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MICROWAVE OVEN
SERVICE MANUAL
MODEL: MS-1922G
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
 SAFETY PRECAUTIONS
This device is to be serviced only by properly qualified service personnel.
Consult the service manual for proper service procedures to assure continued safety operation and for precautions to be
taken to avoid possible exposure to excessive microwave energy.

PRECAUTIONS TO BE OBSERVED BEFORE AND

DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
A) Do not operate or allow the oven to be operated with the door open.
B) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary; (1) interlock operation, (2) proper door closing, (3)
seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
latches, (5) evidence of dropping or abuse.
C) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
D) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation
and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual
before the oven is released to the owner.
E) A microwave leakage check should be performed on each oven prior to release to the owner.

CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR
OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.
 CONTENTS
(Page)

SAFETY PRECAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Inside front cover

SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1

CAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1

INSTALLATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1

OPERATING INSTRUCTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1

FEATURES- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1

CONTROL PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1

OPERATING SEQUENCE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2

SCHEMATIC DIAGRAM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3

CIRCUIT DESCRIPTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4

SERVICE INFORMATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1

TOOLS AND MEASURING INSTRUMENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1

MICROWAVE LEAKAGE TEST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1

MEASUREMENT OF MICROWAVE POWER OUTPUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-3

DISASSEMBLY AND ADJUSTMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-3

INTERLOCK CONTINUITY TEST- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7

COMPONENT TEST PROCEDURE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8

TROUBLE SHOOTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12

EXPLODED VIEW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1

REPLACEMENT PARTS LIST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-1

 SPECIFICATIONS

ITEM DESCRIPTION
Model MS-1922G
Power Requirement 220 Volts AC 50 Hz
1,100 Watts
Single phase, 3 wire grounded
Power Output 700 Watts full microwave power (IEC60705)
Microwave Frequency 2,450 MHz
Magnetron 2M213-240GP
Timer 0 ~ 60 min.
Outside Dimensions 455 (W) x 285 (H) x 313 (D) mm
Cavity Dimensions 312 (W) x 203 (H) x 293 (D) mm
Net Weight 12.0 kg (approx.)
Shipping weight 13.2 kg (approx.)
Control Complement Microwave Power for Variable Cooking
Power level
Max
500W
350W
Defrost
70W

Nameplate Location

Back Side

Accessories Owner's manual

Glass turntable
Roller rest

This microwave oven is designed for household use only.

It is not recommended for commercial purposes.

1-1
 CAUTIONS

Unlike other appliances, the microwave oven is

high-voltage and high-current equipment.
MICROWAVE RADIATION
Though it is free from danger in ordinary use, Personnel should not be exposed to the
extreme care should be taken during repair. microwave energy which may radiate from the
magnetron or other microwave generating
device if it is improperly used or connection.
• DO NOT operate on a 2-wire extension cord during All input and output microwave connections,
repair and use. waveguide, flange and gasket must be secure
• NEVER TOUCH any oven components or wiring during never operate the device without a microwave
operation. energy absorbing load attached.
• BEFORE TOUCHING any parts of the oven, always Never look into an open waveguide or antenna
remove the power plug from the outlet. while the device is energized.
• For about 30 seconds after the oven stops, an electric
charge remains in the high voltage capacitor. When
replacing or checking, you must discharge the high • Proper operation of the microwave oven requires that
voltage capacitor by shorting across the two terminals the magnetron be assembled to the waveguide and
with an insulated screwdriver. cavity. Never operate the magnetron unless it is
properly installed.
• Be sure that the magnetron gasket is properly
installed around the dome of the tube whenever
installing the magnetron.

ANTENNA
Gasket

COOLING FIN
FILAMENT
TERMINALS

MAGNETRON
CHASSIS GROUND

• Remove your watches whenever working close to or MAGNETRON

replacing the Magnetron.
• DO NOT touch any parts of the control panel circuit. A
resulting static electric discharge may damage this
P.C.B. THE OVEN IS TO BE SERVICED ONLY
• NEVER operate the oven with no load.
• NEVER injure the door seal and front plate of the oven
BY PROPERLY QUALIFIED SERVICE
cavity. PERSONNEL.
• NEVER put iron tools on the magnetron.
• NEVER put anything into the latch hole and the
interlock switches area.

2-1
 INSTALLATIONS
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.

INSTALLING EARTHING INSTRUCTIONS

1. Empty the microwave oven and clean inside it with This microwave oven is designed to be used in a fully
a soft, damp cloth. Check for damage such as earthed condition.
misaligned door, damage around the door or dents It is imperative, therefore, to make sure it is properly
inside the cavity or on the exterior. earthed before servicing

2. Put the oven on a counter, table, or shelf that is

strong enough to hold the oven and the food and WARNING-
utensils you put in it. (The control panel side of the THIS APPLIANCE
oven is the heavy side. Use care when handling.)
MUST BE EARTHED
3. Do not block the vent and the air intake openings.
Blocking vent or air intake openings can cause
damage to the oven and poor cooking results. IMPORTANT
Make sure the microwave oven legs are in place to
ensure proper air flow. The wires in this mains lead are colored in
accordance with the following code:
4. The oven should not be installed in any area where
heat and steam are generated, because they may Green-and-yellow: Earth
damage the electronic or mechanical parts of the Blue: Neutral
unit. Brown: Live
Do not install the oven next to a conventional
surface unit or above a conventional wall oven.
As the colors of the wires in the mains lead of this
5. Use microwave oven in an ambient temperature appliance may not correspond with the colored
less than 104°F(40°C). markings identifying the terminals in your plug,
proceed as follows.
6. Place the microwave oven on a sturdy and flat
surface at least 10 cm(4 inches) from the wall.
The wire which is colored green-and-yellow must be
connected to the terminal in the plug which is marked
7. Place the microwave oven as far away as possible
with the letter E or by the earth symbol ( ) or
from TV, RADIO, COMPUTER, etc., to prevent
colored green or green-and-yellow.
interference.

The wire which is colored blue must be connected to

10cm the terminal in the plug which is marked with the letter
N or colored black.

The wire which is colored brown must be connected

to the terminal in the plug which is marked with the
letter L or colored red.

3-1
 OPERATING INSTRUCTIONS
FEATURES
Oven Front Plate
Window Door Screen

Door Seal

Control Panel

Safety Door Lock System

Turntable

Roller Rest

CONTROL PANEL

1. POWER CONTROL KNOB: Used in selected the

desired power level for cooking.
2. TIMER KNOB: Used to set the cooking time.

4-1
OPERATING SEQUENCE
MICROWAVE COOKING
1. Open the oven door, place the food on the turntable
in the oven, and close the oven door.
2. Set the microwave power selector to the desired
power level. There are five power levels from 90W
to MAX. The power selector can be set to any one
of these positions.
POSITIONS
Max
500W
350W
Defrost
70W

3. Set the timer to the desired cooking time. The

turntable begins to rotate and cooking starts. At the
end of cooking time you will a single ring sound,
and the lamp is turn off.
NOTE:
• Each number represents minutes. To ensure
accurate timing, it is advisable to turn the timer knob
slightly passed the desired cooking time and then
back to the proposed setting.
• Press the door opener to check the cooking
condition during oven operation. Opening the door
during oven operation automatically turns off the
oven and stops the timer. If cooking is to continue,
close the door. Cooking will be resumed until the full
cooking time has elapsed.

4-2
SCHEMATIC DIAGRAM

4-3
CIRCUIT DESCRIPTION
• As the door is closed, the contact of MONITOR • 3.2 volts AC is generated from the filament winding of
SWITCH opens. This switch creates the short circuit to the high voltage transformer. This 3.2 volts is applied
blow fuse during operation under abnormal condition. to the magnetron to heat the magnetron filament
(ie, should the contacts of primary and secondary through two noise preventing choke coils.
switch fail to open the circuit) A high voltage of approximately 2100 volts AC is
generated in the secondary of the high voltage
• The latches are secured by latch board. The oven light transformer which is increased by the action of the
turns on while the oven is in operation. diode and charging of the high voltage capacitor.
The negative DC voltage is then applied to the filament
WHEN MICROWAVE POWER LEVEL of the magnetron
AND COOKING TIME SET
• The contacts of the timer switch changes to ON
position when the timer knob is rotated. WHEN THE DOOR IS OPENED DURING
(While power control knob is set at “Full Power”) COOKING
• The contacts of primary and secondary switch close • Both primary switch and secondary switch open to cut
the circuit. off the primary winding voltage to the high voltage
• Input Volts AC. is applied to the high voltage transformer to stop microwave oscillation.
transformer through power control switch as shown by • Timer, turntable and fan motor stop.
the solid line.
• As the door is opened, if the contact of primary switch
fail to open, the fuse opens due to the large current
POWER surge caused by the monitor switch activation which in
PRIMARY TIMER CONTROL turn stops magnetron, oscillation.
SWITCH SWITCH SWITCH RELAY

H.V.T
FUSE MONITOR POWER
RESISTOR PRIMARY TIMER CONTROL
SWITCH SWITCH SWITCH RELAY
L
N H.V.T
FUSE MONITOR
MONITOR RESISTOR
SWITCH
L
N
SECONDARY MONITOR
SWITCH SWITCH

• Turntable rotates.
• The fan motor rotates and cools the magnetron by SECONDARY
SWITCH
blowing the air (coming from the intake holes on the
baseplate) over the magnetron.
• The air is also directed into the oven to exhaust the
vapor in the oven through the upper plate.
• Timer starts rotating.

4-4
 SERVICE INFORMATION
TOOLS AND MEASURING INSTRUMENTS
NECESSARY TOOLS NECESSARY MEASURING INSTRUMENTS
Tools normally used for TV servicing are sufficient. • TESTER(VOLTS-DC, AC., Ohmmeter)
Standard tools are listed below. • Microwave survey meter
• Diagonal pliers - Holaday HI-1500
• Long nose pliers HI-1501
• Phillips screwdriver - Narda 8100
• Flat blade screwdriver 8200
• Wrench (size 5mm) • Inch scale
• Nutdriver (size 5mm) • 600 cc non conductive material beaker (glass or
• Adjustable wrench plastic), inside diameter: approx. 8.5 cm(31/2 in.)
• Soldering iron • Cylindrical and made of borosilicate glass vessel.
• Solder max. thickness: 3 mm
• Vinyl insulation tape outside diameter: approx. 190mm
• Polishing cloth height: approx. 90mm
• Glass thermometer: 100°C or 212°F (1 deg scale)

MICROWAVE LEAKAGE TEST

CAUTIONS MEASURING MICROWAVE ENERGY
• Be sure to check microwave leakage prior to LEAKAGE
servicing the oven if the oven is operative prior to
servicing. • Pour 275±15 cc of 20±5°C(68±9°F) water in a beaker
• The service personnel should inform the which is graduated to 600 cc, and place the beaker
manufacture importer, or assembler of any certified on the center of the turntable.
oven unit found to have a microwave emission • Set the energy leakage monitor to 2,450 MHz and
level in excess of 5 mW/cm2 and should repair any use it following the manufacturer's recommended
unit found to have excessive emission levels at no cost test procedure to assure correct result.
to the owner and should ascertain the cause of the • When measuring the leakage, always use the 2-inch
excessive leakage. The service personnel should (5 cm) spacer supplied with the probe.
instruct the owner not to use the unit until the oven has • Operate the oven at its maximum output.
been brought into compliance. • Measure the microwave radiation using and
• If the oven operates with the door open, the service electromagnetic radiation monitor by holding the
personnel should: probe perpendicular to the surface being measured
- Tell the user not to operate the oven.
- Contact the manufacturer. Move probe along shaded area
• The service personnel should check all surface and
vent openings for microwave leakage. Probe scanning speed
• Check for microwave leakage after every servicing. The Less than 2.5 cm/sec
power density of the microwave radiation leakage ( 1in/sec)
emitted by the microwave oven should not exceed
5 mW/cm2. Always start measuring of an unknown field
to assure safety for operating personnel from radiation
leakage.

5-1
MEASUREMENT WITH OUTER CASE NOTES WHEN MEASURING
REMOVED • Do not exceed meter full scale deflection.
• When you replace the magnetron, measure for • The test probe must be removed no faster than
microwave energy leakage before the outer case is 1 inch/sec (2.5 cm/sec) along the shaded area,
installed and after all necessary components are otherwise a false reading may result.
replaced or adjusted. • The test probe must be held with the grip portion of the
Special care should be taken in measuring the handle.
following parts. (Circled area of below Fig.) A false reading may result if the operator's hand is
- Around the magnetron between the handle and the probe.
- The waveguide • When testing near a corner of the door, keep the probe
perpendicular to the surface making sure the probe
horizontally along the oven surface, this may possibly
WARNING : AVOID CONTACTING ANY cause probe damage.
HIGH VOLTAGE PARTS
(Magnetron, H.V. Transformer, RECORD KEEPING AND NOTIFICATION
H.V. Capacitor, H.V. Cable Ass’y, AFTER MEASUREMENT
H.V. Circuit Protector) • After adjustment and repair of any microwave energy
interruption or microwave energy blocking device,
record the measured values for future reference. Also
enter the information on the service invoice.
• The microwave energy leakage should not be more
than 4 mW/cm.sq. after determining that all parts are in
good condition, functioning properly and genuine
replacement parts which are listed in this manual have
been used.
• At least once a year, have the electromagnetic energy
leakage monitor checked for calibration by its
manufacturer.

MEASUREMENT WITH A FULLY

ASSEMBLED OVEN
• After all components, including the outer case, are fully
assembled, measure for microwave energy leakage
around the door viewing window, the exhaust opening,
and air inlet openings.
• Microwave energy leakage must not exceed the values
prescribed below.

NOTE: Leakage with the outer case removedless than

5 mW/cm.sq. Leakage for a fully assembled
oven (Before the latch switch (primary) is
interrupted) with the door in a slightly opened
position-less than 2 mW/cm.sq.

5-2
MEASUREMENT OF MICROWAVE POWER OUTPUT
• Microwave power output measurement is made with • The microwave power output P in watts is calculated
the microwave oven supplied at its rated voltage and from the following formula :
operated at its maximum microwave power setting with
a load of (1000±5) g of potable water. 4187 x (∆T)
• The water is contained in a cylindrical borosilicate glass
P=
T
vessel having a maximum material thickness of 3 mm
and an outside diameter of approximately 190mm. is measured while the microwave generator is
• The oven and the empty vessel are at ambient operating at full power. Magnetron filament heat-up
temperature prior to the start of the test. time is not included. (about 3 sec)
• The initial temperature (±1) of the water is (10±2)°C. It • The water is stirred to equalize temperature throughout
is measured immediately before the water is added to the vessel, prior to measuring the final water
the vessel. After addition of the water to the vessel, temperature.
the load is immediately placed on the center of the • Stirring devices and measuring instruments are
turntable which is in the lowest position and the selected in order to minimize addition or removal of
microwave power switched on. heat.
• The time T for the temperature of the water to rise by a
value ∆ T of (10±2)°K is measured, where T is the time WATER LOAD
in seconds and ∆T is the temperature rise. The initial
and final water temperatures are selected so that the
maximum difference between the final water
temperature and the ambient temperature is 5°K.
TURNTABLE

DISASSEMBLY AND ADJUSTMENT

A. OUTER CASE REMOVAL C. CONTROL PANEL ASSEMBLY
1) Disconnect the leadwire from the Timer motor
1) Disconnect the power supply cord from the outlet. 2) Remove the screws for securing the control panel.
2) Remove the screws from the rear and along side 3) Lift control panel ASS’Y from the oven by the tab
edges of the case. unhooked.
The outer case must be moved backward to be lifted
off.

B. POWER SUPPLY CORD

1) Remove the outer case.
2) Disconnect two terminals, and remove one screw of
the earth terminal.

CAUTION: DISCHARGE THE HIGH VOLTAGE

CAPACITOR BEFORE SERVICING
(refer to page 2-1)

5-3
D. DOOR GROSS ASSEMBLY REMOVAL E. HIGH VOLTAGE TRANSFORMER
1) Open the door. REMOVAL
2) Remove the choke cover cap very carefully with a
1) Discharge the high voltage capacitor.
flat-blade screwdriver.
2) Disconnect the leadwire from magnetron, high voltage
CAUTION : Be careful not to damage door seal plate
transformer, and capacitor.
by screwdriver.
3) Remove the screw holding the high voltage
3) Lift up and push the door.
transformer to the baseplate.
NOTE:
1. After replacing the door, be sure to check that the F. FAN MOTOR ASSEMBLY REMOVAL
primary switch, monitor switch, and secondary switch 1) Discharge the high voltage capacitor.
operate normally. 2) Disconnect the leadwire from fan motor, noise filter
2. After replacing the door, check for microwave energy and high voltage capacitor.
leakage with a survey meter. Microwave energy must 3) Remove the two screws holding the the suction guide
be below the limit of 5 mW/cm. (with a 275 ml water ASS’Y to the oven cavity and remove the high voltage
load) diode earth screw.
3. When mounting the door assembly to the oven 4) Remove the screw of the capacitor bracket.
assembly, be sure to adjust the door assembly parallel 5) Remove the two screws holding the fan motor ASS’Y
to the chassis. Also adjust so the door has no play to the suction guide ASS’Y.
between the inner door surface and oven frame
assembly. If the door assembly is not mounted
properly, microwaves may leak from the clearance
G. HIGH VOLTAGE CAPACITOR AND
between the door and the oven. DIODE REMOVAL
1) Discharge the high voltage capacitor.
Remove Hinge Plate 2) Disconnect the leadwire from fan motor, noise filter
and high voltage capacitor.
3) Remove the screw holding the suction guide ASS’Y to
the oven cavity and remove the high voltage diode
earth screw.
4) Remove the screw holding the high voltage capacitor
bracket.

Fan Motor
ASS’Y

Suction
Guide

Remove Door Assembly

H.V.
Transformer

56851D

5-4
H. AIR DUCT ASSEMBLY REMOVAL J. REMOVING THE TURNTABLE MOTOR
1) Disconnect the leadwire from lamp, A.C Relay and 1) Remove the turntable.
monitor resistor. 2) Remove the turntable shaft VERY CAREFULLY.
2) Remove the mounting screw to the magnetron. 3) Lay the unit down on its back.
4) Remove the turntable motor cover.
The turntable base cover is easily removed by
I. MAGNETRON REMOVAL pinching the six parts with a wire cutting.
1) Disconnect the leadwire from the high voltage 5) Disconnect the leadwire from the turntable motor
transformer and high voltage capacitor. terminals.
2) Carefully remove the mounting screws holding the 6) Remove the screw securing the turntable motor to
magnetron and the waveguide. the oven cavity ASS’Y
3) Remove the magnetron ASS’Y until the tube is 7) After repairing the motor, rotate the removed
clear from the waveguide. turntable motor cover.
8) Fit the turntable motor cover’s projecting part to the
NOTE: base plate slit.
1. When removing the magnetron, make sure its
dome does not hit any adjacent parts, or it may be NOTE:
damaged. 1. Remove the wire lead from the turntable motor
2. When replacing the magnetron, be sure to install VERY CAREFULLY.
the magnetron gasket in the correct position and 2. Be sure to grasp the connector, not the wires, when
be sure that the gasket is in good condition. removing.
3. After replacing the magnetron, check for microwave
leakage with a survey meter around the
magnetron. Microwave energy must be below the
limit of 5 mW/cm2. (With a 275 ml. water load).
Make sure that gasket is rigidly attached to the
magnetron. To prevent microwave leakage,
tighten the mounting screws properly, making sure
there is no gap between the waveguide and the
magnetron.

Magnetron

Air Duct
Wire Leads

Magnetron
Turntable Motor

Magnetron
Gasket
Waveguide
Bracket
Dome

Waveguide

5-5
K. TIMER MOTOR REMOVAL L. INTERLOCK SYSTEM
1) Remove the control panel assembly from the 1) INTERLOCK MECHANISM
cavity. The door lock mechanism is a device which has
2) Remove screws which hold the timer motor to the been specially designed to eliminate completely
control panel. microwave activity when the door is opened during
3) Remove the timer motor from the control panel. cooking and thus to prevent the danger resulting
from the microwave leakage.
4) Remove the power control knob and the timer
knob. 2) MOUNTING OF THE PRIMARY/MONITOR/
SECONDARY SWITCHES TO THE LATCH
BOARD
Control Panel
Timer Motor
ADJUSTMENT
DIRECTION
Power Control
Knob
SECONDARY
SWITCH

MONITOR
SWITCH

PRIMARY
SWITCH

Timer Knob 3) INSTALLATION AND ADJUSTMENT OF THE

LATCH BOARD TO THE OVEN ASSEMBLY
• Mount the latch board to the oven assembly.
• Adjust the latch board in the arrow direction so that
oven door will not have any play in it when the door
is closed.
• Tighten the mounting screw.
• Check for play in the door by pushing the door
release button. Door movement should be less
than 0.5 mm. (1/64 inch)
Don't push the door release button while making
adjustment. Make sure that the latch moves
smoothly after adjustment are completed and that
the screws are tight. Make sure the primary, monitor,
and secondary switches operate properly by
following the continuity test procedure.

CAUTION: CHECK THE CORRECT POSITION

MAGNETRON

H.V. TRANSFORMER

FIG. 1
H.V.
DIODE

H.V. CAPACITOR

PRIMARY CIRCUIT PROTECTOR

5-6
INTERLOCK CONTINUITY TEST
WARNING : FOR CONTINUED PROTECTION AGAINST EXCESSIVE RADIATION
EMISSION, REPLACE ONLY WITH IDENTICAL REPLACEMENT PARTS.
TYPE NO. SZM-V 16-FA-63 OR VP-533A-OF FOR PRIMARY SWITCH
TYPE NO. SZM-V 16-FA-62 OR VP-532A-OF FOR MONITOR SWITCH
TYPE NO. SZM-V 16-FA-63 OR VP-533A-OF FOR SECONDARY SWITCH

A. PRIMARY INTERLOCK SWITCH TEST B. SECONDARY INTERLOCK SWITCH TEST

When the door release button is depressed slowly Disconnect the wire lead from the secondary
with the door closed, an audible click should be switch.
heard at the same time or successively at Connect the ohmmeter leads to the common
intervals. When the button is released slowly, the (COM) and normally open (NO) terminals of the
latches should activate the switches with an switch. The meter should indicate a open circuit in
audible click. the door open condition. When the door is closed,
If the latches do not activate the switches when meter should indicate an closed circuit. When the
the door is closed, the switches should be a secondary switch operation is abnormal, make the
adjusted in accordance with the adjustment necessary adjustment or replace the switch only
procedure. Disconnect the wire lead from the with the same type of switch.
primary switch. Connect the ohmmeter leads to
the common (COM) and normally open (NO) C. MONITOR SWITCH TEST
terminal of the switch. The meter should indicate
Disconnect the wire lead from the monitor switch.
an open circuit in the door open condition.
Connect the ohmmeter leads to the common
When the door is closed, the meter should
(COM) and normally closed (NC) terminals of the
indicate a closed circuit.
switch. The meter should indicate closed circuit in
When the primary switch operation is abnormal,
the door open condition. When the door is closed,
make the necessary adjustment or replace the
meter should indicate an open circuit. When the
switch only with the same type of switch.
monitor switch operation is abnormal, replace with
the same type of switch.
NOTE: After repairing the door or the interlock
system, it is necessary to do this continuity
test before operating the oven.

COMPONENTS TEST PROCEDURE RESULTS

SWITCHES Check for continuity of the Door Door
(Wire leads removed) switch with an Ohm-meter open closed

Primary
Switch COM
NO

Monitor NC

Switch COM

Secondary COM
NO

Switch

NOTE : After checking for the continuity of switches, make sure that are
connected correctly.

5-7
COMPONENT TEST PROCEDURE
CAUTIONS
1. DISCONNECT THE POWER SUPPLY CORD FROM THE OUTLET WHENEVER REMOVING THE
OUTER CASE FROM THE UNIT. PROCEED WITH THE TEST ONLY AFTER DISCHARGING THE HIGH
VOLTAGE CAPACITOR AND REMOVING THE WIRE LEADS FROM THE PRIMARY WINDING OF THE
HIGH VOLTAGE TRANSFORMER. (SEE PAGE 2-1)
2. ALL OPERATIONAL CHECKS WITH MICROWAVE ENERGY MUST BE DONE WITH A LOAD (1 LITER
OF WATER IN CONTAINER) IN THE OVEN.

COMPONENTS TEST PROCEDURE RESULTS

HIGH VOLTAGE
TRANSFORMER
(Wire leads removed) FILAMENT
WINDING
TERMINAL

SECONDARY
WINDING

PRIMARY
TERMINAL

1. Measure the resistance.

(Ohm-meter scale: Rx1)
• Primary winding Approx.: 1.4 ohm
• Secondary winding Approx.: 90 ohm
• Filament winding Less than: 1 ohm

2. Measure the resistance.

(Ohm-meter scale: Rx1000)
• Primary winding to ground Normal: Infinite
• Filament winding to ground Normal: Infinite

MAGNETRON
(Wire leads removed)
1. Measure the resistance.
(Ohm-meter scale: Rx1) Normal: Less than 1 ohm
• Filament terminal

2. Measure the resistance.

(Ohm-meter scale: Rx1000) Normal: Infinite
• Filament to chassis

5-8
 COMPONENTS TEST PROCEDURE RESULTS
Antenna
Gasket

Chassis

Filament
Terminals

NOTE: When testing the magnetron, be sure to install the magnetron gasket
in the correct position and be sure that the gasket is in good condition.

HIGH VOLTAGE Measure the resistance. Normal: Momentarily indicates

CAPACITOR (Ohm-meter scale: Rx1000) several ohms, and
• Terminal to terminal. then gradually returns
to infinite.

Measure the resistance. Normal: ∞

(Ohm-meter scale: Rx1000)
• Terminal to case.

HIGH VOLTAGE Measure the continuity (Forward). Normal: ∞

DIODE (Ohm-meter scale: Rx10000) Abnormal: Continuity.

NOTE :
Some inexpensive meters
may indicate infinite
resistance in both direction. Normal: Continuity.
Measure the continuity (Reverse).
(Ohm-meter scale: Rx10000) Abnormal: ∞

5-9
 COMPONENTS TEST PROCEDURE RESULTS
MAIN FUSE Check for continuity of the fuse with an Normal Abnormal
multi-meter.

NOTE: If the fuse is blown, check the primary, the secondary, and the monitor
switches, H.V.D. and H.V.C. before replacing the fuse.
If the fuse is blown by improper switch operation replace the defective switch
and the fuse at the same time. Replace just the fuse if the switches operate
normally.

5-10
 COMPONENTS TEST PROCEDURE RESULTS
TIMER MOTOR Turn on Turn Off
(Wire leads removed)

C A
(2-3)

B Approx. 25 KΩ

B
(2-M)
Note: A is ON,OFF switch B is
power supply terminal of the
timer motor C is defrost switch
A
(1-2)

FAN MOTOR Measure the resistance. Normal:

(Wire leads removed) (Ohm-meter scale: R x 100)
A~B A~C

30 ~ 50 Ω 300~500 Ω

Abnormal: ∞ or several Ω
A
B
C

TURNTABLE Measure the resistance. Normal: Approx. 100~200 Ω

MOTOR (Ohm-meter scale: R x 1000) Abnormal: ∞ or several Ω
(Wire leads removed)

NOTE : • A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS
SERVICED FOR ANY REASON.
• MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION.
• WHEN REMOVING THE WIRE LEADS FROM THE PARTS, BE SURE TO GRASP THE
CONNECTOR, NOT THE WIRES.

5-11
TROUBLE SHOOTING

WHEN YOU GET A COMPLAINT FROM YOUR CUSTOMER, EVALUATE THE COMPLAINT CAREFULLY. IF
THE FOLLOWING SYMPTOMS APPLY, PLEASE INSTRUCT THE CUSTOMER IN THE PROPER USE OF THE
MICROWAVE OVEN. THIS CAN ELIMINATE AN UNNECESSARY SERVICE CALL.

CAUTIONS
1. Check grounding before checking for trouble.
2. Be careful of the high voltage circuit.
3. Discharge the high voltage capacitor. (See page 2-1)
4. When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire
from these parts and then check continuity with the AC plug removed. To do otherwise may result in a
false reading or damage to your meter.

CONDITION CAUSE REMEDY

Microwave oven Inserting many plug into one Avoid using other electrical
does not work. plug outlet and using appliances when you use the
them at the same time microwave oven.
(causes overloading).

Microwave oven plug is not Insert microwave oven plug

inserted tightly. securely.

Output power is too low. Low AC input voltage. Use the microwave oven at
adequate line voltage.

Food temperature is too low. This may not be a defect.

It is possible that the food
should be cooked for a
longer time period.

Sparks occur. Using metallic ware and Do not use metallic ware for
allowing it to touch the oven cooking except where noted
wall. in the cooking guide.

Ceramic ware trimmed in Do not use any type of

gold or silver powder is used. cookware with metallic
trimming.

Uneven cooking. Inconsistent intensity of 1. Use plastic wrap or lid.

microwave by their 2. Stir once or twice while
characteristics. cooking soup, cocoa or
milk, etc.

Turntable drags or makes Distribute food evenly. Cook

Excessive weight on tray or
noise. smaller portions and,or use
improperly balanced.
lighter weight cookware.

5-12
 (TROUBLE 1) Oven lamp does not turn on when the timer knob is pushed with door closed.

CONDITION CHECK RESULT CAUSE REMEDY

Check continuity Malfunction of the Replace fuse,

1. Fuse blows. Continuity.
of monitor monitor switch. primary, monitor
switch (with and secondary
door closed). switches.
No continuity.

Replace fuse

Check continuity Continuity. Replace fuse,

Shorted contact at
of primary primary, monitor
the primary switch.
switch (with and secondary
door opened). switches.
No continuity.

Disconnect one Defective high Replace high

Normal.
side of the wire voltage capacitor. voltage capacitor.
lead connected
from transformer Defective high volt- Replace high volt-
Fuse blows again
to the high age transformer. age transformer.
voltage
capacitor and
operate the unit.

This fuse is a special type of fuse which is kept as spare part by the importer.

NOTE : All these switches must be replaced at the same time.

5-13
 (TROUBLE 2) Oven does not start even though the timer is set.

CONDITION CHECK RESULT CAUSE REMEDY

1. Oven does not Check the

No continuity. Malfunction of the
operate. continuity of the Adjust or replace.
primary switch.
primary switch
with door
closed.

Check the
continuity of the
secondary No continuity. Malfunction of the
switch with Adjust or replace.
secondary switch.
secondary
switch pushed.

Check the No continuity. Malfunction of the

replace.
continuity of the timer switch.
timer switch
contacts.

Check the
continuity of the No continuity.
thermostat. Faulty thermostat. replace.

(TROUBLE 3) Output power is low.

CONDITION CHECK RESULT CAUSE REMEDY

Output is low Check the Lower than 207V. Decrease in power Suggest customer
power source source voltage contact local
voltage with load. electric power
oscillating. utility co. or
Normal
qualified
electrician.

Measure the
magnetron’s
Less than 8.5oC. Faulty magnetron. Replace.
output(See test
procedure).

5-14
 (TROUBLE 4) Oven does not cook at all even though turntable rotates.

CONDITION CHECK RESULT CAUSE REMEDY

No microwave Malfunction of the Replace the power

Check the No continuity.
oscillation. power control control switch.
power control
switch(cooking switch.
state). Continuity.

Check the Abnormal or burn Defective monitor

Replace.
monitor resistor. out. resistor.

Check the AC Defective AC

Abnormal Replace.
relay. relay.

Normal

Check H.V. Open the

Abnormal Replace .
transformer. secondary winding
of the high voltage
transformer of
faulty insulation of
filament winding.

Check H.V.
Abnormal Shorted H.V. diode Replace .
diode.

Check H.V.
Abnormal Faulty capacitor. Replace .
capacitor.

Magnetron Abnormal Faulty magnetron. Replace .

5-15
 EXPLODED VIEW
INTRODUCTION

OVEN CAVITY PARTS

INTERIOR PARTS

DOOR PARTS BASE PLATE PARTS

LATCH BOARD PARTS

CONTROL PANEL PARTS

6-1
DOOR PARTS

13581A

13552A 13536A

13213A

13352A

13720D

14026A

14970A

6-2
CONTROL PANEL PARTS

24781T

23572A WTT021
26549T

249401

249402

6-3
OVEN CAVITY PARTS

33112U
WTT021

WTT010

33052A

33390G

35889A
36549S

WTP013

6-4
LATCH BOARD PARTS

43500A

WSZ085

466001

466003

466001

44510A

6-5
INTERIOR PARTS

WSZ002
56411A
56930V
WSZ002

56324A

50FZZA
WTT028

WTT037

56549F

55900A
54974S

WTT024
568771
56912B

55262A

6-6
BASE PLATE PARTS

WTT028
56170D
54810C

63303A
50CZZH

56851D

63302A

65006B

WTT021

WSZ002

6-7
 March, 2003
P/NO : 3828W5S3153 Printed in Korea