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Pro-Source Plus Steel Pressure Tanks: Owner'S Manual
Pro-Source Plus Steel Pressure Tanks: Owner'S Manual
E N G L I S H
F R A N A I S
E S P A O L
Installation/Operation/Parts
Call 1-262-728-5551
2001 PRINTED IN U.S.A. S585 (Rev. 11/16/01)
LIMITED WARRANTY
Sta-Rite Industries, Inc., warrants to the original consumer of the products listed below, that they will be free from defects in material and workmanship for the Warranty Period from the date of original installation or manufacture as noted. Product Water Systems Products jet pumps, small centrifugal pumps, submersible pumps and related accessories Hydro-Flow Filters Signature 2000 Fibrewound Tanks Pro-SourceTM Steel Pressure Tanks Pro-SourceTM Epoxy-Lined Tanks Sump/Sewage/Effluent Products Warranty Period
whichever occurs first: 1 year from date of original installation, or 2 years from date of manufacture 1 year from date of purchase 5 years from date of original installation 5 years from date of original installation 3 years from date of original installation 1 year from date of original installation, or 2 years from date of manufacture Our warranty will not apply to any product that has been subject to negligence, misapplication, improper installation or maintenance. In the event a three phase submersible motor is operated with single phase power through a phase converter, or if three-leg ambient compensated, extra-quick trip overload relays of recommended size are not used, our warranty is void. Buyers only remedy and Sta-Rite Industries, Inc.s only duty is to repair or replace defective products (at Sta-Rite Industries, Inc.s choice). Buyer agrees to pay all labor and shipping charges associated with this warranty and to request warranty service through the installing dealer as soon as a problem is discovered. If warranty service is requested more than 30 days after the Warranty Period has ended, it will not be honored. STA-RITE INDUSTRIES, INC. SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE WARRANTY PERIOD PROVIDED HEREIN. Certain states do not permit the exclusion or limitation of incidental or consequential damages or the placing of limitations on the duration of an implied warranty, therefore, the limitations or exclusions herein may not apply. This warranty sets forth specific legal rights and obligations, however, additional rights may exist, which may vary from state to state. Supersedes all previous publications.
OPERATING CYCLE
1. Tank nearly empty air expands filling area above vinyl bladder (Fig. 2A). 2. Water begins to enter tank air is compressed above bladder as it fills with water (Fig. 2B). 3. Pump-up cycle completed air now compressed to cut off setting of pressure switch (Fig. 2C). 4. Water being drawn from tank compressed tank air forces water out of bladder (Fig. 2D). 5. Bladder completely empty new cycle ready to begin (Fig. 2A).
A B
NOTICE: Replace and tighten air valve cap if it is removed for any reason. Failure to replace air cap may allow loss of air pressure and eventually lead to tank waterlogging and bladder failure. Pre-charged storage tanks can be connected together to increase the supply of usable water (drawdown). Two tanks of the same size will double the
C
WATER
Tanks
WATER WATER
Figure 2
From Well Pressure Switch To Service
CHART II Water Yield Per Pump Cycle (drawdown) in Gallons
Pressure Switch Setting (PSI) 20-40 30-50 40-60 6.9 6.9 11.6 12.7 18.3 21.4 30.0 5.8 5.8 9.8 10.7 15.5 18.3 26.0 5.0 5.0 8.5 9.3 13.4 16.0 22.0
Figure 1A
Tanks
To Service
Figure 1B
Installation
Connect system pipe to tank flange. Use plastic or steel pipe as required. To prevent leaks, use Teflon tape or Plasto-Joint Stik1 on male threads of all threaded connections to tank. NOTICE: To be sure that joint is not cross-threaded and that threads are clean, always make connections by hand (without sealer) first. After making sure that threads are clean, remove pipe, add Teflon tape or Plasto-Joint Stik, and remake connection. Tighten by hand first; finish with pipe wrench for tight seal. NOTICE: When replacing a standard tank in a submersible pump system, raise pump and discharge pipe far enough to remove bleeder orifices in discharge pipe and plug tees. When replacing a standard tank in a jet pump system, remove Air Volume Control (AVC) and plug AVC port in pump. In areas where the temperature is high for long periods of time, the tank pre-charge pressure may increase. This may reduce the tank drawdown (amount of water available per cycle). If this occurs, reduce the pre-charge pressure to two PSI below the pump cut-in setting of the pressure switch. It is necessary to flush all air out of the piping system and water reservoir portion of the pre-charged tank. This is required on new installations, pumps requiring repriming and pumps that have been disassembled for service. Do this as follows: 1. Open faucets furthest from tank and allow pump to operate. 2. Air in the system will cause a sputtering flow; allow faucets to run until you have a steady, air free stream. 3. Open and close faucets repeatedly until you are sure all air has been removed. 4. If stream does not become steady, air may be leaking into the system; check for leaks in the piping on the suction side of the pump.
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SPECIFICATIONS
Model (T)PSP42S-T02 (T)PSP42T-T02 (T)PSP75T-T03 (T)PSP82T-T05 (T)PSP120T-T50 (T)PSP200-T51 (T)PSP220-T52 Maximum Capacity U.S. Gallons 19 19 32 35 50 62 85 Tank Diameter 20" 16" 16" 20" 24" 24" 24" Tank Height 22" 27-1/2" 42-3/4" 32-3/4" 32-1/2" 39-1/8" 50-1/2" Tank Discharge Tapping 1" 1" 1" 1" 1-1/4" 1-1/4" 1-1/4"
Installation
B. Reconnect power supply to pump and pump up pressure in system. C. Disconnect power supply to pump again and re-check switch setting. D. Repeat until pressure switch starts pump within 1 PSI of proper setting. E. If cut-in setting is too low, system will rattle or develop water hammer when pump starts. F. Cut-out setting is not as critical as cut-in setting. Make sure that pump will stop running in a reasonable time. If it does not, cut-out setting may need to be adjusted down slightly. Be sure that after readjustment, system does not rattle or hammer on startup. 7. Re-check tank air pre-charge to be sure it is 2 PSI below pump pressure switch cut-in setting (see Page 3).
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6. Before bladder can be inserted into tank, it must be tightly rolled up as follows: A. Place bladder on clean surface with opening to one end and flatten to force air out. Pull ends out flat (see Figure 3).
2846 0597
Roll Diagonally
2847 0597
BLADDER REPLACEMENT
To be sure cover flange cannot blow off of tank, release all air from system before removing nuts from cover flange. 1. Disconnect power to pump. 2. Follow steps 2 through 5 under Testing For Bladder Leakage, above. 3. Remove nuts from tank cover flange. Tap cover flange to break seal and remove. Base will come off with flange. 4. Bladder will not come out in one piece. Hold bladder with pliers and cut wherever convenient with single edge razor blade or sharp knife. Continue holding and cutting until bladder is removed. 5. Clean and dry inside of tank.
Installation
11. Clean sealing surface and groove of cover flange; place on tank (see Figure 5). Be sure to capture the base with the flange (the tabs on the base fit the notches on the flange). NOTICE: Be sure discharge port lines up with hole in base.
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E. Recheck all nuts, using same pattern. Be sure all nuts are tight and that you have a good seal. NOTICE: Do not overtighten; you may twist studs off of tank. If you have a torque wrench, tighten to 85 inch-pounds torque. 13. Stand tank on feet and reconnect piping. 14. Recharge tank to proper air pressure (see Page 4). 15. Prime pump (see pump owners manual).
Base
Cover Flange
Tank Wall
3947 0401
To Service
From Well
160 0893
Repair Parts
1
7
Models (T)PSP42S-T02 (T)PSP42T-T02 (T)PSP75T-T03 (T)PSP82T-T05 (T)PSP120-T50 (T)PSP200-T51 (T)PSP220-T52
3 5
3946 0401
Key No. 1 2 3 4 5
Part Description Air Valve with Cap Bladder - Vinyl Base Cover Flange Flanged Nut 5/16 - 18 Hex
No. (T)PSP82T-T05 (T)PSP120-T50 (T)PSP200-T51 (T)PSP220-T52 Used 35 Gal. 50 Gal. 62 Gal. 85 Gal. 1 1 1 1 6 U212-266 U20-13L U31-505P U231-531 U36-202BT U212-266 U20-10 U31-512P U31-510SS* U36-202BT U212-266 U20-14 U31-512P U231-534 U36-202BT U212-266 U20-17 U31-512P U231-533 U36-202BT
X X (2)
SR119
X X X (2)
PSP220
X X (2)
PSP220
(2)
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Model Signature 2000 Signature 2000
FIVE YEAR
1/2 HP - 5 HP
To the dealer: Complete the dealer portion of the Xtended Warranty application including the pump model, tank model, date codes and installation date. Present the application form to the homeowner for completion and forward to Sta-Rite Industries, Inc. To the homeowner: Complete the homeowner portion of the Xtended Warranty and send the applicable payment along with a copy of your invoice (within 90 days of purchase) to: Sta-Rite Industries Inc. Attn: Warranty Administrator P.O. Box 95389 Chicago, IL 60694-5389 Upon receipt of the application form and payment, Sta-Rite Industries, Inc. will issue an Xtended Warranty Certificate to the homeowner. This certificate must be retained and produced in the event of a failure within the 5 year warranty period. Sta-Rite Industries will also send a copy of the certificate to the installing dealer for notification. Xtended Warranty pricing: Motor Size 1/2 HP - 1-1/2 HP 2 HP - 5 HP Price $25.00 $50.00
What the warranty covers: The 5 Year Xtended Warranty provides 4 years of additional warranty coverage, (standard warranty is 1 year) should the submersible pump models listed above fail within 5 years from the original date of installation. If failure occurs, Sta-Rite Industries agrees to repair or replace at no charge the models identified on this application. This protection plan includes failure caused by abrasion, corrosion and lightning. What the warranty does not cover: The Xtended Warranty Plan does not cover (1) labor charges to pull or reinstall your submersible pump; (2) failure attributed to cables, pipes, controls or accessories; (3) failure attributable to misuse or improper installation; (4) operation without sufficient water (running dry); or (5) consequential, incidental or contingent damage. This Xtended Warranty is not intended to replace insurance coverage which otherwise may be applicable or available.
This is not an Xtended Warranty actual warranty certificate will come directly from manufacturer after application is received.)
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FIVE YEAR