forward
8 = Starting reverse
33 = Disabled
Val_Fault SINT Device fault status:
0 = None
16 = Fail to Start
17 = Fail to Stop
18 = Drive Fault
32 = I/O Fault
34 = Configuration Error

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 10 - P_PF52x Drives Output Parameters


Output Parameter Data Type Alias For Description
Val_Mode SINT Mode.Val The current mode is shown with status bits and also as an enumeration ‘Val_Mode’ as follows:
0 = No mode
1 = Hand
2 = Maintenance
3 = Override
4 = Program (locked)
5 = Operator (locked)
6 = Program (unlocked, Operator is default)
7 = Operator (unlocked, Program is default)
8 = Program (unlocked, Program is default)
9 = Operator (unlocked, Operator is default)
Val_Owner DINT Current Object Owner ID (0 = not owned).
Val_Notify SINT Current alarm level and acknowledgement (enumeration):
0 = No alarm
1 = Alarm cleared: a reset or acknowledge is required
2 = Low (acknowledged)
3 = Low (unacknowledged)
4 = Medium (acknowledged)
5 = Medium (unacknowledged)
6 = High (acknowledged)
7 = High (unacknowledged)
8 = Urgent (acknowledged)
9 = Urgent (unacknowledged)
Sts_Stopped BOOL 1 = Drive requested to stop and is confirmed stopped.
Sts_Starting BOOL 1 = Drive requested to run and is waiting run for feedback.
Sts_Running BOOL 1 = Drive requested to run and is confirmed running.
Sts_Stopping BOOL 1 = Drive requested to stop and is waiting for stopped feedback.
Sts_Jogging BOOL 1 = Drive requested to jog.
Sts_CommandDir BOOL 1 = Drive commanded to Forward.
0 = Reverse.
Sts_ActualDir BOOL 1 = Drive actual direction is Forward.
0 = Reverse.
Sts_Accel BOOL 1 = Drive is accelerating.
Sts_Decel BOOL 1 = Drive is decelerating.
Sts_NotReady BOOL 1 = Drive is Not Ready (cannot be started), check alarms, stops, faults.
Sts_AtSpeed BOOL 1 = Drive is running at reference speed.
Sts_SpeedLimited BOOL 1 = Speed Reference setting exceeds configured Max/Min limit.
Sts_Digin1 BOOL Drive Digital Input 1 Status
Sts_Digin2 BOOL Drive Digital Input 2 Status
Sts_Digin3 BOOL Drive Digital Input 3 Status
Sts_Digin4 BOOL Drive Digital Input 4 Status
Sts_Available BOOL 1 = Drive available for control by automation (Program).
Sts_Bypass BOOL 1 = Interlocks and Permissives that can be bypassed are bypassed.
Sts_BypActive BOOL 1 = Bypassing active (Bypassed or Maintenance).
Sts_Disabled BOOL 1 = Drive is disabled.
Sts_NotRdy BOOL 1 = Motor is Not Ready to Run (independent of mode), check interlocks and permissives.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 10 - P_PF52x Drives Output Parameters


Output Parameter Data Type Alias For Description
Nrdy_Disabled BOOL 1 = Device Not Ready:
Nrdy_CfgErr • Device Disabled by Maintenance
• Configuration Error
Nrdy_Intlk • Interlock Not OK
• Permissive Not OK
Nrdy_Perm • Operator Stop Priority Command Requires Reset
• Device Failure (Shed Requires Reset)
Nrdy_OperPrio • I/O Fault (Shed Requires Reset)
• Device Tripped (Drive Fault)
Nrdy_Fail • Drive Not Ready
Nrdy_IOFault • Device Logic Disabled/NO Mode

Nrdy_Trip
Nrdy_DriveNR
Nrdy_NoMode
Sts_MaintByp BOOL 1 = A Maintenance Bypass is active, display icon.
Sts_AlmInh BOOL 1 = An alarm is Shelved, Disabled or Suppressed, display icon.
Sts_Err BOOL 1 = Error in configuration: see detail bits for reason.
Err_Timer BOOL 1 = Error in configuration: Invalid Check or Reset Pulse Time (use 0…2,147,483).
Err_Sim BOOL 1 = Error in configuration: simulation timer preset: use 0…2,147,483).
Err_Alarm BOOL 1 = Error in configuration: Alarm Minimum On time or severity.
Err_FdbkRaw BOOL 1 = Error in configuration: Speed feedback raw minimum = maximum.
Err_FdbkEU BOOL 1 = Error in configuration: Speed feedback engineering units minimum = maximum.
Err_RefLim BOOL 1 = Error in configuration: Speed Ref Limit minimum > maximum.
Err_RefEU BOOL 1 = Error in configuration: Speed Ref engineering units minimum = maximum.
Err_RefRaw BOOL 1 = Error in configuration: Speed Ref Raw minimum = maximum.
Sts_Hand BOOL Mode.Sts_Hand 1 = Mode is Hand (supersedes Operator, Program, Override, and Maintenance).
Sts_Maint BOOL Mode.Sts_Maint 1 = Mode is Maintenance (supersedes Operator, Program, and Override).
Sts_Ovrd BOOL Mode.Sts_Ovrd 1 = Mode is Override (supersedes Operator and Program).
Sts_Prog BOOL Mode.Sts_Prog 1 = Mode is Program (automatic).
Sts_Oper BOOL Mode.Sts_Oper 1 = Mode is Operator (manual).
Sts_ProgOperLock BOOL Mode.Sts_ProgOperLock 1 = Program or operator has requested mode Lock.
Sts_NoMode BOOL Mode.Sts_NoMode 1 = No mode (disabled because EnableIn is False).
Sts_MAcqRcvd BOOL Mode.Sts_MAcqRcvd 1 = Maintenance Acquire command received this scan.
Sts_FailToStart BOOL FailToStart.Inp 1 = Drive failed to start.
Sts_FailToStop FailToStop.Inp 1 = Drive failed to stop.
Sts_IntlkTrip IntlkTrip.Inp 1 = Drive was stopped by an Interlock Not OK (One-Shot).
Sts_DriveFault DriveFault.Inp 1 = Drive Fault (see drive display or manual).
Sts_IOFault IOFault.Inp I/O Comm Fault Status:
0 = OK
1 = Bad)

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 10 - P_PF52x Drives Output Parameters


Output Parameter Data Type Alias For Description
Alm_FailToStart BOOL FailToStart.Alm 1 = Drive Fail to Start alarm.
Alm_FailToStop FailToStop.Alm 1 = Drive Fail to Stop alarm.
Alm_IntlkTrip IntlkTrip.Alm 1 = Alarm: Drive stopped by an Interlock Not OK.
Alm_DriveFault DriveFault.Alm 1 = Alarm: Drive Fault (see drive display or manual).
Alm_IOFault IOFault.Alm 1 = I/O Fault alarm.
Ack_FailToStart BOOL FailToStart.Ack 1 = Fail to Start, Fail to Stop, Interlock Trip, Drive Fault, or I/O Fault alarm has been
acknowledged.
Ack_FailToStop FailToStop.Ack
Ack_IntlkTrip IntlkTrip.Ack
Ack_DriveFault DriveFault.Ack
Ack_IOFault IOFault.Ack
Sts_FailToStartDisabled BOOL FailToStart.Disabled 1 = Fail to Start, Fail to Stop, Interlock Trip, Drive Fault, or I/O Fault alarm has been disabled (by
maintenance).
Sts_FailToStopDisabled FailToStop.Disabled
Sts_IntlkTripDisabled IntlkTrip.Disabled
Sts_DriveFaultDisabled DriveFault.Disabled
Sts_IOFaultDisabled IOFault.Disabled
Sts_FailToStartShelved BOOL FailToStart.Shelved 1 = Fail to Start, Fail to Stop, Interlock Trip, Drive Fault, or I/O Fault alarm has been shelved (by
operator).
Sts_FailToStopShelved FailToStop.Shelved
Sts_IntlkTripShelved IntlkTrip.Shelved
Sts_DriveFaultShelved DriveFault.Shelved
Sts_IOFaultShelved IOFault.Shelved
Sts_FailToStartSuppressed BOOL FailToStart.Suppressed 1 = Fail to Start, Fail to Stop, Interlock Trip, Drive Fault, or I/O Fault alarm has been suppressed
(by program).
Sts_FailToStopSuppressed FailToStop.Suppressed
Sts_IntlkTripSuppressed IntlkTrip.Suppressed
Sts_DriveFaultSuppressed DriveFault.Suppressed
Sts_IOFaultSuppressed IOFault.Suppressed
Rdy_Start BOOL 1 = Ready to receive OCmd: Start, Stop, Jog, Forward, Reverse, Bypass, or Check (enables HMI
button).
Rdy_Stop
Rdy_Jog
Rdy_Fwd
Rdy_Rev
Rdy_Bypass
Rdy_Check
Rdy_Disable BOOL 1 = Ready to receive MCmd Disable or Enable (enables HMI button).
Rdy_Enable
Rdy_Reset BOOL 1 = Ready to receive OCmd_Reset (enables HMI button).
Rdy_ResetAckAll BOOL 1 = At least one alarm or latched Shed condition requires Reset or Acknowledged.
Rdy_SpeedRef BOOL 1 = Ready to receive OSet_SpeedRef (enables data entry field).
P_PF52x BOOL Unique Parameter Name for auto-discovery.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

PowerFlex 523/525 Variable Frequency Drives Local Configuration


Tags

Configuration parameters that are array, string, or structure data types cannot be
configured as parameters for Add-On Instructions. Configuration parameters of
these types appear as local tags to the Add-On Instruction. Local tags can be
configured through the HMI faceplates or in Studio 5000 Logix Designer®
application. Open the instruction logic of the Add-On Instruction instance and
then open the Data Monitor on a local tag to accomplish this configuration.
These parameters cannot be modified by using controller logic or Logix Designer
export/import functionality.
Table 11 - P_PF52x Drive Local Configuration Tags
Tag Name Data Type Default Description
Cfg_Desc STRING_40 'PF523/PF525 Variable Description for display on HMI. This string is shown in the title bar of the faceplate.
Frequency Drive'
Cfg_Digin1Txt STRING_20 'Digital Input 1' Name for digital input 1 label.
Cfg_Digin2Txt STRING_20 'Digital Input 2' Name for digital input 2 label.
Cfg_Digin3Txt STRING_20 'Digital Input 3' Name for digital input 3 label.
Cfg_Digin4Txt STRING_20 'Digital Input 4' Name for digital input 4 label.
Cfg_FwdText STRING_16 'Forward' Name for forward direction, for example, ‘Up’, or ‘Forward’.
Cfg_Label STRING_20 'Motor Speed Control' Label for graphic symbol that is displayed on HMI. This string appears on the graphic symbol.
Cfg_RevText STRING_16 'Reverse' Name for reverse direction, for example, ‘Down’ or ‘Reverse’.
Cfg_SpeedFdbkEU STRING_8 'Hz' Speed feedback engineering units for display on HMI.
Cfg_SpeedRefEU STRING_8 'Hz' Speed reference engineering units for display on HMI.
Cfg_Tag STRING_20 'P_PF52x' Tag name for display on HMI. This string is shown in the title bar of the faceplate.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Operations This section describes the primary operations for Add-On Instructions.

Modes

This instruction uses the following standard modes, which are implemented by
using an embedded P_Mode Add-On Instruction.

Table 12 - Modes
Mode Description
Operator The Operator owns control of the device. Operator commands (OCmd_) and Operator settings
(OSet_) from the HMI are accepted.
Program Program logic owns control of the device. Program commands (PCmd_) and Program settings
(PSet_) are accepted.
Override Priority logic owns control of the device and supersedes Operator and Program control. Override
Inputs (Inp_OvrdCmd and other Inp_OvrdXxxx values) are accepted. If so configured,
bypassable interlocks and permissives are bypassed.
Maintenance Maintenance owns control of the device and supersedes Operator, Program, and Override
control. Operator commands and settings from the HMI are accepted. Bypassable interlocks and
permissives are bypassed, and device timeout checks are not processed.
Hand Hardwired logic or other logic outside the instruction owns control of the device. The instruction
tracks the state of the device for bumpless transfer back to one of the other modes.
No Mode The device is disabled and has no owner because the EnableIn input is false. The main
instruction Logic routine is not being scanned. See Execution section for more information on
EnableInFalse processing.

IMPORTANT Instructions with Cfg_OperKeep and Cfg_ProgKeep keep some aspects of the
device operation with the operator or program regardless of whether the main
mode is Program or Operator mode.

See Rockwell Automation Library of Process Objects: Common Mode Block


(P_Mode) Reference Manual, publication SYSLIB-RM005, for more
information.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Alarms

This instruction uses the following alarms, which are implemented by using
embedded P_Alarm and P_Gate Add-On Instructions.

Alarm Name P_Alarm Name P_Gate Name Description


Drive Fault DriveFault None Raised when the drive detects a fault and sets its
Faulted status bit. Check the Fault Code and
description to determine the cause. Issuing a Reset of
this object will cause a Clear Fault command to be
sent to the drive in an attempt to clear the fault.
Fail to Start FailToStart None Raised when the drive has and is using run feedback,
an attempt is made to start the drive, and the run
feedback does not indicate that the drive is running
within the configured time. If Fail to Start is
configured as a shed fault, the drive is stopped and a
reset is required in order to start the drive.
Fail to Stop FailToStop None Raised when the drive has and is using run feedback,
an attempt is made to stop the drive, and the run
feedback does not indicate that the drive stopped
within the configured time.
Interlock Trip IntlkTrip None Raised when the drive is running and an interlock ’not
OK’ condition causes the drive to stop.
If interlocks are not bypassed, a bypassable interlock
or a non-bypassable interlock 'not OK' condition
initiates an interlock trip. If interlocks are bypassed,
only a non-bypassable interlock 'not OK' condition
initiates an interlock trip.
I/O Fault IOFault None Raised when the Inp_IOFault input is true. This input
is usually used to indicate to the instruction that a
communication failure has occurred for its I/O. If the
I/O Fault is configured as a shed fault, the drive is
stopped and not permitted to start until reset.

Parameters of the P_Alarm object can be accessed by using the following


convention: [P_Alarm Name].[P_Alarm Parameter].

See Rockwell Automation Library of Process Objects: Common Alarm Block


(P_Alarm) Reference Manual, publication SYSLIB-RM002, for more
information.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Simulation

Simulation in the P_PF52x Add-On Instruction disables the normal output and
provides the feedback of a working drive

Set the Inp_Sim parameter in the controller to ‘1’ to enable simulation. The

Simulation icon is displayed at the bottom left of the Operator faceplate,


and indicates that the device is in simulation.

You can also use the following parameters in simulation:


• Cfg_SimScaleEU to scale Speed Reference engineering units to Speed
Feedback engineering units
• Cfg_SimScaleRaw to scale Speed Reference engineering units to raw and
then raw to Speed Feedback engineering units
• Cfg_SimRampT to set the time in seconds to ramp speed feedback

When you have finished in simulation, set the Inp_Sim parameter in the
controller to ‘0’ to return to normal operation.

Execution

The following table explains the handling of instruction execution conditions.

Condition Description
EnableIn False (false rung) Processing for EnableIn False (false rung) is handled the
same as if the drive were Disabled by Command. The drive
outputs are de-energized and the drive is shown as
disabled on the HMI.
Powerup (prescan, first scan) Processing of modes and alarms on prescan and Powerup
is handled by the embedded P_Mode and P_Alarm
Add-On Instructions. See their specifications for details.
On Powerup, the drive is treated as if it had been
Commanded to Stop.
Postscan (SFC transition) No SFC Postscan logic is provided.

See the Logix5000 Controllers Add-On Instructions Programming Manual,


publication 1756-PM010, for more information.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Programming Example The following example shows the P_PF52x in ladder context. Here, ladder logic
is used to copy the drive input data from the input assembly tag to a buffer tag of
type P_PF52x_Inp.

Next, the P_PF52x Add-On Instruction executes.

Finally, the drive command bits used by the P_PF52x instruction and the drive
speed reference are copied out to the drive. A buffer tag of type P_PF52x_Out is
used.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Display Elements The P_PF52x instruction uses the same HMI display elements that are used for
the Variable Speed Drive (P_VSD) instruction.

A display element (global object) is created once and can be referenced multiple
times on multiple displays in an application. When changes are made to the
original (base) object, the instantiated copies (reference objects) are
automatically updated. Use of global objects, with tag structures in the
ControlLogix system, aid consistency and save engineering time.
Table 13 - P_PF52x Drive Display Elements Description
Display Element Name Display Element Description
GO_P_VSD_R These display elements show the different motor
positions (right, up, and down).

GO_P_VSD_U

GO_P_VSD_D

GO_P_VSD_Blower_R These display elements show the different blower


positions (right, left, up, and down).

GO_P_VSD_Blower_L

GO_P_VSD_Blower_U

GO_P_VSD_Blower_D

GO_P_VSD_Conveyer_R This display element illustrates a conveyer.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 13 - P_PF52x Drive Display Elements Description


Display Element Name Display Element Description
GO_P_VSD_Inline_U These display elements show the different inline motor
positions (up, right, left, and down).

GO_P_VSD_Inline_R

GO_P_VSD_Inline_L

GO_P_VSD_Inline_D

GO_P_VSD_Pump_R These display elements show the different pump


positions (right, left, and up).

GO_P_VSD_Pump_L

GO_P_VSD_Pump_U

GO_P_VSD_Agitator_D This display element illustrates an agitator in the down


position.

GO_P_VSD_Mixer_U This display element shows a mixer in the up position.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 13 - P_PF52x Drive Display Elements Description


Display Element Name Display Element Description
GO_P_VSD_RPump_U This display element shows a rotary gear pump in the up
position.

GO_P_VSD_Fan_D This display element shows a fan in the down position.

Common attributes of the P_PF52x global objects include the following:


• Graphical representation of the driven equipment
• Speed feedback display with engineering units
• Status/quality indicators
• Mode indicator
• Maintenance Bypass indicator
• State
• Label
• Alarm border that changes color and blinks on unacknowledged alarm
• Alarm indicator that changes color with the severity of an alarm

State Maintenance Bypass


Indicator
Alarm Border

Alarm Indicator
Status/Quality Indicator
Status/Quality Indicator Mode Indicator

Speed Feedback Display Engineering Units Label

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

State Indicators

The State Indicator text changes and the display element color changes
depending on the state of the drive.

Color State
Blue Stopping
Dark gray Stopped
Light blue Jogging
Blue Starting
White Running

Status/Quality Indicators

One of these symbols appears on the graphic symbol when the described
condition is true.
Graphic Symbol Description
Invalid configuration.

Data quality bad/failure.

Data Quality degraded: uncertain, test, simulation, substitution, or out of specification.

The input or device has been disabled.

Device not ready to operate.

Speed reference limited to minimum/maximum.

Motor is at target speed.

Drive is accelerating.

Drive is decelerating.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

TIP When the Invalid Configuration Indicator appears, you can find what
configuration setting is invalid by following the indicators. Click the graphic
symbol to open the faceplate. The Invalid Configuration indicator appears next
to the appropriate tab at the top of the faceplate to help you find the
configuration error. Once you navigate to the tab, the misconfigured item is
flagged with this indicator or appears in a magenta box.

For the PowerFlex 523/525 Variable Frequency Drives Instruction, the Invalid
Configuration indicator appears under the following conditions:
• The Fail to Start check time, Fail to Stop check time, Reset Pulse time, or
Maximum Jog time is set to a value less than zero or greater than 2,147,483
seconds.
• The Speed Feedback Raw Minimum and Raw Maximum scaling
parameters are set to the same value.
• The Speed Feedback Scaled Engineering Units Minimum and Engineering
Units Maximum scaling parameters are set to the same value.
• The Speed Reference Raw Minimum and Raw Maximum scaling
parameters are set to the same value.
• The Speed Reference Scaled Engineering Units Minimum and
Engineering Units Maximum scaling parameters are set to the same value.
• The Maximum Speed Reference clamp value is less than the Minimum
Speed Reference clamp value, or either clamp value is less than zero.
• The Simulated Speed Ramp Time is set to a value less than zero or greater
than 2,147,483 seconds.
• An Alarm Minimum On Time is set to a value less than zero or greater
than 2,147,483 seconds.
• Alarm Severity is set to a value less than 1 or greater than 1000.

TIP When the Not Ready indicator appears, you can find what condition is
preventing operation by following the indicators. Click the graphic symbol to
open the faceplate. The Not Ready indicator appears next to the appropriate
tab at the top of the faceplate to help you find the condition. When you
navigate to the tab, the condition preventing operation is flagged.

For the PowerFlex 523/525 Variable Frequency Drives Instruction, the Device
Not Ready indicator appears under the following conditions:
• Device has been disabled by Maintenance.
• There is a configuration error.
• An Interlock or Permissive is not OK.
• Operator Stop Priority command requires reset.
• There is a Device Failure or I/O Fault and Shed requires reset.
• The device has been tripped resulting in a Drive Fault.
• Drive not ready.
• Device logic disabled or there is no mode.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Mode Indicators

One of these symbols appears on the right side of the graphic symbol to indicate
the mode of the object instruction.

Graphic Symbol Description


Transparent Operator mode (if the default mode is Operator and the current mode is Operator, the mode
indicator is transparent).
Operator mode (if the default mode is Program).

Operator mode locked.

Transparent Program mode (if the default mode is Program and the current mode is Program, the mode
indicator is transparent).
Program mode (if the default mode is Operator).

Program mode locked.

Override mode

Maintenance mode.

Hand mode

No mode.

TIP The images provided for the Operator and Program default modes are
transparent; therefore, no mode indicators are visible if the device is in its
default mode. This behavior can be changed by replacing the image files for
these mode indicators with images that are not transparent.

See Rockwell Automation Library of Process Objects: Common Mode Block


(P_Mode) Reference Manual, publication SYSLIB-RM005, for more
information.

Alarm Indicators

One of these symbols appears on the left side of the label to indicate the described
alarm condition and the alarm border and label background change color. The
alarm border and label background blink if acknowledgement of an alarm
condition is required. Once the alarm is acknowledged, the alarm border and
label background remain the color that corresponds to the severity of the alarm.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Symbol Border and Label Background Description


No change in color Alarm Inhibit: an alarm is suppressed by the Program,
disabled by Maintenance, or shelved by the Operator.

White Return to normal (no alarm condition), but a previous


alarm has not been acknowledged.

Blue Low severity alarm.

Yellow Medium severity alarm.

Red High severity alarm.

Magenta Urgent severity alarm.

No symbol No change in color No alarm or alarm inhibit condition, and all alarms
are acknowledged.

See Rockwell Automation Library of Process Objects: Common Alarm Block


(P_Alarm) Reference Manual, publication SYSLIB-RM002, for more
information.

Maintenance Bypass Indicator

This symbol appears to the right of the label to indicate that a maintenance
bypass has been activated.

TIP When the Maintenance Bypass Indicator appears, you can find what condition
was bypassed by following the indicators. Click the graphic symbol to open the
faceplate. The Maintenance Bypass Indicator appears next to the appropriate
tab at the top of the faceplate to help you find the bypass. Once you navigate to
the tab, the bypassed item is flagged with this indicator.

For the PowerFlex 523/525 Variable Frequency Drives Instruction, the


Maintenance Bypass Indicator appears when interlocks and permissives that can
be bypassed have been bypassed.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Using Display Elements

The global objects for P_PF52x can be found in the global object file
(RA-BAS) P_VSD Graphics Library.ggfx for FactoryTalk View SE. Follow these
steps to use a global object.

1. Copy the global object from the global object file and paste it in the
display file.

2. In the display, right-click the global object and choose Global Object
Parameter Values.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

The Global Object Parameter Values dialog box appears.

The global object parameters are as follows.

Parameter Required Description


#102 Y Object tag to point to the name of the associated object Add-On Instruction
in the controller.
#103 Y Path that is used for display navigation features to other objects. Include
program scope if tag is a program scope tag.
#120 N Additional parameter to pass to the display command to open the faceplate.
Typically used to define position for the faceplate.
#121 N Additional parameter to pass to the display command to open the faceplate.
When you define the X and Y coordinate, separate parameters so that #120
defines X and #121 defines Y. This definition lets the same parameters be
used in subsequent display commands that originate from the faceplate.
#122 Y The options for the global object display are as follows:
0 = Always show faceplate
1 = Show Quick Display for users without Maintenance access (Code C)
2 = Always show Quick Display

3. Type the tag or value in the Value column as specified in the Description
column.

TIP You can click the ellipsis (…) to browse and select a tag.
Values for items marked ‘(optional)’ can be left blank.

4. Click OK.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Quick Display The Quick Display screen provides the means for operators to perform simple
interactions with the P_PF52x instruction instance. From the Quick Display, you
can navigate to the faceplate for full access for operation, maintenance, and
configuration.

Navigate to Full
Faceplate Button

Faceplate The P_PF52x faceplate consists of six tabs and each tab consists of one or more
pages.

The title bar of the faceplate contains the value of local configuration tags
Cfg_Tag and Cfg_Desc.

The Operator tab is displayed when the faceplate is initially opened. Click the
appropriate icon at the top of the faceplate to access a specific tab.
Maintenance Diagnostics Alarms Exit

Operator Engineering Trends Help

The faceplate provides the means for operators, maintenance workers, engineers,
and others to interact with the P_PF52x instruction instance. You can also view
its status and values and manipulate it through its commands and settings. When
a given input is restricted via FactoryTalk View security, the required user
security-code letter is shown in the tables that follow.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Operator Tab

The Faceplate initially opens to the Operator (‘Home’) tab. From here, an
operator can monitor the device status and manually operate the device when it is
in Operator mode.

The Operator tab shows the following information:


• Current mode (Operator, Program, Override, Maintenance, or Hand)
• Requested mode indicator (appears only if the Operator or Program mode
has been superseded by another mode)
• Drive State (Stopping, Stopped, Starting, Running, Disable, or I/O Fault)
• Drive Motion State (Accelerating, Decelerating, or At Speed)
• Drive Ready indicator (Drive Ready, Drive Not Ready, or Drive Faulted)
• Actual speed and requested speed
• Actual direction and requested direction (appears only if the drive is
configured to allow running in reverse)
• Input Source and Quality indicator (See 'SrcQ' in the Output parameters
table on page 20 for details)

Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017 39


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Operator Mode Request/Lock


and Release/Unlock Buttons

Reset and Acknowledge


All Alarms Button

Drive Start Command Button


Mode Indicator
Drive Stop Command Button

Drive Jog Command


Drive State Button

Interlock Navigation
Runtime Navigation
Button
Button

Restart Inhibit Forward Permissive


Navigation Button Navigation Button

Reverse Permissive Speed Reference


Navigation Button
Forward Direction
Drive Ready Command Button
Indicator
Reverse Direction
Command Button
Input Source and
Quality Indicator

Input Source and


Quality Icon

The following table shows the functions included on the Operator tab.
Table 14 - Operator Tab Description
Function Action Security
Click to release Operator mode lock. Manual Device
Operation
(Code B)

Click to lock in Operator mode.

Click to request Program mode.

Click to request Operator mode.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 14 - Operator Tab Description


Function Action Security
Click to reset and acknowledge all alarms. Acknowledge Alarms
(Code F)

Click to Start drive. Normal Operation of


Devices (Code A)

Click to Stop drive.

Click to Jog drive.

Click to select forward direction.

Click to select reverse direction.

Click to open Reverse Permissive faceplate. None

Click to open Forward Permissive faceplate.

Click to open Interlock faceplate.

Click to open runtime faceplate.

Click to open Restart Inhibit faceplate.

Reference (Hz) Type the desired speed in engineering units.

If the object is configured to have permissive and interlock objects (for example,
Cfg_HasIntlkObj is true), the permissive and interlock indicators become
buttons. These buttons open the faceplates of the source objects that are used as a
permissive or interlock (often this is a P_Intlk or P_Perm object). If the object is
not configured in this way, the permissive or interlock are indicators only.

The Operator tab also has a button to open the Restart Inhibit faceplate if the
drive is configured to use the P_ResInh object (Cfg_HasResInh = 1). When the
object is not configured to have an P_ResInh instruction, the Restart Inhibit
button is not displayed.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

The Operator tab also has a button to open the runtime faceplate if the drive is
configured to use the P_RunTime object (Cfg_HasRunTime = 1). When the
object is not configured to have an P_RunTime instruction, the runtime button
is not displayed.

See these publications for more information:


• Rockwell Automation Library of Process Objects: Interlock with First Out
and Bypass (P_Intlk) Reference Manual, publication SYSLIB-RM004
• Rockwell Automation Library of Process Objects: Permissives with Bypass
(P_Perm) Reference Manual, publication SYSLIB-RM007
• Rockwell Automation Library of Process Objects: Restart Inhibit for
Large Motor (P_ResInh) Reference Manual, publication SYSLIB-RM009
• Rockwell Automation Library of Process Objects: Runtime and Starts
(P_RunTime) Reference Manual, publication SYSLIB-RM010

One of these symbols appears to indicate the described Interlock or Permissive


condition.

Permissive Symbol Interlock Symbol Description


One or more conditions not OK

Non-bypassed conditions OK

All conditions OK, bypass active

All conditions OK

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Alarm indicators appear on the Operator tab when the corresponding alarm
occurs.

Fail to Start Fail to Stop


Alarm Alarm

Interlock Trip
Alarm

Drive Fault
Alarm
I/O Fault Alarm

The following table shows the alarm status on the Operator tab.
Table 15 - Operator Tab Alarm Status
Graphic Symbol Alarm Status
In Alarm (Active Alarm)

In Alarm and Acknowledged

Out of Alarm but not Acknowledged

Alarm Suppressed (by Program) (Alarm is logged but not


displayed)

Alarm Disabled (by Maintenance)

Alarm Shelved (by Operator)

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Maintenance Tab

Maintenance personnel use the information and controls on the Maintenance tab
to adjust device parameters. They also troubleshoot and temporarily work
around device problems, and disable the device for routine maintenance.

The Maintenance tab is divided into two pages.

Maintenance Tab Page 1

Page 1 of the Maintenance tab shows the following information:


• Current mode (Operator, Program, Override, Maintenance, or Hand).
• Requested modes Indicator - This display highlights all modes that have
been requested. The leftmost highlighted mode is the active mode.
• Whether the motor is enabled or disabled.
• Interlock and Permissive Bypassed/Enabled indicator.

Mode Indicator Maintenance Mode Enable


and Release Buttons
Requested Modes
Indicator
Drive Enabled/Disabled Maintenance Mode Enable
Indicator and Disable Drive Buttons

Enable/Disable Bypass
Interlocks and Permissives
Bypassable Interlock and
Bypassed Indicator
Permissives Buttons

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

The following table shows the functions on page 1 of the Maintenance tab.
Table 16 - Maintenance Tab Page 1 Description
Function Action Security Configuration Parameters
Click for Maintenance mode. Equipment None
Maintenance
(Code C)

Click to release Maintenance mode.

Click to enable drive.

Click to disable drive.

Click to enable checking of all Disable None


interlocks and permissives. Alarms
Bypass
Permissives
and Interlocks
Click to bypass checking of interlocks (Code H)
and permissives that can be
bypassed.

In Override mode, Check to have the interlocks and Cfg_OvrdPermIntlk


bypass Interlocks permissives that can be bypassed,
and Permissives bypassed in Override mode.
that can be
bypassed

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Maintenance Tab Page 2

The following table shows the functions on page 2 of the Maintenance tab.
Table 17 - Maintenance Tab Page 2 Description
Function Action Security Configuration Parameters
Bumpless Program/ Check to have program settings, such Equipment Cfg_SetTrack
Operator Transition as Speed Reference, track operator Maintenance
settings in Operator mode, and have (Code C)
operator settings track Program
Settings in Program mode.
Bumpless Check to have the Program and Cfg_SetTrackOvrdHand
Transition from Operator Speed Reference track the
Override/Hand to Override Speed Reference in Override
Program/Operator mode or the actual speed in Hand
mode.
Time to pulse Type the amount of time to hold Configuration Cfg_ResetPulseT
Out_Reset to clear Out_Reset true to reset a drive fault and Tuning
drive fault when a reset command is received. Maintenance
(seconds) (Code D)
Time after 'Start' for Type the amount of time for the Cfg_FailToStartT
Feedback before drive’s run feedback to confirm that
Fault (seconds) the drive has started before raising a
Fail to Start alarm.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 17 - Maintenance Tab Page 2 Description


Function Action Security Configuration Parameters
Time after 'Stop' for Type the amount of time for the Configuration Cfg_FailToStopT
Feedback before drive’s run feedback to confirm that and Tuning
Fault (seconds) the drive has stopped before raising a Maintenance
Fail to Stop alarm. (Code D)
Maximum jog time Type the maximum time (in seconds) Cfg_MaxJogT
(seconds) 0 = that the drive can be jogged by using
unlimited OCmd_Jog.

IMPORTANT: This value stops drive


jogging if HMI communication is lost
during a jog.
Speed Reference Type the clamping limits for the • Cfg_MaxSpdRef
Limits (Minimum speed reference. If a speed reference • Cfg_MinSpdRef
and Maximum) outside this range is entered, the
speed is clamped at these limits and
Sts_SpeedLimited is asserted.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Engineering Tab

The Engineering tab provides access to device configuration parameters and


ranges, options for device and I/O setup, displayed text, and
faceplate-to-faceplate navigation settings, and for initial system commissioning or
later system changes.

The Engineering tab is divided into five pages.

Engineering Tab Page 1

Page one of the Engineering tab is used to set the Speed Reference (output)
scaling, from user Engineering Units used on the faceplate (typically Hz, RPM,
or percent) to Raw Units (counts) sent to the drive. Page 1 is also used to set the
Speed Feedback (input) scaling, from Raw Units as received from the drive
(counts) to Engineering Units for display (typically Hz, RPM, or Percent).

Check the manual for your drive to determine what count sent to the drive
corresponds to your maximum speed reference. Also check what count received
from the drive corresponds to your maximum speed feedback.

Speed Feedback
Raw Maximum
and Minimum
Speed Feedback
EU Maximum and
Minimum

Speed Feedback
Engineering Units
Speed Reference
Engineering Units

Simulated Speed
Speed Reference
Feedback Methods
EU Maximum and
Minimum
Speed Reference
Raw Maximum
and Minimum

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

The following table lists the functions on page 1 of the Engineering tab.
Table 18 - Engineering Tab Page 1 Descriptions
Function Action Security Configuration
Parameters
Speed Feedback Type the raw input count that corresponds to Engineering • Cfg_SpeedFdbkRawMax
Raw Maximum/ the maximum and minimum (This value is Configuration • Cfg_SpeedFdbkRawMin
Minimum usually zero.) speed feedback from the drive (Code E)
Speed Feedback Type the engineering unit value for the • Cfg_SpeedFdbkEUMax
EU Maximum/ maximum and minimum (usually zero) speed • Cfg_SpeedFdbkEUMin
Minimum feedback from the drive.
Do not enter a negative value for reversing
drives. Reversing is handled separately.
Speed Feedback Type the text of the units of measure of the Cfg_SpeedFdbkEU
Engineering Units scaled speed feedback. (Often Hz, RPM, or
Percent.)
Speed Reference Type the text of the units of measure of the Cfg_SpeedRefEU
Engineering Units scaled speed reference. (Often Hz, RPM, or
Percent.)
Speed Reference Type the engineering unit value for the • Cfg_SpeedRefEUMax
EU Maximum/ maximum and minimum (usually zero) speed • Cfg_SpeedRefEUMin
Minimum reference sent to the drive.
Do not enter a negative value for reversing
drives. Reversing is handled separately.
Speed Reference Type the raw output count that corresponds to • Cfg_SpeedRefRawMax
Raw Maximum/ the maximum and minimum (This value is • Cfg_SpeedRefRawMin
Minimum usually zero.) speed reference sent to
the drive.
Simulated Speed Click the Simulation option (left, middle, or • Cfg_SimScaleEU
Feedback Method right) that corresponds to how the speed • Cfg_SimScaleRaw
Selection feedback for the drive is to be determined from
the speed reference when the drive is being
simulated (Inp_Sim = 1).
Click the left option to copy the speed reference
in engineering units to the speed feedback.
(The simulated feedback is ramped to act like a
drive that is accelerating or decelerating.) Use
this option if the speed reference and speed
feedback use the same scaling parameters
Click the middle option to scale the simulated
feedback from the speed reference engineering
unit range to the speed feedback engineering
unit range. Use this setting if the speed
reference and speed feedback have different
engineering ranges. For example, percent for
reference and Hz for feedback), but the
maximum reference (for example, 100%)
corresponds to the maximum feedback (for
example, 3600 RPM.
Click the right option to scale the speed
reference to raw units, copy the speed
reference in raw units to speed feedback raw
units, and scale to speed feedback engineering
units. Use this setting if the reference and
feedback ranges do not correspond.

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PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Engineering Tab Page 2

Mode Configuration
Display Button

Configure Device
Description, Label,
and Tag Text

Configure Device
Forward and Reverse
Direction Text

The following table shows the functions on page 2 of the Engineering tab.
Table 19 - Engineering Tab Page 2 Description
Function Action Security Configuration Parameters
Click to navigate to the Mode None See Mode Configuration display on
Configuration display. page 51.

Drive Description Type a Description of the drive that Engineering Cfg_Desc


appears in the title bar of the Configuration
faceplate. (Code E)
Label Type a Label for the drive that Cfg_Label
appears on the graphic symbol.
Tag Type a Tag for the drive. The tag Cfg_Tag
appears in the faceplate title bar and
in the Tooltip.
Forward text Type a name for forward direction. Cfg_FwdText
Reverse Text Type a name for reverse direction. Cfg_RevText
Digital Input 1 Type names for the digital inputs. Cfg_Digin1Txt through
through Digital Cfg_Digin4Txt
Input 4

50 Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 19 - Engineering Tab Page 2 Description


Function Action Security Configuration Parameters
Clear Program Check to have the P_PF52x Engineering Cfg_PCmdClear
Commands on instruction clear Program commands Configuration
Receipt (PCmd) as soon as they are received (Code E)
(default).
Operator command Check to have a new operator drive Cfg_OCmdResets
resets fault command reset faults.
Clear this checkbox if a reset is
required to clear faults.
Drive can be jogged Check to make the Jog command Cfg_HasJog
button visible on the Operator tab
and enable the drive to be jogged
from the faceplate.

Mode Configuration Display

This display lets you select the default mode for the object by selecting the
appropriate mode.

IMPORTANT If no mode is being requested, changing the default mode changes the mode
of the instruction.

You must have FactoryTalk View security code E to select the default mode on
this display.

Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017 51


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Engineering Tab Page 3

The following table shows the functions on page 3 of the Engineering tab.
Table 20 - Engineering Tab Page 3 Description
Function Action Security Configuration Parameters
Drive can run reverse Check to make the forward and Engineering Cfg_HasReverse
reverse direction command buttons Configuration
visible on the Operator tab and (Code E)
enable the drive to run forward or
reverse.
Enable navigation to Check if a permissive object is Cfg_HasFwdPermObj
run forward connected to Inp_FwdPermOK. The
permissive object Permissive indicator becomes a
button that opens the permissive
faceplate.
IMPORTANT: The name of the
Forward Permissive object in the
controller must be this object's
name with the suffix ‘_FwdPerm’.
For example, if your P_PF52x object
has the name ’Drive123’, then its
Forward Permissive object must be
named ‘Drive123_FwdPerm’.

52 Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 20 - Engineering Tab Page 3 Description


Function Action Security Configuration Parameters
Enable navigation to Check if a permissive object is Engineering Cfg_HasRevPermObj
run reverse connected to Inp_RevPermOK. The Configuration
permissive object Permissive indicator becomes a (Code E)
button that opens the permissive
faceplate.
IMPORTANT: The name of the
Reverse Permissive object in the
controller must be this object's
name with the suffix ‘_RevPerm’. For
example, if your P_PF52x object has
the name ’Drive123’, then its Reverse
Permissive object must be named
‘Drive123_RevPerm’.
Enable navigation to Check if an interlock object is Cfg_HasIntlkObj
interlock object connected to Inp_IntlkOK. The
Interlock indicator becomes a button
that opens the interlock faceplate.
IMPORTANT: The name of the
Interlock object in the controller
must be this object's name with the
suffix ‘_Intlk’. For example, if your
P_PF52x object has the name
’Drive123’, then its Interlock object
must be named ‘Drive123_Intlk’.
Enable navigation to Check if a restart inhibit object is Cfg_HasResInhObj
restart inhibit object connected. The button that opens
the Restart Inhibit faceplate
appears.
IMPORTANT: The name of the
Restart Inhibit object in the
controller must be this object's
name with the suffix ‘_ResInh’. For
example, if your P_PF52x object has
the name ’Drive123’, then its Restart
Inhibit object must be named
‘Drive123_ResInh’.
Enable navigation to Check if a runtime object is Cfg_HasRunTimeObj
runtime object connected. The button that opens
the runtime faceplate appears.
IMPORTANT: The name of the
runtime object in the controller
must be this object's name with the
suffix ‘_RunTime’. For example, if
your P_PF52x object has the name
‘Drive123’, then its runtime object
must be named
‘Drive123_RunTime’.

Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017 53


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Engineering Tab Page 4

The following table shows the functions on page 4 of the Engineering tab.
Table 21 - Engineering Tab Page 4 Description
Function Action Security Configuration Parameters
Stop Drive on Check to stop the drive if an I/O Fault Engineering Cfg_ShedOnIOFault
I/O Fault is detected. After the I/O Fault clears, Configuration
a reset is required before the drive (Code E)
can be started.
Clear this checkbox to show only the
I/O Fault Status/Alarm and not stop
the drive if an I/O Fault is detected.
Stop Drive on Fail Check to stop the drive on a failure to Cfg_ShedOnFailToStart
to Start start. A reset is required before
another start can be attempted.
Clear this checkbox to show only the
Fail to Start status and alarm on a
failure to start. The outputs are not
changed, so the instruction
continues to attempt to start the
motor.
Stop Drive on The drive always stops on an None
Interlock Trip Interlock trip. This item cannot be
cleared. It is displayed as a reminder
that the Interlock Trip function
always stops the drive.

54 Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 21 - Engineering Tab Page 4 Description


Function Action Security Configuration Parameters
Speed Reference - Check to keep control of the drive Engineering Cfg_OperKeep.0
Operator keeps Speed Reference with the Operator, Configuration
control in Program even if the instruction is in Program (Code E)
mode mode.
Clear this checkbox to have control
of the drive Speed Reference follow
the Instruction mode.
Speed Reference - Check to keep control of the drive Cfg_ProgKeep.0
Program keeps Speed Reference with the Program,
control in Operator even if the instruction is in Operator
mode mode.
Clear this checkbox to have control
of the drive Speed Reference follow
the Instruction mode.
Start & Stop Check to keep the drive Start, Stop, Cfg_OperKeep.1
Commands - and Jog (if used) commands with
Operator keeps the Operator, even if the instruction
Control in Program is in Program mode.
mode Clear this checkbox to have control
of the drive Start, Stop, and Jog
follow Instruction mode.
Start & Stop Check to keep control of the drive Cfg_ProgKeep.1
Commands - Start and Stop commands with the
Program keeps Program, even if the instruction is in
Control in Operator Operator mode.
mode IMPORTANT: The Program cannot
Jog the drive, even if Jogging is
enabled.
Clear this checkbox to have control
of the drive Start, Stop, and Jog
follow Instruction mode.
Forward & Reverse Check to keep control of the drive Cfg_OperKeep.2
Commands - Forward and Reverse commands, if
Operator keeps used, with the Operator, even if the
Control in Program instruction is in Program mode.
mode Clear this checkbox to have control
of the drive Forward and Reverse
commands follow the Instruction
mode.
Forward & Reverse Check to keep control of the drive Cfg_ProgKeep.2
Commands - Forward and Reverse commands (if
Program keeps used) with the Program, even if the
Control in Operator instruction is in Operator mode.
mode Clear this checkbox to have control
of the drive Forward and Reverse
commands follow the Instruction
mode.
Output Datalink Check to keep control of the Datalink Cfg_OperKeep.3
Commands - commands with the Operator even if
Program keeps the instruction is in Program mode.
Control in Operator Clear this checkbox to have control
mode of the Datalink commands follow
the Instruction mode.
Output Datalink Check to keep control of the Datalink Cfg_ProgKeep.3
Commands - commands with the Program even if
Program keeps the instruction is in Operator mode.
Control in Operator Clear this checkbox to have control
mode of the Datalink commands follow
the Instruction mode.

Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017 55


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Engineering Tab Page 5

The following table shows the functions on page 5 of the Engineering tab.
Table 22 - Engineering Tab Page 5 Description
Function Action Security Configuration Parameters
Operator ‘Stop’ Check (= 1) so that the OCmd_Stop Cfg_OperStopPrio
command available has priority and is accepted at any
in any mode time regardless of instruction mode.
Clear this checkbox (= 0) so that the
OCmd_Stop works only in Operator
or Maintenance mode.
IMPORTANT: If OCmd_Stop is used
to stop the drive in a mode other
than Operator or Maintenance, a
reset is required before the drive can
be started.
Allow local ‘Start’ or Check (= 1) to let local circuits start/ Cfg_AllowLocal
‘Stop’ without stop the drive without an alarm.
triggering alarm Clear this checkbox (= 0) to
start/stop the drive from the HMI or
program only.
Time to ramp speed Type the time, in seconds, to ramp Cfg_SimRampT
feedback in speed feedback when in Simulation.
Loopback Test
(seconds)

56 Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Diagnostics Tab

The Diagnostic tab provides indications that are helpful in diagnosing or


preventing device problems. These diagnostic indications can include specific
reasons a device is 'Not Ready', device warnings and faults, warning and fault
history, and predictive/preventive maintenance data.

Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017 57


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Trends Tab

The Trends tab shows trend charts of key device data over time. These faceplate
trends provide a quick view of current device performance to supplement, but not
replace, dedicated historical or live trend displays.

(Blue) Speed Reference (Green) Speed Feedback

58 Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Alarms Tab

The Alarms Tab shows all available alarms for the device and their current status.
From here, alarms can be acknowledged and reset. Click an alarm name to open
the alarm detail faceplate for that alarm, where the alarm can be shelved by the
operator, disabled by maintenance personnel, or configured by engineering.

Alarm Acknowledge
Command Button

Alarm Names

Alarm Severity Indicator

Reset and Acknowledge All


Alarms Command Button

Click an alarm name to open the P_Alarm faceplate for that alarm. From the
P_Alarm faceplate, you can configure and perform additional operations on
the alarm.

If an alarm is active, the panel behind the alarm changes color to match the
severity of the alarm. The color of the bell icon at the top of the faceplate shows
the severity of the highest active alarm, and the icon blinks if any alarm is
unacknowledged or requires reset.

Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017 59


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Table 23 - Alarm Severity Colors


Color Definition
Magenta Urgent
Red High
Yellow Medium
Blue Low
White (bell icon) Alarm has cleared but is unacknowledged
Background (Light Gray) No alarm

The following table shows the functions on the Alarms tab.


Table 24 - Alarms Tab Description
Function Action Security
Alarm Name Click an alarm name to open the associated None
P_Alarm faceplate.
Click to acknowledge the alarm. Acknowledge Alarms
(Code F)

Click to reset and acknowledge all alarms.

When the Reset and Acknowledge All Alarms button is enabled, the panel
behind the alarm blinks, indicating the alarm requires acknowledgement or reset.
The Alarm Acknowledge button is enabled if the alarm requires
acknowledgment. Click the button with the check mark to acknowledge the
alarm.

See Rockwell Automation Library of Process Objects: Common Alarm Block


(P_Alarm) Reference Manual, publication SYSLIB-RM002, for
more information.

60 Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

PowerFlex 523/525 Variable Frequency Drives Faceplate Help

The Faceplate Help is divided into two pages.

Faceplate Help Page 1

Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017 61


PowerFlex 523/525 Variable Frequency Drives (P_PF52x)

Faceplate Help Page 2

62 Rockwell Automation Publication SYSLIB-RM048D-EN-P - February 2017


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If you experience a problem within the first 24 hours of installation, review the information that is contained in this
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Publication SYSLIB-RM048D-EN-P - February 2017


Supersedes Publication SYSLIB-RM048C-EN-P - January 2016 Copyright © 2017 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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