P0149-801 ACG+ User Manual

ACG+
User Manual
Commercial in Confidence
The ACG+ must be returned to Analox in its original

storage and transit case.
Failure to do so may result in damage which will be

chargeable.
ACG+
User Manual Int. Approved
Table of Contents
1 Contents checklist............................................................ 8
1.1 Standard contents ................................................................................... 8
1.2 Optional accessories ................................................................................ 8
2 Safety information ........................................................... 9
2.1 Capabilities to test gases against the EN 12021:2014 standard ....................... 9
2.2 Electrochemical sensors (oxygen and carbon monoxide) ................................ 9
2.3 PID lamp cleaning kit ............................................................................. 10
2.4 Inlet pressure & flow .............................................................................. 10
3 Introduction .................................................................. 11
3.1 ACG+ overview ..................................................................................... 11
4 Installation details ......................................................... 13
4.1 Mechanical overview .............................................................................. 13
4.2 Gas sample connection (Both fixed and portable versions)............................ 14
4.3 Installation (Portable) ............................................................................ 15
4.4 Installation (Fixed) ................................................................................ 17
4.5 Safety interlock relay (ACG+ Fixed).......................................................... 20
4.6 Safety interlock override key-switch (ACG+ Fixed) ...................................... 21
4.7 Switched 24V DC outputs (ACG+ Fixed) .................................................... 22
5 Operating instructions ................................................... 23
5.1 Start-up .............................................................................................. 23
5.2 Controls............................................................................................... 24
5.3 Inlet/purge valve................................................................................... 25
5.4 Display ................................................................................................ 26
5.5 Menu................................................................................................... 27
5.6 Adjusting the backlight ........................................................................... 28
5.7 Power sub-menu ................................................................................... 29
5.8 System flow ......................................................................................... 29
5.9 Sensor readings .................................................................................... 30
5.10 Alarms ................................................................................................ 32
5.11 Clearing alarms and hysteresis ................................................................ 33
5.12 Calibration adjustment ........................................................................... 37
5.13 Viewing device information ..................................................................... 44
5.14 Viewing sensor information ..................................................................... 44
5.15 Data-logging ........................................................................................ 45
5.16 Sensor replacement reminder .................................................................. 48
5.17 Timed sample draw ............................................................................... 49
5.18 Setting the date and time ....................................................................... 53
6 Configuration ................................................................. 54
6.1 Software installation .............................................................................. 54
6.2 Making a connection .............................................................................. 57
6.3 Changing options .................................................................................. 59
6.4 Downloading data-logs ........................................................................... 60
6.5 Setting the time .................................................................................... 61
7 Networking .................................................................... 62
7.1 Overview ............................................................................................. 62
7.2 Connection ........................................................................................... 62
7.3 Transmission method ............................................................................. 62
7.4 Setting the ACG Static IP Address ............................................................ 63
7.5 Retrieving Data using TCP/IP Requests ..................................................... 63
7.6 Retrieving Data using UDP ...................................................................... 64
7.7 Datagram Structure ............................................................................... 64
8 Troubleshooting ............................................................. 70
8.1 System faults ....................................................................................... 70
9 Recommended spares and accessories .......................... 75
Document ref: P0149-801-21 May 2022 Page 3 of 102
Copyright © 2014 Analox Ltd. All Rights Reserved.
ACG+
9.1 Service requirements ............................................................................. 77
10 Maintenance requirements .......................................... 78
10.1 Sensor & filter replacement ..................................................................... 78
10.2 Filter replacement ................................................................................. 91
10.3 Service requirements ............................................................................. 92
11 Specifications .............................................................. 99
11.1 Instrument specification ......................................................................... 99
11.2 Sensor specification .............................................................................. 100
12 UK Declaration of Conformity .................................... 101
13 Declaration of conformity .......................................... 102
ACG+
List of figures
Figure 1 ACG+ Overview ............................................................................... 11
Figure 2 ACG+ Mechanical Overview ............................................................. 13
Figure 3 Typical ACG+ Portable Installation .................................................. 15
Figure 4 Typical ACG+ Fixed installation........................................................ 17
Figure 5 Connector Locations ........................................................................ 18
Figure 6 ACG+ Power.................................................................................... 19
Figure 7 Typical Interlock Relay Wiring ......................................................... 20
Figure 8 Typical Use of Switched 24V Outputs ............................................... 22
Figure 9 Start-Up Splash Screen.................................................................... 23
Figure 10 ACG+ Front Panel ........................................................................ 24
Figure 11 Main Display Overview ................................................................. 26
Figure 12 System Status Indicator ............................................................... 27
Figure 13 The Main Menu............................................................................. 27
Figure 14 The Backlight Sub-Menu............................................................... 28
Figure 15 Power Sub-Menu......................................................................... 29
Figure 16 Example of a Sensor that is in a Warm-Up State............................ 31
Figure 17 Sensor Bar Graph Indicator .......................................................... 31
Figure 18 Degraded State Sensor Bar Graph Indicator .................................. 31
Figure 19 Out Of Display Range Bar Graph Indicators ................................... 31
Figure 20 Sensor in Fault Bar Graph Indicator .............................................. 32
Figure 21 A Low-Going Alarm That Has Been Triggered ................................ 32
Figure 22 Mute Button................................................................................. 32
Figure 23 Hysteresis Band on a High Going Oxygen Alarm ............................ 33
Figure 24 Selecting a CO2 Alarm to Adjust.................................................... 35
Figure 25 Example of Alarm Set-Point Adjustment ....................................... 36
Figure 26 Flow Regulator Fitted to Calibration Bottle ................................... 39
Figure 27 Connecting Calibration Fitting to ACG+ Calibration Port ................ 39
Figure 28 Calibration Adjustment Screen Showing High Calibration Bottle .... 40
Figure 29 Calibration Adjustment Results - CO2 Sensor Failed to Adjust ........ 41
Figure 30 Excluding the VOC Sensor from the Calibration Adjustment ........... 42
Figure 31 Adjusting the CO2 Calibration Value .............................................. 43
Figure 32 Calibration Adjustment Reminder ................................................. 43
Figure 33 Device Information Screen ........................................................... 44
Figure 34 Sensor Information Screen for O2 ................................................. 44
Figure 35 Data-Log Download Screen .......................................................... 46
Figure 36 Data-Log Download in Progress.................................................... 46
Figure 37 Sensor Change Reminder ............................................................. 48
Figure 38 Sensor Replacement Reset Confirmation Screen ........................... 49
Figure 39 A Dräger Impactor Attached to the Outlet Port for Oil Mist Testing 51
Figure 40 Timed Sample Setup .................................................................... 52
Figure 41 Timed Sample Progress ................................................................ 52
Figure 42 Date And Time Adjustment Screen................................................ 53
Figure 43 ACG+ Software without Device Connected .................................... 57
Figure 44 Connecting a USB Cable to an ACG+ ............................................. 57
Figure 45 ACG Software with Device Connected Showing General Options .... 59
Figure 46 The Data Logs Available on a Connected ACG+.............................. 60
Figure 47 Downloading Data Logs from an ACG+.......................................... 61
Figure 48 Setting the Date and Time on an ACG+ ......................................... 61
Figure 49 System Showing a Fault Condition ................................................ 70
ACG+
List of tables
Table 1 Electrochemical sensor first aid procedures ....................................... 9
Table 2 Connector J17 Pin Assignments ....................................................... 18
Table 3 Connector J3 Pin Assignments ......................................................... 19
Table 4 Relay and 24V Output Operation under Fault and Alarm Conditions .. 21
Table 5 Sensor Status Icons ........................................................................ 30
Table 6 Scaled Hysteresis Values ................................................................. 33
Table 7 Recommended Calibration Gas Concentrations ................................. 37
Table 8 Data-Log Formatting Example ......................................................... 45
Table 9 List of System Faults and Possible Solutions .................................... 71
Table 10 List of Sensor Faults and Possible Solutions ..................................... 72
Table 11 List of Spares .................................................................................. 75
Table 12 List of Accessories........................................................................... 76
Table 13 6 monthly service for ACG+ ............................................................ 77
Table 14 12 monthly service for ACG+ .......................................................... 77
Table 15 24 monthly service for ACG+ .......................................................... 77
Table 16 Maintenance Schedule of ACG+ Components .................................... 78
Table 17 Service Schedule of ACG+ Components ............................................ 92
ACG+
Warnings, Cautions and Notes
Warnings and Cautions are used in this Manual to highlight potential hazards and safety
risks. Notes are used to provide supplementary information that is not hazard-related.
WARNING: THIS INDICATES A POTENTIALLY HAZARDOUS

SITUATION THAT, IF NOT AVOIDED, COULD
RESULT IN DEATH OR SERIOUS INJURY.
CAUTION: THIS INDICATES A POTENTIALLY HAZARDOUS

SITUATION THAT, IF NOT AVOIDED, COULD
RESULT IN EQUIPMENT DAMAGE OR LOSS OF
DATA.
NOTE: THIS INDICATES INFORMATION THAT IS

CONSIDERED IMPORTANT BUT IS NOT HAZARD
RELATED.
ACG+
1 Contents checklist
1.1 Standard contents
Below is a list of standard contents which will be supplied to the customer
a) ACG+ unit (Including transport case)

b) USB lead
c) 0.1l/m restrictor kit (For sampling using Oil mist colorimetric tubes)
d) A printed copy of the user manual (A4 booklet)
e) Software CD
f) Test certificate
1.2 Optional accessories

Below is a partial list of optional accessories which could be supplied to the customer
depending on the order. The full spares & accessories list can be found on page 75.
a) Li-Ion rechargeable battery pack kit (Includes battery mounting case & charger)
b) NiMH rechargeable battery pack kit (Includes battery mounting case & charger)
c) External PSU (If not using rechargeable battery pack option, connection via front
panel)
d) External PSU (For fixed installation using cable gland direct to interface PCB)
e) External beacon (For fixed units only)
f) Pressure regulator (2 stage)
g) Humidifier (For when the ACG+ is in constant use)
h) Mounting kit to install on either a solid wall or instrument panel (For fixed units
only)
i) Gland and Override Keyswitch kit (For fixed units only)
The humidifier (g) should be installed if the ACG+ is going to be continuously connected
for over 12 hours to the compressed gas source with no exposure to ambient air. The
humidifier is required to pull moisture from the ambient air to re-hydrate the
electrochemical cells within the ACG+. If dry gas is constantly being passed over the
sensors they will dry out and stop performing correctly.
ACG+
2 Safety information
WARNING: READ THE SAFETY INFORMATION FULLY BEFORE
USING THE ANALOX ACG+.
2.1 Capabilities to test gases against the EN 12021:2014

standard
The ACG+ is partially capable to test gases against EN 12021:2014.
The ACG+ can test the following gas types from the standard:
• Breathing air
• Oxygen compatible air
• Nitrogen depleted air
2.2 Electrochemical sensors (oxygen and carbon

monoxide)
Electrochemical sensors contain toxic compounds. Under normal conditions the sensor will
be safely sealed. To prevent leakage, the unit must not be exposed to temperatures
outside the specified range, or be exposed to organic vapours, which may cause physical
damage to the body of the sensor. The unit must not be stored in areas containing organic
solvents or in flammable liquid stores.
When the life of the sensor has expired or it is leaking or otherwise damaged it must be
disposed of safely in accordance with local regulations.
The carbon monoxide cell contains an acidic electrolyte (sulphuric acid) whilst the oxygen
cell contains caustic electrolyte (potassium hydroxide). In the event of an accident, use the
following first aid procedures.
Table 1 Electrochemical sensor first aid procedures

Body
Effect First Aid Procedures
Part
Skin Contact could result in a chemical Immediately flush the skin
burn. thoroughly with water for at least 15
minutes.
Persons with pre-existing skin
disorders may be more susceptible Remove contaminated clothing and
to the effects of the substance. wash before re-use.
Obtain medical advice if continued

irritation.
Ingestion Corrosive. May cause sore throat, If swallowed DO NOT INDUCE
abdominal pain, nausea, and severe VOMITING.
burns of the mouth, throat, and
stomach, and may be fatal. Wash out mouth thoroughly with
water and give plenty of water to
drink.
Obtain medical advice immediately
ACG+
Body
Effect First Aid Procedures
Part
Eye Persons with pre-existing eye Irrigate thoroughly with water for at
problems may be more susceptible least 15 minutes.
to the effects of the substance.
Obtain medical advice immediately.
Corrosive. May cause redness, pain,
blurred vision, and eye burns.
Contact can result in the permanent

loss of sight.
Inhalation Persons with pre-existing impaired Remove to fresh air.
respiratory function may be more
susceptible to the effects of the Rest and keep warm.
substance.
Obtain medical advice if applicable.
Inhalation is not an expected hazard
unless heated to high temperatures.
Mist or vapour inhalation can cause

irritation to the nose, throat, and
upper respiratory tract.
Should leakage of any electrolyte occur as a result of misuse, incorrect operation,

manufacturing error, physical damage, etc. then wear protective gloves when cleaning any
spills. Should electrolyte contact skin then the affected area should be washed thoroughly
with copious water and medical advice sought if there has been any contact with the eyes
or mouth. If connected to any electrical equipment, the sensor should be immediately
removed.
2.3 PID lamp cleaning kit

The PID lamp cleaning kit (9300-1022) contains a vial of cleaning compound which
contains alumina (CAS Number 1344-28-1) as a very fine powder.
Hazard identification: May cause irritation of respiratory tract and eyes
Storage: Keep container closed to prevent water absorption and contamination
Handling:
• Do not breathe in the powder, avoid contact with skin, eyes and clothing
• Wear suitable protective clothing
• Follow industrial hygiene practices, wash face and hands thoroughly with soap and
water after use and before eating, drinking, smoking or applying cosmetics
• The powder carries a TVL (TWA) limit of 10mg/m3
2.4 Inlet pressure & flow

The system maximum inlet pressure is 10 bar gauge (145 psig). Ensure that appropriate
pressure reduction measures have been taken when connecting the sample inlet. Pressure
relief is fitted to the unit such that damage from over pressurisation is minimised but units
may still be damaged.
ACG+
3 Introduction
The ACG+ is a multi-sensor gas analyser, specifically designed for the analysis of
contaminants in compressed breathing air. The ACG+ can be used as a portable
instrument for use between compressors on site or can be permanently connected to a
compressor outlet, enabling you to continually verify the quality of your breathing air. This
delivers a much greater degree of system safety than a 3 or 6 month spot check. The unit
will provide continuous ‘on line’ monitoring of O2, CO2, CO, volatile organic compounds
(VOC) and water vapour in compressed breathing air lines.
3.1 ACG+ overview
Figure 1 ACG+ Overview
1) Display
2) USB port for data-download, with waterproof cap
3) Power connection (Via either optional rechargeable battery pack or external mains
adaptor)
4) Gas inlet/purge valve
5) Gas inlet/calibration port
6) Sample support port
ACG+
7) Exhaust
8) Exhaust
9) Breather
10) Humidifier (Optional)
11) M16 cable gland (Optional)
12) Override keyswitch (Optional)
13) Exhaust
14) Blow out blanking plug
ACG+
4 Installation details
4.1 Mechanical overview
Figure 2 ACG+ Mechanical Overview
ACG+
4.2 Gas sample connection (Both fixed and portable
versions)
• The sample gas inlet to the ACG+ must be at a regulated pressure in the range of
5 to 10 bar gauge (72.5 to 145psig), taken directly from a sample line from a
compressor, after all filtering and regulation, which is supplying the bottles, air
banks or breathing masks.
• The ACG+ is supplied with a 2m length of 6mmOD x 3mmID PTFE tubing which the
inlet/calibration adaptor should be connected to. Longer pipes can be used but
purge times and response times will be longer.
• It is recommended that a 2-stage regulator is used to maintain the sample gas
inlet pressure within operating limits.
• The ACG+ provides a Linktech panel mount coupling for the connection of the
sample gas line or calibration gas and also a Linktech inline socket (Which accepts
up to ¼” OD tubing) for connection to the ACG+ panel mount coupling.
• Before fitting the pipe-work the PTFE tubing should be fitted to the rear of the
supplied Linktech inline socket.
• The ID at one end of the PTFE tubing will require stretching slightly to fit over the
rear of the Linktech inline socket.
• Remove the nut from the rear of the Linktech inline socket and place over the
supplied length of PTFE tubing.
• Fit the 6mmOD x 3mmID tubing over the end of the Linktech inline socket by
slightly stretching the inner of the tube so that it fits over the rear of the adaptor
and secure in place with the nut.
• At the free end of the PTFE tubing, a compression nut should be fitted to connect
to the regulated pressure source.
ACG+
4.3 Installation (Portable)
The ACG+ Portable can be powered by either the optional rechargeable battery pack (Li-
Ion or NiMH variants) or an external PSU. Both options connect to the front panel power
connector located next to the USB port.
Gas connection should be made as per section 4.2
Figure 3 Typical ACG+ Portable Installation
ACG+ power (Portable or fixed)

Power should be applied using either the optional rechargeable battery pack or the optional
external PSU. Connection should be made through the 3 way panel mount socket on the
front panel located next to the USB connector.
Battery Connection Battery Connected
ACG+
External PSU Connection External PSU Connected
Charging the optional rechargeable battery pack

To charge the optional rechargeable battery pack the charger supplied with the battery
pack kit MUST be used as these are set to supply the correct power to the battery during
charge.
NOTE: USING ANY OTHER CHARGER WILL INVALIDATE

YOUR WARRANTY.
Connect the charger connector to the battery connection lead coming from
the battery case (This will only fit one way) and secure using the bayonet
nut on the battery cable.
Plug the charger into a mains supply, the charger will do a battery check
prior to charging (The charger the LED will be yellow).
If any faults are found the charger LED will flash orange/green.
If all is okay the charger will then start to charge the battery (The charger
LED will be orange).
Once the charge is complete, the charger will go into trickle mode until
disconnected (The charger the LED will go green).
Once complete, disconnect the charger, the battery is then ready for
connection to the ACG+.
ACG+
4.4 Installation (Fixed)
Mounting details (ACG+ Fixed)
The ACG+ can be mounted as a fixed unit onto a wall or vertical flat surface using the
enclosure mounting holes. The minimum area required and the mounting centres for
installing the ACG+ are shown in Figure 2.
Gas connection should be made as per section 4.2
Below shows a diagram of a typical fixed system setup.
Figure 4 Typical ACG+ Fixed installation
An optional mounting kit to install on either a solid wall or instrument panel can be
purchased.
ACG+ mounting kit contents:

• 4 x Socket head cap screw, M6x60mm.
• 4 x M6 full nut, A4 SS.
• 4 x M6 washer, A4 SS.
• 4 x Multi wall fixing, M5 x 50mm (rubber insert and M5x50mm slotted screw).
Solid wall mounting (ACG+ Fixed)

Mark on the wall the mounting hole drill positions and drill 10mm holes.
Remove the M5x50mm screw from the rubber insert and fit the rubber
inserts into the drilled holes.
Open the ACG+ lid and offer up the unit to the mounting surface.
Place an M5x50mm slotted screw in each of the 4 enclosure mounting
positions and screw in to the previously fitted rubber inserts.
Panel mounting (ACG+ Fixed)

Mark on the panel the mounting hole drill positions and drill 6.5mm holes.
Open the ACG+ lid and offer up the unit to the mounting surface.
Place a socket head cap screw in each of the 4 enclosure mounting
positions and through the drilled holes in the mounting panel.
Fit an M6 washer over each of the screw thread at the back of the
mounting panel.
ACG+
Fit an M6 full nut to the screw thread at the back of the mounting panel
and fully tighten (alternatively, the screws could be fitted into M6 tapped
holes with the M6 nuts not required).
Electrical connection
The user terminals are located at J3 and J17 on the chassis PCB of the ACG+ as shown in
Figure 5.
Figure 5 Connector Locations
Table 2 Connector J17 Pin Assignments

Connector J17 pin assignments
Terminal Function Details
No.
1 ACG+ power (+ve)
9 to 36V DC, 24W max
2 ACG+ power (-ve)
3 Interlock relay contacts – Volt-free relay contacts. 8A @ 24V
normally-open (1) max. Relay contacts are normally open
4 Interlock relay contacts – in power off conditions. This pair of
normally-open (2) contacts will be closed circuit under
nominal conditions and open circuit in
fault or alarm conditions (see section
4.5).
5 Interlock relay contacts – Volt-free relay contacts. 8A @ 24V
normally-closed (1) max. Relay contacts are normally
6 Interlock relay contacts – closed in power off conditions. This
normally-closed (2) pair of contacts will be open circuit
under nominal conditions and closed
circuit in fault or alarm conditions (see
section 4.5).
ACG+
Table 3 Connector J3 Pin Assignments
Connector J3 pin assignments
Terminal Function Details
No.
1 Solenoid drive (+ve)
Not for user connection
2 Solenoid drive (-ve)
3 Reserved
Not for user connection
4 Reserved
5 +24Vdc
6 Output 1 – switched to 0V Max total load of 500mA is available
7 Output 2 – switched to 0V between the 3 switched outputs
8 Output 3 – switched to 0V
NOTE: MAX CROSS-SECTIONAL AREA FOR THE TERMINALS

IS 1.5MM2
ACG+ power (Fixed)

The ACG+ requires a power supply of 15 to 36V DC and will consume 20 Watts maximum.
It is recommended that power should be supplied using a screened, twisted pair cable,
with the cable screen clamped by the EMC cable gland, this should then be terminated to
J17 pins 1 & 2 as shown.
Figure 6 ACG+ Power
ACG+
4.5 Safety interlock relay (ACG+ Fixed)
The ACG+ has a double pole change-over relay that can be used to control external
equipment in the event of an alarm or fault condition.
Two sets of volt-free relay contacts are provided; a normally-open pair which are held
closed under ideal conditions, failing safe to their open state when a non-ideal state is
identified and a normally-closed pair which are held open under ideal conditions. Figure 6
shows the operational state of the relay under various system conditions.
A typical use of the interlock relay might be to use the normally-open pair to cut power to
a compressor or to close a filling valve on an alarm, fault condition, or in the case of power
loss. Alternatively, the normally-closed pair can be used to activate external, self-powered
alarm equipment such as a beacon.
Figure 7 shows a typical example of the relay used in a system
Figure 7 Typical Interlock Relay Wiring
ACG+
4.6 Safety interlock override key-switch (ACG+ Fixed)
If an ACG+’s safety interlock relay (If fitted) is attached to external equipment, there may
be circumstances where it is not desirable for the ACG+ to disable the equipment attached
under alarm or fault conditions. The ACG+ provides an optional override key-switch,
mounted on the left side of the unit. With the key-switch set to ‘Normal’, the external
equipment will be switched in the event of an alarm or fault conditions. If the key-switch is
set to the ‘Override’ position then the external equipment will not be affected by alarm and
fault conditions. Table 4 shows how the key-switch affects the various system outputs.
NOTE: THE SAFETY INTERLOCK OVERRIDE KEY-SWITCH

ONLY APPLIES TO EQUIPMENT CONNECTED TO THE
NORMALLY-OPEN PAIR OF CONTACTS (J17, PINS 3 &
4).
Table 4 Relay and 24V Output Operation under Fault and Alarm Conditions
Interlock
Interlock
Key- relay Switched Switched Switched
System relay
switch (normally- 24V 24V 24V
condition (normally-
state closed output 1 output 2 output 3
open pair)
pair)
Open
Normal
ACG+ circuit Closed
Off Off Off
power off Closed circuit
Override
circuit
Ideal
Normal
conditions Closed
or Open circuit Off Off Off
(no alarm circuit
override
or fault)
Inlet alarm
only (flow Normal
Closed
or inlet or Open circuit On On On
circuit
pressure override
alarm)
Open
Sensor Normal
circuit Closed
alarm On On On
Closed circuit
active Override
circuit
Open
System or Normal
circuit Closed
sensor On On On
Override Closed circuit
fault active
circuit
ACG+
4.7 Switched 24V DC outputs (ACG+ Fixed)
The ACG+ has 3 switched 24Vdc outputs that provide power to external equipment is the
event of an alarm condition or system fault. These can be used to power directly
equipment such as, for example, a beacon, an audible alarm, or to energise a relay. They
can also be used as an input signal to an external control system. Table 4 shows how the
switched 24V outputs operate under various system conditions.
Figure 8 shows a typical example of the switched 24V DC outputs used in a system.
Figure 8 Typical Use of Switched 24V Outputs
ACG+
5 Operating instructions
5.1 Start-up
An ACG+ will automatically start up when power is supplied to it. Initially, the ACG+ will
display a splash screen as shown in Figure 9 which will be displayed for a few seconds
after which the display will go blank for up to 15 seconds. The ACG+ will then show the
main display as described in section 5.4.1
Upon start-up, attached sensors may require a short time to warm up as described in
section 5.9.3
The ambient pressure limit is 800 to 1100 mbar.
NOTE: FOR THE CO SENSOR TO ACHIEVE THE ACCURACY

SPECIFIED, A WARM UP PERIOD OF 30 MINUTES IS
ADVISED PRIOR TO CARRYING OUT CALIBRATION
ADJUSTMENTS OF THE ACG+ SENSORS.
Also, to achieve the accuracy specified, a warm up period of 15 minutes is advised prior to
recording the ACG+ sensors displayed values.
NOTE: THE ACG+ CO SENSOR REQUIRES A REPRESENTATIVE

O2 LEVEL IN BOTH THE ZERO AND SPAN CALIBRATION
GASES (SEE ZERO AND SPAN GAS VALUES IN THE
ACCESSORIES SECTION).
NOTE: IF ANY EQUIPMENT USED WITH THE ACG+ IS

CONNECTED INTO THE SAFETY INTERLOCK RELAY
(SECTION 4.5), THEN DEPENDING ON THE
CONNECTION SCHEME, IT MAY BE NECESSARY TO
SWITCH THE SAFETY INTERLOCK KEY-SWITCH TO
THE OVERRIDE POSITION DURING START-UP AND
UNTIL THE SENSORS HAVE STABILISED ON A STEADY
GAS FLOW. THIS PREVENTS ANY DISRUPTION TO
ATTACHED EQUIPMENT DURING START-UP DUE TO
ANY ALARMS (FOR EXAMPLE, A HIGH ALARM DUE TO
ATMOSPHERIC AIR PRESENT IN INTERNAL
PLUMBING).
Figure 9 Start-Up Splash Screen
ACG+
5.2 Controls
Figure 10 shows the elements of the ACG+ front panel.
Figure 10 ACG+ Front Panel
1) Display
2) Sample/Calibration gas inlet
3) Gas outlet for timed sample support (section 5.17)
4) Gas inlet/purge valve
5) External power connection (Either by rechargeable battery pack or external PSU)
6) USB port
7) Up button
8) OK button
9) Down button
10) Mute button
11) Context sensitive buttons (function depends on current context)
ACG+
5.3 Inlet/purge valve
Use of the inlet/purge valve

The inlet/purge valve is used to control the flow of gas into the ACG+. It has two
functions, firstly to turn the flow of gas through the sensors on and off, and secondly to
vent the inlet, to purge any stale gas in the line.
Analox recommend that the purge system is used whenever a new pipe connection is
made to the ACG+, if the inlet line has been open to atmosphere or it has been exposed to
damp gas. The following instructions apply when using the supplied 2m PTFE pipe. If
shorter or longer lengths of pipework are used, the purge period should be adjusted
accordingly, depending on the total pipe length. Only stainless steel or PTFE/FEP pipework
should be used to connect to the ACG+.
Starting with the valve in the “off” position, apply pressure to the inlet (Between 5 and 10
bar gauge) using the supplied Linktech inlet/calibration connector.
Once pressure is applied, the valve should be turned to “Purge” and left for 2 minutes
(Using the supplied 2m PTFE pipe) so that the pipework prior to the ACG+ can be purged
of any stale, damp gas, and any moisture on the pipe walls can be dried out.
Once the purge has completed, the valve can then be turned to the “On” position to allow
the sensors to start analysing the gas sample. This process will ensure the ACG+ sensors
can stabilise as quickly as possible to the gas you wish to measure.
ACG+
5.4 Display
Main display screen
Under normal operation the ACG+ will display its main display screen. Figure 11 explains
the elements of the main screen.
Figure 11 Main Display Overview
1. System status indicator

2. Live sensor readings
a. Sensor status icon
b. Sensor reading
c. Sensor type and display units
d. Sensor bar indicator
3. System information bar
4. Left context menu button (used to access menu in the case shown)
5. Right context menu button (used to access the system information page in the
case shown).
ACG+
System status indicator
The system status indicator shows the current status of the ACG+ system. If any alarm
condition has been identified then the system status indicator will turn red and display the
word ‘Alarm’. If any system fault is identified then the status indicator will turn yellow and
display the word ‘Fault’. If no current alarm or fault conditions have been identified then
the system status indicator will turn green. Figure 12 shows examples of system status
indicator states.
Figure 12 System Status Indicator
The system indicator also shows system diagnostic information regarding system
parameters of flow and input pressure. If an operational parameter is out of specification,
it shall be indicated in the system parameters information box. See troubleshooting
(section 8) for explanation of system fault codes.
5.5 Menu
The device main menu can be accessed from the main screen by pressing the left context
button (Figure 13).
Figure 13 The Main Menu
ACG+
The highlighted menu option can be changed by using the up and down buttons. An arrow
at the top or bottom of a menu indicates that there are more menu options above or below
those currently shown.
To select a menu item, highlight it and press the ‘OK’ button. Depending on the menu item
selected, the selected action will be performed or a sub-menu will be displayed. Figure 14
shows the backlight sub-menu.
Figure 14 The Backlight Sub-Menu
Selecting the back option from a sub-menu will return to the previous menu level. The exit
context button can be pressed at any time whilst using the menu to return to the main
screen.
5.6 Adjusting the backlight

The brightness of the ACG+ display can be changed to suit the lighting conditions of its
location by adjusting the backlight intensity. To adjust the backlight level, enter the main
menu and select ‘System options>Backlight’. Next select the desired backlight intensity
level (10 to 100%) from the menu.
NOTE: DUE TO THE NATURE OF THE DISPLAY TECHNOLOGY,

THE MAXIMUM INTENSITY OF THE DISPLAY WILL
SLIGHTLY DEGRADE OVER THE LIFESPAN OF THE
PRODUCT. FOR NEW SYSTEMS IT IS RECOMMENDED
THAT THE BACKLIGHT IS SET TO AN INITIAL
INTENSITY LEVEL OF 60% OR LESS TO MAXIMISE
THE LIFESPAN OF THE DISPLAY
ACG+
5.7 Power sub-menu
You able to reset & put the system into sleep mode via the devices ‘Power’ menu.
When the reset option is selected the device performs a soft reset reloading all
configurations.
When the device is in sleep mode this disables the following:
• Networking capabilities
• Sounder
• Data logging
• Alarms
• Screen
To exit sleep mode you simply press ‘OK’ once, exiting sleep mode shall re-enable all of
the above sleep conditions.
Figure 15 Power Sub-Menu
5.8 System flow

For accurate analysis of a gas sample, a reasonable flow must be maintained to the
ACG+’s sensors. The internal flow is automatically regulated by the ACG+ provided that an
appropriate sample inlet pressure is provided (see section 11.1 for inlet pressure ratings).
The ACG+ constantly monitors its internal flow. If the parameters are outside of its
nominal range, a warning alarm will be triggered and the horn will be sounded.
In addition, when an unsuitable flow rate is measured, all sensor values will be marked as
uncertain (grey icon) along with a flashing indication that the flow rate is currently invalid.
The measured flow rate can be viewed on the system information screen as described in
section 5.13.
NOTE: ALARMS TRIGGERED BY FLOW DO NOT AFFECT THE

CURRENT STATE OF THE SAFETY INTERLOCK RELAY
(FIXED VARIANTS) (SEE SECTION 4.5).
ACG+
5.9 Sensor readings
Sensor reading update
A live reading from each sensor will be displayed in a sensor window on the main display.
This reading will be updated on the display once per second. If no valid sensor reading is
currently available then three dashes (‘---‘) will be shown instead. This may occur if the
sensor has identified a fault in its operation or on occasions where the sensor reading is
unavailable due to routine processing such as after a calibration adjustment has been
performed.
Sensor status
The sensor status icon is shown to the left of each sensor reading. This icon indicates the
current status of the sensor. The meaning of each sensor icon is explained in Table 5
below.
Table 5 Sensor Status Icons

Icon Meaning
OK. The sensor is returning a value which is within alarm limits.
GREEN
Alarm. The sensor is returning a value which is outside of an alarm set-point.
This icon will flash when a new alarm condition is identified and until the alarm
RED
is acknowledged by pressing the mute button. See section 5.10 for more on
alarms.
Uncertain. This icon is shown when the sensor is returning a reading which is
within alarm limits but the reading cannot be guaranteed correct, for example,
GREY
when there is low gas flow through the system. This icon will be accompanied
by a status code. See troubleshooting section for further information on the
specific condition.
Fault. This icon indicates that a fault has been identified with the sensor. This
icon will be accompanied by a status code. See troubleshooting section for
further information on the specific condition. This icon will flash when a new
fault condition is identified and until the fault is acknowledged by pressing the
mute button.
Processing. This animated icon indicates that the digital sensor module is
performing some internal function. This icon will be shown when the sensor is in
warm-up or has been re-connected (section 5.9.3)
Calibration due. This flashing icon is intended as a reminder that the sensor
should have a calibration adjustment performed (section 5.12.4).
Replacement due. This flashing icon is intended as a reminder that the sensor
or element of the sensor should be replaced (section 5.16).
Sensor warm-up
Under certain circumstances, when a digital sensor attached to the ACG+ cannot display a
valid reading, the display will show that the sensor is in a warm-up state. Warm-up occurs
when the ACG+ is initially powered up and may last 10 to 60 seconds depending on the
sensor type attached. Under certain circumstances the sensor may enter a warm-up state
whilst it processes information such as after a calibration adjustment has been attempted
or when a sensor is re-connected after being disconnected. Whilst in a warm-up state, the
display reading for the sensor is shown as three dashes (‘---‘) and a warm-up processing
animation is displayed (Figure 16).
ACG+
Figure 16 Example of a Sensor that is in a Warm-Up State
Sensor bar graph indicator

The sensor bar graph indicator is used to display information regarding the current sensor
reading and its associated alarms. The sensor bars are automatically scaled to best show
the current sensor with respect to its alarm set-points. The left hand edge of the bar is not
necessarily representative of zero. For sensors such as oxygen where there is both a low-
going and a high going alarm, this allows the region around the alarm set-points to be
shown more clearly. The bar graph is not intended to show absolute readings.
For sensors where only a single high-going alarm set-point is defined, such as carbon
dioxide, the bar will be scaled from zero to an amount above the high-going set-point. This
allows any rising carbon dioxide levels to be seen with respect to the alarm set-point.
The bar will change colour depending on the current sensor status. Where a sensor is in a
non-alarm and non-fault state, the bar graph will be shown green as shown in Figure 17.a
below. Should the sensor value be in an alarm state, the bar will be shown in red, as per
Figure 17.b and Figure 17.c which show a low and high alarm respectively.
Figure 17 Sensor Bar Graph Indicator
In circumstances where a reading is available but is in a degraded state (e.g. a timely

calibration has not been performed), the sensor bar graph indicator will be shown grey as
shown in Figure 18.a below. Should no reading be available, the bar graph will show no
reading as shown in Figure 18.b below.
Figure 18 Degraded State Sensor Bar Graph Indicator
In cases where the reading falls outside of the displayed range of the bar graph, the bar
graph indicator will show a directional arrow to indicate the reading is outside of the
displayed region as shown in Figure 19 below.
Figure 19 Out Of Display Range Bar Graph Indicators
In cases where a sensor fault has been identified and a reading can still be obtained from
the sensor, the bar graph will be show coloured yellow (Figure 20).
ACG+
Figure 20 Sensor in Fault Bar Graph Indicator
5.10 Alarms
Every second, as the sensor reading is updated, each alarm associated with the sensor is
checked against the current reading. For high-going direction alarms, an alarm condition
will be triggered if the sensor reading is greater than the alarm set-point. Conversely, for
low-going direction alarms, an alarm condition will be triggered if the sensor reading is less
than the alarm set-point.
Figure 21 A Low-Going Alarm That Has Been Triggered
When an alarm condition is identified the horn will immediately sound and the system
status indicator will turn red, showing the word ‘alarm’. In addition the sensor reading will
be displayed with a flashing red status indicator and the reading bar graph will turn red,
showing the reading outside of the alarm threshold. Figure 21 shows an example of a
low-going alarm that has been triggered by a low oxygen reading.
Muting alarms
When an alarm condition is triggered and the horn sounds, the horn can be muted by
pressing the mute button. This will mute the horn on all occasions where the horn is
activated. In addition, when an alarm is muted, the sensor status indicator on the display
will stop flashing and will instead be shown in solid red to indicate that the alarm has been
acknowledged.
Figure 22 Mute Button
ACG+
5.11 Clearing alarms and hysteresis
To avoid nuisance re-triggering of alarms when a sensor reading is fluctuating around an
alarm set-point, each alarm has a hysteresis band applied to it. This hysteresis applies to
the clearing of an already triggered alarm. An alarm will always trigger immediately when
the sensor reading passes the set-point in the correct direction. However, when the sensor
returns in the opposite direction through the same set-point, it must go an amount beyond
the set-point before the alarm will clear. This extra amount required to clear an alarm is
the alarm’s hysteresis. Figure 23 shows an example of a hysteresis band on a high going
alarm.
The hysteresis applied to an alarm is adjusted automatically based on the value of the
alarm set-point. Hysteresis for each sensor range is defined by a percentage of set-point
and a maximum hysteresis value. The hysteresis applied to the alarm is the smaller of the
two values for a particular set-point. Table 6 shows the hysteresis applied to each sensor
type.
Table 6 Scaled Hysteresis Values

Sensor Percent of set-point Maximum hysteresis
hysteresis
% O2 5% 0.5% O2
ppm CO2 5% 50ppm CO2
ppm CO 5% 0.5ppm CO
ppm VOC 5% 0.5ppm VOC
mg/m3 H20 5% 5mg/m3 H20
Figure 23 Hysteresis Band on a High Going Oxygen Alarm
ACG+
Latching alarms
Alarms can operate in either latching or non-latching mode.
With latching alarms disabled, if an alarm is triggered and the sensor reading
subsequently returns to a level that would not trigger the alarm, the visual and audio
indicators will be cancelled as soon as the reading passes the hysteresis point (see section
5.4.2)
With latching alarms enabled, if an alarm is triggered and the sensor reading
subsequently returns to a level that would not trigger the alarm, the visual and audio
indicators will continue until the mute button is pressed to acknowledge the alarm. Once
acknowledged, the visual and audio indicators will be cancelled. Whilst latching is
enabled, if an alarm is acknowledged by pressing the mute button prior to the sensor
reading passing back through the alarm set-point then the visual and audio indicators will
be cancelled as soon as the reading passes the hysteresis point (see section 5.4.2).
The alarm latching option can be turned on and off through the device menu. This can be
found in the main menu under ‘System options>Alarm latching’. The latching alarm option
can also be changed using the PC tool (see section 6.3).
ACG+
Adjusting alarm set-points
Each of the ACG+’s alarm set-points can be individually adjusted to suit the monitoring
application. To adjust a set-point, first select the alarm using the ‘Sensor options’ sub-
menu from the main menu (Figure 24). Select the sensor of interest and select ‘Adjust
alarms’. A list of the available alarms will be shown in the next menu. Select which alarm
to adjust and the alarm adjustment screen will be shown.
Figure 24 Selecting a CO2 Alarm to Adjust
ACG+
Using the up and down adjustment keys, adjust the alarm set-point to the required value
(Figure 25). Once the desired new set-point is shown, press ’Accept’ to store the new
value. Press ‘Cancel’ to leave the alarm set-point unchanged.
Figure 25 Example of Alarm Set-Point Adjustment
ACG+
5.12 Calibration adjustment
Whilst in use, an ACG+’s sensors should be periodically calibrated at intervals deemed
necessary for the monitoring application, by exposing the sensor to gas of a known
concentration. Due to effects such as depletion of electro-chemical cells over time, sensor
readings shown when they are exposed to a gas of known concentration may differ from
the expected value. To compensate for these effects, calibration adjustments of the
sensors can be made where necessary as follows.
Each sensor’s output is defined by two calibration points, one low and one high. To
perform a successful calibration adjustment, both low and high calibration points should be
adjusted.
NOTE: THE HIGH AND LOW CALIBRATIONS PERFORMED ON

A SENSOR SHOULD BE SELECTED APPROPRIATELY.
SOME SENSORS (E.G. CARBON DIOXIDE) REQUIRE
THAT THE LOW CALIBRATION IS A TRUE ZERO
CALIBRATION ADJUSTMENT. FOR THESE SENSORS, A
GAS WITH A KNOWN ZERO CONCENTRATION OF THE
TARGET GAS SHOULD BE USED. FOR OTHER SENSORS
WHERE THE LOW CALIBRATION ADJUSTMENT IS NOT
RESTRICTED, A HIGH AND LOW CALIBRATION
ADJUSTMENT VALUE SHOULD BE SELECTED. THE
SELECTED GAS CONCENTRATIONS SHOULD BEST
REFLECT THE RANGE OVER WHICH THE SENSOR IS
INTENDED TO BE USED FOR GREATER READING
ACCURACY.
For calibration of standard ACG+ sensor parts, the following gas mixes are recommended.
Factory configurations for each ACG+ contain the calibration information for these gas
mixes which can be used for ease of repeat calibration. These values can be modified if
alternative mixes are used.
Table 7 Recommended Calibration Gas Concentrations

Sensor Recommended low Recommended high
calibration calibration concentration
concentration
O2 0 to 10% O2 20 to 25% O2
CO2 (0 to 1000ppm 0ppm CO2 800 to 1000ppm CO2
range)
CO2 (0 to 10000ppm 0ppm CO2 8000 to 10000ppm CO2
range)
VOC 0ppm VOC 15 to 20ppm isobutylene
(C4H8)
CO 0ppm CO* 15 to 20ppm CO*
H 2O Not for user calibration Not for user calibration
*When performing a calibration of carbon monoxide (CO), due to the nature of the CO cell
chemistry, a balance of air (20.9% oxygen) should be present in the calibration gas mix in order to
ensure maximum sensor accuracy.
ACG+
Performing an adjustment
WARNING: BEFORE A CALIBRATION GAS IS APPLIED TO THE

ACG+, ENSURE THAT THE SAMPLE GAS HAS BEEN
ISOLATED AND SAMPLE/CALIBRATION ADAPTOR
HAS BEEN REMOVED FROM THE ACG+ INLET.
CALIBRATION GAS FLOW SHOULD BE SET AT 0.5L/M.

THIS IS BEST ACHIEVED BY USING THE GAS FLOW
REGULATOR ACCESSORY (SEE SECTION 9) WHICH IS
PRE-SET AT 0.5L/M.
NOTE: FOR BEST RESULTS, THE ACG+ SENSORS SHOULD BE

CALIBRATED WITH THE LOW CALIBRATION MIX FIRST,
FOLLOWED BY THE HIGH CALIBRATION MIX.
NOTE: WHILST THE ACG+ IS EXPOSED TO CALIBRATION

GAS, ALARMS MAY BE TRIGGERED. SET THE SAFETY
INTERLOCK KEY-SWITCH (IF FITTED ON FIXED
VERSION) TO OVERRIDE IF ALARMS ARE LIKELY TO
CAUSE UNWANTED DISRUPTIONS TO ATTACHED
EQUIPMENT.
ACG+
To perform a calibration adjustment, first expose the sensors to the appropriate calibration
gas of known concentration via the sample/calibration gas inlet as follows:
Fit the 0.5 LPM gas flow regulator accessory (see section 9) or suitable
regulator to the calibration gas bottle (Figure 26).
Figure 26 Flow Regulator Fitted to Calibration Bottle
Connect the outlet of the regulator to the inlet/calibration gas connector

accessory (see section 9) and then connect the inlet/calibration gas
connector to the calibration inlet on the ACG+ (Figure 27). Push the fitting
on fully until it latches in place.
Figure 27 Connecting Calibration Fitting to ACG+ Calibration Port

ACG+
Open the valve on the flow regulator attached to the bottle and then open
the inlet valve on the front panel. The ACG+ should register that there is
flow to the sensors.
Allow 10 minutes for the sensors to settle to stable readings on the

calibration gas.
To perform an adjustment, from the main menu select ‘Calibration’ then
select the bottle that is currently attached. The calibration adjustment
screen will be shown (Figure 28).
Figure 28 Calibration Adjustment Screen Showing High Calibration Bottle
• The values on the left show the current sensor readings. (Note that it is possible
for sensors to show negative readings when exposed to zero gas in this situation.
This is likely when attempting to measure values close to zero).
• The calibration bottle details are shown on the right. (If the values shown are not
correct for the bottle attached, the values can be changed. See section 5.12.3).
• The calibration details also show the type of calibration (low or high) which will be
performed for the selected bottle.
• Calibration details will not be shown for all sensors. Certain sensors that cannot be
user adjusted are excluded such as the H 2O sensor.
• If not all sensors shown are to be adjusted, sensors can be excluded from the
adjustment (see section 5.12.2).
ACG+
To begin a calibration adjustment, press the ‘Begin calibration’ context

button.
• For each sensor marked for adjustment, a rotating progress symbol will be shown
whilst each sensor works out whether the adjustment is valid.
• After a short delay the result of the adjustment will be shown (Figure 29). If the
adjustment was successful, a green icon will be shown. If the adjustment was not
successful, a red icon will be shown. For troubleshooting of failed adjustments see
section 8.1.3
Figure 29 Calibration Adjustment Results - CO2 Sensor Failed to Adjust
• After any calibration adjustment request is processed, the sensors may enter a
warm-up state for a few seconds during which time the sensor reading will not be
available.
Allow the sensors 1 minute to stabilise after calibration and check that the
readings shown are reasonable for the calibration gas applied.
To finish, close the valve on the bottle flow regulator and close the inlet
valve on the front panel then disconnect the calibration connector from
the ACG+ by pressing the release catch and gently removing.
Repeat for a high calibration as necessary. (Note that both low and high
calibration adjustment should be performed in order to reset calibration
due notifications).
ACG+
Excluding sensors from calibration adjustment
When performing an adjustment, individual sensors may be excluded so that only certain
sensors are adjusted.
To exclude sensors press ‘OK’ whilst the calibration screen is shown to

allow sensor selection. Use the up and down buttons to select a sensor to
exclude.
To exclude the highlighted sensor, press the ‘Enable/Disable’ context
button. The excluded sensor will be unchecked and greyed out (Figure
30).
To re-enable the sensor for adjustment, press the ‘Enable/Disable’ context
button again. This can be repeated for multiple sensors.
To exit editing mode so that the adjustment can be performed, press the
‘Exit Edit’ context button.
Figure 30 Excluding the VOC Sensor from the Calibration Adjustment
Editing calibration bottle values

By default, the ACG+ has two calibration bottles defined. If you are using a calibration
bottle which has values which are slightly different from the bottle values defined, it is
possible to change the bottle values to match the gas bottle to be used.
To change a calibration value, press ‘OK’ whilst the calibration screen is

shown to allow sensor selection.
Use the up and down buttons to select a sensor to change.
To change the highlighted sensor’s value, press ‘OK’. The sensor’s
calibration value will be highlighted (Figure 31)
Press the up and down buttons to change the calibration value (press and
hold the button to adjust the value more rapidly).
When the desired value is shown, press ‘OK’ to set the value. Repeat for
any other calibration values which need to be changed.
When finished, press the ‘Exit Edit’ context button to return to the
calibration screen and allow a calibration adjustment to be performed.
ACG+
Figure 31 Adjusting the CO2 Calibration Value
Calibration adjustment reminders

When enabled, the ACG+ will show a flashing reminder beside the sensor reading when a
calibration adjustment is due (Figure 32). The reminder is displayed when the time since
the last full high and low calibration adjustment was performed exceeds the required
calibration regime.
A calibration adjustment reminder will only be cleared once both a high and low calibration
adjustment have been performed. Both adjustments should be performed with as little
time between as possible. If not performed together, the calibration adjustment reminder
will be shown based on the time of the earlier of the two adjustments.
Figure 32 Calibration Adjustment Reminder
The sensor calibration due date can be viewed on the sensor information screen (section
5.14)
ACG+
5.13 Viewing device information
For ease of access, the device information screen can be accessed from the main sensor
readings screen by using the right hand context button. Alternatively, to view information
about the system, select ‘System information’ from the main menu. This will display the
device information screen (Figure 33 Device Information Screen
The system information page shows the serial number of the device, information about the
software version and the current date and time. Readings are also shown for the current
(absolute) inlet pressure, the absolute atmospheric pressure and the flow rate of sample
gas to the sensors.
The sensor reading screen can be accessed from the device information screen by pressing
the right hand context button. This allows for quickly toggling between the two screens
when taking measurements.
Figure 33 Device Information Screen
5.14 Viewing sensor information

To view information about an individual sensor, select ‘Sensor options’ from the main
menu and then select the sensor of interest. Next select the ‘Sensor information’ option.
The sensor information screen will be shown as per Figure 34. The sensor information
screen shows the serial number, part number and a diagnostic code for the chosen sensor.
If calibration reminders apply to the particular sensor (section 5.12.4), the date when
calibration is next due will be shown. Likewise, if the sensor or an element of the sensor
requires routine replacement (section 5.16), the date when the replacement is next due
will be shown. The sensor information screen also shows the alarms that are currently
applied to the sensor including direction and set-point.
Figure 34 Sensor Information Screen for O2
ACG+
From the sensor information screen, information about the next sensor in the list can be
easily displayed by pressing the ‘Next sensor’ context button.
5.15 Data-logging
If the data-logging feature is enabled on an ACG+ then it will maintain a log of system and
sensor data whenever the device is powered up. Data is logged every 10 seconds and
includes the system status, average, minimum and maximum readings for the 10 second
period for each sensor. An ACG+ operates a 90 day rolling log. Once 90 days’ worth of
data is collected, the oldest day’s data will be deleted so only the most recent 90 days are
recorded.
Data can be downloaded into daily log files in .CSV (comma-separated values) format for
easy import into popular spreadsheet applications. An example of a typical data log file is
shown below. (Note that only the first sensor data is shown here. Average, minimum and
maximum readings and units for each sensor will be logged).
Table 8 Data-Log Formatting Example

Serial Number: 012345
Atm O2 CO2 CO
Flow pressure Temperature Average Average Average H2O Average
Date Time (l/m) (mbarA) (C) (%) (ppm) (ppm) (mg/m3)
15/09/2015 11:25:12 0 983 25.1 19.1 733 0 12120
15/09/2015 11:25:22 0 983 25.1 19.1 740 0 12119
15/09/2015 11:25:32 0 983 25.2 19.1 741 0 12118
15/09/2015 11:25:42 0 983 25.2 19.1 735 0 12114
15/09/2015 11:25:52 0 983 25.2 19.1 735 0 12102
15/09/2015 11:26:02 0 983 25.2 19.1 735 0 12063
NOTE: IF A SENSOR IS IN A STATE WHERE A VALID

READING CANNOT CURRENTLY BE SHOW (SUCH AS
WARM-UP OR CERTAIN FAULTS) THEN A BLANK
ENTRY WILL BE RECORDED IN THE DATA LOG.
Retrieving data-logs
There are two methods of downloading data-logs. To view all of the log files which are
available on the system, download and delete specific logs, the ACG+ PC Software can be
used as described in section 6.4.
Alternatively, for convenience, the full set of data-log files can be downloaded from the
device, directly onto a USB memory stick via the USB port on the front panel. To download
the data logs, prepare a USB memory stick, ensuring that there is enough space free to
download logs. Each daily log file is typically 1.5MB in size, with a full 90 days of logs
taking up approximately 135MB.
CAUTION: WHEN DOWNLOADING LOGS VIA THIS METHOD, THE

LOGS WILL BE STORED AUTOMATICALLY AT THE ROOT
OF THE USB MEMORY STICK IN A FOLDER NAMED BY
ACG+ SERIAL NUMBER AND DATE OF DOWNLOAD.
ENSURE THAT ANY IMPORTANT FILES THAT MIGHT BE
STORED ON THE USB MEMORY STICK ARE BACKED UP
TO ANOTHER DEVICE BEFORE ATTEMPTING A
DOWNLOAD.
Once the USB memory stick is ready for downloading logs, unscrew the
protective cover from the USB socket on the front panel of the ACG+ and
insert the USB memory stick into the USB socket.
ACG+
From the main menu, enter the ‘Data-logging’ sub-menu and select
‘Download data to USB’. The data-log download screen will be shown as
per Figure 35.
This will indicate how many logs are available to be downloaded. If there is insufficient
space on the USB memory stick to download all log files then an error will be shown.
Figure 35 Data-Log Download Screen
To begin the download, press the ‘Start download’ context button. The
progress of the download will be shown on screen as per Figure 36. The
download may take several minutes depending on the number of files
currently stored.
Figure 36 Data-Log Download in Progress
CAUTION: IT IS IMPORTANT THAT ONCE A LOG DOWNLOAD HAS

BEGUN, THE USB MEMORY STICK IS NOT
DISCONNECTED FROM THE ACG+. UNEXPECTED
REMOVAL OF THE USB DEVICE MAY CORRUPT THE
DEVICE’S MEMORY AND IMPORTANT DATA MAY BE
LOST.
The data-log download screen will indicate that the download is complete once all data-
logs have been downloaded.
The download can be cancelled at any time by pressing the ‘Cancel’ context button. It may
take a few seconds to cancel the download once requested. The USB device should remain
connected until the display shows that the download has been successfully cancelled.
When a download is cancelled, all full data-log files that have been downloaded up until the
point of cancellation will remain on the USB memory stick.
Each time a log download is performed in this way, all files will be downloaded. To avoid
having to download all data-logs each time, an option to delete all current data-logs exists
so that after a download, the logs may be cleared. To delete all log files, select ‘Data-
ACG+
logging’ from the main menu and then select ‘Delete all data-logs’. Confirmation is
required before the logs will be deleted. Note that this operation is permanent and logs
that are deleted cannot be retrieved at a later date.
ACG+
5.16 Sensor replacement reminder
Certain ACG+ sensors have a requirement to be periodically replaced or have elements of
the sensor replaced, for example, to replace a depleted electrochemical cell or to return for
factory calibration. To aid with the timely replacement and/or maintenance of sensors the
ACG+ provides a sensor replacement reminder feature. This feature is only effective for
sensors which require periodic replacement and/or maintenance.
If the sensor is replaceable, the ACG+ will show an onscreen warning when the sensor/cell
is due to be replaced as shown in Figure 37.
NOTE: THE CELL REPLACEMENT FEATURE IS INTENDED TO

BE USED ONLY AS A GUIDE AND CANNOT
ACCURATELY DETERMINE THE LIFESPAN OF A CELL.
IF A SENSOR BECOMES DIFFICULT TO CALIBRATE
AFTER A PERIOD OF TIME IN SERVICE THEN IT
SHOULD BE REPLACED REGARDLESS OF THE
REMINDER STATUS.
The sensor/cell replacement reminder is shown once the number of days that have elapsed
since the cell was last replaced exceeds the sensor/cell replacement reminder period. The
sensor replacement due date can be viewed on the sensor information screen (5.14)
Figure 37 Sensor Change Reminder
NOTE: THE CELL REPLACEMENT FEATURE IS INTENDED TO

BE USED ONLY AS A GUIDE AND CANNOT
ACCURATELY DETERMINE THE LIFESPAN OF A CELL.
IF A SENSOR BECOMES DIFFICULT TO CALIBRATE
AFTER A PERIOD OF TIME IN SERVICE THEN IT
SHOULD BE REPLACED REGARDLESS OF THE
REMINDER STATUS.
Replacing a cell and resetting the reminder

The sensor replacement reminder does not automatically reset once a sensor has been
replaced. Once a sensor or cell has been physically replaced, the sensor/cell replacement
reminder will continue to be shown and needs to be manually reset. To do this, open the
main menu, select ‘Sensor options’ and the select the sensor that has been replaced. From
the sensor’s sub-menu select ‘Replacement reset’. A confirmation screen will be shown
explaining the implications of resetting the reminder as shown in Figure 38. On pressing
the ‘Confirm’ context button, the sensor will store the current date as the date it was last
replaced.
CAUTION: ONCE THE REMINDER HAS BEEN RESET FOR A SENSOR,

A REMINDER WILL NOT BE SHOWN AGAIN UNTIL THE
SENSOR IS NEXT EXPECTED TO BE REPLACED. THE
RESET FEATURE SHOULD ONLY BE USED IF THE
SENSOR HAS BEEN PHYSICALLY REPLACED.
ACG+
Figure 38 Sensor Replacement Reset Confirmation Screen
5.17 Timed sample draw

Occasionally it may be desirable to take a sample of the ACG+ inlet gas and direct it into
another gas detection device or analysis tube, for example, when analysing oil mist
content. The ACG+ provides a method of drawing off a sample of the inlet gas via a
software controlled sample valve. This feature can be used to set up a timed sample with a
known flow which will automatically end after the defined timeout. Note that the sample
draw bypasses all system filtering.
The ACG+ comes fitted with a fixed restriction prior to the sample outlet port suitable for
oil mist detection using a Drager Impactor. Another restrictor kit is supplied which can be
quickly fitted to provide suitable flows, for example for an Oilmist colorimetric tube (0.1l/m
sample for 3 minutes).
Remove the Impactor restrictor tube from the outlet of the solenoid valve
and the rear of the sample support bulkhead.
ACG+
Remove the 8mm to 6mm push reducer from the Impactor restrictor tube
and fit it to the 0.1l/m restrictor tube.
Refit the 0.1l/m restrictor tube to the outlet of the solenoid valve and the
rear of the sample support bulkhead as shown.
A flow meter kit (1 to 10l/m) is also available as an accessory (P0149-611) which can be
fitted to the sample gas outlet port to provide a suitable flow for other sampling
techniques.
The procedure for performing a timed sample draw is as follows:
ACG+
Attach the target gas to the sample inlet and the measurement device or
sample pipe to the gas outlet port on the ACG+ front panel (see Figure
39).
The protection label on the Dräger Impactor should not be removed until
after the timed sample has been completed.
Figure 39 A Dräger Impactor Attached to the Outlet Port for Oil Mist Testing
ACG+
From the main menu select ‘Timed sample’ then select ‘Start new sample’.
The timed sample setup screen will be shown (Figure 40)
Figure 40 Timed Sample Setup
Select the highlight hours/minutes/seconds field by pressing the ‘OK’

button and use the up and down buttons to dial in the desired sample
time.
Press ‘Start sample’ to begin the timed sample. The sample valve will then
open.
Throughout the sample period, the time remaining on the sample timer will be shown on
the screen (Figure 41).
When the sample is complete, the ACG+ will give three beeps and the sample valve will
close. The main screen shall show that the sample is complete (Figure 41).
Figure 41 Timed Sample Progress
A timed sample can be cancelled at any time whilst it is in progress. To cancel a sample,
select ‘Timed sample’ from the main menu and select ‘Cancel sample’.
For certain sampling applications, it may be necessary to purge the sample line prior to
beginning a sample. The simplest way to achieve this is to use the purge valve as
described in section 0.
ACG+
5.18 Setting the date and time
The current date and time are stored on the device. This allows the ACG+ to log data with
a date and time stamp and also allows calibration and sensor replacement reminders to be
given. The date and time can be set or changed through the main menu under ‘System
options>Set date and time’.
Shows the date and time adjustment screen. To adjust the highlighted field, press the up
and down buttons. To highlight the next field, press the set button. Once the correct date
and time is shown, press the ‘Accept’ context button to save the date and time.
Alternatively, the date and time can be set using the PC tool (see section 6.5).
Figure 42 Date And Time Adjustment Screen
ACG+
6 Configuration
In order to set options on an ACG+, the ACG+ software is provided to allow a device to be
configured using a USB connection. The ACG software is designed to run on Microsoft
Windows®.
6.1 Software installation

NOTE: BEFORE CONNECTING AN ACG+ TO A COMPUTER, THE
APPROPRIATE SOFTWARE SHOULD BE INSTALLED.
Software requirements
The ACG+ software is designed to run on Microsoft Windows® and has the following
prerequisites:
• Windows 10® or above.

• Microsoft .NET Framework 3.5 SP1 or later.
• Microsoft Windows Mobile Device Centre 6.1 or later.
ACG+
Windows 10 Installation
®
Installing Windows Mobile Device Centre

To install the ACG+ software on Windows® 10, perform the following steps.
Unplug all unnecessary USB devices from the computer keeping the ACG+
plugged in.
If not already installed, install Microsoft Windows Mobile Device Centre

6.1 or later for the appropriate version of Windows. This software can be
found on the ACG+ software disc supplied with the instrument. The
software installation can also be found on the Analox website under the
ACG+ page.
NOTE: WINDOWS MOBILE DEVICE CENTER MUST BE

INSTALLED PRIOR TO THE INSTALLATION OF THE
ACG+ PC TOOL.
Installing the PC Tool
From the ACG+ software disk, run the installer file called ‘Setup’.
The ACG+ installer wizard will be displayed. Follow the on-screen

instructions to install the ACG+ software, click Next.
Keep the installation folder as default, then select Everyone and click
Next.
ACG+
Click Next again to install the software (A warning may show, click Yes to
accept).
Once installed, click Close to exit the installation process.
ACG+
Running the software
To run the ACG+ software, select the program from the Windows® start menu, Analox
folder. When the software runs without a device connected, the window shown in Figure
43.
NOTE: ON INITIAL STARTUP, YOU MAY SEE A DELAY OF UP

TO 2 MINUTES PRIOR TO THE PC TOOL OPENING,
THIS IS DUE TO THE SOFTWARE LOOKING FOR
APPROPRIATE DRIVERS FROM WINDOWS MOBILE
DEVICE CENTER.
Figure 43 ACG+ Software without Device Connected
6.2 Making a connection

NOTE: THE ACG+ SOFTWARE USES MICROSOFT
ACTIVESYNC® TO COMMUNICATE WITH AN ACG+.
BEFORE CONNECTING TO AN ACG+, ENSURE THAT
ANY OTHER WINDOWS MOBILE DEVICES OR DEVICES
WHICH MAKE USE OF ACTIVESYNC® ARE
DISCONNECTED FROM THE COMPUTER.
Always connect only one ACG+ to the computer at a time. To connect an ACG+ to the
computer, first open the hinged front door of the ACG+ device by loosening the four corner
screws. Locate the ACG+ display module which is mounted to the inside of the ACG+
hinged front door. Connect one end of the USB cable provided to the right hand USB port
(labelled ‘PC’) on the rear panel and connect the other end of the cable to a free USB port
on the computer. Power the ACG+ device and allow it to start up.
Figure 44 Connecting a USB Cable to an ACG+
ACG+
Once connected and powered, Windows should detect the device and display an
®
information bubble confirming the connection. On the first time connecting an ACG+ to the
computer, message bubbles may be shown explaining that device drivers are being
installed. This should take a few moments.
When the device connects, on Windows® 10 systems, the Windows Mobile Device Center
window will be shown. This window should be closed.
If not already open, run the ACG+ software. The ACG+ software will recognise the device
and read the current settings form the device. Once fully connected the window shown
Figure 45 will be displayed.
Connection troubleshooting
If the ACG+ fails to connect, see section 8.1.5 Connection troubleshooting
Disconnecting
To disconnect an ACG+ from the computer, first wait until all settings have been saved
correctly and that any file downloads have completed then remove the USB cable from the
rear of the ACG+. If the USB cable was removed from the ‘Tech’ USB port, ensure that it is
re-attached before closing and securing the ACG+ hinged front door.
ACG+
6.3 Changing options
On connection to an ACG+, a copy of all of the device’s options is created in the ACG+
software. The options are presented over a set of tabs. To view the option tabs, click the
‘Options’ button. Using these tabs the options can be viewed and modified as required. No
changes are made to the device’s options until the changes are applied to the device. To
apply any changes made click the ‘Apply Changes’ button.). This will upload the new
options to the device. The ACG+ will confirm that the options have been saved by playing
a confirmation sound.
Any changes made to options can be discarded as long as they have not yet been applied
to the device. To re-download the current device settings from an ACG+, click the ‘Read
Options’ button.
Figure 45 ACG Software with Device Connected Showing General Options
General options
The general device options are displayed by clicking on the ‘General’ tab. As shown in
Figure 45.
Device information
This shows the serial number and the software version of the connected device.
Latching alarms
The latching alarms checkbox enables or disables latching alarms as described in section
5.11.1.
Date and time

The ‘Set Time...’ button can be used to set the date and time on the device as described in
section 6.5
NOTE: ANY CHANGES MADE TO THE GENERAL OPTIONS

WILL NOT COME INTO EFFECT ON AN ACG+ DEVICE
UNTIL THE ‘APPLY CHANGES’ BUTTON HAS BEEN
CLICKED WITH THE EXCEPTION OF SETTING THE
DATE AND TIME (SEE SECTION 6.5).
ACG+
6.4 Downloading data-logs
The data stored on an ACG+ can be downloaded using the ACG software. To view the
data-log management controls, click the ‘Logs’ button (Figure 45). A list of the data-log
files available on the device will be shown. The data-log files are stored by date. Each
date’s file contains all of the data logged whilst the device was running during a particular
day. This list can be refreshed by pressing the ‘Refresh’ button.
Figure 46 The Data Logs Available on a Connected ACG+
Data-log files can be downloaded individually or in batches. To select the files that are to
be downloaded, click on the checkbox next to each of the files of interest. The ‘All’ and
‘None’ buttons can be used to select or deselect all of the files respectively. Once a
selection has been made, the log file download can be started by clicking the ‘Download’
button.
NOTE: THE TIME TAKEN TO DOWNLOAD DATA LOGS WILL

VARY DEPENDING ON THE NUMBER OF LOG FILES
SELECTED AND THE AMOUNT OF LOG DATA INSIDE
EACH FILE. THIS PROCESS MAY TAKE SEVERAL
MINUTES. IT’S SHOULD ALSO BE NOTED THAT
DOWNLOADING A FULL DATA LOG MAY DOWNLOAD
UP TO 150MB OF LOG DATA. PLEASE ENSURE THAT
THERE IS ENOUGH STORAGE SPACE ON THE TARGET
DISK BEFORE BEGINNING A DOWNLOAD.
Figure 47 shows a selection of files being downloaded.
ACG+
Figure 47 Downloading Data Logs from an ACG+
Although the internal data-logging operates a rolling log with automatic clean-up of older
data, the data-logs on the device can be managed manually using the ACG software. To
delete unwanted files from a device, select the files for deletion and click the ‘Delete’
button.
6.5 Setting the time

The ACG+’s internal date and time is used for data-logging and for issuing various
reminders. The internal clock can be set to the appropriate date and time using the ACG+
software. With an ACG+ connected to the ACG software, select the ‘General’ tab. Click the
‘Set Time...’ button. This will display the window shown in Figure 48. The default time
shown will be the system date and time of the computer running the software. This date
and time can be changed if required. To set the date & time on the device click OK. The
ACG+ will play a sound to acknowledge that the date and time have been set successfully.
Figure 48 Setting the Date and Time on an ACG+
ACG+
7 Networking
7.1 Overview
This section describes the Ethernet Networking Communications and the Sensor Datagram
of the ACG+. The ACG+ software communicates using two network protocols; TCP/IP and
UDP/IP. The same Datagram is used for both protocols.
7.2 Connection
For connection to the display module, a suitable networking cable should be fitted firstly
through the M16 x 1.5 EMC gland in the side of the instrument, then the cable should be
fitted with a suitable RJ45 connector ready for connection to the display module.
Connection should be made to the display module by plugging in the made up network
cable to the ‘NETWORK’ port on the rear of the display module as shown.
If your device supports Auto MDI-X capability, wherein a patch cable can be used in place
of a crossover cable, or vice versa, and the receive and transmit signals are reconfigured
automatically to yield the expected result.
If your device does not support Auto MDI-X capability, a cross over cable will be required
to connect the ACG+ to your system.
7.3 Transmission method

All packets transmitted via TCP/IP or UDP from the ACG are created using a C#
serialisation interface. Using this method the classes storing the data for transmission are
serialised into a UTF16 based XML template before transmission.
“<?xml version="1.0" encoding="utf-16"?>”
Although the XML document is listed as “UTF-16” the actual data is encoded into standard
“UTF-8” (ASCII) during physical transmission.
ACG+
7.4 Setting the ACG Static IP Address
The ACG can be configured to run a TCP/IP server on a specified IP Address and port,
listening for client connections. The IP Address can be set in the ACG menu:
Menu -> System Options -> Server IP Settings -> Assign Static IP.
An example setting for the ACG is 127.000.000.001.

Set the subnet mask of the ACG to 255.255.255.000
The ACG TCP/IP server uses Port 5021 for TCP/IP communications.
The client must use an IP address on the same subnet as the ACG.
For example, if the ACG is set to 10.0.0.2, the client can use 10.0.0.1 or (10.0.0.3 to
10.0.0.254).
Set the client’s subnet mask to 255.255.255.0.
7.5 Retrieving Data using TCP/IP Requests

After a connection is established, sensor data can be requested via the command
“DataReq” (case sensitive). The ACG will transmit one datagram per request and can
handle a maximum of two live connections. The ACG datagram is large, and may get
broken up into several TCP blocks at the client. The client needs a mechanism to know
when the final block has been received; the server disconnect method has been chosen.
The ACG TCP/IP server disconnects at the end of the transmission, causing the client to
receive a zero-byte TCP/IP packet. This means that TCP/IP clients must re-establish the
connection before the next “DataReq” command.
The sequence for retrieving a datagram is:
• Client requests connection

• Server accepts connection
• Client requests datagram
• Server sends datagram
• Client concatenates received blocks
• Server disconnects: client receives 0 length packet indicating end of data.
• Client disconnects.
• The client processes the concatenated data
The TCP/IP request “RemClient”. (case sensitive) is not required on the ACG since the
connection is closed after each datagram request.
ACG+
7.6 Retrieving Data using UDP
The ACG also transmits the CAGASensorDatagram every 1 second using the UDP protocol.
The datagram format is the same as for TCP/IP.
The ACG transmits the UDP datagram to the broadcast IP Address (255.255.255.255)
using source and destination ports both set to Port 5020.
To receive the datagram, a client must set up a UDP client listening to port 5020. The UDP
datagram is received by the client as one block, so there is no need to assemble message
blocks and detect end of message.
7.7 Datagram Structure

The ACG datagram is broken into several different sections each incorporating different
aspects of the ACG functionality
The elements within the root node <CAGASensorDatagram> are:
<CAGASensorDatagram>
Name Data Type Description Example

<SerialNumber> String Serial number of the ACGF-1011
ACG
<SoftwareVersion> String ACG Software 3.5
Version
<Sensors> CAGASensorData List of SensorData
for each connected
sensor
<Flow> BaseSensorData Flow sensor data
<Pressure> BaseSensorData Pressure sensor data
<InterfaceBoard> AnaloxCAGAInterfaceBoard Interface Board Data
Some data types are records, described below.
<Sensors> (CAGASensorData)
Holds the list of sensor data and overall fault and alarm flags

<SensorList> List of List of
<SensorData> SensorData for
See description each connected
below. sensor
<IsAnySensorFaultActive> Bool True if any fault “True”,
is active ”False”
<IsAnySensorFaultUnacknowledged> Bool True if any fault “True”,
is ”False”
unacknowledged
<IsAnySensorAlarmUnacknowledged> Bool True if any alarm “True”,
is ”False”
unacknowledged
<IsAnySensorAlarmActive> Bool True if any alarm “True”,
is active ”False”
<SensorData>
The sensor data, status, faults and alarms for an individual sensor

(BaseSensorData follows)
<Alarms> AlarmManager
See description
below.
ACG+
<DisplayDecimalPlaces> String Number of “One”, “Two”
decimal places
the ACG will
display
<MaxRange> Float The highest valid 5.0
reading of the
sensor before
setting a range
fault
<MinRange> Float The lowest valid 1.0
reading of the
sensor before
setting a range
fault
<WorkingReading> Float Current reading 123.456
from the sensor
updated at least
once a second in
the units specified
in
<WorkingUnits>
<Status> SensorStatus. Status flags for
See description the sensor
below.
(End of base sensor data)
<SensorMeasurand> String Item being “Helium”,
measured by the “Oxygen”
sensor
<WorkingUnits> String The units used for “mBar”,”ppm”
the working
reading.
<IsReplaceableable> Bool Set to true if the “True”, ”False”
sensor can be
replaced.
<IsCalibratable> Bool Set to true if the “True”, ”False”
sensor can be
calibrated.
<StatusFlags> Hex Hex 0
representation of
the status flags
for the attached
sensor.
<PressureStatusFlags> Hex Hex 0
representation of
the status flags
for the attached
pressure sensor.
<CalibrationIntervalSeconds> Int The number of 7776000
seconds which
can elapse since
the last sensor
calibration until
the calibration
due warning can
be displayed.
ACG+
<CellReplacementIntervalDays> Int The number of 365
days which can
elapse since the
last cell
replacement
before a cell
replacement
warning will be
displayed.
<SerialNumber> String Serial Number of “MEC-123456”
the sensor
<PartNumber> String The Analox part “MECHEMBAP”
number of the
sensor
<Alarms> (AlarmManager)
Holds the alarm list and a status flag

<AlarmList> List of <Alarm>. List of alarms for
See description of the sensor
<Alarm> below.
<IsLatchingEnabled> Bool If true the alarms “True”,
will be latched. ”False”
<Alarm>
Detailed description of an alarm condition.

<IsActive> Bool True if a fault has “True”, ”False”
been identified.
<IsAcknowledgede> Bool True if a fault has “True”, ”False”
been
acknowledged.
<IsChanged> Bool True if the status of “True”, ”False”
the fault has
changed.
<Name> String Name for the “High Alarm”
alarm
<Setpoint> Float Alarm will be set as “1000.00”
active if the reading
is lower or higher
than this value,
depending on alarm
direction
<Direction> String Describes the “HighGoing”
direction in which
the setpoint must
be exceeded before
an alarm is set
active.
<Status> (SensorStatus)
Status data and flags for a sensor

<CommsFaultState> <State> See Status of sensor
description comms faults
below.
<InternalCommsFaultState> <State> Status of internal
comms faults
(applies to
dewpoint sensor)
ACG+
<GeneralFaultState> <State> Set in
combination with
other fault flags
as a general fault
flag.
<FatalErrorState> <State> Set if the sensor
has triggered a
fatal error.
<SensorRangeFaultState> <State> Set if the sensors
reading is outside
the acceptable
range.
<MonitorUnderRangeFaultState> <State> Set if the sensors
reading is outside
the minimum and
maximum range
set on the ACG.
<PowerFaultState> <State> Set if the sensors
power is outside
the acceptable
range.
<LampFaultState> <State> Set if a problem
has occurred with
the lamp on the
sensor.
<PidFaultState> <State> Set if a PID error
has occurred on
the sensor.
<CrcFaultState> <State> Set if the CRC of
the program
memory on the
sensor has
become corrupt.
<TemperatureFaultState> <State> Set if the
temperature on
the sensor is
outside of
acceptable limits.
<CalibrationFaultState> <State> Set if the unit has
failed to calibrate.
<IsInvalidFlow> Bool Set to true if the “True”,
flow is outside ”False”
acceptable limits.
<IsInvalidTempAndPressure> Bool True if “True”,
temperature and ”False”
pressure are
outside
acceptable limits.
<IsWarmup> Bool True if the sensor “True”,
is currently ”False”
warming up.
<IsBusy> Bool True if the sensor “True”,
is busy ”False”
<IsCalibrationDue> Bool True if the sensor “True”,
is due to be ”False”
calibrated
<IsChangeDue> Bool True if the sensor “True”,
is due to be ”False”
changed.
<IsReadingValid> Bool True if the “True”,
reading can be ”False”
considered valid.
ACG+
<CalDueDateTime> Date/Time The date and time 2014-05-
for the next 30T23:59:59
calibration
<ChangeDueDate> Date/Time The date and time 2014-05-
that the cell is due 30T23:59:59
for replacement
<Flow>
Flow data is a record of type BaseSensorData. It is described in the <SensorData> section

above, ending half-way down the table.
<Pressure>
Pressure data is a record of type BaseSensorData. It is described in the <SensorData>

section above, ending half-way down the table.
<InterfaceBoard>
This record describes the status of the ACG Interface Board.

<CommsFaultState> Bool Set to true if a “True”,
communications fault ”False”
to the interface board
has been identified.
<InletSensorFaultState> <State> See State of the inlet
description pressure and
below. temperature sensors
<EnvironmentSensorFaultState> <State> State of the

environment pressure
and temperature
sensors
<FillDisabled> Bool False if the Fill relay is “True”,
energised “False”
<VoltageOutput1> Bool True to energise “True”,
Output Voltage 1 “False”
<OilFlowEnabled> Bool True if oil flow is “True”,
enabled “False”
<Flow> Float Current Flow Rate 0.002914563
<InletPressure> Float Current Inlet Pressure 0
<InletTemperature> Float Current inlet 0
temperature
<InletFaultCode> Hex Fault code of the inlet 1
pressure/temperature
sensor
<Pressure> Float Current pressure 1009.22009
<Temperature> Float Current temperature 24.9148445
<EnvironmentFaultCode> Hex Fault code of the 0
environment
pressure/temperature
sensor
<InstrumentFlags> Hex Instrument status 0
flags
ACG+
<VersionString> String Software version “1.0”
number of the
Interface Board
<State>
This record escribes the status of a fault.

<IsActive> Bool True if a fault has “True”,
been identified. ”False”
<IsAcknowledged> Bool True if a fault has “True”,
been acknowledged. ”False”
<IsChanged> Bool True if the status of “True”,
the fault has ”False”
changed.
ACG+
8 Troubleshooting
8.1 System faults
An instrument constantly monitors itself for fault conditions. Any fault conditions that are
identified will trigger a fault alarm. When a fault alarm is raised, the horn will sound
immediately. Faults will be indicated on the display with the status bar coloured yellow as
shown in Figure 49. Fault alarms can be muted in the same way as standard alarms by
pressing the mute button.
All fault alarms are latching so if an intermittent fault is identified and subsequently
cleared, the alarm will continue to be displayed and sounded until the mute button is
pressed to acknowledge the fault.
Information about the fault condition identified is displayed alternating with the sensor
reading if valid as shown in Figure 49 in which a sensor communication fault is shown. In
cases where a fault prevents a valid reading from being obtained from a sensor then the
reading will not be shown on the display and will instead be replaced by ‘---‘ interleaved
with the fault code.
Figure 49 System Showing a Fault Condition
ACG+
System fault conditions
The following table explains the possible system fault conditions that may be displayed in
the status bar:
Table 9 List of System Faults and Possible Solutions

System status Meaning Possible solution
High flow The flow rate through the Check that the pressure of the sample gas
system is too high. being applied to the ACG+ is within
specified limits (section 11.1). High flow is
usually a result of low inlet pressure.
Low flow The flow rate through the Check that the pressure of the sample gas
system is too low. being applied to the ACG+ is within
specified limits (section 11.1). Low flow is
usually a result of high inlet pressure. Low
flow may also indicate a leak or loose
connection in the internal plumbing. Check
for any obvious breaks in the internal
plumbing.
Sensor alarm One or more sensor(s) has Check that the alarms specified for the
identified that its sensor(s) are as intended. Check the source
measurement is outside of of gas for problems which may have caused
the specified alarm limits the alarm condition.
(section 5.10).
Sensor fault One or more sensor(s) has See the sensor faults table (8.1.2) for
identified a fault in its further fault diagnostics.
operation.
System fault: The system cannot properly The environment sensor may have
ESF communicate with its developed a fault. This is not a user
environment sensor. serviceable fault. Please contact your
supplier.
System fault: ICF The system has lost Check that all connections between the
communication with its display module and the chassis board are
chassis board. secure. Restart the ACG+ device to see if
the fault clears. If the fault persists, contact
your supplier for repair advice.
ACG+
Sensor fault conditions
The following table explains the possible sensor specific fault conditions that may be
displayed for each sensor:
Table 10 List of Sensor Faults and Possible Solutions

Sensor status Meaning Possible solution
CAL The sensor has Perform a full calibration of the sensor,
detected that its two ensuring that the high and low calibration
calibration points are gases are sufficiently different in value with
too close together to respect to the specified sensor range
give a sensible reading. (section 10.1). A correct calibration should
clear this fault. If this fault persists, it may
be necessary to replace the
electrochemical cell if the sensor is of this
type (section 10). Alternatively, exchange
the sensor for a spare of the same type, if
available and contact your supplier for
repair advice.
ICF The sensor has The most likely source of this fault is the
developed an internal connection between the H2O sensor and
communications fault. the chassis board. Check that this
connection is correctly made.
RNG or SRF The sensor’s reading is This problem can often be solved by a full
outside of acceptable calibration of the sensor. If this problem
range. persists then it may be a symptom of a
sensor failure. Exchange the sensor for a
spare of the same type, if available and
contact your supplier for repair advice.
SCF The ACG+ has lost Check that the wired connection between
serial communications the sensor showing the fault and the
with the sensor. chassis board is made correctly.
CRC, FTL, LMP, A sensor failure Restart the ACG+ device to see if the fault
PID, PWR, TMP condition has been clears. If the fault persists, exchange the
or UKN observed. sensor for a spare of the same type, if
available and contact your supplier for
repair advice.
Calibration adjustment failures

When making a calibration adjustment for a sensor (section 5.12.1) the calibration request
can sometimes be rejected by the sensor. There are several reasons why an adjustment
can be rejected. These are as follows:
An inappropriate concentration of gas has been applied for the calibration point. For
example, a full scale gas has been applied when attempting to perform a low calibration
adjustment.
The concentration of gas specified by the user does not match the concentration of the
calibration gas.
The amount by which the calibration value differs from the current sensor reading is too
great.
The electrochemical cell (oxygen or carbon monoxide) has depleted over time. Its output
may have dropped too far to perform an adequate adjustment. This can be an indicator
that the cell should be replaced, even if the cell replacement warning is not yet shown.
The PID detector (VOC sensor) may have become overly dirty due to exposure to oil or
other contaminants.
To remedy a calibration failure the following corrective measures can be attempted.
Check that the gas value being entered for the adjustment corresponds to the
concentration given on the calibration bottle.
ACG+
Check that an appropriate gas concentration is being applied for the type of calibration
(low calibration close to minimum sensor range and high calibration close to maximum
sensor range).
Check that there is no flow warning currently being shown. See Table 9 for information
about flow faults.
Check that there are no other sensor faults currently shown.
For O2 or CO sensor, replace the sensor’s electrochemical cell (section 10.1).
For VOC sensor, clean or replace the PID lamp component (section 10.1).
If the problem persists, please contact your supplier for assistance.
Diagnostic logging
In instance of system faults, it may be necessary to provide more diagnostics information

to a service engineer. All instances of fault conditions that are identified will be logged to
the instrument’s diagnostics log. The diagnostics log can be downloaded using the ACG+
software. To download the log, connect to the device as described in section 6.4. Access
the ‘Advanced’ tab and click ‘Download diagnostics log...’. This will give the option to
specify a save location for the log file.
Connection troubleshooting
ActiveSync Drivers
If the ACG+ fails to connect try the following:
Disconnect the ACG+ from the computer.

Go to the folder C:\Program Files\Microsoft ActiveSync\Drivers and look
for the file called wceusbsh.sys
Select this file, copy it and paste it into the following folder
C:\Windows\System32\drivers
Restart the computer.
When restarted, connect the powered up ACG+ to the computer
Follow the user manual instructions for installation of the device drivers.
This time the installer should locate the correct file and install correctly.
Windows Mobile Device Center Connection Issues – Windows 10
The PC tool requires Windows Mobile Device Center to connect to the ACG unit. Once
installed, the following guide can be used to resolve connection issues for Windows 10.
Update the Windows Mobile-2003-based device connectivity service:
• Open the start menu and type in Services followed by 'Enter' to launch the
Services Console.
• Scroll down to the Windows Mobile-2003-based device connectivity service and

double click to open the settings.
• Change Startup type to Automatic.
• On the Log On tab, enable the Local System Account option and enable the Allow
service to interact with desktop option.
• On the Recovery Tab, set First failure, Second failure, and Subsequent failures to
Restart the Service.
• Click on Apply and you will be notified this setting won't take effect until the
service is restarted.
• Click OK to close the window.

ACG+
• Do not restart the service yet as you will also need to update the below service
first. Proceed to step 2 below.
Update the Windows Mobile-based device connectivity service:
• Double click the Windows Mobile-based device connectivity service to open the
settings for it.
• On the Log On tab, enable the Local System Account option and enable the Allow
service to interact with desktop option.
• On the Recovery Tab, set First failure, Second failure, and Subsequent failures to
Restart the Service.
• Click on Apply and you will be notified this setting won't take effect until the
service is restarted.
• Click OK to close the window.
• Right-click this service and choose Restart. This will restart the service with the
new changes.
• Right-click the Windows Mobile-2003-based device connectivity service and choose

Restart to apply its changes.
• Two Reg keys need to be added. To do so open a Command prompt as admin and
run the following commands:
• REG ADD HKLM\SYSTEM\CurrentControlSet\Services\RapiMgr /v

SvcHostSplitDisable /t REG_DWORD /d 1 /f
• REG ADD HKLM\SYSTEM\CurrentControlSet\Services\WcesComm /v

SvcHostSplitDisable /t REG_DWORD /d 1 /f
Reboot the PC.
ACG+
9 Recommended spares and accessories
Table 11 List of Spares

Item Description Part no.
1 VOC in-line filter (6mm inlet/outlet) 6000-0096
2 Internal particulate filter 2533-1008
3 MEC O2 full sensor module MECO2ABAP
4 MEC O2 cell (electrochemical) 9100-9212-9HM
5 MEC CO full sensor module MECCOEBAP
6 MEC CO sensor PCB MEC-233B
7 MEC CO cell (electrochemical) 9100-2030S
8 MEC VOC full sensor module MECVOCBAP
9 MEC VOC cell (PID) 9100-2060S
10 MEC VOC sensor PCB MEC-233C
Replacement VOC sensor parts
11 Disposable electrode stack 9100-2060/ES
12 10.6 eV replacement lamp 9100-2060/LP
13 Replacement spring 9100-2060/SP
Service parts
5S3 CO2 full sensor module (0-1000ppm A5S3ASN8A (See note)
14
range)
5S3 CO2 full sensor module (0- A5S3ALN8A (See note)
15
10000ppm range)
ACG+ Display Module – Configured for ACGSDA/1 (See note)
16
CO2, O2, CO, VOC and water vapour
17
CO2, O2, CO and VOC
18
CO2, O2, CO and water vapour
19
CO2, O2, CO
Replacement oring for sensor flow 2323-0017X
20
adaptor
NOTE: ACG+ TO BE RETURNED TO ANALOX FOR

REPLACEMENT OR SERVICE
ACG+
Table 12 List of Accessories
1 External PSU, 24VDC, 1.5A, 36W for connection to ACGPEXTPSU
front panel via panel mount connector (For use
with Portable & Fixed variants)
2 External PSU, 24VDC, 2.7A, 65W for connection ACGEXTPSU
through gland direct onto interface PCB (For use
with fixed variants)
3 Li-Ion rechargeable battery pack kit, universal P0149-605LU
(Includes charger and battery casing – for
portable variants)
4 Spare Li-Ion rechargeable battery pack (Includes P0149-605LS
battery casing lid – for portable variants)
5 NiMH rechargeable battery pack kit, universal P0149-605NU
(Includes charger and battery casing – for
portable variants)
6 Spare NiMH rechargeable battery pack (Includes P0149-605NS
battery casing lid – for portable variants)
7 Inlet/Calibration adaptor 6000-0201
8 0.5LPM 110L bottle regulator Contact Analox or
source locally
9 Zero calibration gas (not including CO Sensor) – Contact Analox or
8% oxygen, balance nitrogen source locally
10 Zero calibration gas (For CO Sensor only) – Contact Analox or
20.9% oxygen balance nitrogen. source locally
Oxygen only span calibration gas (For part
number ACGPABXXXXX)
11 Nitrogen background span calibration gas, (18ppm Contact Analox or
carbon monoxide, 18ppm isobutylene, 20.9% source locally
oxygen, 900ppm carbon dioxide, balance
nitrogen)
12 Carbon dioxide only span calibration gas (For part Contact Analox or
number ACGPABXXXXX) – 9000ppm carbon source locally
dioxide, balance nitrogen
13 Pressure regulator, compact piston sensed, 300bar 6000-0164
max inlet, 0 to 7bar adjustable outlet (Suitable
1/8“ NPT fittings required for inlet and outlet),
complete with pressure relief valve set at 7.5bar
14 Combined beacon/sounder, 24V DC, IP65 (For 2562-0008
fixed variant)
15 30mm open ended spanner 9300-1020
16 Gastec Airtec Tube (Oil Mist) 109A, Pk10 9100-3500
17 Rubber Tube Holder for colorimetric tubes GAS357
18 8mm to 4mm Push fit reducer (Required for item 6000-0165
17)
19 Drager Oil Impactor, Pk10 9100-3501
20 Override Keyswitch & Gland Kit P0149-610
21 Humidifier Kit P0149-660
22 External flow meter sample support kit P0149-611
23 VOC electrode stack removal tool 9300-1021
24 VOC lamp cleaning kit 9300-1022
25 ACG+ Fixing Kit P0075-615
ACG+
9.1 Service requirements
The following tables specify the description of the service parts and their associated part
numbers for the 6 monthly, 12 monthly and 24 monthly service requirements.
NOTE: THE SPARES SHELF LIFE IS 3 MONTHS FROM THE

DATE OF DESPATCH FROM ANALOX.
Table 13 6 monthly service for ACG+


3 VOC in-line filter (6mm inlet/ outlet) 6000-0096

3 VOC in-line filter (6mm inlet/ outlet) 6000-0096
4 MEC O2 cell (electrochemical) 9100-9212-9HM
5 MEC CO cell (electrochemical) 9100-2030S
6 Water vapour sensor (Capacitive) 6000-0094EXC
Replacement o'ring for sensor flow 2323-0017X
7
adaptors (5 off)
ACG+
10 Maintenance requirements
Certain elements of the ACG+ system require regular, preventative maintenance to ensure
optimum operation. Table 13 shows the maintenance that is required and the scheduled
interval for performing the maintenance.
Table 16 Maintenance Schedule of ACG+ Components

System component Maintenance required Maintenance interval
Oxygen sensor Replace electrochemical Approx. 2 years or as required.
cell
Carbon monoxide sensor Replace electrochemical Approx. 2 years or as required.
cell
VOC sensor Clean PID lamp and As required, recommended every
electrode stack 3 months.
Replace PID lamp or Lamp - 5,000 hours (~6 months)
whole PID cell Cell – 5 years or as required.
Carbon dioxide sensor Replace sensor 6 years
Water vapour sensor Factory calibration 2 years
exchange
Activated charcoal filter Replace filter 1 year
PID particulate filter Replace filter 6 months or as required
(Depending on how dirty sample
is)
Sensor flow adaptor orings Replace oring Check yearly and replace if
required
NOTE: A ‘RECOMMENDED SPARES AND MAINTENANCE

INTERVALS’ (P0149-955) GUIDE WILL BE PROVIDED
WITH THE ACG+, THIS INCLUDES RECOMMENDED
MAINTENANCE INTERVALS AND REPLACEMENT PART
NUMBERS. WE RECOMMEND THIS DOCUMENT IS USED
TO TRACK ANY MAINTENANCE CARRIED OUT ON THE
ACG+.
10.1 Sensor & filter replacement

Before attempting to replace any filters or sensors ensure that the ACG+ is switched off
and the gas supply has been isolated and disconnected. Using a Pozi-drive screwdriver
loosen the 4 enclosure lid screws and open the lid.
ACG+
Oxygen cell replacement
The part number for your sensor’s replacement cell is: 9100-9212-9HM
When a replacement cell is received check that the cell has not leaked. The cells are
themselves sealed and do not under normal circumstances present a health hazard
however if leakage of the electrolyte has occurred use rubber gloves and wear chemical
splash goggles to handle and clean up. Rinse contaminated surfaces with water. If contact
is made with the electrolyte, please refer to Section 1.
Remove the flow adaptor from the sensor inlet.
Loosen the corner screws of the enclosure and remove the lid.
ACG+
Using a terminal screwdriver push down the clamp release button to
release the clamp and gently pull the cell wire from the clamp. Repeat this
for both the red and black wires.
Unscrew the green locking ring from the chimney of the cell housing and
remove from the enclosure lid.
Fit the new cell in to the enclosure lid and secure in place using the
locking ring.
ACG+
Using a terminal screwdriver, push down the clamp release button to
release the clamp. Push the ferrule of the cell wire in to the clamp and
remove the screwdriver from the clamp release button. Gently pull on the
wire to ensure that the wire is held by the clamp. Repeat this for both the
red and black wires, taking note of the correct polarity as shown below.
Red Black
Refit the enclosure lid in place and secure in place using the corner
screws.
Refit the flow adaptor into the sensor inlet
NOTE: FOLLOWING AN OXYGEN CELL REPLACEMENT A FULL

CALIBRATION MUST BE PERFORMED. SEE SECTION
5.12 FOR DETAILS. ALSO, A REPLACEMENT
NOTIFICATION RESET SHOULD BE PERFORMED. SEE
SECTION 5.16.1 FOR DETAILS.
Carbon monoxide cell replacement

The part number for your sensor’s replacement cell is: 9100-2030S
When a replacement cell is received check that the cell has not leaked. The cells are
themselves sealed and do not under normal circumstances present a health hazard
however if leakage of the electrolyte has occurred use rubber gloves and wear chemical
splash goggles to handle and clean up. Rinse contaminated surfaces with water. If contact
is made with the electrolyte, please refer to Section 1.
ACG+
Use a flat blade screwdriver to pop out the cell holder from the sensor
bulkhead fitting.
Rotate the cell PCB connector clockwise to release from the cell holder.
Disconnect the cell from the PCB connector.
ACG+
Connect the new cell to the PCB connector (Note that it will only connect
in one orientation).
Fit the cell in to the housing and rotate anti-clockwise to lock in place.
Refit the cell holder into the sensor bulkhead.
Refit the flow adaptor into the sensor inlet.
NOTE: FOLLOWING A CARBON MONOXIDE CELL

REPLACEMENT A FULL CALIBRATION MUST BE
PERFORMED. SEE SECTION 5.12 FOR DETAILS. ALSO,
A REPLACEMENT NOTIFICATION RESET SHOULD BE
PERFORMED. SEE SECTION 5.16.1 FOR DETAILS.
Replacing the CO cell PCB
ACG+
Use a terminal screwdriver to pop out the sensor holder from the sensor
bulkhead fitting.
Rotate the CO PCB connector clockwise to release from the CO holder.
Disconnect the CO cell from the PCB connector.
ACG+
Remove the lid from the CO sensor housing and feed the cell PCB through
the bulkhead.
Disconnect the damaged cell PCB wiring loom from the MEC PCB
connector.
Connect the sensor wires of the new cell PCB to the corresponding ‘Red’,
‘Black’ and yellow terminals of connector J3.
Using a terminal screwdriver press While still pressing down on the

firmly down on the terminal clamp terminal clamp button insert the
button to open the clamp. bootlaced wire into the terminal clamp
as shown.
ACG+
Release the terminal clamp button.

The clamp should now have a firm
grip on the wire. Gently pull on the Repeat this for the other wires.
wire to confirm that the wire is
firmly held. If not repeat the steps
shown until the wire is held firmly.
Feed the cell PCB through the bulkhead and refit the lid.
Connect the CO cell to the new PCB connector. Note that it will only
connect in one orientation.
Fit the cell in to the housing and rotate anti-clockwise to lock in place.
Refit the cell holder into the sensor bulkhead.
ACG+
VOC maintenance
Maintenance of the VOC sensor can be done by the following methods, clean or replace the
lamp, or replace the electrode stack. Cleaning the lamp should be performed as required if
the sensitivity of the sensor reduces over time. Replacement of the PID lamp should be
performed after 5000 hours of use.
Replacement of the electrode stack should be performed only if the sensor has been
damaged by contamination.
The lamp and electrode stack are both part of the PID component of the sensor. The
cleaning an replacement processes are documented below.
Remove the sensor housing from the MEC and then remove the sensor
from the housing by twisting the PCB on the rear of the sensor, remove
the PCB from the sensor
ACG+
Using the stack removal tool (9300-1021) insert the ends of the tool into
the slots on the sides of the sensor as shown, keeping a finger on top of
the stack so as it does not spring away from the sensor and so that the
spring and lamp cannot pop out upon removal.
Carefully remove the lamp from the sensor, making sure that the window
of the lamp is not touched.
Using the lamp cleaning kit (9300-1022) and suitable protective clothing,
open the container of cleaning compound, with a clean cotton bud, apply a
small amount to one end.
Using a circular action, clean the lamp by applying light pressure to the
lamp window (do not touch the lamp window with fingers), continue
polishing until a light squeaking can be heard.
ACG+
Remove any residual cleaning compound from the lamp using the clean
end of the cotton bud.
Ensure that the lamp is completely free from any signs of contamination
prior to refitting.
Carefully place the lamp into the rear recess of the electrode stack, this
will be held by the O-ring seal in the electrode pellet.
Take the electrode stack and the mated lamp and insert back into the
sensor housing, push home until the electrode stack snaps into place, the
top of the electrode stack should be flush with the top of the sensor
housing.
NOTE: FOLLOWING A VOC PID LAMP REPLACEMENT OR

CLEANING, OR REPLACING THE ELECTRODE STACK A
FULL CALIBRATION MUST BE PERFORMED. SEE
SECTION 5.12 FOR DETAILS.
ACG+
Water vapour sensor replacement
Disconnect the cable from the end of the water vapour sensor.
Using a 30mm spanner (part number 9300-1020), loosen the sensor from
its housing and unscrew the sensor fully from its mount. Take care when
performing this step as the sensor head is delicate.
Unscrew the protective cap from the new sensor and place it over the
sensing head of the removed sensor.
Dowty
washer
Ensure that the dowty washer is fitted to the new sensor as shown and
insert the new sensor into the sensor housing, taking care not to damage
the sensor head. Screw the sensor in to its mount and fully tighten using a
30mm spanner
ACG+
Re-connect the cable to the new sensor, into the port labelled 'II',
checking for correct orientation. Push the connector in full to ensure it is
secure.
Return the old sensor to your supplier for maintenance, ensuring that the
sensor head is securely covered by the protective cap.
10.2 Filter replacement

The ACG+ has two types of user changeable filters. These are the internal activated
charcoal filter and an internal hydrophobic particulate filter.
Activated charcoal filter replacement

The activated charcoal filter is fitted to absorb any VOCs present in the gas sample before
the carbon monoxide content in the gas is measured by the carbon monoxide sensor. The
carbon monoxide sensor is cross-sensitive to VOCs so this must be filtered out before gas
sample is passed over the carbon monoxide sensor to ensure accurate measurement is
made.
The procedure for changing the activated charcoal filter is as follows.
Disconnect both 6mm elbow push fittings from filter.
Remove filter from clip and remove the elbows from the filter.
Reverse the above process to fit a new filter.
ACG+
Particulate filter replacement

The particulate filter is used to remove larger particles of VOC’s as they can after time
block the inlet to the PID sensor, thus making the sensor read erratically or not read at all.
The procedure for changing the particulate filter is as follows:
Unscrew the filter from both of the male and female luers attached to the
6mm pipework from the inlet manifold.
Reverse the above process to fit a new filter.
10.3 Service requirements

Certain elements of the ACG+ system are recommended to be replaced every six years to
ensure optimum operation. Table 17 Service Schedule of ACG+ Components below
shows the maintenance that is required and the scheduled interval for performing the
maintenance.
Table 17 Service Schedule of ACG+ Components

System component Maintenance required Maintenance
interval
VOC sensor Replace PID cell 5 years
Display module (See note) Replace display 6 years
Carbon dioxide sensor (See note) Replace sensor 6 years
NOTE: ACG+ TO BE RETURNED TO ANALOX FOR

REPLACEMENT OR SERVICE
Before attempting to replace any sensors ensure that the ACG+ is switched off and the gas
supply has been isolated. Using a Pozi-drive screwdriver loosen the 4 enclosure lid screws
and open the lid.
ACG+
Replacing the flow adaptor o-rings

Remove the flow adaptor for the sensor and remove the old o-ring.
Take a new 11.1mmOD x 8.1mmID o-ring (2323-0017X) and refit to the

flow adaptor, replace the flow adaptor to the sensor.
Replacing the PID cell

The following process describes how to replace the entire PID component if it is damaged
or badly contaminated. The replacement part number for your sensor’s PID is: 9100-
2060S.
To replace the PID component, remove the flow adaptor from the sensor
inlet.
ACG+
Use a flat blade screwdriver to pop out the PID holder from the sensor
bulkhead fitting.
Rotate the PID PCB connector clockwise to release from the PID holder.
Disconnect the PID from the PCB connector.
Connect the new PID to the PCB connector. Note that it will only connect
in one orientation.
ACG+
Fit the PID in to the housing and rotate anti-clockwise to lock in place.
Refit the PID holder in to the sensor bulkhead.
Refit the flow adaptor in to the sensor inlet.
NOTE: FOLLOWING A VOC PID LAMP REPLACEMENT OR

CLEANING, OR REPLACING THE CELL A FULL
CALIBRATION MUST BE PERFORMED. SEE SECTION
5.12 FOR DETAILS.
Replacing the PID cell PCB
Use a terminal screwdriver to pop out the PID holder from the sensor
bulkhead fitting.
ACG+
Rotate the PID PCB connector clockwise to release from the PID holder.
Disconnect the PID from the PCB connector.
Remove the lid from the MEC sensor housing and feed the cell PCB
through the bulkhead.
ACG+
Disconnect the damaged cell PCB wiring loom from the MEC PCB
connector.
Connect the sensor wires of the new cell PCB to the corresponding red,
blue and yellow terminals of connector J3.
Using a terminal screwdriver press While still pressing down on the

firmly down on the terminal clamp terminal clamp button insert the
button to open the clamp. bootlaced wire into the terminal clamp
as shown.
Release the terminal clamp button.

The clamp should now have a firm
grip on the wire. Gently pull on the Repeat this for the other wire.
wire to confirm that the wire is
firmly held. If not repeat the steps
shown until the wire is held firmly.
ACG+
Feed the PCB back through the bulkhead and refit the lid.
Connect the PID to the PCB connector PCB. Note that it will only connect
in one orientation.
Fit the PID into the housing and rotate anti-clockwise to lock in place.
Refit the PID holder into the sensor bulkhead.
ACG+
11 Specifications
Analox reserve the right to upgrade, develop or change specifications without prior notice.
11.1 Instrument specification

Power Input voltage: 24V DC, Power consumption: 24 W
100 to 250v AC, 50/60Hz (Optional power supply)
Operating 1 Amp maximum at 24V DC
current
Display panel 320 x 240 TFT colour graphic display with 10 brightness levels.
Alarm Onscreen visual indication of faults and internal audible sounder

indicators
Operator Push-button membrane
controls
Outputs Relay (NO and NC contacts) 24V DC max
3x 24V DC switch supply (500mA max total)
Environmental Rating: IP55
conditions Operating temperature: -5 to +50°C (+22 to 122°F)
Storage temperature: -10 to +50°C (+14 to 140°F)
Ambient pressure limit: 800 to 1100 mbar
Inlet pressure: 5 to 10 bar gauge (72.5 to 145 psig)
Humidity: 15 to 90% RH continuous (0 to 99% RH (non-condensing)
for short periods (days))
Calibration flow rate: 0.5 to 1.0 LPM
Dimensions 355 x 230 x 134mm (Out of carry case)
406 x 335 x 175mm (In carry case)
Weights 10kg (maximum – including carry case and battery pack)
Sensor 2 minutes (Sensor path)
response (T90) (6 minutes for H2O sensor)
for system
after purge
ACG+
11.2 Sensor specification
Oxygen (O2)
Range 0 to 50%
Accuracy ±(0.035% O2 + 1% of reading + Temp coefficient)
(over ±10°C
range) Temp coefficient =
0.4% of reading/°C or 0.22% of reading/°F
Detection mode Electrochemical
Expected life 2 years for the electrochemical cell in atmospheric air
Carbon dioxide (CO2)

Range 0 to 1000ppm
Accuracy ±(25ppm CO2 + 1% of reading + Temp coefficient)
(over ±10°C
1ppm CO2/°C or 0.56ppm CO2/°F
Detection mode Infra-red
Expected life 6 years in operation
Range 0 to 10000ppm
Accuracy ±(50ppm CO2 + 1% of reading + Temp coefficient)
(over ±10°C
5ppm CO2/°C or 2.8ppm CO2/°F
Detection mode Infra-red
Expected life 6 years in operation
Volatile organic compounds (VOC)

Range 0 to 100ppm (isobutylene equivalent)
Accuracy ±(1ppm VOC + 5% of reading + Temp coefficient)
(over ±10°C
0.25% of reading/°C or 0.139% of reading/°F
Detection mode Photoionisation detection (PID)
Expected life Lamp - 5,000 hours (~6 months)
Cell – 50,000 hours (~5 years)
Carbon monoxide (CO)

Range 0 to 20ppm
Accuracy ±(1ppm CO + 5% of reading + Temp coefficient)
(over ±10°C
range) 0.1ppm CO/°C + 0.5% of reading/°C or
0.056ppm CO/°F + 0.278 of reading/°F
Detection mode Electrochemical
Expected life 2 Years in operation
Water vapour (H2O)

Range 0 to 100mg/m3
Accuracy ±(0.15mg/m3 H2O + 20% of reading)
(over ±10°C
range)
Detection mode Capacitive
Service interval 2 Years (service exchange for calibration)
ACG+
12 UK Declaration of Conformity
ACG+
13 Declaration of conformity

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ACG+

The ACG+ must be returned to Analox in its original

Failure to do so may result in damage which will be

Copyright © 2014 Analox Ltd. All Rights Reserved.

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WARNING: THIS INDICATES A POTENTIALLY HAZARDOUS

CAUTION: THIS INDICATES A POTENTIALLY HAZARDOUS

NOTE: THIS INDICATES INFORMATION THAT IS

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a) ACG+ unit (Including transport case)

1.2 Optional accessories

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2.1 Capabilities to test gases against the EN 12021:2014

2.2 Electrochemical sensors (oxygen and carbon

Table 1 Electrochemical sensor first aid procedures

Obtain medical advice if continued

Obtain medical advice immediately

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Contact can result in the permanent

Mist or vapour inhalation can cause

Should leakage of any electrolyte occur as a result of misuse, incorrect operation,

2.3 PID lamp cleaning kit

Hazard identification: May cause irritation of respiratory tract and eyes

Storage: Keep container closed to prevent water absorption and contamination

2.4 Inlet pressure & flow

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3.1 ACG+ overview

Figure 1 ACG+ Overview

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Figure 2 ACG+ Mechanical Overview

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Gas connection should be made as per section 4.2

Figure 3 Typical ACG+ Portable Installation

ACG+ power (Portable or fixed)

Battery Connection Battery Connected

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External PSU Connection External PSU Connected

Charging the optional rechargeable battery pack

NOTE: USING ANY OTHER CHARGER WILL INVALIDATE

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Gas connection should be made as per section 4.2

Below shows a diagram of a typical fixed system setup.

Figure 4 Typical ACG+ Fixed installation

ACG+ mounting kit contents:

Solid wall mounting (ACG+ Fixed)

Panel mounting (ACG+ Fixed)

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