OPERATOR’S MANUAL

PX15P-XXX-XXX-AXXX
INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE RELEASED:9-5-03
REVISED:5-29-20
1-1/2" DIAPHRAGM PUMP (REV: U)

1:1 RATIO (NON-METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS
637391-XXX for fluid section repair with seats (see page 5).
637391-XX for fluid section repair without seats (see page 5).
NOTE: This kit also contains several air motor seals which will
need to be replaced.
637389 for air section repair (see page 7).
637390-X major air valve assembly (see page 8).
PUMP DATA
Models. . . . . . . see Model Description Chart on page 2 for
“-XXX” options
Pump Type. . . Non-Metallic Air Operated Double Diaphragm
Material. . . . . . see Model Description Chart
Weight. . . . . . . PX15P-FKS-XXX-AXXX.. 63.94 lbs (29.00 kgs)
PX15P-FPS-XXX-AXXX. 42.60 lbs (19.32 kgs)
PX15P-YKS-XXX-AXXX. 55.94 lbs (25.37 kgs)
PX15P-YPS-XXX-AXXX. 42.30 lbs (19.19 kgs)
PX15E-FES-XXX-AXXX. 43.14 lbs (19.57 kgs)
Maximum Air Inlet Pressure. . . . . . . . 120 psig (8.3 bar)
Maximum Material Inlet Pressure. . . 10 psig (0.69 bar)
Maximum Outlet Pressure. . . . . . . . . . 120 psig (8.3 bar)
Maximum Flow Rate (flooded inlet) . 123.1 gpm (465.9 lpm)
Displacement / Cycle @ 100 psig. . . . 0.617 gal (2.34 ltrs) Model PD15X
Maximum Particle Size . . . . . . . . . . . . . 1/4” dia. (6.4 mm)
Maximum Temperature Limits (diaphragm / ball / seat
material)
E.P.R / EPDM. . . . . . . . . . . . . . -60° to 280° F (-51° to 138° C)
Hytrel® . . . . . . . . . . . . . . . . . . . -20° to 180° F (-29° to 82° C)
Nitrile® . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Polypropylene. . . . . . . . . . . . 32° to 175° F (0° to 79° C)
Kynar® PVDF. . . . . . . . . . . . . . 10° to 200° F (-12° to 93° C)
Santoprene®. . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
PTFE. . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Viton®. . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)
Dimensional Data. . . . . . . . . . . . . . . . . . . see page 10
Mounting Dimensions. . . . . . . . . . . . . . 8.687” x 14.937”
(220.7 mm x 379.4 mm)
Noise Level @ 70 psig, 60 cpm.. . . . . 81dB(A)

 Tested with muffler 93139 assembly installed.

 The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (LAeq) to meet the intent of ANSI
S1.13-2005, CAGI-PNEUROP S5.1. using four microphone locations.

Model PE15X
Figure 1

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506
 (800) 495-0276  FAX (800) 892-6276 © 2020 CCN 15197205
arozone.com
 MODEL DESCRIPTION CHART
Model Code Explanation
Example: PX15 X - X X S - X X X - A X X X
Model Series
PD15- Standard Pump
PE15- Electronic Interface
Center Body Material
E - Conductive Polypropylene
P - Polypropylene
Fluid Connection
F- 1-1/2” ANSI / Din Flange / End
Y- 1-1/2” ANSI / Din Flange / Center
Fluid Caps & Manifold Material
E- Conductive Polypropylene
K- Kynar PVDF (Single port)
P- Polypropylene (Single port)
Hardware Material
S- Stainless Steel
Seat Material
H- HARD 440Stainless Steel
K- Kynar PVDF
P- Polypropylene
S- 316 Stainless steel
Ball Material
A- Santoprene
C- Hytrel
G- Nitrile
S- Stainless steel
T- PTFE
V- Viton
Diaphragm Material
A- Santoprene
C- Hytrel
G- Nitrile
L- Long Life PTFE
M- Medical Grade Santoprene
T- Santoprene, PTFE
V- Viton
Revision
A- Revision
Specialty Code 1 (Blank if no Speciality Code)
A- Solenoid 120 VAC,110 VAC AND 60 VDC
B- Solenoid 12 VDC, 24 VAC and 22 VAC
C- Solenoid 240 VAC, 220 VAC AND 120 VDC
D- Solenoid 24 VDC, 48 VAC and 44 VAC
E- Solenoid 12 VDC NEC / CEC
F- Solenoid 24 VDC NEC / CEC
G- Solenoid 12 VDC ATEX / IECEx
H- Solenoid 24 VDC ATEX / IECEx
J- Solenoid 120 VAC NEC / CEC
K- Solenoid 220VAC ATEX / IECEx
N- Solenoid with no Coil
P- Ported Motor (No major valve)
0- Standard Valve Block (No Solenoid)
S- Cycle Sensing on Major Valve
Specialty Code 2 (Blank if no Speciality Code)

E- End of Stroke feedback + Leak Detection

F- End of Stroke feedback
G- End of Stroke ATEX / IECEx / NEC / CEC
H- End of Stroke + Leak Detection ATEX / IECEx / NEC / CEC
L- Leak Detection
M- Leak Detection ATEX / IECEx / NEC / CEC
R- End of Stroke NEC
T- End of Stroke NEC / Leak Detection NEC
0- No option
Special Testing
For Special Testing options, please contact your nearest Ingersoll Rand Customer Service Representative or Distributor.

NOTICE: All possible options are shown in the chart, however, certain combinations may not be recommended.
Consult a representative or the factory if you have questions concerning availability.

Page 2 of 12 PX15P-XXX-XXX-AXXX (en)

 OPERATING AND SAFETY PRECAUTIONS
READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE
WARNING EXPLOSION HAZARD.Models containing
EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS
STATIC SPARK HAZARDOUS PRESSURE aluminum wetted parts cannot be used with III.-
Trichloroethane,Methylene Chloride or other
Halogenated Hydrocarbon solvents which may react
WARNING EXCESSIVE AIR PRESSURE. Can cause
and explode.
personal injury, pump damage or property damage. y Check pump motor section, fluid caps, manifolds and
y Do not exceed the maximum inlet air pressure as all wetted parts to assure compatibility before using
stated on the pump model plate. with solvents of this type.
y Be sure material hoses and other components are able WARNING MISAPPLICATION HAZARD. Do not use
to withstand fluid pressures developed by this pump. models containing aluminum wetted parts with food
Check all hoses for damage or wear. Be certain dispens-
ing device is clean and in proper working condition. products for human consumption. Plated parts can
WARNING STATIC SPARK. Can cause explosion
contain trace amounts of lead.
CAUTION Verify the chemical compatibility of the
resulting in severe injury or death. Ground pump and
pumping system. pump wetted parts and the substance being pumped,
y Sparks can ignite flammable material and vapors. flushed or recirculated. Chemical compatibility may
y The pumping system and object being sprayed must be change with temperature and concentration of the
grounded when it is pumping, flushing, recirculating or chemical(s) within the substances being pumped,
spraying flammable materials such as paints, solvents, flushed or circulated. For specific fluid compatibility,
lacquers, etc. or used in a location where surrounding consult the chemical manufacturer.
atmosphere is conducive to spontaneous combustion. CAUTION Maximum temperatures are based
Ground the dispensing valve or device, containers, hos- on mechanical stress only. Certain chemicals will
es and any object to which material is being pumped. significantly reduce maximum safe operating
y Secure pump, connections and all contact points to avoid temperature. Consult the chemical manufacturer for
vibration and generation of contact or static spark. chemical compatibility and temperature limits. Refer
y Consult local building codes and electrical codes for to PUMP DATA on page 1 of this manual.
specific grounding requirements.
y After grounding, periodically verify continuity of CAUTION Be certain all operators of this equipment
electrical path to ground. Test with an ohmmeter from have been trained for safe working practices,
each component (e.g., hoses, pump, clamps, con- understand it’s limitations, and wear safety goggles /
tainer, spray gun, etc.) to ground to ensure continuity. equipment when required.
Ohmmeter should show 0.1 ohms or less. CAUTION Do not use the pump for the structural
y Submerse the outlet hose end, dispensing valve or support of the piping system. Be certain the system
device in the material being dispensed if possible. components are properly supported to prevent stress
(Avoid free streaming of material being dispensed.) on the pump parts.
y Use hoses incorporating a static wire. y Suction and discharge connections should be flexible
y Use proper ventilation. connections (such as hose), not rigid piped, and should
y Keep inflammables away from heat, open flames and sparks. be compatible with the substance being pumped.
y Keep containers closed when not in use.
WARNING Pump exhaust may contain contaminants. CAUTION Prevent unnecessary damage to the
Can cause severe injury. Pipe exhaust away from work pump. Do not allow pump to operate when out of
area and personnel. material for long periods of time.
y In the event of a diaphragm rupture, material can be y Disconnect air line from pump when system sits idle
forced out of the air exhaust muffler. for long periods of time.
y Pipe the exhaust to a safe remote location when CAUTION Use only genuine ARO® replacement parts to
pumping hazardous or inflammable materials. assure compatible pressure rating and longest service life.
y Use a grounded 3/4” minimum ID hose between the NOTICE TORQUE ALL FASTENERS BEFORE OPERATION.
pump and the muffler. Creep of housing and gasket materials may cause fasteners
WARNING HAZARDOUS PRESSURE. Can result in to loosen. Torque all fasteners to ensure against fluid or
serious injury or property damage. Do not service air leakage.
or clean pump, hoses or dispensing valve while the
system is pressurized. WARNING = Hazards or unsafe practices which
y Disconnect air supply line and relieve pressure from could result in severe personal injury,
the system by opening dispensing valve or device death or substantial property damage.
and / or carefully and slowly loosening and removing CAUTION = Hazards or unsafe practices which
outlet hose or piping from pump. could result in minor personal injury,
WARNING HAZARDOUS MATERIALS. Can cause serious product or property damage.
injury or property damage. Do not attempt to return = Important installation, operation or
NOTICE
a pump to the factory or service center that contains maintenance information.
hazardous material. Safe handling practices must comply
with local and national laws and safety code requirements.
y Obtain Material Safety Data Sheets on all materials
from the supplier for proper handling instructions.

PX15P-XXX-XXX-AXXX (en) Page 3 of 12

 GENERAL DESCRIPTION OPERATING INSTRUCTIONS
The ARO diaphragm pump offers high volume delivery even y Always flush the pump with a solvent compatible with
at low air pressure and a broad range of material compat- the material being pumped if the material being pumped
ibility options available. Refer to the model and option chart. is subject to “setting up” when not in use for a period of
ARO pumps feature stall resistant design, modular air motor / time.
fluid sections. y Disconnect the air supply from the pump if it is to be in-
Air operated double diaphragm pumps utilize a pressure active for a few hours.
differential in the air chambers to alternately create suction
and positive fluid pressure in the fluid chambers, ball checks PARTS AND SERVICE KITS
ensure a positive flow of fluid. Refer to the part views and descriptions as provided on page
Pump cycling will begin as air pressure is applied and it will 5 through 8 for parts identification and Service Kit informa-
continue to pump and keep up with the demand. It will build tion.
and maintain line pressure and will stop cycling once maxi- y Certain ARO “Smart Parts” are indicated which should be
mum line pressure is reached (dispensing device closed) and available for fast repair and reduction of down time.
will resume pumping as needed. y Service kits are divided to service two separate dia-
phragm pump functions: 1. AIR SECTION, 2. FLUID SEC-
AIR AND LUBE REQUIREMENTS TION. The FLUID SECTION is divided further to match
WARNING EXCESSIVE AIR PRESSURE. Can cause pump typical part MATERIAL OPTIONS.
damage, personal injury or property damage.
y A filter capable of filtering out particles larger than 50 mi- MAINTENANCE
crons should be used on the air supply. There is no lubrica- y Provide a clean work surface to protect sensitive internal
tion required other than the “O” ring lubricant which is ap- moving parts from contamination from dirt and foreign-
plied during assembly or repair. matter during service disassembly and reassembly.
y If lubricated air is present,make sure that it is compatible- y Keep good records of service activity and include pump
with the “O” rings and seals in the air motor section of the in preventive maintenance program.
pump. y Before disassembling, empty captured material in the
outlet manifold by turning the pump upside down to
INSTALLATION drain material from the pump.
y Verify correct model / configuration prior to installation. FLUID SECTION DISASSEMBLY
y Retorque all external fasteners per specifications prior to
start up. 1. Remove (61) outlet manifold and (60) inlet manifold.
y Pumps are tested in water at assembly. Flush pump with 2. Remove (22) balls, (19 and 33) “O” rings and (21) seats.
compatible fluid prior to installation. 3. Remove (15) fluid caps.
y When the diaphragm pump is used in a forced-feed NOTE: Only PTFE diaphragm models use a primary dia-
(flooded inlet) situation, it is recommended that a “Check phragm (7) and a backup diaphragm (8).
Valve” be installed at the air inlet. 4. Remove the (6) diaphragm washer, (7) or (7 / 8) dia-
y Material supply tubing should be at least the same diam- phragms, and (5) backup washer.
eter as the pump inlet manifold connection. NOTE: Do not scratch or mar the surface of (1) diaphragm
y Material supply hose must be reinforced, non-collapsible rod.
type compatible with the material being pumped.
y Piping must be adequately supported. Do not use the FLUID SECTION REASSEMBLY
pump to support the piping. y Reassemble in reverse order. Refer to the torque require-
y Use flexible connections (such as hose) at the suction ments on page 6.
and discharge. These connections should not be rigid y Clean and inspect all parts. Replace worn or damaged
piped and must be compatible with the material being parts with new parts as required.
pumped. y Lubricate (1) diaphragm rod and (144) “U” cup with
y Secure the diaphragm pump legs to a suitable surface Lubriplate FML-2 grease (94276 grease packet is includ-
(level and flat) to ensure against damage by vibration. ed in service kit).
y Pumps that need to be submersed must have both wet y For models with PTFE diaphragms: Item(8) Santoprene
and non-wet components compatible with the material diaphragm is installed with the side marked “AIR SIDE” to-
being pumped. wards the pump center body. Install the PTFE diaphragm
y Submersed pumps must have exhaust pipe above liquid (7) with the side marked “FLUID SIDE” towards the (15)
level. Exhaust hose must be conductive and grounded. fluid cap.
y Flooded suction inlet pressure must not exceed 10 psig y Check torque settings after pump has been re-started
(0.69 bar). and run a while.

 Kynar® is a registered trademark of the Arkema Inc.  Loctite® and 242 are registered trademarks of the Henkel Loctite Corporation 
 ARO® is a registered trademark of Ingersoll-Rand Company  Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. 
 Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company) 

Page 4 of 12 PX15P-XXX-XXX-AXXX (en)

 PARTS LIST / PX15X-XXX-XXX-AXXX
Fluid Section Service Kits (637391-XXX OR 637391-XX)
For Fluid Kits With Seats:
 637391-XXX Fluid section service kit includes: Seats (see SEAT Option, refer to -XXX in chart below), Balls (see BALL Option, refer to -XXX in chart
below), Diaphragms (see DIAPHRAGM Option, refer to -XXX in chart) and item 19, 33, 70, 144, 175 and 180 (listed below) plus items 174 and 94276 Lubriplate® FML-2 grease (page 7).
For Fluid Kits Without Seats:
 637391-XX Fluid section service kit includes: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Option, refer to -XX in chart
below) and item 19, 33, 70, 144, 175 and 180 (listed below) plus items 174 and 94276 Lubriplate® FML-2 grease (page 7).

COMMON PARTS
PX15P-XXX-XXX-AXXX PX15P-XXX-XXX-AXXX
Item Description [Mtl] Qty Part no Item Description [Mtl] Qty Part no
1 Connecting Rod [C] (1) 97147 70 Gasket [B] (2) 95843
5 Backup Washer [SS] (2) 95819-1 74 Pipe Plug (1/4 - 18 NPT x 7/16”) [K] (2) 93832-3
Pipe Plug (1/8 - 27 NPT x 0.27”)
24 Washer (0.406” ID) [SS] (20) 93360-1 76 [SS] (1) Y17-50-S
(only on PE15P-XXX-XXX-ASXX )
26 Screw (M10 x 1.5 - 6g x 45 mm) [SS] (16) 95925 131 Screw (M10 x1.5 - 6g x 110 mm) [SS] (4) 96056
27 Screw (M8 x 1.25 - 6g x 65.5 mm) [SS] (20) 96030 144 “U” Cup (3/16” x 1-1/4” OD) [B] (2) Y186-50
29 Flange Nut (M8 x 1.25 - 6h) [SS] (20) 96229 175 “O” Ring (3/32” x 13/16” OD) [B] (2) Y325-114
Ground Lug 180 “O” Ring (3 mm x 15 mm OD) [B] (8) 96291
43 (PE15E-XXX-XXX-AXXX), [Co] (1) 93004
(PD15E-XXX-XXX-AXXX)
195 Nut (M10 x 1.5 - 6h) [SS] (4) 94992
Air Cap (PX15E-XXX-XXX-AXXX) 95971-7 MATERIAL CODE
68 [P] (1)
(PX15P-XXX-XXX-AXXX) 95971-3 [B] = Nitrile [MSP] = MedicalGrade Santoprene
[C] = Carbon Steel [P] = Polypropylene
Air Cap (PX15E-XXX-XXX-AXXX) 95971-8 [E] = E.P.R. / EPDM [SH] = Hard Stainless Steel
69 [P] (1)
(PX15P-XXX-XXX-AXXX) 95971-4 [GP] = Groundable Polypropylene [SP] = Santoprene
[H] = Hytrel [SS] = Stainless Steel
[K] = Kynar PVDF [T] = PTFE
[L] = Long Life PTFE [V] = Viton

MANIFOLD / FLUID CAP MATERIAL

PX15X-XXS-XXX-AXXX
PX15P-FKS PX15P-YKS PX15P-FPS PX15P-YPS PX15E-FES
Item Description Qty Part no [Mtl] Part no [Mtl] Part no [Mtl] Part no [Mtl] Part no [Mtl]
6 Diaphragm Washer (2) 95975-2 [K] 95975-2 [K] 95975-1 [P] 95975-1 [P] 95975-1 [GP]
15 Fluid Cap (2) 95972-2 [K] 95972-2 [K] 95972-1 [P] 95972-1 [P] 95972-3 [GP]
60 Inlet Manifold (1) 95974-2 [K] 96022-2 [K] 95974-1 [P] 96022-1 [P] 95974-3 [GP]
61 Outlet Manifold (1) 95973-2 [K] 96021-2 [K] 95973-1 [P] 96021-1 [P] 95973-3 [GP]

SEAT OPTIONS BALL OPTIONS

PX15P-XXS-XXX-AXXX PX15P-XXS-XXX-AXXX
“21”  “22” (2” diameter)

-XXX Seat Qty [Mtl] -XXX Ball Qty [Mtl] -XXX Ball Qty [Mtl]
-HXX 96101 (4) [SH] -XAX 95826-A (4) [SP] -XTX 95826-4 (4) [T]
-KXX 96070-2 (4) [K] -XCX 95826-C (4) [H] -XVX 95826-3 (4) [V]
-PXX 96070-1 (4) [P] -XGX 95826-2 (4) [B]
-SXX 96100 (4) [SS] -XSX 95878 (4) [SS]

DIAPHRAGM OPTIONS PX15P-XXS-XXX-AXXX

 Service Kit  Service Kit  "19" (3/16” x 3-1/4”
 “7”  "8"  “33” (3/16” x 4” OD)
With Seat Without Seat OD)

-XXX = (Seat)
-XX = (Ball)
-XXX -XXX = (Ball) Diaphragm Qty [Mtl] Diaphragm Qty [Mtl] "O" Ring Qty [Mtl] “O” Ring Qty [Mtl]
-XX = (Diaphragm)
-XXX= (Diaphragm)
-XXA 637391-XXA 637391-XA 96166-A (2) [SP] ---- --- -- 96059 (4) [E] 95912 (4) [E]
-XXC 637391-XXC 637391-XC 96166-C (2) [H] ---- --- -- Y325-336 (4) [B] Y325-342 (4) [B]
-XXG 637391-XXG 637391-XG 96329-2 (2) [B] ---- --- -- Y325-336 (4) [B] Y325-342 (4) [B]
-XXL 637391-XXL 637391-XL 96165-L (2) [L] 96164-A (2) [SP] 96057 (4) [T] 95910 (4) [T]
-XXM 637391-XXM 637391-XM 96166-M (2) [MSP] ---- --- -- 96059 (4) [E] 95912 (4) [E]
-XXT 637391-XXT 637391-XT 96165-T (2) [T] 96164-A (2) [SP] 96057 (4) [T] 95910 (4) [T]
-XXV 637391-XXV 637391-XV 95820-3 (2) [V] ---- --- -- Y327-336 (4) [V] Y327-342 (4) [V]
 Air Section Service Kit parts, see page 7.  Used on models PE15P-XXS-XXX-AXXX only.

PX15P-XXX-XXX-AXXX (en) Page 5 of 12

 PX15P-XXX-XXX-AXXX / FLUID SECTION

61 (PX15P-FXS-XXX-AXXX)

26
24

61 (PX15P-YXS-XXX-AXXX)

22
COLOR CODE
Diaphragm Ball
19 Material Color Color
Hytrel Cream Cream
Nitrile Black Red(•)
21 Santoprene Tan Tan
Santoprene Green N/A
(Backup)
33 PTFE White White
Viton Yellow(-) Yellow(•)
131 (-) Dash (•) Dot

24 76
70
180 144
68 69
74 144 27 

175 1
8 Santoprene
180 7 PTFE
195
5

6

60 (PX15P-YXS-XXX-AXXX) 15
29

60 (PX15P-FXS-XXX-AXXX)

ASSEMBLY TORQUE REQUIREMENTS

NOTE: DO NOT OVERTIGHTEN FASTENERS. 3 1
(6) Diaphragm washers, 50 - 55 ft lbs (67.8 - 74.6 Nm), lubricate face with
Lubriplate greaseand applyLoctite 271to threads.
5 8
(26) Screws and (29) nuts, 15 - 20 ft lbs (20.3 - 27.1 Nm).
(131) Screws, 12 - 17 ft lbs (16.3 - 23.0 Nm).
9 10
LUBRICATION / SEALANTS
 Apply Lubriplate FML-2 grease to all “O” rings, “U” Cups & mating parts.
 Apply Loctite® 242 to threads at assembly.
 Apply anti-seize compound to threads and bolt and nut flange heads 7 6
which contact pump case when using stainless steel fasteners. 2 4
 Apply Loctite® 271 to threads at assembly.
Note: Lubriplate FML-2 is a white food grade petroleum greas
Torque Sequence
Figure 2

Page 6 of 12 PX15P-XXX-XXX-AXXX (en)

 PARTS LIST / PX15P-XXX-XXX-AXXX AIR SECTION PARTS
 Indicates parts included in 637389 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 5.
Item Description Part no Qty [Mtl] Item Description Part no Qty [Mtl]
Center Body (PX15E-XXX-XXX-AXXX) 97032 [GP] 166 Gasket 96171 (1) [B]
101 (1)
(PX15P-XXX-XXX-AXXX) 97026 [P] 167 Pilot Piston (includes 168 and 169) 67164 (1) [D]
103 Bushing 97392 (1) [D]
168 “O” Ring (3/32” x 5/8” OD) 94433 (2) [U]
105 Screw (M6 x 1 - 6g x 130 mm) 95886 (4) [SS]
169 “U” Cup (1/8” x 7/8” OD) Y240-9 (1) [B]
107 End Plate 95840 (2) [SS]
170 Piston Sleeve 94081 (1) [D]
111 Spool 96293 (1) [D]
118 95839 (2) [SS] 171 “O” Ring (3/32” x 1-1/8” OD) Y325-119 (1) [B]
Actuator Pin
121 Sleeve 95123 (2) [D] 172 “O” Ring (1/16” x 1-1/8” OD) Y325-22 (1) [B]
126 Pipe Plug 93897-1 (1) [P] 173 “O” Ring (3/32” x 1-3/8” OD) Y325-123 (2) [B]
132 Gasket 96170 (1) [B] 174 “O” Ring (1/8” x 1/2” OD) Y325-202 (2) [B]
Washer (M6) 176 Diaphragm (check valve) 95845 (2) [U]
(5)
133 (PE15E) (PD15E) 95931 [SS] 181 Rool pin (5/32" OD x 1/2" long) Y178-52-S (4) [SS]
(PE15P) (PD15P) (6) 200 Gasket 95842 (1) [B]
134 Screw (M6 x 1 - 6g x 20 mm) 95887 (6) [SS] Muffler (PX15P-XXX-XXX-AXXX) 93139 (1) [P]
Valve Block (PX15E-XXX-XXX-AXXX) 95834-5 201
135 (1) [P] (PX15E-XXX-XXX-AXXX) 350-568 (1) --
(PX15P-XXX-XXX-AXXX) 95834-1 233 Adapter Plate 95832 (1) [P]
136 End Cap 95833 (1) [P] 236 Nut (M6 x 1 - 6h) 95924 (4) [SS]
137 Gasket 95844 (1) [B]  Lubriplate FML-2 grease 94276 (1)
138 “U” Cup (3/16” x 1-5/8” OD) Y186-53 (1) [B] Lubriplate Grease Packets (10) 637308
139 “U” Cup (3/16” x 1-1/8” OD) Y186-49 (1) [B]
 Fluid Section Service Kit parts, See page 5.
140 Valve Insert 95838 (1) [AO]
141 Valve Plate 95837 (1) [AO]

AIR MOTOR SECTION SERVICE MAJOR VALVE DISASSEMBLY

Service is divided into two parts - 1. Pilot Valve, 2. Major 1. Remove (135) valve block and (233) adapter plate, expos-
Valve. GENERAL REASSEMBLY NOTES: ing (132 and 166) gaskets and (176) check valve.
y Air Motor Section Service is continued from Fluid Section 2. Insert a small flat blade screwdriver into the notch in the
repair. side of (135) valve block and push in on tab to remove
y Inspect and replace old parts with new parts as neces- (233) adapter plate, releasing (140) valve insert, (141)
sary. Look for deep scratches on surfaces, and nicks or valve plate and (200) gasket.
cuts in “O” rings. 3. Remove (136) end cap and (137) gasket, releasing (111)
y Take precautions to prevent cutting “O” rings upon instal- spool.
lation.
y Lubricate “O” rings with Lubriplate FML-2 grease. MAJOR VALVE REASSEMBLY
y Do not over-tighten fasteners, refer to torque specifica- 1. Install new (138 and 139) “U” cups on (111) spool - LIPS
tion block on view. MUST FACE EACH OTHER.
y Torque fasteners following restart. 2. Insert (111) spool into (135) valve block.
y SERVICE TOOLS - To aid in the installation of (168) “O” 3. Install (137) gasket on (136) end cap and assemble end
rings onto the (167) pilot piston, use tool # 204130-T, cap to (135) valve block, securing with (107) end plates
available from ARO. and (105) screws. NOTE: Tighten (105) screws to 35 - 40
in. lbs (4.0 - 4.5 Nm).
PILOT VALVE DISASSEMBLY 4. Install (140) valve insert and (141) valve plate into (135)
1. A light tapping on (118) should expose the opposite (121) valve block. NOTE: Assemble (140) valve insert with
sleeve, (167) pilot piston and other parts. “dished” side toward (141) valve plate. Assemble (141)
2. Remove (170) sleeve, inspect inner bore of sleeve for valve plate with part number identification toward (140)
damage. valve insert.
5. Assemble (200) gasket and (233) adapter plate to (135)
PILOT VALVE REASSEMBLY valve block. NOTE: Assemble (233) adapter plate with
1. Clean and lubricate parts not being replaced from notched side down.
service kit. 6. Assemble (132 and 166) gaskets and (176) check valve to
2. Install new (171 and 172) “O” rings, replace (170) (101) body.
sleeve. 7. Assemble (135) valve block and components to (101)
3. Install new (168) “O” rings and (169) seal - NOTE: The body, securing with (134) screws. NOTE: Tighten (134)
lip direction. Lubricate and replace (167). screws to 35 - 40 in. lbs (4.0 - 4.5 Nm).
4. Reassemble remaining parts, replace (173 and 174)
“O” rings. MATERIAL CODE
[AO] = Alumina Oxide [P] = Polypropylene
[B] = Nitrile [SP] = Santoprene
[Br] = Brass [SS] = Stainless Steel
[D] = Acetal [U] = Polyurethane
[GP] = Groundable Polypropylene

PX15P-XXX-XXX-AXXX (en) Page 7 of 12

 PX15P-XXX-XXX-AXXX / AIR SECTION

174
121
169 PILOT VALVE
118
168 PARTS GROUP
172
201
171 126
101
173 170
167

173
166 121
118
174
233
103
105
176
107 181
132
Notch

200
135
133 141
134 140

133
43 Insert screwdriver here to remove (233) adapter plate.

134
138

111

ASSEMBLY TORQUE REQUIREMENTS

NOTE: DO NOT OVERTIGHTEN FASTENERS.
139 Torque (105 and 134) screws to 35 - 40 in. lbs (4.0 - 4.5 Nm).

137 LUBRICATION / SEALANTS

 Apply Lubriplate FML-2 grease to “O” rings, “U” Cups &
MAJOR VALVE mating parts.
GROUP  Apply anti-seize compound to threads at assembly.
Figure 3
136
Item 43 optional (PD15E-XXX-XXX-AXXX & PE15E-XXX-XXX-AXXX)

107 A replacement Major Valve Service Assembly is available separately, which includes the following:
637390-1 for models PD15P-X: 105 (4), 107 (2), 111, 132, 135, 136, 137, 138, 139, 140, 141, 166, 176
236 (2), 200, 233 and 236 (4).
637390-2 for models PE15P-X: 76, 105 (4), 107 (2), 111, 132, 135, 136, 137, 138, 139, 140, 141, 166,
176 (2), 200, 233 and 236 (4).
637390-7 models PD15E-X: 105 (4), 107 (2), 111, 132, 135, 136, 137, 138, 139, 140, 141, 166, 176 (2),
200, 233 and 236 (4).

Page 8 of 12 PX15P-XXX-XXX-AXXX (en)

 TROUBLESHOOTING
Product discharged from air exhaust. Low output volume.
y Check for diaphragm rupture. y Check air supply.
y Check tightness of (6) diaphragm washer. y Check for plugged outlet hose.
Air bubbles in product discharge. y Check for kinked (restrictive) outlet material hose.
y Check for kinked (restrictive) or collapsed inlet material
y Check connections of suction plumbing. hose.
y Check “O” rings between intake manifold and inlet side
fluid caps. y Check for pump cavitation - suction pipe should be sized
at least as large as the inlet thread diameter of the pump
y Check tightness of (6) diaphragm washer. for proper flow if high viscosity fluids are being pumped.
Motor blows air or stalls. Suction hose must be a non-collapsing type, capable of
y Check (176) check valve for damage or wear. pulling a high vacuum.
y Check for restrictions in valve / exhaust. y Check all joints on the inlet manifolds and suction con-
nections. These must be air tight.
y Inspect the pump for solid objects lodged in the dia-
phragm chamber or the seat area.

PX15P-XXX-XXX-AXXX (en) Page 9 of 12

 DIMENSIONAL DATA
Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).

PX15P-FXS-XXX-AXXX PX15P-YXS-XXX-AXXX
1-1/2” ANSI / DIN Flange 1-1/2” ANSI / DIN Flange
E
E A F Q
F P L P

Outlet Outlet
G B

B G

Inlet
N N

D D
Inlet
H K M H K
M J R C J C R
A
Exhaust Port 3/4 - 14 NPT. Exhaust Port 3/4 - 14 NPT.
Air Inlet 1/2 - 14 NPT Air Inlet 1/2 - 14 NPT.

PX15E-XXX-XXX-AXXX
E

F 1-1/2” ANSI / DIN Flange

DIMENSIONS

E - See below J - 10-1/32” (254.8 mm) N - 11-3/8” (288.4 mm)

A - See below
F - 10-1/2” (266.3 mm) K - 9/16” (14.3 mm) P - 9-1/32” (229.5 mm)
B - 21-15/32” (545.3 mm)
G - see below L - see below Q - see below
C - 14-15/16” (379.4 mm)
H - 8-11/16” (220.7 mm) M - 17/32” (13.0 mm) R - see below
D - 3-9/32” (83.3 mm)
B

H M
“A” “E” “G”
J PX15P-FXS-XXX-AXXX 20-15/16” (531.6 mm) ---- 24-15/32” (621.5 mm)
Exhaust Port 3/4 - 14 NPT PX15P-YXS-XXX-AXXX 18-27/32” (478.7 mm) ---- 24-19/32” (624.5 mm)
PX15P-XXX-XXX-AXXX ---- 11” (279.5 mm) ----
PX15E-XXX-XXX-AXXX ---- 14-1/8” (358.5 mm) ----

“L” “Q” “R”

PX15P-FXS-XXX-AXXX ---- ---- 4-7/16” (112.4 mm)
PX15P-YXS-XXX-AXXX 1-3/8” (34.9 mm) 18-3/32” (459.0 mm) 2-3/32” (53.1 mm)
PX15P-XXX-XXX-AXXX ---- ---- ----
PX15E-XXX-XXX-AXXX ---- ---- ----
Figure 4

Page 10 of 12 PX15P-XXX-XXX-AXXX (en)

PX15P-XXX-XXX-AXXX (en) Page 11 of 12
  PN 97999-1055
Page 12 of 12 PX15P-XXX-XXX-AXXX (en)