TAMBUN WATER INJECTION PLANT

PROJECT

PROCESS DATA SHEET

for
Fiberglass Sea Water Injection Pipeline
.

0 HSN APPROVED FOR CONSTRUCTION HID SS

A 17 Sept' 03 HSN ISSUED FOR APPROVAL HID SS
CHK'D APPV'D CHK'D APPV'D
REV. DATE BY STATUS
CPM CLIENT
STATUS CODE : A = Issued for Approval ; B = Approved for Construction

TOTAL OR PARTIAL REPRODUCTION AND/OR UTILISATION OF THIS DOCUMENT ARE FORBIDDEN

WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER
DOCUMENT NO. :

PERTAMINA DOH JBB WIPT-30-DS-007

REV. STATUS

PT. CITRA PANJI MANUNGGAL A A

PT. CITRA PANJI MANUNGGAL A A
 TABULATION OF REVISED PAGES

REVISIONS REVISIONS
SHEET NOTES SHEET NOTES
A 0 1 2 3 4 5 6 A 0 1 2 3 4 5 6
1 X X 44
2 X X 45
3 X X 46
4 X X 47
5 X X 48
6 X X 49
7 X X 50
8 X X 51
9 52
10 53
11 54
12 55
13 56
14 57
15 58
16 59
17 60
18 61
19 62
20 63
21 64
22 65
23 66
24 67
25 68
26 69
27 70
28 71
29 72
30 73
31 74
32 75
33 76
34 77
35 78
36 79
37 80
38 81
39 82
40 83
41 84
42 85
43 86
PROJECT :

PERTAMINA DOH JBB JOB NO. :

TABULATION PO NO. :
SHEET DOCUMENT NO. : PAGE
PT. CITRA PANJI MANUNGGAL
PT. CITRA PANJI MANUNGGAL WIPT - 30 - DS - 007 2
Wall Thickness Calculation

PROJECT : TAMBUN WATER INJECTION PLANT PREP. BY : HSN

CLIENT : PERTAMINA DOH JAWA BAGIAN BARAT REV. : 0
DISCIPLINE : PROCESS DATE :
SUBJECT PAGE : 6 OF 8

PIPE WALL THICKNESS CALCULATION

INPUT DATA
NOTE :
PIPELINE DATA For LCL @ 20 years life at Design Temperature (Ss):
MATERIAL GRADE Fiberglass - Series 2500
Specification API 15 HR D - 2992 - B API 15 HR
Operating Pressure = 2500 psig Temperature Unit LTHS LCL LTHS LCL
Operating Temperature = 100 ° F Actual 200 °F 19,648 18,835 18,285 17,400
Test data 73 °F 26,353 25,042 26,004 24,596
Pipe Inside Diameter (ID), Minimum = 5.5 inch Interpolated 150 °F 22,288 21,279 21,324 20,233
Pipe Outside Diameter (OD), Nominal = inch Interpolated 100 °F 24,928 23,722 24,363 23,066
Pipe Outside Diameter (OD), Actual = 6.59 inch

Pipe Inside Radius (RI), Minimum = 2.75 inch

Pipe Outside Radius (RO), Actual = 3.295 inch
Wall Thickness, tmin = 1.198 inch
( OD actual / t actual ) Ratio = 5.50

FORMULA
RO2 - RI2
Pr = Ss x Sf x ------------------
RO2 + RI2

CALCULATION
STEADY CASE
1 Pressure Rating Calculation at SF = 0.67 or design factor= 1.5)
a At 1500F: b At 1000F:
Sf = 0.67 Sf = 0.67
T = 150 ° F T = 100 ° F
Ss = 20,233 psi Ss = 23,066 psi
Pressure Rating = 2,425 psig Pressure Rating = 2,764 psig

2 Pressure Rating Calculation at SF = 1 or design factor= 1)

a At 1500F: b At 1000F:
Sf = 1.00 Sf = 1.00
T = 150 ° F T = 100 ° F
Ss = 20,233 psi Ss = 23,066 psi
Pressure Rating = 3,619 psig Pressure Rating = 4,126 psig

CYCLIC CASE, Refer to note 4 on catalog

1 Pressure Rating Calculation at SF = 0.67 or design factor= 1.5)
a At 1500F: b At 1000F:
Sf = 0.67 Sf = 0.67
T = 150 ° F T = 100 ° F
Ss = 20,233 psi Ss = 23,066 psi
Max. Cyclic Pressure = 2,910 psig Max. Cyclic Pressure = 3,317 psig

2 Pressure Rating Calculation at SF = 1 or design factor= 1)

a At 1500F: b At 1000F:
Sf = 1.00 Sf = 1.00
T = 150 ° F T = 100 ° F
Ss = 20,233 psi Ss = 23,066 psi
Max. Cyclic Pressure = 4,343 psig Max. Cyclic Pressure = 4,951 psig

Date : 10/11/2022 Page 5 Of 19

Time : 05:37:50
 PROJECT : TAMBUN WATER INJECTION PLANT
CLIENT : PERTAMINA DOH JAWA BAGIAN BARAT
DISCIPLINE : PROCESS / PIPELINE DEPARTMENT
SUBJECT :

PIPE WALL THICKNESS CALCULATION

INPUT DATA
NOTE :
PIPELINE DATA A For LCL @ 20 years life at Desig
MATERIAL GRADE Fiberglass - Series 3500
Specification API 15 HR
Operating Pressure = 2500 psig
Operating Temperature = 100 ° F Actual
Test data
Pipe ID, Minimum = 5.5 inch Interpolated
Pipe OD, Nominal = inch Interpolated
Pipe OD, Actual = 6.59 inch

Pipe RI, Minimum = 2.75 inch B For Safety Factor ( S

Pipe RO, Actual = 3.295 inch Safety factor
Calculated min.Wall Thickness, tmin = 1.198 inch
( OD actual / t actual ) Ratio = 5.50

FORMULA
RO2 - RI2
Pr = S s x Sf x --------------
RO2 + RI2

CALCULATION
STEADY CASE
1 Pressure Rating Calculation at SF = 0.67 or design factor= 1.5)
a At 1500F: b
Sf = 0.67
T = 150 ° F
Ss = 20,233 psi
Pressure Rating = 2,425 psig

2 Pressure Rating Calculation at SF = 1 or design factor= 1)

a At 1500F: b
Sf = 1.00
T = 150 ° F
Ss = 20,233 psi
Pressure Rating = 3,619 psig

CYCLIC CASE, Refer to note 4 on catalog

1 Pressure Rating Calculation at SF = 0.67 or design factor= 1.5)
a At 1500F: b
Sf = 0.67
T = 150 ° F
Ss = 20,233 psi
Max. Cyclic Pressure = 2,910 psig

2 Pressure Rating Calculation at SF = 1 or design factor= 1)

a At 1500F: b
Sf = 1.00
T = 150 ° F
Ss = 20,233 psi
Max. Cyclic Pressure = 4,343 psig
 PREP. BY : HSN
REV. : 0
DATE :
PAGE : 6 OF 8

CALCULATION

For LCL @ 20 years life at Design Temperature (Ss):

D - 2992 - B API 15 HR
Temperature Unit LTHS LCL LTHS LCL
200 °F 19,648 18,835 18,285 17,400
73 °F 26,353 25,042 26,004 24,596
150 °F 22,288 21,279 21,324 20,233
100 °F 24,928 23,722 24,363 23,066

For Safety Factor ( Sf ) :

= 0.67

At 1000F:
Sf = 0.67
T = 100 ° F
Ss = 23,066 psi
Pressure Rating = 2,764 psig

At 1000F:
Sf = 1.00
T = 100 ° F
Ss = 23,066 psi
Pressure Rating = 4,126 psig

At 1000F:
Sf = 0.67
T = 100 ° F
Ss = 23,066 psi
Max. Cyclic Pressure = 3,317 psig
At 1000F:
Sf = 1.00
T = 100 ° F
Ss = 23,066 psi
Max. Cyclic Pressure = 4,951 psig
 PROJECT : TAMBUN WATER INJECTION PLANT
CLIENT : PERTAMINA DOH JAWA BAGIAN BARAT
DISCIPLINE : PROCESS / PIPELINE DEPARTMENT
SUBJECT :

PIPE WALL THICKNESS CALCULATION

INPUT DATA
NOTE :
PIPELINE DATA A For LCL @ 20 years life at Desig
MATERIAL GRADE Fiberglass - Series 3500
Specification API 15 HR
Operating Pressure = 2500 psig
Operating Temperature = 100 ° F Actual
Test data
Pipe ID, Minimum = 5.5 inch Interpolated
Pipe OD, Nominal = inch Interpolated
Pipe OD, Actual = 6.59 inch

Pipe RI, Minimum = 2.75 inch B For Safety Factor ( S

Pipe RO, Actual = 3.295 inch Safety factor
Calculated min.Wall Thickness, tmin = 1.198 inch
( OD actual / t actual ) Ratio = 5.50

FORMULA
RO2 - RI2
Pr = S s x Sf x --------------
RO2 + RI2

CALCULATION
STEADY CASE
1 Pressure Rating Calculation at SF = 0.67 or design factor= 1.5)
a At 1500F: b
Sf = 0.67
T = 150 ° F
Ss = 20,233 psi
Pressure Rating = 2,425 psig

2 Pressure Rating Calculation at SF = 1 or design factor= 1)

a At 1500F: b
Sf = 1.00
T = 150 ° F
Ss = 20,233 psi
Pressure Rating = 3,619 psig

CYCLIC CASE, Refer to note 4 on catalog

1 Pressure Rating Calculation at SF = 0.67 or design factor= 1.5)
a At 1500F: b
Sf = 0.67
T = 150 ° F
Ss = 20,233 psi
Max. Cyclic Pressure = 2,910 psig

2 Pressure Rating Calculation at SF = 1 or design factor= 1)

a At 1500F: b
Sf = 1.00
T = 150 ° F
Ss = 20,233 psi
Max. Cyclic Pressure = 4,343 psig
 PREP. BY : HSN
REV. : 0
DATE :
PAGE : 6 OF 8

CALCULATION

For LCL @ 20 years life at Design Temperature (Ss):

D - 2992 - B API 15 HR
Temperature Unit LTHS LCL LTHS LCL
200 °F 19,648 18,835 18,285 17,400
73 °F 26,353 25,042 26,004 24,596
150 °F 22,288 21,279 21,324 20,233
100 °F 24,928 23,722 24,363 23,066

For Safety Factor ( Sf ) :

= 0.67

At 1000F:
Sf = 0.67
T = 100 ° F
Ss = 23,066 psi
Pressure Rating = 2,764 psig

At 1000F:
Sf = 1.00
T = 100 ° F
Ss = 23,066 psi
Pressure Rating = 4,126 psig

At 1000F:
Sf = 0.67
T = 100 ° F
Ss = 23,066 psi
Max. Cyclic Pressure = 3,317 psig
At 1000F:
Sf = 1.00
T = 100 ° F
Ss = 23,066 psi
Max. Cyclic Pressure = 4,951 psig
 Pipe Properties Calculations

PROJECT : TAMBUN - WATER INJECTION PLANT

CLIENT : PERTAMINA PREP. BY : HSN
DISCIPLINE : PROCESS / PIPELINE DEPARTMENT REV. :0
SUBJECT : DATE :

PIPELINE PROPERTIES CALCULATION

FIBERGLASS PIPE DATA - API 15 HR

MATERIAL GRADE Series 3500

OUTSIDE DIAMETER (D) #REF! In
WALL THICKNESS (t) #REF! In
PRODUCT DENSITY ( rprod ) 62.425 lb/ft3
PIPE MATERIAL DENSITY ( rp ) 122.00 lb/ft3
CORROSION ALLOWANCE (CA) 0.000 In
HOOP STRESS (LCL) ( Ss ) 20,233 psi
EFFECTIVE ROUGHNESS (e) 0.00006 inch

COATING DATA
CORR. COAT THICKNESS ( tcr ) N.A in
CORR. COAT DENSITY ( rcr ) N.A lb/ft3
CONCRETE COAT THICKNES ( tcn ) N.A In
CONCRETE DENSITY ( rcn ) N.A lb/ft3

RESULT

INTERNAL DIAMETER ( ID )
ID = #REF! in = #REF! mm

PIPE CROSS SECTION AREA

CSA = #REF! In2 = #REF! cm2

MOMENT OF INERTIA
I = #REF! In4 = #REF! cm4

INTERNAL AREA
Ai = #REF! In2 = #REF! cm2

PVC PIPE WEIGHT

Ws = #REF! lb/ft = #REF! (kg/m)

SECTION MODULUS
Z = #REF! In3 = #REF! cm3

CONTENT WEIGHT
Wct = #REF! lb/ft = #REF! (kg/m)

Date : 10/11/2022 Page 14 of 19

Time : 05:37:50
 Pipe Properties Calculations

PROJECT : TAMBUN - WATER INJECTION PLANT

CLIENT : PERTAMINA PREP. BY : HSN
DISCIPLINE : PROCESS / PIPELINE DEPARTMENT REV. :0
SUBJECT : DATE :

PIPELINE PROPERTIES CALCULATION

FIBERGLASS PIPE DATA - API 15 HR

MATERIAL GRADE Series 3500

OUTSIDE DIAMETER (D) #REF! In
WALL THICKNESS (t) #REF! In
PRODUCT DENSITY ( rprod ) 62.425 lb/ft3
PIPE MATERIAL DENSITY ( rp ) 122.00 lb/ft3
CORROSION ALLOWANCE (CA) 0.000 In
HOOP STRESS (LCL) ( Ss ) #REF! psi
EFFECTIVE ROUGHNESS (e) 0.00006 inch

COATING DATA
CORR. COAT THICKNESS ( tcr ) N.A in
CORR. COAT DENSITY ( rcr ) N.A lb/ft3
CONCRETE COAT THICKNES ( tcn ) N.A In
CONCRETE DENSITY ( rcn ) N.A lb/ft3

RESULT

INTERNAL DIAMETER ( ID )
ID = #REF! in = #REF! mm

PIPE CROSS SECTION AREA

CSA = #REF! In2 = #REF! cm2

MOMENT OF INERTIA
I = #REF! In4 = #REF! cm4

INTERNAL AREA
Ai = #REF! In2 = #REF! cm2

PVC PIPE WEIGHT

Ws = #REF! lb/ft = #REF! (kg/m)

SECTION MODULUS
Z = #REF! In3 = #REF! cm3

CONTENT WEIGHT
Wct = #REF! lb/ft = #REF! (kg/m)

Date : 10/11/2022 Page 15 of 19

Time : 05:37:50
 Pipe Properties Calculations

PROJECT : TAMBUN - WATER INJECTION PLANT

CLIENT : PERTAMINA PREP. BY : HSN
DISCIPLINE : PROCESS / PIPELINE DEPARTMENT REV. :0
SUBJECT : DATE :

PIPELINE PROPERTIES CALCULATION

FIBERGLASS PIPE DATA - API 15 HR

MATERIAL GRADE Series 3500

OUTSIDE DIAMETER (D) #REF! In
WALL THICKNESS (t) #REF! In
PRODUCT DENSITY ( rprod ) 62.425 lb/ft3
PIPE MATERIAL DENSITY ( rp ) 122.00 lb/ft3
CORROSION ALLOWANCE (CA) 0.000 In
HOOP STRESS (LCL) ( Ss ) #REF! psi
EFFECTIVE ROUGHNESS (e) 0.00006 inch

COATING DATA
CORR. COAT THICKNESS ( tcr ) N.A in
CORR. COAT DENSITY ( rcr ) N.A lb/ft3
CONCRETE COAT THICKNES ( tcn ) N.A In
CONCRETE DENSITY ( rcn ) N.A lb/ft3

RESULT

INTERNAL DIAMETER ( ID )
ID = #REF! in = #REF! mm

PIPE CROSS SECTION AREA

CSA = #REF! In2 = #REF! cm2

MOMENT OF INERTIA
I = #REF! In4 = #REF! cm4

INTERNAL AREA
Ai = #REF! In2 = #REF! cm2

PVC PIPE WEIGHT

Ws = #REF! lb/ft = #REF! (kg/m)

SECTION MODULUS
Z = #REF! In3 = #REF! cm3

CONTENT WEIGHT
Wct = #REF! lb/ft = #REF! (kg/m)

Date : 10/11/2022 Page 16 of 19

Time : 05:37:50
Pipeline Data Sheet

PROJECT : TAMBUN - WATER INJECTION PLANT PREP. BY : HSN

CLIENT : PERTAMINA REV : 0
DISCIPLINE : PROCESS / PIPELINE DEPARTMENT DATE :
SUBJECT : PAGE : 3 of 8
FLOWLINE DATA SHEET
10-WATER INJECTION LINE ORIGIN: TAMBUN WTP TERMINATION: INJECTED WELL
OPERATOR: PERTAMINA FIELD: TAMBUN FIELD SERVICE: SEAWATER
NO ITEM IMPERIAL UNITS METRIC UNITS
1 FLOWLINE
OUTSIDE DIAMETER #REF! (in) #REF! (mm)
WALL THICKNESS #REF! (in) #REF! (mm)
INTERNAL CORR. ALLOWANCE 0.000 (in) 0.00 (mm)

2 FIBERGLASS - API 15 HR
GRADE Series 3500 Series 3500
HOOP STRESS (LCL) 20,233 (psi) 1,422.56 (kg/cm2)
EFFECTIVE ROUGHNESS 6.000E-05 (inch) 0.0000015 (m)
DENSITY 122.00 (lb/ft3) 1,954.25 (kg/m3)

3 CORROSION COAT
THICKNESS N.A N.A
DENSITY N.A N.A

4 WEIGHT COAT
THICKNESS N.A N.A
DENSITY N.A N.A

5 CONTENT WEIGHT
WEIGHT #REF! (lb/ft) #REF! (kg/m)

7 PIPE WEIGHT
TOTAL (EMPTY) #REF! (lb/ft) #REF! (kg/m)
TOTAL (WITH CONTENT) #REF! (lb/ft) #REF! (kg/m)

8 PIPE PROPERTIES
PIPE CROSS SECTION AREA #REF! in2 #REF! cm2
SECTION MODULUS #REF! in3 #REF! cm3
MOMENT OF INERTIA #REF! in4 #REF! cm4

9 PIPE
LENGTH 7,546 (ft) 2.30 (km)

10 Hydrostatic Test 2 times 2500 psig

11 Bursting Test 3 times 2500 psig

Based on 9.1 m (30 ft) pipe joint length

Date : 10/11/2022
Page 17 Of 19
Time : 05:37:50
Pipeline Data Sheet

PROJECT : TAMBUN - WATER INJECTION PLANT PREP. BY : HSN

CLIENT : PERTAMINA REV : 0
DISCIPLINE : PROCESS / PIPELINE DEPARTMENT DATE :
SUBJECT : PAGE : 4 of 8
FLOWLINE DATA SHEET
10-WATER INJECTION LINE ORIGIN: TAMBUN WTP TERMINATION: INJECTED WELL
OPERATOR: PERTAMINA FIELD: TAMBUN FIELD SERVICE: SEAWATER
NO ITEM IMPERIAL UNITS METRIC UNITS
1 FLOWLINE
OUTSIDE DIAMETER #REF! (in) #REF! (mm)
WALL THICKNESS #REF! (in) #REF! (mm)
INTERNAL CORR. ALLOWANCE 0.000 (in) 0.00 (mm)

2 FIBERGLASS - API 15 HR
GRADE Series 3500 Series 3500
HOOP STRESS (LCL) #REF! (psi) #REF! (kg/cm2)
EFFECTIVE ROUGHNESS 6.000E-05 (inch) 0.0000015 (m)
DENSITY 122.00 (lb/ft3) 1,954.25 (kg/m3)

3 CORROSION COAT
THICKNESS N.A N.A
DENSITY N.A N.A

4 WEIGHT COAT
THICKNESS N.A N.A
DENSITY N.A N.A

5 CONTENT WEIGHT
WEIGHT #REF! (lb/ft) #REF! (kg/m)

7 PIPE WEIGHT
TOTAL (EMPTY) #REF! (lb/ft) #REF! (kg/m)
TOTAL (WITH CONTENT) #REF! (lb/ft) #REF! (kg/m)

8 PIPE PROPERTIES
PIPE CROSS SECTION AREA #REF! in2 #REF! cm2
SECTION MODULUS #REF! in3 #REF! cm3
MOMENT OF INERTIA #REF! in4 #REF! cm4

9 PIPE
LENGTH 15,584 (ft) 4.75 (km)

10 Hydrostatic Test 2 times 2500 psig

11 Bursting Test 3 times 2500 psig

Based on 9.1 m (30 ft) pipe joint length

Date : 10/11/2022
Page 18 Of 19
Time : 05:37:50
Pipeline Data Sheet

PROJECT : TAMBUN - WATER INJECTION PLANT PREP. BY : HSN

CLIENT : PERTAMINA REV : 0
DISCIPLINE : PROCESS / PIPELINE DEPARTMENT DATE :
SUBJECT : PAGE : 5 of 8
FLOWLINE DATA SHEET
10-WATER INJECTION LINE ORIGIN: TAMBUN WTP TERMINATION: INJECTED WELL
OPERATOR: PERTAMINA FIELD: TAMBUN FIELD SERVICE: SEAWATER
NO ITEM IMPERIAL UNITS METRIC UNITS
1 FLOWLINE
OUTSIDE DIAMETER #REF! (in) #REF! (mm)
WALL THICKNESS #REF! (in) #REF! (mm)
INTERNAL CORR. ALLOWANCE 0.000 (in) 0.00 (mm)

2 FIBERGLASS - API 15 HR
GRADE Series 3500 Series 3500
HOOP STRESS (LCL) #REF! (psi) #REF! (kg/cm2)
EFFECTIVE ROUGHNESS 6.000E-05 (inch) 0.0000015 (m)
DENSITY 122.00 (lb/ft3) 1,954.25 (kg/m3)

3 CORROSION COAT
THICKNESS N.A N.A
DENSITY N.A N.A

4 WEIGHT COAT
THICKNESS N.A N.A
DENSITY N.A N.A

5 CONTENT WEIGHT
WEIGHT #REF! (lb/ft) #REF! (kg/m)

7 PIPE WEIGHT
TOTAL (EMPTY) #REF! (lb/ft) #REF! (kg/m)
TOTAL (WITH CONTENT) #REF! (lb/ft) #REF! (kg/m)

8 PIPE PROPERTIES
PIPE CROSS SECTION AREA #REF! in2 #REF! cm2
SECTION MODULUS #REF! in3 #REF! cm3
MOMENT OF INERTIA #REF! in4 #REF! cm4

9 PIPE
LENGTH 6,562 (ft) 2.00 (km)

10 Hydrostatic Test 2 times 2500 psig

11 Bursting Test 3 times 2500 psig

Based on 9.1 m (30 ft) pipe joint length

Date : 10/11/2022
Page 19 Of 19
Time : 05:37:50