Non Ferrous Metals Ceo Letter On Energy Crisis 06-09-2022
Non Ferrous Metals Ceo Letter On Energy Crisis 06-09-2022
Cc: Executive Vice Presidents Frans Timmermans, Margrethe Vestager, Valdis Dombrovskis; Commissioners
Thierry Breton, Paolo Gentiloni, Ms. Kadri Simson, European Commissioner for Energy
September 2022
RE: Europe’s non-ferrous metals producers call for emergency EU action to prevent permanent
deindustrialisation from spiralling electricity and gas prices
Dear Ms President Von der Leyen, dear Ms President Metsola, dear Mr President Michel,
Ahead of Friday’s emergency summit, the business leaders of Europe’s non-ferrous metals industry are writing together
to raise the alarm about Europe’s worsening energy crisis and its existential threat to our future. Our sector has already
been forced to make unprecedented curtailments in the last 12 months. We are deeply concerned that the winter ahead
could deliver a decisive blow to many of our operations, and we call on EU and Member State leaders to take emergency
action to preserve their strategic electricity-intensive industries and prevent permanent job losses.
50% of the EU’s aluminium and zinc capacity has already been forced offline due to the power crisis, as well as
significant curtailments in silicon and ferroalloys production and further impacts felt across copper and nickel sectors. In
the last month, several companies have had to announce indefinite closures and many more are on the brink ahead of
a life-or-death winter for many operations. Producers face electricity and gas costs over ten times higher than last year,
far exceeding the sales price for their products. We know from experience that once a plant is closed it very often
becomes a permanent situation, as re-opening implies significant uncertainty and cost.
Europe’s clean energy goals require a competitive and growing metals sector to ensure a secure supply of the extra raw
materials needed to shift away from fossil fuels. Base metals, battery metals, and other metals are all needed in higher
volumes for Europe’s grid infrastructure, electric vehicles, solar panels, wind turbines, and hydrogen electrolysers, as
well as a complex web of other essential value chains across the European economy. We actively support your drive to
improve Europe’s strategic autonomy for its energy transition, and we want to make the long-term investments needed
into advancing and expanding our operations ready for 2050.
But all metals production needs affordable and available electricity and gas, whether aluminium and zinc today or lithium
and cobalt tomorrow. We are deeply concerned that Europe faces a critical situation for the foreseeable future, with a
perfect storm of sky-high electricity prices, no energy market liquidity due to insecure gas supplies, a continued nuclear
and coal-phase out, and the remaining power sources being insufficient to cover market needs.
Europe cannot have a successful energy and raw materials strategy if its power and gas prices stay at today’s levels for
a sustained period without relief. The long-term investment climate for all EU strategic metals operations and projects
risks being decimated, and more closures will follow next year once companies are not protected by their 2022 hedging
of the electricity price. Any further EU production loss will also increase global greenhouse gas emissions, due to
replacement supply from more polluting regions 1.
1 Many metals are now imported from China and elsewhere. Chinese production is 2,5 times more carbon intensive than European
zinc production; 3 more in the case of aluminium and 3,8 more for silicon. We estimate that Europe’s replacement imports of aluminium
have already added 6-12 million tonnes of CO2 this year.
We call on European and national leaders to look at all available options for safeguarding our companies and their
future. The crisis requires a complete package of solutions, and no option should be left off the table in this
unprecedented situation. Our urgent requests (further detailed in the Annex) are that the EU should:
• Take temporary action to address the excessive price of fossil fuel power generators, with an aim to
reduce the price of power offered to the market while not contributing to further shortages through increased
consumption. It is important that any mechanism does not reduce or remove incentives to enter into long
term power purchase agreements for energy intensive industry. Electricity sold over long-term power
purchase agreements must be exempted from revenue cap measures.
• Improve the temporary state aid framework, through raising the EUR 50 million threshold for relief
Member States can provide to struggling companies, adding support for companies temporarily reducing
or curtailing production (i.e. for short-term lay-off-costs), and making other crucial technical fixes.
• Actively promote and incentivize the use of renewable power purchase agreements, through
immediate regulatory action to improve conditions for industrial consumers, and a massively accelerated
roll-out of renewables generation.
• Minimise the impact of extra carbon costs from the Emissions Trading System, through:
o Issuing EU guidance to Member States requesting they provide the full allowed compensation of
indirect carbon costs (limiting the indirect costs to 1.5% of gross value added)
o Using the Market Stability Reserve to address excessive carbon prices which are adding extra
pressure onto the electricity price
• Provide further support to companies through capping taxes and surcharges on electricity and gas,
creating an emergency EU relief fund for energy intensive industries.
• Implement schemes supporting short term interruptibility and demand response flexibility and
critically provide support for longer term care and maintenance curtailments to increase the chance of
survival of impacted operations.
More widely, it’s important that the European Commission avoids extra regulatory costs on suffering industries in this
critical period, diversifies sources of gas supply and evaluates options for temporary solidarity measures to rebalance
the windfall profits in other specific sectors during this crisis. The upcoming discussions on the electricity market and
long term energy supply are important to the European non-ferrous metals industry and we intend to play an active
role.
We appeal for you to take swift and comprehensive action to address today’s crisis situation, in Friday’s emergency
summit and beyond. We would be pleased to discuss our concerns and recommendations further in a meeting with
you.
ASSOCIATIONS
- Short term:
o Measures addressing the cost of fossil fuel power generators, aiming to reduce the price of power
offered to the market. Such measures would however need to be very carefully designed and
implemented as to not lead to increased consumption, particularly from storage facilities, and further
shortages of gas volumes, thus endangering security of supply and exacerbating the problem they seek to
tackle.
o Promote RES power purchase agreements (PPAs) through targeted schemes and immediate
regulatory intervention:
▪ Accelerate building of new RES generation to quickly make available larger amounts of electricity
in the market and PPA volumes for industry.
▪ Increase liquidity for PPAs by incentivizing existing and new generators to offer electricity for this
purpose (e.g. through tax incentives, reduced interest rates, green bonds, investment aid
conditional on signing PPAs in case of new generation capacity).
▪ Incentivise RES plants participating in auctions for state-backed PPAs to contract at least 50% of
the installed capacity/output through long-term corporate PPAs.
▪ State/EU guarantees to foster signing of RES PPAs with electro-intensive industry, as the Nordic
scheme or the Spanish FERGEI system.
▪ Addressing firming and shaping costs of RES PPAs, through schemes like the Green Pool; explore
the possibility of an EU-wide Green Pool-style solution that could help mitigate the impact of gas
on respective power prices.
o Reduced or capped taxes and surcharges on electricity and gas for the energy intensive industries.
o Swiftly improve the temporary emergency state aid framework as to provide useful and sufficient
conditions that actually help the most energy-intensive industry during this high energy prices crisis. The
eligibility period should be calculated based on the increase in costs since Q42020 and the eligibility
requirement to show a negative EBITDA should be removed as it does not reflect the financial reality -a
company’s EBITDA can be positive while making a net loss. The framework should clarify what can be
considered as an undertaking and the cap for maximum aid for energy-intensive consumers (50 million
EUR) should be significantly increased. Also, for decarbonization aid to ETS sectors, it should be clarified
that conditionality requirements based on ETS benchmarks should only be applicable in case where there
is a defined product benchmark (not for sectors under the heat and fuel fallback approach).
o Issue EU guidance to Member States encouraging full compensation (indirect costs limited to 1.5%
of GVA) of indirect emissions costs of the EU ETS in all Member States.
o Create an emergency EU fund that would offer urgent relief/mitigate soaring energy prices impact on
competitiveness of European energy-intensive industry.
o Ensure EU ETS prices2 do not contribute to the pressure on the electricity and gas price – use the
Market Stability Reserve to address excessive prices.
o Implement schemes supporting interruptibility and demand response flexibility.
2 ETS prices do have an impact on electricity prices: a gas power plant emits around 0.4 tCO2/MWh, so when it sets the electricity price
on the market, the CO2 pass-through cost is around 36 EUR/MWh (considering an ETS price of 90 EUR). It may not seem much in the
context of present wholesale market prices, but the comparison should be made against the “normal” electricity prices before the crisis
(40-60 EUR/MWh), thus reflecting accurately the impact of ETS prices.
o Temporary solidarity measures addressing the windfall profits during this crisis; funds should be directed
towards financing state aid measures (including demand flexibility schemes or relief for energy-intensives)
o Refrain from introducing new policy which would add to the industry’s production costs (including
ongoing files on climate, environment etc.). Particularly for energy-intensive industry, the current situation
calls for an emergency “survival mode”, to safeguard Europe’s economic and social stability: business as
usual is not an option.
The recent surge in electricity prices has forced all EU’s zinc smelters, as well as over half of its aluminium smelters,
to curtail or even completely idle their production. Since October 2021, the EU has lost nearly half of its primary
aluminium capacity (around 1.000.000 tonnes). In the meantime, massive capacity additions are taking place outside
Europe with a far higher carbon footprint, more than replacing curtailed aluminium production in the EU. Zinc and
Silicon output have also been reduced since last fall. Due to curtailed output in Europe, zinc stocks are extremely
low with virtually no stock left in EU. To compensate for this shortage, Zinc is now imported from China. Chinese
production is 2,5 times more carbon intensive than European zinc production; 2,8 more in the case of aluminium
and 3,8 more for silicon.
All 9 electrolytic zinc smelters in the EU have been heavily affected by the power crisis, with many curtailing or
completely stopping production. Goldman Sachs has estimated 750,000 tonnes of suspended capacity, equivalent to
45% of total EU production (plus further reduction from Nyrstar Balen of around 160kt).
Glencore (IT, Glencore shut down Portovesme zinc smelter in Italy. See here and here. The smelters in Asturias (Spain)
ES & DE) and Nordenham (Germany) have curtailed output. See here.
Nyrstar (NL Nyrstar announced that its Budel smelter – producing 315kt zinc annually – will be placed on care and
FR & BE maintenance until further notice. See here. Its other fully electrified zinc smelters in Belgium (Balen) and France
(Auby) have reduced production levels by up to 50%. See here.
Boliden (NO Boliden Zinc smelters in Norway and Finland curtail production at times of electricity prices spikes.
& FI)
KCM (BG) KCM zinc smelter in Bulgaria curtailed production due to high Electricity prices. See here.
Europe has lost around 1 million tonnes of its primary aluminium output due to curtailments and closures in 2021 and
2022. This is equivalent to 50% of the EU’s total primary aluminium production.
Aldel (The The only producer of primary aluminium in the Netherlands with a capacity of 110,000 tonnes, completely
Netherlands) curtailed production since October last year. 100 permanent staff and contractors have been laid off (see here).
Alcoa (ES) Alcoa to curtail the primary aluminum production at San Ciprián for two years with the commitment to initiate
its restart from 2024”. See here.
Alcoa (NO) Alcoa to curtail one third of its production capacity at Lista smelter in Norway to mitigate high energy costs for
the site. See here.
Alro (RO) Alro (Romania’s sole aluminium smelter) reduced its production by 60% and only 2 out of 5 production units
will operate in 2022. Personnel reductions at the aluminium smelter and alumina plant amount to 800 workers.
Unions rallied in protest against the decision last week (see here).
Alumina refinery (ALUM Tulcea) has temporarily suspended alumina production operations, starting with 1 st of
August 2022 for an estimated period of 17 months. 500 people were laid off.
Aluminium The AIP smelter in Dunkirk, the biggest smelter in the EU with an annual capacity of about 285,000 t, cut
Dunkirk (FR) output by 15%. Further curtailments may be needed (see here & here).
Talum (SL) Talum lowered production from its Slovenian smelter to a third from November 1. It produced 114,581 tonnes
in 2021 (see here).
Trimet (DE) Trimet’s Voerde and Hamburg smelters announced a 30% reduction in the annual capacity of about 70, 000
tonnes per year (see here). In March, Trimet’s Essen smelter also reduced production by 50%, means
additional production loss of 82,500 tonnes per year (See here).
Slovalco Hydro announced the full closure of its Slovalco plant in Slovakia from September 2022, equivalent to 120,000
(SL) tonnes of aluminium annually (see here).
In the EEA and in the EU the production of ferro-alloys and silicon represents 3.2 Mio T, respectively 2 Mio T. In terms
of capacities in the EU, 27% of the silicon and ferro-alloys capacities have already been curtailed. In terms of the
number of furnaces having closed down, it represents 40 %.
In the meantime, massive capacity additions are taking place outside Europe with a far higher carbon footprint:
Brazil Alcoa to restart Alumar aluminium smelter in a joint venture with Australian miner South32 Ltd.
Hydro to add capacity in its Albras smelter.
Argentina Aluar aluminium smelter to ramp-up to full capacity after a deal on power supply was reached with the country’s
government.
Australia Alcoa to restart 35 thousand metric tons of capacity at Portland Aluminium.
Russia Rusal launched production at its long-stalled Taishet aluminium smelter in Siberia.
Iran Increases in aluminium production by 118k ton y/y and another 100k ton on the way.
India Vedanta increases production by 316k ton, another 414k ton on the way.
Indonesia Adaro Aluminum: new 2m ton of production in Indonesia, new aluminum smelter in North Kalimantan.
Huaqing Aluminum: new thermal-powered primary aluminum smelter with capacity of 2 mton. If completed
as designed, the mega smelter will produce 2x what Europe curtailed because of the current energy crisis.
China Primary aluminum production run-rate set to expand by 2 mton in 2022.
US Century aluminium restart at Mt Holly smelter. The company has been making significant capital investment
at the smelter, aimed at boosting its production capacity and creating additional well-paid jobs in the region.