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SAFETY DATA SHEET SDS Number: 7980-AM


Date Revised: 05/01/2014

This Safety Data Sheet complies with Regulation (EC) No. 1907/2006, ISO 11014-1 and ANSI Z400.1

1. PRODUCT AND COMPANY IDENTIFICATION


Product Name: BARE COMPOSITE HIGH ALLOY WELDING ELECTRODES
Application: Arc Welding
Classification: AWS A5.9 & A5.22
Supplier: THE ESAB GROUP, INC., 801 Wilson Avenue, Hanover, PA 17331
Telephone No.: 1-717-637-8911, 1-800-933-7070
Emergency No.: 1-717-637-8911 and 1-800-424-9300 (CHEMTREC)
Web site: www.esabna.com

2. HAZARDS IDENTIFICATION
Emergency Overview: Metal wires in varying colors. These products are normally not considered hazardous as shipped. Gloves should
be worn when handling to prevent cuts and abrasions.
Some of these products contain nickel, which is classified as toxic by prolonged inhalation, a skin sensitizer and a suspect carcinogen.
Nickel powder is harmful for the environment. Some of these products contain potassium fluorosilicate which is classified as toxic by
inhalation, skin contact and ingestion. In the form that these substances are present in these products, they do not contribute to a hazard
classification of the products.
Skin contact is normally no hazard but should be avoided to prevent possible allergic reactions.
Persons with a pacemaker should not go near welding or cutting operations until they have consulted their doctor and obtained
information from the manufacturer of the device.
When these products are used in a welding process, the most important hazards are heat, radiation, electric shock and welding fumes.
Heat: Spatter and melting metal can cause burn injuries and start fires.
Radiation: Arc rays can severely damage eyes or skin.
Electricity: Electric shock can kill.
Fumes: Overexposure to welding fumes may result in symptoms like metal fume fever, dizziness, nausea, dryness or irritation of
the nose, throat or eyes. Chronic overexposure to welding fumes may affect pulmonary function. Prolonged inhalation of
nickel and chromium compounds above safe exposure limits can cause cancer. Overexposure to manganese and
manganese compounds above safe exposure limits can cause irreversible damage to the central nervous system,
including the brain, symptoms of which may include slurred speech, lethargy, tremor, muscular weakness, psychological
disturbances and spastic gait.
3. COMPOSITION/INFORMATION ON INGREDIENTS
These products are preparations of metal cored wire.

REACH Hazard OSHA


Ingredients CAS# EINECS# (1) IARC(2) NTP(3)
Reg. # classification List(4)
Aluminum -- 7429-90-5 231-072-3 F; R15 R10 -- -- --
stabilized
F; R15-17
pyrophoric
Carbon -- 7440-44-0 231-153-3 No -- -- --
Chromium -- 7440-47-3 231-157-5 No -- -- --
Copper -- 7440-50-8 231-159-6 No -- -- --
Iron 01-2119462838-24 7439-89-6 231-096-4 No -- -- --
Magnesium -- 7439-95-4 231-104-6 No -- -- --
Manganese -- 7439-96-5 231-105-1 No -- -- --
Molybdenum -- 7439-98-7 231-107-2 No -- -- --
Nickel -- 7440-02-0 231-111-4 Carc. Cat. 3; R40 2B S --
T; R48/23
R43
Product Identity: BARE COMPOSITE HIGH ALLOY Page: 2(7)
WELDING ELECTRODES SDS Number: 7980-AM
Date Revised: 05/01/2014

REACH Hazard OSHA


Ingredients CAS# EINECS# IARC(2) NTP(3)
Reg. # classification(1) List(4)
Nickel Powder -- 7440-02-0 231-111-4 Carc. Cat. 3; R40 2B S --
T; R48/23
R43
R52/53
Niobium -- 7440-03-1 231-113-5 No -- -- --
Potassium Silico Fluoride -- 16871-90-2 240-896-2 T; R23/24/25 -- -- --
Silicon -- 7440-21-3 231-130-8 No -- -- --
Sodium Fluoride -- 7681-49-4 231-667-8 T; R25 -- -- --
Xi; R36/38, R32
Sodium Oxide -- 1313-59-3 215-208-9 No -- -- --
Titanium -- 7440-32-6 231-142-3 No -- -- --
Vanadium -- 7440-62-2 231-171-1 No -- -- --
(1)
Hazard Classification according to European Council Directive 67/548/EEC, for R-phrases, see Section 16.
(2)
Evaluation according to the International Agency for Research on Cancer.
1 –Carcinogenic to humans. 2A – Probably carcinogenic to humans. 2B – Possibly carcinogenic to humans.
(3)
Classification according to the 11th Report on Carcinogens, published by the US National Toxicology Program.
K – Known Carcinogen S – Suspect Carcinogen
(4)
Carcinogen listing according to OSHA, Occupational Safety & Health Administration (USA).

APPROXIMATE COMPOSITION (Wt. %)

Arcaloy Arcaloy Arcaloy Arcaloy Arcaloy


Product Trade Name Nicore 55
MC308L MC309L MC309LSi MC409Nb MC409Ti

Aluminum <0.2 <0.2 <0.2 <0.2 <0.2 <0.2


Carbon 1.5-2.5 <0.2 <0.2 <0.2 <0.2 <0.2
Chromium -- 20-22 23-25 24-26 11-13 11-13
Copper -- <0.3 <0.3 <0.3 -- --
Fluorides <0.3 -- <0.3 <0.3 -- --
Magnesium 0.3-1 -- -- -- -- --
Manganese 0.1-0.7 1.5-2.5 1.5-2.5 1.5-2.5 0.2-1.5 0.2-1.5
Molybdenum -- <0.3 <0.3 <0.5 -- --
Nickel 39-45 9-11 12-14 12-14 -- --
Niobium -- -- -- -- 0.3-1 --
Silicon <1 <1 <1 <2 <1 <2
Titanium -- -- -- -- -- 0.5-1.5
Vanadium -- <0.2 <0.2 <0.2 -- --
Iron Bal. (>50) Bal. (>60) Bal. (>55) Bal. (>55) Bal. (>80) Bal. (>80)
AWS Classification None A5.9 A5.9 A5.9 & A5.9 A5.9
EC308L EC309L A5.22 EC409Nb EC409
EC309LSi
Product Identity: BARE COMPOSITE HIGH ALLOY Page: 3(7)
WELDING ELECTRODES SDS Number: 7980-AM
Date Revised: 05/01/2014

Arcaloy Arcaloy Arcaloy Arcaloy Arcaloy Arcaloy


Product Trade Name
MC410NiMo 430LNb MC430LNb MC430LNbTi MC439Ti MC18CrCb

Aluminum <0.2 <0.2 <0.2 <0.2 <0.2 <0.2


Carbon <0.2 <0.2 <0.2 <0.2 <0.2 <0.2
Chromium 11-13 16-19 16-19 16-19 16-19 16-19
Fluorides -- <0.3 -- -- -- --
Manganese 0.5-1.5 0.5-1.5 0.2-1.5 0.5-1.5 0.5-1.5 0.5-1.5
Molybdenum 0.3-1 -- -- -- -- --
Nickel 3-5 -- -- -- -- --
Niobium -- 0.3-1 0.3-1 0.3-1 -- 0.3-1
Silicon <1 <1 <1 <1 <1 <1
Titanium -- -- <1 0.5-1.5 0.5-1.5 0.5-1.5
Sodium Oxide -- -- -- -- <0.3 <0.3
Iron Bal.( >75) Bal. (>75) Bal. (>75) Bal (>75) Bal. (>75) Bal. (>75)
AWS Classification A5.9 None None A5.22 A5.22 A5.22
EC410NiMo EC439NB EC439 EC439Nb

4. FIRST AID MEASURES


Inhalation: If breathing has stopped, perform artificial respiration and obtain medical assistance immediately! If breathing is difficult,
provide fresh air and call physician.
Eye contact: For radiation burns due to arc flash, see physician. To remove dusts or fumes flush with water for at least fifteen
minutes. If irritation persists, obtain medical assistance.
Skin contact: For skin burns from arc radiation, promptly flush with cold water. Get medical attention for burns or irritations that persist.
To remove dust or particles wash with mild soap and water.
Electric shock: Disconnect and turn off the power. Use a nonconductive material to pull victim away from contact with live parts or wires.
If not breathing, begin artificial respiration, preferably mouth-to-mouth. If no detectable pulse, begin Cardio Pulmonary
Resuscitation (CPR). Immediately call a physician.
General: Move to fresh air and call for medical aid.
5. FIRE FIGHTING MEASURES
No specific recommendations for welding consumables. Welding arcs and sparks can ignite combustible and flammable materials. Use
the extinguishing media recommended for the burning materials and fire situation. Wear self-contained breathing apparatus as fumes or
vapors may be harmful.
6. ACCIDENTAL RELEASE MEASURES
Solid objects may be picked up and placed into a container. Liquids or pastes should be scooped up and placed into a container. Wear
proper protective equipment while handling these materials. Do not discard as refuse.
Personal precautions: refer to Section 8.
Environmental precautions: refer to Section 13.
7. HANDLING AND STORAGE
Handling:
Handle with care to avoid stings and cuts. Wear gloves when handling welding consumables. Avoid exposure to dust. Do not ingest.
Some individuals can develop an allergic reaction to certain materials. Retain all warning and identity labels.
Storage:
Keep separate from chemical substances like acids and strong bases, which could cause chemical reactions.
Product Identity: BARE COMPOSITE HIGH ALLOY Page: 4(7)
WELDING ELECTRODES SDS Number: 7980-AM
Date Revised: 05/01/2014

8. EXPOSURE CONTROL/PERSONAL PROTECTION


Avoid exposure to welding fumes, radiation, spatter, electric shock, heated materials and dust.
Engineering measures:
Ensure sufficient ventilation, local exhaust, or both, to keep welding fumes and gases from breathing zone and general area. Keep
working place and protective clothing clean and dry. Train welders to avoid contact with live electrical parts and insulate conductive parts.
Check condition of protective clothing and equipment on a regular basis.
Personal protective equipment:
Use respirator or air supplied respirator when welding or brazing in a confined space, or where local exhaust or ventilation is not sufficient
to keep exposure values within safe limits. Use special care when welding painted or coated steels since hazardous substances from the
coating may be emitted. Wear hand, head, eyes, ear and body protection like welders gloves, helmet or face shield with filter lens, safety
boots, apron, arm and shoulder protection. Keep protective clothing clean and dry.
Use industrial hygiene monitoring equipment to ensure that exposure does not exceed applicable national exposure limits. The following
limits can be used as guidance. For information about welding fume analysis refer to Section 10.
(1) 3 (2) 3
Substance CAS# ACGIH TLV mg/m OSHA PEL mg/m
Aluminum (metal and insoluble 7429-90-5 1** 15*, 5**
compounds)
Carbon 7440-44-0 None None
Chromium Compounds 7440-47-3
Metal (as Cr) 0.5 1
Cr (VI), inorganic, insoluble 0.01 (as Cr) 0.005 (as Cr Vi)
Cr (VI), inorganic, water-soluble 0.05 (as Cr) 0.005 (as Cr Vi)
Copper (fume, as Cu) 7440-50-8 0.2 0.1
(dust and mists, as Cu) 1 1
Iron (as iron oxide) 7439-89-6 5** 10 (fume)
Magnesium 7439-95-4 None None
Manganese and (as Mn) 7439-96-5 0.02**, 0.1*** 5 Ceiling
inorganic compounds
Manganese, fume, as Mn 7439-96-5 0.02**, 0.1*** 5 Ceiling
Molybdenum (metal and insoluble 7439-98-7 3 **, 10 *** 15*
compounds, as Mo)
(soluble compounds, 0.5 ** 5
as Mo)
Nickel, elemental 7440-02-0 1.5*** 1
Niobium 7440-03-1 None None
Potassium Silico Fluoride (as F) 16871-90-2 2.5 2.5
Silicon 7440-21-3 Withdrawn 15*, 5**
Sodium Fluoride (as F) 7681-49-4 2.5 2.5
Sodium Oxide 1313-59-3 None None
Titanium (metal) 7440-32-6 None None
Vanadium 7440-62-2 None None
(1)
Threshold Limit Values according to American Conference of Governmental Industrial Hygienists, 2014
(2)
Permissible Exposure Limits according to the Occupational Safety & Health Administration (USA)
Unless noted, all values are for 8 hour time weighted averages (TWA).

* Total dust, ** Respirable fraction, *** Inhalable fraction.


NOTE: Some of these products may not contain all of the materials listed. For details of composition, refer to the COMPOSITION
TABLES in Section 3.

9. PHYSICAL AND CHEMICAL PROPERTIES


Appearance: Solid, non-volatile with varying color.
Melting Point: >1000°C/>1800°F
Product Identity: BARE COMPOSITE HIGH ALLOY Page: 5(7)
WELDING ELECTRODES SDS Number: 7980-AM
Date Revised: 05/01/2014

10. STABILITY AND REACTIVITY


General: These products are only intended for normal welding purposes.
Stability: These products are stable under normal conditions.
Reactivity: Contact with chemical substances like acids or strong bases could cause generation of gas.
When these products are used in a welding process, hazardous decomposition products would include those from the volatilization,
reaction or oxidation of the materials listed in Section 3 and those from the base metal and coating.
The amount of fumes generated from these products varies with welding parameters and dimensions but is generally no more than 1 to
10 g/kg consumable. Fumes from these products may contain compounds of the following chemical elements: Fe, O, Mn, Cr, Ni, F, Na,
Si, K, Al, Mg, Mo, Cu, Nb, V, C, and Ti. The rest is not analyzed, according to available standards.
Refer to applicable national exposure limits for fume compounds, including those exposure limits for fume compounds found in Section 8.
A significant amount of the chromium in the fumes can be hexavalent chromium, which has a very low exposure limit in some countries.
Manganese and nickel also have low exposure limits, in some countries, that may be easily exceeded.
Reasonably expected gaseous products would include carbon oxides, nitrogen oxides and ozone. Air contaminants around the welding
area can be affected by the welding process and influence the composition and quantity of fumes and gases produced.
11. TOXICOLOGICAL INFORMATION
Inhalation of welding fumes and gases can be dangerous to your health. Classification of welding fumes is difficult because of varying
base materials, coatings, air contamination and processes. The International Agency for Research on Cancer has classified welding
fumes as possibly carcinogenic to humans (Group 2B).
Acute toxicity: Overexposure to welding fumes may result in symptoms like metal fume fever, dizziness, nausea, dryness or irritation
of the nose, throat or eyes.
Chronic toxicity: Overexposure to welding fumes may affect pulmonary function. Prolonged inhalation of nickel and chromium
compounds above safe exposure limits can cause cancer. Overexposure to manganese and manganese compounds
above safe exposure limits can cause irreversible damage to the central nervous system, including the brain,
symptoms of which may include slurred speech, lethargy, tremor, muscular weakness, psychological disturbances and
spastic gait.
12. ECOLOGICAL INFORMATION
Welding consumables and materials could degrade/weather into components originating from the consumables or from the materials
used in the welding process. Avoid exposure to conditions that could lead to accumulation in soils or groundwater.
Nickel powder is harmful for the environment. Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.
13. DISPOSAL CONSIDERATIONS
Discard any product, residue, disposable container or liner in an environmentally acceptable manner, in full compliance with federal and
local regulations. Use recycling procedures if available.
USA RCRA: Unused products or product residue containing chromium is considered hazardous waste if discarded, RCRA ID
characteristic Toxic Hazardous Waste D007.
Residues from welding consumables and processes could degrade and accumulate in soils and groundwater.
14. TRANSPORT INFORMATION
No international regulations or restrictions are applicable.
15. REGULATORY INFORMATION
Read and understand the manufacturer's instructions, your employer's safety practices and the health and safety instructions on the label.
Observe any federal and local regulations. Take precautions when welding and protect yourself and others.
WARNING: Welding fumes and gases are hazardous to your health and may damage lungs and other organs. Use adequate ventilation.
ELECTRIC SHOCK can kill.
ARC RAYS and SPARKS can injure eyes and burn skin.
Wear correct hand, head, eye and body protection.
Product Identity: BARE COMPOSITE HIGH ALLOY Page: 6(7)
WELDING ELECTRODES SDS Number: 7980-AM
Date Revised: 05/01/2014

Canada: WHMIS classification: Class D; Division 2, Subdivision A


Canadian Environmental Protection Act (CEPA): All constituents of these products are on the Domestic Substance List (DSL).
USA: Under the OSHA Hazard Communication Standard, these products are considered hazardous.
These products contain or produce a chemical known to the state of California to cause cancer and birth defects (or other
reproductive harm). (California Health & Safety Code § 25249.5 et seq.)
United States EPA Toxic Substance Control Act: All constituents of these products are on the TSCA inventory list or are
excluded from listing.
CERCLA/SARA Title III
Reportable Quantities (RQs) and/or Threshold Planning Quantities (TPQs):
Ingredient name RQ (lb) TPQ (lb)
Product is a solid solution in the form of a solid article. -- --
Spills or releases resulting in the loss of any ingredient at or above its RQ require immediate notification to the National
Response Center and to your Local Emergency Planning Committee.
Section 311 Hazard Class
As shipped: Immediate In use: Immediate delayed
EPCRA/SARA Title III 313 Toxic Chemicals
The following metallic components are listed as SARA 313 “Toxic Chemicals” and potential subject to annual SARA 313
reporting. See Section 3 for weight percent.
Ingredient name Disclosure threshold
Chromium 1.0% de minimis concentration
Copper 1.0% de minimis concentration
Manganese 1.0% de minimis concentration
Nickel 0.1% de minimis concentration

16. OTHER INFORMATION


This Safety Data Sheet has been revised due to modifications to Section 8. This SDS supersedes 7980-AL.

Refer to ESAB “Welding and Cutting - Risks and Measures”, F52-529 “Precautions and Safe Practices for Electric Welding and Cutting”
and F2035 “Precautions and Safe Practices for Gas Welding, Cutting and Heating” available from ESAB, and to:
USA: Contact ESAB at www.esabna.com or 1-800-ESAB-123 if you have questions about this SDS.
American National Standard Z49.1 “Safety in Welding and Cutting”, ANSI/AWS F1.5 “Methods for Sampling and Analyzing
Gases from Welding and Allied Processes”, ANSI/AWS F1.1 “Method for Sampling Airborne Particles Generated by Welding
and Allied Processes”, AWSF3.2M/F3.2 “Ventilation Guide for Weld Fume”, American Welding Society, 550 North Le Jeune
Road, Miami, Florida, 33135. Safety and Health Fact Sheets available from AWS at www.aws.org.
OSHA Publication 2206 (29 C.F.R. 1910), U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954,
Pittsburgh, PA 15250-7954.
American Conference of Governmental Hygienists (ACGIH), Threshold Limit Values and Biological Exposure Indices, 6500
Glenway Ave., Cincinnati, Ohio 45211, USA.
NFPA 51B “Standard for Fire Prevention During Welding, Cutting and Other Hot Work” published by the National Fire
Protection Association, 1 Batterymarch Park, Quincy, MA 02169.
UK: WMA Publication 236 and 237, “Hazards from Welding Fume”, “The arc welder at work, some general aspects of health and
safety”.
Germany: Unfallverhütungsvorschrift BGV D1, “Schweißen, Schneiden und verwandte Verfahren”.
Canada: CSA Standard CAN/CSA-W117.2-01 “Safety in Welding, Cutting and Allied Processes”.
These products have been classified according to the hazard criteria of the CPR and the SDS contains all the information
required by the CPR.
Product Identity: BARE COMPOSITE HIGH ALLOY Page: 7(7)
WELDING ELECTRODES SDS Number: 7980-AM
Date Revised: 05/01/2014

Explanation of risk phrases mentioned in this SDS:

R-phrases: R10 – Flammable.


R15 – Contact with water liberates extremely flammable gases.
R17 – Spontaneously flammable in air.
R23/24/25 – Toxic by inhalation, in contact with skin and if swallowed.
R25 – Toxic if swallowed.
R32 – Contact with acids liberates very toxic gas.
R36/38 – Irritating to eyes and skin.
R40 – Limited evidence of a carcinogenic effect.
R43 – May cause sensitization by skin contact.
R48/23 – Toxic: danger of serious damage to health by prolonged exposure through inhalation.
R52/53 – Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic environment.

ESAB requests the users of these products to study this Safety Data Sheet (SDS) and become aware of product hazards and safety
information. To promote safe use of these products a user should:
- notify its employees, agents and contractors of the information on this SDS and any product hazards/safety information.
- furnish this same information to each of its customers for these products.
- request such customers to notify employees and customers for the same product hazards and safety information.

The information herein is given in good faith and based on technical data that ESAB believes to be reliable. Since the conditions of use
are outside our control, we assume no liability in connection with any use of this information and no warranty, expressed or implied is
given. Contact ESAB for more information.

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