Installation of Governor On 1U7326 Governor Calibration Bench... 3114, 3116 and 3126 MUI Engine Governors #I01154203 Caterpillar
Installation of Governor On 1U7326 Governor Calibration Bench... 3114, 3116 and 3126 MUI Engine Governors #I01154203 Caterpillar
Usage:
Object 1
322B L 1AS 322B L 1BS 3116 1CK IT38G 1CW 45 1DR 213B 1EJ CS-
583 1EL 574 1FM RT100 1GJ RT801GJ 325B L 1GS AP-1000 1HD 325B L 1HS AP-
1050 1JG IT28F 1JL IT12B 1KF 938F 1KM 561M 1KW 31161NJ 539 1PZ 910E 1SF
910F 1SF 3116 1SK CS-563D 1SZ 320 L 1TL 320B 1XS CP-563 1YJ 960F 1YM 322B
L 1YS 3114 1ZG 3126 1ZJ 322B LN 1ZS 120H 2AN 320B N 2AS 918F 2CK CS-
583D 2CZ 963C 2DS 322B L 2ES 3114 2FG 325 L 2JK 325B L 2JR 950G 2JS 950F
II 2LM 3116 2MR E240C 2RL 938F 2RM D6M2RN CS-563D 2RZ 3116 2SG 325
LN 2SK
Table 1
Required Tools
Part Number Part Description Qty
1U-8869 Dial Indicator 1
9U-5120 Spanner Wrench 1
1U-7326 Governor Calibration Bench 1
1U-7316 Calibration Pin Group 1
6V-6106 Dial Indicator Gp 1
6V-2030 Extension 1
1U-8815 Indicator Contact Point 1
1U-6672 Rack Adjusting Wrench 1
1. Remove the storage cover and the gasket from the front of the reservoir on the governor
calibration bench.
Illustration 1 g00656234
Governor Calibration Bench
(1) Drive coupling
Illustration 2 g00656286
(2) Inlet fitting for the fuel transfer pump
(3) Outlet fitting for the fuel transfer pump
(4) Fitting for the fuel ratio control
(5) Inlet fitting for the fuel transfer pump from the
fuel filter base
1. Remove the large O-ring seal from the front of the governor. Align the drive coupling on the
calibration bench with the governor drive gear by rotating the governor until the two drive pins
in drive coupling (1) engage with the governor drive gear.
1. When the drive pins engage with the governor drive gear, rotate the governor in order to align
the mounting holes in the governor housing with the mounting holes in the governor calibration
bench.
1. To fasten the governor to the calibration bench, use the same bolts and washers that are used to
fasten the governor to the engine. If the governor mounting bolts are not available, use
three 6V-5218 Bolts with three 9M-1974 Hard Washers .
1. Install fittings (2), (3), and (5) in the governor. Install fitting (4) if the governor is equipped with
a fuel ratio control.
Note: Step 6 is optional. If the governor calibration bench can successfully perform the entire
procedure, then the fuel transfer pump can remain in position on the governor.
1. Remove the fuel transfer pump from the governor housing. Refer to the Disassembly and
Assembly, "Governor (Type) - Disassemble" section in this manual for additional information.
Illustration 3 g00656323
(6) Line from the fuel transfer pump
(7) Line to the sump
(8) Pressure line from the filter base
1. Connect line (7) from the sump to fitting (3) for the fuel transfer pump outlet.
1. Connect line (8) from the filter base to fitting (5) for the oil inlet on the governor.
1. Connect line (6) from the fuel transfer pump to fitting (2) for the inlet fitting of the fuel transfer
pump.
1. If the governor is equipped with a fuel ratio control, connect a regulated air supply (hand pump
or squeeze pump) to the fuel ratio control. Turn on the regulated air supply in order to
pressurize the fuel ratio control.
Note: A regulated air supply of 140 to 210 kPa (20 to 30 psi) must be used to avoid damage to
the fuel ratio control.
1. Install the pressure gauge that is supplied with the governor calibration bench on the quick
disconnect fitting on the filterhousing for the lubricating oil.
Note: Ensure that the fuel shutoff solenoid is latched in the RUN position. To latch the fuel
shutoff solenoid in the RUN position, refer to the Systems Operation, "Fuel Shutoff Solenoid"
topic in this manual. If the fuel shutoff solenoid is a nonlatching solenoid, remove the fuel
shutoff solenoid with a 9U-5120 Spanner Wrench and plug the opening.
Illustration 4 g00656348
(9) Oil collector cup
(10) Bracket
1. Install oil collector cup (9). Remove bracket (10) from the storage location and install bracket
(10) on the calibration bench, as shown.
Illustration 5 g00656363
(9) Oil collector cup
(11) Throttle lever
(12) Lever
(13) Typical example of a calibration pin
Illustration 6 g00656402
(13) Typical example of a calibration pin
(14) Clevis pin
1. Install lever (12) on throttle lever (11). Turn throttle lever (11) clockwise in order to move
clevis pin (14) away from the governor housing. This movement will permit calibration pin (13)
to be installed.
1. Remove the collar from calibration pin (13). Insert the calibration pin through the hole in oil
collector cup (9) then into clevis pin (14) of the governor output shaft.
1. Slide the collar over the end of calibration pin (13) until the calibration pin contacts clevis pin
(14) .
Illustration 7 g00656503
(12) Lever
(13) Typical example of a calibration pin
(15) Spring
(16) Base
1. Connect one end of spring (15) to the hole in lever (12). Connect the other end of spring (15) to
the hole in base (16) for the tachometer.
1. Connect the test bench to an electrical outlet.
1. Turn the switch for the pump to the ON position in order to start the lubricating oil pump. The
pressure of the lubricating oil should stabilize at 205 to 275 kPa (30 to 40 psi).
Note: When the oil pressure is stabilized and the throttle lever is held in the high idle position
by spring (15), calibration pin (13) should be in contact with the governor housing.
Note: When a governor that has been previously adjusted is being checked, calibration pin (13)
must contact the governor housing. If calibration pin (13) does not contact the
governor housing, the governor must be completely readjusted. Refer to the Testing and
Adjusting, "Governor (Type) - Adjust" section in this manual.
Illustration 8 g00778778
Typical example of the load stop adjustment screw on Type I, Type II, Type III and Type IV
Governors
(17) Load stop adjustment screw
Illustration 9 g00656540
Typical example of the load stop adjustment screw on Type V, Type VI and Type VII
Governors
(17) Load stop adjustment screw
1. If calibration pin (13) does not contact the governor housing during the adjustment of a new
governor or a rebuilt governor, use a 1U-6672 Rack Adjusting Wrench to turn load stop
adjustment screw (17) until calibration pin (13) contacts the governor housing.
Illustration 10 g00656610
(10) Bracket
(13) Typical example of a calibration pin
(15) Spring
(18) 6V-6106 Dial Indicator Gp
(19) Screw
1. Place the 1U-8815 Indicator Contact Point on the stem of the 6V-6106 Dial Indicator Gp (18).
Install dial indicator (18) into bracket (10). Adjust the position of bracket (10) so that the
contact point on the dial indicator stem is positioned in the center of the clevis pin.
1. Refer to the TMI data for the governor test bench in order to determine the load stop settings for
the governor. If the governor load stop settings are 9.00 mm or higher, refer to the Testing and
Adjusting, "Setting the Governor Load Stop Dimension for More Than 9.00 mm" topic in this
manual.
Note: The calibration dimension is the reference point for all other adjustments that are
performed on the calibration bench. The calibration dimension is normally 8.00 mm (0.315
inch). The initial calibration dimension must be correct. If a governor load stop setting of 9.00
mm (0.354 inch) or greater is required, an alternate calibration method must be performed in
order to allow the dial indicator to read the extra travel.
1. Adjust the position of dial indicator (18) on bracket (10) so that the dial indicator reads 8.00
mm (0.315 inch). Tighten screw (19) in order to lock the dial indicator in position. Check the
adjustment dimension and adjust the dial indicator, if necessary.
1. When the dial indicator remains at the 8.00 mm (0.315 inch) dimension, rotate the throttle lever
clockwise toward the low idle position. Remove calibration pin (13) and the collar.
1. Turn the switch on the pump to the OFF position.
Note: For previously adjusted governors or for field return governors that need to be checked, refer to
the appropriate Testing and Adjusting, "Governor (Type) - Check" section of this manual.
Note: If a new governor or a rebuilt governor requires a change of the settings, refer to the appropriate
Testing and Adjusting, "Governor (Type) - Adjust" section of this manual.