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VF5000 series high capacity vector control inverter service manual

Foreword
Thank you for purchasing VF5000 series high capacity vector control inverter
from our company Pioneer Electronics CO., LTD.
VF5000 series can fulfill all kinds of demand for general-purpose inverter by
advanced control manner which make high torque, high precision and wide-range
speed regulation drive be available. VF5000 is organic combine of customer’s
general need and industrial requirement to provide practical PI adjuster, simple PLC,
programmable input output terminal control, long-distance synchronous control,
impulse frequency provision and other special inverter control with powerful
function for customer and to provide highly-integrated incorporative solution of high
value for reducing system cost and improving system reliability for device
manufacturing and automation engineering customers.
VF5000’s big torque low noise and low electromagnetic disturbance during
operation can fulfill customer’s environmental protection requirement by space
voltage vector control technology and electromagnetic compatibility unitary design.
Assembling wiring, parameter setting, troubleshooting and daily maintenance
notice are available in this manual. To make sure that you can correctly assemble
and operate VF5000 series inverters to exert their excellent performance, please read
this user manual detailedly before you assemble the device and conserve the manual
appropriately before the end-user get them.
Please contact our office or dealer in all places at any moment if you have any
doubts or special demands when using these inverters, and you can also contact our
after service center in our Headquarters directly. We will serve you with all our
heart.
We reserve our right to notice you if we change contents or this manual.

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VF5000 series high capacity vector control inverter service manual

Contents
1 Summary
1.1 Confirmation of product---------------------------------------------------------(4)
1.2 Safety attentions------------------------------------------------------------------(5)
1.3 Use attentions ---------------------------------------------------------------------(7)
1.4 Rejection attentions---------------------------------------------------------------(8)
2 Product specification and order notification
2.1 Inverter series model-------------------------------------------------------------(9)
2.2 Specifications--------------------------------------------------------------------(10)
2.3 Outline size-----------------------------------------------------------------------(12)
2.4 Option-----------------------------------------------------------------------------(17)
3 Installation and wiring of inverter
3.1 Installation environment of inverter------------------------------------------(19)
3.2 Disassembling and installing of inverter keypad----------------------------(20)
3.3 Attentions of inverter wiring---------------------------------------------------(20)
3.4 Wiring of main circuit terminal------------------------------------------------(21)
3.5 Diagram of wiring for basic running-----------------------------------------(24)
3.6 Control circuit configuration and wiring-------------------------------------(25)
3.7 Installation guide in line with EMC requirement---------------------------(28)
4 Running and operation of inverter
4.1 Running of inverter-------------------------------------------------------------(31)
4.2 Operation and using of keypad------------------------------------------------(32)
5 Specification of function parameter table
5.1 Basic parameter:(F0.00-F0.23)----------------------------------------------(40)
5.2 Motor and vector control parameter group:(F1.00-F1.15)---------------(45)
5.3 Auxiliary parameter group:(F2.00-F2.43)---------------------------------(47)
5.4 User’s management parameter group:(F3.00-F3.09)---------------------(54)
5.5 Digital input and output parameter group:(F4.00-F4.16)----------------(56)
5.6 Analog input output parameter group:(F5.00-F5.16)---------------------(61)
5.7 PID control parameter group:(F6.00-F6.14)-------------------------------(65)
5.8 Programmable running parameter group:(F7.00-F7.18)-----------------(67)
5.9 Communication parameter group:(F8.00-F8.04)--------------------------(70)
5.10 Protection function parameter:(F9.00-F9.03)----------------------------(72)
5.11 Advanced function parameter:(FA.00-FA.12)----------------------------(72)
6 Function parameter table
6.1 Function parameter schedule graph(F0.00-FA.12)------------------------
(74)

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VF5000 series high capacity vector control inverter service manual

6.2 Supervision function(D-00-D-28)-------------------------------------------(87)


7 Troubleshooting
7.1 Failure and countermeasure----------------------------------------------------(89)
7.2 Enquiry of fault record---------------------------------------------------------- (91)
7.3 Fault reset-------------------------------------------------------------------------
(91)
8 Maintenance
8.1 Maintenance----------------------------------------------------------------------(92)
8.2 Regular inspection---------------------------------------------------------------
(92)
8.3 Warranty of inverter-------------------------------------------------------------(93)

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VF5000 series high capacity vector control inverter service manual

1 Summary
1.1 Confirmation of product
After uppacking, please check whether the inverter is scratched or damaged in
course of carrying, and whether the rated value on the nameplate is in line with your
order requirement.
If finding any problems, please contact supplier or us.
Model description:
VF5000 – C 4 T 1P5 G B
B Built-in brake unit
Inverter serial no. BR Built-in brake resistance

Type Code Inverter type


G General
Volt. grade Code P Special
220V 2
380V 4 Code Motor power
1P5 1.5KW
Input volt. Code 7P5 7.5KW
Single phase D 18P5 18.5KW
Three phase T 110P 110KW
Fig.1-1 Model description
There is a nameplate with inverter model and rated value stuck on the lower
part of right plate of inverter case, the information in it as follows:

Fig. 1-2 Nameplate of inverter

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VF5000 series high capacity vector control inverter service manual

1.2 Safety attentions


 RECEIVING

CAUTION

1. Do not install or operate any inverter which is damaged or


has missing parts.
Failure to observe this caution may result in personal injury or
equipment damage.
 INSTALLATION

CAUTION

1. Lift the cabinet by the base. When moving the unit, never
lift by the front vover.
Otherwise, the main unit may be dropped causing damage to the
unit.
2. Mount the inverter on nonflammable material.
Failure to observe this caution can result in a fire.
3. When mounting units in an enclosure, install a fan or other
colling device to keep the intake air temperature below 45℃.
Overheating may cause a fire or damage to the unit.
 WIRING

WARNING

1. Only commence wiring after verifying that the power


supply is turned OFF
Failure to observe this warning can result in an electrical shock or
a fire.
2. Wiring should be performed only by qralified personnel.
Failure to observe this warning can result in an electrical shock or
a fire.
3. When wiring the emergency stop circuit, check the wiring

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VF5000 series high capacity vector control inverter service manual

thoroughly before operation.


Failure to observe this warning can result in personal injury.

CAUTION

1. Verify that the inverter rated voltage coincides with the AC


power supply voltage.
Failure to observe this canution can result in personal injury or a
fire.
2. Do not perform a withstand voltage test of the inverter.
It may cause semi-conductor elements to be damaged.
3. Tighten terminal screws to the specified tightening torque.
Failure to observe this caution can result in a fire.
4. Never connect the AC main circuit power supply to output
terminals U, V and W.
The inverter will be damaged and invalidate the guarantee.
 OPERATION

CAUTION

1. Never touch the heatsink or discharging resistor since the


temperature is very high.
Failure to observe this caution can result in harmful burns to the
body.
2. Since it is easy to change operation speed from low to high
speed, verify the safe working range of the motor and
machine befor operation.
Failure to observe this caution can result in personal injury and
machine damage.
3. Install a holding brake separately if necessary.
Failure to observe this caution can result in personal injury.
 MAINTENANCE AND INSPECTION

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VF5000 series high capacity vector control inverter service manual

WARNING

1. Never touch high-voltage termainals in the inverter.


Failure to observe this warning can result in an electrical shock.
2. Replace all protective covers before powering up the
inverter. To remove the cover, make sure to shut OFF the
molded-case circuit breaker.
Failure to observe this warning can result in an electrical shock.
3. Perform maintenance or inspection only after verifying that
the CHARGE LED goes OFF, after the main circuit power
supply is turned OFF.
The capacitors are still charged and can be dangerous.
4. Only authorized personnel should be permitted to perform
maintenance, inspections or parts replacement.
[Remove all metal objects (watches, bracelets, etc.) before
operation]
Failure to observe this warning can result in an electrical shock.

CAUTION

1. The control PC board employs CMOS ICs. Do not touch the


CMOS elements.
They are easily damaged by static electricity.
2. Do not control or disconnect wires or connectors while
power is applied to the circuit.
Failure to observe this warning can result in personal injury.
1.3 Use attentions
Please pay attention following points when using VF5000.
1. VF5000 series inverter is voltage-type inverter, so temperature, noise and
vibration slightly increasing compared to power source running when using, belongs
to normal phenomenon.
2. If need to run for a long time with constant torque of low-speed, must select
motor of frequency conversion for use. Use general asynchronous AC motor when
running at a low speed, should control temperature of the motor or carry on heat
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VF5000 series high capacity vector control inverter service manual

dissipation measure forcedly, so as not to burn the generator.


3. Such mechanical device needing lubricating as the gearbox and gear wheel, etc.,
after running at a low speed for a long time, may be damaged as lubrication result
become poor, please take necessary measure in advance.
4. When the motor running with frequency above specified, besides considering the
vibration, noise increase of the motor, must also confirm speed range of the motor
bearing and the mechanical device.
5. Fof hoist and great inertia load, etc., the inverter would shut off firequentl due to
over-current or over-voltage failure, in order to guarantee normal work, should
consider choosing proper brake package.
6. Should switch on/off the inverter through terminal or other normal order channels.
It is prohibited that switch on/off the inverter frequently by using shrong electric
switch such as magnetic control conductor, otherwise will cause the equipment to be
damaged.
7. If need to install such switch as the magnetic control conduct, etc., between
inverter output and the motor, please guarantee the inverter is switched on/off
without output, otherwise may damage the inverter.
8. The inverter may meet with mechanical resonance of the load within certain range
of frequency output, can set up jumping frequency to evade.
9. Before using, should confirm the voltage of the power is within the working
voltage range allowed, otherwise should vary voltage or order special inverter.
10. In the condition of altitude above 1000meters, should use the inverter in lower
volume, reduce output current by 10% of specified current after each 1500meters
height increasing.
11. Should make insulation check to the motor before using it for the first time or
after a long time placement.
12. To forbid assembling capacitor for improving power factor or lightningproof
voltage-sensible resistance etc., otherwise will cause malfunction trip of the inverter
or damage of the parts.
1.4 Rejection attentions
When disposing scrap inverter and its parts, please note:
1. The unit: please discard as industrial useless.
2. Electrolytic capacitor: when burning the inverter electrolytic capacitor in it may
explode.
3. Plastic: when plastic, rubber parts etc. in the inverter are burning , they may bring
bad, poisonous gas, so please be ready to safeguards.

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VF5000 series high capacity vector control inverter service manual

2 Product specification and order notification


2.1 Inverter series model
VF5000 series inverter has two voltage classes: 220V and 380V. The applicable
motor power range is 0.75KW~315KW. VF5000 series inverter model is shown as
table2-1.
Table 2-1 Model of VF5000 series inverter
Rated power Rate output Adapted motor
Voltage class Model
(KVA) current(A) (KW)
VF5000-C4T0P7G 1.5 2.1 0.75
VF5000-C4T1P5G 3.7 3.7 1.5
VF5000-C4T2P2G 4.7 5.0 2.2
VF5000-C4T4P0G 6.1 8.8 4.0
VF5000-C4T5P5G 11 12.0 5.5
VF5000-C4T7P5G/P 14 16.0 7.5
VF5000-C4T11PG/P 21 23.0 11
VF5000-C4T15PG/P 26 31.0 15
VF5000-C4T18P5G/P 31 36.0 18.5
VF5000-C4T22PG/P 37 43.0 22
VF5000-C4T30PG/P 50 58.0 30
VF5000-C4T37PG/P 61 70.0 37
380V
VF5000-C4T45PG/P 73 85.0 45
VF5000-C4T55PG/P 98 103.0 55
VF5000-C4T75PG/P 130 145.0 75
VF5000-C4T90PG/P 170 170.0 90
VF5000-C4T110PG/P 138 201.0 110
VF5000-C4T132PG/P 167 240.0 132
VF5000-C4T160PG/P 230 305.0 160
VF5000-C4T200PG/P 250 380.0 200
/PVF5000-C4T1600M
VF5000-C4T220PG/P 280 415.0 220
VF5000-C4T245PG/P 340 475.0 245
VF5000-C4T280PG/P 450 505.0 280
VF5000-C4T315PG/P 460 580 315
VF5000-C2D0P7G 1.4 4.5 0.75
220V
VF5000-C2D1P5G 2.6 7.0 1.5

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VF5000 series high capacity vector control inverter service manual

VF5000-C2D2P2G 3.8 10.0 2.2

2.2 Specifications
Item Item description

Rating volt. frequency Single phase 220V、3 phase 220V、3 phase 380V;50Hz/60Hz
Input
Variable allowable Voltage:-20% ~ +20%
value Voltage unbalance:<3% Frequency:±5%
Voltage 0~220V/0~380V
Output Frequency 0Hz~400Hz
Overload capacity 150% 1min,180% 1s,200% instant protection;
Space voltage vector PWM control (With superior
Control mode
low-frequency dead zone compensation characteristic)
Digital setting:Max frequency×±0. 01%;
Frequency precision
analog setting:Max frequency×±0.2%
Frequency resolution Digital setting:0.01Hz;analog setting:Max frequency×0.1%
Start-up frequency 0.0Hz~10.00Hz
Torque boost Automatic torque boost,manual torque boost1%~30.0%
Three ways: line V/F cruve, square V/F curve, user
V/F curve
self-defining V/F curve.
Acceleration/deceler
Optional time unit (Min/s), max 3600s(0.1~3600s)
ation time
Main
Optional start-up and stop, action frequency0~20Hz,action
control DC braking
volt. 0~20%,action time 0~30s
function
Jog frequency range:0.1Hz~50.00Hz,jog accelerating
Jog
decelerating time 0.1~3600s

Interior PID Be convenient to make closed-loop system.

Multi-speed running Realized by interior PLC or control terminal


Weaving traverse
Can get traverse frequency of adjustable central frequency.
frequency
Automatic voltage Can keep constant output voltage when power source voltage
regulation varies.
Automatic energy Optimize V/F curve automatically based on the load to realize
save running power save running.
Automatic current Limit running cuttent automatically to avoid frequent
limiting over-cuttent which will cause trip

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VF5000 series high capacity vector control inverter service manual

Running command Setting of operating manual; setting of control terminal;


passage setting of serial port; switching by three ways.
Setting of keypad analog potentiometer; setting of
keypad▲▲、▼keys. Setting of functional code digits. Setting
Frequency setting of serial port, setting of terminal UP/DOWN, setting of
passage analog voltage, setting of analog current; settting of
impulse, setting of combination; switching at any time by
kinds of settting ways.
Running
Forward/reverse rotating command, 6-way programmable
Switch input passage
switching value input to set 21 functions.
Analog input passage 2-way analog signal input,0~20mA、0~10V optional.
Analog output Analog signal output 0~10V to get output of physical
channel quantity like frequency and output frequency.
Switch output 2-way programmable open collector output; 1-way relay
passage output signal, to get output of different physical quantities.
Can display setting frequency、output voltage、output current
LED display
etc.
Keypad
Display external Display output frequency, output current, and output voltage
instrument and so on.
Over cuttent protection, over voltage protection, under
Protection function voltage, over-heat protection, over-load protection, missing
phase protection (in option) etc.
Brake subassembly, remote-control keypad, connecting cable
Option
for remote-control keypad etc.
Indoor, not bare to sunlight, no dust, no corrosive gas, no
Use ambient flammable gas, no oil fog, no vapor, no water drop or salt
etc.
Altitude Lower than 1000m
Environ
Temperature -10℃~+40℃
ment
Humidity Smaller than 90%RH,no condensation water
Vibration Smaller than 5.9m/s2
Storage temperature -20℃~+60℃
Defending frade IP20
Structure
Cooling mode By fan
Mountion mode Wall hanging

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VF5000 series high capacity vector control inverter service manual

2.3 Outline size VF2100/VF3000/VF5000(unit:mm)

(a):0.4KW~1.5KW-M size (b):0.75KW-2.2KW size

(c):4.0KW-5.5KW size :7.5KW~15KW size


(d)

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VF5000 series high capacity vector control inverter service manual

(e)
:18.5KW~75kW

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VF5000 series high capacity vector control inverter service manual

(f)
:90KW~150KW

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VF5000 series high capacity vector control inverter service manual

(g):160KW~200KW

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VF5000 series high capacity vector control inverter service manual

(h):220KW~315KW

Table 2-2 inverter outline & installation size


Type H A A1 D D1 B W
VF5000M-C4T0P7G
140 84 110 129 73
VF5000M-C4T1P5G
VF5000-C4T0P7G
VF5000-C4T1P5G 170 125 138 159 114
VF5000-C4T2P2G
VF5000-C4T4P0G
250 153 185 236.5 142
VF5000-C4T5P5G

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VF5000 series high capacity vector control inverter service manual

VF5000-C4T7P5G/P
VF5000-C4T11PG/P 310 205 185 300 192
VF5000-C4T15PG/P
VF5000-C4T18P5G/P
450 280 201 235 40 435 160
VF5000-C4T22PG/P
VF5000-C4T30PG/P
575 335 220 250 40 555 180
VF5000-C4T37PG/P
VF5000-C4T45PG/P
615 375 270 265 40 595 230
VF5000-C4T55PG/P
VF5000-C4T75PG/P 720 410 258 310 40 705 260
VF5000-C4T90PG/P
VF5000-C4T110PG/P 820 485 350 800 345
VF5000-C4T132PG/P
VF5000-C4T150PG/P
VF5000-C4T160PG/P
1525 500 415 400
VF5000-C4T185PG/P
VF5000-C4T200PG/P
VF5000-C4T220PG/P
VF5000-C4T250PG/P
1735 845 470
VF5000-C4T280PG/P
VF5000-C4T315PG/P

VF5000-LC04/LC03 outer size VF5000-LC04/LC03 hole size


Table 2-3 Remote-control keypad size

2.4 Option: following options please order separately.


2.4.1 Remote-control keypad
Between VF5000 inverter and its remote-control keypad are provided with RS485

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VF5000 series high capacity vector control inverter service manual

communication way and connected by one 10-core network cable, the connection of
port is provided with RJ45 network interface connection, it is very convenient to
install. The max electric distance can reach as high as 500m.
The remote-control keypad has following functions:
1. Can control the running, stopping, jogging, fault resetting, change of setting
frequency, change of function parameter and running direction of slave.
2. Can monitor operating frequency, setting frequency, output voltage, output current
and so on.
2.4.2 Communication cable
Communication cable of remote-control keypad
Model: VF5000-LAN0020 (2.0m)
Among the specifications, 1m, 2m, 5m, 10m and 20m are our inverter standard
configuration, if need over 20m, user can contact us.
Be used for connection between remote operating keypad and master of
inverter.
2.4.2 Braking resistor
VF5000 series inverter braking unit is option, if need, please indicate clearly
when ordering. Energy-consumption braking resistor is provided as shown in
table2-4.
Table 2-4 Selectable table of braking resistor
Applicable motor Resistor Resistor Power
Model No.
Power(KW) Resistance(Ω) (W)
VF5000-C4T0P7G 0.75 400 100
VF5000-C4T1P5G 1.5 300 200
VF5000-C4T2P2G 2.2 200 200
VF5000-C4T4P0G 4.0 150 400
VF5000-C4T5P5G 5.5 100 500
VF5000-C47P5G 7.5 75 600
VF5000-C4T11PG 11 60 800
VF5000-C4T15PG 15 45 1200
VF5000-C4T18P5G 18.5 38 1500
VF5000-C422PG 22 34 1500
VF5000-C4T30PG 30 25 2500
VF5000-C4T37PG 37 18 3000

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VF5000 series high capacity vector control inverter service manual

3 Installation and wiring of inverter


3.1 installation environment of inverter
3.11 installation environment condition
1. The inverter shall be installed indoors of perfect ventilation, and the environment
temperature shall be in the range of -10℃~40℃,in case that temperature exceeds
40℃,the external air-blast cooling or derating shall be used.
2. Avoid being installed in the location where suffers from the sun, dust, floatation
fiber and metallic powder.
3. Never to be installed in the location where corrosive and explosive gas has.
4. The humidity shall be lower than 95%RH, no condensation.
5. The inverter had better be kept far sway the electromagnetic interference device.
3.12 installation direction and space
1. Shall be installed vertically usually.
2. The installation space and min distance are shown as diagram 3-1.
3. As is shown in diagram 3-2, there shall be a baffler mounted among them, when
several inverters are installed vertically.

Cooling fan VF5000

Baffler
VF5000

Diagram 3-1 Installation space Diagram 3-2 Installation of multi inverters

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VF5000 series high capacity vector control inverter service manual

3.2 Disassembling and installing of inverter keypad


Disassemble: Remove two screws on the side of connection terminal with the
cross screwdriver, i.e., the enclosure can be disassembled.
Install: Align the mounting screw, and then mount the screw.

3.3 Attentions of wiring

CAUTION

(1) Before connecting, make sure the power supply has been cut off for more
than 10min, otherwise, there would be electric shock danger.
(2) Never to connect the power line to output terminals U, V, W of inverter.
(3) Because there is leakage current in the inverter, the inverter and motor must
be grounded safely, the grounding wire shall be copper conductor of more
than 3.5mm², and the grounding resistance shall be less than 10Ω.
(4) User shall not conduct the withstand voltage test for the inverter as it has
passed this test before leaving factory.
(5) Between inverter and motor shall not be installed with the electromagnetic
contactor and absorbing capacitor or other resistance-capacitance
absorbing implements as diagram 3-3.
(6) To take the convenience for over current protection of input side and power
failure maintenance, the inverter shall be connected to power supply
through intermediate breaker.
(7) The connecting wire(X1~X6、D01、A0V)of input and output circuit of relay
shall be the stranded wire or shielded wire of over 0.75mm², one end of
shielded layer shall be hung in the air, and the other is connected with the
earthing terminal E of inverter, the connecting wire shall be less than 50m.

DANGER

(1) Make sure the power supply of inverter has been cut off thoroughly, all
LED lamps of keyboard has went out, and wait for more than 10min,can
perform the wiring operation.
(2) Make sure that DC voltage between main circuit terminals P+ and N- of
inverter steps down to DC36V below, till now, start to perform the wiring

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VF5000 series high capacity vector control inverter service manual

operation.
(3) Only the qualified professional who has been trained and authorized can
perform the wiring operation.
(4) Please pay attention that before energizing, check whether the voltage class of
inverter is identical with the supply voltage, otherwise, it would result in person
casualty and damage of device.
3.4 Wiring of main circuit terminal

Breaker VF5000
R(L) U
AC
S V M
power W
T(N)
E

Diagram3-3 Simple wiring of main circuit


3.4.1 Connection of inverter and option
1. Between power grid and inverter, R
S
breaking equipment like isolating switch T
N
shall be installed for human safety and
compulsive power cutting during Isolation
maintaining the device.
switch
2. The supply circuit of inverter must be Breaker
mounted with the fuse or circuit breaker
AC input reactor(optional)
with over current protection, to avoid the
spread of fault. Contactor
3. When the power supply quality of power
grid is not quite high, an AC input reactor Input EMI filter
shall be mounted additionally. The AC
reactor also can improve the power factor R S T
of input side. VF5000
4. The contactor is only for control of power U VW
supply.
E
5. EMI filter on the input side
Output EMI filter
The EMI filter can be used to prevent
High-frequency conductivity interference AC output reactor
And radio-frequency interference from the
inverter power line. M

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VF5000 series high capacity vector control inverter service manual

6. EMI filter on the output side


The EMI filter can be used to preventradio-frequency interference noise from output
side of inverter and leakage current from conductor.
7) AC output reactor
When the wire connecting inverter to motor is more than 50m, AC output reactor
had better be mounted the leakage current and prolong the service life of motor.
When installing, please consider the voltage drop problem of AC output reactor;
or the input/output voltage of inverter is stepped up or the motor is derated to
protect the motor.
8. Safe grounding wire
The inverter and motor must be earthed separately for safety as there is leakage
current in the inverter; the grounding resistance shall be less than 10Ω.The
grounding wire shall be as short as possible, and its diameter shall be in line with
the standard given in table 3-1.
(Only two kinds of conductors are provided with the same metal, the value table can
be correct, if not, the sectional area of protective conductor is determined with the
equivalent conductive factor method and referred to table 3-1.)
Table 3-1 Sectional area of protective conductor
Corresponding Min sectional area of corresponding
conductor sectional area(mm2) grounding conductor (mm2)
S ≤ 16 S
16 < S ≤ 35 16
35 < S S/2

3.4.2 Wiring of main circuit terminal


1. Input/output terminal of main circuit shown as table 3-2
Table 3-2 Description of input/output terminal
Applicable Terminal
Terminal of main circuit Function description
machine name
VF5000-C2D0P7G L、N Single phase AC 220V input
~ U、V、W Three-phase AC 380V output

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VF5000 series high capacity vector control inverter service manual

VF5000-C2D2P2G B1、B2 Braking resistor


R、S、T Three-phase AC 380V output
VF5000-C4T0P7G U、V、W Three-phase AC 380V output
VF5000-C4T15PG
B1、B2 Braking resistor

VF5000-C4T18P5 R、S、T Three-phase AC 380V input


G/P~ U、V、W Three-phase AC 380V output
VF5000-C4T185P +、- Braking resistor
G/P E Earthing terminal

VF5000-C4T200P R、S、T Three-phase AC 380V input


G/P
U、V、W Three-phase AC 380V output
VF5000-C4T315P
G/P E Earthing terminal

2. The specification of Main circuit cable date, inlet protective circuit breaker QF of
fuse as follows:
Output Control
Breaker Fuse Input wire
Type 2 wire wire
(A) (A) (mm )
(mm2) (mm2)
VF5000-C4T0P7G 10 10 1.5 1.5 1
VF5000-C4T1P5G 10 10 1.5 1.5 1
VF5000-C4T2P2G 16 10 2.5 2.5 1
VF5000-C4T4P0G 20 16 2.5 2.5 1
VF5000-C4T5P5G 32 20 4 4 1
VF5000-C4T7P5G/P 40 32 6 6 1
VF5000-C4T11PG/P 63 35 6 6 1
VF5000-C4T15PG/P 63 50 6 6 1
VF5000-C4T18P5G/P 100 63 10 10 1
VF5000-C4T22PG/P 100 80 16 16 1
VF5000-C4T30PG/P 125 100 25 25 1
VF5000-C4T37PG/P 160 125 25 25 1
VF5000-C4T45PG/P 200 160 35 35 1

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VF5000 series high capacity vector control inverter service manual

VF5000-C4T55PG/P 200 160 35 35 1


VF5000-C4T75PG/P 250 200 70 70 1
VF5000-C4T90PG/P 315 250 70 70 1
VF5000-C4T110PG/P 400 315 95 95 1
VF5000-C4T132PG/P 400 400 150 150 1
VF5000-C4T160PG/P 630 450 185 185 1
VF5000-C4T200PG/P 630 560 240 240 1
VF5000-C4T220PG/P 800 630 270 270 1
VF5000-C4T245PG/P 800 630 270 270 1
VF5000-C4T280PG/P 1000 800 150×2 150×2 1

3.5 Diagram of wiring for basic running

Diagram 3-5 diagram of wiring for basic running. Applicable


inverter :VF5000-C4T0P7G~VF5000-C4T15PG/P
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VF5000 series high capacity vector control inverter service manual

Diagram 3-6 diagram of wiring for basic running. Applicable


inverter :VF5000-C4T18P5G/P~VF5000-C4T315PG/P
3.6 Control circuit configuration and wiring
3.6.1 Layout of control circuit terminal as follows:

Diagram 3-7 Diagram of control panel terminals arrangement


3.6.2 Description of control circuit terminal function shown as table3-4
Terminal
Type Name Terminal function Spec.
no.
RS485 differential signal Standard RS485
485+ RS485
Communi positive terminal communication interfaces
communication
cation RS485 differential signal and twisted pair line or
485- interface
negative terminal shielded line

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VF5000 series high capacity vector control inverter service manual

Programmable multi-function Optic-coupling isolation


digital output terminal is output. Working voltage:
Multi-func referred to the introduction 9~30V. Max output current:
Open collector
tion output Y1.Y2 about output terminal function 50mA. Refer to
output terminal 1
terminal of terminal function parameter. F4.07-F4.08 parameter
F4.07-F4.08 in chapter 5 description for using
(Common terminal: COM) methods.
Relay Normal: TB-TC NC; TA-TC Rating of contact
TA.TB.T Fault relay
output NO NO:5A 250VAC
C terminal
terminal Fault: TB-TC NO;TA-TC NC NC:3A 250VAC
Accept input of analog Input voltage range:0~10V
VCI Analog input VCI voltage. (input impendence:47KΩ)
(Reference ground:GND) Resolution:1/1000

Analog Accept input of analog


input current and voltage Input current range:
(Reference ground: GND), 0~20mA (input
CCI Analog input CCI
diagram 3-9 is referred, select impendence:500Ω)
by dip switch on the left side Resolution:1/1000
of control terminal.
Provide analog voltage or
Voltage output range::
Analog AOI, current output, can express 7
Analog output 0~10V
output AOV analog quantity, indicate the
AOV, AOI Current output range:
DO1 default of motor rotation
0~20mA
speed.
Forward running Forward /reverse digital Optic-coupling isolation
Running FWD
order command, is referred to input
control
introduction of function Input impendence:
terminal Reverse running
REV parameter two-wire and R=2KΩ
order
three-wire control function Max input Freq.: 200Hz
Mu1ti-function input Input voltage:9~30V
X1
terminal1 Closing avaiable
Mu1ti-function input
X2 Programmable multi-function
terminal 2 X1~X6
digital output terminal is
Mu1ti-function input FWD、REV
Multi-func X3 referred to introduction about
terminal 3
tion input output terminal function of COM
Mu1ti-function input
terminal X4 terminal function parameter
terminal 4
(Digital input/output).
Mu1ti-function input
X5 (Common terminal: COM)
terminal 5
Mu1ti-function input Max input Freq.: 20KHz
X6
terminal 6
Power 10V +10V power Provide +10v power supply Max output current: 50mA

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VF5000 series high capacity vector control inverter service manual

for external.(Negative end:


GND)
+10Vpower Analog signal and reference Mutual inner isolation shall
GND
common terminal group of +10V power supply be produced between COM
+24V power Input/output common
COM and GND
common terminal terminal of digital signal
Table 3-4 control plate CN3 terminal function
3.6.3 Wiring of analog input/output terminal
(1) VCI terminal accepting input of analog voltage signal, its wiring as follows:

VF5000
F0.01=4 10V

+ VCI
0~+10V
― GND
E

Diagram 3-8 VCI terminal wiring


(2) CCI terminal accepting input of analog current and voltage signal, its wiring as
follows:
CCI-I

F0.01=5 10V
VF5000
+ CCI
0~20mA JP1
― GND
Grounding of shielded
wire near E

Diagram 3-9 CCI terminal wiring CCI-V

(3) Wiring of analog output terminal AOV、AOI


Analog output terminal AOV 、 AOI with peripheric analog meter can indicate
different physical quantities(F5.09),its wiring is shown as diagram 3-10.

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VF5000 series high capacity vector control inverter service manual

Analog meter0-10V
VF5000 AOV Analog Voltage 0-10V output

AOI Analog current 0-20mA output

GND

Diagram 3-10 Analog output terminal wiring


Note: Because analog input/output signal is apt to suffer from external interference, the wiring
must be provided with the shielded cable; in addition, the cable shall be earthed reliably and as
short as possible.

3.7 Installation guide in lien with EMC requirement


Because the inverter outputs PWM wave, some electromagnetic noise will be
made when it operates, in order to prevent inverter interfering outside, this section
mainly introduces the methods of installing inverter EMC on the aspect if noise
suppression, field wiring, grounding, leakage current, power filter and so on.
3.7.1 Noise suppression
1. Type of noise

Type of noise

Electrostatic Circuit Space Electromagnetic


induction transmission transmission induction
Path① Path⑦⑧
Leakage current Power
grounding wire circuit transmission

path② path③
Motor wire Power line Radiation of
radio Freq. radio Freq. inverter

path④ path⑤ path⑥

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VF5000 series high capacity vector control inverter service manual

2. Basic solution against suppressing noise


Table 2-5 Solution against suppressing the interference
Noise
transmission Solution
path
When the grounding wire of peripheral equipment with laying wire of inverter forms
the closed loop circuit, the leakage current of grounding wire will enable the equipment

to produce false operation. At this time, if the equipment isn’t earthed the false
operation can be avoided.
When the power supply of peripheral equipment and power supply of inverter are
provided with the same system, the noise from inverter will transmit with inverting the
power line, thus, other equipment in the same system will be affected. The following

measures can be used to suppress the noise: Mount an electromagnetic noise filter at
input terminal of inverter; other equipment is isolated with isolating transformer or
power filter.
(1)The equipment and signal wire that is apt to be interfered shall be kept far from
the inverter. The signal wire shall be shielded wire. The single end of shielded layer
shall be earthed, and kept away the inverter and its input\output wire as far as possible.
If the signal wire must be crossed with heavy-current cable, they are must be kept in
quadrature.
④⑤⑥ (2)The roots of input/output side of inverter are installed with high-frequency noise
filter (common mode chock of ferrite), to suppress the radio frequency interference of
power line effectively.
(3)The cable of motor shall be put in the shield if large thickness, if installed in the
pipe of over 2mm or embedded into cement slot, the power line shall be covered in the
metallic pipe, and the shielded wire is used to earth.
Avoid heavy and light current conductors being laid in parallel or tied together, the
wiring shall be kept away from the installation equipment of inverter and input/output
①⑦⑧ wire as far as possible. The signal wire and power wire shall be the shielded wire. The
equipment with strong electric field or magnetic field shall be kept a certain distance
from the installation place of inverter or be kept in quadrature.
3.7.2 Field wiring and grounding
1. The line connecting the inverter to
motor(U、V、W terminal outgoing wire) Power line or motor line.
shall be avoided laying with the power
line in parallel(R、S、T or L、N terminal
input wire).And they shall be kept over Control signal wire

30cm gap. Diagam3-12 System wiring


2. There motor lines of inverter U、V、W Terminals shall be put in the metallic pipe
or metallic wiring groove.
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VF5000 series high capacity vector control inverter service manual

3. Control signal line shall be shielded cable; the shielded layer is connected to PE
Terminal of inverter, and earthed near the single end of inverter side.
4. The PE terminal grounding cable can’t be provided with other equipment earth wire, it
must be connected to grounding plate directly.
5. Control signal wire can’t be laid with cable of heavy current in parallel or in a near
distance (R、S、T or L、N and U、V、W), and they can’t be tied together either, shall
be kept over 20-60cm, distance (relevant to strong current size). As is shown in
diagram 3-12, they shall be laid in vertical if need cross. As diagram 3-12.
6. Light-current grounding wires like signal control line, sensor line and
strong-current grounding wire must be earthed independently.
7. Never connect other equipment to power supply input terminal (R、S、T or L、N)
of inverter.

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VF5000 series high capacity vector control inverter service manual

4 Running and operating of inverter

4.1 Running of inverter


4.1.1 Running order channels F0.04
VF5000 inverter has 3 kinds of order channels for controlling running operation
such as start, stop, jog, etc.
0. Operation keypad
Control by keys RUN 、 STOP 、 JOG on keypad to start or stop the
RESET
motor.
1. Control terminal
Use control terminal FWD、REV、COM to make double-line control, or use one
of the terminals ofX1~X6 and two terminals FWD and REV to make 3-line control.
2. Serial port
Control start or stop of the inverter through upper machine or other devices
which can communicate with the inverter.
Choose order channel by setting function code F0.04.

4.1.2 Frequency-provision channelsF0.01


Under common running mode, VF5000 series inverter has 9 kinds of provision
channels:
0: Keypad analogy POT provision
1: Digital setting 1 keypad ▲ 、 ▼ provision
2: Digital setting 2 terminal UP/DOWN provision
3: Digital setting 3 terminal communication provision
4: VCI analogy provision (0-10V)
5: CCI analogy provision (0-20mA)
6: Terminal pulse (0-10KHZ) provision
7: Value combination provision
8: Outer terminal provision

4.1.3 Work State


Work states of VF5000 are classified as Stop State, Run State, Programming
State and Failure Alarm State:
Stop State: If there is no running command after the inverter electrified or after
stop command during running state, the inverter enters into waiting state

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VF5000 series high capacity vector control inverter service manual

Running State: Received run command, the inverter enters into running state
Programming State: By operating keypad, modify and set the function
parameters of the inverter
Failure Alarm State: Malfunctions caused in external devices or the inverter or
operation errors; the inverter shows relevant malfunctions codes and block outputs

4.1.4 Run mode


VF5000 inverter has five run modes, following is in turn according to their
priorities, they are: jog run→closed-loop run→PLC run→multi-speed run→
common run. Shown as diagram 4-1.
0: Jog run
Upon receiving jog run command (for instance, press the JOG key on keypad)
during stopping state, the inverter runs at jog frequency (see function code F2.19~
F2.21).
1: Closed-loop run
The inverter will come into closed-loop
2: PLC run
The inverter enters into PLC run mode and runs according to preset through
setting PLC dffective parameter (F7.00=1). PLC run mode can be paused by
multi-function terminal.
3: Mult-speed run
By nonzero combination of multi-function terminal (function 1、2、3), choose
multi-frequency 1~7 (F2.28~F2.34) to run at multi-speed speed.
4: Common run
Simple open-loop run mode if vector inverter.
Above five kinds of run modes can run according to different frequency setting
except “jop run”. Additionally, “PLC run”, “multi-speed run”, “common run” can be
adjusted as wobbing adjustment.

4.2 Operating and using of keypad


4.2.1 Keypad layout
Operating keypad and control terminals can control the motor to run, change
speed, stop, brake, set the run parameters and external decices. Operating keypad is
shown as diagram 4-2 and remote-control keypad is shown as diagram 4-1.

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VF5000 series high capacity vector control inverter service manual

Freq. unit (Hz) Current unit (A)

Reverse run Voltage unit (V)


Forward run
Alarm (ALM)
4-digit digitron VF5000-LC03

Freq. setting analog ▲ PRG Programming/exit

Shift ►► ▼ SET Store

STOP
Run RUN RESET Stop/fault reset
T

Up/down
Diagram 4-1 Keypad of VF5000 inverter
Current unit (A)
Freq. unit (Hz)
Voltage unit (V)
Forward/Reverse run
Alarm(ALM)

4-digit digitron

Pioneer VF5000-LC04
Run
STOP
Freq. setting analog RUN RESET
Stop/fault reset
T

Shift ►► ▲ PRG Programming/exit

REV
Jog/Reverse run JOG ▼ SET Store

Up/down
Diagram 4-2 Remote-control keypad

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VF5000 series high capacity vector control inverter service manual

4.2.2 Keypad function description


There are eight (seven) buttons and one keypad analog POT on the inverter
keypad, they function are defined as follows:
Key Name Function definition

RUN Run key Enter into run mode under keyboard mode

In common run status the inverter will stop according to set mode after
STOP this key is pressed if run command channel is set as panel effective
Stop/Reset key
RESET mode. The inverter will reset and resume normal stop status after this
key is pressed when the inverter is in malfunction status.

PRG
Program key Enter into or exit Program/Monitor status
REV
JOG
Jog/Reverse Jog or Reverse run is available when pressing this key under
key keyboard mode

Up key Data or function codes increase

Down key Data or function codes decrease

►► Choose the digit of the data which is to be set and modified when
Shift/Monitor
the inverter is in edition status; switch monitor parameter to be
key
shown when the inverter is in other statuses.
SET Enter into next level menu or store function code when the inerter is in
Date/Store key
programming status.

Analog Choosing and adjusting analog POT provision (F0.01=0), is able


potentiometer to control the inverter output frequency.
4.2.3 LED and indicator light description
There is 4-bit 8-section LED, 3 unit lights, 3 status indicator lights on the local
operation keypad of the inverter, shown as diagram4-3:
Hz
Hz Hz Hz Hz
Hz

A S S A S S
A S A S A
A

V V
V V V
V
No unit A V Hz S ℃
Go on Go out

Diagram 4-3 Relation between unit indicator light and unit

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VF5000 series high capacity vector control inverter service manual

Three status indicator lights: FWD (forward run), REW (reverse run), ALM
(alarm) from left to right on the upper part of LED, their respective indicating
meaning is shown in table 4-1
Table 4-1 Status indicator light description
Item Function description

LED display Display current run status parameter and set parameter

Forward run indicator light, indicates that the inverter The inverter works
Status indicator light
Display function

FWD output forward phase order and the connected motor in DC brake status
rotates in forward direction if FWD 、 REV
indicator lights go
Reverse run indicator light, indicates that the inverter
on at the same
REV output reverse phase order and the connected motor
time.
rotates in reverse direction
ALM When inverter occurs fault alarming, this light will go on.

4.2.4 Keypad display state


VF5000 keypad display status is classified as stop parameter display status,
function code parameter editing status display, malfunction alarm status display, and
run status parameter display in total 4 kinds of status.
1. Stop parameter display status
The inverter is in stop status and the status supervision parameter, usually the
setting frequency (D-00) is displayed on keyboard. Unit is displayed by rightward
unit indicator light.
To press ►► key,it can display different stop status supervision parameters
circularly (default d group of supervision parameter, for detail please see d group
status supervision parameter in function parameter schedule graph of chapter 5).
Pressing PRG , ▲ , ▼ to switch and display status will be switched to
constant supervision parameter F3.04 (namely set frequency), which is set by D-00,
displays automatically if there is no key pressed within 1 minute.
2. Run parameter display status
The inverter enters into run status when receiving effective run command and run
status supervision parameter normally output frequency (D-00) is displayed on the
keyboard. Unit is displayed by rightward unit indicator light.
To press ►► key, it can display different run status supervision parameter
circularly. Pressing PRG and ▲ , ▼ to switch and display status will be
switched to constant supervision parameter F3.04 (namely set frequecncy), which is

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VF5000 series high capacity vector control inverter service manual

set by D-00, display automatically if there is no key pressed within 1 minute.


3. Failure alarm display status
The inverter enters into failure alarm display status upon detecting failure signal
and displays failure code sparklingly (as shown in Fig. 4-4). To press PRG enters
into program mode to check d group parameter. It can be carried on failure
STOP
restoration by pressing key RESET on the keypad, control terminal or ommunication
command after troubleshooting. Keep displaying failure code if failure exists
continuously.

Diagram 4-4 Failure alarm display status


Warning:
4. Function code editing status
Under waiting, run or failure alarm status, press PRG key, can enter into
editing ststus and editing status is displayed according to two chasses’ menu mode,
as shown in diagram 4-5. The sequence is function code→function code parameter;
pressing SET key can enter into one class by one class by one class. Under
function parameter display status, to press SET key to carry on parameter storage
operation, to press PRG key can only come back to upper class menu without
storing modified parameter.

PRG PRG SET

PRG
PRG PRG SET
Stop status parameter
display or run status Editing status
parameter display or
fault alarm display Diagram 4-5 Programming display status of operating panel

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VF5000 series high capacity vector control inverter service manual

4.2.5 Method for using keypad


Can carry on various operations to the inverter through operating keypad, for
example:
1. Ststus parameter display switching:
Pressing key ►► display D group status supervision parameter. Method for
switching is shown as diagram 4-6:
LED
50.00 Parameter Parameter Parameter
display
Output Freq. Set Freq. Output current Output voltage
►► ►► ►►
Press
key
Parameter Parameter
Terminal status Motor speed
►► ►► `````` ►►

Diagram 4-6 Example of Run status parameter display operating


(1) Only D-00 ~ D-28 status parameters can be displayed when shipping out the
inverter.
(2) Pressing SET key to switch into defaulting supervision display status directly
when the user see about status supervision parameter. Defaulting supercision
parameter in stop ststus is set frequency and in status, it is output frequency.
2. Setting of function code parameter
Take function code F2.19 modified from 10.00Hz to 18.50Hz as example.
LED F2.19 10.00
50.00 D-01 F0.00 10.00
display
PRG PRG ▲ SET ►►
Enter into Enter into Confirm function Confirm Amend parameter
editing status group F group to enter into function code and choose
Stop calss 2 menu
parameter parameter
Press parameter
key display
f status 50.00 F2.19 18.50 18.00 18.00

PRG SET ▲ ►► ▲
Edit editing Store the amended Amend
Amend parameter Amend
status value and return to parameter
and choose parameter
class 2 menu to 0→5
parameter 0→8
display the next
function code
Diagram 4-7 Example of editing parameter operation

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VF5000 series high capacity vector control inverter service manual

Description: under menu status, if the parameter has no flashing digit, this function
code can not be modified, possible reasons are as follows:
(1) This function code is the parameter that is not amendable, for example, actual
detected status parameter, run record parameter etc;
(2) This function code can not be modified under run status and can be changed after
stopping running.
(3) When parameter is protected, all the function codes can not be modified.
3. Jog run operation
Assumed keypad as current run command channel, jog run frequency 10Hz, in stop
status, the example as follows:
LED
50.00 0.01 10.00 0.01 50.00
display Press Releas
Wait Hold
Press JOG … JOG JOG Stop
key Display set Display run by Output Freq. Output frequency
frequency output Frequency up to 10Hz down to 0Hz and
stop
Diagram 4-8 Example of jog run operation
4. Run, stop and forward/reverse switching
Assumed keypad as current run command channel, specified frequency
20.00HZ, forward run, in waiting status, the example as follows:
LED FWD FWD REV REV FWD
20.00 00.01 Up 20.00 Down 00.00 Up 20.00 Down 00.00 Up 20.00 20.00
Display
Press STOP
RUN ►► ►► Stop
key RESET
Stop, Display running Display running output Display running output
In stop status,
Display output Freq. that Freq. that is down to Freq. Down to 0Hz in
display set
set Freq. is up to 20.00Hz 0Hz in forward running reverse running, up to
frequency.
and is up to 20. 20.00Hz in forward
running
Diagram 4-9 Example of jog run operation
5. Specified frequency keypad▲ ▲、▼key providing operation
Assumed current status is stop parameter stop ststusF0.01=1, the operation as
follow:
(1) Frequency adjustment is provided with integral way;
(2) Pressing ▲ key not release, the lowest digit increase at first; if the tens digit
carries on, tens digit increase; if the hundreds digit carries on, hundreds digit
increase… Pressing ▲ the ▲ key again after the key is released, value
increases from lowest digit again.

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VF5000 series high capacity vector control inverter service manual

(3) Pressing ▼ key not release, the lowest digit decrease at first; if the tens
digit carries on, tens digit decrease; if the hundreds digit carries on, hundreds digit
decrease… Pressing the ▼ key again after the key is released, value deceases
from lowest digit again.

4.3 Inverter electrification


4.3.1 Check before electrification
Please carry on wiring based on operation requirement provided in “Inverter
wiring” of this manual.
4.3.2 Initial electrification
Close input side AC power supply switch after correct wiring and power supply
confirmed, electrify the inverter and keypad LED display starting status, contactor
closes normally, and LED displaying set frequency shows that electrification is
finished.

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VF5000 series high capacity vector control inverter service manual

5 Specification of function parameter table


5.1 Basic parameter
F0.00 Control mode Factory default 1
0 Sensorless vector control
Set range
1 V/F control
0: Sensorless vector control: It is widely used for the application which requires high
torque at low speed, higher speed accuracy, and quicker dynamic response, such as
machine tool, injection molding machine, centrifugal machine and wire-drawing
machine,etc.
1: V/F control: It is suitable for general purpose application such as pumps, fans etc.

F0.01 Frequency input channel selection Factory default 0

0 Keypad otentiometer setting


1 Digital setting 1, keypad
2 Digital setting 2 (terminal UP/DOWN adjust)
3 Digital setting 3 (serial port)
Set range 4 Terminal VCI analog setting(0~10V)
5 Terminal CCI analog setting(0~20mA)
6 Terminal pulse(0~10kHz)
7 Combination setting
8 Outer terminal
0: Keypad otentiometer setting: Set running frequency by keypad otentiometer.
1: Digital setting 1, keyboard: Initial set frequency value is F0.03, can change set
frequency by changing F0.03 parameter through keypad, and you can also modify
F0.03 by ▲/▼ key.
2: Digital setting 2, terminal UP/DOWN adjust: Initial set frequency value is the
value stored during the last power off time, and you can adjust set running frequency
by terminal UP/DOWN.
3: Ditital setting 3: Change the set frequency by set frequency command of RS485
serial port.
4: VCI analog setting(0 ~ 10V): External analog voltage setting is used as set
frequency. Please refer to parameter F5.00-F5.01。

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VF5000 series high capacity vector control inverter service manual

5: CCI analog setting(0 ~ 20mA): External analog current setting is used as set
frequency. Please refer to parameter F5.02-F5.03。
6: Terminal pulse (0~ 10kHz): Pulse frequency input from terminal X6 is used as
the set frequency, the corresponding relation between input frequency and set
frequency is determined byF5.04-F5.05
7: Combination setting: Each channel combination setting is used as set frequency.
Please refer to parameter F2.09.
8: Outer terminal

F0.02 Digital frequency control Factory default 00

Set range 00-11


LED first bit:
0: When the drive is powered off or at undervoltage state, update F0.03 by the actual
frequency at that time.
1: when the drive is powered off or at undervoltage state, F0.02 remains unchanged.
LED second bit:
0: the reference frequency when the drive stops will be saved.
1: The reference frequency will restore to F0.02 when the drive stops.

F0.03 Frequency digital seeting Factory default 0

Set range 0.00-upper limit frequency


When the setting way of running frequency is 1, namely, when the operatingpanel
sets (F0.01=1), this function parameter is the initial set frequency of inverter.

F0.04 Run command channel selection Factory default 0

0 Keypad run control


Set range 1 Terminal run command control
2 Serial port run command control
This parameter is used to choose the running command; there are total three running
commands for selection
0: Keypad run control: Press RUN 、 STOP/RESET 、 REV/JOG on the operating
panel to control the start and stop
1: Terminal run command control: Use external control terminal FWD and REV to

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VF5000 series high capacity vector control inverter service manual

control the start and stop.


2: Control the start and stop by the serian port.

F0.05 Run direction setting Factory default 0

0 Forward run
Set range 1 Reverse run
2 Prevent reversing
0: Forward run: The actual running direction is indentical with the set direction.
1: Reverse run: When this way is chosen, the actual output phase sequency of
inverter is opposite to the set direction, if terminal control, FWD-COM will close,
the motor will rotate reversely. The function of RUN key on the keypad turns to
reverse running.

F0.06 Upper limit frequency Factory default 50.00Hz

Set range [F0.07]—400.0Hz


F0.07 Lower limit frequency Factory default 0.00Hz

Set range 0.00Hz—[F0.00]


Upper limit frequency is set to the upper limit of output frequency, set range is
[F0.07]—400.0Hz;
Lower limit frequency is set to the lower limit of output frequency, set range is
0.00Hz—[F0.06];

F0.08 Basic run frequency Factory default 50.00Hz

Set range 1.00-upper limit frequency


Basic frequency normally corresponds with the rated frequency of the motor. It is
the Min frequency when the drive outputs the highest voltage.

F0.09 Max output voltage Factory default 380V/220V

Set range 200V—500V/100V—250V


Max output voltage is the drive’s output voltage when the drive outputs base
frequency. This corresponds to the rated voltage of the motor.

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VF5000 series high capacity vector control inverter service manual

F0.10 G/P option Factory default 0

0 G model
Set range
1 P model
0: Applicable to constant torque load
1: Applicable to variable torque load such as pumps and fans.
VF5000 series inverters provide the G/P integration function. The adaptive motor
powerused for constant torque load (G model) should be one grade less than that
used forvariable torque load (P model).

F0.11 Torque boost mode Factory default 0

0 Manual boost
Set range
1 Automatic boost
F0.12 Torque boost Factory default Depend on model

Set range 0—30%


Manual boost: Torque boost voltage is determined completely by parameter F0.12,
its characteristic is boost voltage fixed, but the motor is prone to magnetic saturation
when lightly loaded.
Automatic boost: Torque boost voltage varies as stator current of the motor changes,
bigger stator current corresponds to bigger boost voltage.
In order to compensate the low frequency torque, boost the output voltage in the low
frequency zone as Vb shown in Fig. 5-1.

Fig 5-1 Torque boost

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VF5000 series high capacity vector control inverter service manual

F0.13 Slip frequency compensation Factory default 0.0%

Set range 0.0—150.0%


The change in motor torque will affect motor slip and result in speed change.
Through slip compensation, the output frequency can be adjusted according to motor
load torque, so as to reduce speed change caused by load change.

F0.14 Acc time 1 Factory default Depend on model

F0.15 Dec time 1 Factory default Depend on model

Set range 0.1—3600s


Acceleration time denotes the time from 0 Hz acceleration to upper-limit frequency.
Deceleration time denotes the time from upper-limit frequency deceleration to 0 Hz.

F0.16 V/F curve setting Factory default 0

Set range 0-3


0: Constant torque curve: Applicable for most loads, is shown as the straight line.
1: Degressive torque curve 1: A 1.7-order curve is selected.
2: Degressive torque curve 2: A 2-order curve is selected.
The above V/F curves except the constant torque curve are suitable for the
variable-torque loads such as fan & pumps. The user can select the curves according
to the actual load so as to achieve the best energy-saving effects.
3: End-user sets V/F curve himself: You can define a curve byF0.17~F0.22

F0.17 V/F frequency value F1 Factory default 12.50Hz

Set range 0.00—Frequency value F2


F0.18 V/F voltage value V1 Factory default 25.0%

Set range 0.0—Voltage value V2


F0.19 V/F frequency value F2 Factory default 25.00Hz

Set range Frequency value F1—Frequency value F3


F0.20 V/F voltage value V2 Factory default 50.0%

Set range Voltage value V1—Voltage value V3

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VF5000 series high capacity vector control inverter service manual

F0.21 V/F frequency value F3 Factory default 37.50Hz

Set range Frequency value F2—Basic run frequency


F0.22 V/F voltage value V2 Factory default 75.0%

Set range Voltage value V2—100.0%


F0.23 REV/JOG Factory default 1

0 REV
Set range
1 JOG

5.2 Motor and vector control parameters


F1.00 Motor rated voltage Factory default 380V/220V

Set range 200V—500V/100V—250V


F1.01 Motor rated current Factory default Depend on model

Set range 0.1—500.0A


F1.02 Motor rated speed Factory default Depend on model

Set range 300—6000RPM


F1.03 Motor rated Frequency Factory default 50.00Hz

Set range 1.00—400.00Hz


F1.04 Current without load Factory default 0.1A

Set range 0.1—500.0A


In order to achieve superior performance, please set these parameters according to
motor nameplate, then perform autotuning. The power rating of inverter should
match the motor. If the bias is too big, the control performances of inverter will be
deteriorated distinctly.

F1.05 Motor stator resistance Factory default Depend on model

Set range 0.001—10.000Ω


F1.06 Motor rotor resistance Factory default Depend on model

Set range 0.001—10.000Ω

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VF5000 series high capacity vector control inverter service manual

F1.07 Motor leakage inductance Factory default Depend on model

Set range 0.01—600.00mH


F1.08 Motor mutual inductance Factory default Depend on model

Set range 0.01—600.00mH


F1.09 Reserved
After autotuning, the value of P1.05~P1.08 will be automatically updated.
Notice: Do not change these parameters, otherwise it may deteriorate the
control performance of inverter.

F1.10 Slip compensation rate Factory default 1.00

Set range 0.50—2.00


The parameter is used to adjust the slip frequency of vector control and improve the
precision of speed control. Properly adjusting this parameter can effectively restrain
the static speed bias.

F1.11 Pre-excitation selection Factory default 0

0 Valid under certain condition


Set range
1 Permanently invalid
F1.12 Pre-excitation time Factory default 0.2S

Set range 0.1~10.0S


F1.13 Motor parameters autotuning Factory default 0

0 No action
Set range
1 Static autotuning
0: No action
1: Static autotuning
If it is difficult to disconnect the load, static autotuning is recommended. The
operation process is the same as rotation autotuning except step c.
The Mutual inductance and current without load will not be detected by static
autotuning, if needed user should input suitable value according to experience.

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VF5000 series high capacity vector control inverter service manual

F1.14 ASR proportional gain Kp Factory default 1.00

Set range 0.01~5.00


F1.15 ASR integral time Ki Factory default 2.00S

Set range 0.01~10.00S


F1.14, F1.15 are only valid for vector control and invalid for V/F control.
Through F1.14, F1.15, you can set the proportional gain P and integration time I of
speed regulator, so as to change the speed response characteristic. The system's
dynamic response can be faster if the proportion gain P is increased; However, if P
is too large, the system tends to oscillate. The system dynamic response can be faster
if the integration time I is decreased; However, if I is too small, the system becomes
over adjusted and tends to oscillate. Proportion gain P is usually adjusted first.
Under the condition that the system is immune from oscillation, P can be increased
as big as possible. Then adjust integration time I so that the system responds fast and
will not be over adjusted.

5.3 Auxiliary parameter


F2.00 Starting way Factory default 0

0 Start from start frequency


Set range
1 Speed tracking start
F2.01 Starting frequency Factory default 0.00Hz

Set range 0.00—10.00Hz


F2.02 Starting Frequency duration Factory default 0.0s

Set range 0.0~10.0s


0: Start from start frequency
When inverter begins running, it starts from start frequency (F2.01) and runs for the
preset time at this frequency (F2.02) according to the setting values of F2.01 and
F2.02; then it enters normal Acc mode according to preset Acc time and Acc/Dec
mode parameters, at last it acelerates to preset frequency.
1: Speed tracking start
When the inverter begins running, first it detects the motor 's speed and direction,
then it starts smoothly at the detected speed and direction. Smooth start without
impaction should be performed on spinning motor.

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VF5000 series high capacity vector control inverter service manual

When this start mode is selected, the system's inertia should be considered, and the
setting value of Acc/Dec time should be increased properly.
Start frequency: It is the initial frequency when the inverter starts from 0 Hz.
In the Acc and Start process, if the preset frequency is lower than the start frequency,
inverter's output frequency becomes zero.
Start frequency is effective in each Acc process in FWD and REV running process.
Start frequency holding time: the running time at start frequency in Acc/Start
process.
Start frequency holding time is effective in each Start process and FWD/REV
running switching process.

F2.03 DC brake current at starting Factory default 0.0%

Set range 0—100.0%


F2.04 DC brake time at starting Factory default 0.0s

Set range 0.0—30.0s


DC braking current at start: percentage of braking current when the inverter starts in
DC injection braking process.
DC braking time at start: holding time for output DC injection braking current when
the inverter is in start process.
If DC injection braking time at start is set to 0.0 second, DC injection braking
function is disabled.

F2.05 Acc./Dec. mode selection Factory default 0

0 Linear Acc./Dcc. Mode


Set range
1 S curve Acc./Dec. mode
Acc/Dec modes 0 and 1 are valid in Start, Stop, FWD/REV, Acc and Dec process.
0: Linear Acc./Dcc. Mode: In Acc/Dec process, the relationship between output
frequency and Acc/Dec time is linear. The output frequency increases or decreases
at the constant slope.
1: S curve Acc./Dec. mode: In Acc/Dec process, the relationship between output
frequency and Acc/Dec time is nonlinear. The output frequency increases or
decreases according to the S curve.

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VF5000 series high capacity vector control inverter service manual

F2.06 Time of S curve's start part Factory default 20.0%

Set range 10.0—40.0%


F2.07 Time of S curve's up/down part Factory default 60.0%

Set range 10.0—40.0%


The function codes of F2.06 and F2.07 define the Acc/Dec parameters of S curve.
S curve start time is the stage when the slope of output frequency rises gradually.
S curve rise time is the stage when the slope of output frequency maintains Phase.
S curve end time is the stage when the slope of output frequency decreases to zero.
The combination using of function codes F2.05~F2.07 is specially suitable for the
start and stop process of conveying load.

F2.08 AVR function Factory default 1

0 No action
Set range
1 Action
0: No action
1: Action: AVR: auto voltage adjustment. This function can keep constant output
voltage when the input voltage deviates from rated value. Therefore, the function
should be enabled all the time especially when the input voltage is higher than the
rated value. If AVR is disabled during deceleration, the Dec time is shorter but the
current is higher, otherwise, the motor decelerates smoothly with lower current, but
the Dec time is longer.

F2.09 Automatic energy-saving run Factory default 0

0 No action
Set range
1 Action
0: No action
1: Action
The drive can detect load current and adjust voltage accordingly to save energy.

F2.10 FWD/REV dead time Factory default 0.0s

Set range 0.1—10.0s

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VF5000 series high capacity vector control inverter service manual

It refers to the time period when the drive’s rotation changes from FWD to REV or
REV to FWD.

F2.11 Stop mode Factory default 0

0 Decelerating and stopping


Set range
1 Coast to stop
0: Decelerating and stopping: When the inverter reveives the command of stop, it
will reduce the output frequency gradually according to the deceleration time, when
the frequency falls down to zero, the inverter will stop.
1: Coast to stop: After the inverter receives the stop command, it stops its output
immediately; the motor will stop according to its inertia. When selecting this mode,
fast stopping can be realized through external mechanical braking.

Initial frequency of DC injection


F2.12 braking Factory default 0.00Hz

Set range 0.0—20.00Hz


F2.13 DC injection braking current Factory default 0.0%

Set range 0.0—100.0%


F2.14 DC injection braking time Factory default 0.0s

Set range 0.0—30.0s


Initial frequency of DC injection braking: It is the frequency when the inverter's
output frequency is decreased to zero along the Dec curve in Dec-to-stop process.
When the inverter is in Dec-to-stop process, if the preset frequency is lower than the
initial frequency of DC injection braking, then the output frequency become zero.
Initial frequency of DC injection braking is valid in the Dec process when the
inverter is switching between FWD and REV states.
If the user selects DC injection braking function, this frequency is also the initial
frequency of DC injection braking in stopping process.
If the running condition has no strict requirements for braking, the initial frequency
of DC injection braking should be set as low as possible.
DC injection braking current: Percentage of braking current when the inverter stops
in DC injection braking mode.
DC injection braking time: the time for maintaining output DC injection braking

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VF5000 series high capacity vector control inverter service manual

current in inverter's stopping process.

F2.15 Restart after power failure Factory default 0

0 No action
Set range 1 Action
2 Speed tracking start
Delay time for restarting after power
F2.16 Factory default 0.5s
failure
Set range 0.0—20.0s
When the power recovers from failures, the time before the inverter restarts is the
delay time.
This time is set according to the time needed by other equipment to recover when
the utility power recovers.

F2.17 Failure self-reset times Factory default 0

Set range 0-10


F2.18 Failure self-reset interval Factory default 3.0s

Set range 0.5-25.0s


The fault self-reset function is used to make the inverter that can’t run for load
fluctuation or other reasons resume to run with the set times (F2.17) and interval
(F2.18). In self-resertting course, the inverter resumes to run with the speed tracking
restart way. If in the range of the reset times by setting, the inverter can’t come back
to run normally, it will make the fault protection.

F2.19 Jog run frequency Factory default 10.00Hz

Set range 0.00—50.00Hz


F2.20 Jog Acc.time Factory default Depend on model

F2.21 Jog Dec. time Factory default Depend on model

Set range 0.1—3600s


Jog running command can be issued through keypad, control terminal or host.

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VF5000 series high capacity vector control inverter service manual

F2.22 Acc time 2 Factory default Depend on model

F2.23 Dec time 2 Factory default Depend on model

F2.24 Acc time 3 Factory default Depend on model

F2.25 Dec time 3 Factory default Depend on model

F2.26 Acc time 4 Factory default Depend on model

F2.27 Dec time 4 Factory default Depend on model

Set range 0.1-3600s


Three kinds of Acc/Dec time can be defined, and the drive’s Acc/Dec time 1~4 can
be selected by different combinations of control terminals, refer to F4.00~F4.05 for
the definitions of terminals used to select Acc/Dec time.

F2.28 Multi-frequency 1 Factory default 5.00Hz

F2.29 Multi-frequency 2 Factory default 10.00Hz

F2.30 Multi-frequency 3 Factory default 15.00Hz

F2.31 Multi-frequency 4 Factory default 20.00Hz

F2.32 Multi-frequency 5 Factory default 25.00Hz

F2.33 Multi-frequency 6 Factory default 30.00Hz

F2.34 Multi-frequency 7 Factory default 40.00Hz

F2.35 Reserved
Set range 0.00-upper limit frequency
This group of parameters defines the running frequency of section 1~7 of simple
multi-speed running, these running frequencies are used in the course of multi-speed
running. Please refer to parameter F7.00.

F2.36 Kick frequency 1 Factory default 0.00Hz

F2.38 Kick frequency 2 Factory default 0.00Hz

F2.40 Kick frequency 3 Factory default 0.00Hz

Set range 0.0—upper limit frequency

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VF5000 series high capacity vector control inverter service manual

F2.37 Kick range 1 Factory default 0.00Hz

F2.39 Kick range 2 Factory default 0.00Hz

F2.41 Kick range 3 Factory default 0.00Hz

Set range 0.0—10.0Hz


Kick frequency is set to prevent the output frequency of inverter from meeting the
mechanical resonant point of load. In kick frequency parameters, set the system's
mechanical resonant centeral frequency, at most three frequency values can be setup.
Among the parameters of F2.37、F2.39、F2.41, the frequency range of the widest
resonant band can be set. After the jump frequency is set, even if the inverter's preset
frequency is in the resonant frequency band of the drive system, the inverter's output
frequency will be adjusted to be out of the resonant frequency band to avoid
resonance.

F2.42 Carrier frequency regulation Factory default Depend on model

Set range 1.0—12.0KHz


Carrier frequency will affect the noise of motor and the EMI of inverter.
If the carrier frequency is increased, it will cause better current wave, less harmonic
current and lower noise of motor.
The factory setting is optimal in most cases. Modification of this parameter is not
recommended.
If the carrier frequency exceeds the factory setting, the inverter must be derated
because the higher carrier frequency will cause more switching loss, higher
temperature rise of inverter and stronger electromagnetic interference.
If the carrier frequency is lower than the factory setting, it is possible to cause less
output torque of motor and more harmonic current.

F2.43 Carrier control mode Factory default 1

0 Settled carrier
Set range
1 Automatic carrier adjusting

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VF5000 series high capacity vector control inverter service manual

5.4 User’s management parameter


F3.00 LCD language Factory default 0

0 Chinese
Set range
1 English

F3.01 Parameter initialization Factory default 0

0 No action
Set range 1 Restore factory default
2 Clear fault records
0: No action
1: Inverter restores all parameters to factory default except F0.00、F0.01、F0.04、
F0.10
2: Inverter clear all fault records.
This function code will restore to 0 automatically when complete the function
operation.

F3.02 Parameter write protection Factory default 0

0 All parameters are allowed to be modified


Except frequency, others are not allowed to be
1
Set range modified
Parameters are forbidden to overwrite expect this
2 parameter
F3.03 Manufacturer parameter Factory default 0

Set range 0—9999


F3.04 LED 1 display (LED) Factory default 0

Set range 0—18


F3.05 LED 2 display(LCD) Factory default 1

Set range 0—18


0: Output frequency (Hz)
1: Setting frequency (Hz)

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VF5000 series high capacity vector control inverter service manual

2: Output current (A)


3: Output voltage (V)
4: Load motor speed (RPM/min)
5: Running linear speed (m/s)
6: Set linear speed (m/s)
7: Bus voltage (V)
8: Input AC power voltage (V)
9: Set PID value
10: Feedback PID value
11: Analog input VCI (V)
12: Analog input CCI (A)
13: Pulse input frequency (KHz)
14: Input terminal state
15: Heatsink temperature (℃)
16: Module temperature (℃)
17: Current count value
18: Setting count value

F3.06 Linear speed coefficient Factory default 1.00

Set range 0.01—100.0


If displayed is line speed, line speed calculation factor:
Line speed = Frequency×Line speed factor.

F3.07 Closed-loop display coefficient Factory default 1.00

Set range 0.01—100.0


The display value of closed-loop specified quantity/feedback quantity= closed-loop
specified quantity/feedback quantity×closed-loop parameter display factor.

F3.08 Sofeware version Factory default


Set range 0—99.99
F3.09 Unit of Acc/Dec time Factory default 0

0 Second
Set range
1 Minute
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VF5000 series high capacity vector control inverter service manual

5.5 Digital input and output parameter


F4.00 Input terminal X1 Factory default 0

F4.01 Input terminal X2 Factory default 0

F4.02 Input terminal X3 Factory default 0

F4.03 Input terminal X4 Factory default 0

F4.04 Input terminal X5 Factory default 0

F4.05 Input terminal X6 Factory default 0

Set range 0—30


0: Leave control terminal unused
1: Multi-speed selection 1
2: Multi-speed selection 2
3: Multi-speed selection 3
ON/OFF combination of multi-speed running selection can define 7-section speed
running curve at most.
Multi-speed selection terminal are chosen by parameters F4.00~F4.05, the
multi-speed control of external terminal shall run by cooperating with the running
command. The section speed controlled by terminal is shown as following table.
Multi-speed Multi-speed Multi-speed
Multi-speed
terminal3 terminal2 terminal1
OFF OFF OFF No Multi-speed
OFF OFF ON 1
OFF ON OFF 2
OFF ON ON 3
ON OFF OFF 4
ON OFF ON 5
ON ON OFF 6
ON ON ON 7

4: Acc/Dec time 1
5: Acc/Dec time 2

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VF5000 series high capacity vector control inverter service manual

6~8: Frequency channel selection


Through ON/OFF combination of frequency provision channel selection terminal 6、
7、8, can realize frequency provision channel switch shown in Table 5-1.
9: Forward jog control
Be used for indendently forward jog control terminal which don’t need the
cooperation of FWD or REW terminal.
10: Reverse jog control
Be used for iindendently reverse jog control terminal which don’t need the
cooperation of FWD or REW terminal.
11: Free stop control
Be used for free stop control terminal in the external terminal control mode.
12: Frequency increasing command
Be used for increasing control of frequency.
13: Frequency decreasing command
Be used for decreasing control of frequency.
14: External device failure input
Can be input the external equipment fault signal to enable inverter to performa fault
monitoring against the external equipment.
15: Three-line run control
Refer to parameter F4.06
16: DC brake order
Used for carrying out DC brake for motor at the time of stopping, this terminal
realizes emergency stop and accurate location of motor. Please refer to the
parameters F2.12~F2.14.
17: Clear counter and input
Clearing the built-in counter, it is used together with NO.18 function (counter
triggering signal input)
18: Counter triggering signal input
Count pulse input port of built-in counter, and it can be used to store current count
value when power of inverter fails.
19: Pulse frequency input
This function terminal receives pulse signal as the frequency setting. The relation
between input signal pulse frequency and set frequency is shown as description of
F5.04、F5.05.
20: External reset input (RESET)
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VF5000 series high capacity vector control inverter service manual

When the inverter makes fault alarming, this terminal can perform reset against fault.
Its function is identical with the STOP key on the keypad.
21: Frequency of UP/DOWN terminal clear
This terminal is used to clear the frequency set via external terminals (set the
frequency by frequency increase command UP/decrease command DOWN).
When the terminal is ON, frequency setting value is cleared. This function is
disabled for the frequency set by other setting modes.
22: PID running jump-in
23: Programmable multi-speed running
24: Run traverse operation jump-in
When traverse operation start mode is manual jump-in, traverse operation function
effective if this terminal effective.
25: Reset traverse operation
Reference frequency of inverter will be forced as center frequency of traverse
operation.
26: External stop order
This command is effective to all run command channel, when this function is
effective the inverter stops running in mode set by F2.11.
27: Drive operation prohibiting
If this function is enabled, the drive that is operating will coast to stop and the drive
ready to run will be prohibited to start. This function is mainly used as safety
protection.
28: Acc/Dec prohibit
The motor is immune to any external command except Stop command and maintain
the present speed.
Note:
This function is disabled during normal decelerating to stop.
29: Terminal control mode is enabled
When this terminal function is enabled, the operating command is input through this
terminal forcibly. The drive will be controlled in the previous mode if FWD/REV
terminal function is disabled.
30: Frequency reference is input via terminal CCI
If the setting is 30, the frequency reference will be input via terminal CCI forcibly.
The frequency input will be changed to the previous one if this terminal function is
disabled.
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VF5000 series high capacity vector control inverter service manual

F4.06 FWD/REV terminal control mode Factory default 0

0 Two-line control mode 1


1 Two-line control mode 2
Set range
2 Three-line control mode 1
3 Three-line control mode 2(Reserved)
2: Three-line control mode 1
In Fig. 5-2, SB1 is a normally closed button for stopping the motor, SB2 is a
normally open button for running the motor, SB3 is a normally open button for
Forward running the motor

Fig. 5-2 Three-line control mode 1

pen collector output terminal Y1


F4.07 setting Factory default 0

Open collector output terminal Y2


F4.08 setting Factory default 1

Programmable Relay output TA TB


F4.09 TC terminal Factory default 12

0: Drive running signal


This signal will be given if the drive is running.
1: Frequency arriving signal
2: Frequency level detect signal
3: Inverter zero speed indication
4: External failure stop-running
The terminal outputs the indicating signal if the drive outputs tripping signal caused
by external fault

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VF5000 series high capacity vector control inverter service manual

5: Output frequency reach upper limit


The signal is given if the preset frequency is higher than upper limit of frequency
and the operating frequency reaches the upper limit of frequency.
6: Output frequency reach lower limit
The signal is given if the preset frequency is higher than lower limit of frequency
and the operating frequency reaches the lower limit of frequency.
7: Completion of simple PLC operation stages
The signal (pulse, 500ms) is given if one cycle of PLC operation is finished.
8: Overload alarming signal
9: Ready
10: Counter detect signal output
11: Counter reset signal output
12: Inverter failure
13: Low voltage lock-up signal
14: Upper and lower limits of traverse frequency
The signal will be given if the range of traverse frequency calculated based on
central frequency is higher than upper limit of frequency or lower than the lower
limit of frequency
15: PLC cycle completion indication
The signal is given (pulse, 500ms) if the present stage of PLC operation is finished.

F4.10 FDT level setting Factory default 0.00Hz

Set range 0.00Hz—upper limit frequency


F4.11 FDT lag Factory default 1.00Hz

Set range 0.00Hz—30.00Hz


When the drive’s output frequency reaches FDT level, it outputs an indicating signal
until its output frequency drops below FDT level (FDT level-FDT lag).

F4.12 Frequency checkout scope (FAR) Factory default 0.00Hz

Set range 0.00—15.00Hz


If the drive’s output frequency is within the detecting range of preset frequency, a
pulse signal will be output.

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VF5000 series high capacity vector control inverter service manual

F4.13 Overload detection threshold Factory default 100%

Set range 20—120%


F4.14 Overload detection config Factory default 1.0S

Set range 0.0~15.0s


F4.13 defines the threshold for overload alarm. It is a percentage of either drive’s or
motor’s rated current.

F4.15 Preset counting value Factory default 1

Set range 0—9999


F4.16 Specified counting value Factory default 1

Set range 0—F4.15


When the number of pulses defined by F4.15 are input from X6, Y1 or relay will
output an indicating signal.
When the number of pulses defined by F4.16 are input from X6, Y1 or relay will
output an indicating signal which will last until the number of pulses defined by
F4.15 are input.

Fig. 5-3 Preset counting value and specified counting value

5.6 Analog input output parameter


F5.00 VCI input lower-limit voltage Factory default 0.0V

Set range 0.0—F5.01


F5.01 VCI input upper-limit voltage Factory default 10.0V

Set range F5.00—10.0V


F5.02 CCI input lower-limit current Factory default 0.0mA

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VF5000 series high capacity vector control inverter service manual

Set range 0.0—F5.03


F5.03 CCI input upper-limit current Factory default 20.0mA

Set range F5.02—20.0mA


External pulse input lower limit
F5.04 frequency Factory default 0.0kHz

Set range 0.0—F5.05


External pulse input upper limit
F5.05 frequency Factory default 10.0kHz

Set range F5.04—20.0KHz


Set frequency corresponding to
F5.06 Factory default 0.00Hz
min. analog input
Set range 0.0Hz—upper limit frequency
Set frequency corresponding to
F5.07 max analog input Factory default 50.00Hz

Set range 0.0Hz—upper limit frequency


Parameters F5.06 and F5.07 are used for setting the corresponding relation between
external analog input capacity and set frequency.

F5.08 Delay time of analog input signal Factory default 0.5s

Set range 0.1—5.0s


The system filters analog signal input from external voltage input and external current
with the setting filter time constant, to remove the influence from interference signal.
The longer the time goes by, the stronger the interference resistance gets, in addition,
the control is qutite stable, but the response is slower; on the contrary, the shorter the
time goes by, the more fast the response gets, but interference ability is poorer, and the
control may be unstable. In the practice use, if the best value can not be determined,
this parameter will be adjusted properly according to control and response situation.

F5.09 AOV analog output selection Factory default 0

F5.10 DO1 pulse output selection Factory default 2

Set range 0 Ouput frequency

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VF5000 series high capacity vector control inverter service manual

1 Setting frequency
2 Output current
3 Load motor speed
4 Output voltage
5 Bus-bar voltage
6 PID provision
7 PID feedback

F5.11 AOV gain Factory default 100%

Set range 20—200%


F5.13 DO1 gain Factory default 100%

Set range 20—200%


F5.12 Reserved
F5.14 Reserved
You can change the measurement range or calibrate error of AOV and DO1 outputs
by adjusting the output gain.

Frequency input channel


F5.15 Factory default 000
combination
Set range 000—666
LED first bit: Operation 1
0: Keypad otentiometer setting
1: Digital setting 1
2: Reserved
3: Serial port setting
4: VCI
5: CCI
6: Terminal pulse
LED second bit: Operation 2
0: Keypad otentiometer setting
1: Digital setting 1

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VF5000 series high capacity vector control inverter service manual

2: Reserved
3: Serial port setting
4: VCI
5: CCI
6: Terminal pulse
LED third bit: Operation 3
0: Keypad otentiometer setting
1: Digital setting 1
2: Reserved
3: Serial port setting
4: VCI
5: CCI
6: Terminal pulse
LED forth bit: Reserved

Combination given of arithmetic


F5.16 Factory default 00
setting
Set range 00—54
LED first bit: Arithmetic 1
0: Add
1: Subtract
2: Absolute value (subtration)
3: Take maximum
4: Take minimum
LED second bit: Arithmetic 2
0: Add
1: Subtract
2: Absolute value (subtration)
3: Take maximum
4: Take minimum
5: Operation 3 not take part in operation
LED third bit: Reserved
LED forth bit: Reserved

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VF5000 series high capacity vector control inverter service manual

5.7 PID control parameter


Analog feedback control system: Input pressure specified quantity by VCI port,
transmit 4~20mA feedback value of pressure sensor to CCI port of, to from an
analog closed-loop control system through built-in PID controller.
F6.00 PID action setting Factory default 00

Set range 00-11


LED first bit: Function setting
0: Close
1: Open
LED second bit: PID jump-in selection
0: Auto jump-in
1: Manual jump-in
LED third bit: Reserved
LED forth bit: Reserved

F6.01 PID provision channel selection Factory default 1

F6.02 PID feedback channel selection Factory default 4

0 Keypad otentiometer setting


1 Digital setting
2 Reserved
3 Reserved
4 VCI
Set range 5 CCI
6 Terminal pulse
7 VCI+CCI
8 VCI-CCI
9 MIN{VCI,CCI}
10 MAX{VCI,CCI}

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VF5000 series high capacity vector control inverter service manual

F6.03 Digital setting of specified quantity Factory default 0.00V

Set range 0.00—10.00V


When analog feedback is selected (F6.01=1), this function allows parameter setting
from keypad or serial port.

F6.04 Feedback channel gain Factory default 1.00V

Set range 0.01—10.00


F6.05 Feedback channel polarity Factory default 0

0 Positive
Set range
1 Negative
F6.06 Proportional gain P Factory default 1.00

Set range 0.01—10.00


F6.07 Integral time Ti Factory default 1.00s

Set range 0.1—200.0s


F6.08 Differential time Td Factory default 0.0s

Set range 0.0—10.0s


Optimize the responsiveness by adjusting these parameters while driving an actual
load.
Use the following procedure to activate PID control and then adjust it while
monitoring the response.
1. Enabled PID control.
2. Increase the proportional gain (P) as far as possible without creating oscillation.
3. Reduce the integral time (Ti) as far as possible without creating oscillation.
4. Increase the differential time (Td) as far as possible without creating oscillation.

F6.09 Sampling cycle T Factory default 0.00s

Set range 0.00—10.00s


Sampling cycle T refers to the sampling cycle of feedback value. The PI regulator
calculates once in each sampling cycle. The bigger the sampling cycle, the slower
the response is.

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VF5000 series high capacity vector control inverter service manual

F6.10 Bias limit Factory default 0.0%

Set range 0.0—20.0%


Bias limit defines the maximum bias between the feedback and the preset. PID stops
operation when the bias is within this range. Setting this parameter correctly is
helpful to improve the system output accuracy and stability.

F6.11 Closed-loop preset frequency Factory default 0.00Hz

Set range 0.0-upper limit frequency


F6.12 Preset frequency hold time Factory default 0.0s

Set range 0.0—6000.0s


The above parameters are helpful for the close-loop control to enter stable state
quickly.
After close-loop running is started, the drive will accelerate to the preset frequency
F6.11 within the accelerate time, and hold the frequency for a period of time (F6.12),
and then run according to close-loop characteristic.
If you don’t need preset frequency, just set F6.11 and F6.11 at 0.

F6.13 Sleep threshold Factory default 10.00V

Set range 0.0—10.00V


F6.14 Revival threshold Factory default 0.00V

Set range 0.0—10.00V


Sleep threshold define feedback value limit from work status to sleep status. If set
feedback value is smaller than this limit and the situation sustains for a sleep delay
time, the inverter will enter into sleep status from work status.
Revival threshold define feedback value limit from sleep status to work status. If set
feedback value is bigger than this limit and the situation sustain for a revival delay
time, the inverter will enter into work status from sleep status.

5.8 Programmable running parameter


F7.00 Programmable running control Factory default 000

Set range 000-114

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VF5000 series high capacity vector control inverter service manual

LED first bit: Run mode selection


0: No action
1: Single cycle
2: Continuous cycle
3: Maintain value of the last stage after 1 cycle
4: Traverse run
LED second bit: Programmable multi-speed (PLC) run jump-in
0: Auto jump-in
1: Manual jump-in
LED third bit: Traverse run jump-in
0: Auto jump-in
1: Manual jump-in
LED forth bit: Reserved
1: Single cycle
The drive stops after a single cycle automatically. It will start given another Run
command.
2: Continuous cycle
The drive continues running cycle after cycle until stop command is received.
3: Maintain value of the last stage after 1 cycle
The drive holds the frequency and direction of the last stage after single cycle.

F7.01 Phase 1 run time Factory default 10.0s

F7.02 Phase 2 run time Factory default 10.0s

F7.03 Phase 3 run time Factory default 10.0s

F7.04 Phase 4 run time Factory default 10.0s

F7.05 Phase 5 run time Factory default 10.0s

F7.06 Phase 6 run time Factory default 10.0s

F7.07 Phase 7 run time Factory default 10.0s

F7.08 Reserved
Set range 0.0—6000.0s
F7.09 Multi-phase run direction 1 Factory default 0000

F7.10 Multi-phase run direction 2 Factory default 000

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VF5000 series high capacity vector control inverter service manual

Set range 0000—1111(0: Forward 1: Reverse)


F7.01~F7.10 are to set frequency, direction, Acc/Dec time of PLC stages.
When the PLC operating direction is determined by operating commands, the
motor’s operating direction can be changed by external command. For example,
running forward can be ordered by terminal FWD-COM. The direction is decided by
running command and if it cannot be determined, the drive will runs in the direction
of last operating stage.

F7.11 Traverse operation control mode Factory default 000

Set range 0000—111


LED first bit: Reserved
LED second bit: Traverse control
0: Fixed Traverse amplitude
1: Changing wobble amplitude
LED third bit: Stopping mode of traverse operation
0: Start as earlier state
1: Restart
LED forth bit: Save parameters upon power-off
0: Save
1: Not save

F7.12 Traverse preset frequency Factory default 10.00Hz

Set range 0.00Hz—upper limit frequency


F7.13 Waiting time before traverse Factory default 0.0s

Set range 0.0—3600.0s


F7.12 defines the frequency before entering traverse state.
When the traverse start, F7.13 specifies the time period that the drive run at preset
traverse frequency.

F7.14 Traverse amplitude Factory default 10.0%

Set range 0.0—50.0%


Varied amplitude: AW=central frequency×F7.14
Fixed amplitude: AW=max. frequency F0.06×F7.14

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VF5000 series high capacity vector control inverter service manual

F7.15 Step frequency Factory default 0.0%

Set range 0.0—50.0%


If it is set at 0, then there will be no step frequency.
Practical step frequency =F7.15×F7.14

F7.16 Traverse cycle Factory default 10.0s

Set range 0.1—3600.0s


It defines the period of traverse operation including rising time and falling time.
Note:
Under traverse mode, auto Acc/Dec is not allowed, otherwise, the traverse cycle will
become abnormal.

F7.17 Rising time of triangle wave Factory default 50.0%

Set range 0.0—100.0%


It defines the rising time of traverse operation that equals to F7.16×F7.17 (s) and
falling time, F7.16×(1-F7.17) (s)

F7.18 Traverse central frequency Factory default 10.00Hz

Set range 0.00—upper limit frequency


The central frequency of traverse operation is default as present reference frequency.
The traverse setting becomes invalid for close-loop and jog.

5.9 Communication parameter


F8.00 Local address Factory default 1

Set range 0—31


This parameter is used to identify the address when the serial port communicates.
When this parameter is set to 0, this inverter is used as master when serial port
communicates, to control the running of other connected inverters.
When this parameter is set to 1~31, this inverter is used as slave to receive the date
from upper machine or master.

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VF5000 series high capacity vector control inverter service manual

F8.01 Communication setting Factory default 013

Set range 0000—0025


LED first bit: Baud rate option
0: 1200BPS
1: 2400BPS
2: 4800BPS
3: 9600BPS
4: 19200BPS
5: 38400BPS
LED second bit: Data format
0: No checkout
1: Even checkout
2: Odd checkout
LED third bit: Communication failure motion
0: Stop
1: Stand
LED forth bit: Reserved
This parameter sets the communication mode.

F8.02 Communicate timeout detect Factory default 10.0s

Set range 0.0-100.0s


When the communication signal is lost for a period longer than the setting of this
parameter, the drive deems that communication fault occurs.
When it is set at 0, the drive will not detect the communication status.

F8.03 Response delay Factory default 5ms

Set range 0-1000ms


Response delay refers to the time from the drive receiving and executing the
command of the host to returning reply frame to the host.

F8.04 Setting scale Factory default 1.00

Set range 0.01-10.00

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VF5000 series high capacity vector control inverter service manual

5.10 Protection function parameter


F9.00 Motor overload protection factor Factory default 105%

Set range 30%—110%


In order to apply effective overload protection to different kinds of motors, the Max
output current of the drive should be adjusted.
The efficient is calculated by the formula below:
Motor overload protection coefficient= motor rated current / inverter's rated output
current×100%
Generally, the Max load current is the motor’s rated current.
If the motor’s rated current does not match that of the drive, adjust F9.00 to perform
overload protection.

F9.01 Under voltage protection level Factory default 200V / 400V

Set range 180—240V / 360V—480V


F9.02 Overvolltage limit level Factory default 350V / 700V

Set range 330—380V / 660—760V

F9.03 Current limit level Factory default 180%

Set range 120%—220%


Current limit function is used to limit the load current under the preset current in real
time to avoid trip due to over-current. This function is especially useful for the
applications of larger load inertia or sharp change of load.
F9.03 defines the level for current limit. Its setting is a percentage of drive’s rated
current Ie.

5.11 Advanced function parameter


FA.00 Zero-frequency run threshold Factory default 0.00Hz

Set range 0.00—50.00Hz


FA.01 Zero-frequency hysteresis Factory default 0.00Hz

Set range 0.00—50.00Hz


The above two parameters are to set zero frequency hysteresis control.

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VF5000 series high capacity vector control inverter service manual

This function can realize dormancy to save energy. In addition, the frequent start and
stop at threshold frequency can be avoided.

FA.02 Dynamic braking initial voltage Factory default 350 / 700V

Set range 300—360V / 600—720V


FA.03 Dynamic braking motion rate Factory default 50%

Set range 10—100%


The max. continuous dynamic braking time is calculated with 100s as a cycle.
The resistance and power of the braking resistor should be considered.

FA.04 Cooling fan control selection Factory default 0

0 Auto running mode


Set range
1 Run all the time

UP/DOWN terminal speed limit


FA.05 Factory default 1.00Hz/S
setting
Set range 0.01Hz~100.0Hz/S
To define the increase / decrease rate when using UP/DOWN terminal to change
reference frequency.

FA.06 Overshoot enabled Factory default 0

0 Disabled
Set range
1 Enabled
When the electric network voltage is much lower (under 15% of rated voltage) or
the drive works with a heavy load for long time, it will boost its bus voltage usage
rate to increase output voltage.
0: Disabled
1: Enabled

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VF5000 series high capacity vector control inverter service manual

6 Function parameter table


6.1 Function parameter schedule graph
Notice: X---parameter can’t be changed in process of running
O---parameter can be changed in process of running
Basic parameter F0
Funct
Factory Mod
ion Name Set range Unit
default ify
code
0: Sensorless vector control (SVC)
F0.00 Control mode 1 1 X
1: V/F control
0: Keypad otentiometer setting
1: Digital setting 1, keypad
2: Digital setting 2, terminal UP/
DOWN adjust setting
3: Digital setting, serial port
Frequency input
F0.01 setting 1 0 O
channel selection
4: VCI analog setting (VCI-GND)
5: CCI analog setting (CCI-GND)
6: Terminal pulse(0~10KHZ)
7: Combination setting
8: Outer terminal
LED first bit: Save upon power-off
0: Save
1: Not save
Digital frequency LED second bit: Hold after stop
F0.02 1 00 O
control 0: Hold
1: Not hold
LED third bit: Save
LED fourth bit: Save
Frequency digital
F0.03 0.00~upper limit Freq. 0.01Hz 50.00Hz O
seeting
0: Keypad run control
Run command
F0.04 1: Terminal run command control 1 0 O
channel selection
2: Serial port run command control
Run direction 0: Forward run 1: Reverse run
F0.05 1 0 O
setting 2: Prevent reversing
F0.06 Upper limit Freq. MAX{F0.07,0.10Hz}~400.00Hz 0.01Hz 50.00Hz X
F0.07 Lower limit Freq. 0.00~【F0.06】 0.01Hz 00.00Hz X
F0.08 Basic run Freq. 1.00~Upper limit Frequency 0.01Hz 50.00Hz X
F0.09 Max output 380V: 200~500V 1 380V X

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VF5000 series high capacity vector control inverter service manual

voltage 220V: 100~250V 220V


F0.10 G/P option 0: G type 1: P type 1 0 X
F0.11 Torque boost 0: Manual boost
1 0 X
mode 1: Automatic boost
F0.12 Torque boost 0.0~30.0% 0.1 O
F0.13 Slip frequency
0.0~150.0% 0.1 0.0 O
compensation
F0.14 Depend on
Acc time 1 0.1 O
model
0.1~3600
F0.15 Depend on
Dec time 1 0.1 O
model
0: Constant torque curve
1: Degressive torque curve 1 (the
1.7th power)
F0.16 V/F curve setting 2: Degressive torque curve 2 (the 1 0 X
2th power)
3: End-user sets V/F curve himself
(determined by F0.17~F0.22)
V/F Frequency
F0.17 0.00~Freq. value F2 0.01Hz 12.50Hz X
value F1
V/F Valtage value
F0.18 0.0~Valt. value V2 0.1% 25.0% X
V1
V/F Frequency
F0.19 Freq. value F1~Freq. value F3 0.01Hz 25.00Hz X
value F2
V/F Valtage value
F0.20 Valt. value V1~Valt. value V3 0.1% 50.0% X
V2
V/F Frequency
F0.21 Freq. value F2~basic run Freq. 0.01Hz 37.50Hz X
value F3
V/F Valtage value
F0.22 Valtage value V2~100.0% 0.1% 75.0% X
V3
F0.23 REV/JOG 0:REV 1:JOG 1 1 O
Motor and vector control parameters F1
Funct
Factory Mod
ion Name Set range Unit
default ify
code
Motor rated 380V:200~500V 380V
F1.00 1V O
voltage 220V:100~250V 220V
Motor rated Depend on
F1.01 0.1~500.0A 0.1A O
current model
F1.02 Motor rated speed 300~6000RPM 1RPM Depend on X

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VF5000 series high capacity vector control inverter service manual

model
F1.03 Motor rated Freq. 1.00~400.00Hz 0.01Hz 50.00Hz X
Current without Depend on
F1.04 0.1~500.0A 0.1A O
load model
Motor stator Depend on
F1.05 0.001~10.000Ω 0.001Ω X
resistance model
Motor rotor Depend on
F1.06 0.001~10.000Ω 0.001Ω X
resistance model
Motor leakage Depend on
F1.07 0.01~600.00mH 0.01mH X
inductance model
Motor mutual Depend on
F1.08 0.01~600.00mH 0.01mH X
inductance model
F1.09 Reserved
Slip compensation
F1.10 0.50-2.00 0.01 1.00 O
rate
Pre-excitation 0: Valid under certain condition
F1.11 1 0 X
selection 1: Permanently invalid
Pre-excitation
F1.12 0.1~10S 0.1 0.2S X
time
Motor parameters 0: No action
F1.13 1 0 X
autotuning 1: Static autotuning
ASR proportional
F1.14 0.01~5.00 0.01 1.00 O
gain Kp
ASR integral time
F1.15 0.01~10.00S 0.01S 2.00S O
Ki
Auxiliary parameter F2
Funct
Factory Mod
ion Name Set range Unit
default ify
code
0: Start from start frequency
F2.00 Starting way 1 0 X
1: Speed tracking start
F2.01 Starting Freq. 0.00~10.00Hz 0.01Hz 1.00Hz O
Starting Freq.
F2.02 0.0~10.0s 0.1s 0.0s X
duration
DC brake current
F2.03 0.0~100.0% 0.1% 0.0% O
at starting
DC brake time at
F2.04 0.0: No action 0.1~30.0s 0.1s 0.0s X
starting
Acc./Dec. mode 0: Linear Acc./Dcc. Mode
F2.05 1 0 O
selection 1: S curve Acc./Dec. mode

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VF5000 series high capacity vector control inverter service manual

Time of S curve's
F2.06 10.0~40.0% 0.1% 20.0% X
start part
Time of S curve's
F2.07 10.0~80.0% 0.1% 60.0% X
up/down part
F2.08 AVR function 0: No action 1: Action 1 1 X
Automatic
F2.09 0: No action 1: Action 1 0 X
energy-saving run
FWD/REV dead
F2.10 0.1~10.0s 0.1s 0.0s X
time
0: Decelerating and stopping
F2.11 Stop mode 1 0 X
1: Coast to stop
Initial freq. of DC
F2.12 0.00~20.00Hz 0.01Hz 0.00Hz O
injection braking
DC injection
F2.13 0.0~100.0% 0.1% 0.0% O
braking current
DC injection 0.0: DC braking no action
F2.14 0.1s 0.0s X
braking time 0.1~30.0s
Restart after 0: No action 1: Action
F2.15 1 0 X
power failure 2: Speed tracking start
Delay time for
F2.16 restarting after 0.0~20.0s 0.1s 0.5s X
power failure
Failure self-reset
F2.17 0~10 1 0 X
times
Failure self-reset
F2.18 0.5~25.0s 0.1 3.0s X
interval
F2.19 Jog run frequency 0.00~50.00Hz 0.01Hz 10.00Hz O
Depend on
F2.20 Jog Acc.time 0.1s O
model
0.1~3600
Depend on
F2.21 Jog Dec. time 0.1s O
model
Depend on
F2.22 Acc. time 2 0.1s O
model
0.1~3600
Depend on
F2.23 Dec. time 2 0.1s O
model
Depend on
F2.24 Acc. time 3 0.1s O
model
0.1~3600
Depend on
F2.25 Dec. time 3 0.1s O
model
F2.26 Acc. time 4 0.1~3600 0.1s Depend on O

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VF5000 series high capacity vector control inverter service manual

model
Depend on
F2.27 Dec. time 4 0.1s O
model
F2.28 Multi-frequency 1 0.00~Upper limit frequency 0.01Hz 5.00Hz O
F2.29 Multi-frequency 2 0.00~Upper limit frequency 0.01Hz 10.00Hz O
F2.30 Multi-frequency 3 0.00~Upper limit frequency 0.01Hz 15.00Hz O
F2.31 Multi-frequency 4 0.00~Upper limit frequency 0.01Hz 20.00Hz O
F2.32 Multi-frequency 5 0.00~Upper limit frequency 0.01Hz 25.00Hz O
F2.33 Multi-frequency 6 0.00~Upper limit frequency 0.01Hz 30.00Hz O
F2.34 Multi-frequency 7 0.00~Upper limit frequency 0.01Hz 40.00Hz O
F2.35 Reserved
F2.36 Kick Freq. 1 0.00~Upper limit frequency 0.01Hz 0.00Hz O
F2.37 Kick range 1 0.0~10.0Hz 0.01Hz 0.00Hz O
F2.38 Kick Freq. 2 0.0~Upper limit frequency 0.01Hz 0.00Hz O
F2.39 Kick range 2 0.0~10.0Hz 0.01Hz 0.00Hz O
F2.40 Kick Freq. 3 0.0~Upper limit frequency 0.01Hz 0.00Hz O
F2.41 Kick range 3 0.0~10.0Hz 0.01Hz 0.00Hz O
Carrier Freq. Depend on
F2.42 1.0~12.0KHz 0.1Hz O
regulation model
Carrier control 0: Settled carrier
F2.43 1 1 O
mode 1: Automatic carrier adjusting
User’s management parameter F3
Funct
Factory Mod
ion Name Set range Unit
default ify
code
F3.00 LCD language 0: Chinese 1: English 1 0 Oo
0: No action
Parameter
F3.01 1: Restore factory default 1 0 X
initialization
2: Clear fault records
0: All parameters are allowed to be
modified
Parameter write 1: Except frequency, others are not
F3.02 1 0 O
protection allowed to be modified
2: Parameters are forbidden to
overwrite expect this parameter
Manufacturer
F3.03 0~9999 1 0 O
parameter
F3.04 LED 1 display 0~18(as follows) 1 0 O
F3.05 LCD 2 display 0: Output frequency (Hz) 1 1 O

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VF5000 series high capacity vector control inverter service manual

1: Setting frequency (Hz)


2: Output current (A)
3: Output voltage (V)
4: Load motor speed (RPM/min)
5: Running linear speed (m/s)
6: Set linear speed (m/s)
7: Bus voltage (V)
8: Input AC power voltage (V)
9: Set PID value
10: Feedback PID value
11: Analog input VCI (V)
12: Analog input CCI (A)
13: Pulse input frequency (KHz)
14: Input terminal state
15: Heatsink temperature (℃)
16: Module temperature (℃)
17: Current count value
18: Setting count value
Linear speed
F3.06 0.01~100.0 0.01 1.00 O
coefficient
Closed-loop
F3.07 0.01~100.0 0.01 1.00 O
display coefficient
F3.08 Sofeware version 0~99.99 0.01 X
Unit of Acc/Dec
F3.09 0: Second 1: Minute 1 0 O
time
Digital input and output parameterF4
Funct
Factory Mod
ion Name Set range Unit
default ify
code
F4.00 Input terminal X1 0: Leave control terminal unused 1 0 X
F4.01 Input terminal X2 1: Multi-speed selection 1 1 0 X
F4.02 Input terminal X3 2: Multi-speed selection 2 1 0 X
3: Multi-speed selection 3
F4.03 Input terminal X4 1 0 X
4: Acc/Dec time 1
F4.04 Input terminal X5 1 0 X
5: Acc/Dec time 2
6: Frequency channel selection 1
7: Frequency channel selection 2
8: Frequency channel selection 3
F4.05 Input terminal X6 9: Forward jog control 1 0 X
10: Reverse jog control
11: Free stop control
12: Freq. increasing command

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VF5000 series high capacity vector control inverter service manual

13: Freq. decreasing command


14: External device failure input
15: Three-line run control
16: DC brake order
17: Clear counter and input
18: Counter triggering signal
input
19: Pulse frequency input
20: External reset input (RESET)
21: Frequency of UP/DOWN
terminal clear
22: PID running jump-in
23: Programmable multi-speed
running
24: Run traverse operation
jump-in
25: Reset traverse operation
26: External stop order
27: Drive operation prohibiting
28: Acc/Dec prohibit
29: Terminal control mode is
enabled
30: Frequency reference is input
via terminal CCI
31: Reserved
0: Two-line control mode 1
FWD/REV
1: Two-line control mode 2
F4.06 terminal control 1 0 X
2: Three-line control mode 1
mode
3: Three-line control mode 2
Open collector 0: Drive running signal
F4.07 output terminal Y1 1: Frequency arriving signal 1 0 O
setting 2: Frequency level detect signal
Open collector 3: Inverter zero speed indication
F4.08 output terminal Y2 4: External failure stop-running 1 1 O
setting 5: Output freq. reach upper limit
6: Output freq. reach lower limit
7: Completion of simple PLC
operation stages
Programmable 8: Overload alarming signal
F4.09 Relay output TA 9: Ready 1 12 O
TB TC terminal 10: Counter detect signal output
11: Counter reset signal output
12: Inverter failure

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VF5000 series high capacity vector control inverter service manual

13: Low voltage lock-up signal


14: Upper and lower limits of
traverse frequency
15: PLC cycle completion
indication
F4.10 FDT level setting 0.00Hz~Upper limit frequency 0.01Hz 10.00Hz O
F4.11 FDT lag 0.0~30.00Hz 0.1Hz 1.00Hz O
Freq. checkout
F4.12 0.00Hz~15.0Hz 0.01Hz 5.00Hz O
scope (FAR)
Overload detection
F4.13 20~120% 1% 100% O
threshold
Overload alarm
F4.14 0.0~15.0s 0.1s 1.0s X
delay
Preset counting
F4.15 【F4.16】~60000 1 1 X
value
Specified counting
F4.16 0~【F4.15】 1 1 X
value
Analog input output parameter F5
Funct
Factory Mod
ion Name Set range Unit
default ify
code
VCI input
F5.00 0.0~【F5.01】 0.1V 0.0V O
lower-limit voltage
VCI input
F5.01 【F5.00】~10.0V 0.1V 10.0V O
upper-limit voltage
CCI input
F5.02 0.0~【F5.03】 0.1mA 0.0mA O
lower-limit current
CCI input
F5.03 【F5.02】~20.0mA 0.1mA 20.0mA O
upper-limit current
External pulse
F5.04 input lower limit 0.0~【F5.05】 0.1KHz 0.0KHz O
frequency
External pulse
F5.05 input upper limit 【F5.04】~20.0kHz 0.1KHz 10.0KHz O
frequency
Set frequency
F5.06 corresponding to 0.0Hz~Upper limit frequency 0.01Hz 0.00Hz O
min. analog input
Set frequency
F5.07 0.0Hz~Upper limit frequency 0.01Hz 50.00Hz O
corresponding to

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VF5000 series high capacity vector control inverter service manual

max analog input


Delay time of
F5.08 0.1~5.0s 0.1s 0.5s O
analog input signal
0: Output frequency
AOV analog 1: Setting frequency
F5.09 1 0 O
output selection 2: Output current
3: Load motor speed
4: Output voltage
DO1 pulse output 5: Bus-bar voltage
F5.10 1 2 O
selection 6: PID provision
7: PID feedback
F5.11 AOV gain 20~200% 1% 100% O
F5.12 Reserved O
F5.13 DO1 gain 20~200% 1% 100% O
F5.14 Reserved O
LED first bit: Operation 1
0: Keypad otentiometer setting
1: Digital setting 1
2: Reserved
3: Serial port setting
4: VCI
5: CCI
6: Terminal pulse
LED second bit: Operation 2
0: Keypad otentiometer setting
1: Digital setting 1
Frequency input 2: Reserved
F5.15 channel 3: Serial port setting 1 000 X
combination 4: VCI
5: CCI
6: Terminal pulse
LED third bit: Operation 3
0: Keypad otentiometer setting
1: Digital setting 1
2: Reserved
3: Serial port setting
4: VCI
5: CCI
6: Terminal pulse
LED forth bit: Reserved
Combination given LED first bit: Arithmetic 1
F5.16 1 00 O
of arithmetic 0: Add

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VF5000 series high capacity vector control inverter service manual

setting 1: Subtract
2: Absolute value (subtration)
3: Take maximum
4: Take minimum
LED second bit: Arithmetic 2
0: Add
1: Subtract
2: Absolute value (subtration)
3: Take maximum
4: Take minimum
5: Operation 3 not take part in
operation
LED third bit: Reserved
LED forth bit: Reserved
PID control parameter F6
Funct
Factory Mod
ion Name Set range Unit
default ify
code
LED first bit: Function setting
0: Close
1: Open
LED second bit: PID jump-in
F6.00 PID action setting selection 1 00 X
0: Auto jump-in
1: Manual jump-in
LED third bit: Reserved
LED forth bit: Reserved
0: Keypad otentiometer setting
1: Digital setting
PID provision 2: Reserved
F6.01 1 1 X
channel selection 3: Reserved
4: VCI
5: CCI
6: Terminal pulse
PID feedback 7: VCI+CCI
F6.02 8: VCI-CCI 1 4 X
channel selection
9: MIN{VCI,CCI}
10:MAX{VCI,CCI}
Digital setting of
F6.03 0.00~10.00V 0.01V 0.00V O
specified quantity
Feedback channel
F6.04 0.01~10.00 0.01 1.00 O
gain

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VF5000 series high capacity vector control inverter service manual

Feedback channel
F6.05 0: Positive 1: Negative 1 0 X
polarity
F6.06 Proportional gain 0.01~10.00 0.01 1.00 O
F6.07 Integral time 0.1~200.0s 0.1s 1.0s O
F6.08 Differential time 0.0: No differential 0.1~10.0s 0.1s 0.0s O
F6.09 Sampling cycle 0.00: Auto 0.01~10.00s 0.01s 0.00s O
F6.10 Bias limit 0.0~20.0% 0.1% 0.0% O
Closed-loop
F6.11 0.0~Upper limit frequency 0.01Hz 0.00Hz O
preset frequency
Preset frequency
F6.12 0.0~6000.0s 0.1s 0.0s X
hold time
F6.13 Sleep threshold 0.0~10.00V 0.01 10.00V O
F6.14 Revival threshold 0.0~10.00V 0.01 0.00V O
Programmable running parameter F7
Funct
Factory Mod
ion Name Set range Unit
default ify
code
LED first bit: Run mode selection
0: No action
1: Single cycle
2: Continuous cycle
3: Maintain value of the last stage
after 1 cycle
4: Traverse run
Programmable LED second bit: Programmable
F7.00 1 000 X
running control multi-speed (PLC) run jump-in
0: Auto jump-in
1: Manual jump-in
LED third bit: Traverse run
jump-in
0: Auto jump-in
1: Manual jump-in
LED forth bit: Reserved
F7.01 Phase 1 run time 0.0~6000.0s 0.1s 10.0s O
F7.02 Phase 2 run time 0.0~6000.0s 0.1s 10.0s O
F7.03 Phase 3 run time 0.0~6000.0s 0.1s 10.0s O
F7.04 Phase 4 run time 0.0~6000.0s 0.1s 10.0s O
F7.05 Phase 5 run time 0.0~6000.0s 0.1s 10.0s O
F7.06 Phase 6 run time 0.0~6000.0s 0.1s 10.0s O
F7.07 Phase 7 run time 0.0~6000.0s 0.1s 10.0s O

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VF5000 series high capacity vector control inverter service manual

F7.08 Reserved
LED first bit: Phase 1 direction
0: Forward 1: Reverse
LED second bit: Phase 2 direction
Multi-phase run 0: Forward 1: Reverse
F7.09 1 0000 O
direction 1 LED third bit: Phase 3 direction
0: Forward 1: Reverse
LED forth bit: Phase 4 direction
0: Forward 1: Reverse
LED first bit: Phase 5 direction
0: Forward 1: Reverse
LED second bit: Phase 6 direction
Multi-phase run
F7.10 0: Forward 1: Reverse 1 000 O
direction 2
LED third bit: Phase 7 direction
0: Forward 1: Reverse
LED forth bit: Reserved
LED first bit: Reserved
LED second bit: Traverse control
0: Fixed Traverse amplitude
1: Changing wobble amplitude
LED third bit: Stopping mode of
Traverse
traverse operation
F7.11 operation control 1 000 X
0: Start as earlier state
mode
1: Restart
LED forth bit: Save parameters
upon power-off
0: Save
1: Not save
Traverse preset
F7.12 0.00Hz~Upper limit frequency 0.01Hz 10.00Hz O
frequency
Waiting time
F7.13 0.0~3600.0s 0.1s 0.0s X
before traverse
Traverse
F7.14 0.0~50.0% 0.1% 10.0% O
amplitude
F7.15 Step frequency 0.0~50.0% 0.1% 10.0% O
F7.16 Traverse cycle 0.1~3600.0s 0.1s 10.0s O
Rising time of
F7.17 0.0~100.0% 0.1% 50.0% O
triangle wave
Traverse central
F7.18 0.00Hz~Upper limit frequency 0.01Hz 10.00Hz O
frequency
Communication parameter F8
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VF5000 series high capacity vector control inverter service manual

Funct
Factory Mod
ion Name Set range Unit
default ify
code
F8.00 Local address 0: Host 1~31: Slave 1 1 X
LED first bit: Baud rate option
0: 1200BPS
1: 2400BPS
2: 4800BPS
3: 9600BPS
4: 19200BPS
5: 38400BPS
Communication LED second bit: Data format
F8.01 1 013 X
setting 0: No checkout
1: Even checkout
2: Odd checkout
LED third bit: Communication
failure motion
0: Stop
1: Stand
LED forth bit: Reserved
Communicate
F8.02 0.0~100.0s 0.1s 10.0s X
timeout detect
F8.03 Response delay 0~1000ms 1ms 5ms X
F8.04 Setting scale 0.01~10.00 0.01 1.00 O
Protection function parameter F9
Funct
Factory Mod
ion Name Set range Unit
default ify
code
Motor overload
F9.00 30%~110% 1% 105% O
protection factor
Under voltage
F9.01 180~240V /360~480V 1V 200/400V O
protection level
Overvolltage limit
F9.02 330~380V /660~760V 1V 350/700V O
level
F9.03 Current limit level 120%~220% 1% 180% O

Advanced function parameter FA


Functi
Factory mod
on Name Set range Unit
default ify
code

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VF5000 series high capacity vector control inverter service manual

Zero-frequency
FA.00 0.00~50.00Hz 0.01Hz 0.00Hz O
run threshold
Zero-frequency
FA.01 0.00~50.00Hz 0.01Hz 0.00Hz O
hysteresis
Dynamic braking
FA.02 300~360V /600~720V 1V 350/700V O
initial voltage
Dynamic braking
FA.03 10~100% 1% 50% O
motion rate
Cooling fan 0: Auto running mode
FA.04 1 0 O
control selection 1: Run all the time
UP/DOWN
FA.05 terminal speed 0.01Hz~100.0Hz/S 0.01Hz/S 1.00Hz/S O
limit setting
Overshoot 0: Disabled
FA.06 1 0 X
enabled 1: Enabled
FA.07 Reserved
FA.08 Reserved
FA.09 Reserved
FA.10 Reserved
FA.11 Reserved
FA.12 Reserved

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VF5000 series high capacity vector control inverter service manual

7 Troubleshooting
7.1 Failure and countermeasure
When the inverter occurs abnormity, LED digitron will display the function
code and information about corresponding fault, fault relay will operate and inverter
will stop outputting, when the fault occurs, in case that the motor still raotates, it will
perform free stop, till it stops rotating. The permissible fault of VF5000 series is
shown as table 7-1,the fault code display range is E-01∽E-20. When finding the fault
of inverter, user shall examine according to this table first and record the symptom in
detail, and contact our after-sale service center or our sales agencies if need technical
service.
7-1Table of fault code and solution
Fault
Failure type Possible reason Countermeasure
code
①Extend accelerating time
②Reduce the load inertia
①too short accelerating time
③Reduce torque boost value or
Over current at ②Ultra large load inertia
adjust V/F curve
E-01 accelerating ③Unsuitable V/F curve
④Choose the inverter of large
operation ④Too small inverter power
power
⑤ Restart the rotating motor
⑤Set the speed-detection
start function
①Extend decelerating time
Over current at ①Too short decelerating time
②Reduce the load inertia
E-02 decelerating ②Ultra large load inertia
③Choose the inverter of large
operation ③Too small inverter power
power
①Examine input power
①Abnormal input voltage
Over current at ②Examine load or reduce the
②Load occurs abrupt change
E-03 constant speed abrupt change of large power
or abnormity
operation ③ Choose the inverter of
③Too small inverter power
large power
Over voltage at ①Examine input power
①Abnormal input voltage
E-04 accelerating ②Set the speed-detection
②Restart the rotating motor
operation start function
①Too short decelerating time ①Extend decelerating time
Over voltage at ②There is energy-feedback ②Add braking power of
E-05 decelerating load external energy-consumption
operation ③Abnormal input power braking unit
supply ③Examine input power
Over voltage at ①Abnormal input voltage ①Examine input power
E-06
constant speed ②Ultra large load inertia ②Choose energy-consumption

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VF5000 series high capacity vector control inverter service manual

operation braking unit


Over voltage at ①Abnormal input supply ①Examine input supply
E-07
stopping voltage voltage
Under voltage ①Abnormal input voltage ①Examine supply coltage
E-08
at operationg
Phase failure of ①Input power occurs phase ①Examine input power
E-09
input power failure or abnormity
①Inverter outputs short circuit ①Examine the connecting wire
or earthes ②Refer to solution against
②Instant over current of over current
inverter ③Reduce environment
③Too high environment temperature
E-10 Module fault temperature ④Clean the air flue or change
④Air flue is blocked or fan is the fan
damaged ⑤Ask for service from
⑤DC auxiliary power supply manufacturer or agency
occurs fault
⑥Abnormal control panel
①Too high environment ①Lower environment
temperature temperature
Over heat
E-11 ②Fan is damaged ②Change the fan
radiator
③Flue is blocked ③Clean the flue and change
the ventilation condition
①Too high torque boost of ①Reduce the torque boost and
unsuitable V/F curve adjust the V/F curve
Overload of
E-12 ②Too short accelerating time ②Extend accelerating time
inverter
③Too large load ③Reduce load or choose the
inverter of large power
①Too high torque boost or ①Reduce the torque boost
unsuitable V/F curve value or adjust the V/F curve
②Too low main voltage ②Examine main voltage
Overload of
E-13 ③Locked rotor of motor or too ③Examine load
mortor
large abrupt change of load ④Set the motor overload
④Incorrect setting of motor protection factor correctly
overload protection factor
Fault of Fault input terminal ofexternal Open the fault input terminal
E-14 external equipment closes and remove the fault
equipment
①Improer setting of baud rate ①Set baud rate correctly
Fault of serial
②False of serial port ②Examine communication
E-15 port
communication cable and ask for service
communication
③Without upper machine ③Check whether the upper

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VF5000 series high capacity vector control inverter service manual

communication signal machine works and the


connection is correct
E-16 Reserve
①The current detecting device Ask for service from
Incorrect is damaged or the circuit manufacturer or agency
E-17 current occurs fault
detcetion ②DC auxiliary power is
damaged
Fault of ①The circuit connecting ① Ask for service
communication keyboard and control panel ②Examine and reconnect
E-18 between occurs fault
keyboard and ②The terminal is poor in
control panel connecting
Quite serious inference and Ask for service from
E-19 System fault
false program reading manufacture or agency
E-20 Reserve

7.2 Enquiry of fault record


This series of inverters keeps the code of latest four times faults and the inverter
operating parameters of the last fault, to help user to enquire these information that
is good for finding the fault reason. All fault information is stored in groupD-22
~D-27 parameters; user can refer to the keyboard operating method to enter into
group D for inquiring the required information.

7.3 Fault reset


Please choose following any operation if requiring the fault inverter to recover
normal running.
STOP
1. When the inverter displays the fault code, you can press RESET key to reset.
2. When any one terminal of X1~X6 has been set to external RESET input (F4.00
~F4.04=20), it can break after closing with COM terminal.
3. Cut off power supply

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VF5000 series high capacity vector control inverter service manual

Chapter 8 Maintenance
8.1 Maintenance
In case of change of service environment for inverter, such as temperature,
humidity, smog and aging of inverter internal parts, the inverter fault may occur.
Therefore, the inverter must be examined daily and given the regular maintenance in
period of storing and using.
8.1.1 Daily maintenance
When the inverter is turned on normally, please make sure the following items:
1. Whether the motor has abnormal noise and vibration.
2. Whether inverter and motor heat or occur abnormity.
3. Whether environment temperature is too high.
4. Whether the value of load ammeter is in conformity with the former.
5. Whether the fan of inverter rotates normally.
8.2 Regular maintenance
8.2.1 Regular maintenance
Before the inverter is maintained and checked, the power supply must be cut off,
in addition, the monitor shall have no display and main circuit power indicator lamp
goes out. The examined content is shown as table 8-1.
Table 8-1 Regular examined contents
Component Check Corrective action

Screw of main circuit


terminal and control Tighten.
circuit terminal

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VF5000 series high capacity vector control inverter service manual

Blow it away with dry


Heatsink compressed air of 4~6
kg/cm² pressure

Blow it away with dry


PCB printed circuit compressed air of 4~6
board kg/cm ² pressure or dry
it with the hot air.

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VF5000 series high capacity vector control inverter service manual

Cooling fan Change the fan

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VF5000 series high capacity vector control inverter service manual

Blow it away with dry


Power unit compressed air of 4~6
kg/cm² pressure

Aluminum Change the aluminum


electrolytic capacitor electrolytic capacitor

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VF5000 series high capacity vector control inverter service manual

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VF5000 series high capacity vector control inverter service manual

8.2.2 Regular maintenance


In order to make the inverter run normally for a long time, the electronic
elements mounted in inverter shall be maintained regularly. And the service life of
electronic elements is different with the service environment and service condition.
The maintenance period of inverter as shown in the table 8-2 is provided for
referring.
Table 8-2 Changing time of inverter parts
Part name Standard changing time
Fan 2~3yeras
Electrolytic capacitor 4~5 yeras
PCB 5~8 yeras
Fuse 10 yeras
Applicable condition for changing time of aforementioned inverter parts
1. Environment temperature: Annual average is 30℃.
2. Load factor: Less than 80%.
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VF5000 series high capacity vector control inverter service manual

3. Running time: Less than 20 huors every day.

8.3 Warranty of inverter


If the inverter has the following situation, we can provide the warranty service.
1. The range of warranty only refers to the body of inverter.
2. When normally used, the inverter occurs fault or is damaged within 12
months, we will be responsible for warranty; if exceeding 12 months. We will charge
the reasonable maintenance fee.
3. Within 12 months, if the following situations occur, we also charge the
reasonable maintenance fee:
The inverter is damaged for that user doesn’t refer to the operating manual.
The inverter is damaged by reason of flood, fire, abnormity of voltage, etc.
The inverter is damaged by reason of false connection.
The inverter is damsged for that it is used for the abnormal purpose.
4. The relevant service fee is calculated according to actual cost. If a contract
has been set, we refer to the contract first for handling.

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