New BS-200&220 - Service Manual - V5.0 - EN
New BS-200&220 - Service Manual - V5.0 - EN
Service Manual
© 2011-2015 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All rights
Reserved.
For this Service Manual, the issued Date is 2015-09 (Version: 5.0).
, , , , , are the
registered trademarks or trademarks owned by Mindray in China and other countries.
All other trademarks that appear in this manual are used only for editorial purposes
without the intention of improperly using them. They are the property of their
respective owners.
All information contained in this manual is believed to be correct. Mindray shall not
be liable for errors contained herein nor for incidental or consequential damages in
connection with the furnishing, performance, or use of this manual.
Mindray is responsible for safety, reliability and performance of this product only in
the condition that:
the electrical installation of the relevant room complies with the applicable
national and local requirements;
i
Upon request, Mindray may provide, with compensation, necessary circuit diagrams,
calibration illustration list and other information to help qualified technician to
maintain and repair some parts, which Mindray may define as user serviceable.
WARNING:
It is important for the hospital or organization that employs this
equipment to carry out a reasonable service/maintenance plan.
Neglect of this may result in machine breakdown or injury of human
health.
NOTE:
This equipment is to be operated only by medical professionals trained
and authorized by Mindray or Mindray-authorized distributors.
Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR ANY PARTICULAR PURPOSE.
Exemptions
Mindray's obligation or liability under this warranty does not include any
transportation or other charges or liability for direct, indirect or consequential
damages or delay resulting from the improper use or application of the product or the
use of parts or accessories not approved by Mindray or repairs by people other than
Mindray authorized personnel.
any Mindray product from which Mindray's original serial number tag or product
identification markings have been altered or removed;
ii
Return Policy
Return Procedure
In the event that it becomes necessary to return this product or part of this product to
Mindray, the following procedure should be followed:
1. Obtain return authorization: Contact the Mindray Service Department and obtain
a Customer Service Authorization (Mindray) number. The Mindray number must
appear on the outside of the shipping container. Returned shipments will not be
accepted if the Mindray number is not clearly visible. Please provide the model
number, serial number, and a brief description of the reason for return.
2. Freight policy: The customer is responsible for freight charges when this
product is shipped to Mindray for service (this includes customs charges).
3. Return address: Please send the part(s) or equipment to the address offered by
Customer Service department
Company Contact
Manufacturer: Shenzhen Mindray Bio-Medical Electronics Co., Ltd.
Address: Mindray Building, Keji 12th Road South, Hi-tech Industrial Park,
Nanshan, ShenZhen 518057, P.R.China,
Tel: +86 755 26582479 26582888
Fax: +86 755 26582934 26582500
iii
Preface
Safety Symbols
Graphics
All graphics, including screens and printout, are for illustration purpose only and
must not be used for any other purposes.
EC Representative
Name: Shanghai International Holding Corp. GmbH (Europe)
Address: Eiffestrasse 80 D-20537 Hamburg Germany
Tel: +49 40 2513174
Fax: +49 40 255726
iv
Contents
Warranty ....................................................................................................................................... ii
Exemptions.............................................................................................................................. ii
Preface ......................................................................................................................................... iv
Who Should Read This Manual ............................................................................................. iv
Conventions Used in This Manual ......................................................................................... iv
1 Specifications.................................................................................................................... 1-1
1.1 General Features ................................................................................................. 1-1
1.2 Features of Loading System................................................................................ 1-1
1.3 Features of Photometric System ......................................................................... 1-2
1.4 Operating Interface .............................................................................................. 1-2
1
Contents
2
Contents
3
Contents
4
1 Specifications
1-1
Specifications
1-2
2 System Installation
WARNING:
Make sure the power socket is grounded correctly. Improper
grounding may lead to electric shock and/or equipment damage.
Be sure to connect the system to a power socket that meets the
above-mentioned requirements and has a proper fuse installed.
NOTE:
It is recommended for hospitals to prepare a 2000VA online UPS.
2-1
System Installation
CAUTION:
The system radiates heat when operating. A well-ventilated
environment helps keep the room temperature stable. Use ventilation
equipment if necessary. But if so, be sure not to expose the system to
the direct draft that may lead to unreliable results.
WARNING:
When the forward or backward gradient is more than 8 degrees, the
system may tip over. Be sure to take proper measures when
transporting and storing it.
2-2
System Installation
CAUTION:
Storing the system in an environment other than the specified may
damage the system.
CAUTION:
Operating the system in an environment other than the specified may
lead to unreliable test results.
If the temperature or relative humidity does not meet the
above-mentioned requirements, be sure to use air-conditioning
equipment.
PC, monitor and printer are prepared and can be installed with the operating
software and Maintenance and Test software at any moment.
NOTE:
Be sure the digital and date format of the Windows are same as them
of the English version Windows.
The reagent, calibrator, the tool kit, lubricating grease are prepared (engineer also
can take these parts by himself).
1 Check the delivery list for acceptance, and then unpack the wood package.
2 Make one copy of the original parameter configuration list that the engineer
will take back for archiving. The original copy is to be kept by the hospital
carefully.
2-3
System Installation
3 Hold the probe arm by hand, and move it up and down to its full travel for 8
times respectively at the washing position, reaction disk position, inner and
outer circles of the sample / reagent disk, so as to check whether the moving
resistances are uniform at all directions.
Hold the mixing bar arm by hand, and move it up and down to its full travel
for 8 times respectively at the washing position and reaction disk position, so
as to check whether the moving resistances are uniform at all directions.
Move the probes up and down to their full travel in turns to check whether
their moving resistances are uniform. Then record the results in the following
table.
Item Result Remark
Moving resistances of reagent □ Uniform □ Different
/sample probe driver assembly
at all directions
Moving resistances of mixing □ Uniform □ Different
bar driver assembly at all
directions
If the moving resistances are different, lubricate the driver assemblies, and
record the results after lubrication in the Remark column.
4 Use the syringe to inject water in the filter, and connect the filter to the cap
assembly of the deionized water tank. Avoid introducing foreign matters to
the filter or the tube when installing the filter.
2-4
System Installation
3 Remove the retaining screw with a screwdriver and take away the spring.
Remember to move the arm to the highest position for convenient operation.
5 Sleeve the spring over the pole in the probe arm, and screw the retaining
screw back onto the pole.
6 Insert the connector of the probe lead into corresponding jack on the level
detection board. The probe arm is delicate. Exercise caution when inserting
the connector. Excessive force may damage the connector and/or the level
detection board.
2-5
System Installation
7 Screw the probe’s fluid connector back to the tubing connector. Note that
excessive force may bend the probe.
8 Then push the probe upward and then release the probe to check if it can
move freely. If not, find the reason and solve the problem.
2-6
System Installation
10 Pinch the probe by the part near the probe arm. Gently push the probe
upward and then release the probe to see if it can move freely. If not, remove
the arm cover and re-install it.
3 Pinch the new mixing bar by the knurled part and align the it to the bigger
hole end of the retaining nut and gently screw it into the nut until the end of
the bar is in line with the smaller hole end of the nut.
2-7
System Installation
4 Pinch the mixing bar by the knurled part 2 and align the hole of the nut 1 to
the axis on the bar arm, then push the bar upward in the direction of the axis
until it can’t proceed.
2-8
System Installation
2 Then rotate the disk nightly, until the point can be seen from the hole.
CAUTION:
When placing the deionized water tank, ensure the top of the tank is
lower than the bottom of the upper cabinet.
Ensure the deionized water pickup tube is not blocked, bent, or
twisted.
CAUTION:
Make sure that the filter sink smoothly to the tank bottom and does not
twist with the floater connecting rod.
4 Put the deionized water tank on an appropriate place. Do not tip it.
5 Plug the red and the green connectors to their counterparts marked
DEIONIZED WATER on the rear side of the analyzing unit and turn the
connectors clockwise until secure.
2-9
System Installation
6 Plug the sensor connector to its counterpart marked D-SENSOR on the rear
side of the analyzing unit and turn it clockwise until secure.
5 Be careful about the position of the waste tube, because the waste drive by
its own gravity, so we have to make sure all of the waste tube is above the
waste tank and below the analyzer.
Waste Tank
2-10
System Installation
Waste Tank
2-11
System Installation
2 Double click the Setup.exe file at the directory of the installation CD.
5 Enter the user name, company name and the serial number. The serial
number is “11111111”.
6 Click the Change button to change the installation directory of the software.
2-12
System Installation
NOTE:
Mindray has specified the following detergents:
Acid: 0.1mol/l hydrochloric acid;
Alkaline: 0.5% (V/V) javel water.
Do not mix the acid detergent with the alkaline one.
Be sure to use the detergent recommended by Mindray.
Otherwise, proper result may not be obtained.
Mindray recommends the acid and alkaline detergents be used
alternately.
2-13
System Installation
7 Add 8 new segments of cuvettes into the reaction disk to warm up. Check
whether the surfaces of the cuvettes are smooth before loading. Do not
touch the light transmission part of the cuvette in which the colorimetric
reading is taken.
8 Operate according to the screen prompt until the main screen of the
analyzer software is displayed.
9 If this is the first time the analyzer is installed, please follow the instructions
indicated in 5.5.2 Replacing Filter Assemby (step 4) to expel air ffrom the
filter assembly.
2.4.6 Adjusting
1 After starting the analyzer, adjust the resistance VR1 of the level detection
board (in the probe arm) until the output of TP2 is 4.5V (reference test point
is TP4).
2 Select MaintenanceDaily Maint, and then observe the system status and
record it in the table below:
Reaction
temperature
Preheat
temperature
Light Intensity
Waste tank Abnormal (full) Normal (not full)
Deionized water Abnormal (empty) Normal (available)
Printer No printer Normal
Main unit Unconnected Idle Running
Reaction unit Unconnected
Sample/reagent Unconnected
unit
Mixing unit Unconnected
Temperature unit Unconnected
2-14
System Installation
510
546
578
630
670
Reference
3 On the Maintenance screen, select the Alignment tab, and implement all
sub-steps of each unit to see whether they are normal. In case of any
exception, adjust it.
4 Wash the interior and exterior of the probe and mixing bar for several times
to make all the tubing filled.
2-15
System Installation
2.4.8 Training
Can the customer complete daily tests? Yes □ No □
Is the customer familiar with the analytical methods such as Yes □ No □
kinetic, two-point, endpoint?
Is the customer familiar with the daily, weekly and monthly Yes □ No □
maintenance and relevant maintenance methods?
Is the customer familiar with replacing the filter assembly? Yes □ No □
Is the customer skilled in washing dust screens? Yes □ No □
Is the customer skilled in cleaning and replacing the probe and Yes □ No □
mixing bar?
Is the customer skilled in replacing the plunger assembly of Yes □ No □
syringe?
Is the customer skilled in replacing the lamp? Yes □ No □
Does the customer know the positions, roles and preparation Yes □ No □
methods of diluents and acid and alkaline detergents?
2-16
3 System Description
3.1 General
3-1
System Description
C
o
v
e
r
Incubation
t test R2 Mix
Load ag e n
Startup le-re
new Cuvette Doub Output Replace
Start and R1 Sample Mix Absorbance
cuvette blank Single-reagent test results cuvettes
initialize
s
Test Procedures:
1 Power on the analyzer, then start up and initialize it. The initialization
includes resetting mechanical assemblies, switching on the lamp and
incubating by the temperature unit. You can’t start testing unless the lamp
becomes steady and temperature of the reaction disk reaches 37 ℃
constantly. This process may take about 15-20 minutes.
2 At the beginning of test, the probe and the mixing bar are washed.
3 The probe dispenses R1 to the cuvettes. It may skip to the next one when
encountering a dirty cuvette.
3-2
System Description
4 The probe dispenses samples to the cuvettes. When the incubation time
set for double-reagent tests is up, R2 is dispensed.
5 After reagents and samples are dispensed for a batch of tests, the probe
and the mixing bar will be washed.
6 When the test is finished, a prompt will appear to inform you to replace the
cuvettes manually.
7 When finishing all the tests, exit the operating software and the analyzer
will perform the shutdown procedure: washing the probe and bar with
detergents, resetting the mechanical assemblies.
The mixing bar module is the same as the probe module, except that the φ12 shaft
is 30mm shorter.
3-3
System Description
The drive assemblies of the probe module and the bar module have a horizontal and
vertical photoelectric switch, which are used for defining horizontal and vertical initial
positions of the probe and bar. The horizontal and vertical step motors precisely
control the horizontal and vertical movements of the probe and bar. The
synchronous belts serve as the gearing.
The sample/reagent disk assembly consists of the sample/reagent disk and drive
support. The reaction disk assembly consists of the reaction disk and drive support.
The two drive support are different in their upper connection block and their coders.
The gaps of the coder define the positions where the disk should stop at. Each coder
has two transducers for inducing the rotation and initial position of the disk.
3-4
System Description
The step motors control the disk assemblies, and the synchronous belts serve as the
gearing.
3-5
System Description
1 2 3 4 5 6 7 8 9 10 11 12 13
Temperature-controlled chamber
The temperature-controlled pot, photoelectric seat, outside sponge, inside sponge,
bottom sponge, cover board, and the cover sponge constitute an enclosed cavity, in
which the reaction disk rotates. The heat-insulator, with good heat insulation,
protects the temperature-controlled chamber from being interfered by external
environment. There is a gap on the cover, which is used for loading/unloading
reaction cuvettes manually.
Heater
Top heater: square in shape, 110/220VAC, 125W
The heaters compensate the heat for incubating the reagents and maintaining the
temperature of the temperature-controlled chamber.
Fans
Fans are used in series in the temperature-controlled chamber, so as to circulate the
air in the chamber and enhance the convective heat exchange. There are four fans
in the chamber. All of them have alarm function.
Temperature transducer
It feeds back the air temperature at the position near the reaction cuvette. With an
overheat protection switch, the temperature transducer can disconnect the pot from
the power supply to avoid overheat and fire when the temperature inside the pot is
up to about 55°C. The switch can also be reset automatically when the temperature
inside the pot decreases to about 35°C.
3-6
System Description
Control
PID control. PID parameters can be self-adjusted at any time.
Safety precaution
The power of the two heaters is 110/220V, and the total power is nearly 0.5kW, so
the following precautions are considered: grounding protection of the
temperature-controlled pot, temperature switch protection against controller failure
and fan protection.
The preheating assembly consists of two aluminum plates, a Teflon tube, heating
components, transducer, temperature switch, thermal conductive colloid, a section of
tubing and the probe. The transducer detects the temperature, and then transmits it
to the temperature controller. Thus the heating assembly is controlled, and the
temperature is controlled.
The temperature of the thermal source of the preheater is 45°C. The initial
temperature of the reagent is 2-8°C when it is taken out of the refrigerator. When the
reagent passes the heater, its temperature increases quickly. Then the reagent is
added into the reaction cuvette and the preheating process is finished.
Preheating
Module
3-7
System Description
If you want to replace any part of the refrigeration assembly, screw the eight screws
12 (as shown in the figure below) of the reagent chamber and replace it.
3-8
System Description
photoelectric conversion board. The electric signal, converted from the optical signal,
is amplified and converted on the A/D conversion board, and then sent to the main
control board, which will submit the absorbance to the PC for calculation. The
multiple monochromatic wavelengths in the pototometer system are obtained by
utilizing the filter wheel. Rotate the filter of a specific wavelength to the light path
while performing the colormetric measurement.
3.2.4.1 Washing
The fluid system of the system consists of deionized water tank, filter, wash pump,
solenoid valve, syringe, probe, wash well and waste tank.
3-9
System Description
As shown in the figure above, the fluid system consists of interior washing and
exterior washing parts.
The interior washing circuit begins from the deionized water tank, passes filter C12
and CV1 (Check Valve), and enters P1 (Interior Pump). Then the circuit goes
through SV (solenoid valve), syringe and the probe. Finally, the waste water goes
into the probe wash well after washing the probe.
The exterior washing circuit begins from the deionized water tank, goes through filter
C12 and CV2 (Check Valve), and then enters P2 (Exterior Pump). When the pump is
running, the detergent goes through J16 (three-way) and finally enters the probe
wash well and mixing bar wash well.
The waste water from probe wash well and mixing bar wash well converges with the
fluid of the reagent refrigeration module, and finally enters the waste tank.
3-10
System Description
3.2.4.2 Dispensing
The step motor, through the synchronous belt, controls the ball screw. The
photoelectric switch on the side controls the travel of the syringe.
3-11
System Description
Small bracket
Bracket assembly
Mounting plate of
the anti-fogging
device Anti-fogging glass Heater Switch plate Dust shield Sponge window
Silicone pad
Heat-conducting Overheat
aluminum plate protection switch
3-12
System Description
3.2.6.1 Components
The ISE unit consists of the ISE module, peristaltic pump assembly and reagent
pack.
ISE module: Composed of the sample entry port, ion selective electrodes and
circuit boards. It is located in a metallic shielding box.
Peristaltic pump assembly: Composed of three peristaltic pumps (A, B and W). It
is designed to control dispensing and discharging of calibrators and samples.
3-13
System Description
Calibrator Calibrator
B A
Pump Pump Pump ISE
Waste container B A W
The reagent pack consists of calibrator A, calibrator B and a waste container. During
measurement, calibrator A and B are dispensed into the sample entry port while
being driven by pump A and B respectively, and the waste is discharged into the
waste container by pump W.
3-14
System Description
Reagent pack as one part of the ISE module should be installed as instructed by this
manual. You should install reagent pack while the analyzer is powered off, and then
check the reagent inventory and prime the ISE module with Calibrator A and B. If the
reagent pack is not properly installed, error may be produced in inventory calculation,
and the actual volume may differ from that displayed on the screen.
The following operations may result in the actual inventory of the reagent pack
less than the displayed one.
When the analyzer is turned on and the ISE module is in failure status, the
reagent pack is changed, without recovering the module failure or checking the
inventory immediately.
Operation explanation: When the ISE module is in Stopped status, the software will
stop writing volume information into the reagent pack chip. However, the analyzer
will automatically execute the sip action of the ISE module during startup to consume
certain amount of reagent. Therefore, when the reagent pack is replaced, but the
ISE module is not restored or the screen display refreshed, the software will not
calculate the reagent consumption volume until reading the new reagent pack. At
this moment, the actual reagent volume = displayed volume - consumption of Sip
after replacing the reagent pack, which means that the actual reagent volume is less
than the displayed volume on the screen.
When the analyzing unit is powered on but the software is exited or the PC is shut
down, the ISE reagent pack is changed.
Operation explanation: During shutdown, the analyzer will automatically execute the
sip action of the ISE module to consume certain amount of reagent. When the
analyzer is started up, the software will detect a new reagent pack and zero the
consumption that is not written into the reagent pack chip, and then display the
volume read from the reagent pack chip. At this moment, the actual reagent volume
= displayed volume - consumption of Sip after replacing the reagent pack, which
means that the actual reagent volume is less than the displayed volume on the
screen.
When the analyzing unit is powered on but the software is exited or the PC is shut
down, the ISE reagent pack is removed to be used on another analyzer and
install back on the initial analyzer after its usage.
Operation explanation: During shutdown process, the analyzer cannot detect if the
reagent pack is normal. If the reagent pack is installed on the current instrument after
being used on another one, the analyzer, when started up, will detect that the
recorded reagent volume on the chip is less than the original one, and the software
will zero the reagent consumption of Sip during shutdown and display the read
volume on the screen. At this moment, the actual reagent volume = displayed
volume - consumption of Sip during shutdown (with reagent pack installed), which
means that the actual reagent volume is less than the displayed volume on the
screen.
The ISE module is de-configured, but the reagent pack is still on the instrument.
Operation explanation: Though the ISE module is de-configured, the original reagent
pack information is not cleared from the database. When the ISE module is
configured again with the same reagent pack, the Sip period without ISE module will
be included in calculation of the reagent consumption.
Note
In condition 1, restore the ISE module and check the reagent inventory
immediately to minimize or eliminate the calculation error.
3-15
System Description
When the analyzer is turned on and the ISE reagent pack is changed, ISE
inventory is not inquired immediately.
Operation explanation: The analyzer will automatically refresh the ISE reagent
consumption, by subtracting the consumption of calibrator A or B from the known
volume (of the original reagent pack) and writing it into the reagent pack chip, when
calibrator A or B is consumed for 1%. The written volume is based on the original
reagent pack before replacement, and the volume of a used reagent pack is often
less than that of a new one. So the volume recorded on the chip of the new reagent
pack is less than the actual volume, and the actual volume is greater than the
displayed volume on the screen.
When the analyzing unit is powered on but the software is exited or the PC is shut
down, the ISE reagent pack is removed but not used on another analyzer and
then it is installed back before the analyzer is turned on.
Operation explanation: During shutdown process, the analyzer cannot detect if the
reagent pack is normal. If the reagent pack is loaded before the analyzer is started
up, the analyzer, when started up, will detect that the reagent volume recorded on
the chip is same as that recorded by the software, but the software will confirm by
mistake the reagent consumption of sip during shutdown. (Actually, no reagent is
consumed.) Therefore, after calculating the reagent consumption, the software will
write the new volume information onto the chip and display it on the screen. At this
moment, the actual reagent volume = displayed volume + consumption of Sip during
shutdown (with reagent pack installed), which means that the actual reagent volume
is greater than the displayed volume on the screen.
After the operating software is exited, the analyzer is powered off and then it is
powered on before the operating software is run.
Operation explanation: When closed normally, the operating software cannot detect
if the ISE module is working. When powered on before the software is run, the
analyzer, when started up, will detect that the reagent volume recorded on the chip is
same as that recorded by the software, but the software will confirm by mistake the
reagent consumption of sip during shutdown. (Actually, no reagent is consumed
because the ISE module is not working while the analyzer is powered off.) Therefore,
after calculating the reagent consumption, the software will write the new volume
information onto the chip and display it on the screen. At this moment, the actual
reagent volume = displayed volume + consumption of Sip during shutdown (with
reagent pack installed), which means that the actual reagent volume is greater than
the displayed volume on the screen.
Note
3-16
System Description
The reagent volume decreases as ISE instructions are executed, and it is updated
timely on the software. The table below shows reagent volumes consumed for
different instructions:
When started up, the software writes the volume information into the reagent pack
as the calibrator A and B are consumed for 1%. When they are consumed for 100%,
the software marks reagent exhausted on the reagent pack chip.
The Sip period is special. The instrument equipped with the ISE module should not
be powered off, because the Sip period instruction is executed automatically for
every 30 minutes even the ISE module is in standby status (without running any
tests). During biochemistry tests, the Sip period instruction will be also executed as
long as the ISE module is continuously standby for over 30 minutes. Thus the
software will record the standby time of the instrument and the shutdown/startup time
of itself. For the shutdown period, the times of Sip period are calculated by dividing
the total time with 30 minutes. For the running period, the times of Sip period are
recorded based on the ISE module's continuous standby periods that are over 30
minutes. Sum of the two numbers is the final Sip period number, and it can be used
to determine the reagent consumption of the Sip period instruction.
3-17
System Description
3-18
4 Functions of Boards
The analyzing unit (main unit) consists of the following units: the temperature control
system, the reaction system (include ISE), the photometric system, the sample and
reagent delivery system, the mixing system and etc.
Figure 4-1 shows the control framework of the BS-200/220. The function of the
hardware system is as follows.
Communicating with the PC through the RS232 to send commands, reply data
and test results.
Controlling the data collecting process of optical system.
Controlling the movement of the moving units and collecting the status signal.
Controlling the temperature adjustment system and collecting the temperature
status signal.
The analyzing unit (main unit) consists of the following units: the temperature control
system, the reaction system (include ISE), the photometric system, the sample and
reagent delivery system, the mixing system and etc.
4-1
Functions of Boards
Figure 4-2 shows the control framework of the BS-200/220. The function of the
hardware system is as follows.
Communicating with the PC through the RS232 to send commands, reply data
and test results.
Controlling the data collecting process of optical system.
Controlling the movement of the moving units and collecting the status signal.
Controlling the temperature adjustment system and collecting the temperature
status signal.
4-2
Functions of Boards
Bus
Sensors
Temperature BUS
Control Unit
Module of
Reaction Disk BUS ISE
Unit FPGA
Mixing Unit
Control Control
Signal Signal
Driving Module
4-3
Functions of Boards
Drive Board
6 steper motor
Motor of mixing bar reagent preheating
name as
59D1300
Motor of sample probe
vertical movement
AD conversion board
Photoelectric signal Photoelectric
Gain data
Pre-amp AD Main
Power regulating Power
board collection board
circuit Control signal
Controlling signal of gain
regulation
4-4
Functions of Boards
Detecting the reagent level and sample level with high reliability
Transferring the level detection signal to the main board when the probe touches
the liquid level
Protecting the probe from collision vertically and generating the detection signal
which is sent to the main board.
Figure 4-7 shows the function framework of the level detection board.
4-5
Functions of Boards
ISE module should be on power all the time, and the input 12V is provided by
5V/12V Board.
4-6
Functions of Boards
4-7
Functions of Boards
③.Controlling the 24V, 12V (4.7A) and 5V outputs through the switch of the
analyzing unit;
4-8
Functions of Boards
④.Supplying stable 12V (4.5A) for the lamp, controlled by the system signal;
⑤.Supplying 14 V VDD voltage to drive the 24V board and 12V&5V board;
24V Board:
①.Converting the 390V into 24V.The 24V of this board is output under the
control of the Power of the analyzing unit;
12V Board:
①. B12V/10A out;
②. C12V/4.7A out;
③. The 5V/12V board converts the 390VDC from the PFC board to 12V
(10A), 12V (4.7A) and 5V. The 12V (4.7A) and 5V are controlled by the switch
of the analyzing unit;
The structure of the power supply unit make it manufactured and maintained
easily;
The power supply unit is cooled by fans;
4.3.1.1 Input
4.3.1.2 AC Output
AC output: 90~264V
Frequency: 50/60±3HZ
Output power:470VA
4-9
Functions of Boards
Output current:: 5 A
Output voltage: 23.5~25V
Output ripple noise: 140mVp-p
4-10
Functions of Boards
4-11
Functions of Boards
4-12
5 Software Introduction
The operating software manages the test and sample information entered by you,
generates a test procedure based on the requested tests, and sends test instructions
to the analyzing unit. These instructions inform the analyzing unit to start testing and
then output and save the results.
The operating software controls the analyzing unit through the control software. They
communicate with each other through the serial port upon the specific protocols.
5-1
Software Introduction
5.1.1.1 Calculation
This module calculates the calibration parameters and the concentration of the
reaction mixture. The calculation procedure includes:
AD → absorbance
Absorbance → response
Response → calibration parameters
Calibration parameters, response → concentration of the mixture
5.1.1.2 Startup
This module initializes the operation unit and analyzing unit to prepare for testing.
The startup process includes: checking and initialization of the operation unit,
communication with and initialization of analyzing unit.
The operation unit is checked and initialized before the main screen is displayed.
5-2
Software Introduction
7 Log on
If the username and password are not correct, the user must not proceed to
the next step.
The user can choose to cancel logging on the system.
After the operation unit is checked and initialized, the startup screen will be
displayed. The operation unit begins communicating with and initializing the
analyzing unit. In case that it is the first startup or the last startup was failed, you can
select a serial port and then click Start to start the analyzing unit. Otherwise the
system starts the analyzing unit automatically.
Communication with and initialization of the analyzing unit is finished during startup.
5-3
Software Introduction
5.1.1.3 Shutdown
This module restores the operation unit and analyzing unit to the default status.
During this process, the analyzing unit and the operation unit will be shut down.
You can start the shutdown process by selecting Exit on the main screen or Shut
Down on the Maintenance → Alignment → System screen. Then the system will
display a dialog box and start the shutdown automatically.
The following operations are conducted to shut down the analyzing unit.
5-4
Software Introduction
The following operations are conducted to shut down the operation unit.
5.1.1.4 Database
This module saves the settings and test data, such as system, patient, sample
information and test data.
5.1.1.5 Interface
This module provides an interface for you to view each status and result, make
settings, request tests, start and stop testing, etc.
This module establishes the communication between the operating software and
control software. It sends the instructions in the sending buffer to the main unit,
through which the instructions are transferred to the specified units. Then the echo,
results, test data and warnings received from the main unit are saved in the received
data buffer.
This module processes the received echo, results, data, warnings, running reports
and requests. It gets the frame information from the received data buffer, sets
corresponding commands, records the measured photoelectric data and warnings,
and calls the error processing module when an error occurs.
5-5
Software Introduction
When an error occurs, this module finds the causes and evaluates the level and type
of the error. Additionally, it records the error logs, reminds you of error, and refreshes
the system status.
5.1.1.9 Testing
5.1.1.10 Commissioning
The failed parts can be restored actively or passively. The active restoring means
when a failure occurs during startup, shutdown or testing, the system will try to
execute the instruction again in terms of settings or reset the mechanical parts of
corresponding units and wash the probe/bar. While the passive restoring means the
system restores the failed parts only when you sends the reset instruction.
This module assists you in unloading used cuvettes and loading new ones.
Normal condition refers to incubation, standby and failure status. Cuvettes are
replaced in same procedures during startup, shutdown and under normal condition.
After replacing, the system will test the cuvette blank automatically and mark the
used cuvettes.
5.1.1.13 Printing
This module prints out in proper format the test results, calibration results, QC results
or statistic results.
5-6
Software Introduction
This module provides encapsulation functions for all the instructions in accordance
with the communication protocol.
The units of the analyzing unit can be functionally divided into the following ones:
main unit, photoelectric unit, reaction unit, sample/reagent unit, mixing unit and
temperature unit. The functions of these units are listed in the following table.
Unit Function
Main unit Receives macroinstructions from the PC,
decomposes them into a series of action instructions,
and then delivers them to destination units (in specific
order) at a certain interval.
Monitors the status of each unit, and transmits the
data converted by the photoelectric unit to the PC.
Photoelectric unit Detects photoelectrical data of the solution in reaction
cuvettes, and amplifies and converts it. And stores
data at the dual port FIFO for the main unit to read
and transmit to the PC.
Reaction unit Contains 80 cuvettes.
Rotates specified cuvette, following the instruction
sent from the main unit, to the reagent/sample
dispensing position, mixing position and photoelectric
detection position at specified wavelength.
Sample/Reagent unit Contains 40 reagent positions in the inner circle and
40 sample positions in the outer circle.
Rotates specified reagent bottles, following the
instruction sent from the main unit, to the reagent
aspirating position.
Rotates specified sample tubes, following the
instruction sent from the main unit, to the sample
aspirating position.
Mixing unit Receives instructions from the PC, and controls the
mixing bar to mix the solution in the cuvette where the
reagent and sample has been dispensed and that has
been rotated to the mixing position.
Moves the mixing bar to the wash well, and washes it
after each mixing to avoid carryover.
Temperature unit Controls the reaction temperature, reagent preheating
temperature and refrigeration temperature.
5-7
Software Introduction
Check if the computer is connected to the analyzing unit and the analyzing unit is
powered on.
For the serial number of the operating software, contact Mindray customer service
department.
5-8
6 Maintenance and Service
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
Dispose of the used gauze in accordance with your local or national
guidelines for biohazard waste disposal.
Dispose of the waste in accordance with your local or national
guidelines for biohazard waste disposal and consult the manufacturer
or distributor of the reagents for details.
NOTE:
Mindray recommends the acid and alkaline detergents be used
alternately for this purpose. For instance, if the acid detergent
has been used for last maintenance, the alkaline detergent had
better be used for this time.
6-1
Maintenance and Service
NOTE:
Mindray recommends the acid and alkaline detergents be used
alternately for this purpose. For instance, if the acid detergent
has been used for last maintenance, the alkaline detergent had
better be used for this time.
6-2
Maintenance and Service
CAUTION:
The deionized water to be used on the analyzer must meet the CAP
Type II water requirements.
CAUTION:
When placing the deionized water tank, ensure the top of the tank is
lower than the bottom of the upper cabinet.
Ensure the deionized water pickup tube is not blocked, bent, or
twisted.
6-3
Maintenance and Service
BIOHAZARD:
Exercise caution and do not spill the waste onto other people or
things.
Unscrew (counter-clockwise) the cap (together with the waste tube and the
sensor).
3 Empty the waste tank.
4 Wash the tank interior with clean water. Soak the tank with disinfector if
necessary.
5 Wash the waste tube and the sensor with clean water.
6 Wipe water off the tank exterior, waste tube and sensor cable with clean
gauze.
7 Screw (clockwise) the cap (together with the waste tube and sensor) back
onto the tank until secure.
CAUTION:
When placing the waste tank, ensure the top of the tank is lower than
the bottom of the upper cabinet.
Ensure the waste tube is over the tank and not blocked, bent, or
twisted. A blocked, bent or twisted waste tube may lead to wastewater
overflow that may damage the analyzer.
6-4
Maintenance and Service
3 Remove the dust screens from the plates. The dust screen is as shown in
the figure below.
4 Wash the screens with clean water and dry them by airing.
5 Install the screens back to the left and right plates.
6 Install the left and right plates with screws.
6.2 Replacing
WARNING:
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
CAUTION:
Please use Mindray-recommended consumables. Other consumables
may decrease the system performance.
6-5
Maintenance and Service
3 Pull the probe arm to its highest point. Rotate the probe arm to move the
probe to a position above the sample/reagent compartment and convenient
to operate.
4 Loose the screws on the arm cover and remove the cover upward from the
arm base. After you remove the cover, the inside structure of the probe arm
is as shown in the figure below.
Spring
5 Hold the probe’s fluid connector with one hand and the tubing connector with
the other. Rotate the tubing connector counter-clockwise until it disconnects
from the probe. Remove the tubing from the probe.
6 Press the circuit board with one hand and disconnect the probe’s circuit
connector from the board with the other hand.
CAUTION:
Exercise caution when disconnecting the connector. Excessive
force may damage the connector and/or the circuit board.
7 Use a small screwdriver to remove the retaining screw on the probe and take
out the spring.
8
WARNING:
Store the removed probe in a safe place where it will neither
endanger people working around the area nor be damaged.
NOTE:
Exercise caution when pulling the probe away from the arm.
Slowly pull the probe away from the probe arm. Exercise caution so that the
gasket inside the probe does not drop out and if it does, store it in a clean
place for later installation.
6-6
Maintenance and Service
BIOHAZARD:
Dispose of the used needle in accordance with your local or national
guidelines for biohazard waste disposal.
4 If no liquid comes out of the sample probe tip, insert a needle into the
sample probe tip and push the syringe plunger.
5 Leave the sample probe soaked with wash solution for about 10 minutes.
Push and pull the syringe plunger for several times until liquid comes out
of the probe tip evenly.
6 Use the syringe to aspirate deionized water and rinse the sample probe for
at least 3 times.
7 Remove the unclogging device and the syringe, and then connect the
tubing connector.
8 Remove the container.
9 Check the level detection function.
NOTE
A bent or damaged probe will lead to unreliable test results and should
be replaced immediately.
6-7
Maintenance and Service
Screw (clockwise) the probe’s fluid connector back to the tubing connector.
8 Place the ANALYZING UNIT POWER to ON while ensuring that the sample
probe is not attaching any conducting .object, such as hands.
9 Calibrate the sample probe manually. Check if indicator D2 (yellow) is
lightened within 2 seconds when the ANALYZING UNIT POWER to ON. Press
the switch S2 on the level detection board and then release it, then check if
indicator D2 is first extinguished and then lightened. If it is, that means the
calibration succeeds.
Exercise caution to prevent the sample probe from attaching any conducting
object during the calibration.
6-8
Maintenance and Service
10 Add deionized water to a clean cup. Immerse the probe tip into the water by
2-3mm and indicator D5 on the circuit board should be lighted. Take the probe
tip out of water, and the indicator should go out. If the test succeeds, proceed
to the next step; if not, please contact our Customer Service Department or
the distributor.
11 Install the cover back to the probe arm and tighten the screws on the cover.
Ensure that the square end is facing the probe and the round head is facing
the rotor.
12 Pull the probe arm to its highest point and rotate it to move the probe to a
position above the wash well.
13 Install the sample/reagent disk.
BIOHAZARD:
Dispose of the bent or damaged probe in accordance with your
local or national guidelines for biohazard waste disposal.
WARNING:
When replacing the bar, pinch the bar only by the knurled part and do
not touch the other part of the bar. Protect the flat part of the bar from
been scratched.
BIOHAZARD:
Dispose of the damaged mixing bar in accordance with your local or
national guidelines for biohazard waste disposal.
6-9
Maintenance and Service
Pinch the bar by the knurled part with one hand and unscrew
(counter-clockwise) the retaining nut with the other hand until the mixing bar
looses. Pull the bar downward to remove it and remove the nut.
Retaining Nut
Knurled Part
4 Align the new mixing bar to the bigger hole end of the retaining nut and
gently screw it into the nut until the end of the bar is in line with the smaller
hole end of the nut.
Retaining Nut
Knurled Part
5 Pinch the mixing bar by the knurled part and align the hole of the nut to the
axis on the bar arm, then push the bar upward in the direction of the axis
until it can’t proceed. Tighten the nut by screwing clockwise with the other
hand.
CAUTION:
When trying to push the bar, concentrate your force in the
direction of the axis on the bar arm. Biased force may damage
the bar and/or the axis.
Ensure the bar is all the way pushed to the end.
6 After replacing the bar, visually check whether the bar is vertical to the bar
arm.
If not, remove the bar and re-install it.
If so, proceed to the next step.
7 Pull the bar arm to its highest point and rotate it to move the bar to a position
above its wash well.
6-10
Maintenance and Service
CAUTION:
Exercise caution when installing the assembly. Excessive force may
crack the syringe.
Tee
Syringe Connector
Retaining Screw
Retaining
Screw Space Bar
Syringe
Retaining Screw
Retaining Space Bar
Screw
Plunger Guide Cap
Holder
Plunger Button
3 Prepare a new plunger assembly (shown in the figure below) and soak the
plunger tip in deionized water to eliminate bubbles.
6-11
Maintenance and Service
6
CAUTION:
There may be residual water in the syringe connector. Do not
drop water onto the analyzing unit.
Grab the Tee with one hand and the syringe connector with the other hand
and unscrew (counter-clockwise) the syringe.
7
CAUTION:
There may be residual water in the syringe. Do not drop water
onto the analyzing unit.
Unscrew (counter-clockwise) the plunger guide cap and pinch the plunger
button to gently pull the plunger assembly from the syringe.
8 Pinch the new plunger assembly by the plunger button and carefully insert
the plunger tip into the syringe and push it all the way to the end. Screw
(clockwise) the plunger guide cap until secure.
9 Immerse the syringe connector into deionized water. Pinch the plunger
button, pull it to aspirate half syringe of deionized water and then push it to
expel the deionized water and the air from the syringe.
10 Grab the Tee with one hand and the syringe connector with the other hand.
Screw (clockwise) the syringe into the Tee until secure.
11 Place the syringe on the holder. Install space bars and fix retaining screws.
NOTE:
The upper edge of the upper space bar must reach the seventh
line of the scale on the syringe.
When fixing retaining screws, be sure to tighten them
alternately with equilibrium force.
6-12
Maintenance and Service
CAUTION:
Do not touch the light entrance of the lamp. In case the entrance is
dirty, clean it with ethanol-soaked defatted cotton.
1 Place the MAIN POWER to OFF. Wait at least 15 minutes for the lamp and its
housing to cool down.
WARNING:
After working for a while, the lamp and its housing are usually
hot enough to burn you. Do not proceed with this procedure
until they have cooled down.
3 Unscrew the two cable connectors, and then remove the cables.
6-13
Maintenance and Service
7
Install the right cover of the analyzing unit.
6-14
Maintenance and Service
10 Wait 10 minutes until the light source is stable, and then enter the
Maintenance screen and click New Lamp. Follow the software instruction
to refresh the air blank AD value (Background value).
11 Check the air blank AD (Background value) after executing New Lamp.The
replacement is successful when the value of all channels is below 65535.If
the background is above 65535, the background overflows and it is
necessary to adjust the gain.
6-15
Maintenance and Service
4 Unscrew the two screws fixing the dustproof cover and remove the plate.
Dustproof cover
5 Unscrew the two screws fixing the filter wheel driver assembly to remove it.
NOTE: While removing the screws, hold the filter drive assembly to prevent it
from falling off and being damaged.
6-16
Maintenance and Service
6 Use the fixture BA10-J12-01 to cover the filters and then unscrew the 8 screws
fixing the filter by using the cross-head screwdriver. It is necessary to use the
fixture to protect the filters from being scratched. If you can not find the fixture
on the spot, handle carefully.
Filter
Fliter Wheel
8 Install the filter to the filter wheel hole with the right order and direction. Cover
the filter with fixture BA10-J12-01 and tighten the 8 screws on the filter. If you
can not find the fixture on the spot, handle carefully.
9 Install the sensor and the motor cable socket.
6-17
Maintenance and Service
NOTE:
1. Wear white clear cotton gloves while operating.
2. Do not get the filter damaged while screwing the screws.
3. Press the filter gently into the installation hole on the filter
wheel.
4. If there is dirty on the surface of the filter, clean it with
ethanol-soaked defatted cotton.
5. Check the rotation of the filter wheel.
6-18
Maintenance and Service
3 Open the reaction disk cover. Pay attention to the power cord of the
heater.
Power cord
of the heater
4 Remove the three M3 socket screws and take out the reaction disk.
5 Use a hex wrench to loosen the screw that is used to fasten the optical
fiber on the optical base.
6 Take out the optical fiber, and fix the optical component in the optical base
by fastening the screws slightly.
6-19
Maintenance and Service
7 Nip off the cable tie and draw out the optical fiber from the bottom of the
reaction compartment.
8 Loosen the M3 screw (used to retain optical fiber) on the lamp housing,
and then draw out the optical fiber.
9 Put the new optical fiber into the reaction disk through its bottom, loosen
corresponding screw, insert the optical fiber to the end, and then fasten the
screw.
10 Loosen the screw of the lamp housing, insert the optical fiber, and then
fasten the screw and fix the fiber on the shore use cable tie.
11 Put back the reaction disk and fix it.
12 Put back the reaction disk cover and fix it.
NOTE:
When replacing the optical fiber, ensure that its bending radius is no
less than 20cm, or the fiber will be damaged.
1 Remove cap assembly from the DI water tank and place it on a clean
desktop. Carefully remove the filter assembly from the cap assembly.
6-20
Maintenance and Service
2 Inject water into the new filter assembly through the big adapter by using the
syringe. When water wells up from the small adapter, the injection is
completed. Purpose: increase the weight of the filter assembly to make it
sink to the bottom of the water tank.
3 Connect the new filter assembly to the tubes of the cap assembly, the small
adapter to the thin tube and the big adapter to the thick tube. Keep the two
tubes parallel and straight to avoid tangling.
6-21
Maintenance and Service
3) During the washing process, check for air bubbles entering the wash tube
from the filter. If you find air bubbles, repeat the previous step; otherwise,
proceed to the next step.
6-22
Maintenance and Service
1. Install the small bracket on the bracket assembly by using two M3×8 hexagon
socket screws with spring and flat washers.
2. Install the bar code reader on the small bracket by using two M3×10 hexagon
socket screws with spring and flat washers.
Precautions:
1. During installation, keep the glass surface of the reader clean to avoid influencing
the scanning effect.
2. Do not tighten the screws on the bar code reader until you finish the alignment.
Small bracket
Bracket assembly
6-23
Maintenance and Service
3. Lay the heat-conducting aluminum plate with the groove side facing upwards, and
use six M2×8 cross pan head screws to fix it on the mounting plate.
5. Daub some thermal paste on the bottom side of the overheat protection switch
and place the switch on the heater. Use an M3×12 hexagon screw to fix the
protection switch with the switch plate.
6. Use four M3×6 pan head screws to fix the dust shield on the mounting plate.
Precautions:
1. Align the window of the silicone pad with that of the mounting plate.
3. Lay the cables of the heater and overheat protection switch downwards as shown
in the figure below for the purpose of convenient connection.
4. Align the window of the sponge cushion with that of the dust shield in order to
ensure that the scanning light comes smoothly.
Mounting plate of
the anti-fogging
device Anti-fogging glass Heater Switch plate Dust shield Sponge window
Silicone pad
Heat-conducting Overheat
aluminum plate protection switch
NOTE:
Do not stare into the lamp or the laser beam from the bar code reader
when the analyzer is in operation.
The light beam of sample bar code reader is about 1mm wide and is centered to
around 0.5mm from the left of the scanning hole.
6-24
Maintenance and Service
Checking:
2) Start scanning the bar code label on the sample tube and turn on the laser.
6-25
Maintenance and Service
Adjustment:
1) Turn on
2) If deviation in direction A (see figure above) occurs, loosen the screw A and
adjust the bar code reader until the position of light beam meets the
requirements.
3) If deviation in direction B (see figure above) occurs, loosen the screw A and
adjust the bar code reader until the position of light beam meets the
requirements.
6-26
Maintenance and Service
The light beam of reagent bar code reader locates within 1mm from the center line
of the reagent bottle.
Movement
direction
Light beam
1mm
Checking:
2) Start scanning the bar code label on the reagent bottle and turn on the laser.
Adjustment:
1) First check if light beam of sample bar coder reader is adjusted properly. If not,
adjust it and then check the light beam position of the reagent bar code reader.
2) If the light beam of sample bar code reader is adjusted properly but the position
of reagent bar code reader light beam does not meet the requirements, please
adjust the rotation deviation of sample/reagent disk while considering the
reagent aspiration position and bar code scanning position.
6-27
Maintenance and Service
Note
2. Take off the joint of Cal A tubing of the wand from that of the pump tubing
3. Lift up the Cal A tubing of the wand to make the solution is the tubing flow back
to the reagent pack.
6-28
Maintenance and Service
Note
5. Use the maintenance and test software to purge A and B for 25 times, then
replace the tubings. After the replacement, insert the tubings of the wand which
has been taken off before back to their original position. Then purge A and B for
another 25 times to ensure the replacement is successful.
1. Take off the tubing joint from the pump tubing, and another end from the ISE
sample port
6-29
Maintenance and Service
3. Insert the joint into the new tubing and make it connected to the ISE sample port
and the pump tubing.
6-30
Maintenance and Service
1. Take off the tubings which are connected to the pump tubing.
2. Hold on one side of the pump tubing, and lift up a little then take it off from the
pump shelf.
6-31
Maintenance and Service
4. Install the new pump tubing to the pump shelf and insert the tubings which have
been taken off in step 1 back to the new tubing.
Note
Do not insert the tubings of the wand into the wrong place of the pump tubings,
otherwise it will cause function failure.
1. Disconnect the communication lines in the ISE module, and take off the Cal A
and Cal B tubings.
2. Release the screws which fix the shielding box to the main board.
6-32
Maintenance and Service
4. Release the four screws on top of the shielding box to replace the ISE module
5. After the replacement, put the shielding box back to the analyzer. Tight the
screws and insert the Cal A and Cal B tubings back to the sample port.
6-33
Maintenance and Service
Note:
Since the electrodes must be installed sequentially, you have to take out the
electrode to be replaced and those (or that) over it from above to below.
Caution:
Joint
Adapter of
pump tubing
5 Enter digit “25” in the edit box to the right of the Purge Comb button, then
click the Purge Comb button.
6-34
Maintenance and Service
6.6 Adjusting
NOTE:
Adjust the position of the probe according to the position of the cuvette
first, and then adjust other positions.
Before adjusting parameters at the PARA and Speed tab of the
Maintenance and Test Software, remember to click the Enable
modifying parameters button at the Command → Main Unit tab and
use a jumper to shortcut the 3.3V of J1 of the main control board; after
finishing adjusting, remember to use a jumper to shortcut GND of J1 of
the main control board.
NOTE:
To minimize cumulative errors, ensure that the probe returns
to the initial position before each adjustment.
(1) Adjust the dispensing position of the probe. Ensure the probe is in
the center of the cuvette and the probe tip is 2-3mm away from the
top of the cuvette.
(2) Adjust the position of the initial-position transducer of the
sample/reagent disk. Ensure the reagent bottles and sample tubes
fit the disk cover well.
(3) Adjust the washing position of the probe. Ensure the probe is in the
center of the wash well and the probe tip is 5mm away from the
bottom of the wash well. If necessary, adjust the position of the wash
well.
(4) Adjust the probe’s position on the outer circle of the disk. Ensure the
probe is in the center of the sample tube.
(5) Adjust the probe’s position on the inner circle of the disk. Ensure the
probe is in the center of the reagent bottle.
6-35
Maintenance and Service
(6) Adjust the probe’s position on the ISE sample port. Ensure the port
is with the circle of diameter of 1 mm around the center of the port.
2 Adjust the position of the mixing bar.
(1) Adjust the mixing position of the bar. Ensure the bar is in the center
of the cuvette on the reaction disk.
(2) Adjust the vertical position of the bar in the cuvette. Ensure the bar
tip is 1-2mm away from the bottom of the cuvette.
(3) Adjust the washing position of the mixing bar. Ensure the bar is in
the center of the wash well and about 5mm away from the bottom of
the wash well. If necessary, adjust the position of the wash well.
3 In the Maintenance and Test Software, select corresponding command
to rotate the reaction disk and move the probe and the mixing bar to see if
they clash with any reaction cuvette. If the mixing bar knocks the side or
the bottom of any cuvette, repeat Step 2.
NOTE:
Before adjusting, remember to use a jumper to shortcut the
3.3V of J1 of the main control board.
After finishing adjusting, remember to use a jumper to
shortcut GND of J1 of the main control board.
The following table displays the corresponding test points on the A/D
conversion board (the reference test point is TP12).
Wavelength 340 405 450 510 546 578 630 670 REF
Test Point TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP10
6-36
Maintenance and Service
pulse
9 If the positions of the pulses do not meet the above requirements, you can
adjust the initial position of photoelectric collection according to the following
steps.
(1) Select PARA and Speed tab of the Maintenance and Test Software.
(2) Select Reaction Unit from the pulldown list to the right of Unit Name.
(3) Click the Query button.
(4) Adjust and configure the parameter of Initial position of photoelectric
collection and go back to the step 2 (skip step 3).
NOTE:
Before adjusting, remember to use a jumper to shortcut the
3.3V of J1 of the main control board.
After finishing adjusting, remember to use a jumper to shortcut
GND of J1 of the main control board.
10 Repeat through step 2 to step 9 (except step3) to measure the waveform of
other wavelengths whose test points are from TP2 to TP10 (except TP9).
6-37
Maintenance and Service
NOTE:
(1) If the waveform is oblique, as shown in the figure below, loosen the
screw that is used to fasten the optical fiber on the colorimetric rack or
the reference light support and rotate the fiber slightly (avoiding
breaking the fiber) until the waveform is not oblique. After adjusting,
fasten the screw.
oblique
not oblique
(2) The parameter of Initial position of photoelectric collection
cannot be less than 0. If it is 0 and the pulses still cannot meet
requirements, you need to adjust the optical coupler of the reaction
unit that is used to detect the position of the reaction disk.
6.7 Checking
3. A resistor
4. 4 jumpers
Connection Diagram
Constant
Multimeter Resistor
power supply
Checking Procedure
1. To test the power supply
Connect the constant power supply to J86 (PIN 1, 5, 6 to 12V; PIN 2, 3, 4 to GND)
and J87 (PIN3 to +5V; PIN1 to GND). Use the multimeter to check the constant
power supply (12V±0.6V and 5V±0.3V). Power on the constant power supply and
check the power supply as following:
6-38
Maintenance and Service
1 9V: 9±0.45V; test point: the voltage at two terminals of the C2 capacitor.
2 5FAN: 5±0.25V; test point: the voltage at two terminals of the C14 capacitor.
3 5V: 5±0.25V; test point: the voltage at two terminals of the C16 capacitor.
4 2.5V: 5±0.25V; test point: the voltage at two terminals of the C7 capacitor.
After adjustment, fix the resistance of VR1 and VR2 with a little glue or other
materials.
Connect a resistor to the slot of the J88 transducer and adjust the resistance to
simulate the variation of temperature.
Adjust the resistor to make TP5 (TP3: GND) supply switch between 1.85V (reference
resistance of resistor is 12.5K) and 1.75V (reference resistance of resistor is 10.2K)
and measure the voltage at 1 and 2 terminals of the J89.
2) If the TP5 supply decreases from 1.84V, the output doesn’t change. If it is no more
than 1.75V, the output is 12V±0.6V.
3) If the TP5 supply increases from 1.75V, the output doesn’t change. If it is no less
than 1.84V, the output is 0V±0.6V.
When no fan is connected to J71-J74, LED1-LED4 light and the U6 PIN4 (TP3: GND)
has a high level (>4V).
When PIN1 and PIN2 of any of the J71-J74 are short circuited with a jumper, the
corresponding LEDs are off and the U6 PIN 4 has a high level (>4V).
When PIN1 and PIN2 of the J71-J74 are short circuited with jumpers, all LEDs are
off and the U6 PIN 4 has a low level (<0.8V).
Tempe 2 3 4 5 6 7 8 9 10 11 12
rature
(℃)
Voltag 1.88 1.86 1.84 1.82 1.79 1.77 1.75 1.73 1.7 1.68 1.66
e (V)
1 There are two labels E and S on the optical coupler. E stands for emitter and
S stands for sensor.
6-39
Maintenance and Service
3 Usually the two pins on the E terminal are red and black or red and blue. The
red end is for high level.
4 Usually the two pins on the S terminal are white and green. The white end is
for high level.
When the optical coupler is not shielded, the white end has a low level which
does not exceed 0.6V; otherwise it has a high level which exceeds 4.4V.
If the measured voltage is within the above thresholds, the optical coupler
runs normally.
6-40
Maintenance and Test Software
7.1.2 Overview
7.1.2.1 Screen Layout
The main screen of the test and maintenance software consists of two parts. See
Figure 7-1.
The upper area provides various function buttons to test each unit.
The lower area displays the communication data associated with the main unit/subunits.
The lower-right area provides options and buttons to control the communication frame.
7-1
Maintenance and Test Software
Similarly, you can choose PARA and Speed, Temperature, Photoelectric on the
higher-left area to run different debugging functions.The following is an introduction of the
Command, PARA and Speed, Temperature, Photoelectric.
The function buttons for serial port setup, version query are located on the higher-right
area of the main interface.
7-2
Maintenance and Test Software
Mechanical reset: Select this command to reset the mechanical parts of subunits.
Shake Hands With Machine: Select this command to communicate with the main
unit.
NOTE
Enable modify parameters and Disable modify parameters can
be used only when the parameter write protection of the main
board is disabled.The main board will be at the status of parameter
write protection in normal situation. Please refer to 7.3.1 for details
about how to cancel parameter write protection.
Send original command: Select this command to send the instruction to the main
unit directly. Please note that this function can be performed only by debug users.
Mixing bar to the top of wash pool——Move the mixing bar to the position above
the wash pool
Mixing bar into wash pool——Move the mixing bar into the wash pool to wash
Mixing bar to the top of reaction tray—— move the mixing bar to the position
above the reaction tray
7-3
Maintenance and Test Software
Mixing bar into reaction tray——Move the mixing bar down into the reaction tray
Mixing bar stirs for given time——Turn on the motor and the mixing bar stirs for
given time
Mixing unit reset——Execute mechanical resetting to the mixing unit. The mixing
bar moves to the top of the reaction tray from the current position and then back to
the wash pool to wash.
The Reagent probe postion correct and Stop are reserved functions, but not available
in the current version.
Like other units, the actual working postion of the sample unit and reagent unit is
determined by their respective position parameters. Please refer to 8.3 for details about
parameters.
7-4
Maintenance and Test Software
7-5
Maintenance and Test Software
Reaction tray rotate——Input the number of the circles to rotate in the first edit box
and the position to stop in the second edit box, which means to stop the specified
cuvette to the 1# dispensing position of the reaction disk.
When you input “29” into the second edit box, the first cuvette segment will stop at the
replacement position; input “34”, the second cuvette segment will stop at the replacement
position; input “39”, the third cuvette segment will stop at the replacement position; input
“4”, the fourth cuvette segment will stop at the replacement position…and the rest cuvette
segment can be deduced by analogy.
Reaction tray rotate some cups——The number of cuvettes the reaction disk
passes while rotating.
Turn on light
Rotate and measure—— Collect photoelectric data of all the cuvettes on the
reation disk at all wavelengths.
7-6
Maintenance and Test Software
7-7
Maintenance and Test Software
The following is the introduction of the sending instruction and the returning instruction.
7-8
Maintenance and Test Software
Select the Reaction checkbox, and then click Enable/Disable temperature control to
turn on the reaction disk temperature control. Disselect the Reaction checkbox, and then
click Enable/Disable temperature control to turn off the reaction temperature control.
Reagent PreHeat is to control the reagent preheating. The control method is the same
with Reaction.
Length of Sensor Line: orginal line- 3.5cm extra line- 51.5 cm. Both are fixed
parameters.
Orginal Data: Input 0, 37 and 100 to the T column, and corresponding resistance values
in the R column. Click Caculate to get R0, A, B.
When the reaction disk temperature sensor is replaced, the R0, A, B should be
recalculated by using the function provided by Orginal Data. The R0, A, B should be
configured in PARA and Speed-Temperature Unit.
The interface to configure temperature control parameters is shown in the Figure 7-10.
Reaction disk sensor: input the calculated R0, A, B in the first three column; input ⊿AD
value in the fourth column ( found in the temperature collection board. If the board is not
replaced, leave it unmodified.)
7-9
Maintenance and Test Software
7-10
Maintenance and Test Software
7.3 Parameter
Select PARA and Speed on the higher-left area to enter the parameter configuration
screen shown in Figure 7-11.You can configure two types of parameters: the parameters
of the subunits and the parameters of the motor speed.To configure the parameters of the
subunits, select the unit from the Unit Name drop-down list. To configure the motor
parameters, select the motor from Speed Name drop-down list.
7-11
Maintenance and Test Software
Connect socket J15 on main board as shown in Figure 7-12. The parameter modification
function is then enabled.The default connection is shown in figure 8-12 (a). It is in
parameter write protection.
After configuration, restore the main board to the status of parameter write protection.
7-12
Maintenance and Test Software
NOTE
If not necessary, please do not use this method to modify
parameters.
If it is not necessary to validate the modified parameters perpetually, you can restore the
previous parameters after restarting. Please follow the instructions as below:
Click the Setup button on the higher-right area of the software shown in Figure 7-13,
input bs200 to the dialog box, and then click OK.
2) There is System instruction under each unit name. Please change the value of byte
8 from 00 to 03 in the system instruction, and then click Run to validate the
configuration. The following figure takes the reaction unit as an example.
7-13
Maintenance and Test Software
NOTE
1、 The configuration modification is only effective to selected
unit.If the number of the units is more than 1, modify
configuration of each unit respectively.
Before performing the operation, select the target unit from the drop-down list of “Unit
Name” or “Speed Name”. If a unit from the Unit Name list and a motor from the Speed
Name list are both selected, the system can only identify the last selected one.
7-14
Maintenance and Test Software
7.3.2.1 Query
Select the target unit and click Query to inquire about the parameters of the
corresponding units and the motors.
7.3.2.2 Config
1. Inquire or read the parameters of the selected unit.
The parameter configuration will be successful only when the parameter modification of
the target unit is enabled. Otherwise, the warning of parameter modification protection
will show up at the bottom of the screen.
For the units in the Unit Name drop-down list, if the main board is in parameter write
protection status, the new parameters will be validated after configuration; but the system
will restore the previous parameters after restarting. If the modification function is enabled,
the new parameters will be perpetually validated after configuration.
For the motors in the Speed Name list, the configuration modification will only be
validated after configuration. After the analyzing unit is shutdown, the motor parameters
will be stored to the original ones.
7.3.2.3 Save
Click Save to back-up the current parameters of the target unit in a new file after the
operations of Inquire, Configure, Read and Configure All.
7.3.2.4 Load
1)Select a target unit.
2)Click Read and then select a parameter file in the pop-up dialog box. If the selected file
is not belong to the target unit, the system will automatically switch the current unit to the
unit specified by the parameter file.
3) Click Config All to refresh all the parameters of the target unit.
2) Inquire or read the parameters of the selected unit, or modify the parameter if needed.
3) Select Confiure All to complete the configuration with all current parameters to the
target unit.
7-15
Maintenance and Test Software
7.4 Temperature
7.4.1 Functions
The Temperature provides the functions of real-time monitoring on the temperature of
the reaction disk and the reagent preheating.
The startup temperature will be saved automatically under the running directory.
The operation to monitor the temperature curve of reagent preheating is the same as
reaction disk.
7-16
Maintenance and Test Software
7.5 Photoelectric
The following operations are performed on the photoelectric screen:
2) The process will last for 3-4 minutes until all the red curves are displayed. The green
font appears to indicate the test is finished.
3) After testing, click OK. A pink line will be at the center of the first peak.You can also
adjust the line manually by clicking the up-arrow and the down-arrow on the text box
under the curve.
4) When the line is adjusted to the center of the first peak, the offset of the filter equals to
the value in the text box minus 100.
7-17
Maintenance and Test Software
1) After start-up and the light source is stable, select Photoelectric-Others-Test Gain
and then click Start.
2) After the test is finished, you can view the gain value in the Gain column.The order is
340nm, 405nm, 450nm, 510nm, 546nm, 578nm, 630nm, 670nm.
3) During the test, the software will configure the gain value to the reaction unit.
4) After the test, you can select PARA and Speed-Reaction Unit-Query to confirm the
configuration.
Note: the order of the gain on the reaction unit is opposite to the order mentioned above.
The order on the reaction unit is 670nm, 630nm, 578nm, 546nm, 510nm, 450nm, 405nm,
340nm.
5) Run background test to confirm the gain configuration.The recommended range for
background is 48000-62000.
6) If the gain values of a channel are not reasonable, adjust them manually. Change the
gain value of the specific channel on PARA and Speed-Reaction Unit. You will get low
background value by configuring large gain value. Similarly, you will get high background
value by configuring low gain value. The input range for gain value is 1-255.
7-18
Maintenance and Test Software
NOTE
During the test, the software will configure the gain parameters of
the reaction unit. Therefore, enable the parameter modification
function of the reaction disk before testing.
NOTE
Run background test after configuration to confirm the
configuration. The recommended range for background is
48000-62000.
CAUTION
It is only necessary to run gain test after replacing the lamp and
the background overflows (exceeding 65535). Do not adjust the
gain to elevate the background.
7-19
Maintenance and Test Software
1) After start-up and the light source is stable, select Photoelectric-Others-Light Base
and then click Start.
2) When the green font above Start appears, remove the current cuvette segment and
then click Start.
3) When the test is finished, you can view the background on BackGround column. The
order is 340nm, 405nm, 450nm, 510nm, 546nm, 578nm, 630nm, 670nm.
7-20
Maintenance and Test Software
On the right side of the screen is the Macro Instruction area, in which you can create
and edit macro instructions and execute them circularly.
On the left side of the screen is the instruction area, in which you can view the detailed
instructions of the specified unit.
7-21
Maintenance and Test Software
2) Select New.
3) Enter the name of the new macro instruction in the popup dialog box, and then
select OK. The name appears in the drop-down list box above Index and
Instruction.
2) Select an instruction.
Method: Select the desired unit and the instruction type in the Instruction area. All
qualified instructions of the unit are displayed in the lower table.
Enter instruction value in the Value column according to the other information in
the table.
The last two lines of the Value column can be left blank.
The Value column for the reserved instructions can be left blank.
7-22
Maintenance and Test Software
After setting up an instruction, click Send to verify the exactness in the current
environment. If the instruction is correct, the proper response and results frames will be
displayed and the available data will be uploaded; If the instruction is not correct, the
error message explained in red will be showed up in the information box at the bottom of
the screen.
Select Add to Macro. The selected instruction is added to the macro instruction list on
the right-hand side of the screen. Repeat steps 1) through 5) to add more instructions.
6) Select Save below the macro instruction list to save the macro instruction. The
newly-created macro instruction is temporarily stored in the memory. If not saved,
the macro instruction will disappear when you switch to other instructions or exit the
system.
To delete created macro instruction, you can choose the macro instructin in the name list,
and click Delete Instruction, and then confirm the deletion in the pop-up dialog box.
If you want to delete an instruction, select the instruction in the name list under the name
of the macro instruction set, and then click Delete Instruction.
To run a macro instruction set once, select the checkbox next to the instruction name; the
instructions will be executed only once;
To run a macro instruction set circularly, deselect the checkbox; the instructions will be
executed circularly until clicking stop or pause.
7-23
Maintenance and Test Software
7-24
Appendix A Diagrams
Power supply
unit
Reagent
refrigeration Main board Drive board
board
A-1
Diagrams
Power
Soket M07-00061S-
--
Reagent N
12&5V Board Refrigeration Board 24VBoard
PFC Board
BA33-30-35080 BA20-30-75227 L BA33-30-35082
BA33-30-35078
J86
P353 009-000902-00
4 12V 3 6
P1 P404
4 5 12V 2 5 1 L L 1
1 GND 6
4 1 1
P406 009-000876-00
5 2 GND 5
3 2 2 8
3 GNDFAN 4 BA20-20-75266 5 1
M26 :Upper heater
2 4
6 6 12FAN 1 3 3 N N 3 3
1 6 2 7
3 M27:Down heater
P3 7 3
Drive Board BA20-20-75267 M07-00094S- 5
2 8 4
051-000486-00 3 -- 1 M28 :009-000742-00
1
P350 009-000887-00 J17
2
1 12GND 8
3 1 4 8 3
2 GND 7
1
P405
009-000900-00
3 12V 4 J18
4 2 3 7 2 2
4 5V 3
Drive Board 2 2
051-000486-00 1 1
009-000897-00 1
051-000486-00
P6 1
J21
Drive Board
1 2
Main Board 2 2
051-000485-00 2 1
1 1 P403
P352 J2 009-000887-00 J17
1 009-000877-00 12GND 6 4 4 24V 1
3 1 GND 4 3 6 2 6
2 P5 M32:Lamp 3 3 24V 2
009-000875-00
3 12V 3 2 5 2
2 12VGND 2 1 GND 6
4 2 5V 1 1 5
4 1 4 2 GND 5
1 1 1
LAMP12V
A-2
Diagrams
J20
connection Board BA20-30-75227 12&5V Board
C25:water-empty
051-000486-00 BA10-30-78268
BA30-30-15284
C26:trash-full
BA33-30-35080
2 4 6 8 10 12 14 16 18 20
J204 J9 J87 1 2 3
12 11
18 17
28 27
32 31
38 37
42 41
22 21
48 47
14 13
16 15
20 19
24 23
26 25
30 29
34 33
36 35
40 39
44 43
46 45
50 49
1
9
1 3 5 7 9 11 13 15 17 19
1 2 3 4
4
P352
3
1
2
16 HEAT3
18 HEAT2
20 HEAT1
1 SHIELD
2 SHIELD
4 NC
5 NC
7 NC
6 NC
2 NC
3 NC
19 +24V
1
17 +24V
1
13
14
10
12
15
11
3
4
5
6
7
8
9 NC
009-000883-00
3
009-000743-00
009-000886-00
009-000885-00
009-000877-00
009-000884-00
39 CLK_RESERVED_MOTOR3
40 DIR_ RESERVED_MOTOR3
26 CLK_RESERVED_MOTOR1
30 CLK_RESERVED_MOTOR2
31 DIR_ RESERVED_MOTOR2
27 DIR_RESERVED_MOTOR1
11 VALVE_WASH_INJECT1
12 VALVE_WASH_INJECT2
2
1
3
4
38 DIR_ SYR_MOTOR2
37 CLK_SYR_MOTOR2
36 DIR_ SYR_MOTOR1
35 CLK_SYR_MOTOR1
10 S3_TEMP
9 S2_TEMP
8 S1_TEMP
16 PWR_PV_WASH1
17 PWR_PV_WASH2
13 PREHEAT_REAG
10 PUMP_FILL_OUT
25 CLK_ WASH_UP
45 CLK_FILL_SYR
24 DIR_WASH_UP
5 F_REAC
9 VAVLE_FILL_IN
43 CLK_FILL_UP
32 CLK_STIR_UP
46 DIR_FILL_SYR
8 PUMP_FILL_IN
6 BUSY
3 DOUT
33 DIR_STIR_UP
2 SYNC
12 VPP
11 GND
15 LAMP_CTRL
41 CLK_FILL_R
22 CLK_STIR_R
23 DIR_ STIR_R
42 DIR_FILL_R
28 CLK_FILL_T
4 GND
7 GND
1 DIN
5 CLK
20 REAC-CLK
29 DIR_FIIL_T
4 LEVEL2
21 REAC-DIR
2 LEVEL1
14 STIR_DC
2 GND
18 RELAY_T
6 12GND
1 5V
3 GND
4 GND
1 GND
1 VCC
3 12V
34 GND
47 GND
49 VCC
1 GND
4 NC
5 NC
7 NC
6 NC
3 NC
GND
2 NC
VCC
VCC
4
50
19
NC
48
NC
NC
NC
NC
NC
J17
4
6
5
J14 10 9 8 7 6 5 4 3 2 1 1 2 3 4 1 2
12 11
18 17
28 27
32 31
38 37
42 41
22 21
48 47
2 4 6 8
14 13
16 15
20 19
24 23
26 25
30 29
34 33
36 35
40 39
44 43
46 45
50 49
1
9
J1
2 4 6 8 10 12
1 3 5 7
1
3
2
1 3 5 7 9 11
J11
J10 J2
J3
Main Board
051-000485-00
J39
J5 J6 J7
13 12 11 10 9 8 7 6 5 4 3 2 1
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 2 4 6 8 2 4 6 8 2 4 6 8 10
J12 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 J13 1 3 5 7 9 11 13 15 17 19 21 23 25 27 1 3 5 7 25 24 23 22 21 20 19 18 17 16 15 14
29 31 33 1 3 5 7 1 3 5 7 9
009-000881-00 009-000882-00
1 VCC 1 009-000879-00
+ 4 PHO_REAC_T 2 +
1 1 VCC 009-000878-00
C13:PHO_REAC_T C 2 GND 3 4 2
PHO_FILL_T 1 NC NC 1
- C
E 3 GND 4 C16:PHO_FILL_T
- 2 3 GND
3 RXD 2
PC COM
+ 1 VCC 5
E 3 4 GND 1 BA31-20-41498
4 PHO_REAC_TC 6 + 1 5 VCC 2 TXD 3 NC
C 2 GND 7 4 PHO_FILL_TC 6 2
Reserved - C 4 NC NC 4
E 3 GND 8 C15:PHO_FILL_TC
- 2 GND 7 ISE RXD232
10 DCP_CLK
1 VCC 9 3
18 AD_BUSY
GND 8 3
11 DCP_DIN
E 5 GND 5
009-000880-00
+ module
19 AD_CLK
4 PHO_FILTER_MOTOR 10 1 VCC 9
9 DCP_EN
1 VCC 1 TXD232
6 AD_DIN
+
20 AD_RC
C
22 CH_A2
23 CH_A1
24 CH_A0
21 CH_A3
4 15GND
17 15GND
C40: 4 PHO_WASH_UP 10 6 NC NC 6
- 2 GND 11 C 4
12 GND
25 GND
13 GND
1 +15V
14 +15V
5 GND
PHO_FILTER_MOTOR 2 GND 11
7 GND
8 GND
16 VCC
15 -15V
3 VCC
3 GND 12 Reserved - 2 RXD 3 8 RTS 7
2 -15V
E NC
+ 1 VCC 13 E 3 GND 12 3 TXD 2 5
4 PHO_FILL_UP 14 + 1 VCC 13 7 CTS 8
GND
C18:PHO_FILL_UP C 2 GND 15 4 PHO_WASH_SUCKSYR 14 5 GND 4
- Reserved C 2 GND 15
9 NC 6
E 3 GND 16 - 6 RTS 10 NC
+ 1 VCC 17 E 3 GND 16
7
Reagent Bar
4 PHO_FILL_R 18 + 1 VCC 17 7 CTS 6 ISP_RESE
C17:PHO_FILL_R C 4 PHO_WASH_EJECT 18
- 2 GND 19 C 8 TRIG 9 T
3 GND 20
Reserved 2 GND 19 8 14 15 16 17 18 19 20 21 22 23 24 25
E - NC P1
+ 1 VCC 21 E 3 GND 20 9 NC NC 5
4 PHO_FILL_SYR 22 + 1 VCC 21 9
C19:PHO_FILL_SYR C 2 GND 23 4 PHO_RESERVED1 22 4 NC NC 7 NC 1 2 3 4 5 6 7 8 9 10 11 12 13
- Reserved C 2 GND 23 10
E 3 GND 24 - NC 8
+ VCC 25 E 3 GND 24 NC
4 PHO_STIR_UP 26 + VCC 25 NC 11 AD conversion board
C 4 PHO_RESERVED2 26 SHIELD
C28:PHO_STIR_UP - 2 GND 27 C NC 12
BA10-30-77759
Reserved 2 GND 27
E 3 GND 28 -
1 VCC 29 3 GND 28 NC 13
+ E 1 VCC 29
C 4 PHO_STIR_R 30 + NC 14
C27:PHO_STIR_R 2 GND 31 4 PHO_RESERVED3 30
- C14:PHO_REAC_TC C 2 GND 31 NC 15
E 3 GND 32 -
33 NC E 3 GND 32
34 NC 33 NC
34 NC
A-3
Diagrams
P403
P350
4 3 2 1
3 4
1 2 1 2
P6
3 橙
2 白
1 白
4 橙
1 2
2
1
009-000887-00
2
4 红
2 黑
1 蓝
3 黄
009-000896-00
009-000899-00
009-000898-00
1
2
009-000897-00
24V 1
24V 2
12V 4
GND 5
GND 6
GND 7
12GND
VCC
3
8
24V Board
1
4
2
2
1
1
2
BA33-30-35082
J18 009-000900-00 P405
1 2 1 2 7 5 3 1 7 5 3 1 1 2 3 4 J21 1 2 1
1 1
009-000891-00
8 6 4 2 8 6 4 2 J17 6 8 2
1
J22 J24 5 7 2 2
J7 J6
2 009-000743-00
DGND 12V
1 GND
motor
GND 24V
GND 24V
GND 5V
1 2
J8
2 NC 1 2
3
3 NC
3 4 4 NC 3 4
4
5 NC
5 6 5 6
6 NC
7 NC
009-000893-00 7 8 8 PUMP_FILL_IN 7 8
1
9 VAVLE_FILL_IN
9 4 10 PUMP_FILL_OUT 9 4
2
J13
11 VALVE_WASH_INJECT1
11 12 11 12
12 VALVE_WASH_INJECT2
motor
3
13 14 13 PREHEAT_REAG
14 STIR_DC 13 14
15 LAMP_CTRL
15 16
4
16 PWR_PV_WASH1 15 16
17 PWR_PV_WASH2
17 18 18 RELAY_T 17 18
009-000890-00 Drive Board
051-000485-00
19 GND
19 20 20 REAC-CLK 19 20 J40
1
Main Board
051-000486-00 21 22
21 REAC-DIR
22 CLK_STIR_R 21 22
2
23 DIR_ STIR_R
motor (J2-JTAG,J3、J4Reserved) J20 23 24 23 24
J7
24 DIR_WASH_UP
25 CLK_ WASH_UP
3
25 26 26 CLK_RESERVED_MOTOR1 25 26
27 DIR_RESERVED_MOTOR1
27 28 27 28
4
28 CLK_FILL_T
29 DIR_FIIL_T
29 30 30 CLK_RESERVED_MOTOR2 29 30
009-000892-00 31 DIR_ RESERVED_MOTOR2
31 32
1
32 CLK_STIR_UP 31 32
33 34 33 DIR_STIR_UP 33 34
34 GND
2
motor
J5
35 CLK_SYR_MOTOR1
35 36 35 36
36 DIR_ SYR_MOTOR1
3
37 38 37 CLK_SYR_MOTOR2 37 38
38 DIR_ SYR_MOTOR2
4
39 40 39 CLK_RESERVED_MOTOR3 39 40
40 DIR_ RESERVED_MOTOR3
41 CLK_FILL_R
41 42 42 DIR_FILL_R 41 42
1
43 CLK_FILL_UP
43 44 43 44
44 DIR_ FILL _UP
45 CLK_FILL_SYR
2
J10
45 46 45 46
46 DIR_FILL_SYR
Reserved 47 48 47 GND
47 48
3
Reserved
009-000889-00
009-000894-00
009-000895-00
009-000888-00
A-4
J39
1 +15V
P1
1
14 +15V
14
2 -15V
2
15 -15V
14
3 VCC
3
16 VCC
15 16
4 15GND 3
4
17 15GND BA10-20-78126
15 16
J1
5 GND
5
18 AD_BUSY 1
17 18
6 AD_DIN
5
340nm
6
1
2
19 AD_CLK 2 Pre-amp board
17 18
7 GND
+15V
7
3 AGND BA10-30-77760
20 AD_RC
3
4
19 20
8 GND 4
8
AGND
21 CH_A3 5
19 20
AGND_SHILED
BA10-30-77759
9 DCP_EN
8
5
6
9
BA31-20-41498
6
Figure A-5 A/D Conversion Board
AD Conversion board
10 DCP_CLK
9
23 CH_A1
11 DCP_DIN
24 CH_A0
12 GND
25 GND
21 22 23 24 25
13 GND
10 11 12 13
21 22 23 24 25
10 11 12 13
A-5
Diagrams
Diagrams
M42-M43:Refrigeration
fans
C35:Temp sensor BA30-21-06532
BA30-21-15175
Temp
GND
GND
GND
12V
12V
12V
Heater Protect
switch
009-000908-00
009-000907-00
009-000909-00
1 GND
1 GND
1 GND
1 GND
4 +5V
2 12V
2 12V
2 12V
3
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 3 4
J88 J81 J79 J80 J78 J82 J83 J84 J85 J15
J89 009-000902-00
BA31-20-41456 J86 6 1
P353
1
M31:PELTIER2100-
12V
12V 1 12VFANGNDFAN
1 4 5 4 1
2
2
20-06633
3 5 2
1 4
12V 12V BA20-30-75227 3 6
1 12V GND 2 5
GND 2 6 3
COOLER 1 6
2
12&5V board
BA33-30-35080
J74 J73 J72 J71 J75 J76 J77 J87
1 2 3 1 2 3 1 2 3 1 2 3 1 2 1 2 1 2 1 2 3
1 GND
1 GND
2 12V
FAN
5V
GN
2 12V
D
FAN4
12VFAN
GNDFAN
GNDFAN
GNDFAN
FAN3
FAN2
009-000905-00
12VFAN
12VFAN
GNDFAN
FAN1
12VFAN
009-000904-00
009-000885-00
009-000903-00
GND
GND
GND
GND
GND
GND
12V
12V
12V
12V
12V
12V
FAN
FAN
FAN
FAN
1 2 3
J10
M22-M25: Reaction disk fans M44: Drive board fan M39: Lamp fan Main board
BA30-21-06530 2100-20-08144 BA30-21-06532 051-000485-00
A-6
Diagrams
C31:probe
PROBE
GND
2
1
M19: mixer motor
BA30-10-15115
BA30-10-06631
2000-10-15052
2
1
- +
J66 1 2
051-000141-00
Level detection board
J65
1 2 3 4
009-000912-00
009-000911-00
4
1
3
6 blueRP_RAM_PHO
7 black RP_LEVEL
5 green AGND
8 red 12V
2 orange
1 yellow
purple
brown
2
1
4
3
1 2 1 2 3 4 5 6 7 8
J202 J201
J204
J207 J206 J205
1 2 1 2 1 2 1 2 3 4
1
4
1
009-000884-00
009-000910-00
009-000898-00
009-000899-00
4
1
2
1
J8 1 2 J10 1 2 J2 1 2 3 J11 1 2 3 4
Reaction disk
Drive Board temperature sampling Main Board
051-000486-00 board 051-000485-00
BA10-30-78268
A-7
Diagrams
A-8
Appendix B Spare Parts List
S/N P/N Description
Shell
Mechanism
B-1
Spare Parts List
Optical parts
B-2
Spare Parts List
Hardware
B-3
Spare Parts List
ISE module
B-4
P/N: 046-001388-00(5.0)