Estimating Early-Age in Situ Strength Development of Concrete Slabs
Estimating Early-Age in Situ Strength Development of Concrete Slabs
a r t i c l e i n f o a b s t r a c t
Article history: Post-tensioned concrete members are becoming very popular around the world due to structural efficien-
Received 24 February 2011 cies. However, some important issues related to concrete properties are not resolved yet. A more accurate
Received in revised form 21 September 2011 prediction of the in situ early-age strength is needed to allow for the application of the post-tensioning
Accepted 2 October 2011
(PT) load without causing any damage to the PT anchorage zone concrete. Strength–maturity functions
Available online 24 December 2011
are conventionally used to estimate the in situ concrete strength on the basis of a datum temperature.
Temperature Match Curing (TMC) is an alternative method which provides a more representative esti-
Keywords:
mate of the in situ strength. In this paper, the prediction of in situ strength of slabs using maturity func-
Maturity
Early-age concrete
tions is compared with the results from the TMC and those cured following standard recommendations.
In situ strength development The comparisons generally reveal that the specimens cured and tested according to the standard methods
Temperature Match Curing can be used for estimating the strength development of concrete with some reservations.
Ó 2011 Elsevier Ltd. All rights reserved.
1. Introduction strength in situ and is widely used in the industry. TMC is a process
by which test specimens of concrete, from a representative sample
Concretes used in post-tensioned (PT) concrete slabs have of the concrete that is placed in an in situ or precast element, are
early-age strength requirements for initial and final stressing pro- cured by keeping them in a chamber at the same temperature as a
cesses. This is typically at 1 day age for initial stressing and three to pre-selected point in the element [7]. The TMC system can function
4 days age for final stressing. The age at which the final stressing is under isothermal, near adiabatic, pre-recorded, and even real-time
applied depends upon a confident prediction of in situ strength. profile conditions. It has been successfully used by a number of
The normal practice is to use a minimum compressive strength investigators [8–10] to predict the in situ strength. In TMC and core
of 22 MPa [1]. tests performed by Mak and Ritchie [11] on 200 mm thick slabs, a
The Australian Standard on specification and supply of concrete good match was obtained between the cores from in situ concrete
AS1379 [2] requires concrete samples to be tested in accordance slab and the TMC specimens, with less than 1% error overall. This
with AS1012 Parts 1, 8 and 9. According to AS1012 [3], the concrete finding indicates that both TMC and core cylinders subjected to a
samples are cured under standard-moist conditions where the similar temperature history have the same maturity, when consid-
samples are subjected to constant temperatures of 23 ± 2 °C and ering an allowance for converting from core to cylinder strengths.
27 ± 2 °C for a standard temperate zone and standard tropical zone, Other authors have reached similar conclusions that the TMC system
respectively. In ASTM C192/C192M [4], the curing temperature is provides the closest correlation with in situ strength of early-age
set at 23 ± 2 °C. On the other hand, the Australian Concrete Struc- concrete [12]. However, the technology remains costly and inacces-
tures Standard AS3600 [5] and ACI 318-02 [6] state that accompa- sible to small to medium manufacturers.
nying cylinder specimens of the same concrete batch should be The standard method of testing according to AS1012 [3] pre-
stored and cured under conditions similar to those of the in situ scribes a curing regime and boundary conditions that are essen-
concrete. What constitute ‘‘conditions similar’’ to the in situ con- tially different from those under which the in situ concrete is
crete are open to interpretation. cured. Slabs have a high surface to volume ratio and while the
There is a major technical problem in the construction industry in top surface is exposed to variable temperature profiles, the other
that there are no standard methods for assessing in situ strength of surfaces are sealed by formwork. It is well known that the curing
concrete used in post-tensioned concrete slab construction. Tem- temperature of concrete is an important factor governing early-
perature Match Curing (TMC) is well established for assessing age strength development, as the progress of cement hydration is
temperature sensitive. The maturity method has reportedly been
⇑ Corresponding author. Tel.: +61 3 8344 6767; fax: +61 3 8344 4616. used as an effective means of predicting the early-age of in situ
E-mail addresses: [email protected] (M. Sofi), [email protected] concrete in spite of its inherent limitations [13–19]. The maturity
(D. Baweja). method is used to account for the combined effect of temperature
0950-0618/$ - see front matter Ó 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2011.10.019
660 M. Sofi et al. / Construction and Building Materials 29 (2012) 659–666
and time on the development of the hydration reaction and the Cylinder specimens are cured at different constant temperatures
mechanical properties of concrete. The nonlinear maturity function and their compressive strengths are determined at different age
based on the Arrhenius law, which is also known as equivalent age intervals. The compressive strength predicted by maturity method
function [Eq. (1)], is considered the most accurate, as it better rep- and standard procedures (by curing specimens under ambient and
resents the effect of temperature on strength development over a standard conditions) were compared with the in situ strength indi-
wide range of temperatures [20]: cated by the TMC results in Sections 3 and 4 respectively.
X
t
Ea 1 1
te ¼ e R ðT T r Þ Dt ð1Þ 2. Experimental procedure
0
2.1. In situ temperature measurement and data logging
where te is the equivalent age at the reference temperature, days; Tr Ten post-tensioned suspended slabs were instrumented in two construction
is the reference temperature, K; Ea is the apparent activation energy, projects, Sentinel Apartment and Austin Hospital in Melbourne during the winter
J mol1; R is the universal gas constant, 8.314 J mol1 K1; T is the time [24]. These represent typical slabs cast for multi-story buildings in Australia.
temperature of the concrete during time interval Dt, K The winter time is of particular interest as the range of average daily temperature
could be lower than that of standard 23 °C. In this case, the standard testing proce-
The reference temperature (Tr) is the standard cured tempera-
dure following the Australian Standards AS1012 [3] may not accurately represent
ture at which test specimens are cured. In many parts of the world the in situ concrete strength. In this standard procedure, the concrete samples
it is 20 °C (293 K). In Australia it is 23 °C in temperate zones and are cured under standard-moist conditions at constant temperatures of 23 ± 2 °C
27 °C in tropical zones. for a standard temperate zone.
Once the equivalent age is found, strength maturity functions Each of the concrete slab placements was approximately 570 m2 in surface area
and required 100 m3 of concrete. All slabs had a thickness of 230 mm. Thin copper-
can be used to find the strength at a particular age. Carino and constantan type double T reusable thermocouple wires with cold junction compen-
Lew [19] have reviewed the basic concepts underlying a number sation and linearisation were used to measure the temperature variation at various
of strength–maturity functions for the strength gain of concrete locations. Fig. 1 shows the arrangement of the thermocouples in the slab cross sec-
under isothermal curing. Table 1 lists these functions. An evalua- tion (100, 150, 220 mm, measured from the surface of the slab), one thermocouple
measuring the ambient temperature variation next to the slab and another one
tion of the functions and how they relate to the in situ strength
embedded in the ambient cured cylinders cast beside the slab. No insulation mate-
of concrete as measured by other means such as Temperature rials were used for the ambient cured cylinders, as recommended by AS3600 [5]
Match Curing (TMC), has received very little attention. and ASTM C31/C31M [4].
Given that an accurate prediction of in situ strength is required Temperature profiles of the slabs were obtained using five channel temperature
prior to the application of a pre-stressing load, the main objective data loggers. The data logger was programmed to log temperature and equivalent
age at 5 min intervals, starting after the concrete was poured. These data were then
of this paper is to establish whether the existing procedures can averaged to 1 h intervals and downloaded onto a host computer for the purposes of
reasonably predict the in situ strength of concrete. To that end, a strength prediction. A thermocouple was used to measure the temperature ambient
comparison of the compressive strength values obtained from temperature variation next to the anchorage zone, which is the critical region dur-
specimens cured under TMC, standard, ambient conditions, and ing the stressing process.
The temperature variation measured over 80 h (or approximately 3.5 days) is
the strength–maturity functions is carried out. In this paper, the
reported in Fig. 2. Data recorded from Channels 1–3 represent the temperature var-
TMC cured specimens will be considered to represent the in situ iation across the slab depth (see Fig. 1). Some small differences in temperature re-
strength development accurately. The assessment of the strength corded across the slab depth can clearly be seen. The thermocouple deeper inside
values is limited to 4 days age, corresponding to the age of final the slab (Channel 3) records higher temperatures. However, the in situ temperature
stressing. It is noted that the variation of temperature ranging from profile of each slab is unique depending on the ambient temperature conditions of
the day. The ambient cured cylinder temperatures were generally lower than the
10 to 35 °C used in this study represents temperature variation in
temperatures recorded in the in situ concrete slab.
temperate zones. Therefore, the results outcomes presented in this
paper are limited to those regions, such as eastern and southern 2.2. Temperature Match Curing (TMC)
part of Australia, New Zealand, southern part of Europe, California,
southern part of South America and South Africa, and other regions As mentioned earlier, TMC is a process by which test specimens of concrete,
with similar climate. from a representative sample of the concrete that is placed in an in situ or precast
element, are cured by keeping them in a chamber at the same temperature as a pre-
Two building projects in Melbourne were investigated to obtain
selected point in the element [7]. A state-of-the-art integrated TMC system was set
typical temperature profile of the slab. The temperature profile was up. The system was capable of accurately simulating the in situ curing temperature
then used as an input temperature for the TMC specimens. Details variation by controlling the temperature of a water bath for estimating the real
of the experimental procedure are presented in Section 2. The pro- strength development in concrete. The systems were successfully used on a number
cedure to determine the parameters associated with the strength– of early projects to estimate the in situ strength of structural members [8,25,26].
The main components of a TMC system are depicted in a schematic drawing (Fig. 3).
maturity functions are the same as those reported by Carino and The system has an embedded process controller to precisely regulate the curing
Lew [19], the parameters kT, t0 and S1 are obtained by fitting the temperature profile. Accurate temperature matching is enabled using proportional,
strength–age relationship to each set of strength–age data. integral and derivative control of feedback temperature data obtained from sensors
Table 1
Strength–maturity functions and parameter.
100
Channel 1 150
Channel 2
220
Channel 3
35
Channel 1 Channel 2
Channel 3 Ambient
30
Temperature (oC)
Cylinder
Fig. 3. Components of TMC systems.
25
20
35
15
30
Temperature (°C)
10 25
0 10 20 30 40 50 60 70 80
20
Time (hrs)
(a) Sentinel Apartment 15
10
35
Channel 1 Channel 2
Ambient Cylinder 5
30 0
Temperature (oC)
0 40 80 120 160
25 Time (hrs)
(a) TMC C2c – Sentinel Apartment
20
35
15 30
Temperature (°C)
25
10
0 10 20 30 40 50 60 70 80 20
Time (hrs)
15
(b) Austin Hospital
10
Fig. 2. Typical temperature profiles obtained for the thermocouple arrangements.
5
0
embedded into one or two concrete specimens within the conditioning chamber. 0 40 80 120 160
The sensors are part of the eight thermocouple inputs located at the temperature Time (hrs)
controller. A thermocouple connected to one of the eight thermocouple inputs is
also permanently positioned in the chamber to provide water temperature mea- (b) TMC C3d – Austin Hospital
surements. More details about the particular system used for this project can be
found in Ref. [25]. Fig. 4. Average concrete slab temperature profiles.
Two in situ concrete slab temperature profiles were selected from Sentinel
Apartment and Austin Hospital. To best represent the temperature across the slab The mix was designed to fully comply with AS3600 [5] and AS1379 [28]. A total
section, the in situ concrete temperature profiles (Channels 1–3) were averaged of 144 concrete cylinder specimens were made. The concrete specimens cured in
to represent a single profile in each case. The average profiles for the third day were the laboratory were batched at the plant and truck-mixed in order to obtain a
duplicated to extend the profiles to a 7 day period. These averaged profiles are pre- mix that is similar to the one that was dispatched to the site. All concrete specimens
sented in Fig. 4 and referred to as TMC C2c and TMC C3d for Sentinel Apartment and were ground and conditioned before being tested at 1–28 day age. The specimens
Austin Hospital, respectively. were cured under standard and ambient conditions, isothermal conditions and
Temperature Match Curing (TMC) methods.
2.3. Testing of specimens The specimens were cured in accordance with AS1012 [3] and AS3600 [5] for
standard and ambient conditions, respectively. The average compressive strengths
The ten post tensioned slabs in the two projects (Sentinel Apartment and Austin of three cylinder specimens are presented in Table 3. As an example, only the ambi-
Hospital) have similar geometry and concrete mix. Project specifications for these ent cured results from Sentinel Apartment are presented in this paper.
post-tensioned slabs recommended a concrete mix with a characteristic compres- Some specimens were cured under isothermal conditions in order to establish
sive strength at 28 days ðfc0 Þ of 32 MPa. In this study, the concrete mix similar to that the strength–maturity functions. The test schedule and corresponding results are
used in the building projects was considered. The concrete mix details are pre- presented in Table 4. The specimens were cured in lime saturated water baths of
sented in Table 2. A general purpose (GP) Portland cement satisfying AS3972 [27] constant curing temperatures (15, 23, 35 and 50 °C). Within 1.5 h from the start
was used. of casting, the moulds were covered with steel lids and transferred to the water
662 M. Sofi et al. / Construction and Building Materials 29 (2012) 659–666
70
Channel 2
Table 5
60
Channel 3
TMC cured cylinder compressive strengths (fc0 ). 50 Cylinder
40
Age (days) TMC C2c, fc0 (MPa) TMCC3d, fc0 (MPa)
Sentinel Apartment Austin Hospital 30
1 14.0 9.6 20
2 21.0 18.0 10
3 25.4 24.4
0
4 26.7 27.4 0 20 40 60 80
7 32.3 30.4
28 41.8 39.8 Elapsed time (hrs)
(a) C2c – Sentinel Apartment
baths maintained at the intended curing temperatures. After the intended curing
period, each specimen was removed from the tank and conditioned immediately 70
before testing. The average compressive strengths obtained from testing are pre- Channel 1
Equivalent age (hrs)
sented in Table 4. 60
Channel 2
To evaluate the in situ strength development of concrete, some specimens were
50
subjected to representative temperature profiles recorded from the two building Cylinder
projects using the TMC method. The specimens were cured under average temper- 40
ature profiles shown in Fig. 4. The average compressive strengths are presented in
Table 5. The strength values are the average compressive strength results of three
30
cylinder specimens. 20
10
3. Prediction of in situ strength using maturity functions 0
0 20 40 60 80
3.1. In situ slab temperature profiles Elapsed time (hrs)
(b) C3d – Austin Hospital
As stated earlier, slabs are structural members with a very high
surface area to depth ratio compared to other members. There are Fig. 5. Equivalent age profiles for slab at different depths.
M. Sofi et al. / Construction and Building Materials 29 (2012) 659–666 663
80 28
70
Equivalent age (hrs)
24
60
Strength (MPa)
50 20
40 16 Linear Hyperbolic
80
70
Equivalent age (hrs)
Table 6
Strength function parameters.
parameters were obtained using specimens cured at standard A sensitivity analysis was carried out to investigate the effects of
23 °C. In order for any comparisons between the strength values variation in Ea/R values to the strength predictions. It was shown in
of cylinders cured under various conditions and the strength– Fig. 9 that the strength prediction is rather insensitive to the change
maturity functions to be made, the age at which the strength of in Ea/R values (within 10% difference) with the exception of day 1
the cylinder specimen is measured needs to be converted into measurement. For this particular mix, the insensitivity to the Ea/R
equivalent age with a reference temperature of 23 °C. The objective value suggests that the activation energy recommended by Day
of the comparison is to establish whether the strength–maturity [29] could be adopted. However, it is noted that insensitivity could
function can be used in lieu of TMC. be attributed to the variation of the in situ temperature (ranging
To obtain equivalent age [Eq. (1)], it is necessary to establish the between 10 °C and 35 °C) which could result in similar maturities
activation energy Ea. Following the method presented by Carino as the specimens cured at the reference temperature of 23 °C. Nev-
and Lew [19], the rate constant kT for each of the curing tempera- ertheless, within the temperature range, this finding could greatly
tures listed in Table 6 were used to establish the activation energy simplify the procedure by eliminating the necessity to test speci-
(which describes the effect of temperature on the rate of strength mens at different temperatures. Measurements can be performed
development). The activation energy of the mix is obtained by plot- on specimens cured at 23 °C standard curing guidelines.
ting the natural logarithms of kT versus the inverse of the curing
temperature. The negative of the slope of the straight line equals
3.4. Prediction of in situ strength using ambient and standard cured
the activation energy (Ea) divided by the gas constant (R). It was
specimens
observed that Ea/R values from the strength measurement vary sig-
nificantly between 2000 and 8000. When using a value of Ea/R of
The cylinder compressive strengths at their testing age for
4200 as suggested in Ref. [29], it is shown in Fig. 8 that the strength
ambient cured and TMC cured (Test C2c) specimens are shown in
function can reasonably predict the in situ strength of concrete
Fig. 10. There appears to be a negligible difference between ambi-
represented by the TMC results (denoted TMC C2c and C3d repre-
ent and in situ cured specimens for the first 2 days. However, the
senting results from Sentinel Apartment and Austin Hospital
difference between these becomes more significant after 2 days.
respectively). The difference between the strength predictions
This result is expected, as in the first few hours the temperature
using the maturity functions and the in situ strengths were found
profile of the cylinder raises similar to that of the in situ slab,
to be less than 10% with the exception of the 1 day age. The
due to hydration reaction. However, the slab retains the heat due
strength–maturity parameters were obtained by curve fitting to
to its larger geometry and the insulation provided by the timber
the strength measurements from 1 day age. If the average ambient
formwork. Consequently, the rate of hydration is higher in the
temperature is less than 23 °C, then the equivalent age will be low-
in situ concrete resulting in slightly higher strengths.
er than the real age. This could be an issue at winter times when
From the comparison between the in situ compressive strengths
the ambient temperature is generally well below 23 °C.
(TMC C2c and C3d) and the strength of the standard cured speci-
28
30
24
Strength (MPa)
26
Strength (MPa)
20
22
Linear Hyperbolic
16 Parabolic Hyperbolic
18 Linear Hyperbolic
Exponential Parabolic Hyperbolic
12 Plowman Exponential
Standard cured
14 Plowman
8 TMC C2c E/R 4200
10 E/R 2000
TMC C3d
E/R 6000
4 E/R 8000
0 1 2 3 4 6
0 1 2 3 4
Equivalent age (days)
Equivalent age (days)
Fig. 8. Comparison of strength functions with specimens cured under different
temperature profiles. Fig. 9. Sensitivity of strength predictions to E/R values.
M. Sofi et al. / Construction and Building Materials 29 (2012) 659–666 665
30 30
25 25
TMC cured
Strength (MPa)
20
f'c (MPa)
20
15
15
10
10 Ambient 5
5 TMC C2c 0
0 5 10 15 20 25 30
0 Standard cured f'c (MPa)
0 1 2 3 4 5
(a) Average concrete temperature 18°C
Age (days)
Fig. 10. Comparison of strengths between ambient cured and TMC cured 30
specimens.
25
TMC cured
20
f'c (MPa)
15
30 10
25 5
Strength (MPa)
0
20 0 5 10 15 20 25 30
Standard cured f'c (MPa)
15
TMC C2c
(b) Average concrete temperature 20°C
10
TMC C3d Fig. 12. TMC cured versus standard cured strengths.
5 Standard
0
0 1 2 3 4 5
1.2
f'c TMC cured / f'c Standard
Age (days)
Fig. 11. Comparison of strengths between standard cured and TMC cured 1
specimens.
cured
0.8
mens (Fig. 11), it can be seen that the strength values are close to 0.6
those of standard cured specimens. However, the specimens were
subjected to temperature variations which fluctuate around 23 °C
and expected to have the same maturity as those cured in standard 0.4
15 20 25 30 35
condition. The average of the temperature variations presented in
Average concrete temperature (°C)
Fig. 4a and b were found to be 18 °C and 20 °C for specimens C2c
and C3d, respectively. The linear trend presented in Fig. 12 shows (a) Mix 1
that the standard cured specimens could reasonably represent the
1.2
f'c TMC cured / f'c Standard
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