CETP Compendium Draft REV 03 RY
CETP Compendium Draft REV 03 RY
CETP Compendium Draft REV 03 RY
India
Under the project “Sustainable Environment- friendly Industrial Production (SEIP) Phase 2”
July 2021
Task 4 Report
CETP Compendium
INDIA
PN: 18.2074.5001.00
1.1 PURPOSE........................................................................................................................................................1
1.2 TARGET AUDIENCE...........................................................................................................................................1
1.3 HOW TO USE THE COMPENDIUM?.......................................................................................................................1
2.1 OVERVIEW......................................................................................................................................................3
2.1.1 Advantages of CETP...................................................................................................................................4
2.1.2 Challenges and constraints2......................................................................................................................4
2.1.3 State wise distribution of CETPs................................................................................................................4
2.1.4 Key issues associated with CETPs..............................................................................................................5
2.2 TECHNOLOGIES EXISTING IN INDIA AND WORLDWIDE..............................................................................................8
2.2.1 Typical treatment options.......................................................................................................................11
2.2.2 Best Practices in Wastewater Treatment as per EU BREF Document.....................................................12
2.3 CETPS PERFORMANCE/COMPLIANCE.................................................................................................................17
2.4 BUSINESS MODELS.........................................................................................................................................18
2.4.1 Full Public Ownership..............................................................................................................................18
2.4.2 Full Private Ownership.............................................................................................................................18
2.4.3 Public Private Partnership.......................................................................................................................19
2.4.4 Special Purpose Vehicle (SPV)..................................................................................................................21
2.4.5 Trustee Company as SPV.........................................................................................................................22
2.4.6 Role of Industrial Infrastructure Corporations........................................................................................22
2.5 COSTING ASPECTS INCLUDING CAPEX & OPEX..................................................................................................22
2.5.1 Capital cost..............................................................................................................................................23
2.5.2 Operational cost......................................................................................................................................23
2.5.3 Administrative and others.......................................................................................................................23
2.6 OPERATIONAL AND MONITORING ASPECTS INCLUDING EFFECTIVENESS OF OCEMS.....................................................23
2.7 MAJOR ISSUES/BOTTLENECKS INCLUDING (TDS, COD TREATMENT).........................................................................25
BIBLIOGRAPHY................................................................................................................................................ 151
CONTRIBUTORS.............................................................................................................................................. 157
List of Figures
v
SCADA Supervisory Control and Data Acquisition
SCGJ Skill Council for Green Jobs
SEIP Sustainable and Environment-friendly Industrial Production
SEPA Scottish Environmental Protection Agency
SIDCs State Industrial Development Corporations / Agencies / Boards
SIIDCUL State Industrial Development Corporation of Uttarakhand Limited
SITP Scheme for Integrated Textile Park
SPCB State Pollution Control Board
SPV Special Purpose Vehicle
SSI Small Scale Industry
TSDF Treatment, Storage and Disposal Facilities
TSS Total Suspended Solids
UASB Up flow Anaerobic Sludge Blanket
UNIDO United Nations Industrial Development Organization
UPSIDC Uttar Pradesh State Industrial Development Corporation
WWTP Waste Water Treatment Plant
ZLD Zero Liquid Discharge
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1.1 Purpose
This Compendium on Common Effluent Treatment Plants (CETPs) has been prepared to provide the
stakeholders with an array of aspects from the objective, planning, technology selection, business models,
procurement and implementation, operation & maintenance as well as techno-legal considerations for
effective development and management of these public/ common utilities.
At the time of preparing this compendium there are about 191 CETPs being operated in India and many more
are at different stages of development/ construction. Challenges are faced in sustainable operation of these
mammoth common utilities which involves umpteen number and classes of stakeholders from industries to
regulators. As the environment regulations becomes stringent over the years, the existing systems has to be
rehabilitated and upgraded to meet the new standards or even to that of a paradigm shift to that of a Zero
Liquid Discharge based CETPs could pose even existential challenges to the very industries for which the CETP
exists. Newer business models and co-business opportunities keep evolving, innovative technologies and
techniques are being explored to keep the businesses afloat. The key to sustainable management of the CETP
involves a close co-operation and understanding between the CETP operator, member industries, owners/
managers of the industrial estate apart from the environmental regulators. The continued training and skilling
of the CETP personnel, is required to ensure smooth and efficient plant operations and these aspects are also
touched upon in this compendium.
The Compendium has also captured few international experiences, best practices, best available techniques
for the benefit of the users of this compendium. The diminishing water availability levels has even brought in a
drastic conceptual change to evolve the CETP utility from an effluent treatment service provider to a holistic
role of Integrated Water Resource Management utility wherein the complete cycle from source to sink in the
respective industrial area being managed by the utility. However, this demands a change in the vision and
outlook of the CETP operators as well as the immediate stakeholders associated with it.
This Compendium is to be a quick reference guide to the Developers, Planners, Regulators, Operators,
Academicians and Investors to have a fair understanding of the Techno-Managerial aspects and the interplay
involved in the effective management of CETP operations. The Compendium gives a gist of the critical aspects
with cross reference and links to a plethora of literature, case studies and handbooks available for those who
want to delve deeper on any of the specific aspects covered here.
This Compendium is a compilation of the practical experiences, case studies and lessons learned along the
evolution pathway of the CETPs in India, over the last three decades. The Compendium has also captured few
international best practices, Best Available Techniques to give the readers an exposure to CETP operations in
other developed and developing economies. The readers may use this compendium as a quick reference guide
to have a strategic overview of CETP / Industrial Waste Water Management Utilities, so that an investor or
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developer can take an informed decision prior to venturing into the business. Various business models in
vogue, Tariff Apportionment plans and the Techno-Managerial Challenges explained gives them critical inputs
on how to adopt and adapt innovative technologies and techniques to tackle the challenges posed by the
specific sector. The evolving scenario and the associated ancillary operations as explained in the Conclusions
section gives one a pointer to the future perspectives and a quantum change the Integrated industrial water
management infrastructure sector is heading to; and how has of late been attracting the interest of investors
and developers.
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2.1 Overview
Common Effluent Treatment Plant (CETP) is a co-operative initiative by/ for a group of micro, small and
medium scale enterprises (MSMEs) to address the challenges of managing their trade effluents. The
Centralized Effluent Treatment Plants have gained traction among the MSMEs, particularly in one geographical
cluster to pool in their resources and synergize their efforts to treat the effluents generated in a sustainable
and economic manner, which they could not have achieved as an individual unit. The Water (Prevention and
Control of Pollution) Act 1974, mandates every industry generating trade effluents to provide adequate
treatment before disposal whether it is in stream, land, sewerage system or in sea.
MSMEs grapple with a number of issues / challenges like limited space and resources, limited access to capital
and lack of specialized manpower for operation and maintenance of the individual Effluent Treatment Plant.
Individual Effluent Treatment Plants (ETPs) generally face problems from lack of space, resources, capital cost,
and specialized manpower for operation and maintenance. Under these constraints, SSIs do not find it
economically feasible to set-up an individual full-fledged treatment plant for protecting the water
environment and meet the social obligation.
Keeping in view the key role played by SSI units in overall industrial development in the country and the
constraints in complying with pollution control norms individually by these units, the Ministry of Environment
and Forests & Climate Change (MoEF&CC) initiated an innovative technical and financial support scheme to
ensure their growth in an environmentally compatible manner.
The scheme promoted common facilities for treatment of effluents generated from SSI units located in
clusters through liberal financial assistance. The financial assistance provided under this Common Effluent
Treatment Plant (CETP) scheme was as follows: Central Government subsidy- 25% of the project capital cost,
State Government subsidy- 25% of the project capital cost, Loans from financial institutions- 30% of the
project capital cost, and Entrepreneurs’ contribution- 20% of the project capital cost.
The main objective of the CETP is to reduce the treatment cost to be borne by an individual industry and
protect the water environment to a maximum. Concept of CETP was introduced not only for abatement of
pollution but also as a step towards cleaner environment and service to the society at large. It was also
envisaged that after implementation of CETPs, burden of various regulatory bodies working for controlling and
monitoring of water pollution can be reduced to a great extent.
The CETP scheme was instituted initially for a period of 10 years with effect from the year 1991 but MoEF&CC
has decided to continue financial assistance under the scheme beyond this period, which continued till 2018.
Most of the CETPs constructed and commissioned so far were financed under the CETP scheme of Govt. of
India. Presently, there are about 191 CETPs in India, out of which 129 CETPs are complying with environmental
standards and 62 CETPs are non-complying.1 There are several advantages as well as challenges associated
with CETPs.
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CPCB status report, 15 Sep 2020
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Existing CETPs
Zone / State Remark
Operational Non-operational Total
Northern Zone
Haryana 13 1 (u/c) 14 14 CETPs cover 17
industrial areas
H. P 1 - 1
J&K 1 - 1
Punjab 4 4
U.P 4 4 8
Uttaranchal 3 1 (u/c) 4
Chandigarh - - -
Delhi 13 - 13 13 CETPs cover 17
industrial areas
Central Zone
Chhattisgarh - - -
M.P. 1 1
Rajasthan 14 14
Southern Zone
2
Technical EIA Guidelines Manual for CETPs, MoEF, GoI
3
Assessment of the Need for Common Effluent Treatment Plants, CPCB
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Administrative issues
Inadequate planning Due importance is not given for the planning of CETPs, due to which various issues arise at a later
stage.
Also, there is a time lag between conceptualization of a CETP and its actual operation date. During
this time, the type of industries envisaged in the design stage may change and an entire new set of
industries may emerge. Thus, there will be a mismatch between actual effluent quality and the
designed system to treat it causing non-conformity in the outlet treated parameters.
In the case of new industrial estates, provisions are not adequately made even if CETP requirements
are foreseen. The types of industries to be allowed or not to be allowed, the conveyance systems,
land requirements for CETP etc. are not well defined and adhered to later on while allotting plots to
industries.
Standard approach It is important to design the CETPs taking into consideration the treatability of effluents and all the
not followed complexities involved due to wastewaters being collected from several individual industries. Lab
testing and pilot testing procedures are not undertaken before initiating designing of the CETPs.
Proper approach should be followed for planning and designing of new CETPs or modernisation or
expansion of the existing CETPs.
Lack of standards for There are no specific set of standards for construction of CETPs. An important factor in decision-
CETP construction making is the expected service life of the assets to be built or already operating. The construction
standards will help chose the right kind of materials, address corrosion risks, take into consideration
resource efficiency and energy efficiency etc.
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Manpower/capacities Skill Council of Green Jobs (SCGJ) and National Skill Development Corporation (NSDC), Ministry of
Skill Development & Entrepreneurship, GoI conducts Training and Skills Certification for Wastewater
Treatment Plant Technicians and Helpers. As on date, deployment of skills certified personnel is not
mandatory. However, the recent tender by BIADA (Bihar Industrial Area Development Authority) for
establishment of CETP in Hajipur, Bihar has insisted on deployment of SCGJ certified personnel for
CETP Operations & Maintenance. The contractors are given two years window to ensure all O&M
personnel are SCGJ certified for the job.
Management issues
Feasibility studies The quantities of and quality of wastewaters, availability of treatment systems at the industry level,
options for conveyance systems, disposal options including recycle/reuse etc. are not adequately
studied. Non-availability of data and non-disclosure of data during surveys by the industries is a
major problem. Many a times, CETPs are over designed for much more than the effluent generated.
Technology selection No organized information is available for treatment of various quality of wastewater at CETP level,
& up-gradation especially for moderate to high COD, metal bearing effluents. No state of the art set-up available for
biological treatment treatability and sensitivity analysis of various Biological Treatment Options –
Conventional, MBR, SBR, MBBR, Attached Growth, information on available technologies &
technology transfer issues. Lack of Organize Knowledge on Advanced Treatment Technologies. So far
the treatment schemes speak of “Primary”, “Secondary”, “Tertiary” and “ZLD.”
Professional In some cases, the top management of CETP lacks professional attitude in the operation of CETPs,
management unable to deploy expert manpower and other resources required for successful operation of the
CETP. With CETPs left untrained and under educated operational staff, CETPs are often failed to
perform to the desired level in spite of their robust design.
Business models Quite often it is observed that what is most appropriate business model has not been analysed well
before setting up of a CETP. There are no guidelines on viable business models for setting up of
CETPs.
Procurement procedures are not well laid out for procurement of CETP services. No healthy and
competitive market has been developed for the CETP operators where valued and reliable services
can be appreciated.
There is a need for an enabling business environment for the financial institutions to fund CETP
infrastructure projects in the country.
Recovery of O&M CETP struggles to recover the operating & management costs, including interest on capital costs
cost invested, costs towards chemicals, electricity, manpower etc. Industries many a times complain that
the rates for user charges are not rationally fixed and requires revision from time to time, as may be
necessary, in a transparent manner.
Roles of multi-stakeholders are associated in running CETPs. However, the management models are
not well defined. For example, if the member/user industry of CETP is on the board of directors of
the CETP, there would be issues of conflict of interest and undue influence of decision making.
Framework issues
Issues with There is a need for guiding principles on clearer identification of stakeholders for CETP development
stakeholder and operations. As in case of Uttar Pradesh, apart from industries and industry associations, multiple
identification government departments and agencies are stakeholders of CETP such as UPSIDC, Area Development
Authorities, Urban Local Bodies and State Administration etc. Identification of each stakeholder and
their roles and responsibilities at the conception and pre-feasibility stage itself is critical to ensure
proper O&M of CETPs.
Issues with Inadequate stakeholder engagement can lead to non-functional or non-compliant CETP
stakeholder infrastructure in absence of systematic guidelines on stakeholder engagement and CETP
engagement management and operations. Examples of such cases are Bhadohi CETP, Tronica City CETP and
Rooma CETP in UP
CETP in Bhadohi developed by Bhadohi Industrial Development Authority (BIDA) was never operated
as the textile industries (for whom the CETP was developed) were NOT keen to join the same,
turning it into a defunct infrastructure. After construction of CETP by the Bhadohi Industrial
Development Authority (BIDA), carpet industries in the industrial cluster never connected their
effluents to the plant, preferring to treat them in ETPs on their own premises. The reason claimed by
the industries was limited trust in the management capacity of the operator.
Regulatory interventions
Regulatory The regulatory framework for the CETPs is fragmented. There are multiple regulatory boundaries
interventions and (between industry and the network, the network and the CETP, and the CETP and the environment.
their implications on This leads to a complex web of ownership, regulatory responsibilities and liabilities. As a result, it
stakeholders presents opportunities for liabilities to be pushed from one party to and undermining effective
regulatory enforcement measures.
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The regulatory framework imposes standards where this may be better for the CETP owner to
determine, e.g. it may be more efficient for the CETP to accept an effluent that is untreated than to
demand pre-treatment. This may lead to economically inefficient decision making by users and CETP
owners and operators.
Technical issues
Compliance of Non-compliance of S.S & B.O.D. parameters due to lack in proper operation.
standards prescribed Difficulties in achieving standards for parameters like colour, ammoniacal nitrogen, refractory
by SPCBs COD, TDS, surfactants etc.
Flow variation Due to holidays, power cut days, market demand, vacations member industry often runs at a lower
capacity or sometimes completely close down their production facilities which ultimately results in
low waste water generation than normal for certain time period. Waste water generation was noted
to be reduced to 70 to 20% capacity of CETP. Additionally, when these member units bring their
production activity to normal, the waste water flow to the CETP increases suddenly, sometimes even
exceeding CETP treatment capacity. As all of the CETPs are having primary, secondary facilities, this
activity results in to shock load to biomass and in most of the cases results in lower performance of
the CETP.
Characteristics This type of problem is faced by CETP established for heterogeneous clusters, where the members of
variation - change in the CETP producing different type of products and discharges effluent of different characteristics
raw materials at depending on their product mix. When products are changed to different category, it results in
industries (for sudden changes in wastewater profile, which ultimately disturb the performance of CETP.
heterogeneous Sometimes, the un-reacted raw materials from different industries find their way to the collection
clusters) system of the CETP and react with one another to form a product which may be very difficult to treat
or highly resistance to biodegradation. Due to this, BOD/ COD ratio change drastically resulting in
shock loads.
Maintenance - Rotary Generally, all the CETPs are having technical staff for regular maintenance of the CETP but in some
Equipment's & cases due to human error, proper maintenance of the critical equipment such as blowers, diffusers
Diffusers which results in breakdown of such equipment. CETP’s have non-retrievable fine bubble diffuser
assembly for biological process. This ultimately results in poor performance of the particular
treatment section as well as entire CETP. However, in some cases efficiency loss occurs due to wear
and tear in pumps, blowers and other rotating machines in spite of proper maintenance.
Biological process As every biological process is design based on certain inlet norms such as BOD/COD ratio,
issues Ammoniacal Nitrogen, TDS, temperature. Any drastic change in above parameters results in failure
of the CETP to treat the effluent to optimum level. Most CETPs are having fixed cycle conventional
biological process (continuous ASP process). Variation in temperature is also a major factor which
affects biological process. During winter, the ambient temperature drops is of 20 oC, while in summer
ambient temperature rises to 45-46oC. There is a lack of knowledge and expertise in Bio Tech
Engineering, Biomass Development / Redevelopment issues.
Power - interruptions Generally, for each industrial clusters /estate, power companies impose weekly one-day electricity
staggering days outage which is known as a “staggering day”. All CETP should have power backup system equivalent
to the load of entire CETP, but it is observed that CETPs are more concerned to provide power
backup to biological process than entire CETP, which results in drastic load reduction to biological
process for certain time-period. Power Generation based on Diesel or Natural Gas is almost two
times expensive than Grid Power.
Energy efficiency Poor Aeration Systems – Aerators, PD Blowers, Biological Treatment accounts for 50 to 60% Power
Consumption at CETP.
Sludge / hazardous Huge generation of “Primary” and “Secondary” Sludge.
waste disposal Inappropriate Sludge Dewatering Systems – SDB.
No Bio Sludge Digestion systems.
Collection and It is observed that although CETPs are established and operated by the member industries but the
conveyance system effluent conveyance system is owned by different agencies such as GIDC. This results in lack of
and disposal system coordination towards operation and Maintenance, cleaning of the conveyance system and results in
overflowing of untreated wastewater in open areas. The CETP fails to receive effluent as per
designed capacity. Similarly, wastewater conveyance system for disposal of treated effluent from
CETP is also owned by different agencies. CETP operators does not have plausible stake in operations
of such facilities.
Various owners and In some cases, CETPs are operated and maintained by member industries but the effluent
regulators for conveyance system is own by some other agency. Due to this the routine maintenance as well as
drainage and disposal breakdown problems required longer time than normal. This results in treated and untreated
wastewater disposal at unauthorized places/ stoppage of industrial activities enforced by regulators.
Issues related to Zero Liquid Discharge through Reverse Osmosis & Multiple Effect Evaporator
Assembly.
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Lack of monitoring Quite often, CETPs do not have proper monitoring facilities at the inlet and outlet, both for quality
and quantity.
Waste salt disposal ZLD results in generation of hazardous solid wastes particularly waste salts that cause disposal
challenges. Due to scarcity of land and where TSDF facility is not available at reasonable distances,
the problems are even severe.
High cost of The high cost of operation of a ZLD is a major challenge. The typical O&M cost of a ZLD plant ranges
operation between Rs. 200- 250 per KL of wastewater treated. The recovery of water offsets the cost by Rs. 10
to Rs. 35 per KL, while recovery of Sodium Sulphate salt (in the case of some Textile dyeing CETPs)
reduces the cost by Rs. 30 to 40 per KL.
High power Carbon footprint of a ZLD facility is another major concern. The typical power consumption ranges
consumption from 30 to 60 Kwh/m3. The thermal evaporators alone consume about 8 – 10 Kwh/m3, in addition
to several tons of firewood used for the boilers.
Non-uniform Non-uniform application of ZLD standards across the country for similar industries has serious
application across the impact on the competitiveness of the industries in certain states, e.g. while industries in Tamil Nadu
country are forced to implement ZLD, industries elsewhere in the country are permitted to discharge into
rivers and sea.
Financial issues
Treatment charges Once the effluent load is booked, the industry may stop its operations due to market competition or
recovery from may move to other locations considering differences in tax benefits resulting in immediate revenue
members loss to CETP. CETPs are required confirmation of “Booked Load” for 90% of their installed capacities.
This results in lack of revenue generation to fulfil the recurring cost.
User charges are not designed to send economically efficient price signals and as such do not provide
incentives for optimal decision making by users, e.g. economically efficient levels of pre-treatment.
The contract relationships between operators and users are difficult to enforce resulting in non-
payment, non-compliance with agreements on volume and quality and other contract breakdowns.
Wastewater depending on its characteristics is subjected to different treatment options. Basic wastewater
treatment consists of a combination of physical, chemical, and biological processes and operations to remove
solids, organic matter and, sometimes, nutrients from wastewater.
Different forms of treatment exist depending on the quantity and quality of wastewater. The effluent from
industrial processes requires some form of pre-treatment prior to sending the effluents for further treatment
of CETP. This is mainly required when wastewater is carried through pipelines to minimize corrosion and
clogging and to prevent toxic constituents. For ensuring proper pre-treatment, standards are specified under
the Environment (Protection) Act, 1986 for the effluent quality at the inlet to CETPs. In addition, reduction of
wastewater quality and quantity at source is also an important component. The treatment system, in general,
includes:
Segregation at source - Segregation of waste streams at source enables to treat differentiated stream as
per its specific characteristics which in turn would raise treatment effectiveness.
Preliminary treatment - It involves a number of unit processes to eliminate undesirable characteristics of
wastewater. Processes include use of screen, grit chambers for removal of sand and large particles,
communitors for grinding of coarse solids, pre-aeration for odour control and removal of oil and grease.
Primary treatment- It involves removal of settable solids prior to biological treatment. The general
treatment units include: flash mixer + flocculator + sedimentation
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Technical EIA Guidelines Manual for CETPs, MoEF, GoI
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Secondary treatment- It involves purification of wastewater primarily with dissolved organic matter by
microbial action. A number of processes are available but the ones that are mainly used are anaerobic and
/or aerobic treatment methods.
Tertiary treatment - This mainly includes physical and chemical treatment processes that can be used
after the biological treatment to meet the treatment objectives.
Design of the actual treatment system for a CETP involves selection of alternative processes based on the
requirement/ability of individual treatment processes to remove specific waste constituents. Various
technologies available for treating industrial wastewater are given in the following table.
Table 2.3 Various technologies available for treating industrial wastewater
Preliminary Treatment
Screening It is adopted to remove floating matter and shall be provided at the intake point
Grit Removal Used when WWTP has to deal with rainwater which normally entrains a considerable amount of
sand
Oil and grease Oil and grease are skimmed-off by passing the waste water through skimming tank. This process
Removal can be rendered more efficient by dissolved air flotation or vacuum flotation
Primary Treatment
Equalization Applicable for wastewaters having different characteristics at different intervals of time and
where uniform treatment is required
Each unit volume of waste is mixed thoroughly with other unit volumes of other wastes to
produce homogeneous and equalized effluent
Gives better mixing of different unit volumes of effluents
Neutralization Applicable for highly acidic and highly alkaline effluents
Acidic effluents may be neutralized by treatment with lime or lime slurry or caustic soda
Alkaline waste may be neutralized by treatment with acids
Sedimentation Separation of suspended particles by gravitational settling and floating material
Clarifies collected rainwater from solid content (sand or dust)
Clarifies wastewater from inert contents (sand or comparable particles)
Clarifies wastewater from reaction material (emulsified metal compounds, polymers and their
monomers)
Separates heavy metals or other dissolved components after preceding flocculation process
Removes suspended solids in the primary clarifier
Removes biological sludge in secondary clarifier of a biological WWTP
Secondary Treatment
Aerobic Treatment
Activated Sludge Applicable to all biodegradable industrial wastewater streams.
Process The effluent from primary treatment processes are collected in aeration tank and are aerated
with mechanical devices such as fixed/ floating/diffused aeration/ oxygen injection etc.
Aerated Lagoons The effluent from primary treatment processes are collected in lagoons and are aerated with
mechanical devices such as floating/fixed aerators.
Trickling Filters/Bio In the trickling or percolating filter process the microorganisms are attached to a highly
filters permeable medium through which the waste water is trickled – or percolated
Trickling filters are effectively used for the treatment of industrial waste water
Used to treat urban and some industrial wastewater
Used when effluent is highly loaded with COD
Used to upgrade an existing activated sludge plant
Sequential Batch The operation is in sequence of “fill , aerate , settle and waste sludge and draw treated waste
Reactors (SBR ) water but not with secondary clarifier
Sub merged Aerobic This technology utilizes an aerobic fixed film process that is a combination of submerged
Fixed Film reactor attached growth and activated sludge process. This system is designed to be installed into a two
compartment, where the first compartment provides majority of BOD removal, and the second
compartment polishes the BOD. Rigid block-type media is submerged within the treatment
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Common Effluent Treatment Plants: Overview, Technologies and Case Examples, GIZ-IGEP
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NEERI has developed a template which may be used as a broad guideline for selection of technology
depending upon the kind of wastewater that needs to be treated. The template is presented in the table
below.
[OZ – Ozonation, ASP – Activated Sludge Process, ACF – Activated Carbon Filters, CP – Chemical Precipitation,
PSF – Pressure Sand Filter, DMF – Dual Media Filter, MF – Media Filter]
Table 2.5 Selection of technology based on wastewater quality
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Common Effluent Treatment Plants: Overview, Technologies and Case Examples, GIZ-IGEP
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In order to define what is considered as BAT for a particular industrial sector, the EU implemented an
information exchange between its Member States, representatives from industry and non-governmental
organisations (NGOs). This process is coordinated through the European Integrated Pollution Prevention and
Control (IPPC) Bureau. The major outcome of this process are the so-called Best Available Techniques
Reference documents (BREFs), which were elaborated for all relevant industrial and agricultural sectors in the
EU (more than 30 sectors!). These documents provide a lot of useful information for the particular sector, e.g.
on the general techniques and processes in use, on the main environmental issues, on the current emission
and consumption levels, on BAT candidates and finally on the best available techniques for the sector. After
formal publication of the BAT conclusions in the European Gazette, they have to be implemented by the
competent authorities and put into practice within 4 years.
As a reference for an environmentally sound construction and operation of industrial installations, the BREFs
are also widely applied outside the EU. The BREFs are a valuable – but free of charge 7 – source of information
for Common Waste Water and Waste Gas Treatment/ Management Systems in the Chemical Sector, amongst
others.
The meaning of BAT is summarised below:
Best - most effective with respect to the prevention and – where that is not practicable – the reduction of
emissions and the impact on the environment as a whole.
Available - developed on a scale which allows implementation in the relevant industrial sector, under
economically and technically viable conditions, taking into consideration the costs and advantages,
whether or not it is used in the respective Member State.
Technique - includes both the technology used and the way in which the installation is designed, built,
maintained, operated and decommissioned.
As elaborated in the BREF document, the main sources of waste water in the chemical industry are:
chemical syntheses
waste gas treatment systems
conditioning of utility water
bleed from boiler feed water systems
blowdown from cooling cycles
backwashing of filters and ion exchangers
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Reference Document on Best Available Techniques in Common Waste Water and Waste Gas Treatment/ Management Systems in the Chemical
Sector can be downloaded from http://eippcb.jrc.es/reference/
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landfill leachates
rainwater from contaminated areas, etc.,
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Recovery of substances
- Control odour and noise by covering or closing the equipment and ducting the exhaust air to further waste gas
treatment, if necessary.
- Dispose of the sludge, either by handing it to a licensed contractor or by treating it on site.
As heavy metals are chemical elements that cannot be destroyed, recovery and re-use are the only ways to
prevent them being released into the environment. Any other option causes them to be transferred between
the different media: wastewater, waste air and landfilling. Thus, for heavy metals, the following techniques
could be used:
- Segregate wastewater containing heavy metal compounds as far as possible.
- Treat the segregated wastewater streams at source before mixing with other streams.
- Use techniques that enable recovery as widely as possible.
- Facilitate further elimination of heavy metals in a final WWTP as a polishing step, with subsequent treatment of
sludge, if necessary.
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The inorganic salt (and/or acid) content of wastewater can influence both the biosphere of a receiving water,
e.g. small rivers when they are confronted with high salt loads, and the operation of sewerage systems, e.g.
corrosion of pipes, valves and pumps or malfunction of downstream biological treatment. In the case of one or
both of these possibilities, the best available technique is to control the inorganic salt content, preferably at
source and preferably with control techniques that enable recovery. Appropriate treatment techniques (not
including techniques for treating heavy metals or ammonium salts) are:
- Evaporation
- Ion exchange
- Reverse osmosis
- Biological sulphate removal (used only for sulphate, but when heavy metals are present, they are also
removed).
Pollutants unsuitable for biological treatment are, e.g. recalcitrant TOC and/or toxic substances that
inhibit the biological process. Thus their discharge into a biological treatment plant needs to be prevented.
It is not possible to forecast which contaminants are inhibitors for biological processes in a wastewater
treatment plant, because this depends on the adaptation to special contaminants of the micro-organisms
working in the particular plant. Thus, the best available technique is to avoid the introduction of
wastewater components into biological treatment systems when they could cause a malfunction of such
systems and to treat tributary wastewater streams with relevant non-biodegradable part by adequate
techniques.
- Choice 1: Techniques that enable substance recovery:
o Nano-filtration or Reverse Osmosis
o Adsorption
o Extraction
o Distillation / Rectification
o Evaporation
o Stripping
- Choice 2: Abatement techniques without need of additional fuel, when recovery is not feasible:
o Chemical oxidation, but care must be taken with chlorine-containing agents
o Chemical reduction
o Chemical hydrolysis
- Choice 3: Abatement techniques entailing considerable energy consumption, when there is no other choice
to abate toxicity or inhibitory effects or when the process can be operated on a self-sustaining basis:
o Wet air oxidation (low-pressure or high-pressure variant)
o Wastewater incineration
- In cases where water supply and consumption is an environmental issue, techniques requiring considerable
amounts of cooling water or wet scrubber systems for exhaust air treatment need to be assessed, such as:
o Extraction
o Distillation / rectification
o Evaporation
o Stripping
Biodegradable wastewater can be treated in biological control systems, either as tributary streams in
specially designed (pre)treatment systems, e.g. anaerobic or aerobic high load systems, or as mixed
wastewater in a central biological wastewater treatment plant, or as a polishing step behind the central
wastewater treatment plant. Thus, it is BAT to remove biodegradable substances by using an appropriate
biological treatment system (or an appropriate combination of them), such as:
- Biological pre-treatment to relieve the final central biological wastewater treatment plant from high
biodegradable load (or as a final polishing step). Appropriate techniques are:
o Anaerobic contact process
o Up flow anaerobic sludge blanket process
o Anaerobic and aerobic fixed-bed process
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Following table summarizes the treatment technology commonly adopted for soluble biodegradable
particles as per Best Available Techniques Reference Document (BREF) from the European Commission.
Table 2.7: Bio-degradable particles / biological treatment
The technologies used in various CETPs all over India have been built on the best available technology 9. In
many cases, the CETPs have been upgraded to adopt better technology, but the overall performance of the
CETPs in many cases is sub optimal. Central Pollution Control Board (CPCB) evaluated the performance of 78
operating CETPs in the year 2005 and came out with a status report10 with following main observation:
8
Global good practices in industrial wastewater treatment and disposal/reuse, with special reference to CETPs, CPCB, MoEF, GoI
9
Waste-water treatment technologies: A general review., United Nations, 2003
10
Performance Status of Common Effluent Treatment Plants in India, A CPCB report, 2005
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The CPCB report had suggested that the performance of CETPs has been largely unsatisfactory because of poor
operation and maintenance therefore the SPCBs should conduct regular monitoring of CETPs and take action
against wilful defaulters. It further reiterated the fact that the SPCBs are required to prescribe specific set of
pre-treatment standards for influent to CETP from each industrial sector and enforce them diligently. The
report also recommended for need for area specific approach to tackle the problem of Total Dissolved Solids
(TDS). Attempt should be towards reduction in use of TDS contributing chemicals in industries by adopting
cleaner production technologies and recovery and recycling of chemicals from the waste streams.
As per the compliance status report compiled by CPCB (15 Sep 2020), there are total 191 CETPs, out of which
129 CETPs are complying with environmental standards and 62 CETPs are non-complying.
Smooth functioning of CETP is very much linked to the kind of business model adopted by the CETP. Several
business models are in practice for the CETPs. Most commonly used models are full public ownership, full
private ownership and Public Private Partnership. Brief details are given below.
Full control over necessary management and technical expertise that is required for planning, erection
and operation & management.
Because the public body maintains other services for the industrial estate, such as water, power, roads
and drainage, the operation of a CETP could conveniently become part of the overall services being
offered to industries.
Enforcement of legal and financial obligations on the individual industries may be less difficult than by
other arrangements. The enforcement may also be enhanced through the ease of coordination and
cooperation with other government agencies such as water and electricity boards.
The disadvantages with this model are:
First is where an outside agency specializing in operating effluent treatment plants is contracted to
establish and manage the CETP. In order to attract outside agencies, a minimum profit must be
guaranteed to the agency to enter into contract. This contract arrangement is not very common in India
but there is a trend, however for industries to operate treatment plants on contract basis where public
sector owns and constructs the plant and private sector is contracted to manage and operate the facility.
Secondly, a company is formed as a separate entity and industries association or individual units within
that estate would come forward for the formation of such a company under Section 25 of the Companies
Act or as a trust or as a society. It is beneficial that the industries producing waste are directly involved in
the financial and legal aspects in the CETP company, as their active involvement in the operation and
management of CETP will increase the success of a CETP.
11
Common Effluent Treatment Plants: Overview, Technologies and Case Examples, GIZ-IGEP
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For control over planning, appointment of private operator, and O&M of the CETP, often a Special Purpose
Vehicle is formed representatives of individual industries, industries association and industrial park
management.
Private bodies that take up construction and operation of the CETP, make investments. The company would
recover the capital costs, operating and maintenance expenses and a profit through a charge levied on
individual wastewater producers in accordance with the volume and composition of the wastewater treated.
The operating company enters into contracts with individual wastewater producers so that legal action can be
initiated in case of breach of contract. The legal relationship between the operating agency and the user of
CETP is well defined by a contractual arrangement between the parties. This company can incorporate
individual industries and industrial association as shareholders.
The private ownership often works on BOO (Build Own, Operate) model, in which project ownership of the
project remains usually with the private company. The private company gets the benefits of any residual value
of the project. A BOO scheme involves large amounts of finance and long payback period.
The disadvantages of this kind of partnership are:
- Monopoly by the private operator;
- Arbitrariness in user charges;
- Lack of control on defaulting industries by the operator; and
- Risk of quality of services by the operator.
2.4.3.1 BOT
In the Build/Own/Operate/Transfer (BOT, BOOT) arrangement, the private sector designs and builds the
infrastructure, finances its construction and owns, operates and maintains it over a period, often as long as 20
or 30 years. This period is sometimes referred to as the "concession" period. Such projects generally provide
for the infrastructure to be transferred to the government at the end of the concession period. During the
concession period, the private party is entitled to retain all revenues generated by the project and is the
owner of the regarded facility. The concession period is determined primarily by the length of time needed for
the facility’s revenue stream to pay off the company’s debt and provide a reasonable rate of return for its
effort and risk.
BOT finds extensive application in the infrastructure projects and in public–private partnership. In the BOT
framework a third party, for example the public administration, delegates to a private sector entity to design
and build infrastructure and to operate and maintain these facilities for a certain period. During this period the
private party has the responsibility to raise the finance for the project and is entitled to retain all revenues
generated by the project and is the owner of the regarded facility. The facility will be then transferred to the
public administration at the end of the concession agreement without any remuneration of the private entity
involved. The concession period is determined primarily by the length of time needed for the facility’s revenue
stream to pay off the company’s debt and provide a reasonable rate of return for its effort and risk.
Calcutta Leather Complex (CLC): M.L. Dalmiya & Co Ltd (MLD) on BOT basis. CETP designed with the support
of UNIDO.
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2.4.3.2 BOOT
During the concession period, the private company owns and operates the facility with the prime goal to
recover the costs of investment and maintenance while trying to achieve higher margin on project. The
specific characteristics of BOOT make it suitable for infrastructure projects for the social welfare but are not
attractive for other types of private investments.
Haridwar CETP: The CETP in SIIDCUL IIE is on Design Built Finance Operate & Transfer (DBFOT) – a variant of
Build-Own-Operate-Transfer (BOOT) basis. The Industrial estate hosts industries from different sectors and
sizes. The developer / concessionaire chosen was chosen on the basis of the one that offered the least
treatment cost / tariff to the industries; and the concessionaire recovers his cost and profit over the
concession period of 30 years.
Tarapore CETP, Maharashtra: M/s Superklean Env. Enggs. Pvt. Ltd., M/s Klean Env. Consultants Pvt. Ltd., M/s.
Jog Engineering Ltd. (an ISO 9001 Certified Construction Company) and M/s Ashta Siddhi Constructions Pvt.
Ltd. formed the CETP on BOOT basis.
2.4.3.3 BOO
In a BOO project ownership of the project remains usually with the project company. Therefore, the private
company gets the benefits of any residual value of the project. A BOO scheme involves large amounts of
finance and long payback period. Some examples of BOO projects come from the water treatment plants.
These facilities are run by private companies to process raw water, which is supplied by the public sector
entity and then filtered water is returned to the public sector utility to deliver to the customers.
PETL (Patancheru Enviro Tech Ltd.) was developed on BOO basis. The Andhra Pradesh Industrial Infrastructure
Corporation Ltd. (APIIC) built, owned and operated the CETP initially, and later transferred to PETL. Eventually,
PETL got installed ultra-filtration membrane bioreactor (UF MBR).
There are different models on which public private partnerships are working. One another variation could
be tripartite arrangement which has three parts:
Ownership and financing of CETP by the public body (e.g., state industrial development corporation).
The public body would have a contract with a private company to design, construct, and operate CETP for
a designated number of years. The company would recover operating and maintenance expenses and a
profit from the charge levied on individual wastewater producers in accordance with the volume and
composition of the waste.
The operating company would enter into contracts with individual waste producers so that legal action
can be initiated in case of breach of contract. This company can incorporate individual industries and
Industrial association as shareholders. The legal relationship between the operating agency and the user
of CETP must be well defined by a contractual arrangement between the parties.
The SPV or the society or the public body, as the case may be, selects and enters into a contract with a private
company to design, construct, and operate CETP for a designated number of years. The company would
recover the capital costs, operating and maintenance expenses and a profit through a charge levied on
individual wastewater producers in accordance with the volume and composition of the wastewater.
Under the public-private partnership model, there are different infrastructure development models wherein a
private entity receives a concession from the private or public sector to finance, design, construct, and operate
a facility stated in the concession contract. This enables the project proponent to recover its investment,
operating and maintenance expenses in the project.
Formulation of the appropriate institutional and jurisdictional arrangements for ownership and operation of a
CETP is as important as a good engineering design. For overseeing a CETP, a Special Purpose Vehicle (SPV)
could be formed under an appropriate statute with representation from the key stakeholders of the CETP. A
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legal agreement is entered into between the SPV and its member units clearly delineating their relationship
and mutual obligations.
In additions to above models, other models ranging from the least to the most private involvement are 12:
Full public ownership, in which the government finances construction and operates the facility. The type
of capital financing and funding of operations determine the extent to which the facility is subsidized or
pays for itself.
Contract services, in which the public sector owns, designs, and constructs the facility and the private
sector is contracted to manage and operate the facility.
Turnkey facility, where the public sector owns and finances a facility that is designed, constructed, and
operated by the private sector. Few examples are-
- Kagal CETP Pvt. Ltd., Maharashtra: A turnkey project of 10 MLD has been done by a private company at Kagal
Industrial Area. In this facility, the Maharashtra Industrial Development Corporation (MIDC) is the facilitator
and the Maharashtra Pollution Control Board (MPCB) is the monitoring authority.
- CETP at Apparel Park at Doddaballapura is on turnkey basis including operate and maintain the treatment
plant for a period of 3 years.
- Pallavaram CETP (PTIETC) is set up on Turnkey basis and implementation of CETP by a private company.
Developer financing, which involves the financing of construction or expansion of a facility by the private
sector in exchange for the right to build houses, stores, or industrial facilities.
Privatization, which results in private ownership, construction, and operation of a facility. The public
sector provides some financing based on a public decision to provide services.
Merchant facilities, which are fully private; the private sector decides to provide
PETL: SPV is registered as a society on “No Profit, No Loss”. They are having SPV and Board of 7 members
for management and operation. They treat the wastewater and sell the treated effluent. The received
amount is used in O&M (operation and maintenance) and shared by industries.
- Vatwa CETP, Gujarat is run by the Association of industries at Vatwa. The SPV is registered as a Society.
12
Source : (http://www.bvsde.paho.org/enwww/fulltext/resipeli/preven/web/filespdf/vol1/sec7.pdf )
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- Butibori CETP Pvt. Ltd., Maharashtra: It is an SPV of M/s SMS Infrastructure Ltd. and Butibori Manufacturers
Association. The objective of this company is to treat the effluents generated by the Industries in the MIDC
Industrial Estates. In this facility, MIDC is the facilitator and the Maharashtra Pollution Control Board is the
monitoring authority. Capacity of CETP is about 5 MLD.
- SMS Waluj CETP Pvt. Ltd., Maharashtra: It is an SPV of M/s SMS Infrastructure Ltd. and Waluj Industrial
Association. The CETP handles wastewater from the Waluj Industrial Area. In this facility MIDC is the facilitator
and MPCB is the monitoring authority. Capacity of CETP is about 10 MLD.
- Pallavaram CETP (PTIETC): The Pallavaram CETP, joining with other six other CETPs in Tamil Nadu, formed an
SPV by name M/s Chennai Environmental Management Company of Tanners (CEMCOT) for implementation of
the project.
- Naroda CETP: SPV registered as a Company under Section 25 of the Companies Act 1956.
- Vatva CETP: It is managed by a Cooperative Society named The Green Environment Services Cooperative
Society Limited formed by the member units of GIDC Estate, Vatva.
A Company under the Companies Act, 1956 which would act as the SPV.
It would acquire the receivables by assignment from the Originator and hold them in its capacity as
Trustee.
The Trust Deed should ensure that the Company can act as the Trustee and also hold in Trust separate
tranches of receivables pertaining to different transactions
The SPV/Trustee are not liable for the good performance of the assets.
The administration of the SPV's assets for any transaction may be subcontracted back to the Originator or
to any other servicer through an Administration Agreement describing the different tasks to be performed
by the Originator (in its capacity as Administrator).
A few examples of Trustee Company are:
- Pali CETP Maharashtra is managed and maintained by the Pali Water Pollution Control Research Foundation
(PWPCRF) Trust.
- Balotra CETP is managed by Balotra Water Pollution Control and Treatment Trust Balotra, Rajasthan.
Initiation of a process for setting up of CETP/STP in the existing as well as new industrial parks on need
basis.
Earmarking of required land for CETP/STP under common amenities on lease basis or nominal lease
rentals.
Facilitating to tap the funds for CETPs/STPs under various schemes of both Central and State
Governments.
Facilitating industry associations/member industries in implementing CETP scheme.
Facilitating formation of SPV/JV Company by member industries of industrial estate/park, preferably as a
not- for- profit Company.
To enter into legally binding agreement with SPV clearly delineating their relationship, mutual obligation
and defining roles and responsibilities of each of the parties.
While industrial infrastructure corporations facilitate laying of pipeline/sewer from individual industries to
CETP, the responsibilities of disposal pipeline from CETP to outlet for discharge of effluent should be of
SPV/JV.
13
Source : (http://rbidocs.rbi.org.in/rdocs/PublicationReport/Pdfs/10796.pdf)
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To take necessary steps to constitute “Tariff Committee” in consultation with SPV/JV and the operator of
CETP for determining and amending from time to time, as may be necessary, the tariff or user charges to
be paid by member industries for treatment of their wastewater.
Cost estimates (capital and O&M) for all the treatment options and annual estimates may be assessed. In
general, treatment costs would include regular collection and treatment charges. To ensure financial flow and
stability, certain portion of the equity shall be collected from the member industry, as a non-refundable
membership charge. Often a regulatory mechanism shall be established to check the defaulting member
industries in respect of payment. The attributes to be considered for cost calculations include following:
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Auditors charges
Bonus, medical and other benefits
No matter what ownership arrangements are made, two distinct areas of organisation and management are
required. One which deals with policy and another with operation. Depending on the final choice of ownership
arrangement, the policy making body may reside in or outside the institution or company managing the CETP.
The operational part would always rest with the CETP operator.
The policy making body can take the form of a Board of Directors or Advisory Committee. Generally, the Board
would consist of the Chairman, Managing Director and other directors, as well as members selected from the
shareholders of the company. Whether SIDC is part of the company or not, it should be represented on the
Board at least in an advisory capacity. However, other State Government agencies, and especially the Pollution
Control Board, should not be represented on a Board of Directors as this would in most cases result in a direct
conflict of interest. If deemed necessary for those agencies to have input into the operation beyond their
official capacity, they can be included in an advisory committee along with consultants and other experts as
well as representatives from industries in the industrial estate.
The day to day operations would be controlled by a plant manager assisted by the required operational,
laboratory, maintenance and general support staff. A typical organisation chart is presented in the figure
below.
In order to ensure the successful operation of the CETP, there are a number of conditions which must be
fulfilled by the CETP operator and the individual waste producers utilizing the plant.
Some operational issues are highlighted here as they are very important for the successful operation of a
CETP:
All new industries in an industrial estate must meet the pre-treatment standards for the CETP as a
condition for consent to operate and to be connected to the common effluent collection system.
Existing industries in an industrial estate must also meet the pre-treatment standards for the CETP as a
condition for being connected to the common effluent - collection system.
The CETP operator should be granted the right of entry for sampling purposes and the right to impose
sanction such as fines and service cut-offs.
The operator should be allowed to adjust the cost recovery formula to take into account inflation,
unforeseen costs and variations in flow and loading to the plant which is not automatically corrected by
the formula for calculation of charges.
A standard service contract that clearly spells out the obligation of the users of the CETP -and the CETP
operator should be decided upon in consultation with all concerned parties. It should include the
following specifications on the part of the facility users and the CETP operator;
- The user is responsible for meeting the pre-treatment requirements.
- If the user does not meet the pre-treatment requirements, the treatment service will be withdrawn, and the
offending user will be responsible for all additional cost imposed on the CETP operator due to the failure to
meet its obligations.
- The user is responsible for prompt payment of fees. The treatment service may be withdrawn by the CETP
operator in case of non-payment and legal action may be taken.
- If the user meets the pre-treatment standards, the CETP operator is responsible for treating the influent to a
level that meets the standards for such effluents. If it is unable to do this due to problems with its operation
not caused by lack of pre-treatment on the - part of its users, then he is responsible for all costs ensued.
- If the upset in operations and resulting non-compliance is a result of a user not meeting pre-treatment
standards, then the CETP operator is responsible for excluding the offending user from the CETP influent and
for recovering any additional costs that ensue from the offending user.
15
CETP Compendium, NEERI, 1992
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- The CETP operator is responsible for maintaining an ongoing effluent flow and characteristics monitoring
program so that the operation and maintenance cost formula may be corrected to reflect actual rather than
established conditions as well as an aid to maintaining proper CETP operations.
- The point at which the effluent becomes the responsibility of the CETP operator should be clearly defined.
8
Chairman
Managing Director
Plant Manager
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The conventional wastewater treatment plants are generally not designed to treat high Total Dissolved Solids
streams (TDS), which requires specialized treatment or in cases where the treated effluent need to be recycled
and the effluent need to be treated for TDS reduction involves a series of additional infrastructure like multi-
stage Reverse Osmosis plant followed by other contraption to concentrate the reject stream through
evaporation and crystallization route prior to being and disposed-off in secured landfills. This process needs to
be incorporated when the CETP has to go in for Zero Liquid Discharge options. However, specialized entities
offer services like centralized evaporation facility which may be availed to outsource the concerns of managing
the high TDS waste streams.
The high COD contributed by recalcitrant or refractory substances makes the effluents difficult to treat and if
one encounters with such type of streams from member units, it is always advised to identify and segregate
such wastewater streams and treat them separately utilization appropriate treatment techniques like Fenton
Oxidation. Please refer to chapter 4.1.5 and 4.1.6 for more details.
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CETPs in India were developed under various models such as Government owned, industrial association
owned, industrial parks owned, privately owned etc. The operations of CETPs have been noted to have
adopted various models such as operated by Developers, operated by Contractors and operated by
departments. The recent trends in Government policies have shifted the development and operation of CETP
to be managed through SPVs (Special Purpose Vehicle) companies with a single business agenda of
development and / or Operation of CETPs bringing in transparency in the process of development &
operations of CETPs as well as improved overall performance of CETPs on self-sustainable basis.
The CETPs are governed by EPA Act, 1986 and The Water Act, 1974 mainly, besides other laws which are
applicable other that Environment & Pollution Control Laws. The operations and performance of CETPs
monitored by State Pollution Control Boards with Central Pollution Control Board acting largely as regulatory
monitoring agency to monitor and control water pollution.
NMCG under the Ganga Act and Section 5 of EPA Act 1986, are given special powers to monitor and control
pollution in River Ganga. The Powers conferred are the same as of PCBs under Section 5 of EPA Act 1986.
NMCG under these acts and provisions thereof is empowered as Regulator of water pollution in Ganga River.
Ministry of Textiles (MoT) with a mission of development of textiles industries in India has a special role for not
only textiles industries but for development of CETPs as well. MoT provide financial assistance to textiles
clusters through various incentive and assistance schemes, e.g. Scheme of Integrated Textiles Park and Eco
Textiles Parks. Under such Schemes, Ministry of Textiles provides financial assistance subsidizing the cost of
development of CETPs inside designated/notified Textiles Parks as a part of the industrial infrastructure.
Recent developments of judicial activism through active interactions of Citizens and NGOs have forced CETPs
to bring under the jurisdiction of National Green Tribunal – The National Green Court of India. In last 5 years a
series of directives have been passed by NGT effecting CETPs, most of which have been accepted by Central
and State Pollution Control Boards as instruments of enforcement. 16
16
Strategy paper for SMCG, Support to Ganga Rejuvenation (SGR) Project, Sep 2020
17
Common Effluent Treatment Plants: Overview, Technologies and Case Examples, GIZ-IGEP
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The central assistance (subsidy) will be restricted to 50% of the total project cost. The modified ratio
proposed in respect of central share: state share: proponent share will be 50:25:25. Out of the proponents
share, at least 40% of contribution has to be from the proponent and balance 60% is to be raised through
loan to the proponent from Banks/ Financial Institutions.
For CETPs involving primary / secondary/ tertiary treatment, financial assistance would be provided by the
Government of India to the tune of 50% of maximum Rs. 1.50 crore / MLD capacity, subject to a ceiling of
Central assistance of Rs. 15 crores per CETP. For CETPs involving primary/secondary/ tertiary treatment
and ZLD (zero liquid discharge) treatment, financial assistance would be provided by MoEF to the tune of
50% of maximum Rs. 4.50 crore / MLD capacity, subject to a ceiling of Central assistance of Rs. 20 crores
per CETP.
Central subsidy shall be released subject to two conditions:
o The state subsidy is made available to the CETP project;
o Bank guarantee for an equivalent amount has been procured by the SPCB/ PCC
No assistance will be provided for meeting recurring or operation and maintenance costs.
The central assistance will be provided only to meet capital costs towards following items:
o Plant and machinery for primary, secondary, and tertiary treatment.
o On site laboratory with standard set of instruments.
o Zero Liquid Discharge (ZLD) and related technologies.
From MoEF, the central assistance will be available for:
o Establishment of new CETPs in an industrial estate or a cluster of SSIs.
o Up gradation/ modernization proposal for CETPs earlier financed through the MoEF shall be
considered for one-time funding. However, there has to be adequate justification for the same and
the time interval between the commissioning of the existing CETP and the submission of proposal for
up gradation/ modernization to the Central Government should not be less than & years.
MoEF shall prepare a panel of technical institutions for technical evaluation of a CETP proposal/ DPR.
3.1.1.2 Modified Guidelines of Micro and Small Enterprises – Cluster Development Programme (MSE-CDP)
As part of the Cluster Development Programme, the modified guidelines have been published for micro and
small enterprises, summary of which are given below-
Point 9 refers to hard interventions which includes creation of tangible “assets” as common facility centres
(CFCs) like effluent treatment plant, marketing display/selling centre, common logistics Centre, common
raw material bank/sales depot, etc.
The GoI grant will be restricted to 70% of the cost of project of maximum Rs 15 crore. GoI grant will be
90% for CFCs in North East and hill States.
Clusters with more than 50%, (a) micro/ village, (b) women owned, and (c) SC/ST units. The cost of project
includes cost of land (subject to max. of 25% of project cost), building, pre-operative expenses, preliminary
expenses, machinery & equipment, miscellaneous fixed assets, support infrastructure such as water
supply, electricity and margin money for working capital.
The common facility should be maintained by the SPV with certain conditions.
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3.1.1.5 Guidelines for Centrally Sponsored Scheme for Integrated Processing Development Scheme (IPDS)
The Textile Ministry, Govt. of India had in the 11 Five Year Plan launched a scheme for Integrated Textile Parks
th
(ITP). Based on the experience of the above scheme as well as the peculiar challenges faced by the textile
processing sector the Ministry has decided to formulate a new programme called as “Scheme for Integrated
Textile Processing Development” (IPDS).
IPDS proposes to establish 4-6 brown field and 3-5 green field projects addressing the needs of the existing
textile clusters. Eligible projects under the scheme would cover the following:
Group A – Water treatment & effluent treatment plant and technology (including marine, riverine and
ZLD).
Group B – Common infrastructure such as captive power generation plants on technology preferably
renewable/green technology,
Group C – Common facilities such as testing laboratories and R&D centres.
industry with world-class infrastructure facilities for setting up their textile units by merging the erstwhile
‘Apparel Parks for Exports Scheme’ (APES) and ‘Textile Centre Infrastructure Development Scheme (TCIDS)’.
The scheme targets industrial clusters/locations with high growth potential, which require strategic
interventions by way of providing world-class infrastructure support. The project cost covers common
infrastructure and buildings for production/support activities, depending on the needs of the ITP.
This Scheme is implemented through special purpose vehicles (SPVs), where industry associations/group of
entrepreneurs are the main promoters of the integrated textiles park (ITP). At each ITP, there would be a
separate special purpose vehicle (SPV) formed with the representatives of local Industry, financial institutions,
state and central government.
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A CTE is granted after an evaluation of the potential environmental impact and of the design of pollution
control installations (OECD, 2007). Conditions for pollution control measures are part of a CTE. Upon
verification of compliance with these conditions, a CTO is issued with emission and effluent limits based on
industrial sector specific standards, as well as self-monitoring and reporting schedules. Most small-scale
industries operate without any permits. These instruments are supplemented with economic instruments and
other incentives, such as matching grants for the common effluent treatment plants (CETP) or “green awards”
introduced by most SPCBs.
The enforcement powers include emergency measures of disconnecting water or power supply and facility
closure, which are widely used in some States. According to the Hazardous Wastes (Management and
Handling) Rules of 1989, SPCBs can, with CPCB approval, impose administrative fines for any violation of those
rules.
Brief details are given below.19
“Consent” is required to be taken from the regulatory authorities for establishment as well as operation of
CETPs under the Water (Prevention and Control of Pollution) Act, 1974 for discharge of effluents and under the
Air (Prevention and Control of Pollution) Act, 1981 for emission of air pollutants from the process of treatment
are applicable to CETPs. The State Pollution Control Board in the State or the Pollution Control Committee in
the Union Territory, as the case may be, is the regulatory authority to grant “consent”. While granting consent,
the quantity of effluent/emission and concentration of pollutants, the mode of collection, their treatment, the
mode of disposal of effluent and compliance with standards are taken into consideration.
In addition to the air and water acts, the Environment (Protection) Act, 1986 also applies to CETPs. In
Schedule–1 of the Environmental (Protection) Rules, 1986, the standards for emission or discharge of
environmental pollutants are prescribed, including primary treatment standards that are to be complied at the
inlet to CETP.
Also, as per the Environmental Impact Assessment (EIA) notification of Ministry of Environmental & Forests,
GoI dated 14.9.2006 of the Environmental (Protection) Act, 1986, setting up of any new CETP and the
modernization or expansion of any existing CETP, requires to undergo through the Environmental Impact
Assessment process and seek prior Environmental Clearance. All CETPs fall under Category ‘B’, however
‘General Conditions’ apply, as per which under certain conditions the CETPs could fall under Category ‘A’.
19
Common Effluent Treatment Plants: Overview, Technologies and Case Examples, GIZ-IGEP
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The EIA process involves the public in an open and participatory manner and allows for the effective
integration of environmental considerations and public concerns into decision making. The EIA study has to
comprise following:
Have provisions for the recovery of the dues as arrears of land revenue in respect of the capital and
recurring costs. Any amount due under this Act (including any interest or penalty payable under clause 10
or clause 11, as the case may be) from any person may be recovered by the Government in the same
manner as an arrear of land revenue. Provided that the appropriate authority may for the reasons to be
recorded in writing, allow payment of amount due is instalments.
Any area included in the jurisdiction of any CETP Society shall be registered under the Societies
Registration Act, 1860 (21 of 1860).
The CETPs shall be operated and maintained effectively and efficiently by the CETP societies subject to
such conditions as may be specified by a notification issued by the Government.
In case the Government considers that the CETP society has failed to effectively and efficiently discharge
its duties of operation and maintenance then after giving due notice as prescribed by rules, the
Government may by notification in the Official Gazette authorize any non-government organization, local
body or any such other authority as it may consider fit to operate and maintain the plant efficiently and
effectively.
Constitution of appropriate authority responsible for up gradation and technology.
Penalty would be imposed on the person for failing not paying the due amount.
The Delhi Common Effluent Treatment Plant Rules, 2001 has the following important provisions for the CETP
Societies:
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To collect contributions from industries located in the estate towards the cost of construction,
maintenance, operation and up-gradation of CETP.
To manage, maintain and operate the CETP in accordance with the prescribed standard of the
Environment (Protection) Act, 1986 (29 of 1986), the Water (Prevention and Control of Pollution) Act,
1974 (6 of 1974), and the Air (Prevention and Control of Pollution) Act, 1981 (14 of 1981).
To upgrade technology of the installed CETP as per future requirements.
To arrange CETP funds by way of contributions, grants or loan with or without security or on the security
of a mortgage charge or on hypothecation or pledge of overall or any of the immovable or movable
properties/stores/consumables belonging to the CETP Society.
To allow entry and inspection of the CETP and related installations/offices/ documents, stocks,
consumables, stores, etc. to the officers of the authorities/local bodies.
Apportionment of recurring cost: The recurring cost of the CETP shall be completely by the occupiers in
the estate.
In industrial clusters like Pali, Jodhpur, Balotra etc., the industrial units are treating the raw effluents
through Common Effluent Treatment Plants (CETP), which are established, operated and maintained by a
Trust elected by the member units.
Separate guidelines have been provided for the member units and the Trusts for clear demarcation of role
and responsibilities.
The standards for inlet of CETP and treated effluent quality of CETP are to be followed.
For each CETP and its constituent units, the State Board will prescribe standards as per the local needs and
conditions, and will be applied to the small scale industries, i.e., industries with total discharge up to 25
KLD.
3.1.2.3 Tamilnadu- Guidelines for CETP Membership, Disposal of Sludge by Textile Units and Tanneries 20
Tamilnadu, being the state housing most of Tanneries CETP and Textiles Clusters, issued guidelines in 2018, via
special directions, guiding certain procedures and limitations on CETP membership and transfer issued thereof
& Disposal of Hazardous Waste in compliance with Hazardous Waste Management Rules 2016.
3.1.2.4 CPCB- Guidelines for Management, Operation and Maintenance of CETP – 2001 21
The Federal Environmental Regulator – Central Pollution Control Board (CPCB) published the first
comprehensive guidelines for Management, Operation and Maintenance of CETPs way back in 2001, after a
prolonged period beyond the erstwhile MoEF scheme for CETPs was announced and some of CETPs started
their operations. The guidelines presented the guiding principles for overall CETP management, wastewater
collection systems, technical details on CETP units and operation and maintenance thereof, Manpower
requirement and monitoring of performance.
These guidelines, although they were never updated and contain some outdated information for today’s
standards, are still considered as Principal Guidelines for CETPs on aspects mentioned above.
3.1.2.5 CPCB- Global Good Practices in Industrial Wastewater Treatment and Reuse/Disposal with special
reference to CETPs 21
In their maiden attempt toward knowledge sharing on CETPs, CPCB made a first attempt to inform on and
promote advanced technologies and best practices in Wastewater Treatment. This was done through this
20
CETP reference document, Support to Ganga Rejuvenation (SGR) Project, August 2020
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collection of available knowledge and best practices in treatment technologies, evolution and development of
CETP systems and, for the first time, details on sludge management practices.
However, this document remained no more than a knowledge sharing document and de-tails therein were not
included in guidelines for CETPs.
3.1.2.6 CPCB – Guidelines for Zero Liquid Discharge (ZLD) including CETPs21
CPCB has published a technical guiding document mentioning techno-economic feasibility of various
technologies and process routes to achieve ZLD in a selected industry spectrum. This guideline also explains
feasible technology and economics of Zero Liquid Discharge at CETP level under multiple scenarios.
The recent guidelines (Rev 2019) also allows industries and CETPs to use their treated wastewater for irrigation
purpose under certain terms and conditions so as to comply with “ZLD” Conditions.
3.1.2.7 CPCB – Guidelines (Revised) for Real Time Effluent Quality Monitoring Systems (RTEQMS) 21
CPCB Published guidelines on Real Time Effluent Quality Monitoring Systems and revised them in 2018. The
Latest Guidelines focuses on requirements and quality assurances for Real Time Monitoring of Wastewater
Discharge Quality.
3.1.2.8 MoEF&CC – Technical EIA Guidance Manual for Conducting EIA for CETPS 21
This guiding manual prepared by MoEF&CC explains almost all the aspects that the regulator appraises to
consider the CETP for the recommendation and grant/rejection of Environment Clearance under the EIA
Notification 2006 (under EPA Act 1986). This guiding document provides a comprehensive overview of CETPs
from regulatory compliance aspect and various steps involved in the process of Environmental Permits (EC).
To set the framework for the CETP assessment and advisory, the first step is to identify the key stakeholders in
the private and public sectors.
Regarding wastewater production, industries can be categorized into three segments:
Those who are allowed to discharge treated wastewater on land or in water body (including municipal
sewers);
Industries discharging their partly treated wastewater to CETPs and;
Industries who maintain Zero Liquid Discharge (ZLD) in absence of any discharge /disposal mechanism for
treated wastewater.
The stakeholders of CETPs include industries and other important players that play a vital role in the
functioning of the Wastewater Treatment Segment. They may be summarized as:
Stakeholders Responsibilities
NITI AAYOG NITI Aayog (National Institution for Transforming India) is the
successor in interest to the Planning Commission. NITI
Aayog’s entire gamut of activities can be divided into four
main heads, viz. Design Policy & Programme Framework,
Foster Cooperative Federalism, Monitoring & Evaluation and
as Think Tank and Knowledge & Innovation Hub.
Min. of Jal Shakti, GoI In charge of development and regulation of the country’s
water resources. Currently (2020) in the process of
developing a National Water Policy for Reuse of Treated
Wastewater.
Ministry of Textile, GoI Responsible for the formulation of policy, planning,
development, export promotion and regulation of the textile
21
CETP Reference Document, Support to Ganga Rejuvenation (SGR) Project, Aug 2020
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industry in India.
Ministry of Environment, Forests & Climate Change, Govt. Planning, promoting, coordinating, and overseeing the
of India (MoEF&CC) implementation of environmental and forestry programmes
in the country.
National Mission for Clean Ganga (NMCG) Implementing arm of ‘Namami Gange’, the central
government’s flagship scheme for rejuvenation of the river
Ganges.
Central Pollution Control Board (CPCB) Provides technical assistance and guidance to the State
Boards and are responsible for implementation of legislation
relating to prevention and control of environmental
pollution.
Central Ground Water Board (CGWB) Responsible for providing scientific inputs for management,
exploration, monitoring, assessment, augmentation and
regulation of ground water resources of the country.
National Green Tribunal (NGT) Effective and expeditious disposal of cases relating to
environmental protection and conservation of forests and
other natural resources.
The Federation of Indian Chambers of Commerce and To promote interest in local business possibilities. It provides
Industry (FICCI) educational opportunities and assists businesses with the
latest marketing and promotional techniques.
State Mission for Clean Ganga (SMCG)/ Extended arms of NMCG at state level and equally
State Program Management Group (SPMG) empowered under sec. 5 E(P) Act in the 5 Ganga states.
State Pollution Control Boards (SPCBs) Implement the directives from CPCB and advise the state
government on any matter concerning the prevention,
control or abatement of environment pollution.
Regional Development Authorities Development and regulation of area/region specific plans
including civic services and infrastructure.
Water Authorities - Jal Nigam / Jal Sansthan Development and regulation of water supply & sewerage
services and for matters connected therewith.
State Industrial development Corporations and Industrial Key Government agencies involved in planning, development
development Authorities and promotion of industrial infrastructure in the states.
State Textile Industries/Department of Textiles Promote development of industries across textiles value
chain, provide incentives and growth initiatives, formulate
policies for textiles industries within the state.
Industry Associations for different industries or industrial Industry Associations represent the industries in the
areas industrial estates who are the beneficiaries of the common
utilities developed. Their voices need to be heard as they will
be the direct implementers and beneficiaries of the
regulations and without their co-operation, implementation
of the new rules is cannot be successful.
CETP Developers and Operators Departments of Government such as SIDCs or Industry
Associations or Group of Industries or Industrial Park
authorities who develops, Operates and Maintain the CETPs
and are directly responsible for sustainable and successful
operation and compliance of regulatory norms.
Waste Water Technology and Equipment Supplier Companies in the business of equipment and treatment
technology, direct beneficiaries as a result of development of
CETPs.
Environmental Professionals/ Environmental Laboratories/ The professional agencies/ bodies, professionals, companies,
Academia/ Training & Skill Development Agencies/ academia and institutions who are direct beneficiaries
Accreditation bodies like NABET/ NABL through providing Engineering Services, Vetting Services,
Laboratory Analysis, Skill development courses and pro-
grams
Community, NGOs Individuals, Group of Persons - Directly and indirectly
benefited or adversely impacted by Development and
Operations of CETPs.
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Following simplified diagram represent some of the most important stakeholders of CETPs;
Abstract
Incentives
This incentive framework builds on the earlier work by CRISIL (2019) to examine current and possible future
incentive mechanisms that can be used to encourage environmentally sustainable practices by industry and
the industrial parks they operate within.
This framework identifies incentives by the category of the incentive target beneficiary, i.e. investors, park
operators and industry within the parks.
Investor incentives have previously been based on financial support for investment but this has, over time,
proved to be ineffective in ensuring longer term environmental sustainability and have merely helped to
depress prices for services to help compete with those parks that are failing in their obligations. Alternatively,
investors are more likely to respond positively to other incentive mechanisms such as:
- more robust regulatory enforcement of non-compliant parks to level the playing field,
- removal of internal regulatory barriers that can distort decision making and create uncertainty,
- the provision of derogations to give comfort to investors adopting existing but failing parks to afford them
reasonable opportunity to invest to the required standards without the risk of prosecution in the interim,
- fiscal support through tax benefits, including linking taxes to environmental compliance,
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- other incentives such as easing the conducting of business (permit applications etc.) partnership with the
private sector, reputational incentives, and external incentives (improved transport links etc.)
Industrial park and CETP operational incentives including: fiscal support to encourage training etc.,
environmental taxes with charges based on the degree of environmental harm imposed by the CETP, and
supporting improved governance through self-regulation etc.
Industry / user incentives including: fiscal and customs duty incentives, reputational, robust enforcement of
parks that are not compliant with statutory environmental obligations, and greater use of cost-reflective
charges.
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We refer the reader to examine the CRISIL report for a more detailed assessment of the existing incentives for
CETP development and operation in India.
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Sustainable long-term operation of the CETPs meeting and improving upon the statutory limit values for
wastewater treatment and disposal.
Efficient operation of the facilities at minimal cost to industry without adversely affecting the
environment.
Overall sound environmental practice that is supported by robust governance measures at all levels,
including industrial users.
Incentives are not confined to subsidies for investment and can take many forms and target different aspects
of CETP design, development and operation. Incentives on their own are insufficient to deliver the outcome of
an improved environment. They need to be accompanied by enforcement (through effective regulation) and
good governance at all levels. Many of the above behaviours are probably best delivered by robust
enforcement measures, e.g. non-compliance with standards subject to financial penalties and enforcement
notices. Furthermore, incentives should not be provided to satisfy a legal obligation, i.e. people or industry
should not be rewarded for not breaking the law.
A review of potential incentives is presented below that can be adopted in India subject to any necessary
changes to existing legal instruments. We have sub-divided the incentives to those activities / participants that
are expected to result in a behaviour change resulting from the incentive. The areas and participants
considered are:
3.3.3.2.1 Capital support for the construction of new CETPs and the upgrading of existing failing CETPs
In the first instance we ask why the returns are low. Currently, industry can experience a financial disincentive
to locate in a site that is fully compliant with environmental requirements as the user charges could be higher
than the charges imposed from a site where the level of compliance is much lower. This is not a level playing
field in that non-compliant CETPs have an unfair cost of service advantage over compliant CETPs. Incentives by
way of grants to support capital investment reduce the level of capital invested and therefore reduce the
expected total return on capital. This reduction is passed on to industrial users as charges marginally lower
than they would otherwise be. Consequently, the net result of such grants is to depress charges to industry
that are competitive with non-complaint CETPs rather than to encourage environmental compliance.
In the longer-run, competition between non-compliant and compliant parks will result in a ‘race to the bottom’
and the new parks will face pressures to lower charges even further resulting in a lack of capital maintenance
and subsequent failing infrastructure. Over 20 years of capital support to CETPs in India has delivered this
unfortunate outcome, despite the best of intentions.
Taxpayer funded support for capital investment does nothing to reduce the risks inherent in CETP
development and operation. In fact, it could be argued that by encouraging new facilities to compete with
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existing failing facilities the risk exposure is increased, i.e. greater probability of environmental liabilities, both
criminal and financial.
Lastly, the concept of taxpayers subsidising industry is questionable and is certainly contrary to the ‘polluter
pays’ principle. Taxpayer funded state support for industry in this manner could also be interpreted as anti-
competitive and possibly contrary to international free trade agreements.
Before financial incentives for capital investment can prove viable it is first necessary to ‘level the playing field’
through regulatory enforcement and other measures imposed on existing failing CETPs.
The CRISIL report suggests that investors do not necessarily support grants due to the administrative burden in
applying for them.
Recent policy decisions in government have suggested a shift away from taxpayer funded support for CETPs in
future and that other measures are needed.
These findings were presented in a stakeholder workshop. Contrary to our findings and conclusions with
respect to the limited benefits of providing capital subsidies, together with recent government policy changes,
there appears to be a body of opinion that considers that taxpayer funded support for capital investment is
necessary for economic development.
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competitive environment this may not necessarily translate into improved environmental performance but
rather reduced charges to the industrial users.
Another fiscal option could be to link income taxes to environmental compliance. For example, an industry
that operates in an industrial park that is non-compliant with the prescribed environmental standards could be
subject to a higher tax rate (or rewarded with a lower tax rate for those operating in a fully compliant park).
This could prove controversial in that it may encourage dubious accounting practices, e.g. transfer pricing 22, to
avoid any such additional taxes or to maximise any reduced taxes.
22
Transfer pricing is an accounting practice that represents the price that one division in a company charges another division for goods and
services provided. Transfer pricing allows for the establishment of prices for the goods and services exchanged between a subsidiary, an affiliate,
or commonly controlled companies that are part of the same larger enterprise. Transfer pricing can lead to tax savings for corporations, though
tax authorities may contest their claims. (source: Investopedia)
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employee training, an example being the recent introduction of double tax deduction for training in Thailand 23.
Such a measure could be introduced in India specifically for training expenses related to environmental
protection.
23
To stimulate domestic tourism and the Thai economy, on 4 February 2020, the Cabinet approved a measure relating to corporate income tax
proposed by the Ministry of Finance.
Under this measure, a company or legal partnership can deduct twice the amount of expenses actually paid for arranging training in Thailand for
its employees. This deduction shall apply to:
expenses for training rooms, accommodation, transportation, or other related expenses for domestic training; and
service fees paid to tour operators under the law governing the tourism business and guides for domestic training.
The expenses to which this deduction applies must be incurred from 1 January 2020 to 31 December 2020. This deduction must follow the rules,
procedures, and conditions prescribed by the Director-General of the Revenue Department. (source: Mazars,
https://www.mazars.co.th/Home/Insights/Doing-Business-in-Thailand/Tax/Double-deduction-of-expenses-for-domestic-training )
24
Since January 1, 1997, the tax rate has stood at 70 DM (36 EUR) per damage unit. A damage unit represents either 50 kg of chemical oxygen
demand (COD), 25 kg nitrogen, 3 kg phosphorus, 2 kg organic halogens, 20 g mercury, 100 g cadmium, 500 g chromium, 500 g nickel, 500 g lead,
or 1,000 g zinc (See RIZA, 1995b: 102 for full details). 50 kg of COD translates into about 2.5 inhabitant equivalents (i.e.), so that the effective rate
per i.e. is presently 27.50 DM (14.4EUR) per i.e. Expressed per kilogram of nitrogen, the tax rate is 2.80 DM (1.4 EUR), and per kilogram of
phosphorous, the tax rate is 23.33 DM (12 EUR)
25
In Germany Charges ‘can be reduced by 50% (75% before 1998) if abatement measures are introduced or sewage treatment plants are
constructed or improved. Furthermore, dischargers have the option to “offset the costs of investments in pollution control equipment against their
charges,” which in the case of municipalities can take the shape of 3‐year exemption from the tax.’ (source: EPI Water, WP3 EX-POST Case studies
-Effluent Tax in Germany, 2011).
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26
GOPA, Development of a financial tool for CETP sustainability and a guiding document for CETP contract, 2000.
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For cost reflective charging to be introduced using the Mogden formula or similar requires an appropriate
legal, institutional and regulatory basis supported by the necessary physical infrastructure, financing
arrangements and human resources.
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The soil bearing capacity of the land can impact the cost of foundations of the water bearing
structures and other civil structures which can considerably impact the CAPEX. Marshy lands or the
ones with high water table can also impact the civil structures, lead to seepages, etc. It is also better
to avoid legacy dumpsites and with overhead high tension lines.
Ease of physical Access to the site is another key factor as truck movements are required not only
during the construction phase, but also for chemical handling, plant operations etc.
Availability of electricity in sufficient quantity and quality, nearest substation, power outages/
frequency of power disruptions, power tariffs, availability of dedicated power supply line.
Storage provisions: Depending on the distance from allied facilities like secured landfill, fuel and
chemical supplies one need to build sufficient facilities for storage of wastes and chemicals/ fuel to
ensure uninterrupted operations.
Mode and Point of disposal of treated effluent can impact the capital costs for laying of the pipeline
acquiring land/ right of way as well as the likelihood of pumping and dispersal mechanism required.
27
Guidelines for wastewater conveyance systems, storm water management and common effluent treatment plants in industrial parks, GOPA
Infra GmbH
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could be increased capital and operational costs, which effectively are transferred to the member industries
operating in those industrial parks.
From the effluent management perspective, the planning of a homogenous/ dedicated industrial park would
be much easier compared to a heterogeneous/ multi-sector industrial park. The factors, which influence the
proper planning and operation of the CETPs, include the following:
Yes
28
Technical EIA Guidelines Manual for CETPs, MoEF, GoI
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Detailed design allows a precise description of the building in advance. The quality of components can be
described and proof during site supervision is possible. The same standard in different projects of the
Authority allow cost savings in operation of maintenance, e.g. storage of spare parts. The detailed design is
more time consuming because there is no overlap of the design and construction phases, however, cost-saving
potential is high during the early design phases (see Figure below).
The studies conducted during the planning phase or thereafter constitute the technical component of the bid
document, which would be the basis for the potential bidders to respond effectively to the Request for
Proposals. The Project Specific Conditions/ Particular Conditions should essentials be derived out of these
studies.
29
The planning for a new CETP or up-gradation of an existing CETP is a complex and challenging procedure
involving multiple stakeholders and authorities. The planning stage is of highest importance since it defines the
treatment concept including the choice of technological solutions and sizing of the treatment plant.
A systematic and scientific approach for taking decisions on the measures to be implemented is very critical in
attaining sustainability in the operation of the CETPs. Pilot testing and lab testing procedures must be followed
before taking any decisions to make any major construction or installations of equipment etc.
The main steps involved in planning and execution of the physical measures in a CETP comprise;
A step-by-step approach is required to arrive at solutions for a CETP before their implementation. A systematic
approach, including problem analysis, lab testing, pilot testing etc. is essential for planning a CETP. The general
approach to be followed for setting up of a CETP is given in the figure below. The important steps involved in
identifying the solutions and arriving at basic design of the CETP are given below:
Problem analysis.
Identification of alternatives/concepts for wastewater treatment.
Proofing of principles – this is required to verify that the identified concepts/solutions would work. This is
done through lab testing of the solutions.
29
Common Effluent Treatment Plants: Overview, Technologies and Case Examples, GIZ-IGEP
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Parameter studies – systematic studies are required to vary a number of model parameters to arrive at
optimisation of process conditions for treatment of wastewater.
Assessment of energy, materials and resource consumption.
Comparison of alternatives for treatment of wastewater and arriving at preferred concept.
Pilot tests – undertaking of pilot tests to ascertain the viability of the identified technical solutions.
Pre-basic design of the CETP based on the identified solutions.
A participatory approach will involve all involved stakeholders and avoid neglect of their interest in centralised
(top-down) decision making. This will also ensure that measures at the source support the centralised
solutions. An important factor in decision-making is the expected service life of the assets to be built or
already operating. The time frames are of particular importance for the cost estimates (material selection,
quality standards, corrosion risk, etc.) and the depreciation periods used in life cycle costing for the feasibility
studies. Complying with Statutory requirements.
When an existing CETP has compliance issue with the required effluent standards, the
up-gradation/modernisation concept should address first of address all the current shortcomings
regarding the non-compliance with environmental standards. Secondly, it should consider an increase of
the plant capacity, if required, with regard to the volumetric flow and load of key parameters such as
COD, TDS, and ammonical nitrogen to accommodate future developments. The key aspects to be
considered are:
evaluation of the present situation and a realistic diagnosis of the deficits;
evaluation of requirements for performance improvement; and
evaluation of requirements of modernisation and up-gradation.
30
Presentation by Ms. Jyoti Pawar, Bayer Technology Services, Mumbai
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The main steps to be followed during the conceptual phase are summarised in the figure below.
Figure 4.5: Main planning steps during the conceptual phase (Melin, 2010)
Figure 4.6: Decision tree water pollution control in industries (Melin, 2010)
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measures for achieving financial viability, environmental sustainability and overall feasibility of the chosen
approach. Thus all major decisions are to be taken during this planning stage.
The complexity of problem requires typically an adaptive, integrated and participatory approach (Segrave,
2014). The adaptive concept allows for flexibility and extendibility to achieve compliance and sufficient
treatment capacity in a changing context with an increasingly uncertain future. A sufficient level of integration
prevents that fragmented and simplistic approaches are applied to complex interrelated systems. A
participatory approach will involve all involved stakeholders and avoid neglect of their interest in centralised
(top-down) decision making. This will also ensure that measures at the source support the centralised
solutions. An important factor in decision-making is the expected service life of the assets to be built or
already operating. Table below illustrates typical depreciation periods of the different elements of a water and
wastewater management system. The time frames are of particular importance for the cost estimates
(material selection, quality standards, corrosion risk, etc.) and the depreciation periods used in life cycle
costing for the feasibility studies.
Table 4.9: Average technical service life of different types of assets (Segrave, 2014)
When developing a concept for an existing plant the decision process influenced by a sound evaluation of the
present situation and a realistic diagnosis of the deficits as well as requirements for performance
improvement, modernisation and upgradation. The following list gives an overview of key actions during the
initial planning phase:
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Master plan
o Compile and evaluate of data for development of industries and production sites
o Identify numbers and locations of effluent treatment facilities (production sites, clusters of similar
factories, common effluent treatment plants)
o Define treatment standards to be achieved
o Evaluate alternative wastewater management concept (centralised vs. decentralised treatment,
combinations, clusters, etc.)
o Develop risk management concept (redundancies, energy supply, waste disposal, etc.)
o Develop master plan
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1.
Discharge of treated effluent into sea shall be through proper marine outfall. The existing shore discharges shall
be converted to marine outfalls. In cases where the marine outfall provides a minimum initial dilution of 150
times at the point of discharge and a minimum dilution of 1500 times at a point 100 m away from discharge
point, then, the State Board may relax the Chemical Oxygen Demand (COD) limit:
Provided that the maximum permissible value for Chemical Oxygen Demand (COD) in treated effluent shall be
500 milligram/litre.
2. Maximum permissible Fixed Dissolved Solids (FDS) contribution by constituent units of a Common Effluent
Treatment Plant (CETP) shall be 1000 milligram/litre. In cases where Fixed Dissolved Solids (FDS) concentration
in raw water used by the constituent units is already high (i.e. it is more than 1100 milligram/litre) then the
maximum permissible value for Fixed Dissolved Solids (FDS) in treated effluent shall be accordingly modified by
the State Board.
3. In case of discharge of treated effluent on land for irrigation, the impact on soil and groundwater quality shall be
monitored twice a year (pre- and post-monsoon) by Common Effluent Treatment Plants (CETP) management.
For combined discharge of treated effluent and sewage on land for irrigation, the mixing ratio with sewage shall
be prescribed by State Board.
4. Specific parameters for some important sectors, selected from sector-specific standards
Sector Specific Parameters
Textile Bio-assay test, Total Chromium, Sulphide, Phenolic compounds
Electroplating Industries Oil & Grease, Ammonia-Nitrogen, Nickel, Hexavalent Chromium, Total Chromium, Copper,
Zinc, Lead, Iron, Cadmium, Cyanide, Fluorides, Sulphides, Phosphates, Sulphates,
Tanneries Sulphides, Total Chromium, Oil & Grease, Chlorides
Dye & Dye Intermediate Oil & Grease, Phenolic compounds, Cadmium, Copper, Manganese, Lead, Mercury, Nickel,
Zinc, Hexavalent Chromium, Total Chromium, Bio-assay test, Chlorides, Sulphates,
Organic chemicals Oil & Grease, Bio-assay test, Nitrates, Arsenic, Hexavalent Chromium, Total Chromium, Lead,
manufacturing industry Cyanide, Zinc, Mercury, Copper, Nickel, Phenolic compounds, Sulphides
Pharmaceutical industry Oil & Grease, Bio-assay test, Mercury, Arsenic, Hexavalent Chromium, Lead, Cyanide, Phenolic
compounds, Sulphides, Phosphates.”
For each CETP and its constituent units, the State Board will prescribe the standards as per the local needs and
conditions; these can be more stringent than those prescribed above. SPCB can also prescribe ZLD based on
the sensitivity of area.
4.1.2.5 Checklist of Key Steps necessary for Planning, Operations and Management of CETPs 32
32
CETP Reference Document, Support to Ganga Rejuvenation (SGR) Project, Aug 2020
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4.1.4 CETP Design Considerations (prescribing the inlet or outlet quality standards and ensuring
synergy)33
To avoid in-consistence compliance to prescribed norms, establishment of CETP requires a proper planning to
overcome the shortfalls such as:
operating on ‘one-size-fits-all-basis’
lack of access to capital investments, working capitals, specialized technical skills
inconsistent effluent quality from member industries
improper management of treatment units at common facility
varied nature and scale of the industries, along with the addition of industries in a haphazard manner,
without proper planning
no provision to tackle the fluctuations in the pollution load and quantities, at individual member
industries.
no separate treatment units to deal with hazardous and toxic effluents, etc.
33
CETP Compendium, NEERI, 1992
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CETPs serving similar kind of industries will have greater operational ease due to their similar nature of
characteristics, which will also facilitate in choosing the right treatment scheme with greater certainty.
Whereas, the CETPs serving effluents from heterogeneous industries require greater knowledge and skill for
consistent compliance to the prescribed standards. Factors, which influence the proper planning and
operation of the CETPs include following:
Categorisation of member industry - CETPs can be classified as those serving homogenous industries
(textiles, tanneries, etc.) i.e. all member industries falls in same industry sector and involves in similar
operations; and those serving heterogeneous industries including chemical industries
For homogeneous industries, it can be considered that quality and quantity can be predictable however,
the heterogeneous industries require detailed inventory of the member industries in terms of quality,
quantity and flow fluctuation and the same is an essential step in planning a CETP.
Wastewater inventory – Wastewater inventory involves data collection from member industry by
collection information in form of questionnaire (known as dry inventory) which includes questions related
to production per day, wastewater quantity, type of products, raw materials being used, water balances
and also estimated quality and quantity of water if recycling of wastewater is proposed in the CETP
planning.
Data collected from the industries are processed to revalidate the categorisation. Grab and composite
samples are collected (from the existing units) and depending on the analysis of the results, the pollution
loads are arrived (known as wet inventory). The treatment of industrial wastewaters to meet the ultimate
discharge standards for given specific mode of disposal, often requires segregation of wastewater streams
at source (individual industry level); and grouping of the streams based on their compatibility and in
consultation with the CETP management, in order to streamline the treatment schemes and their
operation to the desired efficiencies. Wet inventory specifically aims at the wastewater streams which
cannot be mixed with the conventional biological treatment and to specifically design the additional
treatment requirements either at central facility or at the individual unit based on techno-economic
considerations.
Qualitative/quantitative fluctuations of effluent (equalization/ homogenization / modules) -
Quantitative fluctuations specify the volume of equalization tank. Besides, modular design of common
effluent treatment plant (CETP) is an important aspect for proper handling of varying hydraulic load
(frequent product changes-corresponding hydraulic loads, etc.).
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Pre-treatment requirements- Effluent from industrial processes requires some form of pre-treatment
prior to sending the effluents for further treatment at CETP. This is mainly required when wastewater is
carried through gravity lines to minimize corrosion & clogging; and to prevent reductions in biological
treatment process efficiency due to toxic constituents.
o Pre-treatment standards for sulphides, sulphates and pH are concerned with preventing corrosion of
concrete parts in gravity pipes and also the anaerobic conditions leading to the formation of
hydrogen sulphide leading to the fire accidents.
o Limits for the discharge of oil, grease, grit and heavy sediments are prescribed in order to prevent
clogging of pipelines.
o Limits to heavy metals and toxic organics would ensure proper performance of biological treatment
and minimize accumulation of contaminants in residual sludge.
As per the notification by MoEF&CC dated 01.01.2016, for each Common Effluent Treatment Plant (CETP),
the State Board will prescribe Inlet Quality Standards for General Parameters, Ammonical-Nitrogen and
Heavy metals as per design of the Common Effluent Treatment Plant (CETP) and local needs &
conditions.34
Segregation of effluent streams at individual member industry- Effluent streams could be broadly
segregated for combining appropriately, based on their suitability for a specific treatment choice. A typical
model approach for segregation of streams is given in below Figure.
Effluent
At individual
industry level
CETP CETP
Collection and monitoring mechanism - Prevailing modes of collection of effluents from individual
industries to CETP are as follows:
34
https://parivesh.nic.in/writereaddata/ENV/envstandard/envstandard2.pdf
35
Technical EIA Guidelines Manual for CETPs, MoEF, GoI
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o Tankers - Tankers are more reliable in terms of ensuring the quality, but causes traffic and related
impacts, long waiting of tankers till the effluent quality conforms to the influent quality, illegal
disposal.
o Pipes - This option would be feasible in case of homogeneous member industries. Piping system is
especially suitable where all the individual units are located close to each other or when the
industrial estate is completely developed and fully occupied with industrial units. However, in this
system, each individual industry has to make provision for storage of pre-treated effluents in their
premises with sufficient detention time and locking arrangement.
o Open channels - Open channels covered with concrete generally turn out to be economical but are
vulnerable to rainwater entry and illegal disposal.
o Combination of the above - A combination of these three systems may be adopted in actual practice
depending on local conditions e.g., open channel with factory premises, tanker conveyance up to
terminal pumping station and terminal pumping station to CETP by pumping system.
Treatability study and choice of technologies - Objectives of the treatability studies include:
o converting the chemical composition of the wastewaters into environmental parameters to
understand the nature of the effluent.
o conceptualizing the possible treatment schemes by conducting lab-scale studies to support the
hypothesis in respect of the conceptual treatment scheme and also to arrive the operating
parameters.
Based on the stream-wise chemical composition, and the data provided by the member industries, CETP
promoter/ operator has to conduct the treatability studies to determine the specific treatment and
recycling technologies as well as to arrive at the capital and operational costs.
The approach to provide effluent treatment at low cost is an important factor to be considered and
depends on appropriate designs which are diverse in nature and scale of operations. Based on
characteristics, the appropriate technologies can be identified to arrive at the probable combination of
treatment technologies in a treatment scheme.
Mode of disposal - Disposal of treated effluents from a CETP can be done in the following modes:
o Surface water bodies
o On land for irrigation
o Marine outfall
o Public sewers
Local conditions, topography etc., of a given location, determines the cost-effective disposal option.
Disposal mode-specific treated effluent standards are available i.e. for discharge into surface water bodies,
for on land treatment and for marine disposal. For discharge into public sewers, the general standards for
discharge of effluents may be referred.
CETP handles wastewaters from various types of industries and obviously, the nature of the mixed
wastewater is highly varying in terms of characteristics and flow. A systematic and holistic approach is
therefore very much essential to design a CETP. NEERI in consultation with MoEF has developed the
criteria which can very well be looked as an approach for designing a CETP. These criteria are enumerated
in table below. Some of the important criteria given in the table can be used as important steps while
designing a CETP and are discussed below in detail:
Table 4.11 Criteria for the Design of CETPS as Developed by NEERI in Consultation with MoEF
Criteria for the Design of CETPS as Developed by NEERI in Consultation with MoEF
Inventory of industries
Flow and characteristics of wastewater
Classification of industry based on wastewater quantum generated
Classification of wastewater based on biodegradability (A, B, C & D)
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Large scale industries where CIC are more than Rs. 10 Crore.
Small scale industries where CIC are below Rs. 10 Crore.
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Industrial wastewaters under each category can further be classified depending on their amenability to
biological treatment as illustrated in the figure below.
Some information regarding environmental data of some specified organic compounds available in literature is
given in the figure below. Column 3 of this figure gives the treatability of the compounds by a threshold limit
value in a common biological treatment plant according to a system performed by the Swedish Water and
Waste Water Association. The system divides the substances into three classes:
Treatable substances
Limited treatable substances
Non-treatable substances
The second cIass is divided into three subgroups (IIa lIb and IIc) according to increase in toxicity of the specific
compound.
Referring to the Swedish system, it is possible to classify eleven of the specified compounds. As can be seen
from the table below; Literature Data on Selected Specific Organic Compounds, all eleven compounds are
grouped in class II or III. Four of the compounds are classified as non-treatable substances. The remaining
compounds which could be grouped, can be treated in a biological system, but only in small concentrations
excluding aniline.
The last column of this table includes data of experience in biological degradation (COD removal) by the use of
activated sludge. As seen from the column, there is some rather low limits in concentration for many of the
compounds for which adoption into activated sludge has been possible.
Characterisation of untreated combined wastewater from an industrial estate is an extremely important and
an essential stop to determine the design parameters of the CETP scheme. At least following parameters must
be determined in order to finalize the design ‘parameter values’:
pH
BOD5 at 20°C
COD
Suspended solids
Total dissolved solids -
Oil & Grease
Sulphate
Chloride
Total nitrogen
Phosphorus
Equally important is the characterisation of the wastewater generated from individual industrial unit. This is
required to evaluate the necessity of segregation/pre-treatment and to estimate BOD/COD load and
suspended solid bad based on which financial apportionment is generally done. Treatability studies should also
be carried out to assess the feasibility of physico-chemical as well as biological treatment of combined
wastewater.
Table 4.12 Basis for wastewater categorisation
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Tankers
Open channels
Piping systems -
Combination of all - these.
Each of the above modes of transport have some advantages and disadvantages. If the industrial estate is in
early stage of development and accommodates mostly small scale industries, tankers are probably the best
alternative.
The collection and transportation system is one which cannot be easily and economically expanded at latter
stage (unlike treatment and disposal system). Therefore, the collection system has to be provided with
adequate spare capacity to meet future requirements. On the other hand, if collection system is erected in the
early stages of development (provided with extra capacity for future requirements), lot of money get blocked
without much return. Secondly, since the system would be overdesigned with respect to the present flow,
settling of suspended solids may occur within the piping systems. In such situations, conveyance of
wastewater by tankers may be a better choice. AS many places, topography of the area may permit use of only
tanker conveyance system.
Open channel system is ‘vulnerable for rainwater entry and may impose excessive loadings on treatment plant
during rainy season. Piping system is especially suitable where all the individual units are located close to
each other or when the industrial estate is completely developed and fully occupied with industrial units. Open
channels covered with concrete covers generally turn out to be economical as compared to sewers.
A combination of these three system may be adopted in actual practice depending on local conditions e.g.
open channel within factory premises, tanker conveyance up to terminal pumping station and terminal
pumping station to CETP by pumping system.
If the industrial estate is divided into many phases or blocks, individual collection system and collection sump
can be designed for each phase or block. The wastewater can then be pumped from these collection sumps to
a main sump for onward conveyance.
Final design of a collection network takes into consideration the topography, undulations, road alignments,
flow characteristics, ground water table, infiltration, appurtenances, flushing requirements etc.
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In the first phase outlined above, the combined wastewater can be anaerobically treated to generate energy in
the form of methane-rich biogas which can be used in the CETP campus in residential quarters of the operating
personnel.
The treatment options indicated are given only for illustration purpose. The actual treatment options available
will vary depending on quality of raw water and end use desired.
Treated effluent has a considerable fertilizer value, in addition to providing water to areas where ram is limited
in certain parts of the year. Provided adverse effects of the effluent are controlled, there is therefore a
considerable economic and environmental benefit in utilizing this waste for a useful agricultural purpose.
In India, studies have been conducted on reuse of treated effluent for agricultural purposes under the
sponsorship of the CPCB One such example is the study conducted by GIDC in Baroda for use of the effluent
from the Effluent Channel Project, which caters for the combined wastewater from many large industries
around Baroda and also from several hundred industries at the industrial estate at Nandesari near Baroda. In
this case, cotton, tobacco and lentils ware grown on land set aside for this three-year trial. Fresh water and the
required fertilizers was applied to plots as control, while other land was -irrigated by 100% effluent or a
mixture of effluent and fresh water in equal proportions. According to the GIDC, the results have been quite
encouraging.
If the control plot is taken as 100% yield, then the 50/50 mixture of effluent/fresh water produced yields of 90-
55%. The 100% effluent irrigation gives a lower yield of 60-70%, most likely due to excess nitrogen fertilization
and too high total dissolved solids in the effluent.
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The various alternatives should be ranked on the basis of the defined environmental criteria and reuse
potential in accordance with the laboratory findings, design data and cost estimates.
A total score of 1000 is apportioned between the assessment criteria in each case based on their
importance as well as subjective judgement.
The alternatives are evaluated against each criterion and assigned scores.
Total score for each alternative is computed.
Alternatives are ranked by comparison of total scores.
Quantity method
Quantity-Quality method
Malz formulation
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Roman formulation
Mogden formulation
Modified Mogden formula
Fukashiba CETP formulation
Borough of Glossop STP Formulation
Sanitation districts surcharge formula
Chemtech formulation
Graduated payments formulation
Drainage service charge formulation
Barnard and Eckenfelder formulation
Cost recovery based on plot size
Cost recovery based on water consumption
GBMSD methodology
Flecksedar methodology
Watson et al recommendations
4.1.5 Available Technologies (factsheets for various treatment options & combinations)
A single wastewater treatment process cannot be useful for treatment of industrial wastewater for achieving
desired disposal norms, generally, common effluent treatment plant is established for treatment of
wastewater containing following treatment sections:
Preliminary Treatment
Effluent Equalization
Physico-Chemical Treatment (Primary treatment)
Biological Treatment (Secondary Treatment)
Polishing treatment (Tertiary Treatment)
Zero liquid discharge system
Preliminary Treatment – Raw influent entering the treatment plant may contain many kind of materials
including solids and floating materials. Preliminary treatment involves a number of unit processes to eliminate
undesirable characteristics of wastewater. Processes include use of screen, grit chambers for removal of sand
and large particles, comminutors for grinding of coarse solids, pre-aeration for odour control and removal of
oil and grease.
Screening: It is adopted to remove floating matter and shall be provided at the intake point. The
screening method employed depends on the design of the plant, the amount of solids expected, and
whether the screen is for constant or emergency use only.
The screen may be coarse (having 2-to-4 inch opening) or fine (having 0.75 to 2 inch opening). Generally,
Coarse screen are installed followed by fine screen. The screen may be manually cleaned screens or
mechanically cleaned type.
Manually cleaned screens are operated manually using a long tooth rack. It involves operator’s
interventions during entire duration of the plant operation. Failure to clean the screen frequently can lead
to septic wastes entering the primary section, surge flows after cleaning the screen, and also low flows
when the screens are jammed and require cleaning.
Mechanical screens use a mechanized rake assembly to collect the solids and carry them out of the
wastewater flow for discharge to a storage hopper. The screen may be continuously cleaned or cleaned
on a time or flow controlled cycle. It requires very less interventions from the operator, however, as with
all mechanical equipment, operator vigilance is required to ensure proper operation and proper
maintenance. Maintenance includes lubricating equipment and maintaining it in accordance with
manufacturer’s recommendations.
Grit / solid removal: Used when WWTP has to deal with rainwater which normally entrains a considerable
amount of sand.
Oil & Grease removal: Oil and grease are skimmed-off by passing the waste water through skimming tank.
This process can be rendered more efficient by dissolved air flotation or vacuum flotation.
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Effluent Equalization - Among the most effective waste management procedures is equalization of the waste
stream. The ETP receives wastewater from different manufacturing sections while in case of CETP, it receives
wastewater from different manufacturing units and needs to equalize the effluent before starting treatment.
Equalization can be of two types: flow equalization and constituent equalization.
Flow equalization refers to changing the variations in rate of flow throughout the processing and clean-up
cycles to a steadier flow rate that is more nearly equal to the average flow rate for that period. Equalization
can be either online, as diagrammed in or offline, as diagrammed in below figure.
Constituent equalization refers to the concentration of the target pollutants in the waste stream throughout
the 24-hour day. The concentrations of individual constituents discharged to CETP from industrial unit
typically vary over wide ranges as processes are started up, operated, shut down, and clean-up takes place and
required to be equalized before transferred to treatment units of CETP. Some amount of constituent
equalization always takes place during flow equalization itself. In fact, it is standard practice to design for flow
equalization, and then operate to attain the degree of constituent equalization needed to achieve treatment
objectives. It can be completed either by manually, or automatically, decrease rates of flow during periods
when constituent concentrations are high.
Physico Chemical Treatment - Commonly known as primary treatment is comprising of coagulation,
flocculation and sedimentation.
Coagulation & Flocculation: Coagulation agents such as Lime, FeCl3, FeSO4, Poly aluminium chloride
(PAC) are used to enhance coagulation. Afterwards, polyelectrolytes are added to create large flocs of
coagulated mass to facilitate better settlement and removal during sedimentation.
Sedimentation: It is last stage of primary treatment section, coagulated mass present in wastewater is
allowed to settle and remove as sludge from bottom of sedimentation tank, typically called clarifiers
In many cases there is a need to provide treatments for removal of specific constituent such as heavy
metals, cyanide, ammonia and many times refractory COD; in specific stream or in the inlet effluent.
o Removal of Heavy Metals: the standard procedure for removing metals from wastewaters is alkaline
precipitation. Alternative methods include precipitation of the metal as the sulphide, precipitation as
the phosphate, precipitation as the carbonate, or co-precipitation with another metal hydroxide,
sulfide, phosphate, or carbonate. Common methods and pH values for removal of heavy metals are
provided in below table. A step-by-step approach that can be used to develop an effective, efficient,
cost-effective treatment technology is as follows:
- Identify one or more insoluble compounds of which the target pollutant is an ingredient.
- Identify one or more soluble compounds that are reasonably inexpensive sources of the
remaining substances in the insoluble compound(s).
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- Perform experiments in the laboratory to confirm the technical and financial feasibility of
each promising treatment method.
Table 4.15 Inlet Common Methods And pH Values For Removal Of Heavy Metals
Heavy Metal Precipitation / removal method
Chromium Reduction to trivalent state by bi-sulphite or metabisulfite, followed by precipitation at pH 8 to 9.5
Copper pH 10 to 12 or as the sulphide (by adding sodium sulphide). Evaporative recovery of ion exchange for
recovery.
Lead pH 10 to 11 or precipitation as carbonate (by adding soda ash) or as the phosphate (by adding
phosphoric acid or a soluble phosphate)
Manganese Oxidation to insoluble manganous dioxide by chemical oxidants (free chlorine residual, ozone,
potassium permanganate), ion exchange
Mercury Precipitation as the sulphide, as pH values between 5 to 8. Also, ion exchange, coagulation and
activated carbon.
Nickel pH 11 to 12, precipitation as the carbonate or sulphide at neutral pH
Selenium Dissolved selenium is removed by precipitation at pH 11 to 12 or by co-precipitation with iron at pH 5.5
to 8 with alum at pH 6. Undissolved selenium is removed by sedimentation and /or filtration.
Silver Considering commercial value, ion exchange removal followed by recovery of silver.
Zinc pH value can be set considering other substance present in the wastewater, typically phosphate
precipitation at pH 8 to 9.
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Thermal oxidation & Catalytic oxidation: Certain effluent having highly toxic organics such as PCBs,
refractory COD, which are resistant to biodegradation are best destroyed by thermal oxidation. This
is an incineration process where heat is applied by means of fuel and harmful organic chemicals are
converted into carbon dioxide, water, and oxidized ions and molecules such as sulphate, sulphur
oxides, and nitrogen oxides. This process requires complex process controls and high operation cost
is involved. Sometimes, noble metals are used known as catalyst to achieve oxidation at lower
temperature, then the process is known as catalytic oxidation.
Advance Oxidation Process - Free radicals are powerful oxidizers that can convert many organics all the
way to carbon dioxide, water, and fully oxidized states of other atoms that were part of the original
organic pollutants, including sulphates and nitrates. A free radical, then, has one unpaired electron and
has the same number of electrons as protons. A negatively charged ion, in contrast, has an even number
of electrons, each paired with another electron of opposite spin, and has more electrons than protons.
Free radicals can be generated by the following methods:
o Adding hydrogen peroxide.
o Adding hydrogen peroxide to a solution that contains ferrous ions, either present in the wastewater
or added along with the hydrogen peroxide (Fenton’s reagent).
o Adding hydrogen peroxide, then irradiating with ultraviolet light.
o Adding ozone and hydrogen peroxide.
o Adding ozone and irradiating with ultra violet light
a. Oxidation with Hydrogen Peroxide
Hydrogen peroxide has the chemical formula H2O2 and is an oxidizing agent that is similar to oxygen in effect
but is significantly stronger. The oxidizing activity of hydrogen peroxide results from the presence of the extra
oxygen atom compared to the structure of water. This extra oxygen atom is described as “peroxide oxygen”
and is otherwise known as “active oxygen.” Hydrogen peroxide has the ability to oxidize some compounds
directly; as shown following.
The oxygen — oxygen single bond is relatively weak and is subject to break-up to yield •OH free radicals:
The two •OH free radicals sometimes simply react with each other to produce an undesirable result; however,
the radical can attack a molecule of organic matter, and in so doing, produce another free radical. This is called
a chain-initiating step. As previously discussed, in free radical oxidation of organics, this process continues and
the organics are broken down all the way to carbon dioxide and water.
b. Hydrogen Peroxide Plus Ferrous Ion (Fenton’s Reagent)
Hydrogen peroxide will react with ferrous ions to produce ferric ions, hydroxide ions, and hydroxyl free
radicals as shown in below equation.
Fe+2 + H2O2 → Fe+3 + OH- + •OH
The hydrogen peroxide thus dissociates into one hydroxide ion (nine protons and ten electrons [OH -]) and one
hydroxyl free radical (nine protons and nine electrons [•OH]), as shown in below equation.
H2O2+ e− •OH + OH-
In this case, there is only one •OH free radical, as opposed to two •OH free radicals, when hydrogen peroxide
breaks down in the absence of ferrous ions as discussed previously. The single •OH then attacks a molecule of
organic material, also previously discussed, initiating a chain reaction (chain-initiating step) with the result that
the organic material is eventually oxidized all the way to carbon dioxide and water.
c. Hydrogen Peroxide Plus UV Light
When hydrogen peroxide is added to an aqueous solution, which is simultaneously irradiated with ultraviolet
light (UV), the result is that the hydrogen peroxide breaks down more readily into •OH free radicals than when
the UV light is not present, as illustrated in below equation, two •OH free radicals are produced.
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UV
H2O2+ e− 2 •OH
There are, therefore, significantly more hydroxyl free radicals to enter into chain-initiating steps, as discussed
previously, than in the case without UV light.
Ultraviolet light greatly increases the oxidative power of hydrogen peroxide, in a manner similar to that of
metal activation (Fenton’s reagent). Although it has not been made clear how the reaction proceeds, it seems
likely that the ultraviolet energy enables hydrogen peroxide to either separate into two hydroxyl free radicals,
each having nine protons and nine electrons, as illustrated in below equation,
UV
H2O2+ e− 2 •OH
or to obtain an electron from some source, probably the target organic compounds, and thus dissociate into
one hydroxide ion (nine protons and ten electrons (OH-) and one hydroxyl free radical (nine protons and nine
electrons (•OH), The hydroxyl free radicals then go on to enter or perpetuate a chain reaction, as shown
previously.
H2O2+ e− •OH + OH−
The •OH radicals then react with organics to form carbon dioxide, water, and other smaller molecules. As an
example, •OH radicals react with trichloroethylene and pentachlorophenol. The products in both cases are
carbon dioxide, water, and hydrochloric acid.
C2HCl3+6•OH 2CO2 + 2H2O +3HCl
C6HCl5O +18•OH 6CO2 + 7H2O +5HCl
The ozone plus hydrogen peroxide system has the advantage, compared to, say, Fenton’s reagent, that ozone
itself will react in a first order reaction with organics, resulting in further reduction of pollutants.
In addition to the formation of •OH radicals, there may also be formation of oxygen free radicals, as follows:
H2O2 + O3 → 2 (•O) +H2O
Oxygen free radicals may then enter into chain reactions to break up organics as shown in below equations.
This chain reaction may continue to destroy many organics in addition to those destroyed by ozone and the
•OH radicals.
f. Ozone Plus UV Light
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Ozone can be used in combination with ultraviolet light, in some cases, to produce more rapid and more
complete oxidation of undesirable organic matter than with either ozone or ultraviolet light alone below
equation illustrates this alternative process:
Organic matter+ ozone+ UV light→CO2+ H2O+ O2
It may then be necessary to neutralize the hydrochloric acid by one of the usual methods.
Additional methods of oxidizing hydrogen sulphide to either sulphate ion or elemental sulphur (both odor
free) include the following:
Raising the level of dissolved oxygen (beyond the level of saturation at atmospheric pressure) by adding
oxygen under pressure.
Adding hydrogen peroxide.
Adding potassium permanganate.
Biological Treatment- All forms of biological metabolism involve the disassembly of organic compounds (the
food) and reassembly into new cell protoplasm (growth) and waste products If the source of oxygen is
molecular O2 dissolved in water, the process is termed “aerobic,” and is depicted in below equation.
Organic matter + dissolved oxygen → carbon dioxide + water
If the source of oxygen is one or more dissolved anions, such as nitrate (NO-3), or sulphate (SO-24) and if there is
no (or very little) dissolved molecular oxygen present, the process is termed “anoxic,” and is depicted in below
equation.
Organic matter + nitrate/sulphate anions → carbon dioxide +ammonia / hydrogen sulphide + methane
If there is no oxygen present, either in the molecular O2 form or in the form of anions, the condition is said to
be “anaerobic.” Under anaerobic conditions, cell metabolism takes place as a result of substances other than
oxygen; functioning as the ultimate electron acceptor as mentioned in below equation.
Organic Matter + e- → Reduced organic compounds + CH4
The dissolved and suspended organic matter of the primary treated wastewater is removed by biological
process involving bacterial and other microorganisms in secondary treatment. These processes may be aerobic
or anerobic.
Aerobic Biological Treatment - The primary treated wastewater can be treated for aerobic oxidation in
activated sludge units, aeration lagoons, trickling filters, oxidation ditch or oxidation pond.
o Conventional Activated Sludge Process - Aerobic biological treatment is given to primarily treated
wastewater in the aeration tank, where the wastewater is degraded by microorganisms like bacteria.
Majority of wastewater treatment plants employ activated sludge process in the secondary
treatment plant to achieve removal of organics in the most economical way. The aeration tanks,
secondary clarifier and recycling pump together form the activated sludge plant.
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Fill phase. The reactor is filled until the desired F/M ratio has been reached.
React phase. The reactor is mixed and aerated. Treatment takes place.
Sludge wasting phase. A quantity of mixed liquor that corresponds to the quantity of solids, on a
dry basis, is withdrawn from the completely mixed contents of the reactor. For instance, if a 10-
day sludge age is desired, one-tenth of the volume of the reactor is withdrawn each day.
Settle phase. Aeration and mixing are terminated, and the reactor functions as a clarifier.
Decant phase. Clarified, treated wastewater is withdrawn from the top one-quarter to one-third
of the reactor.
Idle phase. The system can be mixed and aerated at a low rate for a few days at a time needed
between periods of waste generation.
There are several modifications to the basic procedure outlined previously. For instance, it has been
found advantageous in some cases to either mix, aerate, or both, while filling is taking place. In these
cases, the first one or two stages are referred to as the “mixed fill phase,” followed by the “react fill
phase” (stages 1 and 2), or just “the react fill phase” (phase 1).
Among the several important advantages of the SBR process is its capability of having the react
phase extended for as long as is necessary to achieve the desired degree of treatment. In this
respect, it is good design practice to have at least two parallel SBR units, each of at least half the
design capacity. In the absence of a parallel unit, a collection tank designed and operated as an
equalization basin, can receive and store wastewater until the SBR unit is able to receive more
wastewater.
o Aeration Lagoons - Aerated lagoons usually consist of earthen basins equipped with mechanical or
diffused aeration equipment. There is no secondary clarifier except for a quiescent zone at the
outlet. There is no controlled sludge return from the bottom of this quiescent zone. As an alternative
to the quiescent zone, a separate pond is sometimes used, in which case the pond is referred to as a
polishing pond. In other cases, a mechanical clarifier can be used. A considerable number of pulp
and paper mills, in fact, have installed mechanical clarifiers as part of aerated lagoon systems. These
alternatives are desirable if the design of the lagoon makes use of complete mix conditions as a
method to avoid short-circuiting. There are two distinct types of aerated lagoon systems: (1) aerobic
and (2) partially mixed, facultative.
An aerobic lagoon must have sufficient mixing to suspend all of the solids and must have enough
aeration capacity to satisfy all of the BOD removal aerobically.
A partially mixed, facultative lagoon requires only enough mixing to keep all of the liquid in motion.
A significant portion of the biological and other solids resides at the lagoon bottom and undergoes
anoxic and anaerobic degradation. Enough aeration is applied to maintain aerobic conditions in only
the upper 2 to 3 feet of liquid.
In short, aerated lagoons are cement tanks having depth of 3 to 5 m and are lined with rubber or
polythene. The wastewater from primary treatment processes are collected in these tanks and are
aerated with mechanical devices for around 2 to5 days. During this time, a healthy flocculent sludge
is formed which brings about the oxidation of the dissolved organic matter.
o Fixed Media System / Trickling Filter - The trickling filter is an attached or fixed growth biological
treatment unit that converts soluble and colloidal organics to settleable solids to be separated from
the wastewater in a post filter clarifier. As the wastewater flows down the filter, a thin layer
develops on the media surface. This thin layer of bio-film is composed of a very large and diverse
population of living organisms including bacteria, protozoa, rotifers, algae, fungi, crustaceans, worms
and insect larvae.
The bed of media can be less than 1 m to more than 10 m deep and the media can be either natural
substances or a manmade material. Various types of media have been used like rock, stones, bricks,
slag-coal, wooden slabs, shell plastic molded random media etc.
o Moving Media Systems / Moving Bed Biological Reactor -These involve the synthetic small sized
media, which are fluidized in the reactor by artificial air supply by compressed air released at the
floor of the reactor. This brings about the circulatory movement of these media into the tank
contents. The trade names are Fluidized Aerobic reactor (FAB), Moving Bed Biological reactor
(MBBR) are also Fluidized Anaerobic reactor.
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The microbial film that develops over the surface of the fluidized media permits the metabolism.
Secondary settling is needed in the case of FAB and MBBR. In the case of FAB, additional further
treatment may also be necessary.
Anaerobic Biological Treatment- Anaerobic wastewater treatment, accomplished through microbiological
degradation of organic substances in the absence of dissolved molecular oxygen. Anaerobic technologies
that are capable of treatment performance comparable to aerobic systems, at significantly lower overall
cost. Additionally, anaerobic systems are capable of treating some substances that are not readily treated
by aerobic systems, such as cellulosic materials, certain aromatic compounds, and certain chlorinated
solvents. There are two types of anaerobic wastewater treatment systems: suspended growth and
attached growth, as is the case with aerobic wastewater treatment systems. Attached growth systems are
commonly referred to as fixed film (FF) systems.
Suspended growth systems are those in which anaerobic microorganisms feed on the organic content of
wastewater in a vessel or lagoon that contains no managed support medium to which the microorganisms
attach. As microbial growth takes place, it is retained in the reactor by settling before the treated
wastewater is decanted. The microbes form particles that grow to a size that is dictated by the solids
management characteristics of that particular system. In general, the solids management capability and
characteristics differentiate between the several types of anaerobic treatment systems in common use.
Attached growth systems, otherwise known as fixed film systems, have a support medium, often called
“packing,” to which the anaerobic microorganisms attach as they grow. The media can be stationary or
not. Stationary media include rocks, coal, plastic or metal discs, and plastic packing. Sand is an example of
media that is not stationary.
o Up-flow Anaerobic Sludge Blanket (UASB) - The UASB system is one of the more technologically
advanced high-rate anaerobic wastewater treatment systems. These systems are capable of
removing 80% to 90% of COD from wastewaters having influent COD concentrations as low as 2,000
mg/L with hydraulic retention times of 8 to 10 hours. The principle components and operational
characteristics of the UASB system are:
An influent distribution system
A sludge “blanket” consisting of beads of active anaerobic (and/or anoxic) microorganisms,
formed as described previously
A gas collection system
A wastewater collection and discharge system that excludes air from the interior of the reactor.
As influent wastewater enters the reactor via the influent distribution system, it flows up through
the sludge blanket. Depending on the rate of flow, the velocity of the rising influent causes a
certain amount of expansion of the sludge. Furthermore, depending on the cross-sectional area of
the sludge blanket, there is certain variability in the distribution of the influent wastewater.
o Mixed, Heated Anaerobic Digester - The mixed, heated anaerobic digester, usually arranged in two
stages. It represents an advanced version of the “old” anaerobic treatment technology, in which only
mixing and temperature elevation were used to reduce required hydraulic retention time. The
principal objective of mixing was to improve contact between active microbes and organic material,
often in solid form. The objective of heating was simply to take advantage of the fact that almost all
microbial metabolism doubles in rate for each 10°C rise in temperature. As an attending benefit,
some organics, more soluble at the elevated temperature, are more readily metabolized because of
their more direct availability to the microorganisms.
Methane harvested from the treatment process itself is normally used to heat the digester contents.
This accounts for the fact that the process is simply not economically feasible if the organic content
is less than that represented by 8,000 to 10,000 mg/L COD.
o Expanded Bed Reactor - The expanded bed system is among the most technologically advanced
anaerobic wastewater treatment options. This technology was developed with the objectives of
Achieving the maximum possible active microbe-to organic matter ratio,
Optimizing the effectiveness of contact between organic substances and microbes, and
At the same time, minimizing the energy requirement to expand, or “fluidize,” the bed as well as
to pump wastewater through the system.
The objective of maximizing the F/M ratio has achieved through use of a “packing medium” that
has a surface-to-volume ratio that is as large as possible. The objective of maximizing the
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efficiency of contact between microbes and organic matter was achieved by utilizing the up flow
(fluidized bed) configuration. The objective of minimizing the energy needed to fluidize the bed
(expand the bed, in this case) was achieved by utilizing material of low specific weight (specific
gravity only slightly greater than one) as the packing medium.
o Bio Nutrient removal - Biological Nutrient Removal (BNR) is a process used for nitrogen and
phosphorus removal from wastewater before it is discharged into surface or ground water.
Generally, incorporated in biological treatment system. Nitrogen can be removed by facilitating
nitrification and denitrification during designing of biological treatment system. Phosphorous can be
removed by facilitating growth of Polyphosphate-accumulating organisms (PAOs) that can remove
large amount of phosphorous from the wastewater.
Polishing treatment (Tertiary treatment) - Polishing treatment is additional set of treatments provided to
secondary treated wastewater for the purpose of removal of fine particles, residual microorganisms and
disinfection purpose.
Disinfection - Disinfection of treated wastewater can be achieved using three methods: Chemical
disinfection which utilizes disinfection chemicals viz. chlorine, ozone etc; Physical disinfection which
utilizes physical methods viz. ultraviolet radiation, microfiltration; Biological disinfection which utilizes
biological process viz. detention lagoons. Brief Description of each component /process is below:
o Chemical disinfection - Process in Brief: Chemicals such as chlorine gas, monochloramine, Ozone,
Chlorine Dioxide, hydrogen peroxide (with or without ozone) are used. These chemicals are mixed
with diffusion system with stored or flowing wastewater. Adequate contact time is provided so that
these chemicals reacts properly with wastewater.
Chlorine: Chlorine remains the most widely used disinfectant chemical in drinking water
treatment for both primary disinfection of treated water and for the maintenance of a residual in
distribution systems. It is also commonly used in the oxidation and removal of iron and
manganese in water treatment upstream of disinfection.
Monochloramine: Monochloramine is formed when ammonia and chlorine are dosed, and react,
under well controlled conditions. The process is known generically as “chloramination”. Good
process control is essential to prevent the formation of strong tastes and by-products. The
disinfection capability of monochloramine is poor compared with chlorine, and it is generally used
to provide a disinfectant residual or preservative, during distribution, rather than being used for
primary disinfection.
Ozone: Ozone is a powerful disinfectant compared with either chlorine or chlorine dioxide. It is
the only chemical that can provide effective inactivation of either Giardia or Cryptosporidium at
dose levels not much greater than those used routinely for water treatment. It is, however, an
expensive disinfection technology in terms of capital and operating costs.
Chlorine dioxide: Chlorine dioxide is a more powerful disinfectant than chlorine, and the pure
chemical does not form THMs by reaction with humic substances. Chlorine dioxide is generated
on demand, usually by reaction between sodium chlorite and hydrochloric acid; it can also be
made by reaction between sodium chlorite and chlorine, although careful control is required to
ensure by-product formation is small. Chlorine dioxide is likely to be substantially more expensive
than chlorine.
Hydrogen Peroxide: The use of hydrogen peroxide in the treatment of potable water has been
limited. This is in part due to its instability in storage and the difficulty in preparing concentrated
solutions. It is a strong oxidizing agent, but a poor disinfectant achieving little or questionable
inactivation of bacteria and viruses. Hydrogen peroxide can be stored onsite but is subject to
deterioration with time and is a hazardous material requiring secondary containment for storage
facilities. Although of little value itself, hydrogen peroxide has been used in conjunction with
other disinfectants to achieve improved oxidation of organic matter. Its use with ozone and
ultraviolet light produces increased concentrations of hydroxyl radicals. These are short-lived,
very strongly oxidizing chemical species, which react with the organic matter.
o Physical disinfection
Ultraviolet radiation: The disinfection of treated wastewater via ultraviolet (UV) radiation is a
physical process that principally involves passing a film of wastewater within close proximity of a
UV source (lamp). The efficiency of UV disinfection depends on the physical and chemical water
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quality characteristics of the wastewater prior to disinfection. With a better quality of wastewater
comes a more efficient UV disinfection process. The advantage of the UV disinfection process is
that it is rapid and does not add to the toxicity of the wastewater. There have been no reports of
by-products produced from UV disinfection that adversely impact on the receiving environment.
UV disinfection does not result in a lasting residual in the wastewater. This is a disadvantage when
wastewater must be piped or stored over significant distances and time (particularly relevant to
reuse schemes) as re-growth of the microbial population is considered a risk.
Membrane filtration: Membrane technologies disinfect treated wastewater by physically filtering
out microorganisms. This disinfection process does not require the addition of reactive chemicals
and as such, no toxic disinfection by-products are produced. Key membrane technologies include:
- reverse osmosis;
- ultrafiltration;
- nanofiltration; and
- microfiltration.
Microfiltration is the most commercially viable technology for the disinfection of treated
wastewater. The wastewater passes through membrane fibres, hollow cylinders permeated with
millions of microscopic pores. These pores allow wastewater to flow through the same fibres that
act as a physical barrier to particles and microorganisms.
o Biological disinfection
Lagoons: The storage of secondary treated wastewater in pondage systems (nominally 30 days)
allows natural disinfection to take place before discharging or reusing the treated wastewater.
Fine filtration: when there is need of removal of fine particles from the treated wastewater for recycling
purpose following processes are used as per the requirement of final treated quality of wastewater
required.
o Sand filter and Carbon filter – Secondary treated wastewater is passed through batteries of vessels
packed with graded sand and activated carbon. The packed sand vessel removes coarse particles and
activated carbon removes fine particles such as bacteria and also facilitates residual odour and
colour removal.
o Micro screening - Micro screening is an advanced treatment process used to reduce suspended
solids. The micro screens are composed of specially woven steel wire fabric mounted around the
perimeter of a large revolving drum (commonly known as disk filters). The steel wire cloth acts as a
fine screen, with openings as small as 20 mm (or millionths of a meter) that are small enough to
remove microscopic organisms and debris.
Zero liquid Discharge system - Zero Liquid Discharge (ZLD) implies that the industries are not discharging any
effluent, either on the land or in the water body or at any other place i.e. recycling the same in the process
entirely without releasing any effluent.
ZLD accomplishment may need physical & chemical treatment, followed by biological system to remove
organic load. The treated effluents can be then subjected for concentration and evaporation. The
concentration method quite often involves the adoption of Reverse Osmosis (RO) and Nano Filtration (NF)
methods. The evaporation methods involve drying/evaporation of effluent in multi effect evaporators (MEE).
Thermal route : Zero Liquid discharge (ZLD) refers to installation of facilities and system which will enable
industrial effluent for absolute recycling of permeate and converting solute (dissolved organic and in-
organic compounds/salts) into residue in the solid form by adopting method of concentration and thermal
evaporation. ZLD will be recognized and certified based on two broad parameters that is, water
consumption versus wastewater re-used or recycled (permeate) and corresponding solids recovered
(percent total dissolved / suspended solids in effluents)
Objective to treat wastewater in ZLD System: general objective is to recover water, which can be
recycled. Also in some cases to separate constituents such as salt, solvents from the wastewater which are
difficult to treat in conventional Effluent Treatment Plant and to separate valuable by-products from
wastewater (case specific, such as Brines, Salts)
Components/ Processes involved in ZLD System:
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o Dryer / Crystallizer
Dryer or Crystallizer is used to dry concentrated salt/mixed salt concentrate resulting in hydrated
salts in solid form.
The mixed salt so received is generally disposed-off in TSDF site, in some cases it is reused and
further processed to recover salts, heavy metals as the case may be.
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o Cons:
Considering multiple kind treatment units employed, skilled manpower with vigilant monitoring is
required.
Break-down of any one treatment unit can affect operation of entire ZLD system.
Very high capital cost.
Very high operation cost.
Utilisation of Effluent in Irrigation 37- Adopting ZLD practices may not be feasible in many cases in view of
techno economic reasons. However, the treated wastewater of an industry may also be utilised for
irrigation. This type of utilisation/application is considered an efficient approach for managing/conserving
water resources, compensating water shortages caused by seasonality or the irregular availability of water
sources for irrigation throughout the year.
Meeting the prescribed norms shall not be the only criteria for use of treated wastewater in irrigation, the
requirement of water for irrigation will also be a limiting condition and this depends upon various factors,
as follow:
o Crop: This is the main subject determining the water requirement, such as, paddy crops (in
general) need more water than trees.
o Climate: In tropical and subtropical climate especially in arid regions, irrigation frequency is
higher. However, in slightly moist conditions the frequency decreases.
o Irrigation type: There are various irrigation types, namely, flood irrigation, sprinkler, rain gun, drip
irrigation, etc., which influences the water requirement for irrigation.
o Soil condition: The various soil types, such as loam, clay, sandy, clay loam, sandy loam etc.,
determine the crop types and also alters the irrigation system thus determining the water
requirement.
o Soil permeability: The soil permeability, which is also known as water conductivity of the soil,
determines the water retention capacity. This determines the cultivable crops, which in turn
determines the water requirement for irrigation.
o Total Salt Concentration: Total salt concentration (for all practical purposes, the total dissolved
solids) is one of the most important agricultural water quality parameters. The plant growth, crop
yield and quality of produce are affected by the total dissolved salts in the irrigation water.
4.1.6 Cleaner and Greener Technologies (Resulting into waste minimisation, recycling/reusing and
conservation of chemicals, energy and water)38
Removal of sulphate and other pollutants using ultrasonic reactors-
Sulphate-rich waste waters are treated using the following process steps:
o Reaction of the sulphate in the water effluent with aluminium hydroxide chloride under acidic
conditions (ideally with pH < 1.3). The quantity of aluminium hydroxide chloride that is required is
proportional to the concentration of sulphate within the effluent.
o Neutralisation with lime slurry or liquid lime (the optimum pH has been found to be 11.5).
o Treatment in an ultrasonic reactor at a controlled rate where sulphate can precipitate. The
amplitude and power of the ultrasonic vibrations are controlled to optimise the efficiency of
sulphate removal. Within the ultrasonic reactor, the reaction chemistry and kinetics are altered so
37
Guidelines for Utilisation of Treated Effluent in Irrigation, CPCB, Sep-2019.
38
Best Available Techniques (BAT) Reference Document for Common Wastewater and Waste Gas Treatment / Management Systems in the
Chemical Sector Industrial Emissions Directive 2010/75/EU (Integrated Pollution Prevention and Control), 2016
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that calcium aluminium sulphate oxide is formed. This material is a very fine precipitate, almost
colloidal in nature, and it has been found that flocculation is started by the addition of Epofloc L1-R
(a heavy metal precipitant which is a carbamine). Not only does this ensure the removal of any
heavy metals that are present, it also removes any excess aluminium. The material is flocculated
using an anionic polyacrylamide. The resultant supernatant is clear and colourless. The precipitant
produced in the process has been analysed using x-ray fluorescence and diffraction and has been
identified as a type
of zeolite.
o Clarification where sludge is removed and treated in a filter press and can then be disposed of or
reused/recycled. The technique can be applied as an end-of-pipe technique or included within a
waste water treatment plant. An example of this is within a treatment plant, e.g. for chromium
removal.
o Advantages - The technique is used to remove the following contaminants from waste waters:
sulphate (up to 99.7 % reduction);
COD (up to 55 % reduction);
phosphate (up to 99.9 % reduction);
heavy metals (up to 99.7 % reduction).
The resultant filter cake produced has a lower moisture content and is often non-hazardous and can
be disposed of in a suitable landfill site. It can sometimes be reused in the following applications:
as an alternative raw material in the cement industry.
as a treatment material for paint wastes, e.g. spray booth waste;
In waste stabilisation / solidification;
In the treatment of contaminated soils.
Photocatalytic oxidation with titanium dioxide - The technique is a low-temperature system based on
photocatalysis that can degrade a range of organic compounds as well as destroy microorganisms in
aqueous effluents. A variation of the technique can also be used to treat gas effluents. a mixture of the
target material to be treated, the catalyst and water is passed as a thin slurry film over a series of plates
and exposed to UVA light. If sufficient degradation of the target material occurs, then the treated mixture
can be passed through a catalyst recovery system, after which the water and treated target material can
be released into the environment by discharge through a conventional water treatment system; the
catalyst can be recycled for further use in the process.
o Advantages - The photocatalytic process can be applied to industrial waste waters for:
general organic pollutant destruction.
specific pollutant degradation such as pharmaceutical- or pesticide-contaminated waters.
toxicity reduction.
biodegradability improvement.
BOD/COD removal.
odour and colour improvement
Combined electrochemical oxidation - Electrochemical processes can be classified into two main groups:
o Direct electrolysis (also called 'anodic oxidation', 'direct oxidation' or 'electrochemical incineration')
by anodic oxidation in which the pollutant reacts at the anode surface with adsorbed hydroxyl
radicals;
o Indirect electrolysis where the pollutant reacts in the solution with an electro generated reagent
produced at the anode (e.g. O3, ClO-, Cl2, ClO2) or at the cathode (e.g. H2O2). Combined
electrochemical oxidation processes combine electrochemical, photochemical and catalytic
oxidation to achieve optimal results in the degradation of toxic and non-biodegradable organic
substances. The following combination can be used:
anodic oxidation and cathodic generation of hydrogen peroxide (H2O2);
cathodic generation of hydrogen peroxide and UV irradiation;
catalytic electrochemical oxidation (in situ generation of hydrogen peroxide and specific
catalysts);
electrochemical generation of oxidising agents (e.g. H2O2, O3), UV irradiation and varied catalyst.
o Advantages -
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The Operation & Maintenance of the CETP in a safe and sustainable manner and in compliance with the
environmental regulations is key to the sustenance of various member industrial units connected to the CETP.
The closure of CETP for techno-commercial or legal reasons would essentially lead to the closure of the
effluent generating industries in the industrial area or disruption of their production and hence evolves as the
critical environmental infrastructure/ asset of an industrial estate.
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Administration
Finance & Tariff Review
Monitoring, Surveillance & Enforcement
Environment, Safety, Health & Regulatory.
The cost-effective treatment must be supported with a system of regular collection / payment of treatment
charges by each member unit, while maintaining its effluent quality within acceptable norms are some of the
prerequisites. The system of payment should be legally supported to provide a check for non-payment of dues
and to take actions against defaulters. The guidelines 40 for the key stakeholders of CETPs, which is
implemented in Rajasthan under the initiative of Rajasthan State Pollution Control Board. viz.;
Guidelines on Institutional Role & Responsibility of Industrial Park Owner (SPV) for overseeing the
functions of CETP Operations,
Guidelines for Selection of O&M Agency for Operations & Maintenance of CETPs
Guidelines for the Member Units of the SPV
4.2.3.1 Mechanisms: for fixing or modifying user charges for the treatment of wastewater
To Sustain CETP operations, it is particularly important to ensure that cash flow is not constrained, and the members
pay their dues well on time. To avoid conflicts and ensure a fair, equitable and transparent pricing policy, and clear
understanding of the deliverables/ services that the member units get must be clearly indicated to them.
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on the local situation and feasibility to implement. The system exercised in most of CETPs operational in India
is partly based on Quality-Quantity method with case specific modifications.
Step-1: Identify the critical design - parameters for the treatment plant. Let us assume they are BOD, SS
and volume.
Step-2: Workout fixed cost (depreciation, loan repayment etc.) and operational cost on annual basis, for
all major components like conveyance system, pumps, clarifiers, digesters etc.
Step-3: Identify the variables (BOD, SS, volume) and the extent of dependence the variable is considered
for design specification for the given component. e.g. Conveyance system and digesters are designed
based primarily on volume and SS respectively, whereas for clarifier, volume and SS are equally
considered.
Step-4: Workout apportionment of the total treatment cost (fixed and operational), based on the function
of the variables.
Step-5: Depending upon design specification of the plant, against critical parameters, work out the cost
component for unit volume treated, kg BOD removed and kg SS removed.
Step-6: Calculate the cost of treatment for effluent from any industry based on unit cost component as in
Step-4 and effluent characteristics in terms of quantity (volume) and quality (BOD, SS etc.) for the given
industry.
This is considered the most equitable method in practice. However, to administer this, the SPV/ CETP operator
need to monitor the quality parameters of each user apart from the flow.
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The noxiousness degree ‘S’ is estimated from the dilution factor, V expressed in appropriate slabs rather than
in discrete numbers to account for deviation in sampling and analysis of wastewater.
Note: The formula for calculating dilution factor, V and slabs for determining degree of noxiousness, S can be
appropriately changed to suit specific case.
The share towards cost of building a CETP should correspond to the amount and strength of discharged
effluent.
The cost of effluent conveyance facilities to the CETP to be shared proportionate to the quantum of
effluent discharged by each member unit, irrespective of the distance of transport.
The amount of penalties for transgression of requirements for effluent discharge depends on the pollution
load contained in the discharged effluent above the admissible limit and the type of polluting matter. The
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penalties imposed are much higher than the actual cost incurred for the treatment. In Poland, Penalties and
imprisonment were applied depending on the size of damage caused by the pollution.
Cost of neutralisation is not considered, as this operation should be part of pre-treatment by the individual
industry.
Connection fees: Recommended to be charged separately based on the actual cost of labour and materials at
the time of connection, distance from collection system, size of piping and other existing conditions at site.
Recovery of Operations & Maintenance Costs:
The suggested formula for calculating O&M recovery from individual units is as follows:
CM(i) Operation & Maintenance Cost for the ith industry (INR)
CM(T) Total Operation & Maintenance Cost of the CETP (INR)
PF(i) Pollution Factor for the ith industry
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It is convenient to express the individual industry’s contribution as a combined figure, capturing the Cost for
Capital Recovery as well as the Operations & Maintenance costs. This will allow the SIDC or if the CETP
Operator is a private investor to recover all costs plus profit. The formulas maybe combined to work out a
single payment schedule and is as follows:
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Process Controls: To ensure proper management of the treatment processes various sensors, SCADA and
other instrumentation along with sampling and laboratory analysis are taken up and the processes are
monitored to ensure efficient operations and to adopt requisite corrective measures depending on the
variations in effluent quality, quantity and other process conditions. Warning Systems must be installed for
detection of any emergency conditions like Chlorine Leaks.
Monitoring & Surveillance: Monitoring of Surveillance of the discharges from the industrial units and the
conveyance network is required to keep track of the violations to both protect the CETP from undue spikes /
process disruptions as well as to ensure rational billing process.
Security & Surveillance & Personnel Monitoring systems may be adopted by the CETP to ensure that the
premises are secured and unauthorized personnel / access is restricted.
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Abstract
Business Models
Many of the CETPs in industrial parks in India do not fully comply with environmental standards due, in part to
unsustainable and/or ineffective financing, management and institutional arrangements. An analysis of the
business models supporting the CETPs reveal that they are designed specifically to address the wastewater
treatment issues and are not always aligned with the wider business models for the parks as a whole. Internal,
and sometimes unclear, regulatory boundaries, and separation of ownership and operating responsibilities of
the CETP and the conveyance system can create inefficiencies and opportunities to avoid liabilities. State
ownership of the industrial parks can result in deprived financing for necessary investment in capital
maintenance whereas ownership of the CETP by the users in the industrial park can create conflicts of
interests between environmental obligations and commercial profits.
Our analysis examines the performance of several business models for CETPs currently employed in India from
the perspective of all the stakeholders from the Government of India through to individual citizens. This
reveals that although greater private sector involvement in the development and subsequent operation of the
CETPs can improve performance it does not eradicate several of the principal failings.
The analysis, drawing on examples of a few successful industrial parks in India and the standard model
employed in Germany, reveals that a successful business model for the CETPs cannot be developed in isolation
of the wider business model for the industrial park/cluster as whole. The examples demonstrate that the best
practice models for industrial parks are those where the overall responsibility for infrastructure development
and operation is in the hands of the private sector. In India, such a model will change the role of the SIDCs
from industrial park developer and owner to that of facilitator.
This chapter recommends that new industrial parks be developed as private sector ventures and consideration
be given to the option of semi-privatising existing industrial parks through the use of JV agreements between
investors and the SIDCs. For the latter the SPCBs may need to provide time limited derogations to investors to
afford reasonable opportunity to upgrade the infrastructure to meet the environmental standards. In both
cases, internal regulatory boundaries should be replaced with contract boundaries.
The issue of business models for CETPs in India has been examined briefly in previous studies and reports in
response to their reported poor performance in terms of both financial and environmental sustainability.
41
Indo-German Environment Partnership (IGEP) (May 2105), Common Effluent Treatment Plants: Overview, Technologies and Case Examples
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business models was focussed on their construction rather than longer term sustainability. The conclusions in
the main suggested that greater private sector involvement will result in improved performance but stopped
short of presenting details as to how this can be achieved.
The industrial park development agencies do not in general take the role of the operator of the park, but
limit themselves to the role of a developer.
Lacking cost effective common infrastructure and services in the industrial parks, including safety &
security, waste management, wastewater management, fire services, emergency management, repair and
maintenance of roads, parks, green belts, street lamps, lacking internal and external transportation
systems etc.
Lacking models for collecting user charges or operating costs or other management costs, and for capital
costs on infrastructure development.
Industrial areas not sufficiently attractive for investors.
The common effluent treatment plants established in the industrial areas in India are facing problems of
taking action on defaulters, collection of user charges etc.
Existing management structures in German industrial parks reveal that sophisticated management provide a
powerful tool to enhance the competitiveness of industrial parks. The transfer of the German approach to
India and the application of the tools in the industrial areas would offer an approach to improve the situation
of the relevant parks.
The analysis brought to light, that in the legislation in the States of India such as the GIDC Act in Gujarat, and
the DIDOMA Act in Delhi, and in the mission of SIIDCUL in Uttarakhand, many of the addressed responsibilities
and obligations of industrial park operators are already considered – but not yet operational. Though the
situation is different in the three States, the knowledge transfer between them will facilitate their
implementation in the respective State.
This report made several recommendations:
From there it is derived, that the establishment of new management structures in Indian industrial areas will
be possible in providing the knowledge of examples for best practice and the corresponding toolbox, which is
comprised of:
the establishment of corporations which are dedicated to operation and the development of the individual
park
a set of KPI for the operation and development of industrial parks
amendments in the corresponding legislation by means of additional articles to stipulate authorizations,
responsibilities, duties, and obligations
a set of contracts concerning the ownership of the industrial park including the obligations of the parties
required for the specific situation prevailing in each industrial park
a set of contracts concerning the provision of customized services to resident companies including
specifications of service levels, expected service quality, control procedures, and claims in case of default
an efficient and effective organization to cover all governance issues in the industrial park
42
Weber Sites Consulting, (2017), Developing Management Structures for Selected Industrial Areas in India
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the enforcement of the industrial park owner and operator to impose sanctions on companies in case of
default
the implementation of internal regulations (by-laws) in each industrial park with the
empowerment to enforce compliance.
With concrete activities to be started in 2017, the basis will be laid to introduce uniform management
structures into Indian industrial parks and to increase the attractiveness of the industrial parks hand in hand
with their international competitiveness.
In our investigations we found little evidence to suggest that these observations are no longer valid today,
although we have identified a few examples where much of the recommendations have already been applied
with outstanding success. This is discussed in more detail in subsequent chapters.
We concur with the conclusions and recommendations made by Weber Sites Consulting.
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Although this analysis is focussed on the CETP aspects we have to consider the impacts on the overall
industrial park framework. Furthermore, it is highly probable that the design of a most effective business
model for wastewater treatment cannot be considered in isolation of the business model of the industrial park
as a whole.
Our analysis of existing and proposed alternative industrial park options is based on comparing each option to
how it can meet the objectives set out in the yardstick above.
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Industry
Owner – private
Regulatory boundaries
Conveyance
Owner /operator–
development agency /
board
CETP
Owner/operator – SPV, private,
industry association etc.
A recent ruling by the Green Tribunal 43 highlighted the resource constraints faced by the SPCBs, especially
unfilled posts, that hinder the proper carrying out of their duties. The multiple environmental regulatory
boundaries within the industrial parks add to the SPCBs’ resource pressures. Aside from increasing the
regulatory burden on SPCB this framework of regulation at several points in the flow chain within the
industrial park also presents opportunities for significant regulatory conflict and ambiguity with respect to
liability. This can also lead to sub-optimal decision making with respect to infrastructure development,
examples include but are not limited to:
Disputes between CETP operators and industry with respect to liability in the event of a failure of the CETP
to comply with wastewater discharge standards.
Industry deliberately ‘gaming’ the system to comply with SPCB standards by diluting its effluent but
placing additional burdens on the CETP operator. A report by Toxics Link (2000) 44 highlighted several
examples of improper behaviour by industries to circumvent compliance and avoid pre-treatment through
dilution and other methods, even though these actions result in environmental harm.
Regulation over the SIDC’s responsibilities (the conveyance system) may not be consistent with the level
of regulation over private entities due the state-owned nature of the organisation. Penalties, especially
financial, in some respects, are meaningless, i.e. the state imposing a penalty on itself.
The development of the treatment options may be sub-optimal. For example, it may be more efficient all
round for the CETP to treat wastewater at a higher level of wastewater loading than to require individual
users to undertake their own treatment to meet limit levels set by the SPCBs. While those limit levels exist
the individual industries have no choice but to install pre-treatment to meet the required levels even if
there is a cheaper alternative available through the CETP. Similarly, but less probable, in some cases pre-
treatment by individual industries to a higher quality standard as than set by the SPCB may be more
economically efficient than a CETP solution.
43
Green Tribunal, (05.02.2021),Aryavart Foundation (Applicant) Versus M/s Vapi Green Enviro Ltd. & Ors. (Respondent(s)), Order Original
Application No. 95/2018, (M.A. No. 1029/2018 &, I.A. No. 326/2019, I.A. No. 81/2020, I.A. No. 183/2020 & I.A. No. 184/2020).
44
Toxics Link, (2000), Common Effluent Treatment Plant - A solution or a problem in itself,
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Individual industries:
o Discharges into the atmosphere.
o Waste disposal to land.
o Wastewater discharge to the environment (but not to the wastewater conveyance system). This
includes legitimate discharges and any unplanned accidental or deliberate non-permitted
overflows and discharges that leave the industry directly into the environment.
Wastewater conveyance network:
o Structural failures and overflows that result in discharges of untreated wastewater into the
environment.
CETP
o Treated wastewater discharges into the environment.
o Disposal of wastewater sludge to the environment.
o Failures and overflows that result in discharges of untreated or partially treated wastewater into
the environment.
In effect, the regulatory boundary should be determined by the point at which waste and other products enter
the environment. This is illustrated in the figure Error: Reference source not found.
A principal feature of this approach is that the CETP and the conveyance system are treated as a single entity
and managed as such. The following assessment of management models shall consider the impacts of the
current separation of responsibilities and how their amalgamation could potentially alleviate the problems
faced.
Industry
Owner – private
Inflow to network
regulated by contract
agreement
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Full public ownership: Government agencies, such as the State Industrial Development Corporations
(SIDCs), finance construction, own and operate the complete industrial park including the CETPs and
associated infrastructure45. These agencies may elect to let out certain activities in the form of
maintenance contracts, most notably for the operation of the CETPs. The SIDCs are the landlords for the
development and enter into lease agreements with their tenants, i.e. the industries using the site.
Full private ownership: There are a few complete industrial parks operated on the basis of full private
ownership. Where full private ownership is applied it is generally for individual components of the
industrial park, e.g. the CETP. This arrangement may comprise a private company that is already active in
the sector or through the creation of a corporate entity dedicated for this purpose, i.e. a special purpose
vehicle (SPV) either under Section 25 of the Companies Act or as a trust or as a society 46. An alternative
model is the build own operate (BOO). Full private ownership requires revenue streams sufficient for
longer-term recovery of investment expenditure and a return on capital invested.
Public private partnerships (PPP): There are a range of public private partnerships including: management
contract; divestiture, concession; build-own-operate-transfer (BOOT); build-own-operate (BOO); build-
operate-Transfer (BOT); build-lease-transfer (BLT); build-transfer-operate (BTO); rehabilitate-operate-
transfer (ROT); and rehabilitate-own-operate (ROO). For the purposes of this analysis we have focussed on
those that relate to the procurement of new facilities and their subsequent operation. These include:
BOOT, BOT, BLT, and BTO47. The models in use in India are generally limited to BOT and BOOT and
focussed on specific components, in particular the CETPs. These two models are very similar in that private
investor secures the right to build and operate a facility for a defined concession period and charges users.
The principal difference between the two models is the legal status of ownership during the concession
period. Although there are subtle differences in the way these assets are procured, financed and owned
we consider them to be largely similar with respect to an assessment of their operational and financial
performance and we therefore consider them as a group.
45
Other organisations may adopt elements of the infrastructure once constructed, e.g. the local electricity distribution company may adopt the
electricity network infrastructure. The local authority responsible for highways may also adopt roads and drainage infrastructure although we
understand that this rarely, if ever, happens. Water supply and wastewater services are rarely adopted by local municipal utility organisations
46
The SPV would normally be created and by the industries to be served by it within the industrial park and will be represented on the SPV
board.
47
The remaining (management contract, divestiture, concession, ROT and ROO) relate to options for existing facilities to be reformed into a new
structure. We understand that effective privatisation of existing facilities is not on the current policy agenda but should be the subject of another
policy study for the future.
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The IGEP report cites many examples of these models and highlights their relative strengths and weaknesses.
Chapter 2.4 provides an outline description of relevant models as an extract of the IGEP.
Although these are described as ‘business’ models their principal purpose appears to be directed towards
facilitating the procurement of the infrastructure rather than its longer-term sustainability. This report
examines the wider interpretation of the business model framework to consider the wider institutional
relationships between all the stakeholders regardless of the contract relationships. In the subsequent
subsections we examine the wider relationships between the various stakeholders, focussing on wastewater
treatment but considering the industrial park as whole where relevant.
Stakeholder Fully publicly owned Fully privately owned Public private partnership
model model (SPV company or (BOO, BOOT)
trust)
Central Government Weak Fair Good
State Government Weak Fair Good
Central Pollution Control Board (CPCB) Weak Weak Fair
State Pollution Control Board (SPCB) Weak Weak Fair
State Development Corporations / Fair Weak Fair
Agencies / Boards (SIDCs)
Investors Weak Fair Fair
Industrial Park Developers / Good Fair Good
Contractors
Industrial Park / CETP owners Fair Fair Good
Industrial Park Management / Weak Weak Good
Operators (including sub-contractors)
Industrial tenants Weak Fair Good
General public Weak Fair Good
The analysis is based on an assessment of the robustness of the various models. In practice there may be
specific examples of models that perform contrary to the results of this analysis largely due the commitment
of the individuals in the SIDC, operator and industry to adhere to expectations rather than the strength of the
business model itself.
The analysis suggests that the fully publicly owned model is the least likely to satisfy the needs and
expectations of the many stakeholders. The only entities that appear to be partially or well satisfied with this
arrangement are the SIDCs themselves and their contractors. The areas of concern with this model relate to:
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Limited powers of environmental enforcement (the state imposing penalties on itself is meaningless). The
state government’s economic interests in attracting and keeping industrial investment in the state may
unduly influence the degree to which the SPCB can exercise its functions 48.
Poor track record in raising revenues sufficient to meet longer term capital maintenance obligations
resulting in deterioration of assets.
Poor enforcement of revenue collection resulting in insufficient resources to properly operate the
facilities.
Industry badly served by the infrastructure that may have adverse impacts on its commercial activities.
General public dissatisfaction resulting in legal actions and environmental protection featuring high on the
political agenda.
Some but not all of these concerns are resolved in part through the SPV model, notably the partial removal of
state and Central government financial burdens. Some issues remain and further concerns are introduced
including:
Potential conflicting interests with respect to the need to assure sufficient finance to maintain the CETPs in
the longer term versus the commercial interests of the industrial users. When the users themselves are
also the owners of the CETP these conflicts of interest are real and probable.
The problems associated with multiple regulatory boundaries persist and even worsen with the separation
of ownership between the CETP and the conveyance system.
The PPP models considered are a significant improvement but with respect to environmental protection and
investor interests they are still less than ideal. The remaining and additional areas of concern are:
The issue of multiple regulatory boundaries is unresolved.
The responsibility for the conveyance system, outside the normal PPP arrangement, remains with the
SIDC. The performance of the CETP is, to a degree, dependent upon the performance of the conveyance
system which is the weak link in the chain.
Multiple administrative responsibilities are created, e.g. PPP operator and SIDC having separate
responsibilities and quite different contractual arrangements with the industrial tenants.
A mismatch between PPP contract life and the useful lives of the assets can create tensions between
investors and users, i.e. investors require recovery of investment expenditure costs over the contract
period pushing user charges higher than they would otherwise need to be. This is exacerbated by lenders
to PPP contracts that generally demand short repayment terms that can create cash flow pressures 49.
The longer term nature of the PPP contracts does not always provide for consumers to benefit from
efficiency gains or protect PPP operators from the risks of a changing operating / regulatory environment.
A PPP contract is always at risk of default. In the event that that the PPP contractor is unable to secure the
revenue stream necessary to finance its activities and reward shareholders the contractor could simply
walk away. This is not an improbable prospect; there are many instances, albeit in other sectors, where
PPP contracts have broken down, e.g. several UK rail franchise operators have simply walked away when
the franchise was no longer profitable. Robust measures to reduce or eliminate this risk are possible, e.g.
financial guarantees and other instruments, but these will add to the cost and have the potential to
undermine the viability of the PPP initiative.
5.1.4.3 Successful business models for industrial parks in India and elsewhere
Although the totally privately owned and PPP options as described above have their potential weaknesses this
does not mean that they are guaranteed to fail. In fact, with proper design they can and have proved to be
48
Green Tribunal, (10.07.2019), News item published in "The Asian Age" Authored by Sanjay Kaw
Titled "CPCB to rank industrial units on pollution levels", None vs several representatives of State pollution control boards (Respondent(s)), Order
Original Application No. 1038/2018. Paragraph 14 states “We reiterate that economic development is not to be at the cost of health of the public
and in violation of law of the land. Unless the polluting industries tackle the problem they have created, their operations have to be
stopped/suspended.”
49
Keynote address delivered by Dr. K.C. Chakrabarty, Deputy Governor, Reserve Bank of India at the Annual Infrastructure Finance Conclave
organised by SBI Capital markets Limited at Agra on August 9, 2013. The speaker commented on what he termed as ‘asset liability mismatch’. He
stated, “ . . . .if, as going concerns, banks can rely on retail deposit to fund projects for 8-10 years, they might as well do so for 13-15 years.”
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successful in India in some instances. We have identified several industrial parks that are either fully privately
owned by an outside agency or owned by the users of the park (an SPV model) where the services provided to
industry are highly successful and environmentally sustainable. A common feature of these models is that they
are not models designed for the CETP only but rather models for the industrial park as a whole.
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costs resulting from setting up within the park will encourage industry to move there which, in turn, adds to
longer term viability and sustainability.
In the first half of the 20th century the state supported large chemical companies, such as Bayer in the case of
CHEMPARK, in the development of industrial parks. Following the Second World War the government divested
itself of these assets to the private sector. Once privatised they became successful models to attract many
other industries to the parks by providing efficient services benefiting from economies of scale and that these
services were tailored to meet specific industry needs.
- Business model
Bayer Real Estate (BRE): owner of the land and general buildings in CHEMPARK. BRE leases the assets to
CURRENTA together with an operational contract to operate the industrial park. BRE also has multiple
lease contracts with the resident companies.
CURRENTA as operator of CHEMPARK has multiple service contracts with the resident companies
The resident companies lease their sites from BRE and have service agreements with CURRENTA.
Figure below illustrates this arrangement.
53
http://investors.chempark.com/startpage.html
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Figure 5.11 CHEMPARK organisational and contracting structure (Source: Weber Sites Consulting, 2017)
CURRENTA is a private company who is the ‘operator’ of CHEMPARK. This company was spun off from Bayer
AG in the course of the company's restructuring in 2002 54. (until 2007 company name was Bayer Industry
Services GmbH & Co. OHG - BIS). In 2020 it was sold to Macquarie Infrastructure and Real Assets, 100% of
shares.
As for most industrial parks in Germany, CURRENTA’s role is to operate the full services provided in the park
and to charge the users for the service through robust contract provisions. Competition between parks to
attract industry generally ensures high quality services and competitive charging arrangements. Over time
CURRENTA has evolved from a basic utility services provider in the park to a more comprehensive customer
focussed overall service provider and facilitator supported by an open governance framework that helps to
steer and develop the industrial park. This open governance framework comprises committees, including
representations of the industries in the park, to determine development, operating rules and many other
activities.
- Environmental regulation and compliance
Although German legislation (Federal Water Act) requires industry to have an approval to discharge
wastewater through an “Indirect discharger permit” this requirement can be waived if the user has an
equivalent contractual arrangement with the operator of the private wastewater facility, in this case the
service agreement between CURRENTA and the resident industry. It is CURRENTA, as a whole, that has the
discharge permit.
This arrangement imposes significant responsibilities onto CURRENTA and the resident industries including:
As the holder of the water discharge permits CURRENTA manages the complete disposal of all wastewater
requiring treatment and is the managing body on behalf of the resident companies for any legally
prescribed sewage charges and taxes.
Estimation of future wastewater charges and taxes to resident companies based on contracted loads and
volumes.
Analysis of resident companies’ wastewater and to advise companies on wastewater issues.
Management of wastewater connections.
54
Prior to 2007 the operating company was Bayer Industry Services GmbH & Co. OHG – BIS, but subsequently changed its name to CURRENTA.
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Where necessary, providing advice with respect to any pre-treatment requirements. In practice this is
rarely necessary as the CURRENTA wastewater treatment plants are designed to meet the loads and
volumes from the resident companies.
Monitoring of wastewater flows from industries and necessary actions in the event of exceeding limit
values.
Storage of hazardous wastewater for specific treatment where necessary.
Other wastewater management activities such as blending of wastewater to protect the performance of
the treatment plant and to minimise charges and taxes.
Round the clock support.
German legislation empowers operators, including CURRENTA, to enforce compliance with environmental
standards through financial penalties and, in extreme cases, through enforcement notices to resident
companies to cease operations. These provisions are set out in the service contracts but have the weight of
legislation to back it up. These contracts also set out the internal regulations, codes of practice and
enforcement powers.
These arrangements have been successful, not solely by the strengths of the contracted agreements but also
by the responsible attitudes of the resident companies, and their employees, who place a high value on good
environmental and social behaviour. The net result is a high level of compliance and virtually no recourse to
the legal process to settle disputes.
These contracts also allow for any penalties imposed on CURRENTA for non-compliance with environmental
regulations to be passed on to one or more resident companies should they be proved to be the root cause of
the non-compliance.
The framework is used not only for ChemPark but also other similar industrial parks in Germany but some
differences in level of enforcement exist, e.g. the contracts used by the BASF Industrial Park in Ludwigshafen
take a more robust line on enforcement than does CURRENTA in CHEMPARK.
5.1.4.3.4 Philippines
The Philippines has nearly 250 industrial parks, some publicly and some privately operated. Some of these
industrial estates have installed centralised wastewater treatment facilities as incentives to locator companies
and to comply with legislation that requires wastewater management systems (CWTF- centralised water
treatment facilities) to be established in economic zones.
As both domestic and process wastewaters are discharged in CWTF, the industrial estates require industries to
pre-treat their process wastewater to standards set by operator of the CWTF (comparable to sewage
characteristics) prior to discharging into the CWTF. The treatment plants are generally based on biological
treatment systems such as activated sludge and the sequencing batch reactors/digesters. Industries are
required to perform pre-treatment of wastewater, obtaining wastewater discharge permit, and carry out self-
regulation, monitoring and reporting. However, there is a wide variation in policies and standards from one
economic zone to another even among privately owned or publicly owned industrial estates. Some of the main
issues in industrial estates include:
5.1.4.3.5 China
25% of wastewater in China comes from industrial sectors with manufacturing, textiles, coal, and industrial
agriculture accounting for half of this production. Chinese law requires that wastewater be collected and
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treated before being released into the waterways but few factories comply because of the high cost involved
and low monitoring and enforcement levels.
Despite having an annual installed treatment capacity of around 90 billion tons, the actual amount of
wastewater treated in China shows a utilisation rate of approximately 50%. Industrial in-factory or on-site
wastewater treatment facilities are typically built using private funding but public funding on common effluent
treatment plants for industrial parks is increasing due to the more stringent environmental regulations and
enforcement. Polluting companies have been shut down and the central government has directed provincial
governments to merge smaller sized factories into industrial parks with centralised pollution control facilities.
However, a lack of coordination between central and local governments and a lack of oversight by local
governments on industrial parks means that often factories dump wastewater into rivers, canals, sewers,
seepage pits to avoid treatment costs. Local governments seem unable to address these problems with the
result that many brand new wastewater treatment plants end up unused while toxic sludge is illegally
discharged into the rivers. Central initiatives to build wastewater treatment plants should be strictly
coordinated with local governments that provide monitoring and enforcement. For example, municipal
governments who issue discharge permits to treatment plants do not communicate that information to local
environmental regulators, who are tasked with monitoring contaminant levels. Frequently, wastewater
treatment plants are fined for above-regulation output after unknowingly accepting wastewater far too toxic
for their treatment capacity.
It is necessary to clarify responsibilities between local environmental regulators, the industries, the industrial
parks, and wastewater treatment plants and define operable standards for the treatment plants.
Additional issues are the lack of specific standards for wastewater treatment plants, currently mostly relying
on urban wastewater regulations, which don’t include harsh industrial contaminants, and the lack of
infrastructure.
5.1.4.3.6 Bangladesh
The textiles and leather industries in Bangladesh are significant contributors to the national economy. These
industries, however, are highly polluting and the effects have resulted in demands to improve their
environmental performance. New industries are obliged to include details of effluent treatment facilities in
their planning applications and prior to commencement of their industrial activities they must secure an
environmental clearance certificate. Although they are obliged to meet the statutory environmental standards
many do not, and many of the older and smaller industries have no treatment facilities at all. Regulatory
enforcement is largely ineffective with individual industries more willing to pay the small fines that incur the
cost of remedies.
The government has recognised that the CETP approach may provide benefits of economies of scale and
although supported in principle by the industries there is an unwillingness for the industries to contribute to
the necessary investment costs. In some cases, the government to has responded by making commitments to
construct CETPs but these have not always come to fruition and the onus is still on individual industries to
make their own arrangements for wastewater treatment.
The more successful CETPs in Bangladesh are within the number of Export Processing Zones (EPZs) established
by the Bangladesh Export Processing Zones Authority (BEPZA). These CETPs collect and treat effluent from all
connected companies within the EPZ. The connection to the CETP is provided by BEPZA. Further, the CETP
establishment has also been promoted as a business unit within the EPZ, which is expected to make profits on
the treatment of the effluents.
Industries in the EPZ are charges a tariff for the amount of effluent they discharge into the system. This tariff is
determined by BEPZA. Industries are at liberty to construct their own pre-treatment facilities to reduce their
charges.
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The BEPZA (in addition to the industrial units) is an executing agency within the EPZs (BEPZA constructs the
connections between industrial plots and the CETPs as part of the infrastructure built on-site), and DoE is the
monitoring agency. Outside the EPZs, the industries are expected to execute treatment initiatives, and DoE
remains the monitoring agency. In sum, while the industrial units within BEPZA have economic incentives
(thanks to BEPZA's efforts) in addition to the regulatory disincentives (from the DoE) to treat their effluents,
the units outside are subject to the normal system of regulatory disincentives enforced by the DoE alone.
This model is similar to the successful models identified in Germany, India and elsewhere where the CETP is an
integral component of the industrial estate and that internal regulatory boundaries are largely removed.
Fragmented institutional arrangements within the industrial park (CETP, SIDC etc.).
Multiple regulatory boundaries several of which are internal to the business park.
The separation of ownership and responsibilities between wastewater conveyance system and the CETP.
Tensions between CETP owners and users, especially with respect to pricing of services, that can result in
charges less than necessary for the proper functioning of the CETP, in turn leading to falling levels of
service and non-compliance with regulatory obligations. This is exacerbated when the CETP is owned by
the industries it serves.
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Regulatory enforcement is not as robust as it could be, due in part to the multiple regulatory boundaries
described above but also to competition pressures at state level to protect the economic interests of the
industrial users.
The industrial users’ commercial interests can often over-ride their ethical responsibilities to protect the
environment.
‘Gaming’ of the system by users to avoid liabilities for non-compliance with environmental obligations
even though their actions result in environmental harm.
Improper behaviour by users and ineffective enforcement measures, especially if the improper behaviour
is an activity that is not necessarily an environmental regulation issue but rather a contract relationship
issue, e.g. meter tampering.
Weak pricing structures that are insufficient to meet longer term capital maintenance requirements and
do not encourage economically efficient behaviour responses.
The actions to address the CETP issues in isolation of the wider business park activities fail to capture
optimum overall solutions, i.e. a sticking plaster rather than the cure.
Funding mismatches between asset economic lives and financial requirements.
Although the PPP arrangements in India when applied to the CETPs only seem to be the best approach so far
many of the above issues persist to varying degrees.
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The above analysis suggests that there are several opportunities to improve the business models with a view
to ensuring the longer term financial and environmental sustainability of the industrial parks and the CETPs in
particular. They include:
Widening the scope of the services provided to include the conveyance system as a minimum. This should
be accompanied by a removal of the regulatory boundary between the industry and the entrance to the
conveyance system and to replace it with robust and enforceable contract provisions between the service
provider and the industry.
A more radical approach is to develop a framework where the service provider is responsible for the
overall industrial park and all services therein through a BOT or BOOT type contract.
This approach could be taken further through the privatisation through a mechanism that is as close to full
divestiture as is legally possible in India that provides for perpetual rights to operate the industrial parks
by the private sector. . This approach is similar to successful models elsewhere in the world. These include,
in India, Brandix India Apparel City and Gujarat Eco Textile Park, and in Germany, CHEMPARK and others.
To make these options work effectively the contract arrangements between the service provider and the
tenants need to cover a wide range of services and to ensure an efficient allocation of responsibilities and
risks.
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the developer can recover the investment outlay through the sale of the plots. With both options legally
binding conditions will be imposed on the plot owner / tenant regarding activities that can and cannot be
undertaken. The value of the collateral offered is largely dependent on the revenue stream the park can
generate. An industrial park that can generate revenues from a wide range of services (not just wastewater) is
likely to have greater collateral value and lower risk than revenues from a single service such as wastewater.
55
GOPA Infra, Feb 2020, Development of a financial tool for CETP sustainability and a guiding document for CETP contract
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Similarly, the industry would need assurances that the services provided will be reliable and continuous. The
agreement could provide for a guaranteed standard of service which the users may be entitled to an agreed
level of compensation56, in the event that the service fails to meet the agreed standard of service.
56
Compensation for failure to provide a full service would not normally cover consequential loss (loss of business) but rather limited to loss of
production etc. This is a complex area for which specialist legal counsel is required to set out the degree to which compensation could be
provided.
57
There are examples of ‘private’ industrial parks but in the absence of any governing law, most promoters (developers) simply assemble land
(private transactions), develop some basic and rudimentary services (if at all), sell the plots and remove themselves from the longer-term
responsibilities, leaving matters to an association of industrial unit owners who may or may not have the wherewithal to manage affairs in the
common territory.
58
InvITs are established in accordance with the Indian Trusts Act, 1882 with the objective of undertaking investment activities as an InvIT in
accordance with the Securities and Exchange Board of India (Infrastructure Investments Trust) Regulations, 2014.
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For other sectors the apportionment of the shareholding for the JV partners is about 25-30% for the SID and
70-75% to the investor. The actual apportionment will depend upon the value of each party’s contribution and
other factors, e.g. risk allocation59.
Furthermore, the private party may splinter into multiple ‘group companies’ to firewall liabilities of a particular
service line from others. For example, SIDC of some State forms a JV with M/s ABC called M/s SIIDC-ABC. This
becomes the primary ‘holding company’, which is also the lessee of the land and can sub-lease land to unit
owners. However, for utilities, M/s ABC forms a separate JV with M/s PQR for water & wastewater including
effluents, another one with M/s MNP for roads & drainage, and yet a third one with M/s JKL for electricity. If,
for example, in the case of a dispute in wastewater treatment, only the JV between M/s ABC and M/s PQR is
subject to litigation, the SIIDC is safe.
The above models rely on robust governance arrangements with many safeguards built in to ensure that the
operator is compliant with its obligations and that the SIDC does not inhibit the ability of the operating partner
to secure the finance to properly meet its obligations (through user charges and other sources of revenue).
Since this joint venture company is largely a private entity, it can be held legally liable for underperformance
both by the association of unit owners, State Government (for violating terms of the concession by way of
deficient service standards) as well as by statutory authorities. However, the problem is that it also exposes
the SIDC to these regulatory risks. These could be mitigated through contract arrangements that effectively
indemnify the SIDC from such liabilities but their robustness against legal challenge is unknown.
Competition would be expected to ensure economically efficient charges to tenants, i.e. if charges were too
high business could choose to move elsewhere. The JV, as a body corporate, would be subject to regulatory
oversight and failure to meet statutory obligations, e.g. compliance with environmental obligations, would
result in regulatory enforcement measures that would have a direct impact on shareholder returns. However,
some safeguards may be necessary to protect against potential abuse, e.g. excessive profiteering. This could
be in the form of an oversight board including representation of the industrial tenants as well as the JV
partners. The arrangements should also provide for dispute resolution.
As full divestiture of industrial parks is not possible outside of the special economic zones the next best option
is to create a JV model as described above where the JV is responsible for the operation of the complete park.
Although the SIDC will still be a JV partner its role will change from that of an implementation agency to one of
facilitator and JV investor. The facilitator role would comprise identifying land for development and the
subsequent invitations to bid from potential private sector JV partners.
5.1.6.5 Recommendation for changing the way the existing industrial parks are owned and operated
The existing industrial parks that have been identified as failing, either on the basis of environmental
compliance or for other reasons, should be considered for restructuring along the lines of the JV model
described above. Establishing JV models for existing parks present additional challenges.
Many such operations include legacy contract commitments such as service contacts. The JV
arrangements should provide for a mechanism to unwind such contracts through negotiation with the
contracted parties and at the same time ensure continuous running of the facilities.
Establishing a JV could prove to be more complex for those parks / clusters that comprise a mix of public
ownership and private investment, e.g. where the CETP is constructed and operated through a BOT or
BOOT agreement. These legacy agreements involving long term investment could prove much harder to
unwind and, for the purposes of maintaining the country’s standing in the eyes of investors, such
agreements should only be unwound in very exceptional circumstances. For these operations we
recommend that the JV initiative could be delayed until after the existing agreements have run their
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The shareholding of the SIDC in a JV company will be the fair value of land as derived through an appropriate mechanism defined in the Ind-VS
(the Indian adaptation of International Valuation Standards Council (IVSC) standards) whereas the private partner will make investments in
rehabilitation, replacement renewal & operations in the estate. The joint venture company may receive some viability gap funding from the
State/ Government of India or they can ask for the Viability Gap Fund scheme run by Ministry of Finance, Department of Economic Affairs.
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course or unwound by mutual agreement (including compensation where appropriate) and without any
adverse impacts on the country’s reputation as an investor friendly environment. Alternatively, they could
be adopted as a legacy agreement within the JV.
The incorporation of an existing enterprise into a JV initiative will involve many complex financial and legal
issues to be defined in the agreement. This includes ownership of any accounts receivable and
responsibilities for accounts payable at the transfer date, transfer of existing agreements with industry,
licence transfers where applicable, and more besides.
Where the existing facilities are not currently meeting the required environmental standards it may be
necessary for the SPCBs to issue the new operator with time limited derogations that temporarily exempt
the operator from satisfying full environmental compliance. The derogation could set interim standards,
e.g. not to exceed current effluent quality characteristics, for the period of the derogation. This is
necessary to allow the new operator reasonable time to develop the necessary infrastructure to meet the
required standards. Once the necessary works are complete the derogation should be removed, even if it
is before the expiry data of the original derogation.
In all cases, existing and new industrial parks, we recommend that the regulatory boundaries between the
network and industry are replaced with contract boundaries.
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A recent document reviewing the use of derogations under this provision 61 describes how EU member states
have applied this provision. The document abstracts reads:
‘Article 15(4) of the Industrial Emissions Directive allows competent authorities to set, under certain specific circumstances, less
strict emission limit values in the permit than the emission levels associated with the best available techniques. Derogations are
considered a pivotal component of the IED as the application of Article 15(4) directly affects the effectiveness and relevance of the
IED, as well as wider competition in the Single Market. The objective of this study was to provide an overview of the use of Article
15(4) and of the approaches followed by Member States in their decision-making processes. The study compiled information on
Member State derogation procedures and on a selection of derogation case studies, illustrating their application.
‘A total of 105 derogation requests, i.e. applications at the installation level, have been reported by Member States of which the
majority have been granted (75). The study also identified 27 derogation principles that can be considered as high-level
recommendations on the application of Article 15(4) and could assist Member States in the assessment of future derogation
requests. The derogation principles are illustrated with exemplar practices from Member State derogation procedures.’
Member states have prepared their guidance documents for applying derogations including principles to be
followed, the information to be supplied with the application and the processes to be followed. An example
from the Scottish Environmental Protection Agency (SEPA) 62 provides a detailed but simple to follow guidance
on how derogations are applied for and how they are evaluated by SEPA. The principal points in this guidance
are:
Derogation assessment is not a quick process and requires sufficient time to gather information and for
SEPA (the environmental regulator) to evaluate the request.
The success of a derogation request cannot be guaranteed. Many eligibility checks must be satisfied
before SEPA can consider granting a derogation.
It is for the operator of an installation to make the case for a derogation request and for the competent
authority to assess and decide whether derogation is appropriate.
Article 15(4) allows the setting of a less strict emission limit value (ELV) and that it is not to be considered
an indefinite derogation but rather a temporary relaxation in the ELV.
The operator must justify the request with detailed plans to bring operations to within the best available
technology associated emission levels (BAT-AEL) range and cease the requirement for derogation within
an appropriate timescale.
SEPA has a policy position that derogation from the BAT-AEL range is not appropriate for new installations,
unless there are exceptional circumstances.
Derogation cannot last for an indefinite period. SEPA has a policy position that ordinarily derogation
should be granted for a specified period only. This should be whatever is appropriate to allow the operator
to make the necessary upgrades to their installation and bring emissions to within the BAT-AEL range.
Where the proposals for derogation are justified on the basis of closure in the future, there must be a
clear commitment, plan and timescale for closure.
The derogation process comprises: 1) site specific BAT assessment, 2) is the installation compliant with
legal requirements, 3) are the derogation criteria justified, 4) assessment of costs and benefits, and 5)
derogation decision.
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operator could suddenly find itself immediately liable (financial and criminal) for not meeting statutory
obligations. This would be a major disincentive for private sector investment in the sector even if the investor
has every intention to invest to restore the performance of the infrastructure to meet the statutory
environmental standards.
We recommend that the central and state legislatures consider amending the necessary legal instruments to
empower the appropriate authorities (the SPCBs in the main) with the power to grant derogations in the same
manner as applied in the EU, i.e. time limited, subject to a detailed commitment to meet standards and
supported by an economic justification. This will give investors time and confidence to invest in the
infrastructure without being exposed to the risk of enforcement measures between adopting the assets and
completion of the investment activities.
The procurement processes are guided by the Procurement Rules specified by the Department of Finance in
the respective state, whereas there are certain overall guidelines specified by the Department of Expenditure,
Ministry of Finance, Government of India; with the agencies like the Competition Council of India, Central
Vigilance Commission, O/o Comptroller & Auditor General et al keeping a close watch in case of governmental
agencies or government grants are involved. Financing institutions may also stipulate the procurement
processes to be followed if they have stake in the venture. Procurement Models adopted maybe broadly
classified in the case of CETPs as Procurement of Works, Procurement of Services or a combination of both.
Procurement of Works maybe essentially through Engineering, Procurement & Construction (EPC) mode of
engagement in case client is taking care of the finances. Alternate models of procurement could be through
the multiple variants of Public Private Partnership models wherein specialist agencies are engaged to partner
and develop appropriate business models. Procurement of Services would be a pure case where companies/
agencies are engaged to operate the CETP established for a given financial consideration for a preset time
span.
CETPs are established through Open Tendering Process wherein the requirements are specified. This may also
include a Term tender for the Operations & Maintenance component. E-Tendering has been adopted by the
Government and e-procurement is the preferred mode with India moving towards Digitalization.
Various advance tendering processes like Swiss Challenge and Reverse Auction modes are also being explored
for which the Government procurement guidelines are being upgraded by various state agencies.
The Contractual Arrangements can be direct as in the case of EPC Contracts or Term Contracts for the Services
procured. However, the Concessionaire Agreements are pretty long drawn legal documentation between the
developer and the public authority/ private entity like say Industry Association to enable the developer to
invest, develop and recover the cost and profit from the service rendered over the agreed concession period.
These agreements are carefully drafted to ensure the rights of the parties involved are duly protected.
In a typical CETP, a member agreement is made by each member industry with the CETP to convey trade
effluents meeting certain environmental parameters and quantity for an agreed tariff which will be escalated
on certain basis and that the member is bound to be penalized for violations and termination of services.
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The effective functioning of the CETP requires close co-operation by the concerned stakeholders. The CETP
essentially being a common infrastructure built to take care of a common problem and is seen a systematic
way of outsourcing the responsibility of treatment of trade effluents, in a given geographic location by a
specialized agency while giving the advantages of the economies of scale. However, this also to a monopolistic
scenario wherein the member industries have no alternate service provider and pose business continuity risks
to the industries as the operations may directly depend upon the operational status of the CETP.
CETP Operator: The CETP Operator’s role and significance is defined by the business model on which the CETP
is structured – i.e. whether it is established as a co-operative NOT for Profit initiative by the industry
association, a utility infrastructure established by the State Industrial Authority/ Private Industrial Estate
developer as part of the mandatory/ basic facility to be established or a private investor who develops and
operates the utility on a pure business enterprise. Each business model or ownership type exhibits specific
character in its service outlook and business orientation. The CETP Operators successful operations is
dependent on the robustness of the legal and managerial systems in place with the given assumption that the
CETP is technically adequate and efficient to treat the quantity and quality of effluents it receives. The
Operator essentially is bound to transform his role from a mere Service Provider to Product seller wherein the
associated legal liabilities will get naturally attracted the moment the CETP gets upgraded towards reutilization
of its treated wastewater for process application or irrigation and all the more over a commercial engagement.
Hence, it is proposed to develop certain ‘Key Performance Indicators’ for the CETPs against which the CETPs
maybe benchmarked on an annual basis and published by the Ministry of Environment, Forests and Climate
Change, Govt. Of India. GIZ may consider piloting such initiative to establish a National Performance
Benchmarking System for the CETPs which could spur them to learn and excel from each other strengths.
Member Industries: The key stakeholder remains the member industries – the raison d’etre of the CETP; and
hence the CETP Operator is duty bound to provide the services to the member industries -i.e. Collection,
Conveyance, Treatment and Disposal of the effluents generated by the member industries in an
environmentally benign manner and in compliance with the regulatory requirements of the land; for a
mutually agreed consideration. The member Industry is duty bound to ensure that in compliance to the
agreement entered they pre-treat the effluents and send them to CETP and also make timely payments against
the bills raised as per mutually agreed tariff. The Member Industry may clearly note that their non-co-
operation or belligerence can not only harm the CETP (cause disruption of CETP operations due to techno-
commercial reasons) but also themselves and the fellow industry members of the CETP as it is in common
interest to ensure that the CETP operations happen smoothly and effectively.
The Member Industries through its Association need to be proactively involved with the Maintenance as well
as other Operations Committees’ of the CETP to ensure that the CETPs are also held accountable for the
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services they are being hired. Active and positive engagement of the Members can also help in developing
innovative ideas in developing alternate revenue streams and commercialization of by-products that could in
turn minimize the net payable to the CETP.
Regulators: (SPCBs/ PCCs): The CETPs were essentially conceptualized as a common/ co-operative
establishment to effectively treat the trade effluent generated predominantly by the Micro, Small and Medium
Enterprises (MSMEs) that do not have the wherewithal to establish and maintain systems; and dispose /
manage them in an environmentally benign manner and in compliance to the rule of the land. As the very
premise of the establishment of the CETP is to achieve compliance, and that it has also drastically reduced to
monitoring workload of the regulators; it becomes all the more pertinent on the law enforcers to maintain
close watch of the CETP operations over a combination of both Real Time Effluent Quality Monitoring Systems
as well as Manual sampling. A laxed enforcement system can encourage an unethical CETP Operator to also
get laxed on compliance levels. Further, the regulator needs to play an active role in the board of the CETP and
initiate action against erring member industries in the event of them comprising common interest on CETP.
The active role of the regulator also goes a great way in creating enable mechanisms or business environment
when the CETPs are to move towards Zero Liquid Discharge or reutilization in Processes. THE SPCBs also have a
proactive role to play to Create Awareness among the member industries in the event of a major regulatory
change to support them in transitioning to the new requirements. The regulator also needs to empathise with
the conditions of the member units/ CETP to ensure overall smooth functioning of the CETP.
Agencies like Ground Water Authorities need to create adaptive and enabling business environment to
encourage Treated Wastewater reuse/ recycling.
Monitoring & Surveillance Mechanisms at the Member Units, Conveyance Systems and at the CETP (Inlet and
Outlet) are to established to ensure transparent governance systems, billing systems and also for effective
contract management systems.
Currently CETPs are mandated to have Real Time Monitoring Systems at the Inlet and Outlet and the data has
to be directly transmitted to the servers of CPCB and concerned SPCB. Monitoring of Raw Water quantity
abstracted from the groundwater aquifers as well as the water table levels are also to be monitored and
reported.
Centralized Control Rooms maybe established in the CETPs to monitor each individual unit, conveyance
networks. Tamper resistant boxes maybe utilized to vandalization or tampering with the unit level monitoring
Systems. Automated Non return valves may also be utilized to ensure that effluent not meeting compliance
requirements are permitted to the CETP.
Integrated Plant SCADA can also provide for Remote Monitoring, Process Management as well as for
correlation of the Plant Performance.
Online Automated Auto Samplers can be installed in select conveyance network / nodes or in critical industrial
units for further validation tests. These samplers can be trigged on detection of any compliance breaches and
the legally acceptable representative samples can be collected and the same maybe utilized by the
enforcement agencies or CETP Operator to enforce/ inform the violator accordingly. MIDC has mandated
installation of Auto Samplers and Non Return Valves apart from the set of RTEQMS, by all industries that are
members of the Taloja CETP.
Skill sets of the Plant Operator goes a long way in ensuring effective operation of the CETP. The Skill Council of
Green Jobs (SCGJ), Ministry of Skills Development & Entrepreneurship has floated standardized certification
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program for training, testing and certification of the Wastewater Treatment Plant Operators, Helpers and
Supervisors. Many programs were initiated to encourage CETP personnel participation.
It is proposed that it must be a mandatory provision in the CETP tenders that the O&M personnel deployed
must essentially be SCGJ certified Wastewater Treatment personnel only or maybe given a window of time by
when the personnel get the certification.
The Enforcement of the Regulations and the framing of appropriate policies go a great way in ensuring
effective engagement of the stakeholders as well as creating the right business environment that could
encourage or mandate quicker adoption of policies like Treated Water Reuse/ Recycling.
Any laxity in enforcement of actions on environmental Non-Compliance would only lead to systemic failure of
the system. The SPCB mandated to enforce compliance at local level must be part of the Regulatory
Committee and Maintenance Advisory Boards of the CETP and also guide and support the CETP management.
Health, Safety and Security considerations are key to the CETP Operations as well as during Constructions
Phase. The Safety protocols, PPEs, SOPs and mock drills are to be followed at the CETPs on a regular basis and
the personnel trained on the same.
The security systems are also to be engaged to ensure Any Unauthorized access to the utility campus is
immediately detected and actioned upon.
For the CETPs to be sustainable, it needs to not only optimize its operational costs, but also proactively lookout
for opportunities to gain revenue from other waste / by product streams. As per the specific CETP conditions,
new revenue stream opportunities/ opportunities for process optimizations/ energy savings maybe explored.
This can, not only increase the profitability and sustainability of the CETP Operations but may also help in cross
subsidizing the tariff payable by the Member industries.
Of late, spin offs from the typical CETPs are customized facilities for Centralized Evaporation Facility, which
takes care of the highly concentrated effluent streams from streams like RO rejects, Spent Acid streams,
Solvent Recovery or Chemical Recovery plants are established as allied units which can not only bring in
additional revenue streams, but reduce the operating costs of the CETP. Alternatively, the CETP may utilize the
services of these facilities to manage problem waste streams.
New business models and concepts are evolving which would revolutionize the current concept of CETP to that
of transforming the facility into an Integrated Water Resource Management Utility of the specific Industrial
Estate wherein it is the sole agency that Supplies Raw Water to the industries and Treats the Trade and
Domestic effluents from the member units. This would necessarily require a see change in the vision, service
and business outlook of the entity, as well play a great role in graduating the Industrial estate into a Water
Positive with initiatives towards Rainwater harvesting too; along with the initiatives for treated wastewater
reuse and recycling.
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A business model is an outline of how a company plans to make money with its product and customer base in
a specific market. At its core, a business model explains four things:
Now that we've thoroughly answered what a business model is, let's break down the different types of
business models. As we've mentioned, there are a variety of types of business models — and they all can be
customized or changed based on the specific company or industry — doing so is often referred to as creating a
disruptive business model.
Although we're going to review 12 of the most common types of business models, you will find additional
types beyond those listed here.
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Examples: In addition to Netflix, other businesses using the subscription model include HelloFresh, Beer Cartel,
StitchFix, as well as other streaming services like Hulu, HBO Go, and Disney+.
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Examples: Companies that use the product to service model include Zipcar, Uber, Lyft and LIME.
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Benchmark Matrix
For this reason, a framework of performance management called “Ten Attributes of Effectively Managed
Water Utilities” has been created, developed by the U.S. Environmental Protection Agency (EPA) to measure
the stability of the infrastructure network along with water resource adequacy and customer satisfaction.
The framework operates via an analysis of the current performance assessment conditions and looks to find
the priority areas of improvement, analysing new attributes to choose from and rank in order of importance
and degree of implementation. A crucial step of the Ten Attributes framework is the ability to choose from
the attributes, the practice areas (e.g. product quality, operational optimization) that are relevant to the
organization, and provide tools for performance improvement.
Customers (e.g. # Water quality complaints per 100 customers, # Overall communication index, # Billing
accuracy, % Customer calls responded within 30 seconds, # Population served – sewerage) – with 25 KPIs
documented;
Operations (e.g. # Net energy consumption from water, # Treated water reservoirs, % Restoration of
unplanned water supply within 5 hours, # Treatment plants, # Average time to restore a sewer) – with 68
KPIs documented;
Environment (e. g. # Greenhouse gas emissions, # Waste to landfill, % Solid waste recycled and used,
# Paper Use, # Total Net CO2 Emissions) – with 22 KPIs documented;
Human Capital (e. g. # Senior Managers, % Female Employees in management positions, % Lost Time
injury rate, # Male employees, % Senior Managers) – with 61 KPIs documented;
Corporate Governance (# Meetings to attend, # Employees eligible to attend meetings) – with 2 KPIs
documented.
This report was dedicated to the analysis of purely non-financial KPI applied to the water industry, under the
five main above-mentioned areas of expertise, reporting results for the 2011-2015 period. The Operations
side was the most documented cluster, including 68 KPIs out of the 178 analysed. Likewise, the indicators
were categorized into 6 main areas:
Transmission network (e.g. # Treated water towers, % Earthquake resistant pipeline joints);
Interruptions (e.g. # Interruption time (minutes), % Interruptions restored within 5 hours);
Restorations (e.g. % Restoration of unplanned water supply, % Sewer spills attended within 1 hour);
Operations quality (e.g. # Overall operation and maintenance index, % Yearly water losses);
Key Processes (e.g. # Infrastructure planning and delivery, # Core financial processes).
Water Consumption (e.g. % Non-revenue water, # Groundwater (megaliters).
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The Ten Attributes of Effectively Managed Water Sector Utilities describe desired outcomes that are applicable
to all water and wastewater utilities. The Attributes provide indication of where effectively-managed utilities
focus and what they strive to achieve.
Produces potable water, treated effluent, and process residuals in full compliance with regulatory and
reliability requirements and consistent with customer, public health, and ecological needs.
Recruits and retains a workforce that is competent, motivated, adaptive, and safe-working. Establishes a
participatory, collaborative organization dedicated to continual learning and improvement. Ensures employee
institutional knowledge is retained and improved upon over time. Provides a focus on and emphasizes
opportunities for professional and leadership development and strives to create an integrated and well-
coordinated senior leadership team.
Understands the full life-cycle cost of the utility and establishes and maintains an effective balance between
long-term debt, asset values, operations and maintenance expenditures, and operating revenues. Establishes
predictable rates—consistent with community expectations and acceptability—adequate to recover costs,
provide for reserves, maintain support from bond rating agencies, and plan and invest for future needs.
Ensures utility leadership and staff work together to anticipate and avoid problems. Proactively identifies,
assesses, establishes tolerance levels for, and effectively manages a full range of business risks (including legal,
regulatory, financial, environmental, safety, security, and natural disaster-related) in a proactive way
consistent with industry trends and system reliability goals.
Ensures water availability consistent with current and future customer needs through long-term resource
supply and demand analysis, conservation, and public education. Explicitly considers its role in water
availability and manages operations to provide for long-term aquifer and surface water sustainability and
replenishment.
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Provides reliable, responsive, and affordable services in line with explicit, customer-accepted service levels.
Receives timely customer feedback to maintain responsiveness to customer needs and emergencies.
Ensures ongoing, timely, cost-effective, reliable, and sustainable performance improvements in all facets of its
operations. Minimizes resource use, loss, and impacts from day-to-day operations. Maintains awareness of
information and operational technology developments to anticipate and support timely adoption of
improvements.
Understands the condition of and costs associated with critical infrastructure assets. Maintains and enhances
the condition of all assets over the long-term at the lowest possible life-cycle cost and acceptable risk
consistent with customer, community, and regulator-supported service levels, and consistent with anticipated
growth and system reliability goals. Assures asset repair, rehabilitation, and replacement efforts are
coordinated within the community to minimize disruptions and other negative consequences.
Is explicitly cognizant of and attentive to the impacts its decisions have on current and long-term future
community and watershed health and welfare. Manages operations, infrastructure, and investments to
protect, restore, and enhance the natural environment; efficiently uses water and energy resources; promotes
economic vitality; and engenders overall community improvement. Explicitly considers a variety of pollution
prevention, watershed, and source water protection approaches as part of an overall strategy to maintain and
enhance ecological and community sustainability.
Engenders understanding and support from oversight bodies, community and watershed interests, and
regulatory bodies for service levels, rate structures, operating budgets, capital improvement programs, and
risk management decisions. Actively involves stakeholders in the decisions that will affect them.
The Attributes cover a range of desired utility outcomes in the areas of operations, infrastructure, customer
satisfaction, community welfare, natural resource stewardship, and financial performance.
The Attributes provide useful and concise reference points for utility managers seeking to improve
organization-wide performance. They can best be viewed as a continuum of, or a set of building blocks for,
management improvement opportunities.
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Water and wastewater utilities can use the Attributes to select priorities for improvement based on each
organization’s strategic objectives and the needs of the community it serves. Individual utilities will need to
tailor the timing, sequence, and degree to which they address each Attribute to their management and
community needs and circumstances.
Even as all utilities will need to approach improved management one step at a time, utility mangers involved in
the development of the Attributes believe increasingly excellent, overall utility management will emerge when
utilities address more, and eventually all, of the Attributes.
The Attributes are not presented in a particular order; utility managers can decide their relevance and relative
importance depending on individual utility circumstances.
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For the fully public owned model we have considered the framework where the state industrial development corporation / board is responsible for the provision of
services. This model can allow for outsourced activities such as operation and maintenance of the CETP but the private sector has no direct ownership responsibilities.
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For the fully privately owned model we have considered the commonly used framework of a special purpose vehicle (SPV), either as a company or a trust, The SPVs for
CETPs in India are normally owned by the industries served by the facilities in the industrial park. The fully privately owned model analysis does not consider the option of
the CETP owned by a private entity that has no relationship to the industrial park tenants. Such an option is more related to the public private partnership arrangements
discussed as option 3.
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Security against default. The principal collateral that can be offered as Weak
security against default is the assets themselves as
a going concern. The assets are immovable and as
such banks may not consider the collateral to be
sufficient. If the SPV is owned by the industries
additional security could be provided through
them.
Liquidity, i.e. the investment is tradable. Provided the CETP is in maintained in good Fair
condition and the charges are such that the
enterprise is (or could be) profitable then the asset
will have value and could be sold to another
investor if necessary. This may be problematic if
the SPV shareholders are the industrial concerns
served by the CETP.
Efficient / best value investment. Private sector investment will, by definition, seek Good
best value .
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There are a range of public private partnerships including: Management Contract; Divestiture, Concession; Build, Own, Operate, and Transfer Scheme (BOOT); Build,
Own, and Operate (BOO); Build, Operate, and Transfer (BOT); Build, Lease, and Transfer (BLT); Build, Transfer, and Operate (BTO); Rehabilitate, Operate, and Transfer
(ROT); and Rehabilitate, Own, and Operate (ROO). For the purposes of this analysis we have focussed on those that relate to the procurement of new facilities and their
subsequent operation. These include: BOOT, BOO, BLT, and BTO. Although there are differences in the way these assets are procured, financed and owned we consider
them to be largely similar with respect o an assessment of their operational and financial performance and we therefore consider them as a group.
The remaining (management contract, divestiture, concession, ROT and ROO) relate to options for existing facilities to be reformed into a new structure. We understand
that effective privatisation of existing facilities is not on the current policy agenda but should be the subject of another policy study for the future.
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157
GOPA Infra
Task 4 Report
CONTRIBUTORS
GOPA Infra GmbH
Laura Sustersic
Team Leader (International Expert)
Trushit Desai
National Senior Expert, Wastewater
Keith Burwell
International Expert, Finance
Ruchi Yadav
National Junior Expert
Alexander Pinciu
Project Director
Johannes Martin
Technical Backstopping
158
GOPA Infra
Task 4 Report
STAKEHOLDER CONSULTATION
159