Manual Servicio Soxte 2050
Manual Servicio Soxte 2050
Manual Servicio Soxte 2050
Service Manual
1000 7416 / Rev. 3
All information is liable to change without prior notice. For latest information about documentation
updates for your specfic instrument, please contact your local FOSS representative.
Please inform Customer Support - Technical Communication Team at the address given below, if you
have any opinions about or proposals for changes to this manual.
6 Schematics .................................................................6:1
6.1 Electrical Schematics ................................................ 6:1
6.2 Drawing of Minimum Radius on the Wires ......... 6:9
7 References ..................................................................7:1
1 General
1.1 Introduction
This manual contains material for the Soxtec Avanti Units.
1.2 Terms of Limited Warranty
All tecator products are warranted against defects in materials and workmanship
under normal use in accordance with FOSS terms of sale. The warranty period is one
year for replacements parts. The warranty period becomes effective at installation (or
3 months from date of shipment), whichever occurs first. No other warranty is
expressed or implied.
FOSS further guarantees that the goods have been thoroughly checked and tested
before shipment and that they are free of mechanical and electrical defects. Should
defects due to faulty material or workmanship develop during the WARRANTY
PERIOD, parts will be supplied on a no-charge basis in accordance with FOSS terms
of sale (except for expendable materials).
The Seller accepts no contingent liability and shall in no event be liable for
consequential damages.
Warranty Disclaimer
Local market regulations and market conditions may require a change of the above
stated warranty. Please check with the local FOSS distributor to confirm the
prevailing warranty policy for your area.
1.3 Safety Precautions and Procedures
1Warning
This device is equipped with a grounding/earthing type power
plug for your protection against electrical shock hazard and
should only be attached to a properly grounded/earthed
receptacle.
1Warning
Before replacing the fuses, disconnect incoming mains supply.
1Warning
Electrical shock hazard. Covers or panel(s)should be removed by
qualified personnel only.
1Warning
Modifications, alterations, rebuilding or use of safety parts not
authorized by Foss Analytical AB violates the warranty. Foss
Analytical AB has no responsibility for damages, material or
personal, occuring as a result of such actions.
Note! To maintain the limits for the CE approval only CE
approved instruments may be connected.
The Control Unit (CU) and the Drive Unit (DU) are not intended for use in
potentially explosive atmosphere and should therefore be placed outside the
fumehood or according to the instructions when the system is placed on the
laboratory bench, alternatively in a separate room.!
A good advise is to place the DU to the left of the EU, giving a better drawing (bigger
radius) of the wires.
If the system is installed with cables, wires and/or tubes passing through a wall, the
opening in the wall must be sealed.
2.5 Transport Security
The counter weight for the front glass is secured during transportation. Unscrew the
Phillips screw holding the counter weight under the instrument.
2.6 Cooling Water and Air
1. Connect the water tube (1582 0066) with the nuts between the water tap
(alternatively a circulating chiller) and the water inlet on the DU (Fig. 2:1 pos.
3).
2
1 2050029A
2. Connect a water tube between the outlet on the DU (Fig. 2:1 pos. 2) and the inlet
of the Extraction Unit (EU) (Fig. 2:1 pos. 1). Use tube clamps to ensure that the
tube stays in position.
3. Connect another water tube from the EU (Fig. 2:2 pos. 7) to the drain
(alternatively back to the circulating chiller). Use a tube clamp to ensure that the
tube stays in position.
4. Finally connect the air tube between the CU (Fig. 2:3 pos. 7) and the EU (Fig.
2:2 pos. 2).
3 4 1
2050030A
1 2 3 4 5 6 7 8
2050031A
2 3 4 7 6 5
1Warning
The power cable/contact should never be exchanged or altered.
3. Connect the communication cable (15 pin (D--sub) extension cable) from the
CU (Fig. 2:3 pos. 6) to the DU (Fig. 2:4 pos. 4) . Tighten the screws to ensure
that the cable stays in position.
6
5
4
3
2 2050028A
2.8 Wires
Note: The wires are available in two different lengths, !
2 (P/N 1000 7846) or 3 (P/N 1000 7847) meters.
1Warning
Disconnect the incoming mains supply before replacing fuses or
removing any cover.
1Warning
Electric shock hazard. Covers or panel(s) should be removed by
qualified personnel only.
1 3
2050039A
2
Fig. 2:5 Where to connect the wires on the Drive Unit (DU).
1. Open the cover of the DU to be able to connect the wires. Loosen five screws on
each side. Take away the cover and disconnect the earthcable.
2. The wires way between the EU and the DU should be as straight as possible.
If the wires need to be bended, for instance arround the fumehood wall, the
1. The wires, for raising and lowering the condensors, goes from the EU (Fig. 2:2
pos.6) marked 1--2, to the DU (Fig. 2:5 pos 1 and 2).
2. Check that the wires are in the track of the wheel inside the EU.
3. When the wires should be mounted in the tracks of the wheel on the motor, you
need help from the motor.
4. Check that you have the correct voltage version and connect the DU using the
mains cable to the wall socket. Turn on the power.
1Warning
Be careful, do not touch the board under the safety shield, when
the mains is on.
5. Use the two buttons on the DU (Fig. 2:4 pos 7) to control the movements of the
motor.
6. Start with the wire No 2. Press the button so the wheel goes to the bottom
position. Connect the wire in the inside track and the hole marked 2.
7. Tighten the two nuts on the wire from two directions. Tighten the wire coating
until there is no play with the screw connectors.
8. Continue with the wire No 1. Press the button so the wheel goes to the upper
position. Connect the wire in the outside track and the hole marked 1 and
tighten as before.
3
4
2050041A
Fig. 2:6 How to connect the wires inside the Drive Unit (DU)
11. Check that you have the correct voltage version and connect the DU using the
mains cable to the wall socket. Turn on the power.
1Warning
Be careful, do not touch the board under the safety shield, when
the mains is on.
12. Use the two buttons on the DU (Fig. 2:4 pos 6) to control the movements of the
motor.
Note: At installation of the sample rod wires you must insert a
cup holder with cups in the Extraction Unit and have sample
thimbles mounted.
Note: Use the positioning buttons on the DU and test the
different extreme positions. The thimbles should not reach the
bottom of the cups in their lowest position. This can be adjusted
inside the EU.
13. Start with the wire No 4. Press the button so the wheel goes to the bottom
position. Connect the wire in the inside track and the hole marked 4.
14. Tighten the two nuts on the wire from two directions.
15. After installation of wire No 4, move the wheel to its upper position. The
springs shall be pressed together.
16. Continue with the wire No 3 in this upper position. Connect the wire in the
outside track and the hole marked 3 and tighten.
Note: Check the ligth emitting diodes on the inductive
transmitters. They are turned on when the sensor is close enough
to metal and off when not. Make sure that both conditions exists
when running the motors.
Note: If only lighted: the sensor is mounted to close to the wheel.
If never lighted: the sensor is mounted to far away from the
wheel.
17. Connect the Mains cable for the CU (Fig. 2:3 pos. 2) to the wall socket and turn
on the power. The EU should now reset and go to position 1 (Condensers in
upper position and sample positioning rods in lowest position) when the motors
have stopped.
20. The cups need to be lifted during the last step in the analysis, the drying step.
Start a programme and check if the cups are lifted 1-2mm from the hot plate. If
not, adjust the nuts on wire No. 1 and 2 in the EU (when maximum adjustment
is reached in the EU adjust in the DU). First stop XX and then restart the
programme to see the adjustment. After each adjustment, stop and restart the
programme.
21. Reassemble covers on the EU and the DU.
2.9 Seals
Note: Check that the hot plate is cold before installing the seals.
The seals are available in four materials: Viton, Butyl, Teflon and Resell.!
The seals are available in choice of three materials: Viton, Butyl and Resell.!
To select the correct material for different solvents, please follow the
recommendations in table 2.
Table 2
Condenser sealing rings, + = Recommended, - = Not recommended.
SOLVENT Viton Butyl Resell
Acetone - ++ ++
Acetonitrile - ++ ++
Carbon tetrachloride ++ - ++
Chloroform ++ - ++
Chloroform-methanol(2:1) ++ - ++
Cyclohexane ++ - ++
Dichloromethane ++ - ++
Ethanol ++ (+) ++
Ethyl acetate - ++ ++
Heptane ++ - ++
Hexane ++ - ++
Hexane: Acetone - - ++
Methanol ++ (+) ++
Methyl Ethyl Ketone ++ - ++
Petroleum ether 30-60 °C ++ - ++
Toluene ++ - ++
Thrichloroethylene ++ - ++
Xylene ++ - ++
2050057a
Fig. 2:7 How to assemble the mounting plate to the DriveUnit (DU)
Adjust so that the lowest thimble is approx. 1mm from the bottom of
the cups during boiling.
Adjust so that the lowest cup is approx. 1mm from the from the hot
plate during drying.
Insert the proper seals
1. Connect a water tube between the water tap (alternatively a circulating chiller)
and the water inlet on the EU (pos 1). Use tube clamps to ensure that the tube
stays in position.
1 2 3 4 5 6
2055015A
1 2 3 4 5 6
2058004A
2. Connect another water tube from the EU (pos. 6) to the drain (alternatively back
to the circulating chiller). Use a tube clamp to ensure that the tube stays in
position.
1Warning
The power cable/contact should never be exchanged or altered.
1. Connect the contact for the temperature sensors (two cables) from the EU (pos.
5) to the CU (Fig. 3:3 pos. 5).
2. Connect the power cable for the hot plate from the EU (pos. 4) to the CU (Fig.
3:3 pos. 4). Tighten the knurled nut to ensure that the contact stays in position.!
!
Finally connect the air tube between the CU (Fig. 3:3 pos. 7) and the EU (pos.
2).
2055017A
2 3 4 6 5
3.7 Seals
Note: Check that the hot plate is cold before installing the seals.
The seals are available in choice of three materials: Viton, Butyl and Resell.!
To select the correct material for different solvents, please follow the
recommendations in table 2.
Table 2
Condenser sealing rings, + = Recommended, - = Not recommended.
SOLVENT Viton Butyl Resell
Acetone - ++ ++
Acetonitrile - ++ ++
Carbon tetrachloride ++ - ++
Chloroform ++ - ++
Chloroform-methanol(2:1) ++ - ++
Cyclohexane ++ - ++
Dichloromethane ++ - ++
Ethanol ++ (+) ++
Ethyl acetate - ++ ++
Heptane ++ - ++
Hexane ++ - ++
Hexane: Acetone - - ++
Methanol ++ (+) ++
Methyl Ethyl Ketone ++ - ++
Petroleum ether 30-60 °C ++ - ++
Toluene ++ - ++
Thrichloroethylene ++ - ++
Xylene ++ - ++
4 Electrical Description
Note: The 2050 CU and the 2055 CU are not exactly the same units.
A position of a jumper on the PCB (see chapter 6 Schematics on
page 6:1) and the overlay differ.
4.1 Control Unit PCB (2050, 2055)
See schematics Fig. 6:2- Fig. 6:7 in section 6 Schematics on page 6:1.
1Warning
You are not allowed to do more than change fuses, adjust the
potentiometer and change proms on the Control Unit Board.!
You are not allowed to calibrate the instrument. !
These recommendations must be followed due to EX-
classification.
4.1.1 Fuses
See circuit diagram, Power supply Fig. 6:5.!
There are two internal fuses:!
F1A = T 160 mA (230 V), type TR5!
F1B = T 315 mA (115 V), type TR5!
F2 = T 500 mA, type TR5
4.1.2 Potentiometer
The potentiometer, P1, on the schematic for processor A (Fig. 6:2) is regulating the
contrast on the LCD. The potentiometer is physically placed on the rear side of the
board to be within easy reach.
4.1.4 Heating
There are two Micro Controllers (MC) to control the heating of the hot plate (see Fig.
4:1.). Processor A is controlling the main temperature, Processor B the over
temperature. When Processor A sends out a signal to start heating, the power goes
from R-, R+ (see Fig. 4:2) via the solid state relay (SSR) to the hot plate.!
Processor B is controlling the other power line to the hot plate. It goes from HN, HL
(see Fig. 4:2) via REL1 (Fig. 6:3) to the hot plate.
T2 330 °C
T3 210 °C
T4 145 °C
Control Unit
MC Opto MC
SSR (Not on
the PCB)
Hot plate
2050061a
2050053A
4.2.1 Fuses
See circuit diagram, Power supply Fig. 6:7.
There are two internal fuses:!
F1A = T 160 mA, type TR5!
F1B = T 315 mA, type TR5!
F2 = T 500 mA, type TR5
There is also one external fuse:!
T 315 mA (5x20)
GND
2050054A
Each of the transmitters has a light emitting diode which is turned on when the sensor
is close enough to metal (<1 mm distance).
Turn off the Control Unit and press the arrow keys on the Drive Unit to each end
position. Check that the light emitting diodes on the respectively sensor are both
turned on and off during a turn.
If the diodes are turned on, during the whole turn, it means that the distance between
the sensor and the wire wheel is too small. Adjust.
If the diodes are turned off, during the whole turn, it means that the distance between
the sensor and the wire wheel is too large. Adjust.
Below is a table explaining when the diodes should be lit/black in the different
positions.
Beam
96 mm 97 mm
Hot plate
stec006a
Fig. 5:1
1
2
2050063a
Fig. 5:2
1. Unscrew the right panel cover by loosening the two screws (to the right) on the
top lid and the the two corresponding screws in the bottom.
2. Loosen the screw (pos 1) and the nut (pos 2) on the on the upper balljoint.
3. Turn the ball joint to adjust the beam 0,8 mm/turn.
4. Assemble in reverse order.
5.4 Replacement Instructions
5.4.1 Extraction Unit
Replacement of the temperature sensors
D C
E
A
B
2050050a
Fig. 5:3
3. Take away the three earthing cables from the earthing screw (pos D).
4. Unscrew the contact (pos E) from the hot plate cable. (The contact to the Control
Unit, brown cable from 1, blue cable from 2 and yellow/green cable from
protective earth.
5. Open the two lead-through (pos G) and the one to the temperature sensors.
6. Tilt the instrument a bit backwards and put two extraction cups under the front.
Then you can reach the screws easier.
7. Take away the front plate (pos 1) by loosening the three nuts in the draining
opening (socket wrench no 7).
B A
C D
E
G
2050051a
Fig. 5:4
3
2050052a
Fig. 5:5
2050047A
Fig. 5:6
To change PROMs in the Control Unit you need the following tools:
• 2.5 mm Allen key
• Screwdriver parallell tip 3-6 mm
• Screwdriver parallell tip 1-1.2 mm alternatively PROM “lifter”
• M3 nutdriver (preferable >100 mm long shaft)
Positions refer to Fig. 5:6.
1. Turn the power off on the Control Unit and remove the mains cable.
2. Turn the CU up side down.
3. Remove the two footstands near the front (it is necessary to be able to reach all
six screws).
4. Remove the six symetrical placed Allen screws in the bottom of the CU.
5. Lift the bottom of the CU and place it so that you can access the PCB without
disconnecting the cable to the airpump.
6. Remove the four nuts (pos 1) the four toothed washers and the plastic spacers
(pos 2) that holds the PCB.
7. Lift the PCB without removing any cables. Turn it so you can see the IC:s
towards the front “Main” and “OT”.
8. Remove the PROM marked with “MAIN X.XX” (pos 3) gently with the smallest
screwdriver. Insert the tip of the screwdriver between the IC and the socket and
lift the screwdriver while pressing against the IC.
Note! When changing prom to a new revision both proms needs
to be exchanged to the same revision number.
Note! Do not use the IC socket as stand for the screwdriver lever.
The IC socket breaks very easily and the PCB must then be
replaced.
Note! The proms has a circle indicating first pin. This pin must be
headed in the same direction as the arrow in the IC socket.
9. Put the new proms in the IC sockets.!
Make sure that the plastic spacers (pos 2) that are placed between the PCB and
the front panel are still in place. There should be one long spacer (10 mm) and
two short ones (1 mm) on each bolt.
10. Put back the PCB, the plastic spacers, the toothed washers and the nuts.
11. Put back the bottom of the Control Unit. Make sure no cables are pressed.
1. Turn the power off on the Control Unit and remove the mains cable.
2050053A
1Warning
Accessible hazardous voltage.
J2G
J2H
J2D
J2C
J2E
J2B
J2A
J2F
2050058A
Fig. 5:8 The location of the pins on the Control Unit PCB
1. Turn the power off on the Control Unit and remove the mains cable.
2. Unscrew the five screws and washers on each side of the cover and take it off.
GND
2050054A
Flat washer (pos 1) for closing the reflux Prevent leaking back to cup during
on the sample rod recovery
New sample springs (pos 2) Prevent leaking back to cup during
recovery
New sample rods (pos 3) Prevent leakage back to tank during
boiling and rinsing. The old type bent
more easy which caused the leak.
New hot plate, copper instead of mikanit Improve boiling in position 1 and 6
in cup position 1 and 6 (from serial no
416)
The cooling water inlet is splitted to both Improve cooling
condenser 2 and 5
New glass front, 3 mm instead of 2 mm. Not so easy to crack.
New counter weight (brass) and sliding
list is required with the thicker front.!
See TN 181.
The upper condenser holder is removed on new instruments, because of eg. noise.
To achieve the same stability on the condenser stronger adapter springs are used.
stec007a
6 Schematics
6.1 Electrical Schematics
Fig. 6:1
Fig. 6:2
Fig. 6:3
Fig. 6:4
Fig. 6:5
Fig. 6:6
Fig. 6:7
Fig. 6:8
7 References
• 1000 7622 Spare Parts Manual - Soxtec™ 2050
• 1000 9121 Spare Parts Manual - Soxtec™ 2055
• 1000 7414 User Manual - Soxtec™ 2050
• 1000 7415 User Manual - Soxtec™ 2055