GCBS Manual

DOCUMENTS
EQUIPMENT USER HAND BOOKS /

OPERATING INSTRUCTION /
TECHNICAL MANUAL /
AS MADE DRAWING
FOR
PLC BASED GALLEY CALL BELL SYSTEM
CLIENT : GOA SHIPYARD LIMITED
YARD No. : 1234
P.O.No. : 185281
DATE : 23/10/2017
USER : COAST GUARD
DESIGN AND MANUFACTURED BY
FABRICONS
74, MAROL CO-OP. INDUSTRIAL ESTATE,
M. V. ROAD, ANDHERI – (E), MUMBAI – 400 059.
Contact No. +91-22-42060306 / +91-9820216851
www.fabricons.in
E-mail: [email protected], [email protected]

FABRICONS
EQUIPMENT USER HAND BOOKS /

OPERATING INSTRUCTION /
AND
TECHNICAL MANUAL
FOR
PLC BASED GALLEY CALL BELL
SYSTEM
Index
1. PRODUCT ORDER REFERENCE................................................................................... 4
2. UNPACKING, STORAGE & HANDLING...................................................................... 6
2.1 UNPACKING...................................................................................................................6
2.2 STORAGE....................................................................................................................... 6
2.3 HANDLING ............................................................................................................... 6
3. TECHNICAL MANUAL................................................................................................... 7
3.1 TECHNICAL DESCRIPTION..............................................................................................7
3.2 MECHANICAL SPECIFICATION....................................................................................... 8
3.3 PAINTING.......................................................................................................................8
3.4 DIMENSIONS AND WEIGHT...........................................................................................9
3.5 ELECTRICAL SPECIFICATION.......................................................................................... 9
4. CPIL / PIL.........................................................................................................................11
5. INSTALLATION, OPERATION & USER’S MANUAL............................................... 12
5.1 INSTALLATION:............................................................................................................12
5.2 INTERCONNECTIONS...................................................................................................12
5.3 CIRCUIT OPERATION................................................................................................... 12
6. MAINTENANCE & FAULT FINDING PROCEDURE................................................. 14
6.1 MAINTENANCE.........................................................................................................14
6.2 FAULT FINDING........................................................................................................ 14
7. HAT / SAT TRAILS.........................................................................................................15
8. AS MADE DRAWINGS.................................................................................................. 16
9. TEST CERTIFICATES.................................................................................................... 17
10. BLOCK DIAGRAM OF PLC BASED GALLEYCALL BELL SYSTEM................... 26
11. CIRCUIT DIAGRAM OF PLC BASED GALLEY CALL BELL SYSTEM................27
11.1 LOC - GALLEY........................................................................................................... 27
11.2 LOC - WARDROOM PANTRY.....................................................................................29
11.3 LOC - CO’S DAY CABIN..............................................................................................30
11.4 LOC - XO’S CABIN..................................................................................................... 32
11.5 LOC - EO’S CABIN..................................................................................................... 33
Page 2 of 45
11.6 LOC - LO’S CABIN..................................................................................................... 35
11.7 LOC - WARDROOM...................................................................................................36
12. CABLE FLOW DIAGRAM FOR PLC BASED GALLEY CALL BELL SYSTEM... 38
13. EXTERNAL WIRING OF PLC BASED GALLEY CALL BELL SYSTEM..............41
14. PLC ADDRESSING.......................................................................................................44
Page 3 of 45
1. PRODUCT ORDER REFERENCE
1.1 EQUIPMENT
Galley Call Bell System Comprising of:-
a) CO’S DAY CABIN
b) XO’s CABIN
c) EO’s CABIN
d) LO’s CABIN.
e) WARD ROOM.
f) A COMMON AUDIO VISUAL ALARM PANEL is provided at

GALLEY and PANTRY each.
1.2 CLIENT
M/s. GOA SHIPYARD LTD
USER: INDIAN COAST GUARD (ABS/IRS)
Sr. Document for Yard

Yard No. PO No. Signature
No. No. / PO No.
1 1233 185280
2 1234 185281
3 1235 185282 1234/185281
4 1236 185283
5 1237 185284
Page 4 of 45
1.3 INSPECTION AUTHORITY
MANUFACTURE’S QC DEPT.
1.4 RECEIPT INSPECTION
BY GSL / CGRPT (G)
1.5 MANUFACTURER
FABRICONS
74, MAROL CO-OP. INDUSTRIAL ESTATE,
M. V. ROAD, ANDHERI – (E), MUMBAI – 400 059.
Telephone No. +91-22 42060306 / +91-9820216851
www.fabricons.in
E-mail: [email protected], [email protected]
Page 5 of 45
2. UNPACKING, STORAGE & HANDLING
2.1 UNPACKING
A visual inspection to ascertain that no damage has been suffered

by the equipment during transit should be done. In case any
damage is observed, same should be brought to the notice of M/s.
FABRICONS.
2.2 STORAGE
Equipment should be stored in clean, moisture-free place and

checked periodically. Special precaution should be taken when
equipment is stored for a period longer than 60 days & kept idle,
to avoid corrosion of hardware / metallic parts. Before switching
on, equipment should be thoroughly cleaned using vacuum
cleaner.
2.3 HANDLING
PLC Based Galley Call Bell System contains parts like PLC, Lamps,
Push Buttons, Hooters & Relays and therefore should be handled
carefully.
Page 6 of 45
3. TECHNICAL MANUAL
3.1 TECHNICAL DESCRIPTION
PURPOSE: -
The purpose of Galley Call Bell system is to facilitate Sr. Officer’s of

ship to call Galley or Pantry staff to their cabins for ordering food
etc.
The call panels provided in following cabins
1. CO’s Day Cabin
2. EO’s Cabin
3. LO’s Cabin
4. Ward Room
5. XO’s Cabin
A common Audio Visual Alarm Panel is provided at Galley and

Pantry Each.
OPERATION
Suppose an Officer in LO’s cabin wants a Staff from Galley or

Pantry to attend to him, he will press respective call Push Button.
This will initiate an Audio Visual alarm at respective place. An
indication will also appear in LO’s Cabin assuring that the call is
initiated. The respective Galley or Pantry staffs have to
acknowledge the call and visit the concerned officers. By
Acknowledge the Call, Audio alarm will be off while visual
indication will remain. This will also give an indication in
respective offer’s cabin giving confirmation that his call has been
Page 7 of 45
noticed. Once the call is attended, the RESET push button is to be
pressed. This button is also provided in each officer’s cabin.
This ensures that Galley or Pantry staff cannot reset the call
without attending the officer.
3.2 MECHANICAL SPECIFICATION
The Mechanical construction of different modules is made as per

GSL requirement. The panels are fabricated from 14 SWG
aluminium alloy.
The panels in Galley & Wardroom pantry will be bulkhead

mounting type fabricated from 2mm thick aluminum sheet.
However material T.C from manufacturer cannot be submitted in
view of very small quantity being consumed.
Door & gland plate are provided with neoprene rubber gasket all
around. The hinged door of main control panel is provided with
door stopper. The panels in commanding officer room & officers
dining hall have screwed cover.
All internal wiring is meeting ABS/IRS rules. All internal wiring is

done with Teflon wire flexible of size 0.5mm2 Grey colour.
Numbered ferrules at both ends of wire will be used & wires will
be crimped at both ends with lugs.
All tally plates are with black background and white letters, since
the complete system is fabricated using PLC. Each panel is
provided with diagram relevant to respective panel for connection
purpose.
3.3 PAINTING
The panels are powder coated with two coats of anti-corrosive

primer & final coat of RAL 7032 shade after proper treatment.
Page 8 of 45
3.4 DIMENSIONS AND WEIGHT
Maintenance space required for Galley & Pantry 300(H) x 350(W)

x 225(D).
Maintenance space required for CO’s, XO’s, EO’s, LO’s, Ward

Room is 200(H) x 200(W) x 100(D).
Total weight of all panels is within 30 kg. The dimensions & weight
are kept minimum without impairing technical requirement. For
details of dimensions, refer following AS MADE drawings:
1) 18 003 01-8 sheet 1&2 for Galley
2) 18 003 02-8 sheet 1&2 for Wardroom Pantry
3) 18 003 03-8 sheet 1&2 for CO’S DAY CABIN
4) 18 003 04-8 sheet 1&2 for XO’S CABIN
5) 18 003 05-8 sheet 1&2 for EO’S CABIN
6) 18 003 06-8 sheet 1&2 for LO’S CABIN
7) 18 003 07-8 sheet 1&2 for Wardroom
3.5 ELECTRICAL SPECIFICATION
SYSTEM VOLTAGE: 24V D.C.
EARTHING BOLT: M10 SIZE
INTERNAL WIRING: All internal wiring is done with TEFLON wire

FLEXIBLE OF SIZE 0.5mm2 Grey colour.
CABLE GLAND: All cables enter the panels from the bottom
through cable glands. The bottom plate of the panels in Galley and
Pantry are detachable. CO’S Day Cabin, XO’S Cabin, EO’S Cabin,
LO’S Cabin, Ward Room Cabin panel has non-detachable plate.
Page 9 of 45
Type: Weather proof double compression cable glands suitable for
un-armored cables of OD 8mm to 12mm.
Galley panel: 3 Nos. supplied loose

Pantry panel: 4 Nos. supplied loose
CO’S Day Cabin: 4 Nos. supplied
XO’S Cabin: 4 Nos. supplied
EO’S Cabin: 4 Nos. supplied
LO’S Cabin: 4 Nos. supplied
Ward Room Cabin: 2 Nos. supplied
Following size Double Compression brass chromium plated cable

glands are supplied loose:
YARD / P.O. Glands size

Cable OD size of
1233-37/185280-84
8mm to 12mm
Panel /Cabin Glands Quantity

Galley 3
Pantry 4
CO’S Day Cabin 4
XO’S Cabin 4
EO’S Cabin 4
LO’S Cabin 4
Ward Room 2
Total 25
Page 10 of 45
4. CPIL / PIL
The PLC Based Galley Call Bell system is manufactured with
ingenuously available components. All components are of good
quality and conveniently available in the market. They can also be
made available by us as and when required. For detailed CPIL/PIL
refer following drawing no.
1) 18 003 01-6 sheet 1 of 1 for Galley
2) 18 003 02-6 sheet 1 of 1 for Wardroom Pantry
3) 18 003 03-6 sheet 1 of 1 for CO’S DAY CABIN
4) 18 003 04-6 sheet 1 of 1 for XO’S CABIN
5) 18 003 05-6 sheet 1 of 1 for EO’S CABIN
6) 18 003 06-6 sheet 1 of 1 for LO’S CABIN
7) 18 003 07-6 sheet 1 of 1 for Wardroom
Page 11 of 45
5. INSTALLATION, OPERATION & USER’S
MANUAL
5.1 INSTALLATION:
The panels are of bulkhead mounting type and are to be installed

on a suitable angle frame. Galley & Pantry panels with mounting
dimensions of 300(L)*340(H) mm with 4 bolts of M6 dia each.
CO’s, XO’s, EO’s, LO’s & Ward Room cabins with mounting
dimensions of 160 (L)*240(H) mm with 4 bolts of M6 dia each.
The installation dimension of each panel is attached.
5.2 INTERCONNECTIONS
All the seven panels need to be interconnected before putting

them to operation. The cable glands are supplied loose for Galley
& Pantry panels. The bottom plate is of removable type for Galley
& Pantry panels. The cable glands to be fitted on the bottom
plates for passing incoming and outgoing cables. For remaining
CO’s, XO’s, EO’s, LO’s & Ward Room cabins glands are fitted on
panel as there is no removable plate.
5.3 CIRCUIT OPERATION
The panel in Galley & Pantry are provided with 24V DC Hooters
with db level approximately 90dB. A call is given from any of the
five places above to either Galley or Pantry or both. An audio-
visual indication will appear at the called place. The visual
indication will also appear from where the call is given. If for any
reason, the given call is to be canceled before attendance, then
call reset push button to be pressed to cancel the call. The call
received at Galley / Pantry need to be acknowledged to put off
the audio alarm and to inform the calling party that call is being
Page 12 of 45
attended. The call can be reset after attendance only form calling
party’s cabin. Thus when the call is received at Galley / Pantry, it
cannot be ignored without attending. For detailed Circuit Diagram
refer following drawing no.
1) 18 003 01-9 sheet 1&2 for Galley
2) 18 003 02-9 sheet 1&2 for Wardroom Pantry
3) 18 003 03-9 sheet 1&2 for CO’S DAY CABIN
4) 18 003 04-9 sheet 1&2 for XO’S CABIN
5) 18 003 05-9 sheet 1&2 for EO’S CABIN
6) 18 003 06-9 sheet 1&2 for LO’S CABIN
7) 18 003 07-9 sheet 1&2 for Wardroom
Page 13 of 45
6. MAINTENANCE & FAULT FINDING PROCEDURE
6.1 MAINTENANCE
The PLC Based Galley Call Bell Systems are very simple to operate
and does not require major maintenance. Routine and periodic
cleanliness from dust and tightening of the contacts be done as
part of maintenance.
6.2 FAULT FINDING
No. Nature of Fault Check Point

1. System totally off - Check input supply at terminal 1 &5 in Galley
panel and terminal 17 & 18 of main supply,
- If Okay check input fuses.
2. Call from any one - Check the respective PLC I/O terminal
place is not connections.
received at other - Tighten the wiring of respective LED and
place push button contact.
3. Buzzer / Hooter - Check accept push button contact. Check the

is not switching wiring of respective PLC I/O terminal &
off when accept accept push button contact.
button is pressed
4. Call not reset - Check the respective PLC I/O terminal

from any one connection.
place - Tighten the contact of reset push button
5. If any indication - Check the respective PLC I/O terminal

is not appearing connections of bulbs,
- If all other functions are Okay, the cause will
be only failure of bulb.
Page 14 of 45
7. HAT / SAT TRAILS
The Galley Call Bell system is of proven performance and very
simple to operate. If the system is installed and interconnected as
per details provided, it will start functioning. The following format
is recommended before carrying out HAT/SAT.
- Ensure that all connections are rigidly connected as per

circuit diagram.
- Ensure that fuses are in order.
- Check the IR value between i) positive terminal & earth ii)

negative terminal and earth. IR value of more than 30 M
Ohm can be considered satisfactory in view of large
interconnection.
- HV Test though not very essential in view of operating

voltage being only 24V D.C. can be carried out by applying
500V between positive & earth and negative & earth. Since
the H.V. Test is also carried out at factory prior to dispatch,
the duration of Test can be restricted to 60 secs. If the
results are satisfactory, the system is commissioned.
- In case of any problem it is recommended to contact us

with exact nature of problem. The same procedure can be
carried out for SAT. However it is not essential to carry out
H.V.Test.
Page 15 of 45
8. AS MADE DRAWINGS
“As built Drawings” are provided for each Galley Call Bell Systems.
The drawings provide essential design data, constructional details,
circuit details etc. for reference, maintenance and fault finding in
emergency.
However, if the problem persists, then it is recommended to

contact us for needful action.
Page 16 of 45
9. TEST CERTIFICATES
The system is factory tested prior to dispatch. The system is tested
by manufacture’s QC department. Following checks are carried
out:
1) Operation of each component before assembly.
2) Physical check and dimensions of each panel.
3) Painting shade and workmanship.
4) I.R Test.
5) H.V Test.
6) Operational Test.
Only after thorough test the panels are delivered. Manufacture’s

work test certificate is enclosed.
Page 17 of 45
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10. BLOCK DIAGRAM OF PLC BASED GALLEYCALL
BELL SYSTEM
Page 26 of 45
11. CIRCUIT DIAGRAM OF PLC BASED
GALLEY CALL BELL SYSTEM
11.1 LOC - GALLEY
 The above wiring diagram is of LOC - GALLEY.
 P2112 is 24V DC input power supply.
 P2113 is CPU with CANopen NETWORK MODULE.
 P2417 is 24V DC 8 input + 24V DC 8 output PLC MODULE.
 Inter Unit Supply Terminals are as follows:
1. Terminal 1 (V+) is 24VDC
2. Terminal 5 (V-) is -24VDC (Ground)
3. External Cable is 2 X 2.5 SQ.MM.
Page 27 of 45
 Inter Unit Communication Terminals are as follows:
1. Terminal 2 (HI) is COMM+
2. Terminal 4 (LO) is COMM+
3. Terminal 3 (SH) is Cable Shield
4. Terminal 6 (NC) is NO Connection Spare
5. External Cable is 3 X 1.5 SQ.MM. shield
 External Supply Terminals are as follows:
1. Terminal 17 (+) is +24V DC Supply
2. Terminal 18 (-) is -24V DC (Ground)
THE PLC I/O LIST& CONTROL TERMINALS LIST OF LOC - GALLEY IS

AS FOLLOWS:
Page 28 of 45
11.2 LOC - WARDROOM PANTRY
 The above wiring diagram is of LO C - WARDROOM PANTRY.
 C6418 is Rix CANopen BASE UNIT 24VDC 8 Input + 24VDC 8 Output.
1. Terminal 1&11 (V+) is 24VDC
2. Terminal 5&15 (V-) is -24VDC (Ground)
1. Terminal 2&12 (HI) is COMM+
2. Terminal 4&14 (LO) is COMM+
3. Terminal 3&13 (SH) is Cable Shield
4. Terminal 6&16 (NC) is NO Connection Spare
5. External Cable is 3 X 1.5 SQ.MM. Shield
Page 29 of 45
THE PLC I/O LIST& CONTROL TERMINALS LIST OF LOC -
WARDROOM PANTRY IS AS FOLLOWS:
11.3 LOC - CO’S DAY CABIN
Page 30 of 45
THE PLC I/O LIST& CONTROL TERMINALS LIST OF LOC - CO’S DAY
CABIN IS AS FOLLOWS:
Page 31 of 45
11.4 LOC - XO’S CABIN
Page 32 of 45
THE PLC I/O LIST& CONTROL TERMINALS LIST OF LOC - XO’S CABIN IS
AS FOLLOWS:
11.5 LOC - EO’S CABIN
Page 33 of 45
THE PLC I/O LIST& CONTROL TERMINALS LIST OF LOC - EO’S

Page 34 of 45
11.6 LOC - LO’S CABIN
Page 35 of 45
11.7 LOC - WARDROOM
Page 36 of 45
4. Terminal 1 (V+) is 24VDC
5. Terminal 5 (V-) is -24VDC (Ground)
6. Terminal 2 (HI) is COMM+
7. Terminal 4 (LO) is COMM+
8. Terminal 3 (SH) is Cable Shield
9. Terminal 6 (NC) is NO Connection Spare

Page 37 of 45
12. CABLE FLOW DIAGRAM FOR PLC BASED
GALLEY CALL BELL SYSTEM
The flow of above wiring takes places as follows:
1. Two wires of size 2 x 2.5 sq.mm. each is supplied to terminal no. 17

& 18 from main 24V DC Supply.
2. Two wires of size 2 x 2.5 sq.mm. each is supplied to terminals 1 (V+)

& 5 (V-) of Pantry from terminals 11 (V+) & 15 (V-) of galley
respectively.
Page 38 of 45
3. Four wires of size 3 x 1.5 sq.mm. each is supplied to terminals 2 (HI),
3 (SH), 4 (LO) & 6 (NC) of Pantry from terminals 12 (HI), 13 (SH), 14
(LO) & 16 (NC) of Galley respectively.

& 5 (V-) of CO’S DAY CABIN from terminals 11 (V+) & 15 (V-) of
Pantry respectively.

3 (SH), 4 (LO) & 6 (NC) of CO’S DAY CABIN from terminals 12 (HI), 13
(SH), 14 (LO) & 16 (NC) of Pantry respectively.

& 5 (V-) of XO’S CABIN from terminals 11 (V+) & 15 (V-) of CO’S DAY
CABIN respectively.

3 (SH), 4 (LO) & 6 (NC) of XO’S CABIN from terminals 12 (HI), 13 (SH),
14 (LO) & 16 (NC) of CO’S DAY CABIN respectively.

& 5 (V-) of EO’S DAY CABIN from terminals 11 (V+) & 15 (V-) of XO’S
CABIN respectively.

3 (SH), 4 (LO) & 6 (NC) of EO’S DAY CABIN from terminals 12 (HI), 13
(SH), 14 (LO) & 16 (NC) of XO’S CABIN respectively.
& 5 (V-) of LO’S CABIN from terminals 11 (V+) & 15 (V-) of EO’S
CABIN respectively.
3 (SH), 4 (LO) & 6 (NC) of LO’S CABIN from terminals 12 (HI), 13 (SH),
14 (LO) & 16 (NC) of EO’S DAY CABIN respectively.
Page 39 of 45
& 5 (V-) of Wardroom from terminals 11 (V+) & 15 (V-) of LO’S CABIN
respectively.
3 (SH), 4 (LO) & 6 (NC) of Wardroom from terminals 12 (HI), 13 (SH),
14 (LO) & 16 (NC) of LO’S DAY CABIN respectively.
Page 40 of 45
13. EXTERNAL WIRING OF PLC BASED GALLEY CALL BELL SYSTEM
Page 41 of 45
Page 42 of 45
Page 43 of 45
14. PLC ADDRESSING
For proper and accurate functioning of the system, PLC nodes need to be set as per the given table. As Galley panel has
master PLC, node address is available. While other panels have slave PLC, node address is set in all remaining panels. Each
panel has different node address set in PLC as follows:
Page 44 of 45
Node Id
Sr. no Panel
x10 x1
1 Pantry 0 2
2 CO’S DAY Cabin 0 3
3 XO’S Cabin 0 4
4 EO’S Cabin 0 5
5 LO’S Cabin 0 6
6 Wardroom 0 7
For convenience, a sticker is provided on right hand side of node address which depicts Node Id (x1) number. In the above
picture, the PLC of Pantry Cabin is shown illustrating its node address (i.e. “2”).
Page 45 of 45
GOA SHIPYARD LIMITED
QA&R DEPARTMENT
REPORT ON VERIFICATION OF PURCHASED PRODUCT (RECEIPT INSPECTION)
Date 05-09-2018 Page : 1
Company : 145
Form No.: 07/QSF/05, ISSUE:01, Rev. No:00
Req Category: Receipt Inspection Req Type: New Inspection
Project : 1233 Insp. Report No & Date: /197433 05-09-2018
Insp. Reqn. No & Date:197433 21-08-2018 Date of Insp. by QA: 01-09-2018 / 1000 INV No :
Prev. Insp. No: 0 Supplier: F00007 Fabricons
Date Of Receipt: 20-08-2018 Supplier Email : [email protected]
Purchase Order No & Date:185280/18-08-2018 PO Ref. G22/AMKS/1233-256/184716
LN Pos Item Quantity Final Result

1 1 3317041005 BHD GALLEY CALL BELL CONT. PAN 1.0000 Numbers Reoffer aftr Rectification
Accepted Qty: 1.0000 Numbers Rejected Qty: 0.0000 Numbers Short Qty : 0.0000 Numbers
Identification No. & Marking:
Insp./Test Cert. No. & Details:
Ref. Drg./Doc. No.:
SECTION A :- DEFECTS, DISCREPANCIES & DAMAGES
Characteristic Defect Remarks / Description Fabricons Response
Following defects are observed during inspection.
1. width of panels are not matching with drawing
The dimension of 250mm is inclusive of door and the
Actual As per drg
dimension of 225mm is upto edge of box.
250 mm 225 mm
2 nos. terminal with inbuilt glass fuse are provided inside
2. E1 and E2 Glass fuse holder with fuse not found. (Pantry call bell)
Panel.

3. 01 nos glass fuse not provided. (Galley call bell)
Panel.
4. PB1 push button is provided green color where as bill of material indicates yellow. Yellow PB will be provided
Mounting of PSU, CPU and PLC are as per standard
5. PSU, CPU and PLC need to be secured properly (Galley call bell)
instruction from manufacturer manual.
Small quantity of terminal marker not available. Plastic
6. Paper terminal numbers to be replace with plastic one. coated terminals number are non tempered type unless
intestinally tempered
PSU, CPU and PLC in Galley is master PLC so only one Talley
7. Component tallies of PSU, CPU and PLC are to be provided as per bill of material. is given. Tallies are provided as per wiring diagram. New
tallies will be available as per BOM.
Defect/Discrepancy Observed Not Provided
Defect/Discrepancy Observed Not Provided
120E termination resistance is provided with sleeve at PLC
8. Resistance 120E not found. (Galley call bell)
terminal. It is inside PLC side cover.
Terminal cover is with press fit type cover which can be

9. PLC terminal cover not locking properly. (Galley call bell)
easily locked / unlocked
Due to constraints of size and space, regular type of door

10.Proper type door stopper need to be provided. stopper can not be provided. The same type of door
stoppers were provided and accepted for Yard 1218-1223.
11.Hooter terminal screw is missing. (Galley call bell) Terminal will be provided
Due to space constraint internal wiring diagram can not be

12.Anodize aluminum internal wiring diagram need to be provided. provided inside of panel. It will be pasted outside the panel.
Plate will be provided.
Shock mounts are inbuilt in panel back of chassis plate as

13.As per bill of material shock mounts need to be provide.
per diagram so no need to provide externally. Earlier is also
Note: Inspection done with CGRPT.
provided same arrangement.
All details are available in manual which is dispatched. Hope

Manu Prod & test cert Not Provided Manufacturer's test certificate not supply.
the same are received.
SECTION B :- GENERAL REMARKS

2 2 3317041006 BHD GALLEY CALL BELL PANEL IP- 5.0000 Numbers Reoffer aftr Rectification
Ref. Drg./Doc. No.:
Following defects are observed during inspection.
1. E1 and E2 Glass fuse holder with fuse not found.
Panel.
Small quantity of terminal marker not available. Plastic

2. Paper terminal numbers to be replace with plastic one. coated terminals number are non tempered type unless
intestinally tempered
Tallies are provided as per wiring diagram. New tallies will
3. Component tallies of PLC is to be provided as per bill of material.
be available as per BOM.
Defect/Discrepancy Observed Non-conformance
Due to space constraints internal wiring diagram can not be
4. Anodize aluminum internal wiring diagram need to be provided. provided inside of panel. It will be pasted outside the panel.
Plate will be provided.
Some section of rubber gasket may damage during transit

5. Rubber gasket of all panels need to be change/replace.
which will be rectified.
All details are available in manual which is dispatched. Hope
6. Manufacturer's production test certificate not provided.
the same are received.
Note: Inspection done with CGRPT.

3 3 9333830901 DOCUMENTATION FOR GALLEY CALL 3.0000 Set Rejected
Accepted Qty: 0.0000 Set Rejected Qty: 3.0000 Set Short Qty : 0.0000 Set
Ref. Drg./Doc. No.:
Maintenance Manuals/Hand books is send in another lot

Maintenance Manuals/Hand books Not Provided Not supplied
along with CD-ROM. Hope the same are received.

4 4 9333830902 CDs FOR GALLEY CALL BELL SYSTE 2.0000 Numbers Rejected
Ref. Drg./Doc. No.:
Maintenance Manuals/Hand books is send in another lot

Check for CD-ROM Not Provided Not provided
along with CD-ROM. Hope the same are received.
QA REPRESENTATIVE OIC QA & R

Signature & Date:__________________ Signature & Date:____________________________________
Name :DIGAMBER G. NAIK Name :LOCHAN DIGAMBAR KAREKAR
Design: Design:
SR. NO. YARD NO. PO NO.
1 1233 185280
2 1234 185281
3 1235 185282
4 1236 185283
5 1237 185284

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DOCUMENTS

EQUIPMENT USER HAND BOOKS /

DESIGN AND MANUFACTURED BY

M. V. ROAD, ANDHERI – (E), MUMBAI – 400 059.

Contact No. +91-22-42060306 / +91-9820216851

E-mail: [email protected], [email protected]

EQUIPMENT USER HAND BOOKS /

Galley Call Bell System Comprising of:-

a) CO’S DAY CABIN

f) A COMMON AUDIO VISUAL ALARM PANEL is provided at

M/s. GOA SHIPYARD LTD

USER: INDIAN COAST GUARD (ABS/IRS)

Sr. Document for Yard

1.4 RECEIPT INSPECTION

BY GSL / CGRPT (G)

74, MAROL CO-OP. INDUSTRIAL ESTATE,

M. V. ROAD, ANDHERI – (E), MUMBAI – 400 059.

Telephone No. +91-22 42060306 / +91-9820216851

E-mail: [email protected], [email protected]

A visual inspection to ascertain that no damage has been suffered

Equipment should be stored in clean, moisture-free place and

The purpose of Galley Call Bell system is to facilitate Sr. Officer’s of

The call panels provided in following cabins

1. CO’s Day Cabin

A common Audio Visual Alarm Panel is provided at Galley and

Suppose an Officer in LO’s cabin wants a Staff from Galley or

3.2 MECHANICAL SPECIFICATION

The Mechanical construction of different modules is made as per

The panels in Galley & Wardroom pantry will be bulkhead

All internal wiring is meeting ABS/IRS rules. All internal wiring is

The panels are powder coated with two coats of anti-corrosive

Maintenance space required for Galley & Pantry 300(H) x 350(W)

Maintenance space required for CO’s, XO’s, EO’s, LO’s, Ward

1) 18 003 01-8 sheet 1&2 for Galley

2) 18 003 02-8 sheet 1&2 for Wardroom Pantry

3) 18 003 03-8 sheet 1&2 for CO’S DAY CABIN

4) 18 003 04-8 sheet 1&2 for XO’S CABIN

5) 18 003 05-8 sheet 1&2 for EO’S CABIN

6) 18 003 06-8 sheet 1&2 for LO’S CABIN

7) 18 003 07-8 sheet 1&2 for Wardroom

3.5 ELECTRICAL SPECIFICATION

SYSTEM VOLTAGE: 24V D.C.

EARTHING BOLT: M10 SIZE

INTERNAL WIRING: All internal wiring is done with TEFLON wire

Galley panel: 3 Nos. supplied loose

Following size Double Compression brass chromium plated cable

YARD / P.O. Glands size

Panel /Cabin Glands Quantity

1) 18 003 01-6 sheet 1 of 1 for Galley

2) 18 003 02-6 sheet 1 of 1 for Wardroom Pantry

3) 18 003 03-6 sheet 1 of 1 for CO’S DAY CABIN

4) 18 003 04-6 sheet 1 of 1 for XO’S CABIN

5) 18 003 05-6 sheet 1 of 1 for EO’S CABIN

6) 18 003 06-6 sheet 1 of 1 for LO’S CABIN

7) 18 003 07-6 sheet 1 of 1 for Wardroom

The panels are of bulkhead mounting type and are to be installed

The installation dimension of each panel is attached.

All the seven panels need to be interconnected before putting

5.3 CIRCUIT OPERATION

1) 18 003 01-9 sheet 1&2 for Galley

2) 18 003 02-9 sheet 1&2 for Wardroom Pantry

3) 18 003 03-9 sheet 1&2 for CO’S DAY CABIN