Edoc - Pub Calculation STP MBR 50kld
Edoc - Pub Calculation STP MBR 50kld
Sludge digester
Bar Screen Equalization Recycle
Filter Press
Characteristics considered:
Flow : 50KL/day
PH :6-8
TSS : 600 mg/l
BOD : 350 mg/l
COD : 600 mg/l
Oil & Grease : 50 to 75 mg / Ltr.
1. Bar Screen
2. Collection Sump cum Equalization unit
3. Raw Sewage Pump
4. Membrane Bio Reactor system
5. Sludge Recycling Pump
6. Sludge collection tank
7. Sludge Dewatering
8. Pre collection tank
9. Filter feed pump
10. Pressure sand filter
11. Activated carbon filter
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12. Chlorine Doser
13. Final Collection Tank
14. Treated water transfer pump
15. Blower Capacity
16. Inter Plant Piping
17. Electrical
1. Bar Screen
2. Equalization tank
The equalised and neutralised waste together with return sludge shall be
pumped at a uniform rate of 5.0 Cu.m / Hr. into the Membrane bio-reactor
tank.
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*Motor : TEFC Motor with IP-55 protection and suitable for
400 / 440 V, 50 HZ A/c supply of Kirloskar.
*Material : CI Body and impeller in Bronze.
*Accessories : Air cock with priming funnel, Flexible Coupling with
guard, Base frame, foundation bolts etc.
*Flow rate : 5.0 Cu.m / hr
*Head : 15 mtr
*Solids : 35 mm maximum
*Temperature: Ambient
350 x 50
* Therefore Volume of the Tank required: -----------------=16.83m3 say 17m3
0.08 x 13,000
Assume SWD to be 3.0m
Therefore plan area required = 17/3.0 m = 5.66 m2 say 5.7m2
* Size of Aeration Tank required = 2.387m x 2.387 m x 3.0m SWD
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(ii) Calculation of total organic load :
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* Type of aeration = Membrane fine pore
diffused aeration system.
* Function = to aerate the contents of the
MBR tank and to sustain the
biological activity so as to reduce
the organic load.
* Size of the unit : 2.387m x 2.387 m x 3.0m SWD
2.387m x 2.387 m x 3.5m
(Actual Size)
* Volume of the Tank : 19.94 m3
* Detention time available : 9.57 Hr.s during Average flow
* Function : to aerate and filter the sewage
through the membrane hollow fibre modules
and hold the contents of the MBR tank and to
sustain the biological activity so as to reduce
the organic load.
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* Function : To re-circulate the return
Sludge to MBR tank to
maintain the required MLSS
& transfer excess sludge to
filter press.
50 x 350
= ------------------------------
10,000
= 1.75 cum/day @ 1.0% concentration
20% of the sludge to be wasted
Excess sludge to be wasted : 0.35 m3/day @ 1%
Volume of sludge holding tank : 2 m3
Size of the tank : 0.9 m x 0.9 m x 2.5 m SWD
7. SLUDGE DEWATERING
Flow x BOD
Bio-sludge produced /day : ------------------------------
Sludge concentration
50 x 350
= ------------------------------
10,000
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= 1.75 cum/day @ 1.0% concentration
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* Accessories : Air cock with priming funnel, Flexible
Coupling with guard, Base frame,
foundation bolts etc.
10. PRESSURE SAND FILTER
Vertical down flow type with graded gravel with polystyrenes strainers.
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* Flow rate : 6.0 Cu.m / hr
* Quantity : 1 no
* Duration of pumping considered : 8.2 hr / day
* Make : Ion exchange or equivalent
* Material : Shall made out of 6 mm thick MS plate and
dish end made out of 8 mm thick plate, whole
unit shall be given 2 Coats for internal and
external with epoxy / enamel - based paint over
a coat of epoxy based primer.
* Under drain : Perforated bottom plate with plastic
strainers or central headers and laterals.
* Media : Ionized Activated carbon with Gravel support
* Flow direction : Down flow.
* Quantity : 1 no.
* Material : FRP
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Detention time = 30 minutes
Provide chlorine contact tank of size, Length= 1.0 m & width of the tank= 0.456m
and depth of 1.0m (1m including a free board of 0.2 m)
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Blower capacity required : 60.5 x 1.25
(For equalization + Sludge Holding Tank + Treated Water tank) = 75.625m3/hr.
Note: The capacity of twin lobe roots air blower suitable to discharge about
85m3/hr @ 0.5 KSC – 2 Nos. (1W + 1SB) is provided for MBR. The common
blower of twin lobe roots air blower suitable to discharge about 68m3/hr @ 0.5
KSC – 2 Nos. (1W + 1SB) is provided for supply of the air required for other
primary, intermittent & final storage units of the treatment plant (Equalisation
Tank, Pre-filtration & Filtered Water tank+ Sludge Holding Tank).
17. ELECTRICALS:
Provide & install motor control centre with necessary cabling, earthing etc.
complete.
CIVIL STRUCTURE WITH DIMENSION
Sl. Civil Structure Dimension Units
No.
1. Bar Screen 0.5m x 0.5m x 2.4m long 1
2. Equalization tank 2.4m x 3.5m x 3.5m SWD 1
3. MBR Tank 2.387m x 2.387 m x 3.0m SWD 1
4. Sludge holding tank 0.9 m x 0.9 m x 2.5 m SWD
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As the design includes tertiary treatment units also, the treated sewage
characteristics will be well within the standards prescribed by Karnataka State
Pollution Control Board specified norms for sewage as follows.
pH = 6.5 to 7.5
E-coli = Absent
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