Instruction Manual of Equipment Installation, Use and Maintenance

Instruction Manual of Equipment
Installation, Use and Maintenance

1. NP order number
2. Reference about the final customer and name of the system
3. Component model/s
4. Serial numbers/TAG
5. NP job number
6. Code
7. Quantity
8. Material/Description
9. Manufacturer
The files must be nominated as follow: GE-NP Purchase Order Number –No. of N.P. Spec. used for
the purchase – Supplier Name (Eg. 1605881-RCO02236-439422546-Supplier Name).
Table of Contents and Check List:
DESCRIPTION PRESENT
Safety regulations YES
Functional description YES
Instructions for installation and start-up YES
List of components that should include:
- Models
- TAG
- Code YES
- Material
- Manufacturer
- Quantity
Data sheet of all components installed YES
Assembly drawing (of all components) including the component codes YES
Instructions for maintenance (including recommended intervals for maintenance) YES
Instructions for decommissioning and environmental impact YES
SAFETY REGULATION:
Thermo Engineering Srl products haven’t established length of time in operation.
Condition of use must be in according to its function.
FUNCTIONAL DESCRIPTION:
Temperature probes are RTDs or thermocouples.
RTD function convert a temperature value in a Ohm-resistance value (about 100 Ohm for PT100,
about 1000 Ohm for PT1000); other nominal value are available.
Thermocouple function convert a temperature value in a e.m.f. value (about mV). There are a
different type of Thermocouple: “K”, “J”, “T” and other.
Each thermocouple type present its peculiar linear curve.
The choice is based on working temperature and working conditions.
Choice of type of thermoelement (RTDs and/or Thermocouple) happen by GE-NP Technical Data
Sheet.
Temperature probes may be ordinary, composed by stem-transition-cable. Otherwise complete
assemblies are available, with connection head and optional thermowell.
Thermowells are available threaded or flanged.
Thermowell function is for high-pressure resistance and to put the probes inside the process, for
flow temperature measurement, adding the strong thermowell barrier.
Connection head is a specific junction box for terminal block connection, especially for temperature
probes connection (not only).
Connection heads and thermowells maybe supplied alone, like accessory.
Other accessory available like: flexible hoses, cables with/without connector and cable glands.
Cable and flexible hoses are for transmission signal from temperature reading to cabinet or
instrument or acquisition data.
Cable gland are for sealing of cable crossing.
Thermowells, Connection heads, Cable and flexible hoses and Cable gland are builded in conformity
to GE-NP Technical Data Sheet.
THERMO ENGINEERING Srl 1/3

INSTRUCTIONS FOR INSTALLATION AND START UP:
Handling with care.
Storage in clean and dry place.
Unpacking with care and use adequate tools.
Temperature probe
T/C AND RTD ARE FRAGILE
KEEP DRY
DO NOT DAMAGE THE T/C AND THE RTD
DO NOT DAMAGE THE CABLE
DO NOT CUT THE MgO CABLE
MAX MEASURING T°: see Technical Spec.
MAX TRANSITION T°: see Technical Spec.
MAX CABLE T°: see Technical Spec.
MIN BENDING RADIUS PROBE= 3mm
MIN BENDING RADIUS CABLE= 10mm
Complete assembly
T/C AND RTD ARE FRAGILE
KEEP DRY
DO NOT DAMAGE THE T/C AND THE RTD
DO NOT CUT THE MgO CABLE
DO NOT BENDING THE MgO CABLE
DO NOT MODIFY THE TEMPERATURE PROBE
MAX MEASURING T°: see Technical Spec.
MAX CONNECTION HEAD T°: see Technical Spec.
ATEX EXECUTION: see Technical Spec.
USE CABLE AND CABLE GLAND SUITABLE TO
THE AMBIENT TEMPERATURE (see Technical Spec. and TAG)
Connection head
KEEP DRY
DO NOT MODIFY THE CONNECTION HEAD
MAX CONNECTION HEAD T°: see Technical Spec.
ATEX EXECUTION: see Technical Spec.
USE CABLE AND CABLE GLAND SUITABLE TO
THE AMBIENT TEMPERATURE (see Technical Spec. and TAG)
Thermowell
DO NOT MODIFY THE Thermowell.
MAX Thermowell PRESSURE: see Technical Spec.
MAX Thermowell TEMPERAT.: see Technical Spec.
USE ADEQUATE TOOL TO FIX THE Thermowell.
NOTHING MUST BE PUT INSIDE THE BORE.
Flexible hose
DO NOT DAMAGE THE FLEXIBLE HOSE.
DO NOT CUT THE FLEXIBLE HOSE.
DO NOT MODIFY THE FLEXIBLE HOSE.
MIN BENDING RADIUS FLEXIBLE= 250mm.
USE ADEQUATE TOOL TO LOCK THE CURVE.
DO NOT BEND IN THE SEGMENT “X” WITH X
LENGHT = 50mm (SEE RELEVANT DATA SHEET).
Cable with/without connector
KEEP DRY
DO NOT DAMAGE THE CABLE
MAX CONNECTOR T°: see Technical Spec.
MAX CABLE T°: see Technical Spec.
MIN BENDING RADIUS CABLE= 50mm
DO NOT DAMAGE AND MODIFY THE CONNECTOR.
USE ADEQUATE TOOL TO FIX THE CONNECTOR.
USE ADEQUATE TOOL TO CUT THE CABLE.
USE ADEQUATE TOOL TO UNSHEATE THE CABLE.
Cable gland
DO NOT MODIFY THE FITTING.
SEQUENCE OF ASSEMBLY: see Technical Spec.
USE ADEQUATE TOOL TO FIX THE FITTING.

MAINTENANCE INSTRUCTIONS:
Open circuits before removing cover.
Disconnect circuits before disassembly temperature probe.
Stop the machine running and switch off the circuit breaker.
Avoid hot parts.
Use adequate tools for removing.
Keep care during the removal.
Avoid small parts missing.
Do not damage or modify the temperature probe.
The sensor element ought not to be exposed to the risk of damage owing to
mechanic shocks.
In order to limit the formation of layers of combustible dust, you should arrange for regular cleaning
and removal of layers with suitable equipment.
Recommended intervals for maintenance is 4 (four) months but is end-user responsibility reduce this
gap.
Temperature probes caves are defined by GE-Nuovo Pignone engineering.
Disassembly, assembly and adjustment procedures was defined by GE-Nuovo Pignone engineering.
Repair procedures contemplate replacement of the probe.
Safety instructions and personal

Frequency recommended
Condition of the machine
protection devices–PPE
Criteria of acceptability
Personnel qualification
What to inspect for
Consumables
TAG number
Special tools
Spare parts
Procedures
(years)
Item Description
Temperature probe Functional Temperature must be readed
Complete assembly Functional Temperature must be readed
Connection head Damage No visible damage

See
Thermowell No Damage 5 Shut Down No No No visible damage No No No Maintenance
Instructions
Flexible hose Damage No visible damage
Cable with/without connector Functional Signal must be transmitted
Cable gland Damage No visible damage
INSTRUCTIONS FOR DECOMMISSIONING AND ENVIRONMENTAL IMPACT:

The selling off must be carried out according to the regulations and the
national laws.

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Instruction Manual of Equipment

Installation, Use and Maintenance

THERMO ENGINEERING Srl 1/3

THERMO ENGINEERING Srl 2/3

Safety instructions and personal

Condition of the machine

Temperature probe Functional Temperature must be readed

Complete assembly Functional Temperature must be readed

Connection head Damage No visible damage

Cable with/without connector Functional Signal must be transmitted

Cable gland Damage No visible damage

INSTRUCTIONS FOR DECOMMISSIONING AND ENVIRONMENTAL IMPACT:

THERMO ENGINEERING Srl 3/3

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